Escolar Documentos
Profissional Documentos
Cultura Documentos
Drilling
Offshore LNG
Intro Oil&Gas
Requirements Pipeline Tankfarm
SIMATIC PCS 7
Compression
Engineering Onshore Gas Storage
Oil&Gas
Solutions
Fields Refinery
References Gas Injection
Treatment
Petrochemicals
Chemical Industry
Basic HPI
Chemicals Air
(e.g. Fertilizers) Separation
Fibers/Foils
(e.g. Nylon)
Intro
Requirements
SIMATIC PCS 7
Engineering
Solutions
References
Intro
The decisive factors for economic production with the enduring price pressures in the basic
chemicals industry are:
Requirements
SIMATIC PCS 7
Operating the production with high to highest availability and safety
Engineering
Reducing operating costs by efficient use of resources
Solutions
Low raw material costs
References
Ensuring reproducible quality of products
Increasing flexibility and productivity
Minimizing life-cycle costs, low maintenance costs
Complying with regulations for environmental protection
SIMATIC PCS 7 Mergers & acquisitions of Complete vertical and horizontal Siemens’ global presence
companies and their production integration Openness of SIMATIC
Engineering (from ERP to production floor -
locations
from receiving to shipping) TIA provides complete
Solutions Globalization of market activities integration on a single
Increased competition - shorter One supplier for all components HW and SW platform
References
product lifetime - higher risks of all automation levels
ERP, MES, production
Higher flexibility of production Automation with globally automation and logistic solutions
available HW, reusable SW and
Reduction of quality local support Field instrumentation and
management costs electrical equipment thru’
Increased automation of quality one-stop shopping
management
Engineering, project
mgmt & execution
Intro
Complete solution from a single source
Requirements Optimal solution for the Power Industry on a single
SIMATIC PCS 7
platform
Engineering - One Stop Shopping!
Solutions In-house development and production of all
References components
- (Controller, I/O modules, Operator- & Engineering
Station, Batch, MES, Field Devices, ...)
Future-proof protection of your
investment
Long-term Service & Support
Reduced Total Cost of Ownership
Intro
Performance improvement in %
Requirements
40%
30% Less
engineering time
20% Productivity Plant
Throughput Availability
10% Quality
0%
ivity Quality duc ts rm s
Product s pec pro Less Ala
Less Off
Solutions Motor
Control Temperature
References
Centers Transmitters
Pressure
Motors Transmitters
and Drives
Flow Metering
Low voltage
switch gears,
motor starters Level Measurment
Gas
Analyzers Weight Measurement
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Seite 10 Industry Sector
50 years of experience in controls in all industries
2005 SIMATIC IT Integrated MES platform, vertical integration
Intro
Requirements
Design & Modernization
SIMATIC PCS 7 Operation
Engineering & Upgrade
Engineering
Solutions
SIMATIC PCS 7
Engineering
Solutions
References
Intro
Requirements
SIMATIC PCS 7
Engineering
Solutions
References
AS System based on PC Technology Highest performance for high-speed Avoidance of down times
with WinAC Software CPU or data-intensive tasks Bumpless switchover
Remote I/O with PROFIBUS Coordination of complete plants - Automatic event
PC Hardware diagnostics via Asset High repeatability synchronization
Management & DIAG Monitor Flexible, reaction-free expansion (SIEMENS patent)
Hot swapping of modules as well as Online Firmware Update
expansions
Distributed configuration
Cycle times from 10 ms
Maximum safety for man, machine,
environment, up to SIL 3
Automation
Nur fürPerfection
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Seite 15 Industry Sector
SIMATIC AS RTX
Intro OS OS ES
... AS System based on PC
Requirements
Technology with WinAC Software
SIMATIC PCS 7 CPU
PCS 7 AS RTX
...
Ethernet
Engineering No connecting from Monitor,
Solutions Keyboard or Mouse necessary
References Pre installed System
Connection to Plantbus
ET 200M
Download and Confi-guration
PCS 7 BOX Systems
ET 200iSP from the ES
PROFIBUS
ET 200S
PC Hardware diagnostics via
Asset Management & DIAG
DP/PA
Monitor
PROFIBUS PA
Remote I/O with PROFIBUS
Intro Automation
System
Requirements
SIMATIC PCS 7
Engineering
ET 200M
Solutions
References
MTA
ET 200M
Simple, fast and reliable connection of the field level to the I/O modules
Significantly reduction of wiring and installation effort/costs
Prevent wiring faults
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Seite 19 Industry Sector
SIMATIC PCS 7
Highest availability via redundancy at all levels
OS clients SIMATIC BATCH clients
In process control applications there is very often the
Intro requirement of increased availability of I&C.
Requirements OS-LAN Ethernet
SIMATIC PCS 7 The failure of one component should not cause a OS server
Batch server
(redundant)
(redundant)
Engineering
breakdown of the process!
Ethernet
Solutions
Our Solution: redundancy on all levels:
References High available controller
Operator Station (HMI) AS 414 H / AS 417 H
Network ET 200M
sensor / actuator
Server ET 200M
Controller ET 200M ~
PROFIBUS-DP
Fail safe
Redundant PROFIBUS communication DP/PA-Link
PROFIBUS-PA
Solutions
Conversion of a protective function as application
References
- Standard and fail-safe functions can be mixed in the same controller
and on the same PROFIBUS
- Configuration of standard and fail-safe functions with the same
engineering tool (CFC)
Visualization and operator control in the OS
- SIMATIC Safety Matrix
Certified by TÜV (German Technical Inspectorate)
Field proven
Result of more than 25 years experience in safety technology
Reliable solutions born
Nur für outGebrauch
internen of experience
/ © Siemens AG 2012. Alle Rechte vorbehalten.
Seite 21 Industry Sector
SIMATIC PCS 7 Process Safety
Flexible Modular Redundancy (FMR)
Intro
Requirements
SIMATIC PCS 7
Engineering
DO
DO
DI
AI
AI
Solutions
References Dual
Simplex
1oo1 LS
DO
DO
DI
AI
AI
Triple
AI
Intro Concept for long term repair capacity and spare parts delivery
Requirements
SIMATIC PCS 7
Engineering PA SR DR RO TD PD
Solutions
References
1 - 9 3 min. 10 Years
Months Months 1 Year 5 Years for PC
SIMATIC Route Control supports the configuration, control, visualization and diagnostics of
Intro
material transportation in pipe networks
Requirements
SIMATIC PCS 7
From simple to complex transportation paths
Engineering Designed for plants with numerous
Solutions branched paths and large storage tanks
References Seamlessly integrated in SIMATIC PCS 7
Highlights
Flexible, modular architecture with scaleable hardware & software components
Fast response to plant changes during configuration, commissioning & runtime
Reduced engineering effort and shorter commissioning time (encapsulation of functions)
Consideration of material compatibility (prevention of undesirable material mixes)
Detailed diagnostics
Solutions
Display hierarchy (as system service) Pushbutton area
References
- Hierarchical display organization Display hierarchy Summarize alarm display
ensures easy operation
Group displays
(as system service)
Plant
- Messages grouped in
the overview Plant unit
Comprehensive operator
Technical
functionality for reliable control facility
Loop
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Seite 25 Industry Sector
SIMATIC PCS 7 Operator System
Intelligent Alarm Management
An intelligent alarm management that delivers the right alarms to the right person at the
right
Nur fürtime!
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Seite 26 Industry Sector
Intelligent Alarm Management –
Smart Alarm Filtering
Safe and trouble-free operation by removing currently non- relevant alarms
Intro Supports the avoidance of accidents and plant interruptions during high alarm conditions
Requirements Dynamic Alarm Removal under certain conditions
SIMATIC PCS 7
80%
- “Chattering” alarms through a “faulty transmitter“, …
60%
Reactivity
Removal from alarm line and overview 40%
Our intelligent alarm management system helps you avoid accidents and unplanned plant
interruptions
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Seite 27 Industry Sector
Monitoring and Control
Via SIMATIC PCS 7 Web Client
Intro
Monitoring and Control via the
Requirements Internet / Intranet
SIMATIC PCS 7 Web Client as thin client Internet
Explorer
Asset Management
Intro
Engineering Process
Solutions
Customer benefit
References
Plant
Unit
Automation Equipment
DCS, Network, …
Single
Customer domain
device Internal & external
Status information Standardized reusable services
Self-detection
Asset alarms KPIs
Intro
Reducing time for decisions and actions
Requirements
SIMATIC PCS 7
SIMATIC S7-400 and
PROFIBUS Network
Engineering
Solutions
status and selection of
underlaying hierarchy
References ET 200M
diagnosis symbol Station
of the component
SIMATIC PCS 7
Engineering
Solutions
References
Asset – Status
Identity
Maintenance - Status
Detailed diagnostic
Current massages
Requirements
Defense in Depth security
SIMATIC PCS 7 architecture
Division into segments Windows security patch
Engineering and security cells management
Solutions
Innovative technologies to get the most out of your plant and to connect safety and
security with your business network
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Seite 33 Industry Sector
SIMATIC PCS 7 Engineering System Overview
Automation OS Engineering SIMATIC BATCH
User OS
Engineering faceplates
Intro
Requirements
SIMATIC PCS 7
Engineering
SIMATIC Manager
uniform database
Requirements
Place blocks by
SIMATIC PCS 7
Drag and Drop
Engineering
Solutions
References
Automatic connection to
other charts and
hardware signals
Intro
Requirements
SIMATIC PCS 7
Engineering
Solutions
References
Intro
Requirements
SIMATIC PCS 7
Engineering
Solutions
References
Intro
Requirements
SIMATIC PCS 7
Engineering
Solutions
References
Intro
Requirements
SIMATIC PCS 7
Engineering
Solutions
Block parameters can be changed without
References opening CFC
Project library for storing process tag types and example solutions
Import and export of process tags and variations of the example
solutions
Added Efficiency from ability to leverage project data from MS EXCEL (taglist,
alarmlist etc.)
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Seite 39 Industry Sector
SIMATIC PCS 7 Engineering
References Project
Configuration
AS TEMPLATE
PLANT INFORMATION
TH assign. Plan name PV_LR PV_LR KP TN TV
B17/Reac1 LIC1710 0 100 1.7 2.5 1.3
B17/Reac2 TIC2711 0 500 1.25 3.5 1.0
B17/Reac2 PIC2712 0 10 2.0 1.0 1.0
B17/Reac3 FIC3210 0 250 1.5 10 2.0
Requirements
Standardized elements (step, transition, jump...)
SIMATIC PCS 7 Automatic generation of the operator visualization system
Engineering Handling of exceptional states, operating modes...
Solutions Link to CFC diagrams by means of simple actions
References
Type / instance concept for centralized modifications
On-line Modifications
Intro
Complete plant overview User-friendly operator navigation
Requirements Overview (n levels), Jump from group display directly to relevant
SIMATIC PCS 7
graphic level, key level graphic
Engineering Display hierarchy Loop-in alarm
Solutions Hierarchical display organization (jump from alarm directly to graphic)
References Messaging and archiving system Acknowledgements from alarms directly in the
graphic
Alarm Summaries, symbols,
faceplates
SIMATIC PCS 7
Engineering
Solutions 1 4
References
2 Anlage 1
3
Teilanlage 2
Technische
Einrichtung 3
Technische
Funktion 4
Intro Library
basic elements Creation and modification
Requirements of custom faceplates
SIMATIC PCS 7 Assistant creates the basic frame
Engineering Library with basic elements
Solutions Easy-to-use (Drag and Drop)
References
Easy-to-learn (Graphics Designer)
Assistant
Faceplate frame Faceplate
Intro Process-specific
know-how
Requirements
SIMATIC PCS 7
We know and master
Engineering the application process TIA TIP
Solutions for automation and Integrated
Process
Dev elopment
Conceptual
Design
Engineering
Construction
&
Installation
Operation
&
Maintenance
Intro
Requirements
Conventional designed process
SIMATIC PCS 7
Intro System
Engineering station Operator station Maintenance station
Requirements
SIMATIC PCS 7
SIMOCODE pro with SIMATIC Block icons and faceplates System-level
Engineering
PDM asset management
Solutions
Asset management
Switchgear
ET 200M
PROFIBUS-DP
ET 200iSP Zone 1
ET 200M
(Failsafe)
OLM
Zone 0
Aktors/
Sensors
ET 200S
PROFIBUS-DP
OLM
Intrinsically-safe
ET 200X COx, operator panel
NOx, ...
for EEx IIC T4 with
Nur für internen Gebrauch / © IPSiemens AG 2012.
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Seite 48 Industry Sector
Possible Failures in Fieldbus segments
Intro
Requirements
Bus coupler, non redundant
SIMATIC PCS 7
1
Engineering 4
Solutions Backbone 2 3 Bus termination
spur
Solutions PROFIBUS PA
References Bus termination
Automatic bus termination
PA Ring Redundancy
PROFIBUS DP
MM DP/PA-coupler, Coupler-Redundancy
redundant (M = Master)
Media redundancy based on a ring topology
Active Field Distributor
AFD AFD
IM 153, redundant
PROFIBUS PA
AFD AFD
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Seite 50 Industry Sector
SIMATIC PCS 7 / DP/FF-Link
Optimal Architecture based on Customer's Requirements
ES OS MS PDM
Intro
Requirements
FOUNDATION Fieldbus
Remote
PROFIBUS PA
PROFIBUS PA
I/O
Drives
redundancy
H1
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Seite 51 Industry Sector
PROFIBUS
Clear cost reduction
Intro 100%
Requirements
21%
Cost
Configuration costs
0%
Central config. with Distributed config. with
4–20mA devices PROFIBUS
*Source: "The Value Proposition of PROFIBUS in the Process Industries", David Humphrey, ARC, April 2005
For example, PROFIBUS and SIMATIC PCS 7 reduces the costs in a typical Industrial
Gases plant by >30%
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Seite 52 Industry Sector
SIMATIC PCS 7 Modernization
Protection of Investment
Comprehensive Range of Modernization Solutions
Intro From multiple legacy systems to one target system: SIMATIC PCS 7
Requirements
- from Siemens’ legacy control systems
SIMATIC PCS 7
- from 3rd party legacy control systems
Engineering
Take advantage of new technology of SIMATIC PCS 7 while offering a high degree of investment
Solutions
security
References
Migration as a “Refresh-Therapy” for the installed legacy systems
SIEMENS DCS
PCS/Tistar
OpenPMC Teleperm M
APACS ...
SIMATIC PCS 7
ABB ...
Emerson Honeywell
3rd party DCS FUJI
Keep your production running and improve your productivity while protecting your
investment! Nur für internen Gebrauch / © Siemens AG 2012. Alle Rechte vorbehalten.
Seite 53 Industry Sector
Migration strategy –
From the installed base to SIMATIC PCS 7
Siemens modernization strategy
Intro Step-by-step upgrade of system technology
Gradual integration of new technology – at different levels of the legacy system – aligned with the requirements
Requirements of the specific plant
Adjustable to the lifecycle strategy of the customer
SIMATIC PCS 7 Strategy tailored to the lifecycle requirements of the plant in order to maximize the return on assets
(maintenance & modernization, expansion & upgrade, renewal / replacement).
Engineering
Flexible with a view of plant production and operations
Solutions Aligned with the business situation in terms of production and plant operations
(capacity extension, new products, cost reduction, faster time-to-market).
References
Product Value
Conversion tools Maint. & implementation of
& services exist. investments & know-how
Batch Manager New Batch Manager
for the existing system
HMI link New HMI (OS) to existing
controllers & I/O
Engineering library Blocks, faceplates, etc. with
the same Look & Feel for the legacy system
Gateways For controller-controller
communications (peer-to-peer)
I/O interface Reuse of existing I/O
on a new controller
Field Termination Retention of existing field
Assemblies devices & field wiring
Solutions
Higher throughput with constant product quality
References Reduced energy consumption, less raw material
Optimized transitions between different operating points
Higher life-time of plant/units with steady process control
(less maintenance)
Better process understanding with modeling prediction
Amortization typically in less than 1 year
Intro
Requirements
SIMATIC PCS 7
Engineering
Solutions
References
Intro
Requirements
Increased throughput
SIMATIC PCS 7 Typically 1% … 5%
Engineering
Solutions
Increased yield
References
Typically 2% … 10%
Engineering
HW Configuration Application
Solutions AS
Software
References Equipment (IEA)
Signals
Aktors &
Sensors
Process
SIMIT
Error sources during commissioning reduced to wiring problems
Early detection of errors in message and diagnostic concepts
Early test of project specific solutions (i.e. special valve block)
Avoidance of dangerous situations through previous simulation
No changes in automation software required
Realistic time response of all automation components
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Seite 58 Industry Sector
SIMATIC PCS 7 AddOn
Examples (1)
Intro
Requirements
Motor starter
Simocode
SIMATIC PCS 7
Engineering
Solutions
Frequency converter
References Master drives Video monitoring Fingerprint mouse
Intro
Requirements
SIMATIC PCS 7
Engineering
Industry-specific libraries Block library fuel technology Laboratory Automation
Solutions
References
Intro
Requirements
SIMATIC PCS 7
24 / 7 Helpline Technical Support
Engineering
… Unique “Follow the Sun“ Support ... personal consultation by experts
Solutions
Intro
Requirements
SIMATIC PCS 7
Engineering
Solutions
References
Intro2 Global presence local support Access to qualified resources within the chemical industry
3 Information Getting the right information to the right people at the right time
Requirements
4 Scalability System grows with the plant: From pilot plant to full-scale facility
SIMATIC PCS 7
5 6
Continuous Plant Operation with
Engineering High-performance Operation
Minimal Plant Downtime Reduced operator training
Solutions
High availability system Industry specific libraries
Flexible Modular Redundancy SMART Alarm Management
References Security (Logon, Firewall etc.)
7
8 Maximize risk reduction to avoid accidents for
Optimized processes with minimized personnel, plant, and environment
product variability and consumption of Fulfills regulations of safety lifecycle
raw materials
APC integrated
New 10
Keeps your capital equipment/plant assets working at
9 Increased productivity and faster reactions to peak performance
change in conditions Reduce maintenance costs by
Powerful engineering tools, integrating field devices with
Fast controllers and networks increased diagnostics
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footprint
Seite 65 and easy wiring Industry Sector
PCS 7 Key Topics
Intro Increase
Increase Reliability &
Availability Increase
Requirements Operational Product
Efficiency Quality
SIMATIC PCS 7
Innovation Scalability
World's leading automation supplier The Process Control System Easy and cost-effective "scale-up“
Increase Plant Uptime - find faults before they happen SIMATIC PCS 7 Invest in the performance really needed
Manufactured core technology by Siemens Quicker from R&D/pilot plant to full production
SIMATIC PCS 7
Offshore-Platform Oseberg Feltsenter
Engineering 140 km in the west of Bergen (North see)
Production per day:
Solutions
194.000 Barrel Oil & 5,9 Million m 3 Gas
References
Decision factors for Siemens:
State-of-the-art DCS based on TIA
Homogenous integrated Fail-Safe technology
Project characteristics :
Integrated field bus „PROFIBUS“
Stepwise Migration:
Price-/performance ratio
- additional new HMI (PCS 7 OS)
Good experience with Siemens for years - Replacement of Teleperm M OS
- Stepwise change-over
PCS 7 – Project data: („Loop by Loop“)
108 Controller (417F/HF) with 38.000 I/O‘s Upgrade of the plant while in full
6 redundant OS-Server production (no shutdown of plant)
13 Standard-Clients Tool-based conversion of the
3 Clients in Ex-Area application software (OS and AS)
3 Clients with large screen projectors
4 Engineering Systems
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Seite 69 Industry Sector
SIMATIC PCS 7
References Shell Petroleum, Nigeria
Engineering
Plant: gas conditioning
Solutions Gas for a 1000 MW power station
References 30 % of e power of Nigeria
Y N Y N Y
Requirements
Location: Newfoundland, Canada
SIMATIC PCS 7
PCS 7 – Scope:
PCS 7 based DCS, F&G and ESD systems
NAM, Container solutions platform K81
S7-400 / WinCC based
Unit Control Panel
Unique SISOG Well expansions,
applicable for worldwide oil & gas fields
Engineering
Gas treatment plant
Solutions Middelie, Skid based gas treatment plant
References
PCS 7 – Scope:
PCS-7 Unmanned Remote Operation
Gas well connection
KISS - wet gas satellites wells
( PCS 7 Fail Safe ESD)
Unique SISOG Well expansions,
applicable for worldwide oil & gas fields
Intro 45 Installations
74 Installations
in Europe (incl. Russia) in Asia
Requirements
SIMATIC PCS 7
Sweden 1 Finland 1
Engineering
Norway 3
Austria 2
Solutions Russia 8
United Kingdom 8 Azerbaijan 1
Canada 1 Netherlands 19
References Belgium 4
Poland 1
France 1
Germany 20 Croatia 1 S. Korea 1
USA 16
Japan 1
Spain 1 Italy 1 Malta 1
Turkey 1 China 17
Iran 8
Mexico 7
Trinidad 1 UAE 1
28 Installations Singapore 2 Vietnam 1
Nigeria 1
in America
Philippines 2
Indonesia 2
Brazil 3 Angola 2 Malaysia 4
Australia 1
Thailand 1
1 Installations
3 Installations in Australia
in Africa