Details of Hood Size Calculation Say, Belt Width = 650mm. Then One Side of the Hood (A) = 550mm. Belt Speed = 0.8m/sec Air Quantity of Suction Hood = 1500cumn/hr. Hood Velocity = 1.5m/sec. Then, Q/(VxA)=B where, Q = Air Quantity of Suction Hood in cum/sec. = 1500/3600 = 0.4167 cum/sec V = Hood Velocity in m/sec. B = Another Side of the Hood in m. So, 0.4167/ (1.5 x 0.550) = B = 0.505 So, “B” taken as 500mm. & Height of the Hood taken as 50% of the larger Side length. In this case it is 275mm. Details of Duct Size Calculation Say, Total air with dust passing through the round duct = 1500cum/hr. Duct Velocity = 18m/sec. Then, Q=VA_ where, Q = Air Quantity Passing through the Duct in cum/sec 1500/3600 = 0.4167 cum/sec. Duct Velocity in m/sec. = 18m/sec. A= Area of the Round Duct (Dia = D in mm) in sqm. = 3.142 x (D42/4) = 0.7855 x D°2 So, 0.4167 = 18 x 0.7855 x DA2 D2 = 0.02947 D=0.171 So, “D” taken as 170mm.3. 4 2 Saree GUIDELINES FOR MINIMUM STACK HEIGHT Plant Type Stak Hegnt For all plants except om Thermal PowerPlant For plants where the sulphur diode eauswion 1s estimuied a6 kg/h) the stack height, Hin metres 1 given by Hae (yy? For plants where the particulate matter emissiun is estintee aso (tonnes/hr) the stack height, Hin metres 1s given by 0.27 Hs 74 (Q) . IC dy using the formula given in 2 or 3 abave, the stack height arrised at. Is more than 30 m then this higher stack height should te use, Im no case should the height of the stack be less than 34 mu(CALCULATION FOR STACK HEIGHT FOR 2x100TPD SPONGE IRON KILN STACK HEIGHT : 30.0M, TOP DIAMETER : 1.8M, BOTTOM DIAMETER : 3.0M. CASE —I a) Maximum particulate emission allowable in Flue Gas = 100 mg / Nm? b) Flue Gas flow rate = 1,10,000 m°/hr. c) Flue Gas temperature at Stack = 180°C ‘Therefore, Maximum particulate emission allowable at Stack = 60 mg / m* Therefore, Allowable Dust Load in Stack, Q = (1,10,000 x 60) / 10° Tons/hr. = 0.0066 Tons/hr. Hence, Stack Height, H = 74 (Q)””” 74 (,0066)°” 19.077 Meter (Minimum Stack Height) CASE — IT a) Maximum SO2 emission allowable in Flue Gas = 40 mg / Nm b) Flue Gas flow rate = 1,10,000 m’/hr. ) Flue Gas temperature at Stack = 180°C ‘Therefore, Maximum particulate emission allowable at Stack = 24 mg / m* Therefore, Allowable SO, concentration in Stack, Q = (1,10,000 x 24) / 10° Kg/hr. 2.64 Kg/hr. Assuming, $02 emission of 3.0 Kg/hr, as a worst possibility, Hence, Stack Height, H = 14 (Q)°* = 14 (3.0) = 19.465 Meter (Minimum Stack Height) CONCLUSION: Minimum Stack Height provided as per Norms : 30.0 Meter is OK. Which Satisfy both the conditions.