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For
VOLUME - II
GENERAL TECHNICAL REQUIREMENT
Issue to: ………………………………………
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INDEX
1. Section Project
2. GTR
3. LT Switchgear
4. LT Transformer
5. Surge Arrestor
6. Power & Control Cables
7. Control & Protection Panels
8. PLCC
9. 132 KV Circuit Breaker
10. 132 KV Isolator
11. 33 KV Equipment Specification/ System Parameters
12. Air Conditioning System
13. Diesel Generator Set
14. Lighting System
15. Battery & Battery Charger
16. Switch Yard Erection
17. Instrument Transformers
18. Sub-station Structures
19. Clamps and Connectors
20. Hardware Fittings
21. Post Insulator
22. i) 220/132/33 150 MVA Auto Transformer
ii) 132/33 KV, 50 MVA Power Transformer
23. Civil Work
24. Fire fighting system
25. Sub Station Automtion System(SAS)
Note: 1. * indicates Sa 2 ½ as per Swedish Standard SIS 055900 of ISO 8501 Part-1.
2. Painting details of RTCC panels shall match with control and relay panels.
ii) 132/33kV transformers with conventional type tank shall also be
acceptable.
iii) Vector group for 220/132/33kV, 150 MVA transformers given under
clause 6.3.15, Section-Auto transformer of model technical specification
shall be read as YNa0
8. In case of 145kV Current Transformer with 600A current rating, additional ratio
of 150/1 shall be provided for cores-4 & 5 in addition to the ratios given in Table-
IID, Chapter-INST, Section-Switchgear of Technical specification.
9. In all 220/132/33 kV & 132/33 kV new substations 250 V & 48 V DC batteries
shall be VRLA (Valve Regulated Lead Acid) type. Batteries & Battery chargers
shall be as per Technical specification. Section - Battery & Battery charger –
C/Engg/Spec./Bat rev. 06. Batteries shall be of Exide make.
10. The quantity requirement of portable and wheel/trolley mounted extinguishers has
been given in PRICE SCHEDULE.
11. The quantity requirement of High wall type split AC units of 2 TR capacity has
been given in the PRICE SCHEDULE. Only Control room and battery room
iii) 1 no. Under frequency relay (range: 47.5Hz to 52.5Hz) with df/dt feature shall
be provided for each line protection panel for 220kV, 132kV and 33kV.
iv) One Static type composite meter shall be installed for each line feeder,
HV side & LV side of each Power transformer even though the same has
not been included in the panel BOQ for 220kV, 132kV and 33kV in the model
specification. The active energy (Wh) measurement shall be carried out on a
3-phase, 4-wire principle with an accuracy as per class 0.2 S of IEC-62053-
22:2003. For reactive power(VAR) and reactive energy(VARh) measurement,
IEC-62053-23:2003 shall be complied with. The accuracy of measurement of
reactive energy shall be as per class 2. 1 no. data collection device alongwith
necessary software suitable for commonly available PC shall be provided for
each Sub-station.
v) The specification for Relay test kit is given below. Therefore the specification
of Relay test kit given in the model technical specification for C&R Panels is
not applicable.
Relay test kit: One relay test kit shall comprise the equipment detailed below.
(a) Relay tool kits – 3 sets
(b) Portable testing equipment for over current relays – 1 no.
The input rating should be between 200-250V and the current output
range shall be 0.05 – 200Amps with negligible harmonic distortion of
less than 1%. A clock shall be fitted to read 1 to 10 seconds.
(c) Portable testing equipment comprising supply unit, control unit and fault
impedance unit for testing distance relays - 1 no ( omicron make )
(d) Test plugs for use with testing equipment – 2 nos.
(e) Special type test plugs for using with modular type cases (if
applicable).
13. 132kV Wave traps shall be suspension mounting type. 220kV Wave traps shall
be pedestal mounting type. However, this will be decided during final
engineering.
14. In case of LILO lines, the scope includes shifting of existing PLCC equipment
from one end to the new sub-station as per requirement for one section of the
LILO line and provision of additional carrier terminal and protection coupler as
required for other section.
15. The Quantity of Point Counts for the Remote Terminal Unit(RTU) to be
supplied at new sub-stations is given at Annexure-IX. This supercedes the
quantities given in Annexure-A, Section-RTU & LDMS of technical
specification.
16. (i) Section Lighting system (Rev. 03 ) Clause no 1.3 is deleted and Bidder shall
quote as per lighting BOQ given in s.
(ii) Section Lighting system ( Rev. 03 ) Clause no 3.5.3(a) is amended as under.
All HPSV/HPMV/Metal halide lamp fixtures shall be provided with wire-
wound ballasts. All fluorescent fixtures shall be provided with high frequency
electronic ballasts. The Ballasts shall be designed, manufactured and supplied
in accordance with relevant standard and function satisfactorily under site
Power factor of fluorescent lamp fixtures with HF electronic ballast shall not
be less than 0.90 and that of High pressure Sodium Vapour, Mercury Vapour
and Metal Halide lamp fixtures shall not be less than 0.85.
(iv)The lighting fixtures for switchyard lighting shall be mounted on LMs
wherever LMs are provided. Where LMs are not available, the fixture may be
mounted on Gantry structures.
33. Section-Project(contd…)
Approach to site: The site is located at IN JASIDIH. The land for construction site is
owned by JUSNL.
-The configuration of GSS shall be as below:-
220 KV Bus System
Main bus –I &II with transfer bus. The Isolator shall be tandem type on transfer bus
side.
132 KV Bus System
Main and transfer bus with high level Isolator with tandem Isolator on transfer bus
side.
33 KV Bus System
Main and transfer bus with High level Isolator with tandem Isolator on transfer bus
side.
TOTAL NO. OF BAYS
(A) 220 KV System
- 2 Nos. of Transformer bays for 02 nos. of 150 MVA,
220/132KV, 3 Ph Power transformers.
- 1 No. Transfer Bus Coupler Bay
- 1 No. Bus Coupler Bay
- 6 Nos. Line Bays.
Total: 10 Nos.
(B) 132 KV System
- 2 Nos. of Transformer bays for 132KV side of 02 nos. of 150 MVA,
220/132KV, 3 Ph Power transformers.
- 2 Nos. of Transformer bays for 02 nos. of 50 MVA, 132/33 KV, 3 Ph
Power transformers.
- 1 No. Bus Coupler Bay
- 4 Nos. Line Bays
Total: 9 Nos.
(C) 33 KV System
-The land development work upto Finished ground level (HFL+300 mm) shall be done by agency.
Also boundary wall construction shall be done by agency covering entire switchyard area. However ,
gate of switchyard and colour painting of boundary wall shall be done by turnkey contractor of Grid
Sub Station. The Security Check post and dorimatory for Security guards with 6 bed is covered in
Scope of work.
-The control and relay panel to be supplied will be without synchronising trolley, event logger and
mimic diagrams. The model technical specification of C&R panel contained in Vol-II shall stands
modified to bove content and price of C&R panel is to be quoted accordingly. The communication
protocol for entire substation and automation system shall be IEC-61850.
Sub Station Automation:
The technical specification of SAS is enclosed in volume-II of tender specification. There will be
modification from the given scheme. There will not be KIOSK located in switch yard. All signals
from Sub-Station bays will come to C&R panels housed in the control room. The bay control unit
and other components of automation system will be housed in C&R panel. Necessary networking
and interfacing through electrical and optical network will be done thereafter. The human machine
interface (HMI), server, monitor etc shall be located in separate cubical to be created inside the
control room by glass separation. The air conditioning system of control room is to be designed with
ample adequacy sufficient redundancy (more than 50%) to ensure proper functioning of automation
system in all weather condition with outage of many air conditioning units. The computers and
server to be used for SAS shall be of industrial duty. The monitor shall be of LED type of higher
resolution Guarantee period of SAS shall be 5 Years (Including service assistance part replacement
during during O&M. Mandatory spare shall not be used during Guarantee period. The items and
quantity of mandatory spares are to be specified by bidder and their price should be included in the
offer on lump sum basis. The addition spare for successful operation of SAS for 5 years beyond
guarantee period should also be indicated. This shall include Cards and other electronic components
which undergoes design change quite frequently due to up gradation. However, price of such
addition spares shall not be considered for evaluation purpose. of SAS should include cost of
mandatory spares and shall be considered during tender evaluation. The items and rate for other
spare shall be indicated separately in specified schedule and their cost shall not be considered during
bid evaluation.
It is mandatory on part of bidder to indicate quantity & rate for mandatory spare,
additional spare & other electronics items for replacement. The bid may be rejected on ground of
non submission. The auxiliary supply voltage will be 250V DC and 415V 3phase A.C.
Computer and laptop mentioned in tender specification and shall be supplied in additional of SAS
system. The laptop shall be of business class with latest configuration and industrial use. The
desktop shall also be of same duty cycle and latest configuration.
B. 33kV Isolator
(a) Type Outdoor (Double Break)
(a) Temperature rise over design As per table V of IEC 694
ambient temperature
(b) Rated mechanical terminal load As per table-III of IEC 62271-102
IEC 129(1984) or as per value calculated in
Section-
GTR whichever is higher
CB/Isolator
Phase to ground + 195
Across open contacts + 195
___________________________________________________________
80 on
200/1 Tap
5. INSULATOR STRING ( 33 KV )
1.6 Frequency 50 Hz
1.8 Impedance
i)
HV/LV impedance at 750 C :
Core-2 - - - -
d) Application
e) Max. magnetization
Current (at knee point
Voltage)
Core-2 - - - -
Digital Multimeter
i)Heavy Duty, shock proof, splash proof, dust proof.
ii)Measurement Range :
Description Range Accuracy
a) DC Voltage 0 – 1000 Volts ±0.25%
b) AC Voltage 0 – 750 Volts ±0.75%
c) DC Current 0 – 10 Amp ±0.75%
d) AC Current 0 – 10 Amp ±1.5%
e) Resistance 0 – 30 Mohms min. ±1.0%
f) Continuity Check 0 – 250 Ohms min
g) Diode Test Unit ±1%
Sr No Description Specification
1. Functional Requirement Equipment shall be able to evacuate and fill the sf6 gas in
breakers, cylinder etc Mobile unit shall be mounted on a
cart provided with wheels for easy movement. The cart
shall have provision for carrying a SF6 gas cylinder.,
The kit shall be capable of measuring capacitance and tan delta of each winding of 315
MVA transformers in suitable switching mode so that capacitance of other windings
does not affect the reading etc.
An optional arrangement if available for measurement of inductance, transformer
turns ratio, transformer leakage reactance and loss ,winding resistance etc may be
included in offer, However the tech/financial evaluation will be made for the basic kit
which have facility of measurement of tan delta and capacitance with induction
suppression feature as detailed above in para-1
8.1.1 The ultra High Vacuum type oil treatment plant of capacity 2KL/4KL per hour will be
mobile and will be suitable for treatment of new oil and reconditioning of used oil in
EHV class transformer, shunt reactor and other oil filled equipments in order to
achieve properties of treated oil within specified limits at the rated capacity.
8.1.2 The plant will be capable of treatment of new oil (as per IEC 296/IS:335 and
reconditioning of used oil as per IS: 1865/IEC:422 for oil in service) at rated capacity
on single pass basis as follows:
(i) Removal of moisture from 100 ppm to 3 ppm (maxm.)
(ii) Removal of dissolved gas content from 10% by vol to 0.1% by vol.
(iii) Improvement of dielectric strength break down voltage from 20 KV to 70
KV (min)
(iv) Vacuum level of degassing Not more than 0.15 torr (0.2mbar) Chamber at
rated flow and max. At final stage.
8.1.3 Contractor shall furnish detailed calculation to establish the sizing and capability of
the vacuum pumping system with respect to moisture and gas removal as above.
8.1.4 Contractor shall submit test reports, test methodology to prove the capability of the plant
offered.
IN JASIDIH GSS VOL-II Page 29
IN JASIDIH GSS VOL-II
8.1.5 The plant will also have two independent vacuum pumping systems one for
evacuating the transformer for vacuum filling of oil in transformer and the other for
degassing chamber. The blank off vacuum of each pumping system will be 10-3 torr
or less.
8.1.6 The plant will be provided with control and indication panel with full automation.
8.1.7 The plant will be fitted with hoses for connection of oil lines and vacuum lines to
transformers and reactors. Hoses will have leakage rate of 10-12 torr ltr/ sec (max.)
8.1.8 The plant will be suitable for cleaning and degassing of the oil stored in the storage
tanks.
8.1.9 All equipments required as above will be mounted on a towable road worthy trailer
unit with 04 nos. pneumatic tyres.
8.2.1.2 The pumps will be provided with an interlock with delay such that if there is no oil
flow for 30 sec. through the heater, the pump will trip automatically and also if the
pump is not operating the heater will not be energized.
8.2.2 Magnetic Strainer
8.2.2.1 The plant will be provided with a suitable magnetic strainer with wire mesh to filter
all particles of sizes above 0.5 mm and all magnetic particles. The strainer will be installed at
the suction of the oil pump described above.
8.2.3 Heater
8.2.3.1. An oil heater for heating up inlet oil will be provided at the discharge side of the
oil pump.
8.2.3.2. The oil heater vessel will be of Mild Steel welded construction
and insulated with glass/ mineral wool.
The vessel will be constructed for ultra high vacuum and pressure application.
8.2.3.3 Electric heater will be provided inside the heater vessel to heat up oil from lowest
ambient temperature to temperature required for filtration / degasification
operation in single pass. The heater will also be rated for heating the inlet oil
from lowest ambient temperature to 700C in single pass during filling up of
IN JASIDIH GSS VOL-II Page 30
IN JASIDIH GSS VOL-II
transformers. Two separate temperature setting with thermostatic controllers will
be provided for this purpose.
8.2.3.4 The heating will be indirect type and specific heat load will not exceed 2.0 watt/
cm2 in order t avoid local overheating.
8.2.3.5 The total heating capacity will be divided into three independent thermostatically
controlled heating stages evenly balancing the three phases of power supply. The
control switches and knobs will be housed on a control panel.
8.2.3.6 An additional preset temper proof safety thermostat set at the highest temperature
will be provided on the heater to put off the heater and give audio and visual
alarm to take care of accidential overheating.
8.2.3.7 The heater body will be so designed as to follow replacement of heating elements
without draining of oil. Suitable pressure relief valve, vent and drain valves and
two (2) dial type temperature gauges at inlet and outlet of the heater will be
provided.
8.2.4 Filter
8.2.4.1 Cartridge filter as may be required to ensure maximum particle size of less than
0.5 micron in the filtered oil will be provided.
8.2.4.2 The filter body will be fabricated of mild steel and designed for leak tightness at
full vacuum and high pressures. The oil will flow from dirty oil chamber to clean
oil chamber through filter elements.
8.2.4.2.1 Cartridge type element used will be suitable for transformer oil in service and submicronic
filtration, the media will be non hygroscopic and of high dirt holding capacity.
8.2.4.3 The filter elements will be easily removable for replacement when required. Compound
gauge to indicate pressure across the filter vent and drain with valves and other necessary
accessories.
8.2.5 Coarse Filter
8.2.5.1 For treating dirty oil, coarse filter of adequate rating may be supplied for supplementing the
capacity of filter elements. These units will be designed for quick and easy replacement of
media. A sludge outlet for receiving the solid impurities and cleaning the filter plate without
opening the unit will be provided. The unit will also be provided with vent and drain valves,
pressure gauges at inlet and outlet and other necessary accessories.
8.2.6 External Solenoid Operated valves
8.2.6.1 Two valves will be provided at the inlet and outlet of the plant. The moment inlet
and outlet pumps are switched on these valves open thus making way for oil to
pass. In case of power failure, oil from the transformer will not enter the plant and
the vacuum system.
8.2.8.1 The pump will be provided with a suitable vacuum pumping system for creating
adequate high vacuum in the degassing chambers. The pumping system will
consist of suitable combination of Roots Blowers and Rotary vane vacuum pumps
with interstage condensing units.
8.2.8.2 The Roots blowers will be of reputed make. Suitable built in labyrinth packing system,
slinger rings, oil return chambers will be provided between bearings and working chambers to
prevent penetration of lubricating oil to the working chamber. The pumps motor will be
dynamically balanced. The pumps will be suitable for starting evacuation from atmospheric
pressure and will be applied with necessary overflow valve.
8.2.8.3 The rotary vane vacuum pumps will be installed after the roots blower. An
automatic by pass valve across the roots blower will permit operation of rotary
vane pump alone to operate when so required. The rotary vane pumps are
provided with gas ballast valve to prevent contamination of vacuum pump oil
with moisture. The vacuum pump will also be provided with suitable non-return
valve device such that in the event of power failure the vacuum in the degassing
chamber will be maintained and the vacuum pump oil is not sucked back into the
degassing chamber. A high vacuum safety valve (piston type) to prevent back
streaming of oil and air intrusion will be provided. The pump motors will have
return stop device.
8.2.8.4 Necessary water cooled condensing units to condense the lighter faction
(Aromatics) and return the same to the transformer oil will be provided to reduce
the loss of aromatics. Condensing units will also be suitable for operation with
broken ice for remote location operation where cooling water connection is not
available.
IN JASIDIH GSS VOL-II Page 32
IN JASIDIH GSS VOL-II
8.2.8.5 Vacuum Pumping System for Transformer Evacuation
8.2.8.5.1 An independent vacuum pumping system will be provided for evacuating the
transformer for oil filling. The vacuum level required for transformer evacuation
for oil transfer is about 0.76 torr (1 m bar) for transformer oil heated to 70-800C.
The pumping system will be identical to that of the degassing vacuum system.
The capacity will be adequate for evacuation of transformer in one hour. The
vacuum systems for degasser and transformer evacuation will be inter connected
in such a way that it will be possible to use either or both the systems for any of
the purpose. A reinforced of 10 mts. Length will be provided. The hoses will be
for vacuum leakage rate of 10-2 torr litre/ sec.
8.2.9 Oil Extraction Pump
8.2.9.1 Suitable pumping system will be provided for extracting oil from degasser under
vacuum and supplying to transformer/ reactor etc., at discharge pressure of 1.5
Kg/ cm2 at the outlet hose nozzle of the plant, the pump will be either glandless
centrifugal type with canned motors or a combination of gear pump and
centrifugal pump with mechanical seals suitable for extracting oil from high
vacuum degassing chamber. The oil extraction pump will be located at a suitable
level below the degasser chamber so as to ensure adequate suction head for the
pump. The pump will be supplied with double check valve assembly and
solenoid operated non-return valve. In order to stop reverse flow of the oil in
case of power failure, the pumping system will preferably be self priming type
alternatively priming device with safety interlock to protect pump against dry
running will be provided. Sampling valves will be provided at the discharge of
extraction pump for testing of oil properties. A recirculation line with valves will
be provided to recirculate a part of the purified oil to the inlet point if necessary
during operation.The outlet pump should be control by frequency drive to give
controlled output from range 1000-2000 LPH/2000 – 4000 LPH .
i) Ranges a) 0 – 1 Amps.AC
b) 0 – 5 Amps.AC
c) 0 – 10 Amps.AC
d) 0 - 30 Amps AC
iii) Should have digital time interval meter 0 to 99.99 sec with 1 ms resolution.
iv) Continuous Current control by variable Auto Transformer
v) Current & Voltage measurement by Digital Ammeter and Voltmeter.
vi) Input power supply 230 V±10% ac 50 ± 5%Hz
vii) Output variable voltages 0 –250 V AC
viii) Provided with metallic enclosure.
ix) Kit shall be supplied along with all accessories and cable set(3 mtr length),spare
fuses ,indication lamps,power supply chord etc all that is required for carrying
out measurements.
x) Kit shall have safety features like fuses/MCBs,ON indications etc
xi) It should have overload and short-circuit protection
Technical Requirement
Input Supply Voltage: 230 Volts, 50 Hz, single phase a.c. with variations of +-15 % &
+-5 % in voltage and frequency.
General Requirements
It should offer repeatability of test results.
The test kit shall be compatible for EMI/EMC environment as per IEC 1000.
As per requirement of ISO-9001, calibration certificate for each testing instrument covering entire
range shall be supplied with the test kit at the time of supply.
The testing equipments are generally meant for carrying out testing at site and movement from one
place to another is unavoidable. Therefore equipment shall be robust in design so that it gives
desired performance even in adverse site conditions.
Environmental conditions such as temperature, humidity, vibration, bump etc. shall be as per IS-
9000 and IS 9001 or equivalent standards. Required certificates confirming to above standards shall
be furnished along with he offer.
Necessary transport packing arrangement shall be supplied along with the equipment.
The equipment shall generally comply with the requirement of relevant Indian standard or equivalent
International standard such as IEC, BS, ASTM, ISO, etc.
The supplier should have adequate “After Sales Service” facility in India.
15. TRANSFORMER DC WINDING RESISTANCE MEASUREMENT
The instrument shall be used for measuring DC winding resistance of the large 400kV class transformer/reacto
high inductance is present.
The test kit shall be able to withstand inductive kicks from transformer winding.
The display or resistance should be through LED/LCD without requiring any balancing of decades
to obtain stable readings.
It should employ four wire method and no lead compensation shall be required for the measurement.
Technical Parameter
Test current Min 25 Amp DC in range of 0-2000 milliohm
Resolution 1 milliohm
It shall be suitable for 230V, single phase AC, 50 Hz supply with variations of +-15 % and +-5 % in
voltage and frequency respectively.
General Requirements
It should offer repeatability of test results in charged switchyard.
The test kit shall be compatible for EMI/EMC environment as per IEC 1000.
As per requirement of ISO-9001, calibration certificate for each testing instrument covering entire
range shall be supplied with the test kit at the time of supply.
The testing equipments are generally meant for carrying out testing at site and movement from one
place to another is unavoidable. Therefore equipment shall be robust in design so that it gives
desired performance even in adverse site conditions.
Environmental conditions such as temperature, humidity, vibration, bump etc. shall be as per IS-
9000 and IS 9001 or equivalent standards. Required certificates confirming to above standards shall
be furnished along with he offer.
Necessary transport packing arrangement shall be supplied along with the equipment.
The equipment shall generally comply with the requirement of relevant Indian standard or equivalent
International standard such as IEC, BS, ASTM, ISO, etc.
The supplier should have adequate “After Sales Service” facility in India.
16. SF6 GAS FILTERING, EVACUATING AND DRYING PLANT
The capacity of this plant shall be such that it shall not take appreciable time for filling or evacuating
of the breaker. The required vacuum for complete evacuation shall be attained with the help of this
plant.
- This shall include all the necessary devices for measurement of purity, moisture content,
decomposition products etc. of SF6 gas. Mixing with air/oil/moisture during above process
should be proved to be Nil during testing. The storage capacity of the reservoir should be
sufficient for storing complete SF6 gas for at least one 420kV Circuit Breaker (3 poles) or
105 kgs whichever is higher.
- The plant shall be complete with accessories and fittings so that SF6 gas from the breaker
can be directly filled in the plant storage reservoir.
- In case purging of the equipment before filling with SF6 gas is desirable, then the required
equipment for dry gases etc. shall be furnished as a part of the plant.
- For heavy items within the plant, the lifting hooks shall be provided for lifting and moving
with the overhead cranes.
i) The plant shall be complete with all the necessary pipes, couplings, flexible tubes and
valves for coupling to the equipment for the filling or evacuating SF6 gas to be used with
all necessary instructions for storage and handling of the plant.
ii) The design and construction of the plant, valves, couplings, and connections shall be such
that leakage of SF6 gas shall be minimum. Similarly valves, couplings and pipe work
shall be so arranged that accidental loss of gas to the atmosphere shall be minimum.
iii) Facilities shall be provided to reduce the gas pressure within the Circuit Breaker to a
value not less than 8 mill bars.
SF6 gas composition analyzing equipment and instruments for the following functions shall be
provided:
a) The moisture content measurement or alternatively dew point measurement.
17. Relay Operation Timer
The Contractor shall provide a RCC Rail cum road system integrated with the
Autotransformer / Reactor foundation to enable installation and the replacement of any failed unit
. The transfer track system shall be suitable to permit the movement of any failed unit fully
assembled (including OLTC, bushings) with oil. This system shall enable the removal of any
failed unit from its foundation to the nearest road. If trench/drain crossings are required then
suitable R.C.C. culverts shall be provided in accordance with I.R.C. standard / relevant IS.
The Contractor shall provide a pylon support system for supporting the fire fighting
system.
Each Autotransformer/Reactor including oil conservator tank and cooler banks etc.
shall be placed in a self-sufficient pit surrounded by retaining walls (Pit walls). The
clear distance of the retaining wall of the pit from the Autotransformer/Reactor shall
be 20% of the Autotransformer/Reactor height or 0.8m whichever is more. The oil
collection pit thus formed shall have a void volume equal to 200% volume of total oil
in the Autotransformer/Reactor. The minimum height of the retaining walls shall be
15 cm above the finished level of the ground to avoid outside water pouring inside the
pit. The bottom of the pit shall have an uniform slope towards the sump pit. While
designing the oil collection pit, the movement of the autotransformer must be taken
into account.
The grating shall be made of MS flat of size 40mmx 5mm placed at 30mm center to
center and 25mmx5mm MS flat at an spacing of 150mm at right angle to each other.
Maximum length of grating shall be 2000mm and width shall not be more than
500mm. The gratings, supported on ISMB 150mm, shall be placed at the formation
level and will be covered with 100mm thick layer of broken/crushed/non-crushed
stone having size 40mm to 60mm which acts as an extinguisher for flaming oil.
Each oil collection pit shall be drained towards a sump pit within the collection pit
whose role is to drain water and oil due to leakage within the collection pit so that
collection pit remains dry.
1.1 MATERIALS
One 0.5 H.P pump for each pit shall be supplied and installed by the Contractor to
evacuate the fire fighting & rain water from the sump pit in to the nearest drain.
2.1 GENERAL
The firewall shall have a minimum fire resistance of 3 hours. The partitions, which
are made to reduce the noise level, shall have the same fire resistance. The walls of
the building, which are used as firewalls, shall also have a minimum fire resistance of
3 hours.
The firewall shall be designed to protect against the effect of radiant heat and flying debris
2.3 DIMENSIONS
The firewall shall extend 600 mm on each side of the Autotransformer/Reactors and
600 mm above the conservator tank or safety vent.
These dimensions might be reduced in special cases, as per the approval of owner
where there is lack of space. A minimum of 2.0meter clearance shall be provided
between the equipments e.g. Autotransformer/Reactors and firewalls.
The building walls, which act as firewalls, shall extend at least 1 m above the roof in
order to protect it.
2.4 MATERIALS
The firewall will be made of reinforced concrete (M-20 grade), as per the system
requirements.
Max. CT Max.
Excit-
burden class as
pt.volt- sec.wdg.
Vk resist- rent at Vk
mA)
40 on ormers 3 cores
40 on side.
600/1
Tap
300/1
40 on
600/1
Tap;
80 on
300/1
Tap;
40 on
600/1
Tap;
80 on
300/1
Tap
IN JASIDIH GSS VOL-II Page 44
IN JASIDIH GSS VOL-II
All relaying CTs shall be of accuracy class PS as per IS: 2705.
Note : 1. Cabling with control and relay panels shall be carried out for current bays(132kV) as per
single line diagram of the substation, however all analogue and digital points shall be wired
to terminal blocks in the RTU for external interface.
2. Except isolator contact all other contacts shall be initially defined as SOE.
Note : 1. Cabling with control and relay panels shall be carried out for current bays(220kV and
132kV) as per single line diagram of the substation, however all analogue and digital points
shall be wired to terminal blocks in the RTU for external interface.
2. Except isolator contact all other contacts shall be initially defined as SOE.
3. The total point counts shall be minimum 512 nos.
Annexure-XI
LT SWITCHGEAR
LT switchgear shall essentially consist of following distribution boards conforming to technical
specifications :
415V, Main Switchboard (1 no.) :
This board shall consist of two (2) nos. – ACB Incomers, one (1) no. – ACB Bus –coupler and
required number of MCCB outgoing feeders. Both incomers and bus coupler shall have same
current rating. The board shall receive two incoming supplies through 630 KVA 33/0.433 KV LT
Transformers .The board shall have 2 sections and all major loads e.g. indoor lighting, outdoor
switchyard lighting including receptacles,Street lighting,Air Conditioning units,HVW motor for fire
fighting,exhaust fans,oil filtration, supply to ACDBs etc. shall be fed from each section(feeds to be
duplicated)through MCCB units of appropriate rating. Both Incomers and bus-coupler shall have
mechanical (castle key) as well as electrical interlock to prevent paralleling of incomers. The
switchboard shall have all necessary metering, indications and protections (U/V, E/F, Instantaneous
O/C relays). The contractor shall furnish details of no. of feeders and calculations for feeder ratings
during detailed engineering for Employer’s approval.
415V, AC distribution board (1 no.) :
This board shall have three MCCB incomers, two through Main Switchboard and one through DG
set/alternate source with all necessary mechanical/electrical interlocks for preventing parallel
operation. This board shall have 2 sections and bus coupler of adequate rating. All essential loads of
substations including all MB’s supply, Chargers supply,Fire Fighting,ACDB and Annunciation
panels,Jockey Pump,DG set AMF panel,all control supplies, emergency lighting etc. shall be fed
from each section (feeds to be duplicated) through MCCBs of adequate rating.The board shall have
all necessary metering, indications and protections. The contractor shall furnish details of no. of
feeders and calculations for feeder ratings during detailed engineering for Employer’s approval.
415V, AMF panel (1 no.) :
Details of AMF (Automatic Main’s Failure) panel are mentioned in technical specification. This
panel shall be supplied to start DG set in case of AC failure.
3.2 The equipment to be furnished under this specification shall conform to latest
issue with all amendments (as on the date of bid opening) of standard
specified unless specifically mentioned in the specification.
3.3 The Bidder shall note that standards mentioned in the specification are not
mutually exclusive or complete in themselves, but intended to compliment
i) Full wave impulse withstand voltage 1050 KVp 650 kVp 170 kVp
(1.2/50 microsec.)
11. System neutral earthing Effectiv ely Effectiv ely Effectiv ely
Earthed Earthed Earthed
12
i. Phase to phase 1220 mm (for 530
BIL-550 mm (for BIL-
kVp) 250 kVp)/
350
mm (for BIL-
170 kVp)
ii. Phase to earth 1050 mm (for 480
BIL-550 mm (for BIL-
kVp) 250 kVp)/
320mm
(for BIL-
170 kVp)
The insulation and RIV levels of the equipments if applicable shall be as per values given in
Note : the respective chapter of the equipments.
Seismic acceleration
Rating of Auxiliary
Contacts
(E) 36 KV ISOLATOR
1. Rated voltage 36 KV
2. Rated current As per price sehedule
3. Standards IS 9921/IEC 129
4. Rated short time withstand (inKA) 25 KA for 1 sec.
(2) All major drawings should be submitted in Auto Cad Version 2004 or
better.
(3) The instruction Manuals shall contain full details of drawings of all
equipment being supplied under this contract, their exploded
diagrams with complete instructions for storage, handling, erection,
commissioning, testing, operation, trouble shooting, servicing and
overhauling procedures.
(4) If after the commissioning and initial operation of the substation, the
instruction manuals require any modifications/ additions/changes, the
same shall be incorporated and the updated final instruction manuals
shall be submitted by the Contractor to the Purchaser.
(5) The Contractor shall furnish to the Purchaser catalogues of spare parts.
5.8 The contractor shall have to furnish details and documents required as per
specifications for release of advance.
6.0 MATERIAL/ WORKMANSHIP
6.1 General Requirement
6.2.1.2 One or more adequately rated thermostatically connected heaters shall be supplied
to prevent condensation in any compartment. The heaters shall be installed in
the compartment and electrical connections shall be made sufficiently away
from below the heaters to minimize deterioration of supply wire insulation.
The heaters shall be suitable to maintain the
compartment temperature to prevent condensation.
6.2.1.3 Suitable anti condensation heaters with the provision of thermostat
shall be provided.
8.1 To ensure that the equipment and services under the scope of this Contract
whether manufactured or performed within the Contractor’s Works or at his
Sub-contractor’s premises or at the Purchaser’s site or at any other place of
Work are in accordance with the specifications, the Contractor shall adopt
suitable quality assurance programme to control such activities at all points
necessary. Such programme shall be broadly outlined by the contractor and
finalised after discussions. The detailed programme shall be submitted by the
contractor after the award of contract and finally accepted by C h i e f
E n g i n e e r ( T r a n s m i s s i o n ) after discussion. However, in case detailed
valid programme approved by Chief Engineer(Transmission) for the equipment
already exist, same would be followed till its validity. A quality assurance
programme of the contractor shall generally cover the following:
(a) His organisation structure for the management and implementation of the
proposed quality assurance programme:
(b) Documentation control system;
(c) Qualification data for bidder’s key personnel;
(d) The procedure for purchases of materials, parts components and selection
IN JASIDIH GSS VOL-II Page 63
IN JASIDIH GSS VOL-II
of sub-Contractor’s services including vendor analysis, source
inspection, incoming raw material inspection, verification of material
purchases etc.
(e) System for shop manufacturing and site erection controls including
process controls and fabrication and assembly control;
(f) Control of non-conforming items and system for corrective actions;
(g) Inspection and test procedure both for manufacture and field
activities.
(h) Control of calibration and testing of measuring instruments and field
activities;
(i) System for indication and appraisal of inspection status;
(j) System for quality audits;
(k) System for authorising release of manufactured product to the
Purcahser.
(l) System for maintenance of records;
(m) System for handling storage and delivery; and
(n) A quality plan detailing out the specific quality control measures and
procedures adopted for controlling the quality characteristics relevant to each
item of equipment furnished and/or services rendered.
The Purchaser or his duly authorised representative reserves the right to carry
out quality audit and quality surveillance of the system and procedure of
the Contractor/his vendor’s quality management and control activities.
8.2 Quality Assurance Documents
10.0 TESTS
10.1 Pre-commissioning Tests
On completion of erection of the equipment and before charging, each item of
12.3.3 After application of the primer, two coats of finishing synthetic enamel paint
shall be applied, each coat followed by stoving. The second finishing coat shall be
applied after inspection of first coat of painting.
12.3.4 The exterior and interior colour of the paint in case of new substations shall be
RAL 7032 for all equipment, marshalling boxes, junction boxes, control
cabinets, panels etc.
unless specifically mentioned under respective sections of the
equipments. Glossy white colour inside the equipments /boards
/panels/junction boxes is also acceptable. The exterior colour for panels
shall be matching with the existing panels in case of extension of a substation.
Each coat of primer and finishing paint shall be of slightly different shade to
enable inspection of the painting. A small quantity of finishing paint shall be
supplied for minor touching up required at site after installation of the
equipments.
12.3.5 In case the Bidder proposes to follow his own standard surface finish and
protection procedures or any other established painting procedures, like
electrostatic painting etc., the procedure shall be submitted alongwith the Bids for
Purchaser’s review & approval.
12.3.6 The colour scheme as given below shall be followed for Fire Protection and
Air Conditioning systems
S.No. PIPE LINE Base colour Band
colour
Fire Protection System
1 Hydrant and Emulsifier system FIRE RED -
pipeline
2 Emulsifier system detection line FIRE RED Sea
– water Green
3 Emulsifier system detection line FIRE RED Sky Blue
–Air
4 Pylon support pipes FIRE RED
Air Conditioning System
5 Refrigerant gas pipeline – at Canary -
compressor suction Yellow
6 Refrigerant gas pipeline – at Canary Red
compressor discharge Yellow
7 Refrigerant liquid pipeline Dark -
Admiralty
Green
12.3.7 For aluminium casted surfaces, the surface shall be with smooth
Finish.
Further, in case of aluminium enclosures the surface shall be coated with power
(coating thickness of 60 microns) after surface preparation for painting.
13.0 HANDLING, STORING AND INSTALLATION
13.1 In accordance with the specific installation instructions as shown on
manufacturer’s drawingsoras directed by the Purchaser or his
representative, the Contractor shall unload, store, erect, install, wire, test and
place into commercial use all the equipment included in the contract. Equipment
shall be installed in a neat, workmanlike manner so that it is level, plumb,
square and properly aligned and oriented. Commercial use of switchyard
equipment means completion of all site tests specified and energisation at rated
voltage.
13.2 Contractor may engage manufacturer’s Engineers to supervise the
unloading, transportation to site, storing, testing and commissioning of the various
equipment being procured by them separately. Contractor shall unload,
transport, store, erect, test and commission the equipment as per instructions of
the manufacturer’s supervisory Engineer(s) and shall extend full cooperation
to them.
13.3 In case of any doubt/misunderstanding as to the correct interpretation of
manufacturer’s drawings or instructions, necessary clarifications shall be
obtained from the Purchaser. Contractor shall be held responsible for any damage
to the equipment consequent to not following manufacturer’s
drawings/instructions correctly.
13.4 Where assemblies are supplied in more than one section, Contractor shall make
all necessary mechanical and electrical connections between sections
including the connection between buses. Contractor shall also do necessary
adjustments/alignments necessary for proper operation of circuit breakers,
isolators and
their operating mechanisms. All components shall
be protected against damage during unloading,
transportation, storage, installation, testing and commissioning. Any
equipment damaged due to negligence or carelessness or otherwise shall be
replaced by the Contractor at his own expense.
13.5 Contractor shall be responsible for examining all the shipment and notify the
Purchaser immediately of any damage, shortage, discrepancy etc. for the purpose
of Purchaser’s information only. The Contractor shall submit to the Purchaser
16.1 The equipment support structure shall be suitable for equipmentconnection at first
level.All equipment support structure supplied alongwith brackets, angels, stools, etc.
for attaching the operating mechanism, control cabinets & marshelling box (wherever
applicable) etc.
16.2 The support structures should be hot dip galvanised with minimum 610
gram/sq.m net of zinc.
16.3 In case of any deviation in this regard the bid is liable to be considered
technically non responsive and shall be liable to be rejected.
16.4 Support structure shall meet the following mandatory requirements:
16.4.1 The minimum vertical distance from the bottom of the lowest porcelain part of
the bushing, porcelain enclosures or supporting insulators to the bottom of the
equipment base, where it rests on the foundation pad shall be 2.55 metres.
17.0 CLAMPS AND CONNECTORS INCLUDING TERMINAL CONNECTORS
17.1 All power clamps and connectors shall conform to IS:5561 & NEMA CC1 and
shall be made of materials listed below :
a) For connecting Aluminum alloy casting, ACSR
conductors conforming to
designation A6
of IS:617 and all test shall
conform to IS:617
IN JASIDIH GSS VOL-II Page 70
IN JASIDIH GSS VOL-II
b) For connecting Bimetallic connectors made
equipment from aluminum alloy terminals
made of casting conforming to copper
with designation A6 of thick ACSR
conductors IS:617 with 2mm
bimetallic liner and all test shall conform
to IS:617
c) For connecting G.I Galvanised mild steel shield
wire
17.11 Tests
17.11.1 Clamps and connectors should be type tested as per IS:5561 and shall also be
subjected to routine tests as per IS:5561. Following type test reports on
samples of similar type shall be submitted for approval
i) Temperature rise test (maximum temperature rise allowed is 35°C
over 50°C ambient)
ii) Short time current test
Iii) Corona (dry) and RIV (dry) test for 220 KV and above voltage
And clamp
iv) Resistance test and tensile test
18.0 CONTROL CABINETS, JUNCTION BOXES, TERMINAL BOXES &
MARSHALLING BOXES FOR OUTDOOR EQUIPMENT
18.1 All types of boxes, cabinets etc. shall generally conform to & be tested in
accordance with IS-5039/IS-8623, IEC-60439, as applicable, and the clauses
given below:
18.2 Control cabinets, junction boxes, Marshalling boxes & terminal boxes shall be
made of sheet steel or aluminum enclosure and shall be dust, water and vermin
proof. Sheet steel used shall be atleast 2.0 mm thick cold rolled. The box shall
be properly braced to prevent wobbling. There shall be sufficient reinforcement to
provide level surfaces, resistance to vibrations and rigidity during transportation
and installation. In case of aluminum enclosed box the thickness of aluminum
shall be such that it provides adequate rigidity and long life as comparable with
sheet steel of specified thickness.
18.3 Cabinet/boxes shall be free standing floor mounting type, wall mounting type or
pedestal mounting type as per requirements. A canopy and sealing
arrangements for operating rods shall be provided in marshalling boxes / Control
cabinets to prevent ingress of rain water.
18.4 Cabinet/boxes shall be provided with double hinged doors with padlocking
arrangements. The distance between two hinges shall be adequate to ensure
uniform sealing pressure against atmosphere. The quality of the
gasket shall be such that it does not get damaged/cracked during the operation
of the equipment.
18.5 All doors, removable covers and plates shall be gasketed all around with suitably
profiled EPDM/Neoprene gaskets. The gasket shall be tested in accordance with
approved quality plan, IS:11149 and IS:3400. The quality of gasket shall be such
that it does not get damaged/ cracked during the ten years of operation of the
equipment or its major overhaul whichever is earlier. All gasketed surfaces shall
be smooth straight and reinforced if necessary to minimize distortion and to
20.8 The terminal blocks shall be fully enclosed with removable covers of
transparent, non-deteriorating type plastic material. Insulating barriers shall be
provided between the terminal blocks. These barriers shall not hinder the
operator from carrying out the wiring without removing the barriers.
20.9 Unless otherwise specified terminal blocks shall be suitable for connecting the
following conductors on each side.
a) All circuits except Minimum of two of 2.5 sq mm
CT circuits copper flexible.
b) All CT circuits Minimum of 4 nos. of 2.5 sq mm
(c) Any motor operating incorrectly shall be checked to determine the cause
and the conditions corrected.
24.0 TECHNICAL REQUIREMENT OF EQUIPMENTS
OR
AND
The manufacturers, whose PVC control cables are offered, should have
designed, manufactured, tested and supplied in a single contract at least
100 Kms of 1.1 KV grade PVC insulated control cables as on the date of bid
IN JASIDIH GSS VOL-II Page 80
IN JASIDIH GSS VOL-II
opening. Further the manufacturer should also have designed, manufactured,
tested and supplied at least 1 km of 27C x 2.5 Sq.mm or higher size as on the
date of bid opening.
24.5.2 Applicable for PVC Power Cable
The manufacturer, whose PVC Power Cables are offered, should have designed,
manufactured, tested and supplied in a single contract atleast
100 Kms of 1.1 KV or higher grade PVC insulated power cables as on the date of
bid opening. Further the manufacturer should also have designed, manufactured,
tested and supplied at least 1 km of 1C x 150 Sq. mm or higher size as on the
date of bid opening.
24.5.3 Applicable for XLPE Power Cables
The Manufacturer, whose XLPE Power cables are offered, should have
designed, manufactured, tested and supplied in a single contract atleast
25 Kms of 1.1 KV or higher grade XLPE insulated power cables as on the date of
bid opening. Further the manufacturer should also have designed, manufactured,
tested and supplied at least 1 km of 1C x 630 Sq. mm or higher size as on the
date of bid opening.
24.6 LT Switchgear
24.6.1 The Manufacturer whose LT Switchgear are offered, should be a
manufacturer of LT Switchboards of the type and rating being offered. He should
have designed, manufactured, tested and supplied at least 50 nos. draw out circuit
breaker panels, out of which at least 5 nos. should have been with relay and
protection schemes with current transformer. He should have also
manufactured at least 50 nos. motor control center panels of the type and
rating being offered which should be in successful operation as on date of bid
opening.
24.6.2 The Switchgear items (such as circuit breakers, fuse switch units,
contactors etc.), may be of his own make or shall be procured from reputed
manufacturers and of proven design. At least one hundred circuit breakers of
the make and type being offered shall be operating satisfactory as on date
of bid opening.
24.7 Battery and Battery Charger
24.7.1 Requirements for Battery Manufacturers
The manufacturer whose Batteries are offered should have designed,
manufactured and supplied DC Batteries of the type specified and being offered,
having a capacity of at least 500 AH and these shall be operating satisfactorily for
two years in power sector and/or industrial installations as on date of bid opening.
24.7.2 Requirements for Battery Charger Manufacturers
The manufacturer, whose Battery Chargers are offered, should have
designed, manufactured and supplied Battery Chargers generally of the
type offered, with static automatic voltage regulators and having a
continuous output of atleast ten (10) KW and these should be in
successful operation as on the date of bid opening.
IS:13947 (Part-3) - Air break switches, air break disconnectors & fuse
combination units for voltage not exceeding 1000V AC or
1200V DC
IS:2147 - Degree of protection provided by enclosures for low
voltage switchgear and controlgear.
IS:6005 - Code of practice for phosphating of Iron and Steel IS:3231
- Electrical relays for power system protection IS:3842 -
Electrical relay for AC Systems
IS:5 - Colours for ready mix paint
IEEE-484 - Recommended Design for installation design and
installation of large lead storage batteries for
generating stations and substations.
IEEE-485 - Sizing large lead storage batteries for generating
stations and substations
Wires and cables
ASTMD-2863 - Measuring the minimum oxygen concentration to
support candle like combustion of plastics (oxygen
index)
IS-694 - PVC insulated cables for working voltages upto and
including 1100 Volts.
IS-1255 - Code of practice for installation and maintenance of
power cables, upto and including 33 kV rating
IS-1554 (P1 and P2) - PVC insulated (heavy duty) electric cables (part 1)
for working voltage upto and including 1100 V.
IS-802 (P1 to 3:) - Code of practice for use of structural steel in overhead
transmission line towers.
IS-806 - Code of practice for use of steel tubes in general
building construction
IS-808 - Dimensions for hot rolled steel beam, column
channel and angle sections.
IS-814 - Covered electrodes for manual arc welding of carbon of
carbon manganese steel.
IS-816 - Code of Practice for use of metal arc welding for general
construction in Mild steel
IS-817 - Code of practice for training and testing of metal arc
welders. Part 1 : Manual Metal arc welding.
IS-875 (P1 to P4) - Code of practice for design loads (other than earthquake) for
buildings and structures.
IS-1161 - Steel tubes for structural purposes.
IS-1182 - Recommended practice for radiographic examination of
fusion welded butt joints in steel plates.
IS:8828 Circuit breakers for over current protection for house hold and
similar installations.
IS:5 Ready mix paints IS:2551
Danger notice plates IS:2705 Current transformers
IS:9224 HRC Cartridge fuse links for voltage above 650V(Part-2)
(7)IS:5082 Wrought aluminium and Al. alloys, bars, rods, tubes and
sections for electrical purposes.
(8)IS:8623 Factory built Assemblies of Switchgear and Control Gear for
voltages upto and including 1000V AC and 1200V DC.
(9)IS:1248 Direct Acting electrical indicating instruments
Electrical Installation
IS:1293 3 pin plug
IS:371 Two to three ceiling roses
IS:3854 Switches for domestic and similar purposes
IS:5216 Guide for safety procedures and practices in electrical work.
IS:732 Code of practice for electrical wiring installation (system
voltage not exceeding 650 Volts.)
IS:3043 Code of practice for earthing.
IS:3646 Code of practice of interior illumination part II & III. IS:1944
Code of practice for lighting of public through fares.
IS:5571 Guide for selection of electrical equipment for hazardous areas.
IS:800 Code of practice for use of structural steel in general
building construction.
IS:2633 Methods of Testing uniformity of coating on zinc coated
articles.
IS:6005 Code of practice for phosphating iron and steel.
INDIAN ELECTRICITY ACT INDIAN ELECTRICITY
RULES
LT SWITCHGEAR
IS:8623 (Part-I) Specification for low voltage switchgear and control gear
assemblies
IS:13947 (Part-I) Specification for low voltage switchgear and control gear, Part
1 General Rules
1.1.4. The complete structures shall be rigid, self-supporting, free from flaws, twists and
bends.
All cut-outs shall be true in shape and devoid of sharp edges.
1.1.5. All boards shall be of dust and vermin proof construction and shall be provided with
a degree of protection of IP: 52 as per IS 13947 (Part-1). However, the busbar
chambers having a degree of protection of IP: 42, in accordance with IS 13947 (Part-
1), are also acceptable where continuous busbar rating exceeds 1000 Amp. Provision
shall be made in all compartments for providing IP: 52 degree of protection, when
Circuit breaker or module trolley, has been removed. All cut-outs shall be provided
with neoprene gaskets.
1.1.6. Provision of louvers on boards would not be preferred. However, louvers backed
with metal screen are acceptable on the busbar chambers where continuous busbar
rating exceeds 1000 Amps.
1.1.7. All boards shall be of uniform height not exceeding 2450 mm.
1.1.8. Boards shall be easily extendible on both sides, by the addition of the vertical
sections after removing the end covers.
1.1.9. Boards shall be supplied with base frames made of structural steel sections, alongwith
all necessary mounting hardware required for welding the base frames to the insert
plates.
1.1.10. All boards shall be of double front construction and shall have
(i) A completely enclosed busbar compartment for running horizontal busbars and
vertical busbars. Busbar chambers shall be completely enclosed with
metallic
portions. Bolted covers shall be provided for access to horizontal and Vertical
(ii) Completely enclosed switchgear compartment(s) one for each circuit for housing
circuit breaker or MCCB or motor starter.
(iii) A distinct compartment or alley for power and control cables on each side of panel.
Cable alley compartment shall have a through metallic partition for segregating
cables on both sides. Cable alley door shall preferably be hinged. Cable alley shall
have no exposed live parts. Any live terminals shall be fully shrouded/insulated
from safety aspects. However It shall be of at least 350mm width.
(iv) A compartment for relays and other control devices associated with a circuit
breaker.
1.1.11. Sheet steel barriers shall be provided between two adjacent vertical panels running to the
full height of the switchboard, except for the horizontal busbar compartment. Each
shipping section shall have full metal sheets at both ends for transport and storage.
1.1.12. All equipments associated with a single circuit except MCB circuits shall be housed in a
separate compartment of the vertical section. The Compartment shall be sheet steel
enclosed on all sides with the withdrawal units in position or removed. The front of the
compartment shall be provided with the hinged single leaf door, with locking facilities.
In case of circuits controlled by MCBs, group of MCB feeders can be offered in common
compartment. In such case number of MCB feeder to be used in a common compartment
shall not exceed 4 (four) and front of MCB compartment, shall have a viewing port of
toughen glass sheet for viewing and sheet steel door of module shall be lockable with
star knob/panel key.
1.1.13. After isolation of power and control circuit connections it shall be possible to safely
carryout maintenance in a compartment with the busbar and adjacent circuit live. Neces-
sary shrouding arrangement shall be provided for this purpose over the cable terminations
located in cable alley.
1.1.14. The minimum clearance in air between phases and between phase and earth for the entire
run of horizontal and vertical busbars, shall be 25 mm. For all other components, the
clearance between "two live parts", " A live part and an earthed part" and isolating
distance shall be atleast ten (10) mm throughout. Wherever it is not possible to maintain
these clearances, insulation shall be provided by sleeving or barriers. However, for
horizontal run of busbar minimum clearance of 25 mm should be maintained even if they
are sleeved.
1.1.15. The temperature rise of horizontal & vertical busbars when carrying rated current along
its full run shall in no case exceed 55°C, with silver plated joints and 40°C with all other
type of joints over an outside ambient temperature of 50°C.
1.1.16. All busbar chambers shall be provided with removable bolted covers. The covers shall
be provided with danger labels.
1.1.20. All disconnecting contacts for power circuits shall be of robust design and fully self
aligning. Fixed and moving contacts of the power drawout contact system shall be silver
plated. Both fixed and moving contacts shall be replaceable.
1.1.21. All AC & DC boards shall be of double Front type.
1.1.22. All module shall be fixed type except air circuit breaker module, which shall be drawout
type.
1.1.23. The connections from busbars to the main switch shall be fully insulated/shrouded, and
securely bolted. The partition between the feeder compartment and cable alley may be
non-metallic and shall be of such construction as to allow cable cores with lugs to be
easily inserted in the feeder compartment for termination.
1.1.24. All equipment and components shall be neatly arranged and shall be easily accessible for
operation and maintenance. The internal layout of all modules shall be subject to
PURCHASER approval. Bidder shall submit dimensional drawings showing complete
internal details of Busbars and module components, for each type and rating for approval.
1.1.25. The tentative power and control cable entries shall be from bottom. However, Purchaser
reserves the right to alter the cable entries, if required, during detailed engineering,
without any additional commercial implication.
1.1.26. Adopter panels and dummy panels required to meet the various busbar arrangements and
layouts required shall be included in Bidder's scope of work.
1.2. DERATING OF EQUIPMENTS
1.2.1. The current ratings of all equipments as specified in the `Bill of Materials are the
minimum standards current ratings at a reference ambient temperature of 50°C as per
relevant Indian Standards.
1.2.2. The Bidder shall indicate clearly the derating factors employed for each component and
furnish the basis for arriving at these derating factors duly considering the specified
ambient temperature of 50°C.
1.3. POWER BUS BARS AND INSULATORS
1.3.1. All AC Distribution Boards shall be provided with three phase buses and a neutral bus
bars and the DC Distribution Boards shall be provided with two busbars.
1.3.2. All busbars and jumper connections shall be of high conductivity aluminium/copper of
adequate size the bus bar size calculation shall be submitted for approval.
1.3.3. The Cross-Section of the busbars shall be uniform through out the length of Switchgear
and shall be adequately supported and braced to withstand the stresses due to the
specified short circuit currents.
1.3.4. All busbars shall be adequately supported by Non-hygroscopic, non-combustible, track-
resistant & high strength type Polyester fibre glass Moulded Insulators. Separate
supports shall be provided for each phase and neutral busbar. If a common support is
provided anti-tracking barriers shall be provided between the supports.
1.3.5. All busbars joints shall be provided with high tensile steel bolts. Belleville/spring
washers and nuts, so as to ensure good contacts at the joints. Non-silver plated Busbars
joints shall be thoroughly cleaned at the joint locations and a suitable contact grease shall
IN JASIDIH GSS VOL-II Page 112
IN JASIDIH GSS VOL-II
be applied just before making a joint.
1.3.6. All busbars shall be colour coded as per IS: 11353
1.3.7. The Bidder shall furnish calculations alongwith the bid, establishing the adequacy of
busbar sizes for specified current ratings, On the basis of short circuit current and
temperature rise consideration at specified ambient temp.
1.4. EARTH BUS
1.4.1. A galvanised steel earthing shall be provided at the bottom of each panel and shall extend
throughout the length of each switchboard. It shall be welded/bolted to the frame work
of each panel and breaker earthing contact bar vertical bus shall be provided in each
vertical section which shall in turn be bolted/welded to main horizontal ground bus.
1.4.2. The earth bus shall have sufficient cross-section to carry the momentary short circuit and
short time fault currents to earth as indicated in `Bill of Materials' without exceeding the
allowable temperature rise.
1.4.3. Suitable arrangements shall be provided at each end of the horizontal earth bus for
bolting to Purchaser's earthing conductors. The horizontal earth bus shall project out the
switchboard ends and shall have predrilled holes for this connection. A joint spaced and
taps to earth bus shall be made through at least two bolts.
1.4.4. All non-current metal work of the Switchboard shall be effectively bonded to the earth
bus. Electrical conductivity of the whole switchgear enclosures frame work and the truck
shall be maintained even after painting.
1.4.5. The truck and breaker frame shall get earthed while the truck is being inserted in the
panel and positive earthing of the truck and breaker frame shall be maintained in all
positions. SERVICES & ISOLATED, as well as through out the intermediate travel.
1.4.6. Each module frame shall get engaged to the vertical earth bus. Before the disconnecting
contacts on these module are engaged to the vertical busbar.
1.4.7. All metallic cases of relays, instruments and other panel mounted equipments shall be
connected to earth by independent stranded copper wires of size not less than 2.5 mm2.
Insulation colour code of earthing wires shall be green. Earthing wires shall be
connected to terminals with suitable clamp connectors and soldering is not acceptable.
Looping of earth Connection which would result in loss of earth connection to the
devices when a device is removed is not acceptable. However, looping of earth
connections between equipment to provide alternative paths or earth bus is acceptable.
1.4.8. VT and CT secondary neutral point earthing shall be at one place only, on the terminal
block. Such earthing shall be made through links so that earthing of one secondary
circuit shall be removed without disturbing the earthing of other circuit.
1.4.9. All hinged doors shall be earthed through flexible earthing braid.
1.4.10. Caution nameplate `Caution-Live Terminals' shall be provided at all points where the
terminals are like to remain live and isolation is possible only at remote end.
1.5. AIR CIRCUIT BREAKERS
1.5.1. Circuit breakers shall be three-pole air break horizontal drawout type and shall have
inherent fault making and breaking capacities as specified in "Technical Parameters".
The circuit breakers which meet specified parameter only after provision of releases or
any other devices shall not be acceptable.
1.5.2. Circuit breakers shall be mounted along with it operating mechanism on a wheeled
carriage. Suitable guides shall be provided to minimise misalignment of the breaker.
1.5.3. There shall be `Service', `Test' and `Fully withdrawn positions for the breakers. In `Test'
position the circuit breaker shall be capable of being tested for operation without
energising the power circuits i.e. the power Contacts shall be disconnected while the
Control circuits shall remain undisturbed. Locking facilities shall be provided so as to
prevent movement of the circuit breaker from the `SERVICE', `TEST' OR FULLY
WITHDRAWN' position. It shall be possible to close the door in TEST position.
1.5.4. All circuit breakers shall be provided with 4 NO and 4 NC potentially free auxiliary
contacts. These contacts shall be in addition to those required for internal mechanism of
the breaker. Separate limit switches each having required number of contacts shall be
provided in both `SERVICE' & `TEST' position of the breaker. All contacts shall be
1.11.1 Control & Selector switches shall be of rotary type with escutcheon plates clearly marked
to show the function and positions. The switches shall be of sturdy construction suitable
for mounting on panel front. Switches with shrouding of live parts and sealing of
contacts against dust ingress shall be preferred.
1.11.2 Circuit breaker selector switches for breaker Controlled motor shall have three stay put
positions marked `Switchgear', `Normal' and `Trial' respectively. They shall have two
contacts of each of the three positions and shall have black shade handles.
1.11.3 Ammeter and voltmeter selector switches shall have four stayput position with adequate
number of contacts for three phase 4 wire system. These shall have oval handles
Ammeter selector switches shall have make before break type contacts to prevent open
circuiting of CT secondaries.
1.11.4 Contacts of the switches shall be spring assisted and shall be of suitable material to give a
long trouble free service.
1.11.5 The contact ratings shall be at least the following :
1.12.1 Air breaker switch shall be of the heavy duty, single throw group operated, load break,
fault make type complying with IS:4064.
1.12.2 The Bidder shall ensure that all switches are adequately rated so as to be fully protected
by the associated fuses during all abnormal operating conditions such as overload, locked
1.12.3 Switch operating handles shall be provided with padlocking facilities to lock them in
`OFF' position.
1.12.4 Interlocks shall be provided such that it is possible to open the cubicle door only when
the switch is in `OFF' position and to close the switch only when the door is closed.
However suitable means shall be provided to intentionally defeat the interlocks explained
above.
1.12.5 Switches and fuses for AC/DC control supply and heater supply wherever required shall
be mounted inside and cubicles.
1.13 PUSH BUTTONS
1.13.1 Push-buttons shall be of spring return, push to actuate type. Their contacts shall be rated
to make, continuously carry and break 10A at 240V and 0.5A (inductive) at 220V DC.
1.13.2 All push-buttons shall have one normally open and one normally closed contact, unless
specified otherwise. The contact faces shall be of silver or silver alloy.
1.13.3 All push-buttons shall be provided with integral escutcheon plates marked with its
function.
1.13.4 The colour of the button shall be as follows :
1.13.5 All push-buttons on panels shall be located in such a way that Red-push-buttons shall
always be to the left of green push-buttons.
1.14 INDICATING LAMPS
1.14.1 Indicating lamps shall be of the panel mounting cluster LED type. The lamps shall have
escutcheon plates marked with its function, wherever necessary.
1.14.2 Lamps shall have translucent lamp-covers of the following colours, as warranted by the
application :
1.14.4 Indication lamps should be located just above the associated push buttons/control
switches. Red lamps shall invariable be located to the right of green lamps. In case a
white lamp is also provided, it shall be placed between the red and green lamps along
with the centre line of control switch/push button pair. Blue and Amber lamps should
1.14.5 When associated with push-buttons, red lamps shall be directly above the green push
button, and green lamps shall be directly above the red push-button. All indicating lamps
shall be suitable for continuous operation at 90 to 110% of their rated voltage.
1.15 FUSES
1.15.1 All fuses shall be of HRC cartridge fuse link type. Screw type fuses shall not be
accepted. Fuses for AC Circuits shall be of class 2 type, 20 kA (RMS) breaking current
at 415 AC, and for DC circuits Class 1 type 4 kA breaking current.
1.15.2 Fuses shall have visible operation indicators.
1.15.3 Fuses shall be mounted on fuses carriers, which are mounted on fuse bases, wherever it is
not possible to mount fuses on carriers fuses shall be directly mounted on plug in type of
bases. In such cases one set of insulated fuse pulling handles shall be supplied with each
switchgear.
1.15.4 Fuse rating shall be chosen by the Bidder depending upon the circuit requirements and
these shall be subject to approval of PURCHASER.
1.16 TERMINAL BLOCKS
1.16.1 Terminal blocks shall be of 750 volts grade and have continuous rating to carry the
maximum expected current on the terminals. It shall be complete with insulating barriers,
clip-on-type/stud type terminals for Control Cables and identification strips. Marking on
terminal strip shall correspond to the terminal numbering on wiring on diagrams. It shall
be similar to `ELEMEX' standard type terminals, cage clamp type of Phoenix or WAGO
or equivalent
1.16.2 Terminal blocks for CT and VT secondary leads shall be provided with test links and
isolating facilities. CT secondary leads shall be provided with short circuiting and
earthing facilities. It shall be similar to `Elem.' `CATD' - Type.
1.16.3 In all circuit breaker panels at least 10% spare terminals for external connections shall be
provided and these spare terminals shall be uniformly distributed on all terminal blocks.
Space for adding another 10% spare terminals shall also be available.
1.16.4 All terminal blocks shall be suitable for terminating on each side, two (2) Nos. of 2.5 mm
square size standard copper conductors.
1.16.5 All terminals shall be numbered for identification and grouped according to the function.
Engraved white-on-black labels shall be provided on the terminal blocks.
1.16.6 Wherever duplication of a terminal block is necessary it shall be achieved by solid
bonding links.
1.16.7 Terminal blocks shall be arranged with at least 100 mm clearance between two sets of
terminal block. The minimum clearance between the first row of terminal block and the
associated cable gland plate shall be 250 mm.
1.17 NAME PLATES AND LABELS
1.17.1 All switchgears, AC/DC distribution boards, shall be provided with prominent, engraved
identification plates. The module identification plate shall clearly give the feeder number
and feeder designation. For single front switchboards, similar panel and board
identification labels shall be provided at the rear also.
1.17.2 All name plates shall be of non-rusting metal or 3-ply lamicoid with white engraved
lettering on black back ground. Inscriptions and lettering sizes shall be subject to
PURCHASER approval.
1.17.3 Suitable plastic sticker labels shall be provided for easy identification of all equipments,
located inside the panel/module. These labels shall be positioned so as to be clearly
visible and shall give the device number as mentioned in the module wiring drawings.
1.18 SPACE HEATER
1.18.1 Space heater shall be provided in all the boards for preventing harmful moisture
IN JASIDIH GSS VOL-II Page 118
IN JASIDIH GSS VOL-II
condensation.
1.18.2 The space heaters shall be suitable for continuous operation on 240V AC, 50 Hz, single
phase supply, and shall be automatically controlled by thermostats. Necessary isolating
switches and fuses shall also be provided.
1.19 CONTROL AND SECONDARY WIRING
1.19.1 All switchboards shall be supplied completely wired internally upto the terminal blocks
ready to receive Purchaser's control cables.
1.19.2 All inter cubicle and inter panel wiring and connections between panels of same
switchboard including all bus wiring for AC and DC supplies shall be provided by the
bidder.
1.19.3 All internal wiring shall be carried out with 1100 V grade, single core, 1.5 square mm or
larger stranded copper wires having colour coded, PVC insulation. CT circuits shall be
wired with 2.5 square mm copper wires. Voltage grade and insulation shall be same as
above. The cable shall be F.R.L.S. type.
1.19.4 Extra-flexible wires shall be used for wiring to device mounted on moving parts such as
hinged doors.
1.19.5 All wiring shall be properly supported, neatly arranged, readily accessible and securely
connected to equipment terminals and terminals blocks.
1.20 POWER CABLES TERMINATION
1.20.1 Cable termination compartment and arrangement for power cables shall be suitable for
stranded aluminium conductor, armoured XLPE/PVC insulated and sheathed, single
core/three core, 1100 V grade cables.
1.20.2 All necessary cable terminating accessories such as Gland plates, supporting clamps and
brackets, power cable lugs, hardware etc. shall be provided by the successful bidder, to
suit the final cable sizes which would be advised later.
1.20.3 The gland plate shall be of removable type and shall cover the entire cable alley. Bidder
shall also ensure that sufficient space is provided for all cable glands. Gland plates shall
be factory-drilled according to the cable gland sizes and number which shall be informed
to the Contractor later. For all single core cables, gland plates shall be of non-magnetic
Material.
1.21 TYPE TESTS
1.21.1 Type tests reports on Panels (Switchgear and Control gear assemblies) as per IS 8623 Part-
I shall be submitted for the following tests in line with clause 9.0 of Section GTR before
the fabrication of switchgear is started:
i) Verification of temperature rise limits
ii) Verification of the dielectric properties
iii) Verification of short circuit strength
iv) Verification of the continuity of the protective circuit
v) Verification of clearances and creepage distances
vi) Verification of mechanical operation
vii) Verification of degree of protection
1.21.2 Contractor shall submit type test reports for the following Switchgear and Control gears
before the fabrication of switchgear is started:
1. Circuit breakers/MCCB as per IS 13947 Part-II
IN JASIDIH GSS VOL-II Page 119
IN JASIDIH GSS VOL-II
2. Protective Relays as per IEC: 60255
For above equipments, test conducted once are acceptable (i.e. The requirement of test
conducted within last five years shall not be applicable)
1.22 ERECTION, TESTING AND COMMISSIONING
1.22.1 The Contractor shall unload, erect, install, test and put into commercial use all electrical
equipment included in this specification.
1.22.2 Equipment shall be installed in a neat, workman like manner so that it is level, plumb,
square and properly aligned and oriented. Tolerance shall be as established in
Contractor's drawings or as stipulated by purchaser. No equipment shall be permanently
bolted down to foundations until the alignment has been checked and found acceptable
by the purchaser.
1.22.3 Contractor shall furnish all supervision, labour tools equipment rigging materials, bolts,
wedges, anchors, concrete inserts etc. in proper time required to completely install, test
and commission the equipment.
1.22.5 Contractor shall move all equipment into the respective room through the regular door or
openings specifically provided for this purpose. No part of the structure shall be utilised
to lift or erect any equipment without prior permission of Purchaser.
1.22.6 All boards shall be installed in accordance with Indian Standards IS:3072 and at
Purchaser's instructions. All boards shall be installed on finished surfaces, concrete or
steel stills. Contractor shall be required to install and align any channel sills which form
part of foundations. In joining shipping sections of switchboards together adjacent
housing of panel sections or flanged throat sections shall be bolted together after
alignment has been completed. Power bus, enclosures ground and control splices of
conventional nature shall be cleaned and bolted together being drawn up with torque
spanner of proper size or by other approved means.
1.22.9 Equipment furnished with finished coats of paint shall be touched by up Contractor if
their surface is specified or marred while handling.
1.22.10 After installation of panels, power and control wiring and connections, Contractor shall
perform operational tests on all switchboards, to verify proper operation of switch-
boards/panels and correctness of all equipment in each and every respect. The cable
opening and cables entries for cables terminating to the panels shall be sealed with fire
sealing materials.
1.23 COMMISSIONING CHECK TESTS
The Contractor shall carry out the following commissioning checks, in addition to the
1.23.2.12 Check on spring charging motor, correct operation of limit switches, and time of
charging.
1.23.2.13 All functional checks.
1.23.3 Current Transformers
1.23.5.2 Each wire shall be traced by continuity tests and it should be made sure that the wiring
is as per relevant drawing. All interconnections between panels/equipment shall
be similarly checked.
1.23.5.3 All the wires shall be meggered to earth.
1.23.5.4 Functional checking of all control circuit e.g. closing, tripping control, interlock,
supervision and alarm circuit.
1.23.6 Relays
1.23.6.8 Check CT and VT connections with particular reference to their polarities for directional
relays, wherever required.
1.23.7 Meters
1.23.7.3 Check CT and VT connections with particular reference to their polarities for power type
meters.
1.24 SPECIAL TOOLS AND TACKLES
1.24.1 The Bidder shall include in his proposal any special tools and tackles required for
erection, testing commissioning and maintenance of the equipments offered.
1.24.2 The list of these special tools and tackles shall be given in the bid proposal sheets
alongwith their respective prices.
1.24.3 The total price of the special tools and tackles shall be included in proposal sheets.
1.25.1 The Bidder shall quote for various AC/DC distribution boards in accordance with this
specification
1.25.2 Standard scheme of interconnection of switchboards and distribution boards alongwith
tentative feeder disposition for each board shall be as per the requirement of the project.
The bidder shall quote board prices on the basis of their estimation of feeders for
entire present and future bays requirement. Any other feeder required as per system
requirement for efficient and reliable operation shall be deemed to be included in
bidder's scope.
1.25.3 The Bill of Materials for each type of module shall be as under. These are minimum
indicative requirement of the system. The necessary auxiliary relays, push buttons and
indicating lamps shall be provided as per scheme requirement. Any other
item/component required with in a module for efficient and reliable operation shall be
deemed to be included in bidder's scope. The scheme shall have provision for remote
annunciation for the followings:
a) Station LT (415V) AC incomer supply unhealthy
b) 220V DCDB U/V, O/V & Earth leakage relay operated
c) 50V DCDB U/V & O/V relay operated
d) DG set start
e) DG set protection operated.
(vi) One (1) Triple pole instantaneous over-current relay having the
setting range of 200-800% or 500-2000% of CT secondary
and adjustable definite minimum time.
(vii) One (1) Instantaneous earth fault relay having an adjustable setting range
of 10-40% or 20 - 80% of CT secondary current and adjustable
definite minimum time. The earth fault relay shall be provided
with a stabilising resistor.
1.25.5 Module Type - M1 (Circuit Breaker Controlled Motor Feeder)
(i) One (1) Triple pole Air Circuit Breaker complete with accessories,
and power operated mechanism as specified.
(ii) One (1) Three position 6 pole selector switch
'SWITCHGEAR/NORMAL /TRIAL'.
(iii) Three (3) Current Transformer for metering.
(iv) One (1) Ammeter with Ammeter Selector Switch
(vi) One (1) Triple pole instantaneous over-current relay for providing
positive sequence current protection in all the three phases.
The relay setting range shall be continuously adjustable
between 200-800% or 400-1600% of CT secondary rated
current as required.
(vii) One (1) Double pole inverse definite minimum time over current
relays connected in R & B phases for over current protection
of motor rated 110 kW - 200 kW. The relay shall have an
adjustable setting range of 50% - 200% of CT Secondary
current and time setting range of 0-30 Second. The relay
shall be CDGM-22 of EE or equivalent.
(viii) One (1) Single pole adjustable definite time delay relay for motor
overload alarm connected in Y-phase only. The relay shall
have resetting ratio of not less than 90%. The relay shall have
continuously adjustable time delay range of 2.5 to 25 Sec.
(i) Three (3) 415 / 110 volts single phase voltage transformer star/star
√3 √3
connect with star point solidly earthed mounted on common
draw out chassis. Accuracy Class 0.5 for protection and
metering with 50VA Burden.
(v) One (1) Double pole instantaneous under voltage relays with
continuous variable setting range of 40-80% of 110 Volts.
(vi) One (1) Time delay pick up relay having a time setting range of 0.5
to 3 secs. with 3 `NO'. Self reset contacts, suitable for 220V
DC.
(vii) One (1) Auxiliary relay 220V DC with 2 NO. self reset contacts.
(viii) Three (3) Indicating lamps with series resistor and colour lenses (Red,
Blue & Yellow).
(iii) One (1) Instantaneous under voltage relay with 95% of 220V DC.
The resetting ratio of relay of relay should not be more than
1.25. The relay shall be provided with a series resistor and
a push button across if for resetting (pick up) the relay at
about 105% of the drop out voltage.
(iv) One (1) Instantaneous over voltage relay with setting range of 110%
of 220V DC. The resetting ratio of relay should not be less
than 0.8. The relay shall have a push button in series of
resetting the relay at about 95% of the operating voltage.
(v) One (1) Earth leakage relay only for 220V DC system having
adjustable pick up range between 3 to 7 milliamps the relay
shall be suitable for 220V DC/240V AC Auxiliary supply.
(ii) One (1) DC ammeter with shunt and range of 90-0-400 Amps. For
220V DC DB and 90-0-200 Amp for 50V DC DB.
(iii) Two (2) Double pole 250V DC MCCB/MCB
(iv) One (1) Double pole single throw 250V DC air break switch
connecting battery & charger sections to DC DB.
1.25.13 Module Type DG-1 (Electrically Controlled Circuit Breaker for Incomer from DG
Set)
a) One (1) Triple pole circuit breaker complete with all accessories
and power operated mechanism as specified.
b) One (1) Frequency meter.
c) One (1) Voltmeter with selector switch.
o) Two (2) Push buttons for Remote starting & stopping of DG Set (Red,
Green).
1.25.14 Module Type H1
One (1) Double pole DC Switch with pad locking facility in off position.
(iii) Electronic Timer suitable for continuous operation, push button and selector
switch be as per scheme requirement
1.26 PARAMETERS
1.26.1 Power Supply
1.26.1.1 AC System 3 phase, 4 wire, solidly earthed
j) Short Circuit
breaking
current
I. AC Component 20 kA (RMS)
II. DC Component As per IS: 13947 (Part 2)
1.26.5
MOULDED CASE CIRCUIT BREAKER
AC System DC System
a) No. of poles 4 2
g) Short Circuit
breaking
current
I. AC Component 20 kA (RMS) As per IS
I. Current 20 kA (RMS)
b) Rated Voltage
Primary 415/√3 V
Secondary 110/√3 V
Primary Star
Secondary Star
d) Rated voltage factor 1.1 continuous, 1.5 for 3 seconds
1.26.9 Relay
1.27.1 EL-type module of 415V Main lighting distribution board and Emergency lighting
distribution board and shall be controlled by timer and contactor module to facilitate its
operation automatically.
(i) Under normal conditions i.e. when supply is available in both the incomers,
incomers I&II of 415 V Main switchboard, ACDB shall be in closed condition
and Bus couplers and DG set breaker shall be in open condition.
(ii) In case of failure of either of the sources, the incomer of that source shall trip and
Bus-coupler shall get closed. On restoration of supply, normal conditions
described above are to be established automatically.
iii) In case of failure of supply in both the sources, both incomers, incomers of
ACDBs and ACDB Bus coupler shall trip and DG set breaker switched on.
On restoration of one or both sources, DG set breaker shall trip, DG set stopped
and conditions described in paragraph (i) /(ii) shall be restored.
This specification is intended to cover outdoor type oil filled 33/0.433KV 315 KVA &
11/0.433kV, 630 & 250 kVA transformers.
- Transformers as listed above, with insulating oil, all materials and accessories,
and complete in all respects.
The scope includes but is not limited to the following items of work to be performed for
all equipment and materials furnished under this section:
d) Civil Works
3.1 All temperature indicators, Buchholz relays and other auxiliary devices shall be suitable
for
220 V DC Control supply. All alarm and trip Contacts shall also be suitable for
connection in 220V DC Circuits.
4.0 TECHNICAL REQUIREMENTS
4.1 Core
The core shall be constructed from high grade, nonaging, cold rolled grain-oriented
silicon steel laminations. The maximum flux density in any part of the cores and yoke
at normal voltage and frequency shall be such that the flux density at any tap position
with 10% voltage variation from the voltage corresponding to the tap shall not exceed 1.9
Wb/sq-m.
The oil supplied with transformer shall be unused and have the parameters for unused
new oil conforming to IS:335 while tested at oil Contractor's premises, No inhibitors
shall be used in oil. Ten percent extra oil shall be supplied for topping up after
commissioning in nonreturnable containers suitable for outdoor storage.
b) The neutral terminals of 433V winding shall be brought out on a bushing along with
the
433 volt phase terminals to form a 4 wire system for the 415 volt. Additional
neutral bushing shall also be provided for earthing.
The tap change switch shall be three phase, hand operated for simultaneous switching
of similar taps on the three phases by operating an external hand wheel.
A metal enclosed, weather, vermin & dust proof marshalling box shall be provided with
each transformer to accommodate temperature indicators, terminal blocks etc. It shall
have a degree of protection of IP 55 as per IS: 2147
Whenever cable connections are required, suitable cable boxes shall be provided and
shall be air insulated. They shall be of sufficient size to accommodate Purchaser's
cables and shall have suitable removable side/top cover to facilitate cable termination
and inspection. Cable boxes shall be dust & vermin proof.
a) The Contractor shall draw up and carry out a comprehensive inspection and testing
program during manufacture and commissioning of the transformer. The programme
shall be duly approved by the Purchaser.
b) The Contractor shall submit cop y of all type tests and carryout routine tests on
the transformers as per relevant standards. Routine tests shall be carried out on all
IN JASIDIH GSS VOL-II Page 134
IN JASIDIH GSS VOL-II
transformers.
6.0 Inspection
penetration test.
6.2 Core
c) Check on completed core for measurement of iron loss and check for any hot spot
by exciting the core so as to induce the designed value of flux density in the core.
d) HV
Test
6.4 Winding
a) Sample check on winding conductor for mechanical properties and
electrical conductivity and on installation covering.
a) Check complete transformer against approved outline drawing provision for all
fittings, finish etc.
6.6 Oil
All standard tests in accordance with relevant Standards shall be carried out on oil
samples taken from the transformer before and after testing of the transformer.
The contractor shall also prepare a comprehensive inspection and testing programme for
all bought out sub-contracted items and shall submit the same to the Purchaser for
approval. Such programme shall include the following components:
a) Buchholz Relay
b) Winding temperature Indicator
c) Bushings
d) Marshaling Box
e) Tap changer switch
f) Oil temperature indicator
7.1 All standard routine tests in accordance with latest issue of IS : 2026 shall be carried out
on each transformer.
7.2 Report for all the type tests in accordance with latest issues of IS : 2026 shall be
furnished..
7.3 In addition to all type and routine tests, following additional type tests shall also be
carried out on one transformer of each rating as per IS : 2026.
a) Te mp R i se t e st .
b) Measurement of capacitance and tan delta of transformer winding.
Sequence of testing shall be mutually agreed between Purchaser and Contractor after
award.
7.4 All auxiliary equipment shall be tested as per the relevant IS Test Certificates shall be
submitted for bought out items.
7.5 High voltage withstand test shall be performed on auxiliary equipment and wiring
after complete assembly.
7.7 In addition to the above, the following checks should be carried out at manufacturer's
works before despatch for all transformers:
c) Check for proper provision of bracings to arrest the movements of core and winding
assembly inside the tank.
d) Test for gas tightness and derivation of leakage rate. To ensure adequate reserve gas
capacity during transit and storage.
7.8 The Contractor shall submit a detailed inspection and testing programme for field
activities, covering areas right from the receipt of material stage upto commissioning
stage as per IS :
86 - Code of practice for installation and maintenance of transformers. The indicative
checks and tests are given below.
8.0 Fittings
The following fittings shall be provided with each transformer covered under
this specification.
i) Conservator with drain plug and oil filling hole with blanking plate
ii) Plain oil Gauge
iii) Silica gel Breather
iv) Pressure Relief vent
v) Pocket on tank cover for Thermometer
vi) Valves
vii) Earthing Terminals
viii) Rating & Terminal Marking Plates
The fittings listed above are only indicative and any other fittings which generally
are required for satisfactory operation of transformer are deemed to be included.
9.1 The list of spares for outdoor type transformers covered under this section shall be as
per .
9.2 In addition, the Bidder shall also recommend optional spare parts and
maintenance equipment necessary for three(3) years of successful operation of the
equipment. The prices of these shall be indicated in respective schedules and these shall
not be considered for the purpose of evaluation.
---------------------------------------------------------------------------------------------------------
-- S.No. Description Parameters
--------------------------------------------------------------------------------------------------------
a) Type Two Winding
b) Service Outdoor
c) Number of phases Three
d) Frequency 50Hz
e) Type of colling ONAN
f) Rating 250 kVA , 630 kVA
Ratio 33/0.433 kVA
g) Impedance at 75oC with tolerance 0.05+10%
h) Duty Continuous
i) Overload As per IS:6600
j) Maximum Temp. rise
over 50o C ambient
i) Oil (Temp. rise 50o C
measurement by
thermometer)
ii) Winding (Temp. rise 55o C
measured by
resistance method)
k) Windings 33 KV 0.433 KV
630 Kva/250 kVA
i) System Apparent short ------------------------ As per IS:2026 (Part-I) ----
circuit level (KA)
ii) Winding connection Delta Star
iii) Vector Group ------------------------- Dyn1 ------------------
iv) Insulation ----------------------------Uniform ---------------
v) Insulation level (KV) 36 0.433
IN JASIDIH GSS VOL-II Page 138
IN JASIDIH GSS VOL-II
a) Power frequency 70 2
test level (KV rms)
b) Basic impulse level 170 --
(KV peak)
vi) Highest voltage (KV) 36 --
for each winding
vii) Method of earthing ----------------------- Solidly earthed ----------
--------------------------------------------------------------------------------------------------------
-- S.No. Description Parameters
--------------------------------------------------------------------------------------------------------
-- l) Tap Changer
i) Tap range ---- +5% / -10% in steps of 2.5% on HV side -------
ii) Tap control Off circuit tap
change switch
o) Terminal details
i) High Voltage Suitable for 33 KV
cable or O/H
Conductor
ii) Low Voltage phase Cable box
and neutral
1.1 The bidder shall offer surge arresters of gapless type without any series or shunt gap.
1.2 Arresters shall be hermetically sealed units, of self supporting construction, suitable
for mounting on structures.
1.3 The surge arrester shall be designed for use in this geographic and meteorological condition
as given in the chapter GTP.
2 Duty Requirements
2.1 The surge arresters shall be of heavy duty station class type.
2.2 The surge arresters shall be capable of discharging over voltage occurring during switching
of unloaded transformers and reactors.
2.3 Surge arresters shall be capable of spark over on severe switching surges and multiple
strokes.
2.4 The surge arresters shall be able to withstand wind load calculated at 195 kg/sq.m.
2.5 The gapless arrester, if provided, shall meet following additional requirements.
2.5.1 It shall be fully stabilized thermally to give a life expectancy of 100 years under site
conditions and shall take care of the effect of direct solar radiation.
2.5.2 The reference current of the arrester shall be high enough to eliminate the influence of
grading and stray capacitance on the measured reference voltage.The duty cycle of CB
installed in 245/145 KV sysyem shall be 0-0.3 sec-co-3min-co.The surge arrester should
be suitable for such current breaker duties in the system.
3 Constructional Features
The features and constructional details of surge arresters shall be in accordance with
requirement stipulated hereunder:
3.1 Gapless Type Surge Arrester
3.1.1 The non linear blocks shall be of sintered metal oxide material. These shall be provided
in such a way as to obtain robust construction, with excellent electrical and mechanical
properties even after repeated operations.
3.1.2 The surge arresters shall be fitted with pressure relief devices and arc diverting parts
suitable for preventing shattering of porcelain housing and providing path for flow of
rated fault currents in the event of arrester failure.
3.1.3 The arresters shall incorporate anti-contamination feature to prevent arrester failure
consequent to uneven voltage gradient across the stack in the event of contamination
of the arrester porcelain.
3.1.5 Outer insulator shall be porcelain used shall be homogenous, free from
laminations, cavities and other flaws or imperfection that might affect the
mechanical or dielectric quality and shall be thoroughly vitrified, tough and
impervious to moisture. Glazing of porcelain shall be of uniform brown colour, free
from blisters, burrs and other similar defects. Porcelain housing shall be so coordinated
that external flashover will not occur due to application of any impulse or
switching surge voltage upto the maximum design value for arrester.
3.1.6 The end fittings shall be made of non-magnetic and corrosion proof material.
3.1.7 The name plate shall conform to the requirement of IEC incorporating the year of
manufacture.
3.1.8 The arrester shall be supplied with suitable support structure either of tubular GI
pipe or lattice steel galvanised.
3.1.9 The heat treatment cycle details along with necessary quality checks used for individual
blocks along with insulation layer formed across each block to be furnished.
Metalised coating thickness for reduced resistance between adjacent
discs to be furnished along with procedure for checking the same. Details of thermal
stability test for uniform current distribution of current on individual disc to be furnished.
3.3.1 Each arrester shall be complete with insulating base, support structure and terminal
connector. The height of the support structure shall not be less than
2500 mm. The structure would be made of galvanized steel generally conforming to
IS:802. The surge arrester can also be mounted on the neutral grounding reactor in
lieu of separate support structure.
3.3.2 Self contained discharge counter, suitably enclosed for outdoor use and requiring
no auxiliary or battery supply for operation, shall be provided for each unit. The
counter shall be visible through an inspection window from ground level. The counter
terminals shall be robust and of adequate size and shall be so located that incoming and
outgoing connections are made with minimum possible bends.
3.3.3 Suitable milliammeter on each arrester with appropriate connections shall be supplied to
measure the resistor grading leakage current. The push buttons shall be mounted such that
it can be operated from ground level.
3.3.4 Discharge counter and milliammeter shall be suitable for mounting on support structure
of the arrester.
3.3.5 Grading/Corona rings shall be provided on each complete arrester unit as required for
proper stress distribution.
.4 Tests4.1 The surge arresters shall conform to type tests and shall be subjected to
SN DESCRIPTION
4 CABLE DRUMS
5 TYPE TESTS
1.1.1. Aluminium conductor XLPE insulated armoured cables shall be used for main
power supply purpose from LT Aux. Transformers to control room, between
distribution boards and for supply for colony lighting from control room.
1.1.2 Aluminium conductor PVC insulated armoured power cables shall be used for
various other applications in switchyard area/control room except for
control/protection purposes.
1.1.4 JUSNL has standardised the sizes of power cables for various feeders.
Bidders are to estimate the quantity of cables and quote accordingly. The
sizes of power cables to be used per feeder in different application shall be as
follows
1.1.5 Bidder may offer sizes other than the sizes specified in clause 1.1.4. In such
case and for other application where sizes of cables have not been indicated in
the specification, sizing of power cables shall be done
keeping in view continuous current, voltage drop & short-circuit
consideration of the system. Relevant calculations shall be submitted by bidder
during detailed engineering for purchaser’s approval.
1.1.6 Cables shall be laid conforming to IS : 1255.
IN JASIDIH GSS VOL-II Page 148
1.1.7 While preparing cable schedules for control/protection purpose following shall
be ensured:
1.1.8 For different cores of CT & CVT separate cable shall be used
1.1.9 Atleast one (1) cores shall be kept as spare in each copper control cable of 4C,
5C or 7C size whereas minimum no. of spare cores shall be two (2) for control
cables of 10 core or higher size.
1.1.10 For control cabling, including CT/VT circuits, 2.5 sq.mm. size copper
cables shall be used per connection. However, if required from voltage
drop/VA burden consideration additional cores shall be used. Further for
potential circuits of energy meters separate connections by 2 cores of 2.5 sq.mm.
size shall be provided.
1.1.11 Standard technical data sheets for cable sizes up to and including
1100V are enclosed at Annexure. Cable sizes shall be
offered/manufactured in accordance with parameters specified in standard
technical data sheets. Technical data sheet for any other cores/sizes required
during detailed engineering shall be separately offered for owner’s approval by
the contractor/supplier.
1.2.1. General
1.2.1.1. The cables shall be suitable for laying in racks, ducts, trenches, conduits and
underground buried installation with uncontrolled back fill and chances of
flooding by water.
1.2.1.2. They shall be designed to withstand all mechanical, electrical and thermal
stresses under steady state and transient operating conditions. The XLPE
/PVC insulated L.T. power cables of sizes 240 sq. mm. and above shall
withstand without damage a 3 phase fault current of at least 45 kA for at least
0.12 second, with an initial peak of 105 kA in one of the phases at rated
conductor temperature ( 70 degC for PVC insulated cables and
90 degC for XLPE insulated cables). The armour for these power
1.2.1.4. The Aluminium/Copper wires used for manufacturing the cables shall be true
circular in shape before stranding and shall be uniformly good quality, free from
defects. All Aluminium used in the cables for conductors shall be of H2 grade.
In case of single core cables armours shall be of H4 grade Aluminium.
1.2.1.5. The fillers and inner sheath shall be of non-hygroscopic, fire retardant
material, shall be softer than insulation and outer sheath shall be suitable for the
operating temperature of the cable.
1.2.1.6. Progressive sequential marking of the length of cable in metres at every one
metre shall be provided on the outer sheath of all cables.
1.2.1.8. The cables shall have outer sheath of a material with an oxygen index of not
less than 29 and a temperature index of not less than 250°C.
1.2.1.9. All the cables shall pass fire resistance test as per IS:1554 (Part-I)
1.2.1.10. The normal current rating of all PVC insulated cables shall be as per
IS:3961.
1.2.1.12. Allowable tolerance on the overall diameter of the cables shall be plus or minus
2 mm.
1.2.3.1. The PVC (70°C) insulated power cables shall be of FR type, C1 category, conforming
to IS: 1554 (Part-I) and its amendments read alongwith this specification and shall be
suitable for a steady conductor temperature of
70°C. The conductor shall be stranded aluminium. The Insulation shall be extruded
PVC to type-A of IS: 5831. A distinct inner sheath shall be provided in all multicore
cables. For multicore armoured cables, the inner sheath shall be of extruded PVC. The
outer sheath shall be extruded PVC to Type ST-1 of IS: 5831 for all cables.
1.2.4.1. The PVC (70°C) insulated control cables shall be of FR type C1 category conforming to
IS: 1554 (Part-1) and its amendments, read alongwith this specification. The
conductor shall be stranded copper. The insulation shall be
extruded PVC to type A of IS: 5831. A distinct inner sheath shall be provided in all
cables whether armoured or not. The over sheath shall be extruded PVC to type ST-1 of
IS: 5831 and shall be grey in colour .
1.2.4.2. Cores shall be identified as per IS: 1554 (Part-1) for the cables up to five (5) cores and
for cables with more than five (5) cores the identification of cores shall be done by
printing legible Hindu Arabic Numerals on all cores as per clause 10.3 of IS 1554 (Part-
1).
2.5 Progressive sequential marking of the length of cable in metres at every one metre
shall be provided on the outer sheath of the cable.
2.6 The cables shall have outer sheath of a material with an Oxygen
Index of not less than 29 and a Temperature index of not less than
250°C.
2.7 Allowable tolerance on the overall diameter of the cables shall be plus or minus 2
mm.
CABLE DRUMS
3.1 Cables shall be supplied in returnable wooden or steel drums of heavy construction.
Wooden drum shall be properly seasoned sound and free from defects. Wood
preservative shall be applied to the entire drum.
3.2 Standard lengths for each size of power and control cables shall be
500/1000 meters. The cable length per drum shall be subject to a tolerance of
plus or minus 5% of the standard drum length. The owner shall
have the option of rejecting cable drums with shorter lengths. Maximum, One (1)
number non standard length of cable size(s) may be supplied in drums for completion
of project.
3.3 A layer of water proof paper shall be applied to the surface of the drums and over the
outer most cable layer.
3.4 A clear space of at least 40 mm shall be left between the cables and the lagging.
3.5 Each drums shall carry the manufacturer's name, the purchaser's name, address and
contract number and type, size and length of the cable, net and gross weight stencilled
on both sides of drum. A tag containing the same information shall be attached to the
leading end of the cable. An arrow
and suitable accompanying wording shall be marked on one end of the reel indicating
the direction in which it should be rolled.
4 TYPE TESTS
4.1 All cables shall conform to all type, routine and acceptance tests listed in the relevant
IS.
4.2.1 XLPE INSULATED POWER CABLES ( For working voltages up to and including
1100V ):-
4.2.1 Following type tests ( on one size in a contract) as per IS: 7098 (Part 1)
– 1988 including its amendments shall be carried out as a part of acceptance
tests on XLPE insulated power cables for working voltages
up to and including 1100 V:
4.2.2 Contractor shall submit type test reports as per t echnical Specification, Section:
GTR for the following tests-
4.3.1 Following type tests ( on one size in a contract) as per IS: 1554 (Part 1) -
1988 including its amendments shall be carried out as a part of acceptance
tests on PVC insulated power & control cables for working voltages up to and
including 1100 V:
4.3.2 Contractor shall submit type test reports as per Technical Specification, Section:
GTR for the following-
a) High voltage test (water immersion d.c. test as per clause no. 16.3.2 of IS: 1554
(Part 1) - 1988).
b) Ageing in air oven.
c) Loss of mass in air oven.
d) Short time current test on power
cables of sizes 240 sqmm and above on
i) Conductors. ii)
Armours.
e) Test for armouring wires/strips.
f) Oxygen and Temperature Index test. g)
Flammability test.
4.4.1 Contractor shall submit type test reports as per clause no. 9.2 of Technical
Specification, Section: GTR for XLPE insulated HV power cables ( as per IS 7098
Part-II including its amendment or as per IEC).
4.5.1 Contractor shall submit type test reports as per of Technical Specification for
Terminating/jointing accessories as per IS 17573:1992/ IEC 60840:1999/ IEC62067.
CUSTOMER :
SN BSEB
Name of manufacturer : As per approved list
Cable Sizes 1 C x 630 3½ C x 300
1 Manufacturer's type designation : A2XWaY A2XWY
2 Applicable standard : ----------------------IS: 7098/PT-I/1988 & its referred specifications----------------------
3 Rated Voltage(volts) : -----------------------1100 V grade------------------------------------------------------
4 Type & Category : FR & C1 FR & C1
5 Suitable for earthed or unearthed system : -----------------------for both-------------------------------------------------------------
o
6 Continuous current rating when laid in air in a ambient temp. of 50 C and
for maximum conductor temp. of 70 oC of PVC Cables[ For information : 732 410
only]
7 Rating factors applicable to the current ratings for various conditions of
installation: : -------------------------------As per IS-3961-Pt-II-67--------------------------------------
b) Maximum Conductor temp. allowed for the short circuit duty (deg
C.) as stated above. : --------------------------------------250 oC------------------------------------------------
9 Conductor
a) Material Stranded Aluminium as per Class 2 of IS : 8130
b) Grade : ------------------------------------- H 2 (Electrolytic grade) -------------------------
c) Cross Section area (Sq.mm.) : 630 300/150
d) Number of wires(No.)minimum : 53 30/15
e) Form of Conductor Stranded compacted
Stranded and compacted circular
circular/sector shaped
f) Direction of lay of stranded layers : -------- Outermost layer shall be R.H lay & opposite in successive layers --------
10 Conductor resistance (DC) at 20 oC per km-maximum 0.0469 0.1 / 0.206
11 Insulation
a) Composition of insulation : -------------------------------------Extruded XLPE as per IS-7098 Part(1)-----------------
b) Nominal thickness of insulation(mm) : 2.8 1.8/1.4
c) Minimum thickness of insulation : 2.42 1.52/1.16
12 Inner Sheath
a) Material : --------------------------------Extruded PVC type ST-2 as per IS-5831-84-----------------
b) Calculated diameter over the laid up cores,(mm) : NA 52
c) Thickness of Sheath (minimum)mm : N.A 0.6
d) Method of extrusion NA Pressure/Vacuum extrusion
13 Armour
a) Type and material of armour Al. Wire[ H4
: Gal. Steel wire
grade]
b) Direction of armouring : ----------------------------------left hand--------------------------------------------------
c) Calculated diameter of cable over inner sheath (under armour), mm
: 33.9 53.2
b) Non standard drum lengths : Maximum one(1) non standard lengths of each cable size may be supplied in
drums only over & above the standard lengths as specified above.(if required
for completion of project).
17 Whether progressive sequential marking on outer sheath provided at
1 meter interval : ----------------------------------------- YES -------------------------------------------------
18 Identification of cores
a) colour of cores As per IS 7098 Part(1)
b) Numbering : ----------------------------------------- N.A ---------------------------------------------------
19 Whether Cables offered are ISI marked : ----------------------------------------- YES ---------------------------------------------------
20 Whether Cables offered are suitable for laying as per IS 1255
: ----------------------------------------- YES -----------------------------------------------------
CUSTOMER :
SN BSE.B
Name of manufacturer : As per approved list
Cable Sizes 1 c x 150 3.5 cx 70 3.5 cx 35 4 c x 16 4c x 6 2cx6
1 Manufacturer's type designation : AYWaY AYFY AYFY AYFY AYWY AYWY
2 Applicable standard : ------------ -------------------------IS: 1554/PT-I/1988 & its referred standards----------------------------
3 Rated Voltage(volts) : -----------------------1100 V grade----------------------------------------------
4 Type & Category : FR & C1 FR & C1 FR & C1 FR & C1 FR & C1 FR & C1
5 Suitable for earthed or unearthed system : -----------------------for both------------------------------------------------------
6 Continuous current rating when laid in air in a ambient temp. of
o o
50 C and for maximum conductor temp. of 70 C of PVC Cables[ For : 202 105 70 41 24 28
information only]
7 Rating factors applicable to the current ratings for various
conditions of installation: : x-------------------------------As per IS-3961-Pt-II-67---------------------------------------------------------
9 Conductor
a) Material : -------------------------------------STRANDED ALUMINIUM ---------------------------------------------------
b) Grade : ------------------------------------- H 2 (Electrolytic grade) ----------------------------------------------------
c) Cross Section area (Sq.mm.) M-70 M-35
: 150 16 6 6
N-35 N-16
d) Number of wires(No.) : ------------------------------------------- as per Table 2 of IS 8130 ------------------------------------------------
e) Form of Conductor Non-compacted shaped shaped shaped Non-compacted Non-compacted
Standed circular conductor conductor conductor Standed circular Standed circular
f) Direction of lay of stranded layers : -------- Outermost layer shall be R.H lay & opposite in successive layers --------
10 Conductor resistance (DC) at 20 oC per km-maximum
0.206 0.443/ 0.868 0.868/ 1.91 1.91 4.61 4.61
11 Insulation
a) Composition of insulation : -------------------------------------Extruded PVC type A as per IS-5831-84--------------------------
b) Nominal thickness of insulation(mm) : 2.1 1.4/1.2 1.2/1.0 1.0 1.0 1.0
c) Minimum thickness of insulation : 1.79 1.16/0.98 0.98/0.8 0.8 0.8 0.8
12 Inner Sheath
a) Material : --------------------------------Extruded PVC type ST-I as per IS-5831-84----------------------------------
b) Calculated diameter over the laid up cores,(mm) : N.A 27.6 20.4 15.7 11.6 9.6
c) Thickness of Sheath (minimum)mm : N.A 0.4 0.3 0.3 0.3 0.3
13 Armour : -------------------------- as per IS 3975/88 ---------------------------------------------------------------------
a) Type and material of armour Gal.steel Gal.steel Gal.steel
: Al. Wire[H4 grade] Gal. Steel wire Gal. Steel wire
strip strip strip
b) Direction of armouring : ----------------------------------left hand-----------------------------------------------------------------------
d) Nominal diameter of round armour wire/strip : 1.6 4 x 0.8 4 x 0.8 4 x 0.8 1.4 1.4
e) Number of armour wires/strips : -------------------Armouring shall be as close as practicable------------------------------------------
f) Short circuit capacity of the armour along for 1 sec-for info only : --K x A√ t (K Amp)(where A = total area of armour in mm 2& t = time in seconds), K=0.091 for Al & 0.05 for steel
o
g) DC resistance at 20 C (Ω/Km) : 0.44 2.57 3.38 3.99 3.76 4.4
14 Outer Sheath
a) Material ( PVC Type) : ST-1& FR ST-1& FR ST-1& FR ST-1& FR ST-1& FR ST-1& FR
b) Calculated diameter under the sheath : 21.2 30.1 22.6 17.9 15 13
c) Min.thickness of sheath(mm) : 1.4 1.56 1.4 1.4 1.4 1.24
d) Guaranteed value of minimum oxygen index of outer sheath at
o Min 29.0 Min 29.0 Min 29.0 Min 29.0 Min 29.0 Min 29.0
27 C
e) Guranteed value of minimum temperature index at 21 oxygen index
Min 250 Min 250 Min 250 Min 250 Min 250 Min 250
b) Non standard drum lengths Maximum one(1) non standard lengths of each cable size may be supplied in drums only over & above the standard
: lengths as specified above.(if required for completion of project).
17 Whether progressive sequential marking on outer sheath provided : ----------------------------------------- YES -------------------------------------------------------------
18 Identification of cores
a) colour of cores Red R,Y,Bl &Bk R,Y,Bl &Bk R,Y,Bl &Bk R,Y,Bl &Bk Red & Bk
b) Numbering : ----------------------------------------- N.A -------------------------------------------------------------
19 Whether Cables offered are ISI marked : ----------------------------------------- YES -------------------------------------------------------------
20 Whether Cables offered are suitable for laying as per IS 1255
: ----------------------------------------- YES -------------------------------------------------------------
control, signaling, lighting and space heater circuits. The incoming and sub-
circuits shall be separately provided with Fuses. Selection of the main and sub-
circuit Fuses rating shall be such as to ensure selective clearance of sub-circuit
faults. Voltage transformer circuits for relaying and metering shall be protected
by fuses. All fuses shall be HRC cartridge type conforming to IS: 13703
mounted on plug-in type fuse bases. The short time fuse rating of Fuses
shall be not less than 9 KA. Fuse carrier base shall have imprints of the fuse
'rating' and 'voltage'.
9.4. Space Heater : Each panel shall be provided with a thermostatically
connected space heater rated for 240V , single phase , 50 Hz Ac supply for the
internal heating of the panel to prevent condensation of moisture. The fittings
shall be complete with switch unit
10. EARTHING
10.1. All panels shall be equipped with an earth bus securely fixed. Location of earth
bus shall ensure no radiation interference for earth systems under various
switching conditions of isolators and breakers. The material and the sizes of
the bus bar shall be at least 25 X 6 sq.mm perforated copper with threaded
holes at a gap of 50mm with a provision of bolts and nuts for connection with
cable armours and mounted equipment etc for effective earthing. When
several panels are mounted adjoining each other, the earth bus shall be made
continuous and necessary connectors and clamps for this purpose shall be
included in the scope of supply of Contractor. Provision shall be made for
extending the earth bus bars to future adjoining panels on either side.
10.2. Provision shall be made on each bus bar of the end panels for connecting
Substation earthing grid. Necessary terminal clamps and connectors for this
purpose shall be included in the scope of supply of Contractor.
10.3. All metallic cases of relays, instruments and other panel mounted equipment
13.3. The control switch of breaker and isolator shall be of spring return to neutral type.
The switch shall have spring return from close and trip positions to "after close" and
"after trip" positions respectively.
13.4. Instrument selection switches shall be of maintained contact (stay put) type.
Ammeter selection switches shall have make-before-break type contacts so as to
prevent open circuiting of CT secondary when changing the position of the switch.
Voltmeter transfer switches for AC shall be suitable for reading all line- to-line and line-
to-neutral voltages for non effectively earthed systems and for reading all line to line
voltages for effectively earthed systems.
13.5. Synchronising switches shall be of maintained contact (stay put) type having a common
removable handle for a group of switches. The handle shall be
removable only in the OFF position and it shall be co-ordinated to fit in to all the
synchronising switches. These switches shall be arranged to connect the synchronising
equipment when turned to the 'ON' position. One contact of each switch
shall be connected in the closing circuit of the respective breaker so that the breaker
cannot be closed until the switch is turned to the 'ON' position.
13.6. Lockable type of switches which can be locked in particular positions shall be
provided when specified. The key locks shall be fitted on the operating handles.
13.8. The contact combination and their operation shall be such as to give
completeness to the interlock and function of the scheme.
Break for:
Resistive load 3 20 7
4. INDICATING LAMPS
14.1. Indicating lamps shall be of cluster LED type suitable for panel mounting with rear
terminal connections. .Lamps shall be provided with series connected resistors
preferably built in the lamp assembly. Lamps shall have translucent lamp covers to
diffuse lights coloured red ,green, amber ,clear white or blue as specified .The lamp
cover shall be preferably of screwed type ,unbreakable and moulded from heat
resisting material.
14.3. Lamps and lenses shall be interchangeable and easily replaceable from the front of
the panel. Tools ,if required for replacing the bulbs and lenses shall also be included
in the scope of the supply.
14.4. The indicating lamps with resistors shall withstand 120% of rated voltage on a
continuous basis.
15.2. Position indicator shall be suitable for DC Voltage as specified. When the
supervised object is in the closed position, the pointer of the indicator shall take up a
position in line with the mimic bus bars, and at right angles to them when the object
is in the open position. When the supply failure to the
indicator occurs, the pointer shall take up an intermediate position to indicate the
supply failure.
15.4. The position indicators shall withstand 120% of rated voltage on a continuous basis.
indicating lamp to indicate that the synchroscope is energised, shall also be provided
16.2. Synchronising check relay with necessary ancillary equipment’s shall be provided
which shall permit breakers to close after checking the requirements of synchronising
of incoming and running supply. The phase angle setting shall not exceed 35 degree
and have voltage difference setting not exceeding
10%. This relay shall have a response time of less than 200 milliseconds when the
two system conditions are met within present limits and with the timer
disconnected. The relay shall have a frequency difference setting not exceeding
0.45% at rated value and at the minimum time setting. The relay shall have a
continuously adjustable time setting range of 0.5-20 seconds. A guard relay shall be
provided to prevent the closing attempt by means of synchronising check relay
when control switch is kept in closed position long before the two systems are in
synchronism
16.3. The synchronising panel shall be draw out and swing type which can be
swivelled in left and right direction. The synchronising panel shall be placed along
with control panels and the number of synchronising panel shall be as indicated in
PRICE SCHEDULE. The incoming and running bus wires of VT secondary shall be
connected and run as bus wires in the control panels and will be extended to
16.4. Alternatively, the trolley shall be of mobile type with four rubber-padding
wheels capable of rotating in 360 degree around the vertical axis. Suitable bumpers
with rubber padding shall be provided all around the trolley to prevent any
accidental damage to any panel in the control room while the trolley is in
movement. The trolley shall have two meter long flexible cord fully wired to the
instruments and terminated in a plug in order to facilitate connecting the trolley
to any of the panels. The receptacle to accept the plug shall be provided on the panel.
17. RELAYS
17.2. All protective relays shall be in draw out or plug-in type/modular cases with proper
testing facilities. Necessary test plugs/test handles shall be supplied loose and shall be
included in contractor's scope of supply.
17.3. All AC operated relays shall be suitable for operation at 50 Hz. AC Voltage operated
relays shall be suitable for 110 Volts VT secondary and current operated relays for
1 amp CT secondary. All DC operated relays and timers shall be designed for the DC
voltage specified, and shall operate satisfactorily between 80% and 110% of rated
voltage. Voltage operated relays shall have adequate thermal capacity for continuous
operation.
17.4. The protective relays shall be suitable for efficient and reliable operation of the
protection scheme described in the specification. Necessary auxiliary relays and
timers required for interlocking schemes for multiplying of contacts suiting contact
duties of protective relays and monitoring of control supplies and circuits, lockout
relay monitoring circuits etc. also required for the complete protection schemes
described in the specification shall be provided. All
protective relays shall be provided with at least two pairs of potential free isolated
output contacts. Auxiliary relays and timers shall have pairs of contacts as
required to complete the scheme, contacts shall be silver faced with spring action.
Relay case shall have adequate number of terminals for making potential free
external connections to the relay coils and contacts, including spare contacts.
17.5. All protective relays, auxiliary relays and timers except the lock out relays and
17.6. Timers shall be of the electromagnetic or solid state type. Pneumatic timers are not
acceptable. Short time delays in terms of milliseconds may be
obtained by using copper slugs on auxiliary relays. In such case it shall be ensured
that the continuous rating of the relay is not affected. Time delay in terms of
milliseconds obtained by the external capacitor resistor combination is not preferred
and shall be avoided to the extent possible.
17.7. No control relay which shall trip the power circuit breaker when the relay is de-
energised shall be employed in the circuits.
17.8. Provision shall be made for easy isolation of trip circuits of each relay for the purpose
of testing and maintenance.
17.9. Auxiliary seal-in-units provided on the protective relays shall preferably be of shunt
reinforcement type. If series relays are used the following shall be strictly
ensured:
(a) The operating time of the series seal-in-unit shall be sufficiently shorter than
that of the trip coil or trip relay in series with which it operates to ensure
definite operation of the flag indicator of the relay.
(b) Seal-in-unit shall obtain adequate current for operation when one or more
relays operate simultaneously.
17.10. All protective relays and alarm relays shall be provided with one extra isolated pair of
contacts wired to terminals exclusively for future use.
17.11. The setting ranges of the relays offered, if different from the ones specified shall also
be acceptable if they meet the functional requirements.
17.13. The bidder shall include in his bid a list of installations where the relays quoted have
17.14. All relays and their drawings shall have phase indications as R-Red, Y-yellow, B-blue
17.15. Wherever numerical relays are used, the scope shall include the following:
a) Necessary software and hardware to up/down load the data to/from the relay
from/to the personal computer installed in the substation. However, the supply of
PC is not covered under this clause.
b) The relay shall have suitable communication facility for future connectivity to
SCADA. The relay shall be capable of supporting IEC 870-5-103 protocol.
Neither the interface hardware nor the software for connectivity to SCADA will
form part of the scope of this specification.
18.1. The line protection relays are required to protect the line and clear the faults on line
within shortest possible time with reliability, selectivity and full sensitivity to
all type of faults on lines. The general concept is to have two main protections
having equal performance requirement specially in respect of time as called Main-I
and Main-II for 400KV and 220KV lines. The general concept is to have Main and
back up protection for 132 KV lines.
18.2. The Transmission system for which the line protection equipment are required
is detailed inspecification. The length of lines
and the line parameters (Electrical Constants) are also indicated there.
18.3. The maximum fault current could be as high as 40 kA but the minimum fault current
could be as low as 20% of rated current of CT secondary. The starting &
measuring relays characteristics should be satisfactory under these extremely varying
conditions.
18.4. The protective relays shall be suitable for use with capacitor voltage
transformers as well as Potential Transformers/ Voltage Transformers having non-
electronic damping and transient response as per IEC.
18.5. Disturbance Recorder, Distance to fault Locator and Over voltage relay (stage -
1) functions if offered as an integral part of line protection relay, shall be acceptable
provided these meet the technical requirements as specified in the respective clauses.
18.6. Auto reclose relay function if offered as an integral part of line distance
protection relay, shall be acceptable for 132 KV lines provided the auto reclose
18.7. The following protections shall be provided for each of the Transmission lines:
For 132KV
18.9. Further, if specified, back up Over current and Earth fault protection shall be
provided instead of Main -II protection scheme for
220KV lines to match with requirements at the remote ends.
18.10. The detailed description of the above line protections is given here under.
(b) shall be non-switched type with separate measurements for all phase to phase and
phase to ground faults
(c) shall have stepped time-distance characteristics and three independent zones
(zone 1, zone-2 and zone-3)
(d) shall have mho or quadrilateral or other suitably shaped characteristics for zone-1 ,
zone-2 and zone- 3.
(e) shall have following maximum operating time (including trip relay time , if any)
under given set of conditions and with CVT being used on line (with all filters
included) .
(f) The relay shall have an adjustable characteristics angle setting range of 30 -
75 degree or shall have independent resistance(R ) and reactance (X)
setting.
(g) shall have two independent continuously variable time setting range of 0-3 seconds
for zone-2 and 0-5 seconds for zone-3.
(h) shall have resetting time of less than 55 milli-seconds (including the
resetting time of trip relays)
(i) shall have facilities for offset features with adjustable 10-20% of Zone-3 setting.
(k) shall have memory circuits with defined characteristics in all three phases to ensure
correct operation during close-up 3 phase faults and other adverse conditions and shall
operate instantaneously when circuit breaker is closed to zero-volt 3 phase fault
(n) shall have a continuous current rating of two times of rated current. The
voltage circuit shall be capable of operation at 1.2 times rated voltage. The relay
shall also be capable of carrying a high short time current of 70 times rated current
without damage for a period of 1 sec.
(o) shall be provided with necessary self reset type trip duty contacts for
completion of the scheme (Minimum number of these trip duty contacts shall be
four per phase) either through built in or through separate high speed
trip relays . Making capacity of these trip contacts shall be 30 amp for
(p) shall be suitable for use in permissive under reach / over reach /blocking
communication mode .
(q) shall have suitable number of potential free contacts for Carrier aided
Tripping, Auto reclosing, Event Logger, Disturbance recorder & Data acquisi- tion
system.
• monitor all the three fuses of C.V.T. and associated cable against
open circuit.
(t) include a directional back up Inverse Definite Minimum Time (IDMT ) earth fault
relay with normal inverse characteristics as per IEC 60255-3 as a built in feature or
as a separate unit for 400 KV and 220KV transmission lines
(u) In case the numerical distance relay is not having the built in feature as per above
clause (t), the same can be supplied as an independent relay
18.10.2. Back-up Directional Over Current and Earth fault protection scheme
(a) shall have three over current and one earth fault element(s) which shall be either
independent or composite unit(s
(c) The scheme shall include necessary VT fuse failure relays for alarm purposes
.
18.10.3. All trip relays usedin transmission line protection scheme shall be of
self/electrical reset type depending on application requirement.
(b) have a continuously variable single phase dead time range of 0.1-2
seconds.
(c) have a continuously variable three phase dead time range of 0.1-2 seconds.
(h) have priority circuit to closing of both circuit breakers in case one and half
breaker arrangements to allow sequential closing of breakers
• have a response time within 200 milli seconds with the timer
disconnected.
• have two sets of relays and each set shall be able to monitor the three phase
voltage where one set shall be connected to the line CVTs with a fixed setting
of 20% of rated voltage and the other set shall be
connected to the bus CVTs with a fixed setting of 80% of rated voltage.
(b) have two independent stages and stage- 1 & II relay are
acceptable as built in with line distance relays Main I & II
respectively .
(f) provided with separate operation indicators (flag target) for each stage
relays.
(h) provide separate out-put contacts for each 'Phase' and stage for breaker
trip relays, event logger and other scheme requirements.
(b) have operation time less than 25 milli-seconds at 5 times setting. (c) be
(g) be provided with suitable non-linear resistors across the relay to limit the peak
voltage to 1000 volts.
(c) have a current setting of 10-40% of 1 Amp./have a suitable voltage setting range.
(e) have a suitable non-linear resistor to limit the peak voltage to 1000 Volts.
21.3. Back up impedance protection Relay shall
(b) be single step polarised 'mho' distance/ impedance relay suitable for measuring phase
(e) have a definite time delay relay with a continuously adjustable setting range of 0.2-2.0
seconds.
(f) include VT failure relay which shall block the tripping during VT fuse failure
condition.
22. TRANSFORMER PROTECTION
22.1. Transformer differential protection scheme shall
(b) have an operating time not greater than 30 milli seconds at 5 times the rated current .
(f) have second harmonic or other inrush proof features and also should be stable under
normal over fluxing conditions. Magnetising inrush proof feature shall not be achieved
through any intentional time delay e.g use of timers to block relay operation or using disc
operated relays
(h) include necessary separate interposing current transformers for angle and ratio
correction or have internal feature in the relay to take care of the angle & ratio
correction
(i) shall be numerical type and shall have continuous self monitoring and diagnostic
feature
(j) have a fault recording feature to record graphic form of instantaneous values of
following analogue channels during faults and disturbances for the pre fault and post fault
period:
• current in all three windings in nine analogue channels in case of 400kV class and
above transformers or 6 analogue channels for lower voltage transformers
and
The disturbance recorder shall have the facility to record the following external digital channel signals
apart from the digital signals pertaining to differential relay.
3. IV breaker status
Necessary hardware and software for automatic up-loading the data captured by disturbance
recorder to the personal computer (DR Work Station) available in the substation shall be included in
the scope.
(k) be acceptable with built in features of definite time over load protection (alarm) relay
provided the technical requirements of these relays specified under the relevant
clauses are met.
(a) operate on the principle of Voltage to frequency ratio and shall be phase to phase
connected
(b) have inverse time characteristics, matching with transformer over fluxing withstand
capability curve
(c) provide an independent 'alarm' with the time delay continuously adjustable
between 0.1 to 6.0 seconds at values of 'v/f' between 100% to
130% of rated values
(d) tripping time shall be governed by 'v/f' Vs. time characteristics of the relay
(e) have a set of characteristics for Various time multiplier settings. The
maximum operating time of the relay shall not exceed 3 seconds and 1.5 seconds at 'v/f'
values of 1.4 and 1.5 times, the rated values, respectively.
(f) Void
(g) have an accuracy of operating time, better than ±10%.
(c) have a current setting range of 10-40% of 1 Amp./ have a suitable voltage
setting range.
(e) have suitable non-linear resistor to limit the peak voltage to 1000
IN JASIDIH GSS VOL-II Page 183
Volts.
22.4. Back-up Over Current and Earth fault protection scheme with high set feature
(a) Shall have three over current and one earth fault element(s) which shall be
either independent or composite unit(s).
(c) The scheme shall include necessary VT fuse failure relays for alarm purposes
(d) have one adjustable time delay relay for alarm having setting range of 1 to
10.0 seconds, continuously.
(c) have an operating time of less than 15 milli seconds (d) have
a resetting time of less than 15 milli seconds (e) have three over
current elements
(f) be arranged to get individual initiation from the corresponding phase of main
protections of line for each over current element. However, common three
phase initiation is acceptable for other protections and transformer /reactor
equipment protections
(i) have a timer with continuously adjustable setting range of 0.1-1 seconds
(b) have an operating time less than 30 milliseconds at 5 times the rated current.
(g) be provided with suitable non linear resistors across the relay to limit the peak
voltage to 1000 volts
(d) have adequate contacts to meet the requirement of scheme, other functions
like auto-reclose relay, LBB relay as well as cater to associated
equipment like event logger, Disturbance recorder, fault Locator, etc.
(b) The relay shall have adequate contacts for providing connection to alarm
and event logger.
(c) The relay shall have time delay on drop-off of not less than 200 milli
seconds and be provided with operation indications for each phase.
(a) The relay shall be capable of monitoring the failure of D.C. supply to which,
it is connected.
(b) It shall have adequate potential free contacts to meet the scheme
requirement.
(c) The relay shall have a 'time delay on drop-off' of not less than 100 milli
seconds and be provided with operation indicator/flag.
28.1. Two bus bar protection schemes shall be provided for each main bus for
400KV. The scheme shall be engineered so as to ensure that operation of any one
out of two scheme connected to main faulty bus shall result in tripping of the
same. However in case of transfer bus wherever provided, only one bus
bar protection scheme on transfer bus shall be
Acceptable.
28.2. Single busbar protection scheme shall be provided for each main and
transfer bus for 220KV and 132 KV voltage levels
(a) have maximum operating time up to trip impulse to trip relay for all types of
faults of 25 milli seconds at 5 times setting value.
(e) not give false operation during normal load flow in bus bars. (f)
(i) include individual high speed hand reset tripping relays for each feeder
(l) not cause tripping for the differential current below the load current
of heaviest loaded feeder. Bidder shall submit
application check for the same.
(m) shall include necessary C.T. switching relays wherever C.T. switching is
involved and have 'CT' selection incomplete alarm
(n) include protection 'IN/OUT' switch for each zone
(o) shall include trip relays, CT switching relays(if applicable) , auxiliary CTs (if
applicable) as well as additional power supply modules, input
modules etc. as may be required to provide a Bus-bar protection scheme for
the complete bus arrangement i.e. for all the bay or breakers under this
specification as well as for the future bays as per the Single line
diagram for new substations. However for
extension of bus bar protection scheme ( if specified in PRICE
SCHEDULE) in existing substations , scope shall be limited to
the bay or breakers covered under this specification . Suitable panels to
mount these are also included in the scope of the work.
28.4. Built-in Local Breaker Backup protection feature as a part of bus bar
protection scheme shall also be acceptable.
28.5. At existing substations, Bus-bar protection scheme with independent zones for each
bus, will be available. All necessary co-ordination for 'AC' and 'DC' interconnections
between existing schemes (Panels) and the bays proposed under the scope of this
contract shall be fully covered by the bidder. Any
auxiliary relay, trip relay, flag relay and multi tap auxiliary CTs (in case of biased
differential protection) required to facilitate the operation of the bays covered under
this contract shall be fully covered in the scope of the bidder.
(b) The panel shall be sheet steel enclosed and shall be dust, weather and vermin
proof. Sheet steel used shall be at least 2.0 mm thick and properly braced to
prevent wobbling.
(c) The enclosures of the panel shall provide a degree of protection of not less than
IP-55 (as per IS:2147).
(d) The panel shall be of free standing floor mounting type or pedestal
mounting type as per requirement.
(e) The panel shall be provided with double hinged doors with padlocking
arrangement.
(f) All doors, removable covers and panels shall be gasketed all around with
synthetic rubber gaskets Neoprene/EPDM generally conforming with
provision of IS 11149. However, XLPE gaskets can also be used for fixing
protective glass doors. Ventilating louvers, if provided shall have screens and
filters. The screens shall be made of either brass or GI wire mesh
(g) Cable entries shall be from bottom. Suitable removable cable gland plate
shall be provided on the cabinet for this purpose.
(h) All sheet steel work shall be degreased, pickled, phosphated and then applied
with two coats of zinc chromates primer and two coats of finishing
synthetic enamel paint, both inside and outside. The colour of the finishing
paint shall be light grey in accordance with shade no.697 of IS:5.
30.2. The disturbance recorder shall consist of individual acquisition units, one for each
feeder and an Evaluation unit which is common for the entire Substation.
Whenever, more than one acquisition units are connected to an Evaluation unit,
necessary hardware and software shall also be supplied for on line transfer of data
from all acquisition units to Evaluation unit . If there are any constraints for one
Evaluation unit to accept the data from number of acquisition units under the present
scope, adequate number of Evaluation units shall be supplied. In case of extension of
existing substation(s), one set of Evaluation unit shall be supplied for each
substation where ever disturbance recorders are specified.
30.3. Disturbance recorder shall have 8 analogue and 16 digital channels for each feeder.
30.4. Acquisition units shall acquire the fault data for the pre fault and post fault period
and transfer them to Evaluation unit automatically to store in the hard disk. The
acquisition units shall be located in the protection panels of the respective feeders.
30.5. The acquisition unit shall be suitable for inputs from current transformers with 1A
rated secondary and capacitive voltage transformers with 63.5V (phase to neutral
voltage) rated secondary. Any device required for
processing of input signals in order to make the signals compatible to the
Disturbance recorder equipment shall form an integral part of it. However, such
processing of input signals shall in no way distort its waveform.
30.6. The equipment shall be carefully screened, shielded, earthed and protected as may be
required for its safe functioning. Also, the disturbance recorder shall have stable
software, reliable hardware, simplicity of maintenance and immunity from the
effects of the hostile environment of EHV switchyard which are prone to various
interference signals typically from large switching transients.
30.7. The Evaluation unit shall consist of a desktop personal computer (including VGA
colour monitor, mouse and keyboard) and printer. The desktop PC shall have
Pentium - IV processor or better and having a clock speed 400
MHz or better. The hard disk capacity of PC shall not be less than 2 GB and
RAM capacity shall not be less than 256 MB.
30.8. Evaluation software shall be provided for the analysis and evaluation of the recorded
data made available in the PC under DOS/WINDOWS
30.9. The Evaluation unit shall be connected to the printer to obtain the graphic form of
disturbances whenever desired by the operator.
30.10. Disturbance recorder acquisition units shall be suitable to operate from 220V DC or
110V DC as available at sub-station Evaluation unit along with the printer shall
normally be connected to 230V, single phase AC supply. In case of failure of AC
supply, Evaluation unit and printer shall be switched automatically to the
station DC through Inverter of adequate capacity which shall form a part of
Disturbance recorder system .
(a) Facility shall exist to alarm operator in case of any internal faults in the
acquisition units such as power supply fail, processor / memory fail etc and
same shall be wired to annunciation system.
(b) The frequency response shall be 5 Hz on lower side and 250 Hz or better on
upper side.
(c) Scan rate shall be 1000 Hz/channel or better.
(d) Pre-fault time shall not be less than 100 milliseconds and the post fault
time shall not be less than 2 seconds (adjustable). If another system
disturbance occurs during one post-fault run time, the recorder shall
also be able to record the same. However, the total memory of acquisition
unit shall not be less than 5.0 seconds
(e) The open delta voltage and neutral current shall be derived either through
software or externally by providing necessary auxiliary transformers.
(f) The acquisition unit shall be typically used to record the following digital
channels :
1 Main CB R phase open
2 Main CB Y phase open
3 Main CB B phase open
4 Main-1 carrier received
5 Main-1 protection operated
6 Main/Tie /TBC Auto reclosed operated
7 Over Voltage -Stage-1 /2 operated
(h) Any digital signal can be programmed to act as trigger for the
acquisition unit. Analog channels should have programmable
threshold levels for triggers and selection for over or under levels should
be possible.
30.12. The printer shall be compatible with the desktop PC and shall use Plain paper.
The print out shall contain the Feeder identity, Date and time (in hour, minute and
second up to 100th of a second), identity of trigger source and Graphic form of
analog and digital signals of all the channels. Two packets of paper (500 sheets in each
packet) suitable for printer shall be supplied.
30.13. Each disturbance recorder shall have its own time generator and the clock of the time
generator shall be such that the drift is limited +0.5 sec/day, if allowed to run
without synchronisation. Further, Disturbance recorder shall have facility to
synchronise its time generator from Time Synchronisation Equipment having
output of following types
31.2. The equipment is used to record changes in digital events. When such changes
occur, a display in VDU as well as print out on printer should result.
31.3. The equipment should be constructed in clearly defined plug-in modules. A monitor
module should be provided for indicating internal faults such as Processor failure,
memory failure and other internal hardware failures. These failures should be
displayed on the LED's mounted on the monitor module and facility shall exist to
alarm the operator.
31.4. The event logger shall have stable software, reliable hardware, simplicity of
maintenance. The equipment shall be carefully screened, shielded, earthed and
protected against severe hostile electrical environment of EHV switchyard
which are prone to various interference signals typically from large switching
transients.
31.5. The event Logger equipment shall meet the following requirements
(d) The date and time should be printed to the nearest 1 milli second followed
by a message describing the point which has operated.
(e) The operator shall be able to change the date and time from the key board
and allow normal inputs of Accept, Alarm demand log , Plant state
demand log and date & time.
(f) Events occurring whilst a previous event is in process of being printed are to
be stored to await printing. Over 100 such events must be stored.
(g) Necessary facility to change the text of the event by the operator shall exist.
31.6. Event Logger shall its own time generator and the clock of the time
generator shall be such that the drift is limited to ±0.5 seconds/day, if allowed
to run with out synchronisation. Further, Event Logger shall have facility to
synchronise its time generator from Time Synchronisation Equipment having
output of following types
31.7. The printer shall be compatible with event logger and VDU/ desktop personal
computer and shall use plain paper. Two packets of paper (500 sheets in each
packet) suitable for printer shall be supplied.
31.8. The printout of the events shall contain at least the station identification,
date& time (in hour, minutes, seconds & milliseconds), event number
and event description (at least 40 characters).
31.9. Event Logger shall be suitable to operate from 220V DC or 110V DC as available
at sub-station. VDU along with the printer shall normally be connected to
230V, single phase AC supply .In case of failure of AC supply, VDU and printer
shall be switched automatically to the station DC through Inverter of adequate
capacity. The inverter supplied along with Disturbance Recorder can be shared for
the Event Logger also.
31.10. At existing sub-stations where Event logger is provided, necessary potential free
contacts of various relays/equipment for plant and alarm states shall be provided and
co-ordinated with existing Event logger for proper logging of events. The
drawings containing schedule of events with necessary termination details shall
be submitted during Engineering of the project.
31.11. Necessary software for transferring the data automatically from the local Event
logger to a remote station and receiving the same at the remote station
through owner’s PLCC/VSAT/LEASED LINE shall be provided .
'On-line' type
h) shall have mutual zero sequence compensation unit if fault locator is to be used
on double circuit transmission line.
33.2. Time synchronisation equipment shall include antenna, all special cables and
processing equipment etc.
33.6. Equipment shall meet the requirement of IEC 60255 for storage &
operation.
33.7. The system shall be able to track the satellites to ensure no interruption of
synchronisation signal.
33.8. The output signal from each port shall be programmable at site for either one hour,
half hour, minute or second pulse, as per requirement.
33.9. The equipment offered shall have six (6) output ports. Various
combinations of output ports shall be selected by the customer, during
detailed engineering, from the following :
• IRIG-B
• RS232C
33.10. The equipment shall have a periodic time correction facility of one second
periodicity.
33.12. Equipment shall have real time digital display in hour, minute, second (24 hour
mode) & have a separate time display unit to be mounted on the top of control panels
having display size of approx. 100 mm height.
34.1. One relay test kit shall comprise of the following equipment as detailed here
under
b) High frequency disturbance test as per IEC 60255-4 (Appendix -E) -Class
IV (not applicable for electromechanical relays)
c) Fast transient test as per IEC 1000-4, Level IV(not applicable for
electromechanical relays)
35.2. Steady state & Dynamic characteristics test reports on the distance protection
relays, as type test, shall be based on test programme specified in Appendix A on
simulator/network analyser/PTL. Alternatively, the files generated using
Electromagnetic transient Programme (EMTP) can also be used for carrying out
the above tests. Single source dynamic tests on transformer differential relay shall
be/ should have been conducted based on general guidelines specified in CIGRE
committee 34 report on Evaluation of characteristics and performance of Power
system protection relays and protective systems.
CONTROL PANEL
p. Synchronising Socket 1 No. for each Circuit Breaker if required (NA for Tehta & Jandaha)
1 For transformer feeders, all equipments of control panel shall be provided separately for HV and MV sides.
2. In case of incomplete diameter (D and I type layouts), control panel shall be equipped fully as if the diameter is complete, unless
otherwise specified. Annunciation relays shall also be provided for the same and if required, necessary panel shall be supplied to
accommodate the same.
3. The above list of equipments mentioned for control panel is generally applicable unless it is defined elsewhere .
4. Each line /HV side of transformer/MV/LV side of transformer /Bus reactor /TBC /BC/ Bus Section shall be considered as one
feeder for above purpose.
The Line Protection panel for transmission lines shall consist of following relays and protection schemes
Sl Description 132
No. KV
1 Main 1 Numerical Distance
Protection scheme 1 set
The protection panel for Auto transformer/Transformer shall consists of the following equipments
1 Transformer Differential
Protection scheme 1 no. NIL
1. Breaker failure
COMMON EQUIPMENTS
The following common equipments shall be provided for each new substation. These equipments shall be mounted and wired in the C& R
panel offered.
All equipments shall be suitable for installation in a tropical monsoon area having
hot, humid climate and dry and dusty seasons with ambient conditions specified
in the specification. All control wiring, equipment and accessories shall be
protected against fungus growth, condensation, vermin and other harmful effects
due to tropical environment.
PLCC
4.2 Successful Bidder shall be fully responsible for the coordination required finalising
the frequency plan.
4.3 The frequency plan will be referred to wireless Adviser/DOP Department for
clearance and in case any change in the Contractor’s recommended carrier
frequency and power output is proposed by these authorities, the Contractor shall have
to modify his proposal accordingly. Change of power output shall, however, not involve
repeater stations.
5. Proposed Arrangement
5.1 The power line carrier communication equipment required by the OWNER is to
IN JASIDIH GSS VOL-II Page 201
provide primarily efficient, secure and reliable information link for carrier aided
distance protection and direct tripping of remote-end breaker and also for speech
communication between 765/400/220 kV sub-stations. It shall include separate carrier
terminals of multipurpose type for speech and protection purposes. All carrier
terminals including those for protection shall be suitable for point to point speech
communication also.
5.2 132kV transmission lines shall have Main I protection same as above alongwith backup
over current and earth fault protections.
5.3 The requirement of carrier information on each link covered under this
specification is as below :
a) One protection channel for Main-I and another for Main-II distance
protection schemes. Further these channels will also be used as main and back-
up channel for direct circuit breaker inter-tripping for 765kV/ 400kV lines.
In case of 400KV/220 KV/132 KV lines ,speech and data channel can also be used for
protection wherever possible.
b) One speech channel with a facility to superimpose data signals upto
1200Baud.
However, the number of channels for protection signaling , speech and data
communication for SAS and Load dispatch centre shall be as per the BOQ given
in .
5.4 The equipment for protection signals shall have high degree of reliability and speed.
It shall be guaranteed to function reliably in the presence of noise impulse caused by
isolator or breaker operation. The equipment shall be suitable for direct tripping of
remote end breaker for fault in unswitched Shunt Reactor & Operation of Buchholz
relays of reactor etc. It shall also be possible to effect direct tripping of breaker at one
end when the other end breaker opens out either manually or by relays such as Bus fault
relay etc.
5.5 The time intervals between receipt of a trip command on the transmit side, its
transmission over the carrier link, reception at the far end and giving command to the
trip relays at the distant end shall not exceed 20 mS. for permissive inter- tripping
and 30 m sec. for direct inter-tripping even for the longest line section. The above
timings are inclusive of operating time for auxiliary relays and interposing relays,
if any, included in the PLCC equipment.
5.6 The requirement of protection signaling channel is such that security against
incorrect signals being received shall be at least two to three orders higher than
reliability against a signal not being received.
5.7 For reasons of security and reliability, phase to phase coupling shall be employed.
Double differential coupling shall also be considered for double circuit lines.
Bidders must furnish detailed write-up on methods of coupling and recommend
suitable coupling mode for double-circuit lines along- with the bids.
5.8 The Contractor shall have to check and prove through the results of his computer
studies that attenuation due to transpositions in the EHV lines is within limits and
the offered equipment will perform satisfactorily.
5.9 The Bidder shall submit curves illustrating ‘incorrect tripping’ and “Failure to trip”
probability plotted against corona noise level, in the presence of impulse noise due to
switching of isolator and circuit breaker etc. Details of field tests and laboratory tests for
successful operation of his equipment, under such adverse conditions shall be
furnished by the Bidder. These are to be related to end-to-end signaling and shall take
IN JASIDIH GSS VOL-II Page 202
into account the type of communication link e.g. account shall be taken of transpositions
in the phase to phase coupled H.T. line. Details of field tests and laboratory tests for
successful operation of the equipment under the above circumstances shall be
submitted by the Bidder illustrating the above parameters.
6. LINE TRAP
6.1 Line trap shall be broad band tuned for its entire carrier frequency range.
Resistive component of impedance of the line trap within its carrier frequency
blocking range shall not be less than 570 ohms for 220kV and 132 kV systems..
6.2 Line trap shall be provided with a protective device in the form of surge arrestors which
shall be designed and arranged such that neither significant alteration in its protective
function nor physical damage shall result from either temperature rise or the magnetic
field of the main coil at continuous rated current or rated short time current. The
protective device shall neither enter into operation nor remain in operation, following
transient actuation by the power frequency voltage developed across the line trap
by the rated short time current.
The lightning arrestor shall be station class current limiting active gap type. Its rated
discharge current shall be 10 kA. Coordination, however, shall be done by taking 20
kA at 8/20 micro-sec. discharge current into account. Bidder has to furnish full
justification in case the use of gap-less metal oxide arrestor is recommended by
them.
6.3 The lightning arrestor provided with the line trap of each rating shall fully comply with
the requirements of IS:3070 Part-I/IEC-60099-I Part-I. It shall conform to type tests as
applicable and type test certificate for the same shall be submitted by the Bidder.
6.4 The lightning arrestor provided with the line trap shall be subject to routine and
acceptance tests as per IEC-60099-1 (Part-I).
6.5 Radio interference voltage for 245/132 kV shall not exceed 500 micro volts at 163/97
kV (rms) respectively.
6.7 Line trap shall conform to IEC 60353 (latest) fulfilling all the technical
requirements. The rated short time current for 1 Second shall be 31.5 kA as per
requirement.
6.8 The Bidder shall indicate continuous current rating of the line trap at 65 deg. C
ambient.
6.9 Reports for the following type tests on each type of line trap shall be submitted as per
GTR .
6.10 The Bidder must enclose with his bid the reports of type and routine tests
conducted on similar equipment earlier as per IEC-60353.
6.11 Welding
All the welding included in the manufacture of line traps shall be performed by
personnel and procedure qualified in accordance with ASME-IX and all the critical
welds shall be subject to NDT as applicable.
6.12.1 The Line Trap shall be suitable for outdoor pedestal or suspension mounting and shall
be mechanically strong enough to withstand the stresses due to maximum wind
pressure of 260 kg/square meter.
6.12.2 For pedestal mounting, each line trap shall be mounted on a tripod structure formed
by three insulator stacks arranged in a triangular form. All the accessories and hardware,
mounting stool including bolts for fixing the line trap on insulators shall be of non-
magnetic material and shall be supplied by the Contractor.
6.12.3 For suspension mounting, Contractor shall be required to coordinate the mounting
arrangement with the existing arrangement. Non-magnetic suspension hook/link of
adequate length and tensile strength to provide necessary magnetic clearance between
the line trap and suspension hardware shall be supplied by the Contractor.
6.13.1 The line traps shall be suitable for connecting to or ACSR single/twin M o o s e
conductor with horizontal or vertical take off. Necessary connector shall be supplied by
the Contractor.
6.13.4 Radio interference Voltage for 132 kV shall not exceed 500 microvolts at 97 kV
(rms) respectively.
6.13.5 Clamps/connectors shall be designed for the same current ratings as line trap and
temperature rise shall not exceed 35 deg. C over 50 deg. C ambient. No current
carrying part shall be less than 10 mm thick.
6.13.6 Clamps/connectors shall conform to type test as per IS:5561.
6.13.7 Bidders are required to submit alongwith their bid typical drawings clearly
indicating the above mentioned features of the line traps, line trap mounting
7.8 The coupling device including the drainage coil, surge arrester and earthing switch
shall conform to type tests and shall be subject to routine tests as per IEC-
60481/IS:8998.
ii) Turns ratio test and insulation tests on the balancing transformer.
iii) Milli volt drop test, power frequency voltage test and mechanical
operation test on earthing switch.
iv) Power frequency spark over test for lightning arrester as per relevant
IS/IEC.
7.9 Reports for the following type tests on coupling device shall be submitted as per GTR .
5)Tests on Arrestors
Bidder shall furnish, alongwith his bid copies of all type and routine test
conducted earlier on similar coupling device in accordance with relevant
standards.
8.1 High frequency cable shall connect the coupling device installed in the switchyard to the
PLC terminal installed indoor.
8.2 The cable shall be steel armoured and its outer covering shall be protected against attack
by termites. Bidder shall offer his comments on method employed by him for earthing
of screen and submit full justification for the same with due regard to safety
requirements.
Bidder must enclose in his bid a detailed construction drawing of the cable being
offered, with mechanical and electrical parameters.
8.3 Impedance of the cable shall be such as to match the impedance of the PLC terminal
on one side and to that of the coupling device on the other side over the entire carrier
frequency range of 40-500 kHz.
8.4 Conductor resistance of cable shall not exceed 16 ohms per Km at 20°C.
8.5 The cable shall be designed to withstand test voltage of 4 kV between conductor and
outer sheath for one minute.
8.6 Bidder shall specify attenuation per Km of the cable at various carrier frequencies in the
range of 40 to 500 kHz. The typical attenuation figures for H.F. cable shall be in the
range of 1 to 5 dB/km in the frequency range of 40-500 kHz.
8.7 The H.F. cable shall conform to type tests and be subjected to routine tests as per
IS 11967(Part 2/Sec 1): 1989/IS 5026:1987.
8.8 All HF cables within the scope of this specification shall be laid and termination shall
be carried out by the Contractor.
8.9 The cables shall be supplied wound on drums containing nominal length of 500 meters
each. However, exact requirement of drum lengths shall be finalised during
detailed engineering to avoid joint in HF cable and its wastage.
9.1 As already indicated the information link shall be provided for speech, protection, telex
and data services.
9.2 PLC terminal shall use Amplitude Modulation and shall have single side band
transmission mode. These shall be equipped for fixed frequency duplex working.
Characteristic input and output parameters of the SSB PLC terminals shall be as per
IEC-60495, unless otherwise specified.
9.4 All the PLC terminals shall be of multipurpose type. The Bidder shall confirm that the
total transmission time for teleprotection shall not exceed 20 ms for permissive and
30 ms for direct tripping signals. Speech and teleprotection channels shall
independently fulfill the SNR requirements out of the power allocated to its channel
from the total power of the PLC terminals.
Detailed calculation for SNR requirement and power allocation over different
channels should be furnished alongwith the bid.
9.5 In the input circuit of the PLC terminal protective devices shall be provided in the form
of zener diodes or surge suppressers in order to eliminate any surge transfer through the
coupling device or the surge induced in the connecting path of H.F. cable.
9.6 To improve voice transmission characteristics for the system, compressors and
expanders shall be provided. The companders shall have at least 2:1 compression ratio
with a corresponding expansion ratio of 1:2. The operating range of compander
shall be compatible with the audio power levels specified for 4 wire operation. The
IN JASIDIH GSS VOL-II Page 208
improvement gained by companders shall however not be taken into account for power
allocation and shall be in-hand reserve.
9.7 Sudden changes in input level to the receiver shall not cause false tripping. The Bidder
shall clearly indicate in his offer the methods adopted to ensure above phenomenon.
The receiver design shall also provide protection against false tripping from random
noise.
9.9 The PLC set shall be designed to give guaranteed performance from 0 deg. C to
50 deg. C ambient temperature. The thermal capability of the equipment shall be so
designed that the equipment remains operational successfully upto 60 deg. C ambient
temperature. Any ventilation fans provided for circulation of air inside the cabinets
shall conform to relevant Indian Standards.
9.10 The terminals shall be provided with built-in indicating instrument to facilitate
checking of important voltages and current values and signal levels in different parts
of the PLC Terminals. Protection fuses shall be provided in all important circuits and
fuses shall be so mounted as allow their easy inspection and replacement. All test
points shall be easily accessible.
The carrier set shall be provided with suitable supervision and alarm facilities.
Individual parts of the carrier set should be accessible from front, making it
possible to place the carrier cabinets side-by-side. All components and parts of the carrier
set shall be suitably tropicalised.
9.11 PLC terminals shall be housed in floor mounting sheet metal cabinets, suitable for
mounting on concrete plinth as well as channel frame by means of nuts and bolts or
welding. All the panels shall be properly earthed to the OWNER’s earthing grid by
the Contractor. Contractor shall submit detailed drawings for earthing connections.
9.12 All the panels shall be protected against moisture ingress and corrosion during storage.
Panels shall be properly dried before they are installed and energized.
Bidder shall indicate measures adopted to prevent ingress of moisture during
operation.
9.13 All cabinets having PLC terminals shall be provided with lamps of sufficient wattage
for interior illumination with switch. Each panel shall be provided with
240 V AC single phase socket with switch to accept 5 & 15A standard Indian plugs.
9.14 A name plate shall be provided on the front door of each cabinet indicating channel
function, transmitter frequency and direction etc.
All solid state equipment shall be burn-in for minimum of 120 hours
continuously under operation condition. During the last 48 hours of testing, the
ambient temperature of the test chamber shall be 50°C. Each PLC panel shall be
complete with all associated sub-systems and the same shall be in operation during
the above test. During the last 48 hours of the above test, the temperature inside the
panel shall be monitored with all the doors closed. The temperature of the panel interior
shall not exceed 65°C.
10. SPEECH COMMUNICATION
10.1 PLC equipment offered shall provide telephone communication between the
stations where the transmission lines are terminating. The equipment shall be suitable
for providing the following facilities :
a) It shall be possible for subscriber at any of the stations to contact the
subscriber at all other stations connected in the system as shown in the
specification drawing by dialing his call number. To achieve this a 24 lines
EPAX with 4 wire interface & remote subscriber units shall be
b) The equipment shall contain all normal facilities like ring back tone, dial tone,
engage tone & priority tone, and suitable pulses to establish and disconnect
communication between subscribers.
c) The equipment shall be provided with necessary alarm circuits and fuses etc.
e) The system shall be completely automatic with definite number allocated for
each telephone. The numbering scheme for telephones, exchange and tie lines
shall be developed by the Bidder and indicated in the bid. Final numbering
scheme shall be fully coordinated with the existing/ proposed future systems by
the Contractor.
f) Arrangement for over-riding facilities shall be provided by means of
priority keys wherever specified. The over-riding facility shall enable
cutting-in ongoing calls with the priority key and ask the concerned parties to
finish their conversation. The wanted number should then get
automatically connected without having to redial the number.
g) All the carrier telephone conversations shall be secret and it should not be
possible for anybody to over hear the conversation going on between any two
parties excepting those provided with over-riding facilities.
h) The necessary cables for connecting all the telephone instruments ordered for at
each sub-station (including wiring and termination) shall be provided by
the Contractor. These telephone instruments shall be located within control room
building at respective sub-station.
i) The cabinets housing the equipment for EPAX, four wire E/M interface & remote
subscriber units (four wire) shall have mounting arrangement similar to that
for PLC terminals.
j) All the terminals for speech shall be with Transit Band Pass Filter suitable for
tuning at site and shall be wired for addition of VFTs in future.
l) Terminals for protection shall be suitable for speech between two ends of each
transmission line or on tandem operation basis with back to back connection at
the intermediate stations.
10.4.1 The Bidder shall offer voice frequency transmission equipment which shall work on
frequency shift or coded signal principle for transmission/reception of protection
signals as single purpose channel. The equipment shall be suitable for connection to the
power line carrier terminal.
10.4.2 The voice frequency transmission equipment shall not only be insensitive to corona
noise but shall also remain unaffected by impulse type noise which are generated by
electrical discharge and by the opening and closing of circuit breakers, isolators,
earthing switches etc. The equipment shall also be made immune to a field strength
of 10V/m expected to be caused by portable radio transmitters in the range of 20-1000
MHz. In his offer, bidder shall clearly explain as to what measures have been taken to
make the equipment insensitive to corona noise, white noise and to impulse noise of an
amplitude larger than the wanted signal and submit full field test and laboratory test
reports. The guarantee on design data shall not be acceptable.
10.4.3 The equipment shall be unaffected by spurious tripping signals. The Bidder shall submit
proof as to how this is achieved satisfactorily.
10.4.4 The equipment shall be suitable for transmission of direct and permissive trip signal
as well as blocking signals for protective gear of power system. The equipment
shall be operated in the audio frequency range in speech band or above
speech band as superimposed channel in 4 kHz band of SSB carrier. The equipment
shall operate with full duplex frequency shift mode of operation or by switching
between two frequencies in case of coded signals . The protection signaling
equipment shall be of solid state design, modular in construction and have a proven
operating record in similar application over EHV systems. Details regarding application
of the equipment over 765kV/400kV/220kV systems shall be submitted along with
the bid. Each protection signaling equipment shall provide:
10.4.5 The equipment shall be designed for remote tripping/ blocking on permissive basis
and direct tripping for reactor fault and others. The overall time of PLC,VFT and
transmission path for permissive trip/blocking shall be 20 m. Sec. or less and for direct
tripping 30 m. Sec. or less even for the longest line section.
10.4.6 It may be emphasized that specified time, as mentioned above is composed of the
following :
a) Transmit side
Contact Rating:
Contact Rating:
Alarm
In addition, the voice frequency protection terminal shall provide at least one
number potential free change over contact of the following rating for alarm
purposes.
10.4.8 The Contractor shall submit drawings showing inter-connection between PLCC
and protection panels for approval by the OWNER.
10.4.9 It has to be ensured that under no circumstances protection channel should share the
power. Each protection channel shall be able to transmit power for which system is
designed. For example, a 40 W PLC terminal shall transmit 40 Watt (max.) for
protection channel alone in the event of fault. Speech and super- imposed data
channels, in the same protection terminal must get disconnected momentarily during
the operation of protection channels.
10.4.10 The equipment shall be constructed such that in permissive line protection system,
operational reliability of the protection channel may be checked over the carrier link
by means of a loop test. It shall be possible to carry out the above test from either end
of the carrier link. During healthy condition of the transmission line, the loop test shall
not initiate a tripping command. In the event of a system fault, while loop test is in
progress, protection signal shall over-ride the test signal.
10.4.11 The equipment shall be complete with built in counters for counting the number of trip
commands sent and number of trip commands received.
10.4.12 Reports for the following tests as per GTR shall be submitted for approval for
protection coupler and the relays associated with PLCC equipment for network
protection signaling equipment and interface unit with protective relay units if any :
noise
d)Reverse polarity
f)Transmission time
h)Dependability i)Voltage
2. Relays.
a) Impulse voltage withstand test as per Clause 5.1 of IS:8686 (for a test
voltage appropriate to Class III as per Clause 3.2 of IS:8686).
b) High Frequency Disturbance test as per Clause 5.2 of IS:8686 (for a test
voltage appropriate to Class III as per Clause 3.2 of IS:8686).
1. Composite loss and return loss on coupling device using dummy load.
5. If end to end return loss for optimum coupling mode is not satisfactory, same
shall be measured for other coupling modes also.
7. AF frequency response (end to end) for the entire 4 kHz Bandwidth for speech
and teleoperation channels.
11. Observation of Tx/Rx levels (test-tone) for each channel at both ends by
sequential switching on/off parallel channels using dummy load and also with
the transmission line.
Notes
1. All measurements for link attenuation, composite loss and return loss shall be
carried out for the entire range of carrier frequencies with specific attention to
the frequencies.
3. Necessary test instruments required for all the above tests shall be brought by
commissioning engineers of the contractor.
1.0 GENERAL
1.0 The circuit breakers and accessories shall conform to IEC: 62271-100,
IEC: 60694 and other relevant IEC standards except to the extent explicitly
modified in the specification and shall also be in accordance with
requirements specified in specification.
1.4 The support structure of circuit breaker as well as that of control cabinet shall
be hot dip galvanised. All other parts shall be painted as per shade 697 of IS -5.
1.5 The circuit breakers shall be designed for use in the geographic and
meteorological conditions as given in specification.
2.2 The circuit breaker shall meet the duty requirements for any type of fault
or fault location also for line switching when used on a 145 KV effectively
grounded system, and perform make and break operations as per the stipulated
duty cycles satisfactorily.
2.3 The breaker shall be capable of interrupting the steady state and transient
magnetising current corresponding of power transformers.
ii) Clearing short line fault (Kilometric faults) with source impedance behind
the bus equivalent to symmetrical fault current specified.
2.5 The Breaker shall satisfactorily withstand the high stresses imposed on them
during fault clearing, load rejection and re-energisation of lines with trapped
charges. The breaker shall also withstand the voltages specified under clause
– 17. of this specification
3.2 The Bidder may please note that total break time of the breaker shall not
be exceeded under any duty conditions specified such as with the combined
variation of the trip coil voltage and arc extinguishing medium pressure etc. While
furnishing the proof of the total break time of complete circuit breaker, the
Bidders may specifically bring out the effect of non-simultaneity between
contacts within a pole or between poles and show how it is covered in the
guaranteed total break time.
3.3 The values guaranteed shall be supported with the type test reports.
4.3 The SF6 Circuit Breaker shall meet the following additional
requirements:
a) The circuit breaker shall be single pressure type. The design and
construction of the circuit breaker shall be such that there is a minimum
possibility of gas leakage and entry of moisture. There should not be any
condensation of SF6 gas on the internal insulating surfaces of the circuit
d) The dial type SF6 density monitor shall be adequately temperature compensated
to model the pressure changes due to variations in ambient temperature within the
body of circuit breaker as a whole. The density monitor shall have graduated scale
and shall meet the following requirements:
g) Sufficient SF6 gas including that will be required for gas analysis during filling
shall be provided to fill all the circuit breakers installed. In addition spare gas
shall be supplied in separate unused cylinders as per requirement specified.
b) The high pressure cylinders in which the SF6 gas is shipped and
stored at site shall comply with requirements of the relevant standards
and regulations.
c) Test: SF6 gas shall be tested for purity, dew point, air, hydrolysable
fluorides and water content as per IEC 376, 376A and 376B and test
certificates shall be furnished to Employer indicating all the tests as
per IEC 376 for each lot of SF6 gas in stipulated copies as indicated in
specification. Gas bottles should be tested for leakage during receipt
at site.
6.0 INSULATORS:
a) The porcelain of the insulators shall conform to the requirements
stipulated under specification.
8.1.3 The mechanism shall be antipumping and trip free (as per IEC
definition) under every method of closing.
8.1.4 The mechanism shall be such that the failure of any auxiliary spring
will not prevent tripping and will not cause trip or closing operation of the
power operating devices.
8.1.7 The bidder shall furnish detailed operation and maintenance manual
of the mechanism along with the operation manual for the circuit breaker.
The instruction manuals shall contain exploded diagrams with complete
storage, handling, erection, commissioning, troubleshooting, servicing and
overhauling instructions.
8.2 Control:
8.2.1 The close and trip circuits shall be designed to permit use of
momentary contact switches and push buttons.
8.2.2 Each breaker pole shall be provided with two (2) independent tripping
circuits, pressures switches and coils each connected to a different set of
protective relays.
8.2.4 The trip coils shall be suitable for trip circuit supervision during both
open and close position of breaker. The trip circuit supervision relay would be
provided on relay panels.
8.2.5 Closing coil and associated circuits shall operate correctly at all values of
voltage between 85% and 110% of the rated voltage. Shunt trip coil and
associated circuits shall operate correctly under all operating conditions of the
circuit breaker upto the rated breaking capacity of the circuit breaker and at all
values of supply voltage between 70% and 110% of rated voltage. However, even
at 50% of rated voltage the breaker shall be able to open. If additional elements
are introduced in the trip coil circuit their successful operation and reliability for
similar applications on outdoor circuit breakers shall be clearly brought out in the
additional information schedules.
8.2.6 Density Meter contacts and pressure switch contact shall be suitable for
direct use as permissive in closing and tripping circuits. Separate contacts have to
be used for each of tripping and closing circuits. If contacts are not suitably rated
and multiplying relays are used then fail safe logic/schemes are to be employed.
DC supplies for all auxiliary circuits shall be monitored and provision shall be
made for remote annunciations and operation lockout in case of D.C. failures.
Density monitors are to be so mounted that the contacts do not change on
vibration during operation of circuit Breaker.
8.2.7 The auxiliary switch of the breaker shall be positively driven by the
breaker operating rod.
8.2.8 The preferred basic control schematic of the Circuit breaker is enclosed
with the bid documents and it is expected to be followed by the bidder. This,
however, does not absolve the bidder from the responsibility for safe and reliable
operation of the breaker in its lifetime.
8.3 Blank.
8.4 Spring operated mechanism:
a) Spring operated mechanism shall be complete with motor in accordance
with specification. Opening spring and closing spring with limit switch for
automatic charging and other necessary accessories to make the
mechanism a complete operating unit shall also be provided.
c) After failure of power supply to the motor one close open operation shall
be possible with the energy contained in the operating mechanism.
e) Closing action of circuit breaker shall compress the opening spring ready
for tripping.
h) The spring operating mechanism shall have adequate energy stored in the
operating spring to close and latch the circuit breaker against the rated
making current and also to provide the required energy for the tripping
mechanism in case the tripping energy is derived from the operating
mechanism.
b) If required, the Contractor shall provide suitable platform with steps on both
sides of the circuit breaker for easy accessibility for monitoring the
density/pressure of gas.
11.2 Only stranded conductor shall be used. Minimum size of the conductor
shall be 2.5 sq.mm. (Copper).
11.3 The cables shall be with oxygen index Min-29 and temp. index as 250° C as
per relevant standards.
iv) Blank
v) Control switches to cut off control power supply.
vi) Fuses as required.
vii) The number of terminals provided shall be adequate enough to wire out
all contacts and control circuits plus 24 terminals spare for future use.
viii) Antipumping relay.
ix) Pole discrepancy relay.
x) D.C. Supervision relays.
xi) Rating and diagram plate in accordance with IEC incorporating year of
manufacture.
b) The temperature v/s pressure curves for each setting of density monitor alongwith
details of density monitor.
e) The effect of non-simultaneity between contacts between poles and also show how
it is covered in the guaranteed total break time.
g) Details & type of filters used in interrupter assembly and also the operating
experience with such filters.
i) The test methods used in controlling the quality of gas used in the
circuit breakers particularly purity and moisture content.
ii) Proposed tests to assess the conditions of the SF6 within a circuit
breaker after a period of service particularly with regard to
IN JASIDIH GSS VOL-II Page 226
moisture contents of the gas.
i) A complete catalogue on operation analyser satisfying all the
requirements of this Chapter.
j) The bidders shall furnish along with the bid, curves supported by test
data indicating the opening time under close open operation with
combined variation of trip coil voltage and pneumatic/hydraulic
pressure.
k) Field test report or laboratory test report in case of CB meant for reactor
switching duty.
l) All duty requirement as applicable to 245 KV ckt. Breakers specified
under Clause 2.0 of this chapter shall be provided with the support of
adequate test reports to be furnished along with the bid failing which
the bid is likely to be rejected.
14.0 TESTS:
14.1 In accordance with the requirements stipulated under specification the circuit
breaker along with its operating mechanism shall conform to IEC:62271-100.
14.2 The test reports of the type tests and the following additional type tests shall
also be submitted for Purchaser’s review:
i) Corona extinction voltage test .
ii) Out of phase closing test as per IEC:62271-100.
iii) Line charging breaking current for proving parameters as per clause no.
17.9 of this Chapter.
1) Speed curves for each breaker shall be obtained with the help of a suitable
operation analyser to determine the breaker contact movement during opening,
closing, auto-reclosing and trip free operation under normal as well as limiting
operating conditions (control voltage, pneumatic/hydraulic pressure etc.). The
tests shall show the speed of contacts directly at various stages of operation, travel
of contacts, opening time, closing time, shortest time between separation and
meeting of contacts at break make operation etc. This test shall also be performed
at site for which the necessary operation analyser alongwith necessary
transducers, cables, console, etc. where included in scope of supply shall be
furnished and utilised. In case of substations where operation analyser is existing
15.2 The enclosure shall be made of either Al/Al Alloy or mild steel (suitably
hot dip galvanised).
The enclosure shall be designed for the mechanical and thermal loads to
which it is subjected in service. The enclosure shall be manufactured and
tested according to the pressure vessel codes {i.e., latest edition of the ASME
code for pressure vessel - Section VIII of BS-5179, IS4379, IS-7311 (as
applicable) and also shall meet Indian Boiler Regulations}.
15.3 The enclosure has to be tested as a routine test at 1.5 times the design
pressure for one minute. A bursting pressure test shall be carried out at 5
times the design pressure as type test on the enclosure.
16.0 Blank
17.0 TECHNICAL PARTICULARS
C. 245 KV & 145 KV CIRCUIT BREAKER:
C17.1 Rated continuous current 1600/2500/1250
(A) at design ambient
temperature.
(The breaker shall be able to interrupt the rated line/cable charging current with test
voltage immediately before opening equal to the product of U/√3 & 1.4 as per IEC:
62271-100).
Operating mechanism----
C17.13 pneumatic/spring/hydraulic or a
combination of these
C17.14
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1.0 GENERAL:
1.1 The Isolators and accessories shall conform in general to IEC: 62271-102
(or IS: 9921) except to the extent explicitly modified in specification and shall be
in accordance with requirement of specification.
1.2 Isolators shall be outdoor, off-load type. Earth switches shall be provided
on Isolators wherever called for.
1.3 Complete isolator with all the necessary items for successful operation
shall be supplied including but not limited to the following.
1.3.1 Isolator assembled with complete base frame, linkages, operating
mechanism, control cabinet, interlocks etc.
1.3.2 All necessary parts to provide a complete and operable isolator
installation, control parts and other devices whether specifically called for herein
or not.
1.3.3 The isolator shall be designed for use in the geographic and
meteorological conditions as given in specification.
2.0 DUTY REQUIREMENTS:
a) Isolators and earth switches shall be capable of withstanding the dynamic and
thermal effects of the maximum possible short circuit current of the systems in
their closed position. They shall be constructed such that they do not open
under influence of short circuit current.
b) The live parts shall be designed to eliminate sharp joints, edges and other corona
producing surfaces, where this is impracticable adequate corona shield shall be
provided. Corona shields/rings etc., shall be made up of aluminum/aluminum alloy.
c) Isolators and earth switches including their operating parts shall be such that they
cannot be dislodged from their open or closed positions by short circuit forces,
gravity, wind pressure, vibrations, shocks, or accidental touching of the connecting
rods of the operating mechanism.
d) The switch shall be designed such that no lubrication of any part is required except
at very infrequent intervals. i.e. after every 1000 operations or after 5 years whichever
is earlier.
3.4 Insulator :
a) The insulator shall conform to IS: 2544 and/or IEC-168. The porcelain of the
insulator shall conform to the requirements stipulated in specification and shall have a
minimum cantilever strength of 600 Kg. for 145 kV insulators and 800 kg for 245 Kv
isolator.
Pressure due to the contact shall not be transferred to the insulators after the main
blades are fully closed.
IN JASIDIH GSS VOL-II Page 237
b) The parameters of the insulators shall meet the requirements specified in
specification.
c) Insulator shall be type and routine tested as per IEC-168. Besides following
additional tests shall also be conducted:
(i) Bending load test in four directions at 50% of minimum bending
load guaranteed on all insulators, as a routine test.
(ii) Bending load test in four directions at 100% of minimum bending
load as a sample test on each lot.
(iii) Torsional test on sample insulators of a lot.
(iv) Ultrasonic test as a routine test.
The name plate shall conform to the requirements of IEC incorporating year
of manufacture.
b) The design shall be such as to provide maximum reliability under all service
conditions. All operating linkages carrying mechanical loads shall be designed
for negligible deflection. The length of inter insulator and inter pole operating
rods shall be capable of adjustments, by means of screw thread which can be
locked with a lock nut after an adjustment has been made. The isolator and
earth switches shall be provided with “over center” device in the operating
mechanism to prevent accidental opening by wind, vibration, short circuit
forces or movement of the support structures.
c) Each isolator/pole of isolator and earths shall be provided with a manual
operating handle enabling one man to open or close the isolator with ease in
one movement while standing at ground level. The manual operating handle
shall have provision for pad locking. The operating handle shall be located at a
height of 1000 mm(approximately) from the base of isolator support structure.
d) The isolator shall be provided with positive continuous control throughout the
entire cycle of operation. The operating pipes and rods shall be sufficiently
rigid to maintain positive control under the most adverse conditions and when
operated in tension or compression for isolator closing. They shall also be
capable of withstanding all torsional and bending stresses due to operation
of the isolator.Wherever supported the operating rods shall be provided with
The technical requirements for various equipments and systems are furnished in
this section. The equipments and works to be executed against this tender shall
necessarily meet the requirement and parameters furnished below.
1. 33kV System Fault current & duration – 25kA for 3 seconds
2. Min. clearances
(i) Phase to phase 320mm
(ii) Phase to earth 320mm
(iii) Safety working clearance 3000mm
3. Major Technical Parameters
The major technical parameters of the equipments are given below:
(A) For 33 kV Vacuum Circuit Breaker and Isolator:
Rated voltage kV (rms) 36
Rated frequency (Hz) 50
No. of Poles 3
Design ambient temperature (°C) 50
Rated insulation levels :
1) Full wave impulse withstand voltage (1.2/50 micro sec.)
- between line ±170 kVp
terminals and ground
- between terminals with circuit ±170 kVp
breaker open
- between terminals with ±170 kVp
isolator open
2) One minute power frequency dry and wet withstand voltage
- between line terminals and 70kV(rms)
ground
- between terminals with circuit 70kV(rms)
breaker open
between terminals with 70kV(rms)
Isolator open
B. 33kV Isolator
(a) Type Outdoor (Double Break)
(a) Temperature rise over design As per table V of IEC 694
ambient temperature
(b) Rated mechanical terminal load As per table-III of IEC 62271-102 IEC
129(1984) or as per value calculated in
Specification whichever is higher
B.1 The porcelain of the 36 kV insulators shall have minimum cantilever strength
of 450 kgs
B.2 33 kV Isolator shall be gang operated for main blades and earth switches.
C. Surge Arresters
___________________________________________________________
Equipment to BIL of the equipment to be protected
be protected 33 kV system (kVp)
___________________________________________________________
Power Transformer + 170
CB/Isolator
Phase to ground + 195
Across open contacts + 195
__________________________________________________________
D. 33 KV Current Transformers
1.(a).Rated Primary current 600/1200A(as applicable)
/1
2 Metering 600- 20 0.5 - - -
300-
150/1
3 Trafo. 600- - PS 600/3
Diff. 300/1 00
Protection
4 Spare
5 Spare
All Relaying CT shall be accuracy class PS as per IS: 2705
B. Current Transformer (1200A)
4 Spare
5 Spare
All Relaying CT shall be accuracy class PS as per IS: 2705
F. 33 kV POTENTIAL TRANSFORMERS
1. Rated primary
voltage (kV
rms)
2. Type
3. No. of
secondaries
4. Rated voltage
factor
5. Phase angle
error
6. Standard
reference
range of
frequenci
es for
which the
Accuracie
s are valid
7. One minute
power
frequency
Withstand
voltage:
i) Between LV
terminal and earth terminal
36
Single phase PT 10kVrms for exposed terminals and
3 4kVrms for terminals enclosed in a
1.2 continuous weather proof box.
1.5 - 30 seconds 2 kVrms
+/- 20 minutes (for metering core) As per IEC 186
96% to 102% for protection and
99% to 102% for measurement All terminals of control circuits are
wired upto marshalling box Plus
spare 20% terminals evenly
distributed on all TBs
75 VA
13. Acc 3P 3P
urac 0.5
y
14. Outp
ut 50 50
25
burd
en
(VA
)
(min
imu
m)
AIR CONDITIONING
SYSTEM
TABLE OF CONTENTS
1.00.00 General
2.00.00 Air Conditioning System For Control Room Building
3.00.00 Air Conditioning System For Switchyard Panel Rooms
1.00.00 GENERAL
Control room
ii) Conference Room
iii) AEE room
i v ) Battery room
2.03.01. Twelve (12) nos. of high wall type split AC units of 2TR capacity each
complete with air cooled outdoor condensing unit having
hermetically sealed compressor and high wall type indoor evaporator unit
with cordless remote controller.
2.03.02 Copper refrigerant piping complete with insulation between the indoor
and remote outdoor condensers as required.
2.03.03 PVC drain piping from the indoor units upto the nearest drain point.
2.03.04 Power and control cabling between the indoor unit and outdoor unit
2.04.01 The split AC units will be complete with indoor evaporator unit,
outdoor condensing units and cordless remote control units.
2.04.03 The indoor units shall be high wall type. The indoor unit shall be
compact and shall have elegant appearance. They shall have low noise
centrifugal blowers driven by special motors and copper tube aluminium
finned cooling coils. Removable and washable
polypropylene filters shall be provided. They shall be complete with multi
function cordless remote control unit with special features like
programmable timer, sleep mode and soft dry mode etc.
2.04.04 The Split AC units shall be of Carrier, Voltas, Blue Star, Hitachi,
Daikin, LG, National, O’ General or Samsung make.
Clause Description
No.
1.1 SCOPE OF SUPPLY
1.2 SCOPE OF SERVICE
1.3 TECHNICAL REQUIREMENTS
1.4 PLANT DESIGN
1.4.1 DIESEL ENGINE
1.4.2 Air Suction & Filtration
1.4.3 FUEL AND LUBRICATING SYSTEM
1.4.4 ENGINE STARTING SYSTEM
1.4.5 FUEL INJECTION AND REGULATOR
1.4.6 ALTERNATOR
1.4.7 COUPLING
1.4.8 MOUNTING ARRANGEMENT
1.4.9 PERIPHERALS
1.1.1. The scope covers supply of. Diesel Generator set of stationary type having a net electrical
output of 100kVA capacity at specified site conditions of 50o C ambient temperature and
100% relative humidity on FOR site basis. DG set shall be equipped with : (i) Diesel
engine complete with all accessories. (ii) An alternator directly coupled to the engine
through coupling, complete with allaccessories. (iii) Automatic voltage regulator.
(iv) Complete starting arrangement, including two nos. batteries & chargers. (v) Base
frame, foundation bolts etc. (vi) Day tank of 990 capacity. (vii) Engine Cooling and
lubrication system. (viii) Engine air filtering system. (ix) Exhaust silencer package. (x)
Set of GI pipes, valves, strainers, unloading hose pipes as required for fuel transfer system
from storage area to fuel tank including electrically driven fuel pump. (xi) All
lubricants, consumable, touch up paints etc. for first filing, testing &commissioning at
site. The fuel oil for first commissioning will also be providedby the contractor. (xii)
AMF panel for control, metering and alarm. (xiii) Enclosure for silent type D.G. Set
1.3.1.1. DG set net out put after considering deration for engine and alternator separately due to
temperature rise in side the enclosure and on account of power reduction due to auxiliaries
shall be 100 kVA, 1500RPM, 0.8Pf, 415V, 3 phase, 50Hz. The above ratings are the
1.3.1.2. DG sets shall also be rated for 110% of full load for 1 hour in every twelve hrs of
continuous running.
1.3.2. The output voltage, frequency and limits of variation from open circuit to full load shall
be as follows :
a) Voltage variation +5% of the set value provision shall exist to adjust the
set value between 90% to 110% of nominal Generator
voltage of 415V.
1.3.3. The Diesel Generator and other auxiliary motor shall be of H class with temperature
rise limited to Class-F for temperature rise consideration.
1.3.4. NOISE LEVEL & EMISSION PARAMETERS : These shall be as per latest
Notification of MOEF
1.4.1.1. The engine shall comply with the IS 10002/BS 5514/ISO 3046; latest edition
1.4.1.2. Diesel engine shall be turbo charged multicylinder V-type in line type with
mechanical fuel injection system.
1.4.1.3. The engine with all accessories shall be enclosed in a enclosure to make it work
Silently (within permissible noise level) without any degradation in its performance.
1.4.1.4. The Diesel Engines shall be directly water cooled. Cooling of water through radiator
and fan as envisaged.
1.4.1.5. The fuel used shall be High Speed Diesel oil (HSD) or Light Diesel Oil (LDO) as per
IS:1460.
1.4.2.1. Suction of air shall be from indoor for ventilation and exhaust flue gasses will be let out
to outside atmosphere, Condensate traps shall be provided on the exhaust pipe.
1.4.2.2. Filter shall be dry type air filter with replaceable elements.
1.4.3.1. The engine shall have closed loop lubricating system. No moving parts shall require
lubrication by hand prior to the start of engine or while it is in operation.
1.4.5.1. The engine shall be fitted with electronic governor suitable for class A-1 as per IS
10000.
1.4.5.2. The engine shall be fitted with a heavy, dynamically balanced fly wheel suitable
for constant speed governor duty.
1.4.6. ALTERNATOR
1.4.6.1. The alternator shall comply with BS 2613/IS 4722/IEC 34; latest edition.
1.4.6.2. The alternator shall be of continuously rated duty, suitable for 415 V, 3 phase, 50
Hz. Power development having brush-less, synchronous, self-excited, self-regulating
system.
1.4.6.3. The alternator shall be drip-proof, screen protected as per IP-23 degree of
Protection.
1.4.6.5. The alternator shall be fitted with shaft mounted centrifugal fan.
1.4.6.6. It shall have the winding of class H but limited to Class-F for temperature rise
consideration.
1.4.6.7. The Alternator regulator shall be directly coupled to the engine and shall be
complete with the excitation system, automatic voltage regulation of +/- 1%, voltage
adjusting potentiometer and under/over speed protection.
1.4.6.8. Terminal Box
1.4.6.8.1. Six (6) output terminals shall be provided in alternator terminal box. Terminals shall be
Suitable for 1 No. of single core, 3½Core 300 mm2 XLPE cable for 100 kVA DG set. The
neutral shall be formed in AMF panel. The generator terminal box shall be suitable to
house necessary cables and should be made of non-magnetic material.
1.4.6.9. The alternator with all accessories shall be enclosed in a enclosure to make it work
Silently (within permissible noise level)
1.4.7.1. The engine and alternator shall be directly coupled by means of self-
aligning flexible flange coupling to avoid misalignment.
1.4.7.2. The coupling shall be provided with a protecting guard to avoid accidental
contract.
1.4.8.1. The engine and alternator shall be mounted on a common heavy duty, rigid
fabricated steel base frame constructed from ISMC of suitable sections.
1.4.8.2. Adequate number of anti-vibration mounting pads shall be fixed on the common
base frame on which the engine and the alternator shall be mounted to isolate the
vibration from passing on to the common base frame or the foundation of the D.G.
Set.
1.4.9. PERIPHERALS
1.4.9.1.1. The Fuel tank of suitable capacity shall be provided on a suitably fabricated steel
platform. The tank shall be complete with level indicator marked in litres, filling inlet
with removable screen, an outlet, a drain plug, an air vent, an air breather and
necessary piping. The tank shall be painted with oil resistant paint and shall be erected
in accordance with Indian explosive act of 1932. Fuel tank shall be kept outside of
enclosure. The fuel piping shall be carried out to connect the D.G set kept inside.
1.4.9.1.2. For transferring fuel to Fuel tank transfer pump is envisaged. The capacity of
transfer pump shall be adequate to fill the day tank in about 30 minutes. Fuel pump
shall be electrically driven.
1.4.9.2.1. Two nos. 24V batteries complete with all leads, terminals and stand shall be provided.
Each battery shall have sufficient capacity to give 10 nos. successive starting impulse to the
diesel engine.
1.4.9.2.2. The battery charger shall be complete with transformer, suitable rating (415 V, 3 Ph., 50
Hz./230V, 1Ph., 50 Hz) rectifier circuit, charge rate selector switch for “trickle”/’boost’ charge,
D.C. ammeter & voltmeter, annunciation panel for battery charge indication / loading / failures.
1.4.9.2.3. The charger shall float and Boost Charge the battery as per recommendation of
manufacturer of battery. The charger shall be able to charge a fully discharged battery to a state
of full charge in 8 Hrs. with 25% spare capacity.
1.4.9.2.5. Ripple shall not be more than 1%(r.m.s) to get smooth DC voltage shall be provided.
1.4.9.2.7. Changeover scheme for selecting battery and battery charger by changeover switch
should be provided.
1.5.1. Each D.G. Set shall be provided with suitable instruments, interlock and protection
arrangement, suitable annunciation and indications etc. for proper start up, control,
monitoring and safe operation of the unit. One local AMF control panel alongwith each
D.G. set shall be provided by the Supplier to accommodate these instruments, protective
relays, indication lamps etc. The AMF Panel shall have IP-52 degree of Protection as per
IS:12063.
1.5.2. The D.G. sets shall be provided with automatic start facility to make it possible to take full
load within 30 seconds of Power Supply failure.
1.5.3. Testing facility for automatic operation of D.G.Set shall be provided in AMF panel.
1.5.4. A three attempt starting facility using two impulse timers and summation timer for engine
shall be proved and if the voltage fails to develop within 40 sec. from receiving the first
impulse, the set shall block and alarm to this effect shall be provided in the AMF panel.
1.5.6. DG set shall be capable of being started/ stopped manually from remote as well as local.
(Remote START/STOP push button shall be provided in 415V ACDB). However,
interlock shall be provided to prevent shutting down operation as long as D.G. Circuit
breaker is closed.
1.5.7. The diesel generator shall commence a shutdown sequence whenever any of the following
conditions appear in the system :
a) Overspeed
b) Overload
c) High temperature of engine and cooling water.
d) High temperature inside enclosure
1.5.9. Thermostatically controlled space heaters and cubicle illumination operated by Door
Switch shall be provided in AMF panel. Necessary isolating switches and fuses shall also
be provided.
1.5.10. AMF panel shall have facility for adjustment of speed and voltage including fine
adjustments in remote as well as in local mode.
Following shall also be provided in
a) AMF panel: Frequency meter
b) 3 Nos. single phase CT's for metering
3 Nos. (Provided by LT swgr manufacturer) single phase CT's with KPV 300V &
c) RCT 0.25 ohm for differential protection of DG Set on neutral side only for
d) 250kVA.
One (1) DC Ammeter (0-40A)
e)
One (1) DC Voltmeter (0-30V)
f)
One (1) Voltmeter Selector switch
g)
One (1) AC Ammeter
h) One (1)
AC Voltmeter
1.7.1. DG set enclosed in enclosure shall be installed on Concrete Pedestal 300mm above FGL
1.8. DOCUMENTS
1.8.1. Following drawings and data sheet shall be submitted for approval:
(i) Data sheet for Engine, Alternator, Battery, AMF panel and Enclosure
(ii) GA drawing of DG set
(iii) Layout of DGset in the enclosure along with sections
(iv) GA and schematic of AMF panel
(v) Arrangement of inclined roof and pedestal.
1.8.2. The D G Set shall be supplied with
(i) D G Set test certificate
(ii) Engine Operation & maintenance Manual.
(iii) Engine Parts Catalogue.
(iv) Alternator Operation, maintenance & Spare parts Manual.
(v) Alternator test certificate.
1.9. TESTS
a) The Diesel generator sets shall be tested for routine and acceptance tests as per the
relevant IS/IEC standards.
b) The type test report for diesel engine and alternator are not required to be submitted
for the makes indicated at approved list of subvendors. For the new makes (Other than
those indicated at approved list of subvendors) type test reports as per relevant
standard shall be submitted for purchaser’s approval.
In addition to the checks and test recommended by the manufacturer, the Contractor shall
carryout the following commissioning tests to be carried out at site.
1. Load Test
The engine shall be given test run for a period of atleast 6 hours. The set shall be
subjected to the maximum achievable load as decided by Purchaser without exceeding the
specified DG Set rating :
During the load test, half hourly records of the following shall be taken :
a) Ambient temperature.
b) Exhaust temperature if exhaust thermometer is fitted.
c) Cooling water temperature at a convenient point adjacent to the water output from
the engine jacket.
d) Lubricating oil temperature where oil cooler fitted.
e) Lubricating oil pressure.
f) Colour of exhaust gas
g) Speed
h) Voltage, wattage and current output. i)
Oil tank level
The necessary load to carryout the test shall be provided by the purchaser.
Insulation resistance in mega-ohms between the coils and the frame of the alternator when
tested with a 500V megger shall not be less than IR=2x(rated voltage in KV)+1
A check of the fuel consumption shall be made during the load run test. This test shall be
conducted for the purpose of proper tuning of the engine.
Insulation resistance of control panel wiring shall be checked by 500V Megger. The IR
shall not be less than one mega ohm.
5. Functional Tests
6. Measurement of Vibration
8. The tests shall be carried out with the DG set operating at rated speed and at
maximum achievable load. Necessary correction for Test environment condition
& background noise will be applied as per IS:12065.
1.1 The scope of work comprises of design, engineering, testing, supply, installation,
testing and commissioning of various lighting fixtures complete with lamps, supports and
accessories, ceiling fans complete with electronic regulators, exhaust fans for toilets and
pantry & accessories, lighting panels, lighting poles complete with distribution boxes,
galvanised rigid steel conduits, lighting wires, G.I. Earthwire, receptacles, tag block &
telephone socket, switchboards, switches, junction boxes, pull out boxes complete with
accessories, lighting transformer.
AC lights will be connected to AC lighting panels. All the lights connected to the AC
lighting system in different areas will be connected to the main lighting distribution boards.
This system will be available in control room building, Fire fighting pump house ,DG Set
building & switchyard. AC lighting load will be connected to this system which will be
normally ‘ON’. The lighting panels of this system will be connected to the Emergency
lighting board which is fed from diesel generator during the emergency. 50% of lighting
fixtures shall be connected on AC emergency lighting.
A few DC emergency lighting fixtures operated on the DC system will be provided in the
strategic locations including staircase, corridors, electrical rooms, Battery charger room,
LT switchgear room in control room building, Fire fighting pump house and DG Set
building so that the operating personnel can safely find their way even during emergency
of a total AC failure. These lights will be normally 'OFF' and will be switched 'ON'
automatically when under voltage occurs in the AC main lighting distribution board. GLS
lamp down lighters in false ceiling area and Bulkhead fixtures in non false ceiling area to
be used.
1.2.4 Portable Fixtures
Three numbers of battery operated, portable fixtures will be provided in the Control room
building and one number shall be provided in DG Set Building Cum Fire fighting pump
house.
These fixtures will be provided at important locations in the above mentioned areas.
1.3 The lighting layout for and around Control Room Cum Administrative Office Building
The minimum lux level to average lux level ratio should not be less than 0.3
(i.e Emin/Eav>0.3 ). The maintenance factor for outdoor illumination design shall be
considered as 0.65.
For achieving the specified lux levels in the switchyard, the contractor can provide
luminaries of 1x400 W/1x250 W and 2x400 W/ 2x250 W flood light as per requirement.
The contractor shall submit detailed calculation for reaching the above Lux level.
Contractor shall conform the Lux levels at different locations of the switch yard and street
lighting by measurement.
In addition to the normal lighting provided in the switchyard area to maintain the desired
lux levels, few high beam fixtures on swivel support shall be provided in strategic
locations near equipments which shall be kept normally OFF and these shall be switched
ON in case of maintenance work.
1.4 Ceiling fans (1400 mm sweep, AC 230 volts ) shall be provided in DG Set building,
fire fighting pump house and non AC rooms in the control room building as shown in the
enclosed drawings. Wall mounted fans shall be provided in the conference room, shift
manager and substation incharge rooms in control room building. Exhaust fans shall be
provided in toilets and pantry.
1.5 One no. of aluminium ladder of each size shall be supplied by the contractor for
maintenance purpose.
1.6 The following specific areas are included in the scope of lighting: (i) Switchyard Area.
(ii) Switchyard Control Room cum Administrative Office Building (iii) DG Building
cum Fire fighting pump house (iv) Street lighting (peripherial) inside switchyard fencing
(Street lighting shall Technical Specification, Section : LS Page 2 of 21 C / ENGG /
be done using street lighting poles)
v) Landscape Lighting around control room as shown in the tender drawing
1.7 For Outdoor Illumination
The switchyard and street lighting design, detailed drawings showing the lighting layout
and Electrical distribution diagram shall be prepared by the Contractor and submitted for
approval. The above layout drawings will include disposition and location of lighting
fixtures, receptacles, etc.
For Indoor Illumination
The conduit layout for substation buildings based on the tender drawings, Electrical
1.8 Each cable and conduit run shall be tagged with number that appear in the cable and
conduit schedules. Cables and conduits shall be tagged at their entrance and/or exit from
any piece of equipment, junction or pull box, floor opening etc.
1.9 The tag shall be made up of aluminium with the number punched on it and securely
attached to the cable by not less than two turns of G.I. wire. Cable tags shall be rectangular
in shape for power cables and circular shape for control cables.
supply
1.10 Location of cables laid directly under ground shall be indicated clearly by cable
marker made of galvanised iron plate embedded in concrete block.
1.11 The location of under ground cable joints if any, shall be clearly indicated with cable
marker with an additional inscription "cable joint".
1.12 The marker, which is a concrete block, shall project 150 mm above ground and shall
be spaced at an interval of 30 meters and at every change of direction. It shall also be
located on both sides of the road or drain crossing.
2. DESCRIPTION OF ITEMS
The Contractor shall and install the following equipment and accessories in accordance
with the specification.
2.1.1 OUTDOOR
415 AC lighting panel with 415V, 63A, 3 phase 4 wire bus and one no. 63A, TPN, MCB
with neutral unit as incomer and 20A, MCB as outgoing feeders, the details are as follows:
Type Description Details of outgoing feeders) ACP-2 Outdoor 6 nos.-20 A single pole
MCB and3 No. 32 A Tripple pole MCB with Neutral and suitable timer and contactor for
automatic switching.
ACP-3 Outdoor street lighting 3 nos. 32A Tripple pole MCB panel with Neutral with
suitable timer and contactor for automatic switching
Note: The number of outgoing feeders indicated above are the minimum.
2.1.2 INDOOR
415 V indoor AC lighting panel ,63 A 3 phase 4 wire bus and one number 63 amp TPN
MCB with 300ma 63 A RCCB. Flush mounted with per phase isolation and indication
lamps din mounted . The DB will be flush mounted.
ACP-1 Indoor 18 nos outgoing 16-32 Amps SPMCP
Type Description Details of outgoing feeders) DCP Indoor 6 nos.-16A DP MCB unit
--------------------------------------------------------------------------------------------------
2.4 Lighting Fixtures and Receptacles
Lighting Fixtures
---------------------------------------------------------------------------------------------------
Type Description
---------------------------------------------------------------------------------------------------
SC 150W SON-T Tubular Sodium Vapour lamp in street lighting luminare. A special
optical reflector clear acrylic cover, a single piece die cast aluminium housing made out of
LM6 and corrosion resistance proof. Similar to Philips Cat No. SRX- 51 and Bajaj Cat No.
BJMSDT/150 / Crompton Greaves Cat No. SSG 23151H .(Street Light Luminaire should
be suitable for Bottom Entry/Side entry both for pipe mounting)
FI 2x36W flourescent lamps in industrial reflector type fixture, complete with
accessories and suitable for pendent Mounting, similar to Philips Cat. No. TKC
24/236/Bajaj Cat. No. : BJIV-236 /Crompton Greaves Cat No. 1VE 1224 HSB
IF Incandescent GLS lamp in recessed down light having high purity aluminium reflector
electrochemically brightened and anodized.
Stainless steel leaf springs and pressure die cast 1ceiling similar to Philips Cat.No. DN-
622 Crompton greaves cat DDLV 10-BC
SFI Wheather proof integral Floor Lighting with housing made of corrosion resistant die
cast aluminium painted black. Grey powder coated outside suitable for 150W SON-T lamp
complete with all accessories and suitable for termination with conduits/flexible
Cat. No. F69045 (C).Similar to Philips Cat. No. SWF230/150/BajajCat.No.BGEMF-
150WSV Crompton Greaves Cat No. FAD 11151H
SF2 2 x 400 / 2x250W HP Sodium vapour lamps in high Flood lighting fixture suitable
for outdoor mounting with aluminium enclosure : similar to PhilipsCat.No. SNT001/Bajaj
Cat.No. BJEF-22CA /Crompton Greaves Cat No. FHD1324
PF 1x11 W CFL Lamp emergency light with Battery operated portable fixture with built
in chargable Batteries and battery charger suitable for a lighting period of six hours similar
to ALPHA DELUX of M/s DELTA FLASH LITE/MICRO LITE OF M/s MICRO /BPL
MAKE
FB 9W CFL lamp in Bulkhead fixtures with Cast Aluminium alloy body, suitable for
column, wall,and ceiling mounting finished stove enameled silver grey outside white
inside, to be supplied complete ( with front cover, wire guard, tropicalised, gasket and
lamp holder taped 3/4" E.T. for conduit entry) similar to Philips Cat.No.FXC 101/Bajaj
Cat.No. BJBE-19/Crompton Greaves.
FF 2x36W flourescent lamp with mirror optics in recessed mounting type decorative
flourescent fitting consisting of white stove enamelled sheet steel housing with accessories
and reflector of aluminium sheet steel duty electro-chemically brightened and anodised
fitted with aluminium lamellae painted white.Similar to Philips Cat.No. TBS-285/236 and
Bajaj Cat.No. BJLM-236/ Crompton Greaves Cat. No. CRFA 24 HSB
MP 125 HP MV Lamp in weather proof post top latern with case aluminium canopy,
mounting piece, opal acrylic cover tropicated gasket and all other accessories for mounting
on pole top similar to philips Cat.No. HPC-101/Bajaj / Crompton Greaves
Cat No. MPT12IH/BC IB 60/100w GLS lamp in Bulkhead fixtures with Cast
Aluminium alloy body, suitable for column, wall,and ceiling mounting finished stove
enameled silver grey outside white inside, to be supplied complete ( with front glass, wire
guard, tropicalised, gasket and E.S. Porcelain, lamp holder taped 3/4" E.T. for conduit
entry) similar to Philips Cat.No.NXC 101/ /Crompton Greaves IBH1110/BC
BL 2X9 Or 1x18 watt CFL bollard light for landscape lighting having FRP/LLDPE
housing similar to Philips FGC202 /Crompton Greaves Cat No CFBL1129
DLR 2x18 watt CFL Down light for recess mounting lighting having similar to
Philips FBH225/2X18 /Crompton Greaves Cat No DDLH218TG
DSM 1X13 WATT surface mounted CFL similar to Art Light Make Cat NO RL 3146
HL 2X 18 CFL Decorative hanging down Light Simiilar to cat no Art light RL 3166/HL
Supply, erection, testing and commissioning of 100 kVA or above (in case the capacity of
transformer required is higher than 100 KVA as per approved calculations) / 25KVA (in
case of substations where highest voltage level is 132kV), 415/415 V, 3 phase, 50 Hz Dry
type natural air cooled lighting transformers. The technical parameters of these
lighting transformers are as follows:
All lighting fixtures and accessories shall be designed for continuous operation under
atmospheric conditions existing at site, without reduction in the life or without any
deterioration of materials, internal wiring.
All lighting fixtures and accessories shall be designed to have a low temperature rise
according to the relevant Indian Standards. The design ambient temperature shall be taken
as 50 deg.C.
3.3.1 Lighting fixtures and accessories meant for 240V A.C. operation shall be suitable for
operation on 240V A.C. 50Hz, supply voltage variation of ± 10%, frequency variation of ±
5% and combined voltage and frequency variation of ± 10%. Technical
3.3.2 Lighting fixture and accessories meant for 220V DC operation shall be suitable for
operation on 220V DC with variation between 190 to 240 Volts.
3.4 Lighting Fixtures
The lighting fixtures shall be philips or Bajaj or Crompton Greaves make only except for
fixtures type ‘DSM’ & ‘HL’ for which make has been specified elsewhere in this section.
The different types of lighting fixtures are also indicated elsewhere in this Section.
3.4.1 All fixtures shall be designed for minimum glare. The finish of the fixtures shall be
such that no bright spots are produced either by direct light source or by reflection.
3.4.2 All lighting fixtures shall be complete with fluorescent tubes / incandesent
lamps/mercury vapour/sodium vapour lamps as specified and shall be suitably wired up.
3.4.3 All flourescent lamp fixture shall be complete with all accessories like ballasts, power
factor improvement capacitors, lamps, starters, holders etc.
3 4.4. High beam fixtures shall be suitable for pendant mounting and flood lights shall
have suitable base plate / frame for mounting on steel structural member. Hook mounted
high beam fixtures are not acceptable.
3.4.5 Each lighting fixture shall be provided with an earthing terminal suitable for
connection to 16 SWG GI earthing conductors.
3 .4 6. All light reflecting surfaces shall have optimum light reflecting co-efficient such as
to ensure the overall light output as specified by the manufacturer.
3.4.7 Height of fixtures should be such that it is easy to replace the lamps with normal
ladder/stool. In case the ceiling height is very high, the fixtures may be placed on the walls
for ground lighting.
3.5 ACCESSORIES
3.5.1 Reflectors
The reflectors shall be manufactured from sheet steel or aluminium as applicable. They
shall be securely fixed to the captive type.
3.5.2 Lamp holders and Starter Holders
(a) Lamp holders/starter holders for fluorescent tubes shall be of the spring loaded, low
contact resistance, bi-pin rotor type, resistant to wear and suitable for operation at the
specified temperature, without deterioration in insulation value, contact resistance or
(b) Lamp holders/starter for incandescent lamps and HPMV/HPSV lamps shall be of
screwed type, manufactured in accordance with relevant standard and designed to give
long and satisfactory service.
3.5.3 Ballasts
a) The Ballasts shall be designed, manufactured and supplied in accordance with relevant
standard and function satisfactorily under site condition specified. The ballasts shall be
designed to have a long service life and low power loss.
b) Ballasts shall be mounted using self locking anti-vibration fixing and shall be easy to
remove without dismantling the fixtures. They shall be totally enclosed units.
c) The ballasts shall be of the inductive, heavy duty type, filled with thermosetting
insulating moisture repellent polyester compound filled under pressure or vacuum. The
ballast wiring shall be of copper wire. They shall be free from hum. Ballasts which
produce humming sound shall be replaced free of cost by the Contractor. Ballasts for high
pressure mercury vapour/ HPSV lamps shall be provided with suitable tappings to set the
voltage within the range specified. End connections and taps shall be brought out in a
suitable terminal block, rigidly fixed to the ballast enclosure.
d) Separate ballast for each lamp shall be provided in case of multi-lamp fixtures.
3.5.4 Starters
Starters shall have bimetal electrodes and high mechanical strength. Starters shall be
replaceable without disturbing the reflector or lamps and without the use of any tool.
Starters shall have brass contacts and radio interference suppressing capacitor.
3.5.5 Capacitors
a) The capacitors shall have a constant value of capacitance and shall be connected across
the supply of individual lamp circuits.
b) The capacitors shall be suitable for operation at supply voltage as specified and shall
have a value of capacitance so as to correct the power factors of its corresponding lamp
circuit to the extent of 0.98 lag.
c) The capacitors shall be hermetically sealed in a metal enclosure.
3.6 Lamps
3.6.1 General Lighting Services (GLS) lamps shall be provided with screwed caps and
shall be of 'clear' type unless otherwise specified.
3.6.2 The flourescent lamps shall be 'Day-light-colour' type unless otherwise specified and
shall also be provided with features to avoid blackening of lamps ends. The Bidder should
clearly state these features in the bid.
3.7 The Bidder shall furnish typical wiring diagram for Fluorescent, HPMV & HPSV
fitting including all accessories. The diagram shall include technical details of accessories
i.e. starters, chokes, capacitors etc.
3.8 Flexible conduits if required, for any fixture shall be deemed to be included in
Contractor’s scope.
4. RECEPTACLES
a) All receptacles shall be of cast steel/aluminium, heavy duty type, suitable for fixing on
wall/column and complete with individual switch.
b) In general the receptacles to be installed are of the following types :
i) Type RO-15A, 240V, 2 pole, 3 pin type with third pin grounded, metal clad with gasket
having cable gland entry suitable for 2Cx6 sq.mm. PVC/aluminium armoured cable and a
metallic cover tied to it with a metallic chain and suitable for installation in moist location
and or outdoor. The switch shall be of rotary type. Receptacles shall be housed in an
enclosure made out of 2 mm thick Gl sheet with hinged doors with padlocking
arrangements. Door shall be lined with good quality gasketing. This shall conform to IP-
55.
ii) Type RI The 5/15 amp 6 pin receptacles with switches will be of Modular type with
flush type switches and electroplated metal enclosures of approved make
iii) Type RP - 63A, 415V, 3 phase, 4 pin interlocked plug and switch with earthing
contacts. Other requirements shall be same as type RO. The receptacle shall be suitable
for 3.5C x 35/3.5Cx70
sq.mm. aluminium conductor cable entry and shall also be suitable for loop-in and loop out
connection of cables of identical size. Receptacle shall be suitable for outdoor application.
Receptacles shall be housed in a box made out of 2mm thick G.I. sheet, with hinged door
with padlocking arrangement. Door shall be lined with good quality gasketing. This shall
conform to IP-55.
5. SWITCH AND SWITCHBOARD
(a) All Switch board/boxes, 5/15 Amp Receptacles and electronic fan regulators located in
office/building areas shall be modular flush mounted type or brick wall with only the
switch knob projecting outside.
(b) Switch boards/boxes shall have conduit knock outs on all the sides. Adequate
provision shall be made for ventilation of these boxes.
(c) The exact number of switches including regulator for fans and layout of the same in
the switchboard shall be to suit the requirement during installation.
(d) The maximum number of luminaires ,controlled by one no 6 amp switch would 4
nos. For DC fixtures there will be no switch and the same shall be directly controlled
6.3 All conduits accessories shall conform to relevant IS and shall be hot dip galvanised.
7. JUNCTION BOXES
7.1 The junction boxes shall be concealed type for indoor lighting and suitable for
mounting on columns, lighting poles, structures etc., for outdoor lighting.
7.2 Junction boxes shall be of square/rectangular type of 1.6 mm sheet steel with minimum
6 mm thick pressure diecast aluminium material LM-6 and shall have bolted cover with
good quality gasket lining.
7.3 The junction box and cover shall be hot dip galvanised.
7.4. The junction boxes shall be complete with conduit knockouts/threaded nuts and
provided with terminal strips .The junction boxes shall be suitable for termination of
conduit/glands of dia 20 mm, 25 mm, 32 mm, 40 mm on all sides. The junction boxes
shall be provided with 4 way terminals suitable for two numbers 10 sq. mm. wire & for
street lighting/switchyard lighting suitable for 2 numbers 4C x 16 Sq.mm Al. cable.
7.5 The junction boxes shall have the following indelible markings
(i) Circuit Nos. on the top.
(ii) Circuit Nos. with ferrules (inside) as per drawings. (iii) DANGER sign in case of 415
volt junction box.
7.6 The junction boxes shall be weather proof type with gaskets conforming to IP 55 as per
IS:13947 (Part I) . The conduit connections shall also be properly sealed to prevent entry of
water.
8. TERMINAL BLOCKS
8.1 Each terminal shall be suitable for terminating upto 2 Nos. 10 sq.mm. stranded
Aluminium Conductors without any damage to the conductors or any looseness of
connections. Terminal strips provided in street - lighting poles shall be suitable for
terminating upto 2 nos. 4C x 16 sq. mm aluminium cables.
9. PULL OUT BOXES
9.1. The pull out boxes shall be concealed type for indoor lighting and suitable for
mounting on column, structures etc., for outdoor lighting. The supply of bolts, nuts and
screws required for the erection shall be included in the installation rates.
9.2 The pull out boxes shall be circular of cast iron or 16 SWG sheet steel and shall have
9.3 The pull out boxes and cover shall be hot dip galvanised.
9.4 The pull out boxes shall be completed with conduit knock outs/threaded hubs and
provided at approximately 3 meters intervals in a conduit run.
10. LIGHTING PANELS (L.P.)
10.1 Each panel shall be provided with one incoming triple pole MCB with neutral link and
outgoing miniature circuit breakers as per clause 2.0. The panels shall conform to IS-8623.
10.2.1 Panels shall be sheet steel enclosed and shall be dust, weather and vermin proof.
Sheet steel used shall be of thickness not less than 2.00 mm (cold rolled) or 2.5 mm (hot
rolled) smoothly finished, levelled and free from flaws. Stiffners shall be provided
wherever necessary.The indoor lighting panels will be ready made DB of minimum 20 swg
sheet thickness .
10.2.2 The panels shall be of single front construction, front hinged and front connected,
suitable for either floor mounting on channels, sills or on walls/columns by suitable M.S.
brackets.
10.2.3 Panels shall have a dead front assembly provided with hinged door(s) and out door
panels will be with padlocking arrangement with single key supplied in duplicate.
10.2.4 All out door panels , removable covers, doors and plates shall be gasket all around
with neoprene gaskets.
10.2 5 The panels shall be suitable for cable/conduit entry from the top and bottom.
Suitable removable cable gland-plate shall be provided on the top and bottom of panels.
Necessary number of double compression cable gland shall be supplied, fitted on to this
gland plate. The glands shall be screwed on top and made of tinned brass.
10.2.9 Each Outdoor lighting panel shall be provided with one no. ‘ON’ indicating lamp
for each phase alongwith fuses.For indoor lighting panels din mounted phase indication
lamps will be provided , mounted along side of the MCB
10.3 Main Bus Bars
10.3.1 Bus bars shall be of aluminium alloy conforming to IS:5082 and shall have adequate
cross-section to carry the rated continuous and withstand short circuit currents. Maximum
a) The miniature circuit breakers shall be suitable for manual closing, opening, automatic
tripping under overload and short circuit. The MCBs shall also be trip free.
b) Single pole as well as three pole versions shall be furnished as required in the Schedule
of Lighting Panels.
c) The MCBs and panel MCCB together shall be rated for full fault level. In case the
MCB rating is less than the specified fault level the bidder shall co-ordinate these breaker
characteristics with the back up MCCB in such a way that if fault current is higher than
breaker rating, the MCCB should blow earlier than the breaker. If the fault current is less
than MCB breaking capacity, MCB shall operate first and not the incomer MCCB.
d) The MCBs shall be suitable for housing in the lighting panels and shall be suitable for
connection with stranded copper wire connection at both the incoming and outgoing side
by copper lugs or for bus bar connection on the incoming side.
e) The terminals of the MCBs and the ‘open’ ‘close’ and ‘trip’ conditions shall be clearly
and indelibly marked.
f) The tenderer shall check and co-ordinate the ratings of MCBs with respect to starting
characteristics of discharge lamps. The vendor has to furnish overload and short circuit
curve of MCB as well as starting characteristics curves of lamps for Employer’s approval.
g) The MCB shall generally conform to IS:8828.
10.6 Contactors
Contactors shall be of the full voltage, direct-on line air break, single throw, electro-
magnetic type. They shall be provided with atleast 2-’NC’ and 2’NO’ auxiliary contacts.
Contactor shall be provided with the three element, positive acting, ambient temperature
compensated time lagged, hand reset type thermal overload relay with adjustable settings
to suit the rated current. Hand reset button shall be flush with the front of the cabinet and
suitable for resetting with starter compartment door closed. The Contactor shall be suitable
for switching on Tungsten filament lamp also. The bidder shall check the adequacy of the
Contactors rating wire with respect to lighting load.
All push buttons shall be of push to actuate type having 2 ‘NO’ and 2 ‘NC’ self
reset contacts. They shall be provided with integral escutcheon plates engraved with their
functions. Push buttons shall be of reputed make.
a) The lighting panels shall be provided on the front with panel designation labels on a 3
mm thick plastic plate of approved type. The letter shall be black engraved on white back
ground.
b) All incoming and outgoing circuits shall be provided with labels. Labels shall be made
of non-rusting metal or 3 ply lamicold. Labels shall have white letters on black or dark
blue background.
Panels shall be provided with two separate and distinct earthing terminals suitable to
receive the earthing conductors of size 50x6 G.S. Flat.
10.10 Type test reports for following tests on all lighting panels shall be submitted for
approval as per clause 9.2 of section : GTR.
Lighting transformer shall be located in MCC room, in seperate enclosure. Enclosure shall
have degree of protection not less than IP-42 as per IS-13947 (Part-I).
11.3 The portable fixtures shall be supplied and necessary supporting brackets of
galvanised steel suitable for wall/column mounting shall also be supplied.
11.4 The portable fixture shall come up automatically in the event of failure of normal
supply.
12.1 The Contractor shall supply, store and install the following types of steel tubular
lighting poles required for street lighting.
12.3 Lighting poles shall be complete with fixing brackets and junction boxes. Junction
boxes should be mounted one meter above ground level.
12.4 The lighting poles shall be coated with bituminous preservating paint on the inside as
well as on the embedded outside surface. Exposed outside surface shall be coated with two
coats of metal primer (comprising of red oxide and zinc chromate in a synthetic medium).
12.5 The galvanised sheet steel junction box for the street lighting poles shall be
completely weather proof conforming to IP-55 and provided with a lockable door and HRC
fuse mounted on a fuse carrier and fuse base assembly. The fuses & junction box shall be
as specified in the specification. However, terminals shall be stud type and suitable for 2
nos. 16 sq.mm. cable.
12.6 Wiring from junction box at the bottom of the pole to the fixture at the top of the pole
shall be done through 2.5 sq. mm wire.
12.7 Distance of centre of pole from street edge should be approximately 1000 to 1200
mm.
12.8 Earthing of the poles should be connected to the switchyard main earth mat wherever
it is available and the same should be earthed through 3M long, 20 mm dia, earth electrode.
13.2 The contractor shall supply and install the switch, electronic regulator and board for
mounting switch and electronic regulator for celling fans.
13.3 Winding of the fans and regulators shall be insulated with Class-E insulating
material. Winding shall be of copper wire.
14.1 The wiring used for lighting shall be standard products of reputed manufacturers.
14.2 The wires shall be of 1100 V grade, PVC insulated product of reputed manufacturers.
14.3 The conductor sizes for wires used for point wiring beyond lighting panels shall be
single core 4 sq. mm., 6 sq.mm and 10 sq.mm stranded aluminium wires and 2.5 sq.mm, 4
sq.mm, 6 sq.mm and 1.5 sq.mm stranded copper wire.
14.4 The wires used for connection of a lighting fixture from a nearest junction box or for
loop-in loop-out connection between two fluorescent fixtures shall be single core copper
stranded conductor, 1100V grade flexible PVC insulated cords, unsheathed, conforming to
15.1 All sheet steel work shall be phosphated in accordance with the following procedure
and in accordance with IS:6005 'Code of Practice for Phosphating Iron and Steel'.
15.2 Oil grease and dirt shall be thoroughly removed by emulsion cleaning.
15.3 Rust and scale shall be removed by pickling with dilute acid followed by washing
with running water, rinsing with slightly alkaline hot water and drying.
15.4 After phosphating through rinsing shall be carried out with clean water, followed by
final rinsing with diluted dichromate solution and oven drying.
15.5 The phosphate coating shall be sealed by the application of two coats of ready mixed
stoving type metal primer (comprising of red oxide and Zinc chromate in a
synthetic medium). The first coat may be 'flash dried' while the second coat shall be stoved.
15.6 After application of the primer, two coats of finishing synthetic enamel paint shall be
applied with each coat followed by stoving. The second finishing coat for the external of
panels shall be applied after completion of tests.The panels can also be powder coated
instead of painting after surface treatment as given above.
15.7 Both outside and inside of lighting panel, sheet metal fabricated junction boxes etc.
and outside of lighting fixtures shall be finished in light grey (IS-5 shade 631). Inside of
lighting fixtures shall be finished in white. The colour of indoor lighting panels should
match with colour of wall.
15.8 Each coat of primer and finishing paint shall be of slightly different shade so as to
enable inspection of the painting.
15.9 The final finished thickness of paint film on steel shall not be less than 100 microns
and shall not be more than 150 microns.The final thickness of powder coating will not be
less than 50 microns. For indoor lighting panels the painting will be as per approved
manufacturers specification.
16.1.2 All apparatus, connections and cabling shall be designed so as to minimise risk of
fire or any damage which will be caused in the event of fire.
16.2 Conduit System
16.2.1 Contractor shall supply, store and install conduits required for the lighting
installation as specified. All accessories/fittings required for making the installation
complete, including but not limited to pull out boxes (as specified in specification ordinary
and inspection tees and elbow, checknuts, male and female bushings (brass or galvanised
steel), caps, square headed make plugs, nipples, gland sealing fittings, pull boxes, conduits
terminal boxes, glands,
gaskets and box covers, saddle terminal boxes, and all steel supporting work shall be
supplied by the Contractor. The conduit fittings shall be of the same material as
conduits.The contractor shall also supply 19 mm PVC conduit and accessories for
telephone wiring.
16.2.2 All unarmoured cables shall run within the conduits from lighting panels to lighting
fixtures, receptacles. etc.
16.2.5 Conduit supports shall be clamped on the approved type spacer plates or brackets by
saddles or U-bolts. The spacer plates or brackets in turn, shall be securely fixed to the
building steel by welding and to concrete or brick work by grouting or by nylon rawl plugs.
Wooden plug inserted in the masonary or concrete for conduit support is not acceptable.
16.2.6 Where conduits are alongwith cable trays they shall be clamped to supporting steel
at an interval of 600 mm.
16.2.7 For directly embedding in soil, the conduits shall be coated with an asphalt-base
compound. Concrete pier or anchor shall be provided wherever necessary to support the
conduit rigidly and to hold it in place.
16.2.8 For long conduit run, pull boxes shall be provided at suitable intervals to facilitate
wiring.
16.2.9 Conduit shall be securely fastened to junction boxes or cabinets, each with a lock
nut inside and outside the box.
16.3.1 Wiring shall be generally carried out by PVC insulated wires in conduits. All wires
in a conduit shall be drawn simultaneously. No subsequent drawings of wires is
permissible.
16.3.2 Wires shall not be pulled through more than two equivalent 90 deg. bends in a
single conduit run. Where required, suitable junction boxes shall be used.
16.3.3 Wiring shall be spliced only at junction boxes with approved type terminal strip.
16.3.4 For lighting fixtures, connection shall be teed off through suitable round conduit or
junction box, so that the connection can be attended without taking down the fixture.
16.3.5 For vertical run of wires in conduit, wires shall be suitably supported by means of
wooden/hard rubber plugs at each pull/junction box.
16.3.6 Maximum two wires can be terminated to each way of terminal connections.
16.3.7 Separate neutral wires are to be provided for each circuit.
16.3.8 AC and DC wiring should not run through the same conduit.
16.4 Lighting Panels
16.4.1 The lighting panels shall be erected at the locations to be finalised during detailed
engineering.
16.4.2 Suitable foundations/supporting structures for all outdoor type lighting panels shall
be provided by the Contractor.
16.5.1 Foundation for street lighting poles, panel foundation and transformer foundation
shall be done by the Contractor..
16.5.2 All final adjustment of foundation levels, chipping and dressing of foundation
surfaces, setting and grouting of anchor bolts, sills, inserts and flastening devices shall be
carried out by the Contractor including minor modification of civil works as may be
required for erection.
16.5.3 Any cutting of masonary / concrete work, which is necessary shall be done by
Table of contents
Note : For 48V, 500AH and 250v, 500 AH suitable battery and charger sets comprising above
components and meeting technical requirements with suitable increased rating as and where
applicable, must be furnished.
1.00.00 SCOPE
Complete Bill of Materials along with make, rating and type of each items shall be
furnished for each of the equipment.
The charger board will be operated from 3 phase, 4 wire, 440 plus or minus 10%
Volt, 50 plus or minus 5% HZ A.C. input supply. There shall be two A.C. source –
one main and the other stand by, only one of which will be in service at any time.
The float charger output shall be automatic SCR controlled with change over facility
to manual control. The boost charger shall be manual SCR controlled.
The float charger shall be capable of floating the battery cells to 2.15 Volt/Cell (or as
recommended by the battery manufacture) and the boost charger shall be capable of
charging the battery cells upto 2.75 Volt/cell (or as recommend by battery
manufacturer).
There shall be provision for two output feeders controlled by two Nos. isolators (each
having 400 A capacity) for connecting to D.C. board.
Each charger when in float mode shall be capable of supplying 100 Amp D.C. load
over the above the normal trickle charge current and when in boost mode, shall be
capable to quick charge the 110 Nos. 500 AH lead acid battery set but not less than
100 Amp D.C.
The arrangement and capacity shall be such that one or trickle both the charger can be
used either in float mode for charging cater the load and when any one charger will be
the battery put to service to boost charge the battery then and to the other charger may
IN JASIDIH GSS VOL-II Page 297
be simultaneously put to service to cater the D.C. load.
3.03.02 The battery charger board shall be equipped with the accessories and devices
including but not limited to the following: -
A. Charger Board:
vi) Silicon diodes for connection to 80% tapping of battery set with diode
fail indication.
vii) ON LOAD isolator (3 pole) for connecting the battery to the charge bus
with indication lamp.
ix) 2 Nos. 400 Amp isolators for connecting the load bus to D.C. Board.
xii) 24 way solid state annunciation system with ‘Accept’, ‘Reset’ and
‘Test’ push buttons.
The annunciation windows shall have LCDs.
xiii) D.C. over voltage relay for charge bus.
vi) Rectifier transformer of on capsulated dry type/ plan dry type and shall
be as per IS-2026, IS-4540 and IS-11170.
viii) Smoothening filter circuit to suppress the ripple content in D.C. output
within 1%.
x) HRC fuses for rectifier output protection with fuse fail indication.
xi) D.C. Ammeter (flush mounted) with external shunt to measure load
current.
xvii) D.C. contractor to isolate the charger and the battery (+ve terminal)
from the load bus when boost charging.
xviii) Silicon blocking diodes at the charger output with neon lamp for
indication of diode failure.
xix) 100 A MCCB (2 pole) for connecting charger output to charge bus.
All the cards shall be glass epoxy boards and provided with detachable harp
connectors with redundant contacts for easy maintenance and reliability. Control cards
mentioned above should be mounted flat wise (and not edgewise) so that access to
component and test points can be had without removing the card for maintenance
purpose.
The name of the manufacturer or make of the components being utilized in the charger
shall be clearly indicated.
6.02.02 Output : -
c) D.C. Bus : The capacity of the D.C. Bus shall be 400 Amps
(minimum)
Material – copper
Fault MVA – 15 KA
i) The Float charger unit of charging equipment shall be able to supply the
continuous load mostly comprising of indicating lamps on the control panels,
switch gears and the charging current of the battery on normal floating
condition.
ii) The Boost charger unit of the charging equipment shall be able to supply the
current required by the battery during boost charging state in the manner
specified by the manufacturer at varying voltages to meet the requirements of
the battery charging characteristics.
iii) The basic operational requirement of the charging equipment would be as
under: -
IN JASIDIH GSS VOL-II Page 300
a) Normally either or both the charger unit would operate in float mode
and in parallel with the battery supplying the load current and sending a
small float charging current into the battery such that the battery is
maintained in a fully charged conditions.
b) When the battery would be required to be quick charged, any one of the
charger unit will be placed in boost mode and the battery with the quick
charger unit would be automatically isolated from the load which
would continue to be supplied by the float charger.
d) The control circuit shall be such that any one charger unit can be placed
in Float mode and the other can be placed in Boost mode without
affecting each other.
iv) The panel shall be switchboard type fabricated from 3 mm thick leveled steel
plate and light section structural steel. The front plates should be of formed
construction with minimum 25 mm turned back edges. The front plates shall
also be hinged making breakers accessible and removable from the front. The
panel shall be free standing, fitting with louvers for proper ventilation and must
be suitable for use in tropical climate.
vi) Wiring shall be single core, multi conductor, tinned; PVC insulated annealed
copper wire suitable for 660 Volts service and shall be flame proof. Terminals
ends of all wires shall be provided with numbered plastic ferrules. Ends shall
be fitted with Ross Courtney terminals/ cable and sockets wherever applicable.
vii) All current free metallic parts shall be earthed with soft drawn PVC insulated
standard copper conductor. Colour of the insulation shall be invariably green.
The main earth connection shall be brought out to the terminals for
connections to station earthing system.
The low tension A.C. power would be obtained through 33,000/433 Volts, 500
KVA/250/KVA, 3 – phase station service transformers. The star point will be solidly
grounded. The frequency of supply is 50 cycles per second.
IN JASIDIH GSS VOL-II Page 301
7.05.02 The following arrangements for the station. Service supply would be adopted. Two (2)
Nos. 250 KVA, zig-zag/star transformer, or 1 (one) No. 500 KVA Delta/ star
transformer with the star point solidly grounded would to provide and the L.T. side
will be connected to the A.C. bus of the switchboard.
The fault level of 415 Volt system in this station shall be 25KA R.M.S. symmetrical.
All fault interrupting devices shall have adequate breaking capacity to suit the fault
level of the system as specified above. The making capacity of the breakers at the
above condition shall not be less than 25 KA.
All incoming breakers, however, shall be suitable for 25KV R.M.S. symmetrical
breaking capacity and shall be absolutely interchangeable.
The bus bars shall be rated for 1000 AMP continuous current carrying capacity and
shall satisfactorily with stand the fault currents as specified above.
ii) Six (06) copies of certified test reports of test carried out on each equipments
shall be furnished..
iii) Test certificates literature and manuals of all bought out items shall be
submitted.
9.01.00 The successful bidder shall supply ten (10) copies each of the approved drawings
consisting of but not limited to the following: -
a) Details drawings of the battery charger showing front, rear and side views with
dimensions.
9.02.00 A set of velographs of all the drawings shall be supplied before dispatch of equipment.
a) The contractor shall fully co-operate with purchaser’s other contractors and
freely exchange technical information with them to avoid duplication of work.
b) No remuneration shall be payable by the purchaser for such technical co-
operation.
c) The contractor shall forward the purchaser copies of all correspondence and drawings so
exchanged.
1.0 GENERAL
A- Supply of
- Spacers
- Cabling material
- Other items
The insulators for suspension and tension strings shall conform to IEC60383 and
long rod insulators shall conform to IEC-60433. Insulator hardware shall conform
to IS:2486.
1.1.1.1 Suspension and tension insulators shall be wet process porcelain with ball
and socket connection.Insulators shall be interchangeable and shall be
suitable for forming either suspension or tension strings. Each insulator shall have
rated strength markings on porcelain printed and applied before firing.
1.1.1.3 Glazing of the porcelain shall be uniform brown colour, free from blisters, burrs
and other similar defects.
1.1.1.4 When operating at normal rated voltage there shall be no electric discharge
between conductor and insulator which would cause corrosion or injury to
conductors or insulators by the formation of substances due to chemical action.
No radio interference shall be caused when operating at normal rated voltage.
1.1.1.5 The design of the insulator shall be such that stresses due to expansion and
contraction in any part of the insulator shall not lead to deterioration. All ferrous
parts shall be hot dip galvanized in accordance with the latest edition of IS: 2629.
The zinc used for galvanizing shall be of grade Zn-99.95 as per IS-209. The zinc
coating shall be uniform, adherent, smooth, reasonably bright, continuous and
free from imperfections such as flux, ash, rust stains bulky white deposits and
blisters.
1.1.1.6 Bidder shall make available data on all the essential features of design including
the method of assembly of discs and metal parts, number of discs per insulator
string insulators, the manner in which mechanical stresses are transmitted through
discs to adjacent parts, provision for meeting expansion stresses, results of corona
and thermal shock tests, recommended working strength and any special design or
arrangement employed to increase life under service conditions.
1.1.1.7 Clamps for insulator strings and Corona Control rings shall be of aluminium alloy
as stipulated for clamps and connectors.
1.1.1.8 Insulator hardware shall be of forged steel. Malleable cast iron shall not be
accepted except for insulator disc cap. The surface of hardware must be clean,
smooth, without cuts, abrasion or projections. No part shall be subjected to
excessive localized pressure. The metal parts shall not produce any noise
generating corona under operating conditions.
1.1.1.9 The tension Insulator hardware assembly shall be designed for 11500 kg
1.1.1.10 The tension string assemblies shall be supplied along with suitable turn buckle.
Sag compensation springs if required may also be provided.
1.2.1 As an alternative to disc insulator , Bidder can offer long rod insulators
strings, with suitable hardware. The combination should be suitable for
application specified and should offer the identical / equivalent parameters as
would be available from insulator string comprising disc insulators and hardware
combination.
1.2.2 All constructional features specified at Clause 1.1.1 of this Section shall
also apply to the long rod insulator string.
1.3 Tests
1.3.1 Type Tests on Insulator Strings : The test reports for following type
tests shall be submitted for approval :
a) Power frequency voltage withstand test with corona control rings under wet
condition as per IEC 60383.
b) Switching surge voltage withstand test [400 kV class only] under wet condition
as per IEC-60383.
c) Lightning Impulse voltage withstand test with corona control rings under dry
condition as per IEC-60383
The voltage across each insulator unit shall be measured by sphere gap
method. The result obtained shall be converted into percentage. The
voltage across any disc shall not exceed 9% and 10% for 400KV
suspension string and tension insulator string respectively, 13% for
220KV suspension and tension insulator
Under the conditions as specified under (e) above the insulator string
alongwith complete hardware fittings shall have a radio interference
voltage level below 1000 microvolts at 1 MHz when subjected to 50 Hz
AC line to ground voltage of 320kV for 400kV and 156kV for 220kV
string under dry conditions. The test procedure shall be in accordance with
IS 8263/IEC 60437.
g) Test on locking device for ball and socket coupling as per IEC-60372(2)
e) Shore hardness test for the Elastometer (if applicable as per the value guaranteed
by the Bidder).
f) Mechanical strength test for each component (including corona control rings and
arcing horns).
The load shall be so applied that the component is stressed in the same
way as it would be in actual service and the procedure as given in 1.2.13.1
(g) above should be followed.
Samples taken from the zinc ingot shall be chemically analyzed as per IS :
209. The purity of zinc shall not be less than 99.95%.
The chemical analysis, hardness tests and magnetic particle inspection for
malleable casting will be as per the internationally recognized procedures
for these tests. The sampling will be based on heat number and heat
treatment batch. The details regarding tests will be as discussed and
mutually agreed to by the Contractor and Owner in Quality Assurance
Program.
Samples taken from the zinc ingot shall be chemically analyzed as per IS :
209. The purity of zinc shall not be less than 99.95%
The chemical analysis, hardness tests and magnetic particle inspection for
c) fabricated hardware will be as per the internationally recognized
procedures for these tests. The sampling will be based on heat number and
The heat treatment batch. The details regarding tests will be as discussed and
chemic mutually agreed to by the Contractor and Owner in Quality Assurance
al programme.
analysi
1.4 Parameters
e)
RIV level in micro volts of string: 1000 (Max.) 1000 with NA
Corona Control (Max.) rings at
320 kV (rms) for 400 kV string and 156 kV for 220 kV string
across 300 Ohms resistor at 1 MHz
f)
Total creepage distance of the : 10500 6125 3625
insulator string (mm)
b) :
Number of Strands Steel
centre 1st Steel Layer 1st 1
Aluminium Layer 2nd : 6
Aluminium Layer 3rd : 12
Aluminium Layer 18
24
528.5 mm2
c) Sectional area of aluminium
597.00 mm2
d) Total sectional area :
31.77 mm
e) Overall diameter :
2004 kg/km
f) Approximate weight :
0.05552 ohm/km
g) Calculated d.c. resistance at 20oC :
161.2 KN
2.1.3 h) Minimum UTS :
The details of aluminium strand are as follows:
2.2 Workmanship
2.2.1 The finished conductor shall be smooth, compact, uniform and free from all
imperfections including spills and splits, die marks, scratches, abrasions, scuff marks,
kinks (protrusion of wires), dents, press marks, cut marks, wire cross over, over riding,
looseness (wire being dislocated by finger/hand pressure and/or unusual bangle noise on
tapping), material inclusions, white rust, powder formation or black spots (on account of
reaction with trapped rain water etc.), dirt, grit etc.
2.2.2 All the aluminium and steel strands shall be smooth, uniform and free from all
imperfections, such as spills and splits, die marks, scratches, abrasions and kinks after
drawing.
2.2.3 The steel strands shall be hot dip galvanised and shall have a minimum zinc
coating of 260 gm/sq.m. after stranding of the uncoated wire surface. The zinc coating
shall be smooth, continuous and of uniform thickness, free from imperfections and shall
withstand minimum three dips after stranding in standard Preece test. The finished strands
and the individual wires shall be of uniform quality and have the same properties and
characteristics as prescribed in ASTM designation : B 498-74.
2.2.4 The Steel strands shall be preformed and postformed in order to prevent
spreading of strands in the event of cutting of composite core wire. Care shall be taken to
avoid damage to galvanisation during preforming and post-forming operation.
Steel Wires
2.3.2
There shall be no joint of any kind in the finished wire entering into the
manufacture of the strand. There shall also be no strand splices in any length of
the completed stranded steel core of the conductor.
Tolerances
2.4 The manufacturing tolerances to the extent of the following limits only shall be
permitted in the diameter of individual aluminium and steel strands and lay-ratio
of the conductor.
2.5 Materials
2.5.1 Aluminium
The aluminium strands shall be hard drawn from electrolytic aluminium rods
having purity not less than 99.5% and a copper content not exceeding 0.04%.
The steel wire strands shall be drawn from high carbon steel wire rods and shall
conform to the following chemical composition:
Element - % Composition
2.5.3 Zinc
The Zinc used for galvanising shall be electrolytic High Grade Zinc of 99.95%
purity. It shall conform to and satisfy all the requirements of IS:209-1979.
2.6.1 The Conductor shall be supplied in standard length of 1500 / 1800 metres
as required. No joint shall be allowed within a single span of stringing.
2.7 Tests :
In accordance with the stipulation of specification, the following type tests reports
of the conductor shall be submitted for approval :
a) Chemical analysis of )
zinc used for galvanising )
)
b) Chemical analysis of )
aluminium used for ) As per Annexure - A
making aluminium strands )
)
c) Chemical analysis of )
steel used for making )
steel strands )
The Contractor shall offer material for selection of samples for type testing, only
after getting quality assurance plans approved from Owner’s Quality Assurance
Department. The sample shall be manufactured strictly in accordance with the
Quality Assurance Plan approved by Owner.
3.1.1 The galvanised steel earth wire shall generally conform to the specification of
ACSR core wire as mentioned in IS : 398 (Part-II)-1976 except where otherwise
specified herein.
b) Number of strands
Steel Layer : 6
h) Direction of lay of
: Right hand
outer layer
3.2 WORKMANSHIP
3.2.1 All steel strands shall be smooth, uniform and free from all imperfections, such as
spills and splits, die marks, scratches, abrasions and kinks after drawing and also
after stranding.
3.2.2 The finished material shall have minimum brittleness as it will be subjected to
appreciable vibration while in use.
3.2.3 The steel strands shall be hot dip galvanised (and shall have a minimum zinc
coating of 275 gms/sq.m.) after stranding of the uncoated wire surface. The zinc
coating shall be smooth, continuous, of uniform thickness, free from
imperfections and shall withstand three and a half dips after stranding in standard
Preece test. The steel wire rod shall be of such quality and purity that, when
drawn to the size of the strands specified and coated with zinc, the finished
strands shall be of uniform quality and have the same properties and
characteristics in ASTM designation B498-74.
The steel strands shall be preformed and postformed in order to prevent spreading
3.2.4 of strands while cutting of composite earthwire. Care shall be taken to avoid
damage to galvanisation during preforming and postforming operation.
There shall be no joint of any kind in the finished steel wire strand entering into
the manufacture of the earth wire. There shall be no strand joints or strand splices
in any length of the completed stranded earth wire.
3.4 TOLERANCES
The manufacturing tolerances to the extent of the following limits only shall be
permitted in the Diameter of the individual steel strands and lay length of the
earth wire:
Standard Maximum Minimum ———
——— 3.66 mm 3.75 mm 3.57
Diameter mm
Lay length 181 mm 198 mm 165
mm
3.5 MATERIALS
The steel wire strands shall be drawn from high carbon steel
3.5.1 Steel rods and shall conform to the following requirements as to the
chemical composition :
Element % Composition
————— ———————————-
Carbon Not more than 0.55
3.5.2 Zinc
The zinc used for galvanising shall be electrolytic High Grade Zinc of 99.95%
purity. It shall conform to and satisfy all the requirements of IS:209-1979.
TYPE TESTS
3.7.2
In accordance with the stipulation of specification, the following type tests reports
of the earthwire shall be submitted for approval as per clause 9.2 of Section -
GTR.
a) UTS test )
As per Annexure - B
b) DC resistance test )
f) Elongation test )
)
g) Wrap test )
)
h) DC resistance test
) IS:398 (Part-III) 1976
)
i) Breaking load test
)
)
j) Chemical Analysis of
steel
The Contractor shall offer material for sample selection for type testing, only after
getting quality assurance programme approved by the Owner. The samples for
type testing shall be manufactured strictly in accordance with the Quality
Assurance Programme approved by the Owner.
4.1 General
4.2.1 For outside diameter (OD) & thickness of the tube there shall be no minus
tolerance, other requirements being as per IS : 2678 and IS: 2673.
4.2.2 The aluminium tube shall be supplied in suitable cut length to minimize wastage.
4.2.3 The welding of aluminium tube shall be done by the qualified welders duly
approved by the owner.
4.3 Test
4.4 Parameters
5.1 General
All conductors buried in earth and concrete shall be of mild steel. All conductors
above ground level and earthing leads shall be of galvanised steel, except for
cable trench earthing. The minimum sizes of earthing coductor to be used shall be
as per specification.
b) The minimum weight of the zinc coating shall be 618 gm/sq. m. and
minimum thickness shall be 85 microns.
5.3 Tests
6.0 SPACERS
6.1 General
Spacers shall conform to IS: 10162. The spacers are to be located at a suitable
spacing to limit the short circuit forces as per IEC 865. Wherever Owner’s 400
kV & 220 kV standard gantry structures are being used, the spacer span(s) for
different conductor / span configurations and corresponding short circuit forces
shall be as per specification.
Wherever Owner’s 400 kV & 220 kV standard gantry structures are not being
used, necessary spacer span calculation shall be provided by the contractor during
detailed engineering for the approval of Owner.
6.2.1 No magnetic material shall be used in the fabrication of spacers except for GI
bolts and nuts.
6.2.2 Spacer design shall be made to take care of fixing and removing during
installation and maintenance.
6.2.3 The design of the spacers shall be such that the conductor does not come in
contact with any sharp edge.
6.3 Tests
Each type of spacers shall be subjected to the following type tests, acceptance
tests and routine tests:
6.3.1 Type Tests: Following type test reports shall be submitted for approval
as per Section - GTR.
f) Tension Test
h) Compression test
i) Galvanising test
a) Visual examination
b) Dimensional verification
c) Movement test
g) Compression test
h) Tension test
i) Galvanising test
The UTS of the retaining rods shall be measured. It shall not be less than
35 kg/Sq. mm.
a) Visual examination
b) Dimensional verification
The post insulators shall conform in general to latest IS: 2544, IEC-168 and IEC-
815.
7.1.1 Post type insulators shall consist of a porcelain part permanently secured in a
metal base to be mounted on the supporting structures. They shall be capable of
being mounted upright. They shall be designed to withstand any shocks to which
they may be subjected to by the operation of the associated equipment. Only solid
core insulators will be acceptable.
7.1.2 Porcelain used shall be homogeneous, free from lamination, cavities and
7.1.3 Glazing of the porcelain shall be of uniform brown in colour, free from blisters,
burrs and other similar defects.
7.1.4 The insulator shall have alternate long and short sheds with aerodynamic profile,
The shed profile shall also meet the requirements of IEC-815 for the specified
pollution level.
7.1.5 When operating at normal rated voltage there shall be no electric discharge
between conductor and insulators which would cause corrosion or injury to
conductors or insulators by the formation of substance produced by chemical
action.
7.1.6 The design of the insulators shall be such that stresses due to expansion and
contraction in any part of the insulator shall not lead to deterioration.
7.1.7 All ferrous parts shall be hot dip galvanised in accordance with the latest edition
of IS: 2633, & IS: 2629. The zinc used for galvanising shall be grade Zn 99.95 as
per IS: 209. The zinc coating shall be uniform, adherent, smooth, reasonably
bright, continuous and free from imperfections such as flux ash, rust stains, bulky
white deposits and blisters. The metal parts shall not produce any noise generating
corona under the operating conditions.
7.1.8 a) Every bolt shall be provided with a steel washer under the nut so
that part of the threaded portion of the bolts is within the thickness of the
parts bolted together.
b) Flat washer shall be circular of a diameter 2.5 times that of bolt and of
suitable thickness. Where bolt heads/nuts bear upon the beveled surfaces
they shall be provided with square tapered washers of suitable thickness to
afford a seating square with the axis of the bolt.
c) All bolts and nuts shall be of steel with well formed hexagonal heads
forged from the solid and shall be hot dip galvanised. The nuts shall be
good fit on the bolts and two clear threads shall show through the nut
when it has been finally tightened up.
7.1.9 Bidder shall make available data on all the essential features of design
7.2 Tests
In accordance with the stipulations of the specification, the post insulators shall be
subject to type, acceptance, sample and routine tests as per IS : 2544 and IEC-
168.
b) Soundness test, metallurgical tests and magnetic test on MCI caps and
pedestal tests as acceptance test.
c) All hot dip galvanised components shall be subject to check for uniformity
of thickness and weight of zinc coating on sample basis.
d) The bending test shall be carried out at 50% minimum failing load in four
directions as a routine test and at 100% minimum failing load in four
directions as an acceptance test.
e) Acceptance norms for visual defects allowed at site and also at works shall
be agreed in the Quality plan.
7.2.2 In accordance with the stipulation of specification, the following type tests
reports of the post insulators shall be submitted for approval :
Bottom 8 8 ---
8.0 EARTHING
8.1 The earthing shall be done in accordance with requirements given hereunder
and drawing titled ‘Earthing Details’ enclosed with the specification. The
earthmat design shall be done by the Contractor as per IEEE-80. The soil
resistivity measurement shall also be done by the Contractor. The resistivity
measurement of stone (to be used for stone spreading) shall also be done by the
Contractor to confirm the resistivity value of stone considered in earth mat design.
For measurement purpose, one sample of stones from each source (in case stones
are supplied from more than one source) shall be used. The main earthmat shall
be laid in the switchyard area in accordance with the approved design
requirements.
8.2 Neutral points of systems of different voltages, metallic enclosures and
--------------------------------------------------------------------------------------------------
8.4
Item Size Material
8.5.4 Earthing conductors or leads along their run on cable trench, ladder, walls etc.
shall be supported by suitable welding/cleating at intervals of 750 mm. Wherever
it passes through walls, floors etc., galvanised iron sleeves shall be provided for
the passage of the conductor and both ends of the sleeve shall be sealed to prevent
the passage of water through the sleeves.
Earthing conductors crossing the road shall be laid 300 mm below road or at
8.5.6 greater depth to suit the site conditions.
8.6.1 Earthing pads shall be provided for the apparatus/equipment at accessible position.
The connection between earthing pads and the earthing grid shall be made by two
short earthing leads (one direct and another through the support structure) free
from kinks and splices. In case earthing pads are not provided on the item to be
earthed, same shall be provided in consultation with Owner.
8.6.3 Metallic pipes, conduits and cable tray sections for cable installation shall be
bonded to ensure electrical continuity and connected to earthing conductors at
regular interval. Apart from intermediate connections, beginning points shall also
be connected to earthing system.
8.6.5 Wherever earthing conductor crosses or runs along metallic structures such as gas,
water, steam conduits, etc. and steel reinforcement in concrete it shall be bonded
to the same.
8.6.6 Light poles, junction boxes on the poles, cable and cable boxes/glands, lockout
switches etc. shall be connected to the earthing conductor running alongwith the
supply cable which inturn shall be connected to earthing grid conductor at a
minimum two points whether specifically shown or not.
8.6.7 Railway tracks within switchyard area shall be earthed at a spacing of 30m and
also at both ends.
8.6.8 Earthing conductor shall be buried 2000 mm outside the switchyard fence. All the
gates and every alternate post of the fence shall be connected to earthing grid.
The stone spreading shall also be done 2000 mm outside switchyard fence. The
criterian for stone spreading shall be followed in line with requirement specified
elsewhere in the specification
8.6.10 All lighting panels, junction boxes, receptacles fixtures, conduits etc. shall be
grounded in compliance with the provision of I.E. rules
8.6.11 A continuous ground conductor of 16 SWG GI wire shall be run all along each
conduit run. The conductor shall be connected to each panel ground bus. All
junction boxes, receptacles, switches, lighting fixtures etc. shall be connected to
this 16 SWG ground conductor.
8.6.12 50mm x 6mm MS flat shall run on the top tier and all along the cable trenches and
the same shall be welded to each of the racks. Further this flat shall be earthed at
both ends and at an interval of 30 mtrs. The M.S. flat shall be finally painted with
two coats of Red oxide primer and two coats of Post Office red enamel paint.
8.6.13 A 40 mm dia , 3000 mm long MS earth electrode with test link , CI frame and
cover shall be provided to connect down conductor of lightning mast and towers
with peak.
8.7 Jointing
8.7.1 Earthing connections with equipment earthing pads shall be bolted type. Contact
surfaces shall be free from scale, paint, enamel, grease, rust or dirt. Two bolts
shall be provided for making each connection. Equipment bolted connections,
after being checked and tested, shall be painted with anti corrosive
paint/compound.
8.7.2 Connection between equipment earthing lead and main earthing conductors and
between main earthing conductors shall be welded type. For rust protections, the
welds should be treated with red lead and afterwards coated with two layers
bitumen compound to prevent corrosion.
8.7.3 Steel to copper connections shall be brazed type and shall be treated to prevent
moisture ingression.
8.7.4 Resistance of the joint shall not be more than the resistance of the equivalent
length of the conductor.
8.7.5 All ground connections shall be made by electric arc welding. All welded joints
shall be allowed to cool down gradually to atmospheric temperature before put-
ting any load on it. Artificial cooling shall not be allowed.
8.7.7 All arc welding with large dia. conductors shall be done with low hydrogen
content electrodes.
8.7.8 The 75x12mm GS flat shall be clamped with the equipment support structures at
1000mm interval.
Metallic sheaths and armour of all multi core power cables shall be earthed at
both equipment and swithgear end. Sheath and armour of single core power
cables shall be earthed at switchgear end only.
8.9.1 Each earthing lead from the neutral of the power transformer/Reactor shall be
directly connected to two pipe electrodes in treated earth pit (as per IS) which in
turn, shall be buried in Cement Concrete pit with a cast iron cover hinged to a cast
iron frame to have an access to the joints. All accessories associated with
transformer/reactor like cooling banks, radiators etc. shall be connected to the
earthing grid at minimum two points.
8.9.2 Earthing terminal of each lightning arrester & capacitor voltage trasformer shall
be directly connected to rod earth electrode which in turn, shall be connected to
station earthing grid.
8.9.3 Auxiliary earthing mat comprising of 40mm dia M.S. rods closely spaced (300
mm x 300 mm) conductors shall be provided at depth of 300mm from ground
level below the operating handles of the M.O.M. Box of the isolators. M.O.M.
boxes shall be directly connected to the auxiliary earthing mat.
The brief description of the bus switching scheme, bus bar layout and equipment
connection to be adopted are indicated elsewhere in the specification. The bus bar
arrangements are shown in drgs enclosed with the bid documents.
9.1 The Contractor shall furnish supporting calculations for the bus
bars/conductors to show adequacy of design parameters for:
c) Aeolain vibrations
e) Short circuit forces in bundle conductor and spacer location for each span
of ACSR conductor stringing as per layout drawings.
9.1.1 The welds in the aluminium tubes shall be kept to the minimum and there shall
not be more than one weld per span. The procedure and details of welding shall
be subject to Owner’s approval. Material for welding sleeve shall be same as that
of Aluminium tube. Welding sleeve shall be of 600mm length
9.1.2 Corona bells shall be provided wherever the bus extends beyond the clamps and
on free ends, for sealing the ends of the tubular conductor against rain and
moisture and to reduce the electrostatic discharge loss at the end points. There
shall be a small drain hole in the corona bell. The material of Corona bell shall be
Aluminium alloy similar to that of clamps & connectors.
9.1.3 To minimise the vibrations in the aluminium tubes, damping conductor shall be
provided inside the aluminium tubes. For this purpose, the cut pieces of ACSR
conductor which otherwise are considered wastages, shall be used as damping
conductor.
9.1.4 Details of past experience of the persons proposed to be employed for Aluminium
tube welding and the test reports of the welded pieces to prove the electrical and
mechanical characteristics shall also be furnished along with the bid. Welding at
site shall be done by adopting a qualified procedure and employing qualified
welders as per ASME-Section IX.
10.1 The disposition of various bay equipments shall be as per single line diagrams and
layout drawings.
10.2 Bay Marshalling Kiosk:-One no. of bay marshalling kiosk shall be provided for
each bay. In
(ii) To distribute minimum ten (six in case of S/S having highest voltage 132kV)
outgoing 240V, 10 Amps single phase supplies to be controlled by MCB
to be drawn from above 3 phase incomers
(iii) 200 (100 in case of S/S having highest voltage 132kV) nos. terminal blocks
in vertical formation for intertocking facilities.
11.1 Direct stroke lightning protection (DSLP) shall be provided in the EHV
switchyard by lightning masts and shield wires. The layout drawings enclosed
indicate the tentative arrangement. The final arrangement shall be decided after
approval of the DSLP calculations.
11.2 The lightning protection system shall not be in direct contact with underground
metallic service ducts and cab.
11.3 Conductors of the lightning protection system shall not be connected with
the conductors of the safety earthing system above ground level.
11.5 Connection between each down conductor and rod electrodes shall be made via
test joint (pad type compression clamp) located approximately 1500 mm above
ground level. The rod electrode shall be further joined with the main earthmat.
11.6 Lightning conductors shall not pass through or run inside G.I. conduits.
12.2 Muslin or leather cloth shall be used for cleaning the inside and outside of hollow
insulators .
12.3 All support insulators, circuit breaker interrupters and other fragile equipment
shall preferably be handled with cranes having suitable booms and handling
capacity.
12.4 Bending of Aluminium tube and compressed air piping if any should be done by a
bending machine and through cold bending only. Bending shall be such that inner
diameter of pipe is not reduced.
12.5 Cutting of the pipes wherever required shall be such as to avoid flaring of the
ends. Hence only a proper pipe cutting tool shall be used. Hack saw shall not be
used.
12.7 Handling equipment, sling ropes etc. should be tested periodically before erection
for strength.
12.8 The slings shall be of sufficient length to avoid any damage to insulator due to
excessive swing, scratching by sling ropes etc.
13.0 STORAGE
13.1 The Contractor shall provide and construct adequate storage shed for proper
storage of equipments, where sensitive equipments shall be stored indoors. All
equipments during storage shall be protected against damage due to acts of nature
or accidents. The storage instructions of the equipment manufacturer/Owner shall
be strictly adhered to.
14.1.1 Each cable and conduit run shall be tagged with numbers that appear in
14.1.2 The tag shall be of aluminium with the number punched on it and securely
attached to the cable conduit by not less than two turns of 20 SWG GI wire
conforming to IS:280. Cable tags shall be of rectangular shape for power cables
and of circular shape for control cables.
14.1.3 Location of cables laid directly underground shall be clearly indicated with cable
marker made of galvanised iron plate.
14.1.4 Location of underground cable joints shall be indicated with cable marker with an
additional inscription “Cable joints”.
14.1.5 The marker shall project 150 mm above ground and shall be spaced at an interval
of 30 meters and at every change in direction. They shall be located on both sides
of road and drain crossings.
14.1.6 Cable tags shall be provided on all cables at each end (just before entering the
equipment enclosure), on both sides of a wall or floor crossing, on each
duct/conduit entry and at each end & turning point in cable tray/trench runs.
Cable tags shall be provided inside the switchgear, motor control centres, control
and relay panels etc., wherever required for cable identification, where a number
of cables enter together through a gland plate.
14.2.1 The Contractor shall provide embedded steel inserts on concrete floors/walls to
secure supports by welding to these inserts or available building steel structures.
14.2.2 The supports shall be fabricated from standard structural steel members.
14.2.3 Insert plates will be provided at an interval of 750 mm wherever cables are to be
supported without the use of cable trays, such as in trenches, while at all other
places these will be at an interval of 2000 mm.
14.3.1 The termination and connection of cables shall be done strictly in accordance with
cable and termination kit manufacturer’s instructions, drawing and/or as directed
by the Owner.
14.3.2 The work shall include all clamping, fittings, fixing, plumbing, soldering,
14.3.4 The equipment will be generally provided with undrilled gland plates for
cables/conduit entry. The Contractor shall be responsible for drilling of gland
plates, painting and touching up. Holes shall not be made by gas cutting.
14.3.6 The Contractor shall tag/ferrule control cable cores at all terminations, as
instructed by the Owner. In panels where a large number of cables are to be
terminated and cable identification may be difficult, each core ferrule may include
the complete cable number as well.
14.3.7 Spare cores shall be similarly tagged with cable numbers and coiled up.
14.3.8 All cable entry points shall be sealed and made vermin and dust proof.Unused
openings shall be effectively closed.
14.3.9 Double compression type nickel plated (coating thickness not less than 10
microns) brass cable glands shall be provided by the Contractor for all power and
control cables to provide dust and weather proof terminations.
14.3.10 The cable glands shall conform to BIS:6121. They shall comprise of heavy duty
brass casting, machine finished and nickel plated, to avoid corrosion and
oxidation. Rubber components used in cable glands shall be neoprene and of
tested quality. Cable glands shall be of approved make.
14.3.11 The cable glands shall also be suitable for dust proof and weather proof
termination. The test procedure, if required, has to be discussed and agreed to
between Owner and cable gland manufacturer.
14.3.12 If the cable-end box or terminal enclosure provided on the equipment is found
unsuitable and requires modification, the same shall be carried out by the
Contractor, as directed by the Owner.
14.3.15 Solder less crimping of terminals shall be done by using corrosion inhibitory
compound. The cable lugs shall suit the type of terminals provided.
15.1 The Contractor shall construct the cable trenches requried for directly buried
cables. The scope of work shall include excavation, preparation of sand bedding,
soil cover, supply and installation of brick or concrete protective covers, back
filling and ramming, supply and installation of route markers and joint markers.
The Bidder shall ascertain the soil conditions prevailing at site, before submitting
the bid.The cable (power and control) between LT station, control room, DG set
building and fire lighting pump house shall be laid in the buried cable trenches. In
addition to the above, for lighting purpose also, buried cable trench can be used in
outdoor area.
15.2 Cable route and joint markers and RCC warning covers shall be provided
wherever required. The voltage grade of cables shall be engraved on the marker.
16.1 Cabling in the control room shall be done on ladder type cable trays while cabling
in switchyard area shall be done on angles in the trench.
16.2 All cables from bay cable trench to equipments including and all interpole cables
(both power and control) for all equipment, shall be laid in PVC pipes of
minimum 50 mm nominal outside diameter of class 4 as per IS 4985 which shall
be buried in the ground at a depth of 250mm below finish formation level.
Separate PVC pipes shall be laid for control and power cables.
16.4 Cable racks and supports shall be painted after installation with two coats of metal
primer (comprising of red oxide and zinc chromate in a synthetic medium)
followed by two finishing coats of aluminium paint. The red oxide and zinc
chromate shall conform to IS:2074.
16.5 Suitable arrangement should be used between fixed pipe / cable trays and
equipment terminal boxes, where vibration is anticipated.
16.6 Power and control cables in the cable trench shall be laid in separate tiers. The
order of laying of various cables shall be as follows, for cables other than directly
buried.
16.7 Single core cables in trefoil formation shall be laid with a distance of three times
the diameter of cable between trefoil centre lines. All power cables shall be laid
with a minimum centre to centre distance equal to twice the diameter of the cable
of higher size of cables.
16.8 Trefoil clamps for single core cables shall be of pressure die cast aluminium (LM-
6), Nylon -6 or fibre glass and shall include necessary fixing GI nuts, bolts,
washer etc. These are required at every 2 metre of cable runs.
16.9 Power and control cables shall be securely fixed to the trays/supports with self
locking type nylon ties with deinterlocking facility at every 5 metre interval for
horizontal run. Vertical and inclined cable runs shall be secured with 25 mm wide
and 2 mm thick aluminium strip clamps at every 2m.
16.10 Cables shall not be bent below the minimum permissible limit. The permissible
limits are as follows :
Power cable 12 D
Control cable 10 D
16.11 Where cables cross roads, drains and rail tracks, these shall be laid in reinforced
spun concrete or steel pipes buried at not less than one metre depth.
16.12 In each cable run some extra length shall be kept at a suitable point to enable one
(for LT cables)/two (for H.T. cables) straight through joints to be made in case the
cable develop fault at a later date.
16.13 Selection of cable drums for each run shall be so planned as to avoid using
straight through joints. Cable splices will not be permitted except where called for
by the drawings, unavoidable or where permitted by the Owner. If straight
through joints are unavoidable, the Contractor shall use the straight through joints
kit of reputed make.
16.14 Control cable terminations inside equipment enclosures shall have sufficient
lengths so that changing of termination in terminal blocks can be done without
requiring any splicing.
16.15 Metal screen and armour of the cable shall be bonded to the earthing system of
the station, wherever required by the Owner.
16.16 Rollers shall be used at intervals of about two metres while pulling cables.
16.17 All due care shall be taken during unreeling, laying and termination of cable to
avoid damage due to twist, kinks, sharp bends, etc.
16.18 Cable ends shall be kept sealed to prevent damage. In cable vault, fire resistant
seal shall be provided underneath the panels.
16.20 Wherever cable pass through floor or through wall openings or other partitions,
GI/PVC wall sleeves with bushes having a smooth curved internal surface so as
not to damage the cable, shall be supplied, installed and properly sealed by the
Contractor at no extra charges.
16.21 Contractor shall remove the RCC/Steel trench covers before taking up the work
and shall replace all the trench covers after the erection-work in that particular
area is completed or when further work is not likely to be taken up for some time.
IN JASIDIH GSS VOL-II Page 343
16.22 Contractor shall furnish three copies of the report on work carried out in a
particular week, indicating cable numbers, date on which laid, actual length and
route, testing carried out, terminations carried out, along with the marked up copy
of the cable schedule and interconnection drawing wherever any modifications are
made.
16.23 Contractor shall paint the tray identification number on each run of trays at an
interval of 10 m.
16.24 In case the outer sheath of a cable is damaged during handling/installation, the
Contractor shall repair it at his own cost to the satisfaction of the Owner. In case
any other part of a cable is damaged, the same shall be replaced by a healthy cable
at no extra cost to the Owner, i.e. the Contractor shall not be paid for installation
and removal of the damaged cable.
16.25 All cable terminations shall be appropriately tightened to ensure secure and
reliable connections. The Contractor shall cover the exposed part of all cable lugs
whether supplied by him or not with insulating tape, sleeve or paint.
i) The cable trays shall be of G.S.sheet and minimum thickness of sheet shall be
2mm.
ii) The Contractor shall perform all tests and inspection to ensure that material
and workmanship are according to the relevant standards. Contractor shall have to
demonstrate all tests as per specification and equipment shall comply with all
requirements of the specification.
A 2.5 metre straight section of 300mm, 600mm wide cable tray shall be simply
supported at two ends. A uniform distributed load of 76 kg/m shall
be applied along the length of the tray. The maximum deflection at the mid-span
shall not exceed 7mm.
16.27.1 Contractor shall supply and install all rigid conduits, mild steel pipes,flexible
conduits, hume pipes etc. including all necessary sundry materials such as tees,
elbows, check nuts, bushing, reducers, enlargers, coupling cap, nipples, gland
sealing fittings, pull boxes etc as specified and to be shown in detailed drawing.
The size of the conduit/pipe shall be selected on the basis of 40% fill criterion.
16.27.3 All conduit/pipes shall be extended on both sides of wall/floor openings. The
fabrication and installation of supports and the clamping shall be included in the
scope of work by Contractor.
16.27.4 When two lengths of conduits are joined together through a coupling, running
threads equal to twice the length of coupling shall be provided on each conduit to
facilitate easy dismantling of two conduits.
16.27.6 Each conduit run shall be painted with its designation as indicated on the
drawings such that it can be identified at each end.
16.27.8 Conduit run sleeves shall be provided with the bushings at each end.
16.27.9 Metallic conduit runs at termination shall have two locknuts and a bushing for
connection. Flexible conduits shall also be suitably clamped at each end with the
help of bushings. Bushings shall have rounded edges so as not to damage the
cables.
16.27.10 Where embedded conduits turn upwards from a slab or fill, the termination
dimensions shown on the drawings, if any, shall be taken to represent the position
of the straight extension of the conduit external to
16.27.11 All conduits/pipes shall have their ends closed by caps until cables are pulled.
After cables are pulled, the ends of conduits/pipes shall be sealed in an approved
manner to prevent damage to threaded portions and entrance of moisture and
foreign material.
16.27.12 For underground runs, Contractor shall excavate and back fill as necessary.
16.27.13 Contractor shall supply, unload, store and install conduits required for the lighting
installation as specified. All accessories/fittings required for making the
installation complete, including but not limited to pull out boxes, ordinary and
inspection tees and elbow, checknuts, male and female bushings (brass or
galvanised steel), caps, square headed male plugs, nipples, gland sealing fittings
,pull boxes, conduits terminal boxes, gaskets and box covers, saddle terminal
boxes, and all steel supporting work shall be supplied by the Contractor. The
conduit fittings shall be of the same material as conduits.
16.27.14 All unarmoured cables shall run within the conduits from lighting panels to
lighting fixtures, receptacles etc.
16.27.15 Size of conduit for lighting shall be selected by the Contractor during detailed
engineering.
16.27.16 Exposed conduits shall be run in straight lines parallel to building columns, beams
and walls. Unnecessary bends and crossings shall be avoided to present a neat
appearance.
16.27.17 Conduit supports shall be provided at an interval of 750mm for horizontal runs
and 1000mm for vertical runs.
16.27.18 Conduit supports shall be clamped on the approved type spacer plates or brackets
by saddles or U- bolts. The spacer plates or brackets in turn, shall be securely
fixed to the building steel by welding and to concrete or brick work by grouting or
by nylon rawl plugs. Wooden plug inserted in the masonary or concrete for
conduit support is not acceptable.
16.27.19 Embedded conduits shall be securely fixed in position to preclude any movement.
In fixing embedded conduit, if welding or brazing is used, extreme care should be
taken to avoid any injury to the inner surface of the conduit.
16.27.21 Where conduits are placed alongwith cable trays, they shall be clamped to
supporting steel at an interval of 600mm.
16.27.22 For directly embedding in soil, the conduits shall be coated with an asphalt-base
compound. Concrete pier or anchor shall be provided wherever necessary to
support the conduit rigidly and to hold it in place.
16.27.23 Conduit shall be installed in such a way as to ensure against trouble from trapped
condensation.
16.27.24 Conduits shall be kept, wherever possible, at least 300mm away from hot pipes,
heating devices etc. when it is evident that such proximity may reduce the service
life of cables.
16.27.25 Slip joints shall be provided when conduits cross structural expansion joints or
where long run of exposed conduits are installed, so that temperature change will
cause no distortion due to expansion or contraction of conduit run.
16.27.26 For long conduit run, pull boxes shall be provided at suitable intervals to facilitate
wiring.
16.27.27 Conduit shall be securely fastened to junction boxes or cabinets, each with a lock
nut inside and outside the box.
16.27.28 Conduits joints and connections shall be made thoroughly water-tight and rust
proof by application of a thread compound which insulates the joints. White lead
issuitable for application on embedded conduit and red lead for exposed conduit.
16.27.29 Field bends shall have a minimum radius of four (4) times the conduit diameter.
All bends shall be free of kinks, indentations of flattened surfaces. Heat shall not
be applied in making any conduit bend. Separate bends may be used for this
purpose.
16.27.30 The entire metallic conduit system, whether embedded or exposed, shall be
electrically continuous and thoroughly grounded. Where slip joints are used,
suitable bounding shall be provided around the joint to ensure a continuous
ground circuit.
16.27.32 Lighting fixtures shall not be suspended directly from the junction box in the
main conduit run.
a) The Contractor shall supply and install junction boxes complete with
terminals as required. The brackets, bolts, nuts, screws etc required for
erection are also included in the scope of the Contractor.
b) Junction boxes having volume less than 1600 cubic centimeters may be
installed without any support other than that resulting from connecting
conduits where two or more rigid metallic conduits enter and accurately
position the box. Boxes shall be installed so that they are level, plumb and
properly aligned to present a pleasing appearance.
c) Boxes with volumes equal to or greater than 1600 cubic cm, and smaller
boxes terminating on less than two rigid metallic conduits or for other
reasons not rigidly held, shall be adequately supported by auxiliary steel of
standard steel shapes or plates to be fabricated and installed. The
Contractor shall perform all drilling, cutting, welding, shimming and
bolting required for attachment of supports.
18.1 An indicative list of tests for testing and commissioning is given below.
Contractor shall perform any additional test based on specialities of the items as
per the field Q.P./instructions of the equipment Contractor or Owner without any
extra cost to the Owner. The Contractor shall arrange all equipments instruments
and auxiliaries required for testing and commissioning of equipments alongwith
calibration certificates and shall furnish the list of instruments to the Owner for
approval.
(c) Check from name plate that all items are as per order/specification.
(e) For oil filled equipment, check for oil leakage, if any. Also check oil level
and top up wherever necessary.
(f) Check ground connections for quality of weld and application of zinc rich
paint over weld joint of galvanised surfaces.
(h) All checks and tests specified by the manufacturers in their drawings and
manuals as well as all tests specified in the relevant code of erection.
(i) Check for surface finish of grading rings (Corona control ring).
(j) Pressure test on all pneumatic lines at 18.5 times the rated pressure shall be
conducted.
c) Check earth resistance of the entire grid as well as various sections of the
same.
d) Check for weld joint and application of zinc rich paint on galvanised
surfaces.
c) Testing of torque by torque wrenches on all bus bar power connectors and
other accessories.
a) Physical check
c) Dye penetration test & Radiography test on 10% sample basis on weld
joints.
c) Test check on 5% sample joints after cutting the weld piece to observe
any voids etc.
18.6 INSULATOR
Circles perpendicular to the axis of the conductor shall be marked at two places
on a sample of conductor of minimum 5 m length suitably compressed with dead
end clamps at either end. The load shall be increased at a steady rate upto 80 kN
and held for one minute. The circles drawn shall not be distorted due to Relative
movement of strands. Thereafter the load shall be increased at a steady rate to
161.2 kN and held for one minute. The applied load shall then be increased until
the failing load is reached and the value recorded.
The sample assembly similar to that specified under (2.0) above shall be tested as
per Annexure - C . Maximum RIV level (across 300 ohm resistor at 1 MHz) at
305 KV (RMS) line to ground voltage shall be 1000 micro volts.
Conductor drums shall be rewound in the presence of the inspector. The inspector
shall visually check for scratches, joints, etc. and that the conductor generally
conform to the requirements of this specification. The length of conductor wound
on the drum shall be measured with the help of counter meter during rewinding.
The individual strands shall be dimensionally checked to ensure that they conform
to the requirements of this specification.
The lay-ratios of various layers shall be checked to ensure that they conform to
the requirements of this specification and clause no. 9.4 and 9.5 of IS-398 (Part -
V) 1982.
The test procedures shall be as per relevant clause of IS:398 (Part V), 1982. In
torsion test, the number of complete twists before fracture shall not be less than
18 on a length equal to 100 times the standard diameter of the strand before
stranding & 16 after stranding. In case test sample length of less or more than 100
times the standard diameter of the strand, the minimum number of twist will be
proportionate to the length and if number comes in the fraction then it will be
rounded off to next
Two Aluminium wires, shall be welded as per the approved quality plan and shall
be subjected to tensile load. The welded point of the wire shall be able to
withstand the minimum breaking load of the individual strand guaranteed by the
bidder.
1. UTS TEST
Circles perpendicular to the axis of the earthwire shall be marked at two places on
a sample of earthwire of minimum 5m length suitably compressed with dead end
clamps at either end. The load shall be increased at steady rate upto 34 KN and
held for one minute. The circles drawn shall not be distorted due to relative
movement of strands. Thereafter, the load shall be increased at a steady rate of
68.4 KN and held for one minute. The earthwire sample shall not fail during this
period. The applied load shall then be increased until the failing load is reached
and value recorded.
Earthwire drums shall be rewound in the presence of the inspector. The inspector
shall visually check for joints, scratches etc. and see that the earthwire generally
conforms to the requirements of this specification. The length of earthwire wound
on the drum shall be measured with the help of counter meter during rewinding.
The test procedure shall be as per relevant clause of IS:398 (Part-V). The
minimum number of twists which a single steel strand shall withstand during
torsion test shall be eighteen for a length equal to 100 times the standard diameter
of the strand. In case the test sample length is less or more than 100 times the
standard diameter of the strand, the minimum number of twists will be
proportionate to the length and if number comes in the fraction then it will be
rounded off to next higher whole number. In
5. DIMENSIONAL CHECK
The individual strands shall be dimensionally checked to ensure that they conform
to the requirements of this specification.
The lay length shall be checked to ensure that they conform to the requirements of
this specification.
7. GALVANISING TEST
The test procedure shall as specified in IS:4826-1968. The material shall conform
to the requirements of this specification.
1. General
Unless otherwise stipulated, all equipment together with its associated connectors,
where applicable, shall be tested for external corona both by observing the voltage
level for the extinction of visible corona under falling power frequency voltage and
by measurement of radio interference voltage (RIV).
2. Test Levels:
The test voltage levels for measurement of external RIV and for corona extinction
voltage are listed under the relevant clauses of the specification.
3. Test Methods for RIV:
3.1 RIV tests shall be made according to measuring circuit as per International Special-
Committee on Radio Interference (CISPR) Publication 16-1(1993) Part -1. The
measuring circuit shall preferably be tuned to frequency with 10% of 0.5 Mhz but
other frequencies in the range of 0.5 MHz to 2 MHz may be used, the measuring
frequency being recorded. The results shall be in microvolts.
3.2 Alternatively, RIV tests shall be in accordance with NEMA standard Publication No.
107-1964, except otherwise noted herein.
3.3 In measurement of, RIV, temporary additional external corona shielding may be
provided. In measurements of RIV only standard fittings of identical type supplied
with the equipment and a simulation of the connections as used in the actual
installation will be permitted in the vicinity within 3.5 meters of terminals.
3.4 Ambient noise shall be measured before and after each series of tests to ensure that
there is no variation in ambient noise level. If variation is present, the lowest ambient
noise level will form basis for the measurements. RIV levels shall be measured at
increasing and decreasing voltages of 85%, 100%, 115% and 130% of the specified
RIV test voltage for all equipment unless otherwise specified. The specified RIV test
voltage for 400 kV, 220 KV is listed in the detailed specification together with
maximum permissible RIV level in microvolts.
3.5 The metering instruments shall be as per CISPR recommendation or equivalent
device so long as it has been used by other testing authorities.
3.6 The RIV measurement may be made with a noise meter. A calibration
SHORT CIRCUIT FORCES AND SPACER SPAN FOR 400kV GANTRY STRUCTURE
INSTRUMENT TRANSFORMERS
(iii) The upper part of insulation assembly resting on primary bar shall
be properly secured to avoid any damage during transportation
b) VOLTAGE TRANSFORMERS:
i) Capacitance and loss angle measurement before and after voltage test
(as per IEC:358).
ii) Partial discharge test on capacitor dividers (as per IEC-358).
iii) Sealing test (as per IEC-358).
7.0 SPARE PARTS AND MAINTENANCE EQUIPMENT:
The Bidder shall include in his proposal spare parts equipment in accordance
with Section-Project.
F8.8
Number of terminals in All terminals of are wired upto
control cabinet (interpole marshaling box plus 12 terminals
pole cabling is to be exclusively for Purchaser’s use.
supplied by Purchaser)
F8.9
Rated Total Thermal 300 (100VA/winding)
burden (VA)
Voltage Transformers shall also comply with the requirements of Table-IC of
this Chapter.
9.0
9.1
TESTING & COMMISSIONING
An indicative list of tests is given below. Contractor shall perform any
additional test based on specialties of the items as per the field
Q.P./Instructions of the equipment Supplier or Purchaser without any extra
cost to the Purchaser. The Contractor shall arrange all instruments required
for conducting these tests alongwith calibration certificates and shall furnish
9.2
the list of instruments to the Purchaser for approval.
Current Transformers
(a) Insulation Resistance Test for primary and secondary.
(b) Polarity test
TRANSFORMERS
S.No. PARTICULAR DISCRIPTION
1. Rated primary voltage (kV rms) 145
2. Type Single phase capacitor VT
3. No. of secondaries 3
4. Rated voltage factor
1.2 continuous
1.5 - 30 seconds
5. Phase angle error + 20 minutes (For metering
core)
6. Capacitance (pf) 8800 + 10%/-5%
Secon- Secon- Secon-
dary I dary II dary III
SECTION:
SECTION: STRUCTURE
Table of contents
1.0 GENERAL
2.0 DESIGN REQUIREMENTS FOR STRUCTURES NOT COVERED IN STANDARDISED
LIST
2.8 Design Criteria (To be referred only for structures for which design is
included in the scope of the Contractor)
a) All structures shall be designed for the worst combination of dead loads, live loads, wind loads as
per code IS:875, seismic forces as per code IS:1893 (latest),Importance factor of 1.5, loads due to
deviation of conductor, load due to unbalanced tension in conductor, torsional
load due to unbalanced vertical and horizontal forces, erection loads, short circuit forces including
“snatch” in the case of bundled conductors etc. Short circuit forces shall be calculated considering a
fault level of 40.0 kA. IEC-865 may be followed for evaluation of
short circuit forces.
b) Switchyard gantry structures shall be designed for the two conditions i.e. normal condition and short
circuit condition. In both conditions the design of all structures shall be based on the assumption that
stringing is done only on one side i.e. all the three (phase) conductors broken on the other side. Factor
of safety of 2.0 under normal conditions and 1.5 under short circuit condition shall be considered on all
external loads for the design of switchyard structures.
c) Vertical load of half the span of conductors/string and the earth wires on either side of the beam
shall be taken into account for the purpose of design. Weight of man with tools shall be considered as
150 kgs. for the design of structures.
d) Terminal/line take off gantries shall be designed for a minimum conductor tension of 4 metric
tonnes per phase for 400 kv and 2 metric tonnes per phase for 220 kv, 1 tonne per phase for 132 kV or
as per requirements whichever is higher . The distance between terminal gantry and dead end tower
shall be taken as 200 metres.
The design of these terminal gantries shall also be checked considering +/- 30 deg deviation of
conductor in both vertical and horizontal planes. For other gantries the structural layout
requirements shall be adopted in design.
e) The girders shall be connected with lattice columns by bolted joints.
f) All Pipe support used for supporting equipments shall be designed for the worst combination of dead
loads, erection load. Wind load/seismic forces, short circuit forces and operating forces acting on the
equipment and associated bus bars as per IS:806. The material specification shall be as per IS:1161
read in conjunction with IS:806.
g) If luminaries are proposed to be fixed on gantries/towers, then the proper loading for the same shall
be considered while designing. Also holes for fixing the brackets for luminaries should be provided
wherever required.
h) Foundation bolts shall be designed for the loads for which the structures are designed.
i) Lightning Mast shall be 50m in height (47.5m lattice structure plus 2.5m pipe) and designed for
diagonal wind condition.
5.0 PROTO-ASSEMBLY
i) The component parts shall be assembled in such a manner that they are neither twisted nor otherwise
damaged and shall be so prepared that the specified camber, if any, is provided. In order to minimize
ii) Sample towers, beams and lightning masts and equipment support structures shall be trial
assembled in the fabrication shop and shall be inspected and cleared by Contractor based on the
approved fabrication drawing before mass fabrication. Owner may opt to witness such trial assembly.
For all structures, B.O.Ms along with proto corrected fabrication drawings shall be prepared and
submitted to owner as document for information. Such BOM, which shall be duly certified by the
Contractor for its conformity to the drawings issued by Owner, shall be the basis for owner to carry out
inspection.
6.0 BOLTING
i) Every bolt shall be provided with a washer under the nut so that no part of the threaded portion of
the bolt is within the thickness of the parts bolted together.
ii) All steel items, bolts, nuts and washers shall be hot dip galvanised.
iii) 2.0% extra nuts and bolts shall be supplied for erection.
7.0 WELDING
The work shall be done as per approved fabrication drawings which shall clearly indicate various
details of joints to be welded, type of weld, length and size of weld, whether shop or site weld etc.
Symbols for welding on erection and shop drawings shall be according to IS:813. Efforts shall be
made to reduce site welding so as to avoid improper joints due to constructional difficulties.
10.0 GROUTING
The method of grouting the column bases shall be subject to approval ofowner and shall be such as to
ensure a complete uniformity of contact over the whole area of the steel base. The Contractor will be
fully responsible for the grouting operations.
15.0 ERECTION
The Contractor should arrange on his own all plant and equipment, welding set, tools and tackles,
scaffolding, trestles equipments and all other accessories and ancillaries required for carrying out
erection without causing any stresses in the members which may cause deformation and permanent
damage.
18.0 All tests mentioned in standard field quality plans have to be carried out and conformity of
materials and workmanship shall be ascertained.
Clamps and connectors may be fixed by means of hydraulic tools with suitable dies. These dies should
be manufactured from heat treated alloy steel. Dies will be supplied in line with the sizes of the
conductors to be used i.e., ACSR "Moose" and "Panther" conductors.
The clamps & connectors should be made of forged Al. alloy suitable to with stand the load and
stresses. Conductivity should not be less than the same length of the conductor.
CLAMPS
SUSPENSION CLAMPS
Suspension clamps offered shall be made of high strength aluminium alloy suitable for
use with conductor with armour rod. The design shall be such as to avoid hot spot,
Kicks cuts, Grooves projectors etc. Which are likely to damage conductor or lead to
localized pressure, Clamps shall have satisfactory corona performance, no sharp radius
or curvatures, ridge and excrescence etc, cotter pins, cotter bolts, U. Bolts, nuts,
washers, etc. shall be made of galvanized steel. Split pins of suitable size and strength
shall be made of brass. The clamps shall permit the conductor to slip before failure of
the conductor and shall have sufficient slipping strength to resist conductor tension
under broken wire conditions. It shall have sufficient contact surface to minimize
damage due to fault current.
TENSION CLAMPS :
Tension clamps shall be made of aluminium alloy and shall be of proper type. The
clamps shall not permit, slip of any damage to or failure of the conductor at a load of
less than 95% of the ultimate strength of conductor. Mechanical efficiency of the clamp
shall not be affected by method of erection involved. Come along or similar clamp
during stringing operations.
b) REPAIR SLEEVE:
i) Physical dimension - As per approved
drawing/type test reports
ii) Material a specification - -do-
iii) Electrical Resistance
Expressed as percentage
of measured resistance of
equivalent length of
conductor - 75%
iv) Minimum failing strength - 95% of U.T.S
Notes :- The thickness shall be the greatest thickness of the insulator as defind
as the diameter of the biggest section through the axis of the insulator.
12. The completes test shall comprise five transfer cold to hot, hot to cold,
cold to hot, hot to cold, cold to hot. The time taken to transfer the
insulator from one bath to the other shall be as short as possible and
shall not exceed 30 second. The quantity of water in the test tank shall
are damaged during the test shall be rejected stream or pattern formed
during electrical tests may be observable, but it shall not disqualify the
insulator for acceptance.
SPECIFIC TECHNICAL REQUIREMENTS FOR POST INSULATORS
21. SCOPE :
The section covers the specific technical particulars, system particular suiting to
which the post insulators shall be offered as per the General Technical
Specifications given in Section-II of this specification and schedule of
requirements specified herein
22. TYPE AND RATING :
1.1 SCOPE :
1.1.1 This Section provides for design, manufacture, assembly, Inspection and testing at
manufactures works before despatch, packing, supply and delivery of Auto
Transformers at destination sub station complete with all fittings, first filling of
Transformer oil and 10% extra Tr. Oil, accessories and associated equipment for
efficient and trouble free operation as specified herein after.
1.1.2 It is not easy to specify completely herein all details of the design and manufacture
of the equipment. However, the equipment shall conform in all respect to the
standards of engineering, design & workmanship listed in clause no. 2.3 and shall be
capable of performing continuous commercial operation in a manner acceptable to
the purchaser who shall have power to reject the material which in his judgement, is
not in accordance therewith.
1.1.3 The equipment offered shall be complete with all components in all respects. All
such components shall be deemed to be within the scope of supply irrespective of
whether those are specifically mentioned in this specification and / or the
commercial order or not.
1.1.4 The scope of work shall also include supervision of erection, testing and
commissioning of all the equipment to be supplied against this tender.
The subject transformer has to be run in parallel with the existing 150 MVA Auto
Transformer. The transformer should be offered taking in to account the parameters
of the existing transformer as given below:
2.2.1 Tenders of those firms only shall be considered who are themselves manufacturers
of the equipment offered and whose engineering organisation is capable of
undertaking the manufacture, supply, testing and putting into services of such
equipment. The tenderer must be ISO 9001: 2000 company.
2.2.2 The offered equipment must be in successful operation for atleast three consecutive
years as on date of bid opening. The tenderers shall furnish alongwith Part I of the
tenders, the list of past supplies executed for the offered item and performance
reports from their users. Tender (Part-I) must accompany with Earnest Money as
specified in NIT.
2.3 STANDARDS :
2.3.1 The transformers, accessories and associated equipment shall conform to the
latest revision and amendments of standards as given below, except to the extent
explicitly modified in the specifications.
2.4.1 The tenderers shall furnish alongwith their tenders following particulars/
dimensional drawings of the transformers and other accessories for the purpose of
preliminary study:-
e) Foundation drawings.
g) Demand on of the largest parts to be shipped and the position in which these
are to be transported.
2.4.2 All drawings should be in ink and suitable for micro filming. The drawings shall
include the following information’s.
iv) Catalogue or part number for each component and the total assembly with
bill of materials.
v) Identification Marking.
2.4.3 Within 30 (thirty) days after placement of the order, the supplier shall furnish six sets
of the following drawings for the approval of the purchaser.
iii) Drawings of each type of bushings, lifting dimensions, clearance between H.T.
& L.T. terminals and ground, quantity of insulating oil, name plate, details etc.
iv) Large scale drawing of high & low tension windings of the transformer
showing the nature and arrangement of insulators and terminal connectors.
vii) Schematic diagrams showing the flow of oil in the cooling system as will as
ench limb and winding longitudinal and corss sectional view showing the duct
size, cooling pipes etc. for the transformer heat exchange or drawing to scale
shall be furnished.
viii) Detailed drawing showing wheel loading and ordinates of centre of gravity.
2.4.4 The purchaser shall communicate his approved/comment on the drawings to the
supplier within reasonable period. In case any modification is required according to
the purchasers comments the supplier shall modify the drawing and resubmit six
copies of the modified drawings for purchasers approval within two weeks from the
date of communications of comments on the drawings.
2.4.5 The manufacturing of the equipment shall be strictly in accordance with the
approved drawings and no deviations shall be permitted without written approval of
the purchaser. All manufacturing & fabrication prior to the approval of the drawings
shall be at the suppliers risk.
INSTRUCTION MANUALS:
The supplier shall furnish 06 (Six) copies of operation, maintenance and erection manual per
unit of transformer to the office of the
Chief Engineer (Transmission),
Jharkhand Urja Sancharan Nigam
Limited. The manuals shall be bound
volumes and shall contain the following
documents / Information.
iii) Marked erection drawings identifying the component parts of the equipment
as shipped to enable the purchaser to carry out the erection of the
equipment with his own personnel.
v) Apart from the above, each manual shall also contain one set of all the
approved drawings, Type test reports as well as acceptance of test reports
and routing test reports of the corresponding consignment dispatched.
Note:- These manuals shall be invariably furnished to the office of the Chief Engineer
(Transmission) Jharkhand Urja Sancharan Nigam Limited, Ranchi before
dispatch of the transformers.
2.6.1 The transformer and the accessories shall be designed to facilitate inspection,
cleaning, and repair and for operation where continuity of supply is primary
consideration. All components shall be designed to ensure satisfactory operation
under such sudden variations of load and voltage as may be met with under working
conditions on the system including those due to short circuits.
2.6.2 All materials used shall be of Prime quality and workmanship which should be
of the class most suitable for working under the conditions specified and shall
withstand the variations of temperature and atmospheric conditions arising
under working conditions without undue distortion or deterioration or the
setting up of undue stresses in any part and also without affecting the
strength and suitability of the various parts for the work which they have to
perform.
2.6.3 All outdoor apparatus including bushing insulators with their mountings shall
be designed so as to avoid pockets in which matter may be collected. All
connections and contacts shall be of simple cross sections and surfaces for
carrying continuously the specified current without undue heating and fixed
connections shall be secured by bolts or set of screws of sample size,
adequately locked. Lock nuts shall be used on stud connections carrying
current.
2.6.4 The transformers and all its accessories like CTs, if any, etc. shall be designed
to with stand without injury, the thermal and mechanical affects of any
external short circuit to earth and of short circuits at the terminals of winding
for a period of 2 sec.
2.6.5 The transformer shall be capable of being loaded upto loads of 150% in
accordance with IS : 6600. There shall be no limitation imposed by bushing
Tap changer, etc.
2.6.8 Transformer shall be capable of operating under the natural cooled condition
upto the specified load. The forced cooling equipment shall come into
operation by present contacts of winding temperature indicator and the
transformer shall operate as a forced cooled unit, initially as ONAF upto the
specified load and then as OFAF. Cooling shall be so designed that during
total failure of power supply to cooling fans and oil pumps, the transformer
shall be capable to operate at full load for at least 10 (ten) minutes without
the calculated winding hottest spot temperature exceeding 140oC. Also
stopping of one or two cooling fans should not have any effect on the cooling
system.
2.6.9 Transformer shall be capable of with standing thermal and mechanical stress
caused by symmetrical or asymmetrical faults on any winding.
2.6.10 Transformer shall accept without injurious heating, combined voltage and
frequency fluctuation, which produces the following over fluxing condition.
ii) Over fluxing with stand characteristics upto 170% shall be submitted
alongwith the bid by the tenderers.
2.7 TANK :
2.7.1 Tank shall be of welded construction and fabricated from tested quality low
carton steel of adequate thickness.
All seams and those jointing not required to be opened at site, shall be factory welded and
wherever possible they shall be before painting, dye penetration test shall be
carried out on welded parts of jacking because, lifting lugs and all load
bearing member. The requirement of post weld heat treatment for
tank/press relieving parts shall be based on recommendations of BS : 5500
table 4.4.3.1.
2.7.2 Tank transformer shall be projected for general rigidity and these shall be
designed to prevent retention of water.
2.7.5 Wherever possible the transformer tank and its accessories shall be designed
without pocket wherein gas may be collected. Where pockets can not be
avoided, pipes shall be provided to vent the gas into the main expansion
pipes.
2.7.6 Adequate space shall be provided at the bottom of the tank for collection of
sediments.
2.7.7 The base of each tank shall be so designed that it shall be possible to move
the complete unit by skidding in any direction without injury when using
plates or rails.
2.7.8 Tank shield shall be such that no magnetic field shall exist outside the tank.
They shall be of magnetically permeable material. If required impermeable
shields shall be provided at the coil ends. Tank shield shall not resonnic when
excited at the natural frequency of the equipment. Bidder may confirm about
use of tank shield in the schedule of additional information.
2.7.9 Suitable guides shall be provided in the tank for positioning the core and coil
assembly.
i) Lifting lugs suitable for lifting the equipment complete with oil
without any damage or distortion.
ii) A minimum four jacking pads in accessible position at 500mm height to enable the
transformer complete will oil, to be raised or lowered using hydraulic or
screw jacks.
2.7.12 The tank shall be equipped with the following valves with standard screw
connections for external piping:-
i) One drain and lower filter valve located on the low voltage side of the
transformer and placed to completely drain the tank. The tenderer may
furnish in addition to the above a large valve with eccentric reducer. If
considered necessary by him for draining the tank. The valve shall be
equipped with a small cock.
ii) One filter valve located at the top of the high voltage side. The opening of this
valve shall be baffled to prevent separation of the oil.
iii) One filter valve located on the high voltage side of the transformer above the
bottom of the tank.
iv) One relief valve to operate at a pressure below the test pressure of the tank.
TANK COVER:
2.8.1 The tank cover shall be sloped to prevent retention of rain water and shall not
distort when lifted.
2.8.2 Al least two adequately sized manhole / inspection openings, one at each end of the
tank shall be provided for any access to the lower ends of the bushings and earth
connections. The inspection covers shall not weight more than 25 kg. The inspection
covers shall be provided with two handles.
2.8.3 The tank covers shall be fitted with pockets at the position of maximum oil
temperature of MCR (Maximum continuous rating) for bulbs of oil and winding
temperature indicators. It shall be possible to remove these bulbs without lowering
the oil in the tank.
2.8.4 Bushings, turrets, covers of inspection openings, thermometer, pockets etc. shall be
designed to prevent ingress of water into or leakage of oil from the tank.
2.8.5 All bolted construction shall be fitted with weather proof hot oil resistant gasket in
between, for complete oil tightness. If gasket is compressible, metallic stops shall be
provided to prevent over-compression.
2.9.1 The transformers are to be provided with flanged bi-directional wheels and axles.
These shall be so designed as not to deflect excessively to interfere with the
movement of the transformer. Wheels shall be provided with suitable bearings
which shall be must and corrosion resistant. Fittings for lubrication shall also be
provided.
2.9.3 The wheels are required to swivel and they shall be arranged as that they can be
turned, through an angle of 90o when the tank is jacked up to clear of rails. Means
shall be provided for locking the swivel movement in position parallel to and at right
angles to the longitudinal axis of the tank.
2.9.4 The rail track gauge shall be 5’ 6” (1676 mm) along longer axis as well as along
shorter axis.
The prevent transformer movement during earthquake clamping device shall be provide for
fixing transformer to the foundation. The Bidder shall supply necessary bolts for embedding
in the concrete foundation. The arrangements shall be such that the transformer can be
fixed to or unfastened from these bolts as desired. The fixing of the transformers to the
foundations shall be designed to withstand seismic events to the extent that a static co
efficient of 0.3g, applied in the direction of leanest resident to the loading will not cause the
transformer or clamping devices as well as bolts to be over stressed.
The details of the device used and its adequacy shall be brought out in the additional
information schedule.
CONSERVATOR TANK:
The conservator tank shall have adequate capacity between highest and
lowest visible levels to meet the requirement of expansion of the total cold
oil volume in the transformer and cooling equipment from minimum ambient
temperature to 100oC. Conservator shall be with volumetric capacity at least
7 ½ % of a total volume of oil in the main tank of the transformer.
The conservator shall be provided with air bag cell to prohibit the direct contact of oil with
the atmosphere.
b) The conservator tank shall be bolted into position so that it can be removed
for cleaning purpose.
c) The conservator shall be fitted with magnetic oil level gauge with low level
electrically instated alarm contact.
2.12 BREATHER
Conservator shall be fitted with dehydrating filter breather. It shall be so designed that:
d) Breather is mounted not more than 1400 mm above rail top level.
f) It should be colorless.
Adequate no. of pressure relief devices may be provided at suitable locations which
shall be of sufficient size for rapid release of any pressure that may be generated in
the tank and which may result in damage to the equipment. The device shall operate
at static pressure of less than the hydraulic test pressure of transformer tank. It shall
be mounted direct on the tank. One set of electrically insulated contacts shall be
provided for alarm/tripping, alongwith the recommended settings.
A double float type Buchholz relay shall be provided. All the gases evolved in the
transformer shall collect in this relay. The relay shall be provided with a test cock
suitable for a flexible pipe connection for checking its operation and taking gas
sample. A copper or stainless steel tube, shall be connected from the gas collector to
a valve located about 1200mm above ground level to facilities sampling, with the
transformer in service. The device shall be provided with two electrically
independent ungrounded contacts, one for alarm on gas accumulation and the other
for tripping on sudden rise of pressure.
All Transformers shall be provided with a 150mm dial type thermometer for top oil
temperature indication. The thermometer shall have adjustable, electrically
independent ungrounded alarm & trip contacts, maximum reading pointer and
resetting device mounted in the cooler control cabinet. A temperature sensing
element suitable located in a pocket on top oil shall be furnished. This shall be
connected to OTI by means of capillary tubes. Accuracy class of OTI shall be +/- 1.5%
or better.
A device for measuring the hot spot temperature of each of the windings shall be
provided (HV, IV, LV). It shall comprise of following :-
b) Image coil
c) Auxiliary CTs, if required to match the image coil, shall be furnished and mounted in
the cooler cabinet.
d) 150mm dial local indicating instrument with maximum reading pointer mounted in
cooler control cabinet and with two adjustable electrically independent ungrounded
contacts (besides that required for control of cooling equipment), one for high winding
temperature alarm and other for trip.
e) Calibration device
f) In addition to the above, the following indication equipment shall be provided for each
winding :
i) Remote winding temperature indicator. It shall be suitable for flush mounting on RTCC
panel. The difference between local and remote WTI indication at any given time shall
not exceed 1o C. One RWTI shall be provided for each winding in the middle phase
(HV,IV,LV).
g) Auxiliary supply if required, at owner’s panel for RWTI shall be 110/220 V DC only.
i) Any special cables required for shielding purpose for connection between cooler
control cabinet and remote winding temperature indicator control circuit shall be in
supplier’s scope of work.
2.15.3 Along with the OTI /WTI the transformer shall also be equipped with Fiber
Optic based direct temperature measurement system as per below technical
specifications:-
a) System shall be of fiber optic rugged. The probes shall be directly installed in each
phase of Power transformer to measure the winding hotspot and top oil temperature.
There will be total number of at least 8 probes inside the transformer, out of which 1
probe should be installed in top of the transformer for the measurement of top oil
temperature. 1 Probe for Core temperature. The remaining 6 will be for Winding
temperature measurement.
b) Temperature range of the system should be -30 degree C to +200 degree C and
accuracy of + 2 degree C with no recalibration required and should use LED as source
of light.
c) Probe shall be all silica, double PFA Teflon Jacketed, Kevlar cabled fiber with
perforated outer jacketed to allow complete oil filling and white Teflon protective
Helix wrap for improved visibility and mechanical strength.
a) Fixing arrangement of sensor at suitable location of the winding in such a way that it
will be mechanically protected allowing efficient and secure mounting of sensor tip in
the winding in compliance with the annexure E of IEC 60076-2.
b) The temperature recording of the monitor channels will be obtained in RTCC Panel in
control room through repeater.
c) Alarm output with programmable set points as per user’s choice.
d) IEC 61850 Protocol on RS 485 or RS 232 ports.
e) User friendly software to allow easy configuration to monitor for data logging and
retrieval.
2.15.3.2 Location of optical temperature sensors inside the transformer shall be
finalised during detailed engineering.
2.16 EARTHING TERMINALS:
a) Two (2) earthing pads (each complete with two (2) Nos. taped holes, M 10 bolts, plain
and spring washers) suitable for connection to 100x12mm copper/brass grounding
unit shall be provided each at position close to the two (2) diagonally bottom corners
of tank. Earthing strip upto the ground level shall be provided by the Bidder.
b) Two earthing terminals suitable for connection to 50x6 mm galvanised steel flat shall
also be provided on cooler, marshalling box and any other equipment mounted
separately.
2.17 CORE:
i) The core shall be constructed from high grade non-ageing cold rolled super grain
oriented silicon steel laminations having high permeability and low hysteresis loss.
The bidder should offer the CORE for inspection & approval by the purchaser during
the manufacturing stage. Bidder’s call notice for this purpose should be accompanied
with the following documents, as applicable, as proof towards use of primary CORE
material:
a) Invoice of supplier
c) Packing list
d) Bill of lading
e) Bill of entry certificate by customs CORE material should be directly procured either
from the manufacturer or through their accredited marketing organisation of repute and
not through any agent.
ii) The design of the magnetic circuit shall be such as to avoid static discharges,
development of short circuit paths within itself or to the earthed clamping
iv) Core and winding shall be capable of withstanding the shock during transport
installation service and adequate provision shall be made to prevent
movement of core and winding relative to tank during these conditions.
v) All steel section used for supporting the core shall be thoroughly sand blasted
after cutting drilling and welding.
vi) When bell type tank construction is offered, suitable projecting guides shall
be provided on core-assembly to facilitate removal of tank.
vii) Each core lamination shall be insulated with a material that will not
deteriorate due to pressure and hot oil. The nature of insulation should be
specified in the tender.
viii) The supporting frame work of core shall be so designed as to avoid presence
of pockets which would prevent complete emptying of the tank through
drain valve or cause trapping of air during oil filling.
WINDINGS :
2.18.2 The insulation of the coils shall be such as to develop the full electrical strength of
the windings, All materials used in the insulation and assembly of the windings shall
be insoluble, non-catalytic, and chemically inactive in the hot transformer oil, and
shall not soften or there wise be adversely officiated under the operating conditions.
2.18.3 All threaded connections shall be provided with locking facilities. All loads from the
winding to the terminal board and bushing shall be rigidly supported in prevent
injury from vibration. Guide tubes shall be used where practicable.
2.18.4 The windings shall be clamped securely in place so that they are not displaced or
deformed during short circuits. The assembled core and windings shall be vacuum
dried by vapor phase drying process only and suitably impregnated before removal
from the treating. The tenderer must confirm the type of drying to be used
alongwith the offer. The copper conductors used in the coil structure shall be best
suited to the requirements and all permanent current carrying points in the windings
and the leads shall be welded or braced.
Coils shall be pressed before assembly to avoid loosening while in service. The coils
shall be clamped by adjustable push bolts at the tap end. The force shall be uniformly
distributed to the winding by using sturdy end-rings.
2.19.3 The coils and insulation shall be perfectly dried vapor phase drying process and then
oil impregnated at a high degree of vacuum followed by keeping for a period at
vacuum, in order to draw put all traces or air. Continuously transposed conductor
transposed at sufficient intervals shall be used for the entire windings in order to
minimize eddy currents & to equalize the distribution of currents and temp along the
winding. The winding shall be helical with center surge shield.
2.19.4 The winding voltage shall be of 12.1 KV class as specified in the section III of this
specification. The product of the number of turns of the stabilizing winding and cross-
sectional area of one turn of such winding shall not be less than 33.33 percent of the
corresponding product for the untapped main windings.
2.19.5 The tenderer shall give recommended protection scheme in detail for the protection
to the stabilizing windings both under loaded and unloaded conditions. The tenderer
shall furnish in the tender one second short circuit with stand test value.
2.19.6 Winding of the tertiary shall be done with conductors having as large a depth to
thickness ratio as to commensurate with practicability of winding and conductor
manufacturer.
2.20.2 The insulating oil shall be subjected to testing in the oil manufacturer’s works before
supply, in the presence of the representative of the transformer manufacturer.
2.20.3 Sufficient quantity of oil necessary for first filling of all tanks, coolers and radiator at
the proper level alongwith 10% extra oil by weight for topping up shall be supplied in
non-returnable steel containers suitable for outdoor storage.
2.20.4 The tenderer shall furnish following information in his offer to enable the purchaser
to placed order/s for oil at the option of the purchaser.
ii) Quantity required for first filling each rating and voltage class of transformer.
iii) List of manufacturers of oil who are preferred by the tenderer for the
transformers offered by them.
2.20.5 The supplier shall dispatch the transformer of rating 150 MVA and above in an
atmosphere of Nitrogen. The Bidder shall lake care of the weight limitation on
transport and handling facility at site. In the latter case necessary arrangement shall
be ensured by the supplier to take care of pressure drop of nitrogen during transit
and storage till completion of oil filling during erection. A gas pressure testing valve
with necessary pressure gauge and adapter valve shall be provided.
Auto transformer below 150 MVA rating shall be supplied with oil.
2.20.6 The Bidder shall warrant that characteristic of oil furnished shall comply with the
requirements specified in IS – 335, 1993 (Fourth Revision) with the Intent
amendment/ revision expiation specified here under and shall be suitable for MVA
grade transformers.
13. Presence of The oil shall not contain IS: 335-1972 appendix-D or
oxidation anti oxidant additives. Equivalent authoritative
inhibitor standard.
a) In this system contact of the oil with atmosphere shall be prohibited by using a flexible
or nitrite rubber reinforced with nylon cloth air cell.
b) Diaphragm used shall be suitable for continuous operation in all atmosphere of 100oC
to which transformer oil is likely to rise.
d) The Diaphragm of the conservator shall with stand the vacuum during installation and
maintenance. Otherwise provision shall be made to isolate the conservator from main
tank during vacuum by providing vacuum sealing valve in the pipe connecting main
tank with the conservator.
Each transformer shall be provided with an on load tap changing mechanism. This shall
be designed suitable for remote control operation from switch boards installed in the
control room in addition to lying capable of local as well as local electrical operation.
a) An oil immersed tap selector and arcing switch or are suppressing tap selection
provided with reactor or resistor for reduction of make and break arcing
voltage and short circuits.
2.22.3 The on load tap changer shall be designed so that the contacts do not interrupt ARC
within the main tank of the transformer. The tap selector and arcing switch or ARC
suppressing tap selector switch shall be located in one or more all filled compartments.
The compartment shall be provided with means of releasing the gas produced by the
arcing. It shall be designed so as to prevent the oil in the tap selector compartment,
from mixing with the oil in the transformer tank. Bucholtz relay shall therefore be
provided by indicate the accumulation of gas alarm.
2.22.4 The tap change shall be capable of permitting parallel operation with other transformer
of the same type.
2.22.5 The transformer shall give full load output on all taps. The manual operating device
shall be solicitude on the transformer that it can be operated by a man standing at the
level of the transformer track. It shall be strong and robust in construction.
2.22.6 The control scheme for the tap changer shall be provided for independent control of
the tap changers when the transformers are in independent service. In addition,
provision shall be made to enable parallel control also at time so that the tap changer
will be operated simultaneously when one unit is in parallel with another so that under
normal conditions the tap changer will not become out of step and this will eliminate
2.22.7 Necessary interlock blocking independent control when the units are in parallel shall be
provided.
2.22.8 Under abnormal conditions such may occur if the contactor controlling out load tap
changer sticks, the arrangement must be such as to switch off supply to the motor so
that an out of step condition of limited to one tap difference between the units. Details
of out of step protection provided for the taps should be furnished in the tender.
2.22.9 The contactors and associated gear for the tap change driving motors shall be housed
in local kiosk mounted adjacent to or on the transformer. The motors shall be suitable
for operation with 3 phase, 415 volts 50 cycles external power supply.
2.22.10 The supplier shall include in scope of supply in addition to the equipment above, the
following accessories mounted on a separate panel to be installed on the R.T.C.C. panel
to be supplied with each transformer.
ii) Remote tap position indicator or other required devices and indication lamps
etc.
iii) An indication lamp showing tap changing in progress, audible out of step alarm.
2.22.11 Complete particular of the tap changing gear including the capacity of the motor shall
be stated in the tender.
2.23.1 Oil preserving equipment shall be inert gas system of conservator or expansion tank
type. If the conservator or expansion tank type in provided, oil level in the conservator
or expansion tank shall not be below the level of the bushing flanges.
2.23.2 If conservator or expansion tank type in offered the conservator or expansion tank shall
have two filter valve one at bottom at one end and the other at the top on the
opposite end in addition to the valve specified in accessories for the main tank. The
conservator or expansion tank shall also have shut off valve and sump with a small
2.23.3 If an inert gas pressure system is offered gas cylinder filled with high pressure gas, and
automatic reducing valve, a breathing regulator, and mechanical relief valve shall be
furnished. Sufficient gas for blowing out and displacing the air in the transformer shall
be supplied in addition to the full initial supply of gas required for initial operation. The
system proposed shall be automatic in operation, shall provide for expansion and
contraction of oil through a temperature range of 20oC without discharging gas, and
shall seal the interior from atmosphere within the limits provided in this specification.
The oil level in the transformer and in the auxiliary expansion tanks, If required, shall be
located below the level of the busing flanges.
A bracket for attaching block and tackle shall be provided to assist in removal of the gas
cylinder.
2.23.4 The tenderer my offer other arrangement which in his opinion is considered to be
better than the one mentioned above. The proposal shall be supported with sufficient
explanatory notes, operational data etc.
2.24.1 The bushings shall have high factors of safety against leakage to ground and shall be so
located as to provide adequate electrical clearance between bushings and grounded
parts. Bushings of identical voltage rating shall be interchangeable. The bushing shall
be equipped with suitable terminals of approved type and size and shall be suitable for
bimetallic conductor. The insulation class of the high voltage neutral busing shall be
properly coordinated with the insulation class of the neutral of the high voltage
winding.
2.24.2 All main winding and neutral leads shall be brought out through out door type bushing
which shall be so located that the full flashover strength will be utilized and the
adequate phase clearance shall be realized.
Each bushing shall be so coordinated with the transformer insulation, that all flashover
will occur outside the tank.
2.24.3 All porcelain used in bushing shall be of the wet process, homogeneous and free from
cavities or other flaws. The glazing shall be uniform in colour and free from blisters
burns and other deicely.
The creepage distance of the busing shall be suitable for use in highly polluted
atmosphere.
2.24.4 The bushings for 220 KV shall be of oil filled condenser type preferable hermetically
cooled and shall conform to the latest edition of IS:2090 of IEC publication No. 137 & IS
3347 (per III/Section – I as ended upto date.) The characteristics of the oil used in the
bushings shall be the as that the oil in the transformers.
2.24.6 Main terminals shall be soldier less and shall be suitable for connection to ACSR
conductor. The spacing between the bushing must be adequate to prevent flash over
between phases under all condition of operation.
2.24.7 Special adjustable arcing horn may also be provided for the bushing as per
IS:3716/1966 or IEC publication No. 71 A.
2.24.8 The tenderer shall given the guaranteed with stand voltage for the above and also
furnish calibration curve with different settings of the co-ordination gaps to enable
purchaser to decide the actual gap setting. Tenderer’s recommendations are also
invited in this respect.
2.25 COOLING
2.25.1 Cooling units shall be of radiator types. The radiators for transformers shall be
detachable type and shall be provided with removal valves at the top and bottom so as
to enable the removal of radiators without drawing the oil from the transformer tank.
The radiator bank shall be designed for name pressure and vacuum conditions as
specified for main tank.
2.25.2 Each transformer shall be provided with two cooling banks each of 50% capacity and
each cooling bank shall be provided with its pump having 100% capacity, fans, valves
and other necessary and necessary inter connection as such in case of failure of any of
the two pumps, one pump can be utilized for full 100% capacity and can pump oil to
both the cooling banks.
2.25.3 The cooling system shall be so designed that the transformer shall be capable of
operating under the natural cooled condition upto specified load and winding
temperature. The forced cooling equipment shall come into operation automatically at
the preset value of the winding temperature contacts.
2.25.4 All cooling units shall be se designed and attached to and mounted on the transformer
tank as to be accessible for cleaning and painting to prevent any accumulation of water
on the outer surfaces to completely drain oil and to ensure against formation of gas
pockets when the tank is being filled.
2.25.5 Cooler units shall be connected to the tank by machined steel flanges welded to the
cooling units and the cooling banks/ tank and provided with gaskets. At each cooling
unit connections, an indicative shut off valve shall be provided which can be fastened in
either open or close position. A separate oil tight blank flange shall be provided for
each tank connection for use when the cooler unit is detached. Each cooling unit shall
have a lifting eye, an oil drain at the bottom and a vent at the tap.
2.25.6 Fans or blowers for air blast cooling shall be mounted so as to ensure that no damage
to the coolers occurs due to vibrations of the fans, Wire mesh screens shall be fitted to
prevent accidental contact with the blades, the mesh being not greater then 1 inch or
2.25.7 In case of ONAN/ONAF cooling system, the transformer shall be capable for giving
continuous output of at least 80% of the rated output with all these artificial cooling
out of service and without exceeding the prescribed temperature rise.
2.26.1 Cooler units shall be suitable for operation with a 415 volts, 3 phase, 50 Hz, external
power supply.
2.26.2 The pumps and fan motor controls including all relays, starters, switches and wiring
shall be furnished. Each motor circuit shall have overload and short circuit protection.
2.26.3 Control equipment for fan motors shall be mounted in a marshalling cabinet adjacent
to the transformer and shall include the necessary contractors with automatic control
and annunciation system and provision for manual and remote operation with
indication shall be provided.
2.26.4 A single metal enclosed main isolating suitable with HRC fuses shall be provided for
incoming supply.
2.26.5 The switching IN or OUT of the cooling arrangement shall be controlled by winding
temperature and there shall be provision for automatic switching IN or OUT at preset
temperature levels which should be capable of adjustment & setting at well.
2.26.6 In case of ONAN/ONAF cooled transformers, provision of automatic change over from
main supply to stand by auxiliary supply should be available in case of failure of main
supply. Necessary alarm etc for this also may be provided.
2.26.7 The pumps shall preferably be provided with flow indication showing the condition and
direction of oil flow.
2.27.1 All controls alarms, indication and relaying device provided with the transformer shall
be wired upto the terminal blocks inside the control cabinet. Not more than two wires
shall be connected to one terminal. 10% spare terminals shall be provided.
2.27.2 All devices and terminal blocks within the control cabinet shall be clearly identified by
symbols corresponding to those used on applicable schematic or wiring diagrams.
The center of gravity of the transformer shall below and as near the vertical center line
as possible. The transformers shall be stable with or without oil. If the center of gravity
is eccentric relative to track either with or without oil its location shall be shown on the
drawing.
The transformer shall be suitable for continuous operation with a frequency variation
of five percent from normal of 50Hz without exceeding the specified temperature rise.
the similar ration transformer shall operation factory in parallel with each other if
connected between high voltage and low voltage busters. Also, wherever specified the
transformers shall be suitable for parallel operation with existing transformer, if
required by the purchaser.
2.31 IMPEDANCE:
Suppliers shall indicate the guaranteed impedance and tolerances and also the upper
and lower limits of impedance which can be offered without an increase in the quoted
price. Impedances shall include positive and zero sequence and shall be expressed in
terms of the branches of the star connected equivalent diagrams, all on the same KVA
base and the range shall be given for each branch of the equivalent circuit in turn. The
transformer impedance shall be as specified in section III of this specification.
a) The neutral terminals of the star connected windings shall be brought to the
ground level by a copper grounding bar which shall be supported from the tank
by procession insulators of highest system voltage of 24 KV.
b) The end of the copper bar shall be brought to the ground level, at a convenient
point, for connection to purchaser’s ground network through two (2)
100x12mm galvanized stool flats. The connection shall be made by using two (2)
bolted neutral grounding terminals with necessary accessories.
c) Suitable flexible copper strip connection of adequate size shall be provided for
connecting to neutral bushing terminals to avoid terminal load on the bushings.
2.33 INSULATION
The dielectric strength of winding insulation and of the bushing shall conform to the
values given in IS: 2026-1982 (as amended upto date (or I.E.C. publication no. 76).
For rated system voltage of 220 kV & 132 kV the following impulse test voltages may be
offered.
The H.V. winding of the transformers shall have graded insulation. The insulation class
of the neutral end of the winding shall be graded to 95 KV (impulse) and 38 KV (Power
frequency with stand.)
2.34 TEMPERATURE:
The transformer shall be installed outdoor without any protection from sum and rain.
The maximum temperature (specified in section – III of this specification) of hot spot
shall be limited to 105oC with class A insulation. Each transformer shall be capable of
operating continuously at its normal rating without exceeding the temperature rise
limits specified below-
Temperature rise oC
Note: The reference ambient temperature for the purpose of temperature rise shall be 50oC.
If the ambient temperature is in excess of this value the temperature rise shall be
reduced by an amount equal to the excess ambient temperature.
The transformer shall be free from abnormal noise (other than humming) and
vibration.
2.35 ACCESSORIES
ii) One winding hot spot temperature detector in one winding of each phase as
described below:-
iii) One magnetic type oil level gauge with low level alarm contacts and a dial
showing minimum, maximum and normal oil levels. The gauge shall be readable
from the transformer base level. A low gas pressures electric alarm device shall
also be provided if the transformer is equipped with inert gas pressure
equipment.
vi) One filter valve located at the top of the tank of the H.V. side.
vii) One filter valve located near bottom of the tank of the H.V. side of the
transformer.
A safety valve of the chimney type with an equalizer pipe interconnecting the
top of the conservator and uppermost part of the safety valve should be
provided to prevent rise of oil in the safety valve pipe. A stop cock should also
be provided in the inter connecting pipe. A air release cock shall also be fitted in
a convenient position. The safety valve pipe shall preferably take of from the
side of the transformer tank near to the tank cover not from the top of tank
cover. This is with a view to prevent the gases forming in the tank from rising
into the safety valve pipe and thereby passing the bucholtz relay defeating its
purpose and for avoiding the necessity for providing a bottom diaphragm for
the safety valve off from the tank cover.
x) One double float gas detector relay (Buchholz relay with alarm and tripping
contacts) to detect accumulation of gas and sudden change of oil pressure
complete with two shut off valves and flange couplings to permit, easy removal
without lowering oil level in the main tank, bleed valve for gas venting and a
test valve.
xii) Air cell bag type conservator along with its supporting bracket to be mounted
on tank or independent structure, as the case may be (in case of independent
structure mounting, the structure shall be within the scope of transformer
supplier).
xiii) Eye bolts and lugs on all parts for case of handling.
xvi) One set of equipment for control, protection indication and annunciation for
each transformer comprising motor contractors, detecting elements or devices,
indicating apparatus, instruments, relays, enunciators, etc.
xvii) Suitable weather proof cubicles for housing the control equipment, terminal
blocks, etc (one for each transformer) one number indoor cubicle (RTCC panel)
detailed as under clause 2.18.2.10 for each transformer for remote control of
cooler fans, on load tap changer, alarm and indicating devices.
xviii) One set consisting of 4 nos of lifting cum traversing hydraulic jacks. (common to
all the transformer per substation). Price of jacks should be quoted separately.
xix) Ladder for access to top cover. The equipment and accessories furnished with
the transformer shall be suitably mounted on the transformer for case of
operation, inspection and maintenance and the mounting details shall be
subject to the approval of the purchase. All valves shall be provided either with
blind companion flanges or with pipe plugs for protection.
xx) Indication, alarm and relay equipment shall have contacts suitable for operation
with 250 volts D.C supply. Any other necessaries or appliances recommended
by the manufacturer for the satisfactory operation of the transformer together
with their prices, shall be given in the tender.
2.36 TERMINALS:
2.36.1 The bushing shall be equipped with terminals suitable for connection with ACSR
“ZEBRA” conductor having ever all diameter 28.62 mm.
2.37.1 Each terminal (including the neutral) shall be distinctly marked on both the primary and
secondary side in accordance with the diagram of connection supplied with the
transformers.
2.39.1 The no load losses and load losses for the purpose of evaluation of the tenders shall be
capitalized at the following rates:
No load losses - Rs. 162000.00 per KW
Load losses and Aux. losses. - Rs. 81500.00 per KW
The bidder should fill each component of losses strictly as per schedule, Otherwise
J.S.E.B. has right to accept or reject the offer of bidder.
The guaranteed loss at rated voltage for each equipment shall be corrected in
accordance with IEC-76 for the purpose of comparison of guaranteed losses with
measured losses for levy of liquidated damages. However, the equipment under no
circumstances shall be accepted if the measured losses are more than +15% of the
guaranteed losses at rated voltage.
Sl. No. Equipment Parameter to be Value of F in Indian Rupees
taken for applying (applicable for each item/ unit of
differential price the facilities) per unit of
factor parameter differential per KW
1 150 MVA 220/132/3 Differential Iron loss Rs. 162000/- (Rupees One Lac Sixty
kV Auto Transformer (kW) Two Thousand) only
Differential copper Rs. 81500/- (Rupees Eighty One
and aux. loss (kW) Thousand Five Hundred) only
The amount of liquidated damages so recoverable shall be as per the aforesaid ceiling
and shall not prejudice the contractor’s other liabilities under the Contract in any
manner. The liquidated damages for shortfall in guaranteed parameters and for delay
in completion are independent of each other and shall be levied separately and
concurrently.
2.40 TOLERANCE:
No positive tolerance is acceptable. Any changes in the figures assigned for transformer
losses shall not be permitted after opening of bids and bid evaluation shall be carried
out on the basis of information made available at the time of bid opening.
2.41.1 Before painting of filling with oil or compound, all un-galvanized parts shall be
completely clean and free from rust, scale and grease and all external rough surface in
castings, shall be filled by metal deposition. The interior of all transformer tanks and
other oil filled cambers and internal structural steel work shall be cleaned of all scale
and rust by sand blasting or other approved method. These surfaces shall be painted
with an oil resisting varnish or paint unexposed welds need not be painted.
2.41.3 All interior surface of mechanism chambers and kiosks except these which have
received anticorrosion treatment shall receive three coats of paints applied to the
thoroughly cleaned metal surfaces. The final coat shall be of light coloured anti
condensation mixture, any damage to paint work incurred during. The transport and
erection shall be made good by thoroughly checking the damaged portion and applying
the full number of coat appoints that had been applied before damaged was caused.
2.42 TESTS:
2.42.1 The supplier shall carry out all type tests and routine test of the transformers as per the
relevant latest IEC standard. Type tests and special tests, if any shall be carried out on
one transformer while routine test shall be conducted on all transformers. All external
components and fittings that are likely to effect the performance of the transformer
during the test shall be in place.
Where it is, required test results shall be corrected to a reference temperature of 75oC.
2.43.1 All type tests in accordance with IEC as amended upto date shall be carried out on one
unit of transformer by the successful tenderers. In case the tenderers furnish the Latest
test reports of those tests carried out on similar transformers, the purchaser at his
discretion may wave off necessity of carrying out these tests.
2.44.1 All standard routine tests in accordance with IEC (amended upto date) alongwith
dielectric tests shall be carried out on which transformer.
2.44.2 All double welds shall be tested for leaks with air transformer oil to EHV grade
transformer oil at a pressure not less than normal pressure plus 35 KN/M2 measured at
the base of the tank. The pressure shall be maintained for a period not less than 12
hours for oil and one hour for hour during which no leakage shall occur.
2.44.3 All tanks, single welds, cooling coils, radiator valves and other parts necessary
for complete transformer filled with oil to a pressure corresponding to twice the
normal head of oil or to the normal pressure plus 35 FM per meter square whichever is
lower will be measured at the base of the tank and will be maintained for one hour. If
leak occur, the tests shall be conducted again after all the leaks have been stopped.
iv) Excitation losses at 90%, 100% and 110% of rated voltage measured by the
average voltage voltmeter method. The excitation losses given the test report
shall be those measured after the implies tests are completed.
vii) Regulation at rated load and at unity, 0.9 and 0.8 lagging power factor.
x) Temperature rise tests at an equivalent to rated load. The current required for
the auxilliaries shall be stated in the test reports.
After erection at site, the transformer shall be subject to the following tests:-
iv) Any other tests specified by the purchaser and manufacturers mutually agreed.
i) VACUM TEST
The transformer tank without oil shall be subject to an internal vacuum of 760
mm of mercury for one hour. The permanent deflection of the flats plates after
the vacuum has been released shall not exceed the values specified below:-
Horizontal length of flat pleas (in mm) Permanent deflection (in mm)
Transformer tank alongwith its radiators, conservator and other fittings shall be
subjected to a pressure corresponding to twice the normal head of oil in the
transformer or to the normal pressure plus 35 KN/M2 which ever is lower,
measured at the base of the tank and maintained for one hour. The permanent
defection of the flat plates after the excess pressure has been released shall not
exceed the figures specified above for vacuum test.
2.47.1 The various routine and type tests as specified in the IEC publication 214-1906
amended upto date shall be carried out.
Type test certificates and copies of oscillogramme as called for in IEC publication 214
shall be furnished.
2.47.2 After the tap change is fully assembled on the transformer, the following operation
tests shall be performed without failure at 100% of the rated auxiliary supply voltage.
ii) One complete operating cycle with the transformer not energized with 85% of
the rated auxiliary supply voltage (exceptional).
iii) One complete operating cycle with the transformer energized at rated voltage
and frequency at no load.
iv) Ten tap change operations with steps on either side of the principle tapping
with as far as possible the rated current of the transformer with one winding
short circuited. After the transformer is on the transformer, a power frequency
test shall be applied to the auxiliary circuit for auxiliary circuits insulation test.
The purchaser reserves the right having any other reasonable tests carried out their
own expenses either before shipment or at site to ensure that the transformer
complies with the requirements of this specification.
2.49.1 The purchaser shall have access at times to the works and all other places of
manufacture where the transformers are being manufactured and the supplier shall
provided all facilities for unrestricted inspection of the supplier works, raw materials,
manufacture of all the accessories and for conducting necessary tests.
2.49.2 The supplier ladder shall keep the purchaser informed in advance of the time of
starting and of the progress of manufacture of equipment in its various stages so that
arrangements could be made for inspection.
2.49.3 No material shall be dispatched from its point of manufacture unless the material had
been satisfactorily inspected, tested, approved, and dispatch clearance given by the
JUSNL.
2.49.4 The acceptance of any quantity of equipment shall in no way relieve the supplier of his
responsibility for meeting all the requirement of this specification and shall not prevent
subsequent rejection of such equipment are later found to be defective.
2.49.5 The supplier shall inform the purchaser at least thirty days in advance, about the
manufacturing program so that arrangement can be made for inspection.
2.49.6 The purchaser reserves the right to insist for witnessing the acceptance/routine testing
of bought out items. The supplier shall communicate in the purchaser the details of
such testing program at least three weeks in advance. The testing shall not be
postponed even if the purchaser is unable to depute his representative for witnessing
the testing.
2.50.1 After all the test have been completed the following test reports shall be furnished.
ii) Six copies of test reports for the tests carried out on the ancillary apparatus
shall be furnished.
iii) All auxiliary equipment shall be tested as per the relevant standard. Test
certificates shall be submitted for all brought out items.
iv) Six copies of acceptance test reports and type test reports duly witnessed by
the JUSNLs inspector shall be furnished to the purchaser. One copy of the test
reports will be returned to the supplier duly approved by the purchaser and
only thereafter the material shall be dispatch.
a) Complete identification the date of testing including the serial number of the
transformer.
Note:- One copy of all test imports shall be provided in the instruction manual to be furnished
as per clause no. 2.05 of this specification.
2.51.1 The equipment to be supplied against this tender shall be packed for shipment in such
a manner as may facilitate easy handling and avoiding any damage during transit.
2.51.2 The equipment shall be packed in crates suitable for vertical/horizontal transport as
the case may be and suitable in withstand handling during transportation and outdoor
storage. The supplier shall be wholly responsible for any damage to the equipment
during transit due to improper and inadequate packing. The easily damageable items
shall be carefully packed and marked with the appropriate caution symbol. Wherever
necessary, proper arrangement for lifting such as lifting books etc. shall be provided.
Any material, found short inside the packing cases, shall be supplied by the supplier
without any extra cost.
2.51.3 Each consignment shall be accompanied by a detailed packing list containing the
following information’s:-
2.51.4 The transformer shall be shipped filled with oil/inert gas (whichever may be desired by
the purchaser depending on the size, etc.)
2.51.5 All parts shall be adequately marked to facilitate field erection. Boxes and crates shall
be marked with the contract number and shall have a packing list enclosed showing the
parts contained therein.
2.51.6 In case synthetic resin bonded paper type bushing is offered (S.R.B.P.) the lower parts
not being oil filled, special attention shall be paid in packing so as to avoid moisture.
The details of bushing and method of packing shall be stated in the tender.
2.52 LABELS
2.52.1 Labels shall be provided for all apparatus such as relays, switches, fuse contained in any
cubicles or marshalling kiosk.
2.52.2 Descriptive labels for mounting indoor or inside cubicles and kiosk shall be of material
that will ensure permanency of the lettering. Matter satin finish shall be provided to
avoid dazzle from reflected light. Labels mounted on dark surfaces shall have white
lettering on a black background. Danger notice shall have red lettering on a white
background.
2.52.4 Labels shall be supplied as far as possible in the following four standard sizes:
a) Labels for fuses and links shall measure approximately 28mm to 45mm by
13mm to 19mm and lettering of 3mm to 6mm. shall be used according to the
amount of inscription required.
b) Labels for relays, contactors thermal devices and similar apparatus shall
measure 65mm by 20mm and shall have lettering as specified in above.
c) Labels for controllers and changed ever switches shall measure 70mm and
where practicable have 20mm letter alongwith 1.5 mm stocks.
2.52.5 The labels for mounting outdoors shall be weather and corrosion proof. The letters/
diagrams thereon, shall be formed by etching any other such process which will ensure
permanency of the lettering/marking.
2.53.1 The tenderer shall arrange for the services of the supervisor for the supervision of
erection, testing and commissioning of the equipment. The tenderer shall quote his
charges for the above services. The general terms and conditions for erection and
supervise services is given in section IV of this specification.
2.54.1 The tenderer shall quote separately for mandatory spares as specified in the schedule
of requirement section III of this specification. The make and type of such spares
offered shall be same as these offered alongwith the main transformer and inter
changeable with the similar items.
The price offered for supply of these spares shall be taken into consideration for the
purpose of bid evaluation.
2.54.2 The tender shall also indicate his proposal and quote their rates for any other spares
recommended for the trouble free operation of the equipment for five years. The
prices for such optional spares shall be quoted. separately. The price of these optional
spares shall not taken into consideration for the purpose of bid evaluation.
The purchaser shall decide the actual quantities of spare parts to be included in the
order on the basis of this list and the item wise price of spare parts.
2.55.1 The tenderer shall separately list out in their tender the sets of tools required for initial
erection and subsequent maintenance for the auto transformer and the associated
equipments. Item wise unit price for such tools shall be quoted in schedule F, Section V
of this specification. The prices quoted for such tools shall not be taken into
consideration for the purpose of bid evaluation.
2.56.1 The tenderer shall quote for complete equipment required for auto transformer as
specified in the schedule of requirements. The purchaser reserves the right to split up
and award the contract on any all the firms without assigning any reasons.
2.58 GUARANTEE:
2.58.1 The transformer alongwith all fittings and accessories supplied shall carry performance
guarantee for the satisfactory performance of the equipment supplied for a period of
12 months from the date of commissioning of the equipment or 18 months from the
date of receipt of the last consignment at site/stores, whichever is earlier.
2.58.2 If any defects develop during this period in any part of the equipment, the supplier
shall replace or repair the same to the satisfaction of the purchaser expeditiously free
of cost.
2.58.3 The tenderer shall also indicate whether facilities shall be made available by him at site
for repair to transformers, on load Tap changers and the accessories offered by them
after the guarantee period it so desired by the purchaser.
2.59.1 The tenderers are required to furnish the tenders as per terms and conditions laid
down in the specification. However the deviations, if any from the specification shall be
separately spelt out, in the absence of which it will be presumed that the provisions of
the specification are compiled by the tenderer.
3.1.1 This section of the specification covers the specific technical particulars, climate and
Isoceraunic condition, system particulars suiting which auto transformers shall be
offered as per the General Technical Requirements given in the Section II.
3.1.2 The specific Technical Requirements and the schedule of requirements are specified
hereunder:-
3.2.1 The climate and Isoceraunic conditions at the site are given below:-
i) Maximum ambient temperature in shade- 50oC
ii) Minimum ambient temperature in shade- 4oC
iii) Maximum daily average ambient temperature- 35oC
iv) Maximum yearly average ambient temperature- 30oC
v) Maximum relative humidity 150%
vi) Average number of thunder storm days per annum. 80
vii) Average rainfall per annum. 125cm.
viii) Maximum wind pressure 150 kg/m2
ix) Height above sea level Not exceeding
1500m.
x) Earthquake acceleration. 0.05x2 g.
3.3 TYPE AND RATING
3.3.1 The equipment offered shall be suitable for continuous operation at full rated capacity
under the conditions specified in clause no. 3.2 above, the type and rating of the
transformers proposed for procurement against the tender are specified in Annexure I.
3.4.1 The transformer proposed for procurement against the tender are also required to
operate in parallel with the existing transformers.
3.5.1 The purchase will make separate arrangements of providing low tension A.C. and D.C.
supply for auxiliary equipment and control use. All the auxiliary electrical
equipment/Accessories shall be suitable for operation on the following supply system:
(i) For auxiliaries (a) 240 volts, single phase 50HZ, neutral grounded
A.C. supply.
(b) 415 volts, three phase 50HZ, Netural grounded
A.C. supply.
Tolerance: Frequency- between 90% and 105% of normal frequency of
50 HZ.
Voltage- from 110% to 85% of the normal voltage.
(ii) For control alarm and 250 V available from the station battery.
3.6.1 The no load losses and load losses for the purpose of evaluation of the tenders shall be
capitalized at the following rates:
No load losses - Rs. 162000.00 per KW
Load losses and Aux. losses. - Rs. 81500.00 per KW
The bidder should fill each component of losses strictly as per schedule, Otherwise
J.S.E.B. has right to accept or reject the offer of bidder.
The guaranteed loss at rated voltage for each equipment shall be corrected in
accordance with IEC-76 for the purpose of comparison of guaranteed losses with
measured losses for levy of liquidated damages. However, the equipment under no
circumstances shall be accepted if the measured losses are more than +15% of the
guaranteed losses at rated voltage.
Sl. No. Equipment Parameter to be Value of F in Indian Rupees
taken for applying (applicable for each item/ unit of
differential price the facilities) per unit of
factor parameter differential per KW
1 150 MVA 220/132/3 Differential Iron loss Rs. 162000/- (Rupees One Lac Sixty
kV Auto Transformer (kW) Two Thousand) only
Differential copper Rs. 81500/- (Rupees Eighty One
and aux. loss (kW) Thousand Five Hundred) only
The amount of liquidated damages so recoverable shall be as per the aforesaid ceiling
and shall not prejudice the contractor’s other liabilities under the Contract in any
manner. The liquidated damages for shortfall in guaranteed parameters and for delay
in completion are independent of each other and shall be levied separately and
concurrently.
3.7 NEUTRAL C.T.
3.7.1 The tenderer may quote separately for one Multi-Ratio bushing/turret mounted
current transformer of suitable ratio class PS as per IS 2705 for providing one common
neutral lead for the purpose of restricted earth fault protection.
3.8.1 The quantity proposed for procurement and the desired delivery and detailed in the
schedule of requirement and desired delivery enclosed as Annexure II of this
specification.
3.8.2 The quantity mentioned in the schedule is tentative and are subject to increase or
decrease by 15% the time of finalization of tender and placement of order at the
direction of the purchaser.
150 MVA
i) Type Core type construction
Oil immersed
v) Rated Frequency 50 HZ
xi) Connections
a) High Voltage winding Star
b) Low voltage winding Star
c) Tertiary winding Delta
d) Vector group reference Yna0 d11 (Auto)
1.3.1 This Section provides for design, manufacture, assembly, Inspection and testing at
manufactures works before despatch, packing, supply and delivery of Power
Transformers at destination sub station complete with all fittings, first filling of
Transformer oil and 10% extra Tr. Oil, accessories and associated equipment for
efficient and trouble free operation as specified herein after.
1.3.2 It is not easy to specify completely herein all details of the design and manufacture
of the equipment. However, the equipment shall conform in all respect to the
standards of engineering, design & workmanship listed in clause no. 2.3 and shall be
capable of performing continuous commercial operation in a manner acceptable to
the purchaser who shall have power to reject the material which in his judgement, is
not in accordance therewith.
1.3.3 The equipment offered shall be complete with all components in all respects. All
such components shall be deemed to be within the scope of supply irrespective of
whether those are specifically mentioned in this specification and / or the
commercial order or not.
1.3.4 The scope of work shall also include supervision of erection, testing and
commissioning of all the equipment to be supplied against this tender.
2.3 ELIGIBILITY :
2.3.1 Tenders of those firms only shall be considered who are themselves manufacturers
of the equipment offered and whose engineering organisation is capable of
undertaking the manufacture, supply, testing and putting into services of such
equipment. The tenderer must be ISO 9001: 2000 company.
2.3.2 The offered equipment must be in successful operation for atleast three consecutive
years as on date of bid opening. The tenderers shall furnish alongwith Part I of the
tenders, the list of past supplies executed for the offered item and performance
reports from their users. Tender (Part-I) must accompany with Earnest Money as
specified in NIT.
2.4 STANDARDS :
2.4.1 The transformers, accessories and associated equipment shall conform to the
latest revision and amendments of standards as given below, except to the extent
explicitly modified in the specifications.
2.5 DRAWINGS :
2.5.1 The tenderers shall furnish along with their tenders following particulars/ dimensional
drawings of the transformers and other accessories for the purpose of preliminary
study:-
j) General out line drawings.
k) Sectional views, showing the general construction features and disposition of various
fittings.
l) G.A. drawings of cooler control cabinet and RTCC panel.
m) Schematic drawing of OLTC, RTCC and cooler control, etc.
n) Foundation drawings.
o) Bushing drawings showing the full details of construction of condenser bushing and
other relevant data.
p) Demand on of the largest parts to be shipped and the position in which these are to be
transported.
2.7.1 The transformer and the accessories shall be designed to facilitate inspection,
cleaning, and repair and for operation where continuity of supply is primary
consideration. All components shall be designed to ensure satisfactory operation
under such sudden variations of load and voltage as may be met with under working
conditions on the system including those due to short circuits.
2.6.2 All materials used shall be of Prime quality and workmanship which should be of the
class most suitable for working under the conditions specified and shall withstand the
variations of temperature and atmospheric conditions arising under working
conditions without undue distortion or deterioration or the setting up of undue
stresses in any part and also without affecting the strength and suitability of the
various parts for the work which they have to perform.
2.6.3 All outdoor apparatus including bushing insulators with their mountings shall be
designed so as to avoid pockets in which matter may be collected. All connections and
contacts shall be of simple cross sections and surfaces for carrying continuously the
specified current without undue heating and fixed connections shall be secured by
bolts or set of screws of sample size, adequately locked. Lock nuts shall be used on
stud connections carrying current.
2.6.4 The transformers and all its accessories like CTs, if any, etc. shall be designed to with
stand without injury, the thermal and mechanical affects of any external short circuit
to earth and of short circuits at the terminals of winding for a period of 2 sec.
2.6.5 The transformer shall be capable of being loaded upto loads of 150% in accordance
with IS : 6600. There shall be no limitation imposed by bushing Tap changer, etc.
2.6.6 The transformer shall be so designed that it should be capable of being operated
without danger on any tapping to the voltage at that tapping at the rated MVA with
voltage partition of 10% corresponding to the voltage at that tapping.
2.6.7 The transformers shall be designed with particular attention to suppression of
maximum harmonic voltage. Specially, the third and fifth so as to minimize the
interference with communication system.
2.6.8 Transformer shall be capable of operating under the natural cooled condition upto the
specified load. The forced cooling equipment shall come into operation by present
contacts of winding temperature indicator and the transformer shall operate as a
2.7 TANK :
2.7.1 Tank shall be of welded construction and fabricated from tested quality low carton
steel of adequate thickness.
All seams and those jointing not required to be opened at site, shall be factory welded and
wherever possible they shall be before painting, dye penetration test shall be carried
out on welded parts of jacking because, lifting lugs and all load bearing member. The
requirement of post weld heat treatment for tank/press relieving parts shall be based
on recommendations of BS : 5500 table 4.4.3.1.
2.7.2 Tank transformer shall be projected for general rigidity and these shall be designed to
prevent retention of water.
2.7.3 The transformer shall be of bell type tank construction with the joint at about 500 mm
above the bottom of the tank. In case the joint is welded it shall be provided with
flanges suitable for repeated welding the joint shall be provided with a suitable gasket
to prevent any unwanted materials in the tank. Proper tank welding shall be done to
prevent excessive temperature rise of the joint.
2.7.4 The tanks shall be designed to withstand:
i) Mechanical shocks during transportation.
Vacuum filling of oil.
Continuous internal pressure of 35 KN/M2 over normal hydrostatic pressure of oil.
Short circuit forces.
2.7.5 Wherever possible the transformer tank and its accessories shall be designed
without pocket wherein gas may be collected. Where pockets can not be avoided,
pipes shall be provided to vent the gas into the main expansion pipes.
2.7.6 Adequate space shall be provided at the bottom of the tank for collection of
sediments.
2.7.7 The base of each tank shall be so designed that it shall be possible to move the
complete unit by skidding in any direction without injury when using plates or rails.
2.7.8 Tank shield shall be such that no magnetic field shall exist outside the tank. They
shall be of magnetically permeable material. If required impermeable shields shall be
provided at the coil ends. Tank shield shall not resonnic when excited at the natural
frequency of the equipment. Bidder may confirm about use of tank shield in the
schedule of additional information.
BREATHER
Conservator shall be fitted with dehydrating filter breather. It shall be so designed that:
a) Passage of air is through a dust filter and silicagel.
b) Silicagel is isolated from atmosphere by an oil seal.
c) Moisture absorption indicated by a change in colour of the tinted crystals can be
easily observed from a distance.
d) Breather is mounted not more than 1400 mm above rail top level.
e) Minimum quantity of silicagel to be 1 kg for every 3500 litres of oil in the tank.
f) It should be color less.
grain oriented silicon steel laminations having high permeability and low hysteresis
loss. The bidder should offer the CORE for inspection & approval by the purchaser
during the manufacturing stage. Bidder’s call notice for this purpose should be
Invoice of supplier
Mill’s test certificate
Packing list
Bill of lading
Bill of entry certificate by customs
CORE material should be directly procured either from the manufacturer or through their
accredited marketing organisation of repute and not through any agent.
The design of the magnetic circuit shall be such as to avoid static discharges, development
of short circuit paths within itself or to the earthed clamping structure and production
of flux component at right angles to the plane of laminations which may cause local
heating.
Conventional core construction/clamping drives a hole through core laminations. This
weakens the core. As such a method of construction/clamping should be adopted so
that hole through core laminating is avoided. Boltless CORE or belting arrangement
will be preferred. The clamping of core by belting should ensure adequate mechanical
strength and the core and winding shall be capable of withstanding the vibration and
shock during transportation, installation, service and also prevent movement of core
and winding relative to tank during the above conditions. However Bidders may
quote as per their own design also.
13. Presence of The oil shall not contain IS: 335-1972 appendix-D or
oxidation anti oxidant additives. Equivalent authoritative
inhibitor standard.
2.29 FREQUENCY:
The transformer shall be suitable for continuous operation with a frequency variation
of five percent from normal of 50Hz without exceeding the specified temperature rise.
2.31 IMPEDANCE:
Suppliers shall indicate the guaranteed impedance and tolerances and also the upper
and lower limits of impedance which can be offered without an increase in the quoted
price. Impedances shall include positive and zero sequence and shall be expressed in
terms of the branches of the star connected equivalent diagrams, all on the same KVA
base and the range shall be given for each branch of the equivalent circuit in turn. The
transformer impedance shall be as specified in section III of this specification.
2.33 INSULATION
The dielectric strength of winding insulation and of the bushing shall conform to the
values given in IS: 2026-1982 (as amended upto date (or I.E.C. publication no. 76).
For rated system voltage of 132KV, 33 KV the following impulse test voltages may be
offered.
The H.V. winding of the transformers shall have graded insulation. The insulation class
of the neutral end of the winding shall be graded to 95 KV (impulse) and 38 KV (Power
frequency with stand.)
2.34 TEMPERATURE:
The transformer shall be installed outdoor without any protection from sum and rain.
The maximum temperature (specified in section – III of this specification) of hot spot
shall be limited to 105oC with class A insulation. Each transformer shall be capable of
operating continuously at its normal rating without exceeding the temperature rise
limits specified below-
Temperature rise oC
Winding (measured by resistance). 45oC for ONAN/ONAF.
50oC for OFAF
Top oil (Measured by thermometer). 35oC
Cores Not to exceed that permitted for the
adjacent part of the winding.
Note: The reference ambient temperature for the purpose of temperature rise shall be 50oC.
If the ambient temperature is in excess of this value the temperature rise shall be
reduced by an amount equal to the excess ambient temperature.
The transformer shall be free from abnormal noise (other than humming) and
vibration.
2.35 ACCESSORIES
Each transformer shall be provided with the following accessories:
i) Dial type thermometers for oil
For ONAN/ONAF Transformer.
c) A dial type thermometer for indicating oil temperature fitted with
maximum pointer adjustable alarm and trip contacts.
d) The dial type indicating thermometer of robust pattern mounted on the
side of the transformer at convenient height to roads the temperature in
the hottest part of the oil and fitted with alarm and trip contacts and
2.36 TERMINALS:
2.36.2 The bushing shall be equipped with terminals suitable for connection with ACSR
“ZEBRA” conductor having ever all diameter 28.62 mm.
2.40 TOLERANCE:
2.40.1 Since Indian standards allow certain tolerance for the acceptance of the transformer no
load and load losses, the bidders are requested to indicate whether the figures given
for the guaranteed losses in schedule of Guaranteed technical particulars are with or
without such tolerances. If tolerances and are applicable, the limits for the same should
be indicated. In the absence of any information to this effect, the figures for no load
and load losses excluding auxiliary loss shall be increased as provided in Indian
Standard. Any changes in the figures assigned for transformer losses shall not be
permitted after opening of the bids and bid evaluation shall be carried out on the basis
of information made available at the time of bid opening.
2.42 TESTS:
2.52 LABELS
2.52.1 Labels shall be provided for all apparatus such as relays, switches, fuse contained in any
cubicles or marshalling kiosk.
2.52.2 Descriptive labels for mounting indoor or inside cubicles and kiosk shall be of material
that will ensure permanency of the lettering. Matter satin finish shall be provided to
avoid dazzle from reflected light. Labels mounted on dark surfaces shall have white
lettering on a black background. Danger notice shall have red lettering on a white
background.
All plates shall be of material which will not be corroded.
2.52.3 Labeling shall be clear, concise and adequate.
2.58 GUARANTEE:
2.58.1 The transformer alongwith all fittings and accessories supplied shall carry performance
guarantee for the satisfactory performance of the equipment supplied for a period of
24 months from the date of commissioning of the equipment or 30 months from the
date of receipt of the last consignment at site/stores, whichever is earlier.
2.58.2 If any defects develop during this period in any part of the equipment, the supplier
shall replace or repair the same to the satisfaction of the purchaser expeditiously free
of cost.
2.58.4 The tenderer shall also indicate whether facilities shall be made available by him at site
for repair to transformers, on load Tap changers and the accessories offered by them
after the guarantee period it so desired by the purchaser.
3.1 SCOPE
3.1.1 This section of the specification covers the specific technical particulars, climate and
Isoceraunic condition, system particulars suiting which power transformers shall be
offered as per the General Technical Requirements given in the Section II.
3.1.3 The specific Technical Requirements and the schedule of requirements are specified
hereunder:-
(ii) For control alarm and 250 V available from the station battery.
Protective devices.
The D.C. supply is subject to a variation of 10%
3.8.1 The quantity proposed for procurement and the desired delivery detailed in the
schedule of requirement enclosed as Annexure II of this specification.
3.8.2 The quantity mentioned in the schedule is tentative and are subject to increase or
decrease by 15% the time of finalization of tender and placement of order at the
direction of the purchaser.
50 MVA
i) Type Core type construction
Oil immersed
v) Rated Frequency 50 HZ
xi) Connections
a) High Voltage winding Star
b) Low voltage winding Star
xx) Percentage impendence at extreme taps between H.V. & L.V. at 750C and 50 MVA base.
Lowest tap – 14.0%
Highest tap – 15.4%
Normal tap – 15%
xxi) Voltage
Tap Position Voltage
1 – 138600 Volt
2 – 136700 Volt
3 – 134800 Volt
4 – 132900 Volt
5 – 131100 Volt
6 – 129200 Volt
7 – 127300 Volt
8 – 125400 Volt
9 – 123500 Volt
10 – 121600 Volt
11 – 119700 Volt
OR
Nos. of taps – 17,
Normal tap – 05
Normal tap voltage –132000 V
Note: This transformer may be run in parallel with existing transformer, no. of taps and
normal taps, impedance etc. will be decided at the time of approval of drawings.
1. GENERAL :
The details of scope of civil work related to the completion of construction of
220/132/33KV Grid Sub- Station at JUSNL.. This detailed scope of work will include all those
works which are not specifically mentioned here but are technically or otherwise required
and unavoidable for the commissioning of the Grid Sub Station.
2. SCOPE OF WORK
The Scope of work broadly covers the works as detailed under s and scope of work detailed
under Vol.I. These works include design and engineering to be done by the Contractor for
all new works including Civil works of C/R, offices, all Roads, drains, store sheds, Pump
House, Check Post and all foundation etc including Planning, Survey, Design, Construction
including all cost of lobour, material complete in all respect for commissioning of the Grid
Sub station.
Ordering authority reserves the full right to change or alter any scope of work at any time
without assigning any reason.
All the clearances related to performing all the scope of works shall be obtained by the
tenderer/contractor and the Board shall extend all necessary help in this regard.
3. SITE CONDITIONS
The tenderer/Contractor shall familiarize himself with site conditions, general arrangements
at Grid Sub- Stations and Schemes etc. JUSNL shall assist the Contractor to the extent
possible in obtaining the required information but it shall not be binding on the Board to
provide the same. The tenderers are necessarily required to visit the Sub- Station sites to
acquaint themselves with the topography, infrastructure, design and to collect the required
inputs so as to access the requirement of total work for completion of the specified scope.
The tenderer shall be fully responsible for providing all equipments, materials, systems and
services specified or otherwise which are required to complete the work, construction and
successful commissioning, operation and maintenance of the specified work in all respects.
4. All materials required for Civil Construction, installation and commissioning works,
including the supply of all labour and materials viz
Cement, Steel, aggregate and Bricks etc for the above works, shall be supplied by
the Contractors and shall be of best quality.
5. The complete design and detail engineering shall be done by the Contractor based
on the best prevalent technology and practices. All the works and structure shall be
able to be utilized and meet the requirements.
6. The Contractors shall be responsible for the overall co-ordinations with Boards
officials, internal/external agencies, Project management, training of the Boards
manpower, loading, unloading, handling, storing including Board's supplied
materials (if applicable) for successful construction erection, testing and
commissioning of the Sub- Station/Switchyard.
7. Design of all works at Sub-Station and its associated Civil, Electrical & Mechanical
auxiliaries includes preparation of single line diagrams and electrical layouts,
11. Wherever quantity and unit are indicated, the actual quantity erected shall be
considered for payment purpose and wastage shall not be considered.
12. OTHER CIVIL WORKS
12.1 All civil works shall be carried out as per design/drawings standardized by the
JUSNL/approved by the JUSNL. In case any item is not covered under specification then
the same shall be carried out as per CPWD and or PWD specification and schedule of
rate, standards and codes. Any item for which specification is not provided herein and
is not covered under CPWD/PWD specification, shall be executed as per Engineer- in-
charge guidelines. All materials shall be of the best quality conforming to relevant
Indian Standards and Codes. In case of any conflict between Standards/ Codes and
Technical Specification, the provisions of Technical Specification or approval of the
Engineer in charge shall prevail.
The Contractor shall furnish all labour, tools, equipments, materials, temporary work
shops, constructional plant and machinery, fuel supply, transportation and all other
incidental items not shown or specified but as may be required for complete
performance of the works in accordance with drawings, specifications and direction of
Engineer in charge.
All materials including Cement, reinforcement steel and structural Steel etc. shall be
arranged by the contractor. All testing equipments shall be arranged by the
contractor at his own cost and coneyance.The bidder shall fully apprise himself of
the prevailing conditions at the proposed site.Climatic conditions including Monsoon
SOIL INVESTIGATION
1.Bore Hole Chart.
2.Soil Characteristic and type of soil.
3.Depth of foundation from firm ground level.
4.Bearing capacity of the soil below 1.5 M Depth and every additional 1 M
depth up to at least 5 M depth.
5.Structural design of the every components of the construction involved
in the work.
3. Jockey Pump
Jockey pump shall start automatically when water pressure in header falls below the set
value. Jockey pump shall stop automatically when the pressure is restored to its normal value.
Manual starting/stopping shall be possible from the local control panel.
3.00.00 SHOP AND SITE TESTS
3.01.00 Shop Tests
l) Destruction/burst tests on 2% or minimum one (1) no. of hoses and portable type fire
extinguishers for each type as applicable. Any fraction number shall be counted as next
higher integer.
m) Performance test on fire extinguishers as required in the code.
3.01.03 In the absence of any Code/Standard, equipment shall be tested as per mutually
agreed procedure between the supplier and the Employer.
3.01.04 A comprehensive visual and functional check for panels would be conducted and will
include a thorough check up of panel dimensions, material of construction, panel finish,
compliance with tubing and wiring specifications, quality of workmanship, proper tagging &
locations of instruments/accessories. The wiring check shall be complete point to point ring
out and check for agreement with installation drawings and equipment vendor prints of the
complete system and an inspection of all field connection terminals and leveling.
3.01.05 All test certificates and reports shall be submitted to the Employer for approval.
3.01.06 The Employer's representative shall be given full access to all tests. The
manufacturer shall inform the Employer allowing adequate time so that, if the Employer so
desires, his representatives can witness the test.
3.02.00 Site Tests
3.02.01 General
a) All piping and valves, after installation will be tested hydraulically at pressure of 1.5 times
that of the maximum attainable pressure in the system to check against leak tightness.
b) All manually operated valves/gates shall be operated throughout 100% of the travel and
these should function without any trouble whatsoever, to the satisfaction of the Employer.
c) All pumps shall be run with the specified fluid from shut off condition to valve wide open
condition. Head developed will be checked from the discharge pressure gauge reading.
During the test, the pumps and drives shall run smoothly without any undue vibration,
leakage through gland, temperature rise in the bearing parts, noise, flow pulsation etc.
d) All pressure vessels should be tested hydraulically at the specified test pressure, singly or
in the system.
6.01.01 The diesel engine shall be of multicylinder type four-stroke cycle with mechanical
(airless) injection, cold starting type.
6.01.02 The continuous engine brake horse power rating (after accounting for all auxiliary
power consumption) at the site conditions shall be atleast 20% greater than the requirement at
the duty point of pump at rated RPM and in no case, less than the maximum power
requirement at any condition of operation of pump.
6.01.03 Reference conditions for rated output of engine shall be as per IS:10000, part II or
ISO:3046, part I.
6.01.04 The engine shall be designed with regard to ease of maintenance, repair, cleaning and
inspection.
6.01.05 All parts subjected to substantial temperature changes shall be designed and
supported to permit free expansion and contraction without resulting in leakage, harmful
distortion or misalignment.
6.01.06 Starting
7.02.01 Plain run of piping, bends, elbows, tees, branches, laterals, crosses, reducing unions,
couplings, caps, expansion joints, flanges, blank flanges, thrust blocks, anchors, hangers,
supports, saddles, shoes, vibration dampeners, sampling connections, hume pipes etc.
7.02.02 Gaskets, ring joints, backing rings, jointing material etc. as required. Also all welding
electrodes and welding consumables including special ones, if any.
7.02.03 Instrument tapping connections, stubs etc.
7.02.04 Gate and globe valves to start/stop and regulate flow and swing check valves for one
directional flow.
7.02.05 Basket strainers and Y-type strainers
7.02.06 Bolts, nuts, fasteners as required for interconnecting piping, valves and fittings as
well as for terminal points. For pipe connections into Owner's
R.C.C. works, Bidder will furnish all inserts.
7.02.07 Painting, anti-corrosive coatings etc. inside and outside pipes and equipment.
Adequate number of air release valves shall be provided at the highest points in the piping
system to vent any trapped air in the system.
7.03.00 Design
7.03.01 Material of construction of various pipes shall be as follows :
(a) Buried Pipes
Mild steel black pipes as per IS:1239, Part-I medium grade (for pipes of sizes 150 NB and
below) or IS:3589, Fe 410 grade (for pipes of sizes 200 NB and above) suitably lagged on the
outside to prevent soil corrosion, as specified elsewhere.
(b) Overground Pipes normally full of water
Mild steel black pipes as per IS:1239, Part-I medium grade (for pipes for sizes 150 NB and
below) or IS:3589, Fe 410 grade (for pipes of sizes 200 NB and above).
(c) Overground pipes normally empty, but periodic charge of water and for detector
line for HVW System.
Mild steel galvanised pipes as per IS:1239, Part-I medium grade (for pipes of sizes 150 NB
and below) or IS:3589, Fe 410 grade (for pipes of sizes 200 NB and above).
7.03.02 All fittings to be used in connection with steel pipe lines upto a size of 80 mm shall
be as per IS:1239. Part-II Mild steel tubulars and other wrought steel pipe fittings, Heavy
grade. Fittings with sizes above 80 mm upto 150 mm shall be fabricated from IS:1239 Heavy
grade pipes or steel plates having thickness not less than those of IS:1239 Part-I Heavy grade
pipes. Fittings with sizes above 150 mm shall be fabricated from IS:3589 Class-2 pipes. All
fitting used in GI piping shall be threaded type. Welding shall not be permitted on GI piping.
7.03.03 Pipelines carrying water, air etc. should be sized on the basis of following values of
allowable velocities based on the rated capacity of the pumps:
------------------------------------------------------------------------------------------
Service Description Velocity in M/Sec.
------------------------------------------------------------------------------------------
Pipe Size
------------------------------------------------------------------------------------------
Below 50-150 mm 200 mm &
e) Pressure drop across strainer in clean condition shall not exceed 1.5 MWC at 410 M3/hr
flow.
7.03.15 Y-type On-line Strainer
Body shall be constructed of mild steel as per IS:2062 (tested quality).
Strainer wires shall be of stainless steel AISI:316, 30 SWG, 30 mesh.
Blowing arrangement shall be provided with removable plug at the outlet.
(a) Hose pipes shall be of unlined flax canvas/reinforced rubber-lined canvas construction as
per IS:4927/type A of IS:636 with nominal size of 63 MM (2 1/2") and lengths of 15 metre or
7.5 metre, as indicated elsewhere. All hoses shall be ISI marked.
(b) Hosepipes shall be capable of withstanding an internal water pressure of not less than 35
kg/cm2 without bursting. It must also withstand a working pressure of 8.5 kg/cm2 without
undue leakage or sweating.
(c) Each hose shall be fitted with instantaneous spring lock type couplings at both ends. Hose
shall be fixed to the coupling ends by copper rivets and the joint shall be reinforced by 1.5
mm galvanized mild steel wires and leather bands.
(d) Branch pipes shall be constructed of copper and have rings of leaded tin bronze (as per
IS:318 Grade-2) at both ends. One end of the branch pipe will receive the quick coupling
while the nozzles will be fixed to the other end.
(e) Nozzles shall be constructed of leaded tin bronze as per IS:318, Grade-2.
(f) Suitable spanners of approved design shall be provided in adequate numbers for easy
assembly and dismantling of various components like branch pipes, nozzles, quick coupling
ends etc.
(g) Hose pipes fitted with quick coupling ends, branch pipes, nozzles spanner etc. will be kept
in a hose box, which will be located near point of use. The furnished design must meet the
approval of Tariff Advisory Committee.
(h) All instantaneous couplings, as mentioned under clause Nos.3.03.19, 3.03.20 and 3.03.21
above shall be of identical design (both male and female) so that any one can be interchanged
with another. One male, female combination shall get locked in by mere pushing of the two
halves together but will provide leak tightness at a pressure of 8 kg/cm2 of water. Designs
employing screwing or turning to have engagement shall not be accepted.
7.04.00 Fabrication & Erection
7.04.01 The contractor shall fabricate all the pipework strictly in accordance with the related
approved drawings.
7.04.02 End Preparation
(a) For steel pipes, end preparation for butt welding shall be done by machining.
(b) Socket weld end preparation shall be sawing/machining.
(c) For tees, laterals, mitre bends, and other irregular details cutting templates shall be used
for accurate cut.
11.00.00 INSTRUMENTS
11.00.01 Intent of Specification
The requirements given in the sub-section shall be applicable to all the instruments being
furnished under this specification.
11.00.02 All field mounted instruments shall be weather and dust tight, suitable for use under
ambient conditions prevalent in the subject plant. All field mounted instruments shall be
mounted in suitable locations where maximum accessibility for maintenance can be achieved.
11.01.00 Local Instruments
Pressure/Combination/Differential Gauges & Switches.
11.01.01 The pressure sensing elements shall be continuous 'C' bourdon type.
11.01.02 The sensing elements for all gauges/switches shall be properly aged and factory
tested to remove all residual stresses. They shall be able to withstand atleast twice the full
scale pressure/vacuum without any damage or permanent deformation.
11.01.03 For all instruments, connection between the pressure sensing element and socket
shall be braced or hard soldered.
11.01.04 Gauges shall be of 150 mm diameter dial with die-cast aluminium, stoved enamel
black finish case, aluminium screwed ring and clear plastic crystal cover glass. Upper range
pointer limit stop for all gauges shall be provided.
11.01.05 All gauges shall be with stainless steel bourdon having rotary geared stainless steel
movements.
11.01.06 Weatherproof type construction shall be provided for all gauges. This type of
construction shall be fully dust tight, drip tight, weather resistant and splash proof with anti-
corrosive painting conforming to NEMA- 4.
11.01.07 All gauges shall have micrometer type zero adjuster.
11.01.08 Neoprene safety diaphragm shall be provided on the back of the instruments casing
for pressure gauges of ranges 0-10 Kg/cm2 and above.
11.01.09 Scales shall be concentric, white with black lettering and shall be in metric units.
11.01.10 Accuracy shall be + 1.0 percent of full range or better.
11.01.11 Scale range shall be selected so that normal process pressure is approximately 75
percent of full scale reading.
11.01.12 All gauges shall have 1/2 inch NPT bottom connection.
The stator frames and all external parts of the motors shall be rigid fabricated steel or of
casting. They shall be suitably annealed to eliminate any residual stresses introduced during
the process of fabrication and machining.
(ii) Stator core
The stator laminations shall be made from suitable grade magnetic sheet steel varnished on
both sides. They shall be pressed and clamped adequately to reduce the core and teeth
vibration to minimum.
(iii) Insulation and winding
a) All insulated winding conductor shall be of copper. The overall motor winding insulation
for all 415 volts motors shall be of epoxy thermosetting type i.e., class 'F' but limited to class-
B operating from temperature rise consideration.
Other motors may be of conventional class-B type. The windings shall be suitable for
successful operation in hot, humid, tropical climate with the ambient temperature of 50oC.
12.04.02 Rotor
(iv) Rotors shall be so designed as to keep the combined critical speed with the driven
equipment away from the running speed by atleast 20%.
(v) Rotors shall also be designed to withstand 120% of the rated speed for 2 minutes in either
direction of rotation.
12.04.03 Terminal box leads
(i) For motors of 415 Volts and below a single terminal box may be provided for power and
accessories leads.
(iii) Terminal boxes shall be of weatherproof construction designed for outdoor service. To
eliminate entry of dust and water, gaskets of neoprene or approved equivalent shall be
provided at cover joints and between box and motor frame.
(iv) Terminal box shall be suitable for top and bottom entry of cables.
(v) Unless otherwise approved, the terminal box shall be capable of being turned through
360o in steps in 90o.
(vi) The terminals shall be complete with all accessories for connecting external cables. They
shall be designed for the current carrying capacity and shall ensure ample phase to phase to
ground clearances.
(vii) Suitable tinned brass compression type cable glands and cable lugs shall be supplied by
the Contractor to match Employer's cable.
(viii) Terminal box for single core cable shall be of non- magnetic material.
(ix) Marking of all terminals shall be in accordance with IS : 4728.
12.04.04 Rating Plates
1.0 GENERAL
1.1. The substation automation system shall be offered from a manufacturer who
must have designed, manufactured, tested, installed and commissioned substation
automation system which must be in satisfactory operation on 220kV system or
higher for at least 2 (Two)years as on the date of bid opening.
1.2. The Substation Automation System (SAS) shall be installed to control and
monitor all the sub-station equipment from remote control centre (RCC)as well as
from local control centre.
The SAS shall contain the following main functional parts:
• Bay control Intelligence Electronic Devices (IED s) for control and monitoring.
• Station Human Machine Interface (HMI)
• Redundant managed switched Ethernet Local Area Network communication
infrastructure with hot standby.
• Gateway for remote control via industrial grade hardware (to RCC)through
IEC60870-5-101 protocol.
• Gateway for remote supervisory control (to RSCC), the gate way should be able to
communicate with RSCC on IEC 60870-5-101protocol. The specific protocol to be
implemented is enclosed as Appendix-I. For Northern Region –I & II, Eastern Region
I & II and North Eastern Region interoperability profile shall be as per AREVA inter
operability profile and for other regions it shall be as per GE’s interoperability profile.
. It shall be the bidder’s responsibility to integrate his offered system with existing
RSCC system for exchange of desired data. The requirement of IO point shall be
worked out by the bidder as per criterion enclosed as Appendix-II for data exchange
with RLDCs.
• Remote HMI.
• Peripheral equipment like printers, display units, key company, Mouse etc.1.3. It
shall enable local station control via a PC by means of human machine interface
(HMI) and control software package, which shall contain an extensive range of
supervisory control and data acquisition (SCADA) functions.
1.4. It shall include communication gateway, intelligent electronic devices (IED) for
bay control and inter IED communication infrastructure. An architecture drawing for
SAS is enclosed.
1.5. The communication gateway shall facilitate the information flow with remote
control centres. The bay level intelligent electronic devices (IED) for protection and
control shall provide the direct connection to the switchgear without the need of
interposing components and perform control, protection, and monitoring functions.
2. System design
2.1 General system design
The Substation Automation System (SAS) shall be suitable for operation and
monitoring of the complete substation including future extensions as given in
Annexure-I
List of Analogue and Digital Inputs
Basic Monitoring requirements are:
- Switchgear status indication
- Measurements (U, I, P, Q, f)
- Event
- Alarm
- Winding temperature of transformers & reactors
- ambient temperature
- Status and display of 415V LT system, 250V & 48V DC system
- Status of display of Fire protection system and Air conditioning system.
- Acquisition of all counters in PLCC panels through potential free contacts from
PLCC or independently by counting the receive/send commands.
- Acquisition of alarm and fault record from protection relays
- Disturbance records
- Monitoring the state of batteries by displaying DC voltage, charging current and
load current etc.
- Tap-position of Transformer
List of Inputs
The list of input for typical bays is as below:-
Analogue inputs
i) For line Current
R phase
Y phase
B phase
Voltage R-Y phase
Y-B phase
B-R phase
ii) For transformer/reactor
Current R phase
Y phase
B phase
WTI (for transformer and reactor)
Tap position (for transformer only)
iii) For TBC and bus coupler
Current R phase
Y phase
B phase
iv) Common
a) Voltage for Bus-I, Bus-II and Transfer bus wherever applicable
Voltage R-Y phase
6. Auxiliary system
i) Incomer-I On/Off
ii) Incomer-II On/Off
iii) 415V Bus-I/II U/V
iv) 415v bus coupler breaker on/off
v) DG set bkr on/off
vi) Alarm/trip signals as listed in Section: DG set
vii) LT transformer-I Bunchholz Alarm & trip
viii) LT transformer-II Buchloz Alarm & trip
ix) LT transformer-I WTI Alarm & trip
x) LT transformer-II WTI Alarm & trip
xi) LT transformer-I OTI Alarm & trip
xii) LT transformer-II OTI Alarm & trip
xiii) PLCC exchange fail
xiv) Time sync. Signal absent
xv) Alarm/trip signals as listed in Section: Battery and Battery charger
xvi) 250v DC-I earth fault
xvii) 250v DC-II earth fault
xviii) Alarm/trip signals as listed in Section: Fire protection system
7. Switchyard Panel Room:
i) AC Compressor 1 ON/OFF
ii) AC Compressor 2 ON/OFF
iii) Fire Detection 1 ON/OFF
iv) Fire Detection 2 On/OFF
v) Switchyard Panel Room Temperature High Alarm
The exact number and description of digital inputs shall be as per detailed
engineering requirement. Apart from the above mentioned digital inputs, minimum of
200 inputs shall be kept for JUSNL use in future.
Appendix-I
Part-I
1.1 SYSTEM OR DEVICE
(System-specific parameter, indicate the definition of a system or a device by
marking one of the following with an ‘■’)
□ System definition
□ Controlling station definition (master)
■ Controlled station definition (Slave)
1.2 NETWORK CONFIGURATION
(Network-specific parameter, all configurations that are used are to be marked with
_)
■Point-to-point ■Multipoint-party line
□ 64 000 bit/s
Transmission speed (monitor direction) :
Unbalanced interchange Unbalanced interchange Balanced interchange
circuit V.24/V.28 circuit V.24/V.28 circuit X.24/X.27
Standard Recommended if >1 200 bit/s
□ 64 000 bit/s
1.4 LINK LAYER (Network-specific parameter)
Frame format FT 1.2, single character 1 and the fixed time out interval are used
exclusively in this companion standard.
Link transmission procedure Address field of the link
□ Balanced transmission □ Not present (balanced transmission only)
■ Unbalanced transmission ■ One octet
□ Two octets
□ Structured
■ Unstructured
Frame length
255 Maximum length L (number of octets)
1.5 APPLICATION LAYER
Transmission mode for application data
Mode 1 (Least significant octet first), as defined in clause 4.10 of IEC 870-5-4, is
used exclusively in this companion standard.
IEC 60870-5-101 Interoperability profile for NRLDC, NERLDC , ERLDC (ALSTOM EMS/SCADA system)
B. DATA POLLING METHOD
1. The RTU shall respond to the Master stations request for the at least the following
commands as per the protocol:
- Status of Link
- Reset of Link
- Delay acquisition command *
- Clock synchronization command *
- General interrogation command
- Interrogation of Scan group 1 command (all status data)
- Interrogation of Scan group 2 command (all analog data)
- Class 1/2 data polling
- File transfer in Monitor direction (SOE file)*
If supervisory control commands are envisaged, then SBO procedure is to be used.
2. RTU shall send all Analog and status data in response to the General
interrogation command.
3. All digital inputs are to be assigned to Scan group-1.
4. Analogs are defined as periodic data and are sent to RLDC on Class 2 request.
The
periodicity varies from 10 seconds to 15 seconds depending upon the quantity of
data and available bandwidth.
Apendix-I
Part-II
IEC 60870-5-101 Interoperability profile for SRLDC (GEH EMS/SCADA system)
1.1 SYSTEM or DEVICE
(System-specific parameter, indicate the definition of a system or a device by
marking one of the following with an ‘X’)
□ System definition
□ Controlling station definition (master)
■ Controlled station definition (Slave)
1.2 NETWORK CONFIGURATION
(Network-specific parameter, all configurations that are used are to be marked with
_)
■ Point-to-point ■ Multipoint-party line
■ Multiple point-to-point □ Multipoint-star
1.3 PHYSICAL LAYER (Network-specific parameter)
Transmission speed (control direction) :
Unbalanced interchange Unbalanced interchange Balanced interchange
□ 64 000 bit/s
Transmission speed (monitor direction) :
Unbalanced interchange Unbalanced interchange Balanced interchange
circuit V.24/V.28 circuit V.24/V.28 circuit X.24/X.27
Standard Recommended if >1 200 bit/s
IEC 60870-5-101 Interoperability profile for SRLDC (GEH EMS/SCADA system)
□ 64 000 bit/s
1.4 LINK LAYER (Network-specific parameter)
Frame format FT 1.2, single character 1 and the fixed time out interval are used
exclusively in this
companion standard.
Link transmission procedure Address field of the link
□ Balanced transmission □ Not present (balanced transmission only)
■ Unbalanced transmission ■ One octet
□ Two octets
□ Structured
■ Unstructured
Frame length
255 Maximum length L (number of octets)
1.5 APPLICATION LAYER
Transmission mode for application data
Mode 1 (Least significant octet first), as defined in clause 4.10 of IEC 870-5-4, is
used exclusively in this companion standard.
Common address of ASDU
(system-specific parameter)
■ One octet □ Two octets
Appendix-I
Part-III
IEC 60870-5-101 Interoperability profile for WRLDC (GEH EMS/SCADA system)
1.1 SYSTEM or DEVICE
(System-specific parameter, indicate the definition of a system or a device by
marking one of the following with an ‘X’)
□ System definition
□ Controlling station definition (master)
■ Controlled station definition (Slave)
1.2 NETWORK CONFIGURATION
(Network-specific parameter, all configurations that are used are to be marked with
_)
■ Point-to-point ■ Multipoint-party line
□ Multiple point-to-point □ Multipoint-star
1.3 PHYSICAL LAYER (Network-specific parameter)
Transmission speed (control direction) :
Unbalanced interchange Unbalanced interchange Balanced interchangecircuit
V.24/V.28 circuit V.24/V.28 circuit X.24/X.27
Standard Recommended if >1 200 bit/s
□ 100 bit/s □ 2 400 bit/s □ 2 400 bit/s
□ 200 bit/s □ 4 800 bit/s □ 4 800 bit/s
■ 300 bit/s □ 9 600 bit/s □ 9 600 bit/s
■ 600 bit/s □ 19 200 bit/s
■ 1 200 bit/s □ 38 400 bit/s
(for unbalanced transmission only) □ 56 000 bit/s
□ 64 000 bit/s
Transmission speed (monitor direction) :
Unbalanced interchange Unbalanced interchange Balanced interchange
circuit V.24/V.28 circuit V.24/V.28 circuit X.24/X.27
Standard Recommended if >1 200 bit/s
IEC 60870-5-101 Interoperability profile for WRLDC (GEH EMS/SCADA system)
□ 64 000 bit/s
1.4 LINK LAYER (Network-specific parameter)
Frame format FT 1.2, single character 1 and the fixed time out interval are used
exclusively in this companion standard.
Link transmission procedure Address field of the link
□ Balanced transmission □ Not present (balanced transmission only)
■ Unbalanced transmission ■ One octet
□ Two octets
□ Structured
■ Unstructured
Frame length
255 Maximum length L (number of octets)
1.5 APPLICATION LAYER
Transmission mode for application data
Mode 1 (Least significant octet first), as defined in clause 4.10 of IEC 870-5-4, is
used exclusively in this companion standard.
Common address of ASDU
(system-specific parameter)
■ One octet □ Two octets
Information object address
(system-specific parameter)
IEC 60870-5-101 Interoperability profile for WRLDC (GEH EMS/SCADA system)
Appendix-I
Part-IV
TRANSFORMERS
S.No. PARTICULAR DISCRIPTION
1. Rated primary voltage (kV 245 145
rms)
2. Type Single phase capacitor VT Single phase capacitor VT
3. No. of secondaries 3 3
4. Rated voltage factor
1.2 continuous 1.2 continuous
1.5 - 30 seconds 1.5 - 30 seconds
5. Phase angle error core) + 20 minutes (For metering + 20 minutes (For metering
Place:-
Date:-
Name:
Status:
Name of the tendering company
And seal.
Place:-
Date:-
Name:
Status:
22 Winding
a) Current density in
H.V. Winding ……………………………Amps, per mm Sq.
L.V. Winding ……………………………Amps, per mm Sq
b) Insulation on the copper ……………………………………..
c) Type of joints in the Windings,
if any. ……………………………………..
d)Insulation strength of winding
with (Designation of wave applied) ……………………………………..
e) Impulse full wave :
H.V. ……………………………………..KV
f) Impulse Chopped wave
H.V. ……………………………………..KV
g) Low Frequency withstand and
Voltage (KV) Dry (60 sees.)
i) H.V. …………………………………….. KV
ii) L.V. …………………………………….. KV
variation of ……………………………………..
27. Bushings
a) Name of Manufacturer ……………………………………..
a) Height ……………………………………..
b) Breadth ……………………………………..
c) Width ……………………………………..
Place:-
Date:-
Name:
Status:
b) Country of Manufacturer
c) Manufacturer's type
designation
d) Standard Applicable
e) Rated Voltage (kV rms)
f) Rated Current (Amps)
i) Under Normal condition
ii) Under Site conditions
g) Rated frequency (Hz)
h) Number of poles
i) Whether 3 pole or Single pole unit
j) Whether All The 3 poles
ganged electrically or mechanically.
k) Type of installation
l) Number of breaks per pole
m) Latching Current
n) Whether dead tank or live tank design
2. Guaranteed Technical Parameters
a) Rated short circuit breaking current at highest system
i) Symmetrical component at highest system voltage (kA)
ii) DC component (%)
iii) Asymmetrical breaking current at highest system voltage (kA)
b) Rated making capacity
i) at higher rated voltage (kAp)
ii) at lower rated voltage (kAp)
c)
i) Maximum Total break time under any duty condition for any
current upto rated breaking current with limiting conditions of
voltage and pressure (ms)
ii) Rated break time (ms)
d) Closing time (ms)
e) Minimum opening time under any condition with limiting
voltage and
pressure (ms)
f) Maximum opening time under any condition with limiting
voltage and
pressure (ms)
g) Maximum close open time under any condition with limiting
voltage and
pressure (ms)
Date :
Place: -
Designation:
Seal:
1 Maker’s Name :
2 Governing Standard :
:
3 Rated Voltage (Volt)
:
4 Rated continuous current (Amp.)
:
5 Maximum continuous current (Amp.)
:
6 a) Short time withstand rating (Amps)
:
b) Duration of short Circuit current (Second)
:
7 Rated peak short circuit current (Amps)
:
8 Maximum charging current that can be
interrupted (Amps.)
:
9 a) Type of break (Confirm/ Horizontal)
:
b) No. of break (Confirm/ Double)
:
10 Class (Confirm/ Outdoor)
:
11 Type of mounting
:
12 a) Current Density at the minimum cross section
of the switch blade (Moving contact) (Amps/Sq.
cm.)
:
b) Material and size (i.e. O.D. and thickness) of
Moving contact (mm)
:
13 a) Temperature rise corresponding to
:
a) For (3) above (0C)
:
b) For (5) above (0C)
:
14 Particulars of switch (fixed contact)
:
17 Location and type of bearings
:
18 Torque required to operate the switch
:
19 Switch base channel
:
a) Size and material
:
b) Weight
:
20 Size of connecting bolts & nuts
:
a) In current path
:
23 Operating Kiosk (Main Switch)
:
i) Mode of operation (Manual)
:
ii) Thickness of sheet (mm)
:
iii) Degree of protection
:
24 Terminal Connector
:
i) Material of Terminal Connector
:
ii) Rated continuous current (Amps.)
:
iii) a) Rated short time withstand current
(Amps.)
:
b) Duration (Sec.)
:
iv) Temperature rise over an ambient of
500C peak corresponding to
:
a) Sl No. (ii) above (0C)
:
b) Sl No. (iii) above (0C)
:
25 Net weight of complete switches (Kg.)
:
26 Actual dimension of the switches (Kg.)
:
27 Shipping dimension of the largest Package
(L x B x H) Isolator
28 Galvanisation
:
a) Galvanising Standard
:
b) Method of galvanisation
:
a. Across the isolating distance
:
b. To earth and between poles
Date:
SEAL:
Qty. in Nos.
1 Name of manufacturer
2 Type
3 Governing Standard
4 Nominal System Voltage
5 Highest system voltage
6 System Configuration frequency
7 Basic Insulator level (KVP)
8 Power frequency withstand voltage KV
(RMS)
9 Rate continuous thermal current
10 Short time current second
(i) For one second
(ii) For three second
11 Primary Current in Amps.
12 Rated Secondary Current in Amps.
13 No. of cores in the Secondary
14 Ratio
15 Accuracy class
Core I
Core II
Core III
Core IV
16 Accuracy limit factor
Core I
Signature :
Status :
Date:
Place:
Note: Tenderers may furnish any other technical details extra from above which may
consider essential.
Sl No. Particulars
1 Manufacturer’s Name :
7 No. of winding :
a) Winding – I :
b) Winding – II :
c) Winding – III :
a) Winding – I :
b) Winding – II :
c) Winding – III :
i) 0C in oil by thermometer :
17 Type of winding :
18 Material of winding :
a) Voltage by 1% :
b) Frequency by 1 C/S :
22 Weight of oil :
23 Class of oil :
25 Mounting details :
27 Shipping dimension :
28 Actual dimensions :
31 Accuracy class
Signature :
Name :
Status :
Date:
Place:
Note: Tenderers may furnish any other technical details extra from above which
may consider essential.
(These information are also to be furnished in the form of soft copy along with Part-1)
a) Maker's name
b) Type of instrument
c) Size of case
d) Whether magnetically
Shielded or not
e) Type of case
h) Whether Tropicalised
k) VA Burden
a) Current coil
b) Potential coil
l) Power consumption
a) Current coil
b) Potential coil
m) Temperature at which the
instruments are calibrated
n) Grade of accuracy
o) Descriptive leaflet
Submitted
a) Maker's name
b) Type of Recorder
d) Type of case
e) Paper width
g) Flush or semi-flush
h) Overload capacity
j) Accuracy
k) VA Burden:
a) Current coil
b) Potential coil
a) Spring
a) Maker's name
b) Type of switch
e) Descriptive literature
i) Maker's name
ii) Type
v) Tap range
a) Highest tap
b) Lowest tap
i) Maker's Name
ii) Type
v) Tap range
a) Highest tap
b) Lowest tap
i) Maker's name
ii) Type/Model
a) Current coil
1) Highest tap
2) Lowest tap
b) Voltage coil
a) Definite time :
b) IDMT :
a) o/c unit :
1. Manufacturer
2. Model No.
3. Whether numerical in principle
Binary Inputs
22. No. of binary inputs per module
23. Input voltage for binary inputs
24. Threshold voltage
25. Max. current drawn by each input
26. Operating time
27. Whether assignable for pick-up/drop-off
Mode on application of voltage
Differential Protection
Disturbance Recorder
59. No. of analog channels provided
60. No. of binary channels provided
61. Sampling frequency
Additional Features
E] DISTANCE RELAY: -
i) Maker’s Name :
ii) Model/Type :
iii) Input circuits :
a) Rated Current :
b) Rated Voltage :
c) Rated frequency :
d) Thermal overload capacity
in P.T. circuit :
e) Thermal overload capacity
in C.T. circuit :
f) Dynamic overload :
g) Burden in C.T. circuit :
h) Burden in P.T. circuit :
v) input/output modules :
x) Serial interface :-
a) Operating interface :
b) Baud rate :
c) System interface :
d) Baud Rate :
e) Fiber optic connection :
f) Optical wavelength :
g) Permissible line
attenuation :
h) Transmission distance :
i) Standard :
a) Housing / dimensions :
b) Weight :
c) Type of mounting :
d) Degree of protection :
a) High frequency :
b) Electrostatic discharge :
c) Radio Frequency
electromagnetic field,
non-modulated :
d) Radio frequency
electromagnetic field,
amplitude modulated :
e) Power frequency
magnetic field. :
f) Radio frequency
electromagnetic field,
pulse modulated :
g) Fast transient :
h) Conducted disturbance
induced by radio
frequency field, amplitude
modulated :
a) Radio interference
Voltage :
a) Permissible ambient
temperature during
operation :
b) Permissible ambient
temperature during storage :
c) Permissible ambient
temperature during
transport. :
d) Permissible humidity :
a) Permissible mechanical
stress during operation :
b) Permissible mechanical
stress during transport :
a) Characteristic :
b) Forward reach :
c) Reverse reach :
d) Resistance tolerance :
f) Minimum current :
a) Characteristic :
c) Reactance reach :
d) Resistance tolerance
for phase to phase fault :
f) Time stage :
g) Timer range :
h) Residual compensation
XE , RL :
XL RL
i) Parallel line mutual
compensation
XM RM
___ ___ :
XL RL
k) Direction detection :
l) Directional sensitivity :
m) Operating time :
n) Reset time :
r) Timer accuracy :
b) Start signal :
f) Measuring tolerance :
a) Permissible scheme :
b) Comparison method :
a) Detection principle :
b) Modes :
d) Rate of change :
e) Operating time :
a) Mode :
a) Number of automatic
reclosure :
b) Mode :
e) Reclaim time :
b) Permissible voltage
difference :
c) Permissible frequency
difference :
a) Deasured values :
b) Starting signal :
c) Recording management :
d) Maximum number of
simultaneously available
record :
f) Pre-fault time :
g) Post-fault time :
a) Characteristic :
1) High set :
2) Over current :
3) Shortest command
time :
1) High set :
2) Over current :
3) Time multiplier :
4) Pick-up threshold :
5) Characteristic :
e) Measuring tolerance in
current pick-up value :
f) Measuring tolerance in
time delay :
a) Operational measured
values for :-
1) Currents :
2) Voltages :
3) Power :
4) Frequency :
5) Effective range :
b) Tolerance :
c) Reference standards
f) Operating principle
h) Thermal rating
i) Number of contacts
a) Normally open
b) Normally closed
l) Weight in Kgs.
n) Burden
p) Contact ratings
r) Resetting time
s) Setting ranges
i) Current
ii) Time
G) ANNUNCIATOR
e) Finish
f) Weight in Kgs.
i) A.C. Supply
h) Reference Standard.
i) Type of hardware.
j) Alarm sequence.
k) Switching time
l) Flash rate
H) SWITCH BOARD
a) Maker's name
Date :
c) Number of Strands
Steel core
1st steel layer
1st Aluminium layer
2nd Aluminium layer
3rd Aluminium layer
d) Sectional area of Aluminium
e) Total sectional area
f) Overall diameter
g) Approximate mass
h) Calculated D.C. resistance at 20 deg. Centigrade
i) Minimum UTS
j) Direction of lay of outer layer
B. The details of Aluminium strand are as follows:
a) Minimum breaking load of strand before stranding
b) Minimum breaking load of strand after stranding
c) Maximum D.C. resistance of strand at 200C
C. The details of steel strand are as follows:
a) Minimum breaking load of strand before stranding
b) Minimum breaking load of strand after stranding
c) Minimum number of twists to be withstood
in torsion test when tested on a gauge length
of 100 times diameter of wire.
Signature of Tenderer
With Seal
With Seal
1. Type
2. Standard Applicable
a) Voltage
b) Suitable for service voltage and system of earthing.
3. Maxm. Conductor term
a) Continuous
b) Short Time
4. Conductor
a) Material
b) Form of Conductor
c) Number of Cores
d) Number and diameter (Standard/ Solid0 of wire
per core
5. Insulation
a) Material of Insulation
b) Thickness in mm
c) Average dielectric strength
d) Dielectric constact
6. Suitability with regard to terms moisture, ozone acid
and alkaline surroundings,
7. Material of Sheath over cable in mm.
8. Thickness of sheath over cable (mm)
9. Electric Performance
a) Conductor resistance at 200C/KM
b) Maxm. Conductor tom permissible
c) Under fill load
i) Under fill load
ii) Under transient condition
d) Maximum operation voltage
e) Minimum Volumetric resistance in ohm-Cm of
cable of 270C
f) Power factor of loss angle (ten delta) of dielectric
material
g) Dielectric loss per km at rate Voltage
h) Power frequency withstand voltage
i) Current loading data for the cable for specified
i) In air in cable trays
ii) In cable channels
iii) In closed ducts
iv) In cable conducts and popes
10. Derating factor for
a) Ambient temp.
b) Grouping of 3 of 4 cables in air, in trys, channels
for different spacings, between cable and enclosed
Signature of Tenderer .
With seal:
Date:
1 Manufacturer
3 Type of Battery
5 Voltage rating
13 (A) CELLS
14 PLATES:
15 SEPARATOR
a) Type
b) Material
c) Thickness
16 ELECTROLYTE
i) Per Cell
17 RACKS
d) Material of racks.
i) Current.
ii) Voltage.
Designation:
Seal:
2 Connector with end take off for the above (Lead plated
copper) with bolts & nuts.
i) Inter Row
3 Insulators
b) Cell insulators.
12 Rubber Gloves
13 Rubber Apron.
15 Rubber volt.
16 Rubber syringes
1. Manufacturer’s Name :
2. Country of manufacture :
3. Output of charging equipment :
(to be started in details)
a) On float charge :………………..to…………………..amps
6. Ripple content :
7. Details of tapping, if any, provided to : ……………………
maintain 250 volts across load at all
condition.
8. Heating of transformer : ……………………
9. Schematic diagram No. : ……………………
10. Dimensions of the cubicle : ……………………
11. Weight of the cubicle : ……………………
12. Rating. Materials and size of bus bar. : ……………………
Name ……………………
Signature …………………
Designation ……………………
Date ……………………
Note: - Separate filled up GTPs for charges each one for 500 AH (220 V) are to be
submitted alongwith the Offer.
The vendor shall be approved by the competent authority of the JUSNL from the
approved list of vendors from leading Central & State Power Utilities. This shall be
subject to scrutiny of the updated performance report of the Vendors. The offered
equipment/material shall conform to type test conducted within 5 years at CPRI /NTH
or other government laboratory of repute.