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PE

PI
RE
SU
ES
PR

Pressure Pipe Technical Catalogue

Part of Grafton plc

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WELCOME TO THE PRESSURE PIPE
TECHNICAL CATALOGUE

Table This catalogue


Diameter P.C.D is designed
Hole Diameter to
Bolt give
Diameter useful
No. Bolts information for everyday
mm inch
mm inch mm inch mm inch
PN10/16 fittings such
200 7.9
160 as
6.3 Ductile
18 Iron and
0.7 16 standard
0.625 8 couplings & adaptors.
BS10 ADE 184 7.25 146 5.75 17 0.67 16 0.625 4
ANSI 125/150
However,152we have
190 7.5 6
gone
19 0.75
a step
16
further
0.625 4
by including exciting products
PN10/16 220 8.67
180 7.1 18 0.7 16 0.625 8
BS10 AD that will 178
216 save you
8.5 7 time
17 and money.
0.67 16 0.625 4
BS10 E 216 8.5 178 7 17 0.67 16 0.625 8
ANSI 125/150
PN10/16
In here you will find helpful information on the latest pipeline products
229
285
9
11.22
191
240
7.5
9.45
19
22
0.75
0.875
16
20
0.625
0.79
8
8
BS10 A including check lists for repair and encapsulation, PCD and pipeline OD charts.
279 11 235 9.25 17 0.6875 16 0.625 4
BS10 D 279 11 235 9.25 17 0.6875 16 0.625 8
BS10 E 279 11 235 9.25 22 0.875 19 0.75 8
ANSI 125/150 279 11 241 9.5 22 0.875 19 0.75 8
PN10
PN16
340
340 Ductile Iron Pages 06-15
13.4
13.4
295
295
11.6
11.6
22
22
0.875
8.875
20
20
0.79
0.79
8
12
BS10 AD 337 13.25 292 11.5 17 0.6875 16 0.625 8
BS10 E 337 13.25 292 11.5 22 0.875 19 0.75 8
ANSI 125/150 343 13.5 298 11.75 22 0.875 19 0.75 8
PN10 395 • Ductile Iron Pipe
15.55 350 13.78 22 0.875 20 • Tyton Fittings
0.79 12
PN16 405 15.95 355 14 26 1.03 24 0.95 12
BS10 AD
BS10 E
406
406
• Fabricated Pipe
16
16
356
356
14
14
22
22
0.875
0.875
19
19
• Standard Gaskets
0.75
0.75
8
12
ANSI 125/150 406 16 362 14.5 25 1 22 0.875 12
PN10 445 • Flanged Fittings
17.5 400 15.75 22 0.875 20 • Anchor Gaskets
0.79 12
PN16 460 18.2 410 16.15 26 1.03 24 0.95 12
BS10 A 457 18 406 16 22 0.875 19 0.75 8
BS10 D 457 18 406 16 22 0.875 19 0.75 12
BS10 E 457 18 406 16 25 1 22 0.875 12

PE Pipe & Fittings Pages 16-23


ANSI 125/150 483 19 432 17 25 1 22 0.875 12
PN10 505 19.88 460 18.11 22 0.875 20 0.79 16
PN16 520 20.47 470 18.50 26 1.03 24 0.95 16
BS10 A 527 20.75 470 18.5 25 1 22 0.875 8
BS10 DE 527 20.75 470 18.5 25 1 22 0.875 12
ANSI 125/150 533 • PE Pipe
21 476 18.75 29 1.125 25 • Barrier Pipe/
1 12
PN10 565 22.24 515 20.28 26 1.03 24 0.95 16
PN16 580
• Electrofusion Fittings
22.83 525 20.67 30 1.20 27 Protecta-line Pipe
1.07 16
BS10 ADE 578 22.75 521 20.5 25 1 22 0.875 12
ANSI 125/150 597 23.5 540 21.25 29 1.125 25 1 16
PN10 615 • Philmac Fittings
24.21 565 22.24 26 1.03 24 0.95 20
PN16 640 25.20 585 23.03 30 1.20 27 1.07 20
BS10 AD 641 25.25 584 23 25 1 22 0.875 12
BS10 E 641 25.25 584 23 25 1 22 0.875 16
ANSI 125/150 635 25 578 22.75 32 1.25 29 1.125 16

Couplings & Adaptors Pages 24-25


Flange
PN10 670 26.38 620 24.41 26 1.03 24 0.95 20
PN16 715 28.15 650 25.59 33 1.30 30 1.20 20
BS10 A 705 27.75 642 25.25 25 1 22 0.875 12
BS10 DE 705 27.75 642 25.25 25 1 22 0.875 16

Comparison
ANSI 125/150 698 27.5 635 25 32 1.25 29 1.125 20
PN10 780 • Universal Fittings
30.71 725 28.54 30 1.20 27 • Dedicated Specials
1.07 20
PN16 840 33.07 770 30.31 36 1.42 33 1.30 20
BS10 A 826
• Large Tolerance
32.5 756 29.75 29 1.125 25
• Emergency Fabrications
1 12

Chart
BS10 D 826 32.5 756 29.75 29 1.125 25 1 16
BS10 E 826 32.5 756 29.75 32 1.25 29 1.125 16
ANSI 125/150 813 • Stepped Fittings
32 749 29.5 35 1.375 32 1.25 20

Valves PageInnovation
28 in End Restraint, Encapsulation & Repair Products

• Gate Valves • Air Valves


• Non-return Valves • Penstocks & Flap Valves
• Butterfly Valves • Fire Hydrants

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Joint Sets & Pipeline Protection Page 29

• Galv, Rilsan & Stainless Steel • Corrosion Protection


• Flange Isolation Kits • Mastics And Blankets
• Link Seal • Marker Tapes

Tapping Tees & Bossed Clamps Pages 30

• Stainless Steel And • Under-pressure Tees


Mild Steel • Repair Clamps
• Bossed Clamps

Encapsulation Fittings Page 31

• 50-3000mm Diameter • 30-50mm Tolerance Available


• Encapsulation Collars • Anti-leak Clamps
End Restraint_Layout 1 28/01/2014 19:14 Page 2
• Repair Collars • Under-pressure Tees

End Restraint Fittings Pages 32-34

• 50-3000mm Diameter • 30-50mm Tolerance


• Suitable for DI, Cast Steel, Available
PE and MoPVC • Easy Fit

MULTIGRIP SMARTJOINT
Molecor MoPVC Pipe Pages
(300-3000mm 35-39
diameters) (50-300mm nb diameters)

• Available as Couplings, Step Fittings & Flange • Available as Couplings & Adaptors (specials
• 75% Lighter Than Ductile IronAdaptors.
• Unbreakable on request).
• Totally universal – a single fitting can be used • Totally universal – can connect upto 8
• 50% Lighter Than PE Pipe on upImpact Resistance
to 7 different sizes and types of pipe. different types of pipe of differing diameters
• Up to 75% faster fit than other end restraint inc Ductile Iron/Cast Iron/Steel/MoPVC & PE.
• Ductile Iron MoPVC
• Easy To Install systems. • Significant stock reduction – How many
Fittings To Suit fittings can a single Smartjoint save you?

TEL: 0845 450 6990 <3

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OUR SERVICE

Guaranteed Availability
We carry a comprehensive range of Ductile Iron and
PE Pipes and accessories from all the leading brands.

Guaranteed Next Day Delivery *


With our nationwide coverage, and dedicated fleet of
vehicles we can guarantee next day delivery on our
stocked range.

Expert Team, Who


Really Know Their Stuff
Our teams have years of experience and know the
market and challenges you face to help you get
your job done.

PLUS EXCITING PRODUCTS


THAT CAN SAVE YOU TIME & MONEY

*order before 12pm for Guaranteed Next Day Delivery

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MANUFACTURERS

We work with all the leading brands in


the Pressure Pipe industry to ensure
you have exactly what you need...

TEL: 0845 450 6990 <5

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DUCTILE IRON PIPE

Pressure Pipe Systems


BlutopTM
A small diameter, push fit water pipe system compatible
with plastic pipe made from ductile iron. It has the added
advantages of a corrosion resistant exterior coating and the
innovative Ductan lining to prevent the risk of corrosion.

NaturalTM
A new generation of potable water pipeline products
available DN80 to DN800 with a new revolutionary
system of external protection, fully compliant with the
requirements of BS EN 545.

Large diameter pipes


Large diameter water pipeline products available DN900 to
DN2000, fully compliant with the requirements of BS EN 545.

Integral and Integral PlusTM


A complete range of sewerage pipeline products available
from DN80 to DN2000, fully compliant with the requirements
of BS EN 598.

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FLANGED BENDS

90° 45° 22° 11°


L L L L
90º 45º

T
T
L L
L L
T

T
22.5º

FLANGED BENDS
Size (mm) 90° Bend 45° Bend 22.5° Bend 11.25° Bend Weight (kg)

T L T L T L T L 90° bend 45° bend 22 1/2° bend 11 1/4° bend


80 7 165 7 130 7 130 7 130 14.8 9.3 9.4 9.5
100 7.2 180 7.2 140 7.2 140 7.2 140 18.2 11.3 11.5 11.5
150 7.8 220 7.8 160 7.8 160 7.8 160 31.5 18.5 18.7 18.6
200 8.4 260 8.4 180 8.4 180 8.4 180 48.5 27 27.4 27.5
250 9 350 9 350 9 350 9 350 77.5 54 55.2 55
300 9.6 400 9.6 400 9.6 400 9.6 400 111 77 77.5 78
350 10.2 450 10.2 298 10.2 298 10.2 298 153 83 83.6 83.5
400 10.8 500 10.8 324 10.8 324 10.8 324 201 107 108.4 108
450 11.4 550 11.4 349 11.4 349 11.4 349 261 132 138 135
500 12 600 12 375 12 375 12 375 336 175 176 177
600 13.2 700 13.2 426 13.2 426 13.2 426 522 266 268 269
700 14.4 800 14.4 478 14.4 478 14.4 478 708 326 329 331
800 15.6 900 15.6 529 15.6 529 15.6 529 974 442 477 449
900 16.8 1000 16.8 581 16.8 581 16.8 581 1290 567 577 577
1000 18 1100 18 632 18 632 18 632 1698 751 760 764
1200 20.4 1300 20.4 750 20.4 735 20.4 735 2709 1178 1223 1189

90° Flanged Duckfoot Bend


90° FLANGED DUCKFOOT BEND
L
DN L C D Weight (kg)

80 165 110 180 14.8 90º


100 180 125 200 18.2
150 220 160 250 31.5 T

200 260 190 300 48.5


250 350 225 350 77.5
C
300 400 255 400 111
350 450 290 450 153
D
400 500 320 500 201
450 550 350 550 261
500 600 385 600 336
600 700 450 700 522
700 800 515 800 708
800 900 580 900 974
900 1000 645 1000 1290
1000 1100 710 1100 1698
1100 1200 775 1200 2150
1200 1300 840 1300 2709

TEL: 0845 450 6990 <7

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TAPERS

Concentric Eccentric

L L
T T
T1
T1

CONCENTRIC ECCENTRIC
Size L T T1 Weight (kg) Size L T T1 Weight (kg)

80 x 50 200 12 7 7 80 x 50 200 12 7 7
100 x 50 200 13 7 11 100 x 50 200 13 7 11
100 x 80 200 13 12 14 100 x 80 200 13 12 14
150 x 50 229 14 7 16 150 x 50 229 14 7 16
150 x 80 300 14 12 18 150 x 80 400 14 12 20
150 x 100 300 14 13 20 150 x 100 300 14 13 20
200 x 80 300 14 13 24 200 x 80 600 14 13 27
200 x 100 300 15 13 29 200 x 100 600 15 13 33
200 x 150 300 15 14 34 200 x 150 300 15 14 34
250 x 80 700 15 14 38 250 x 80 600 15 14 37
250 x 100 300 17 13 38 250 x 100 600 17 13 42
250 x 150 300 17 14 41 250 x 150 600 17 14 45
250 x 200 300 17 15 50 250 x 200 300 17 15 50
300 x 100 300 19 13 54 300 x 100 600 19 13 59
300 x 150 300 19 14 59 300 x 150 600 19 14 63
300 x 200 300 19 15 66 300 x 200 600 19 15 69
300 x 250 300 19 17 77 300 x 250 600 19 17 84
350 x 150 300 17 14 70 350 x 150 600 17 14 85
350 x 200 300 17 15 79 350 x 200 600 17 15 89
350 x 250 300 17 17 86 350 x 250 600 17 17 99
350 x 300 300 17 19 100 350 x 300 300 17 19 100
400 x 150 300 18 14 86 400 x 150 600 18 14 105
400 x 200 300 18 15 95 400 x 200 600 18 15 109
400 x 250 300 18 17 106 400 x 250 600 18 17 112
400 x 300 300 18 19 120 400 x 300 600 18 19 118
400 x 350 300 18 14 127 400 x 350 300 18 14 128
450 x 200 600 19 15 109 450 x 200 600 19 15 130
450 x 250 600 19 17 120 450 x 250 600 19 17 120
450 x 300 600 19 19 134 450 x 300 600 19 19 134
450 x 350 600 19 17 141 450 x 350 600 19 17 141
450 x 400 600 19 18 154 450 x 400 300 19 18 148
500 x 250 700 20 17 141 500 x 250 700 20 17 141
500 x 300 600 20 19 156 500 x 300 600 20 19 156
500 x 350 600 20 17 161 500 x 350 600 20 17 161
500 x 400 600 20 18 177 500 x 400 600 20 18 177
500 x 450 300 20 19 186 500 x 450 300 20 19 186
600 x 300 800 23 19 218 600 x 300 800 23 19 218
600 x 350 700 23 17 222 600 x 350 700 23 17 222
600 x 400 600 23 18 238 600 x 400 600 23 18 238
600 x 450 600 23 19 249 600 x 450 600 23 19 249
600 x 500 600 23 20 268 600 x 500 600 23 20 268

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TEES

TEES TEES

t t

H
H

T
T
L L

TEES TEES
DN dn T L t H Weight (kg) DN dn T L t H Weight (kg)

80 80 7 330 7 165 15.6 100 7.2 400 241


80 7 175 18.4 150 7.8 400 243
100 7.2 360
100 7.2 180 19.4 200 8.4 400 245
80 7 205 28.5 250 9 400 258
150 100 7.8 440 7.2 210 29.5 500 300 12 1000 9.6 500 255
150 7.8 220 32.5 350 10.2 500 262
80 7 235 41.5 400 10.8 500 276
100 7.2 240 42 450 11.4 500 298
200 8.4 520
150 7.8 250 45.5 500 12 500 297
200 8.4 260 49 100 7.2 450 329
80 7 270 49.3 150 7.8 450 340
100 7.2 275 67 200 8.4 450 358
250 150 9 700 7.8 300 71 250 9 450 360
200 8.4 325 75 300 9.6 550 374
600 13.2 1100
250 9 350 81 350 10.2 550 380
80 400 10.8 550 387
100 7.2 300 93 450 11.4 550 417
150 7.8 325 97 500 12 550 420
300 9.6 800
200 8.4 350 101 600 13.2 550 434
250 9 375 108 100 540 7.2 510 295
300 9.6 400 115 150 595 7.8 515 296
100 7.2 325 122 200 650 8.4 525 298
150 7.8 325 125 250 705 9 530 335
200 8.4 325 128 300 760 9.6 540 342
350 10.2 850
250 9 325 134 700 350 14.4 815 10.2 550 375
300 9.6 425 138 400 870 10.8 555 379
350 10.2 425 151 450 925 11.4 565 436
100 7.2 350 154 500 980 12 570 481
150 7.8 350 156 600 1200 13.2 585 523
200 8.4 350 159 700 1200 14.4 600 523
400 250 10.8 900 9 350 161 100 580 7.2 570 383
300 9.6 450 184 150 635 7.8 575 387
350 10.2 450 183 200 690 8.4 585 390
400 10.8 450 191 250 745 9 595 410
100 7.2 375 193 300 800 9.6 600 427
150 7.8 375 199 350 855 10.2 610 471
800 15.6
200 8.4 375 207 400 910 10.8 615 484
250 9 375 216 450 965 11.4 625 563
450 11.4 950
300 9.6 475 227 500 1020 12 630 599
350 10.2 475 240 600 1350 13.2 645 678
400 10.8 475 254 700 1350 14.4 660 711
450 11.4 475 269 800 1350 15.6 675 715

TEL: 0845 450 6990 <9

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LONG RAD 90°, BELLMOUTH,
RADIAL TEE, ANGLE BRANCH

LONG RAD 90 BELLMOUTH

D1

L
L
T

L
90° LONG RADIUS BEND FLANGED BELLMOUTH
DN T L Weight (kg) DN D1 L Weight (kg)

80 7 380 14.5 80 150 130 9


100 7.2 400 18 100 175 135 11
150 7.8 450 30.5 150 230 150 17
200 8.4 500 46 200 290 170 24
250 9 550 66 250 245 185 32
300 9.6 600 90.5 300 405 205 44
350 10.2 650 122 350 460 220 75
400 10.8 700 158 400 520 240 98
450 11.4 750 200 450 575 255 120
500 12 800 254 500 635 275 153
600 13.2 900 379 600 750 310 211
700 14.4 1000 489 700 865 345 225
800 15.6 1100 661 800 980 380 244
900 16.8 1200 854 900 1095 415 284
1000 18 1300 1117 1000 1210 450 360
1100 19.2 1400 1385 1100 1325 485 4054
1200 20.4 1500 1737 1200 1440 520 512

RADIAL TEE ANGLE BRANCH

t
K
r t
45º
B

B K
A
L L

RADIAL TEE ANGLE BRANCH


Weight Dn x dn T t L K Weight (kg)
Dn x dn T t L A B r
(kg)
80 x 80 8.1 8.1 545 165 380 330 23 80 x 80 8.1 8.1 500 375 21

100 x 100 8.4 8.4 580 180 400 340 29.5 100 x 100 8.4 8.4 540 405 27

150 x 150 9.1 9.1 670 220 450 385 47.9 150 x 150 9.1 9.1 640 480 46.4

200 x 200 9.8 9.8 760 250 500 430 71.6 200 x 200 9.8 9.8 735 560 70.1

250 x 250 10.5 10.5 900 350 550 475 104.8 250 x 250 10.5 10.5 830 640 103.8

300 x 300 11.2 11.2 1000 400 600 515 144.5 300 x 300 11.2 11.2 930 715 145.5

350 x 350 11.9 11.9 1100 450 650 560 203.4 350 x 350 11.9 11.9 880 790 167.4

400 x 400 12.6 12.6 1200 500 700 605 263.1 400 x 400 12.6 12.6 970 870 204.1

450 x 450 13.3 13.3 1300 550 750 650 332 450 x 450 13.3 13.3 1060 950 277

500 x 500 14 14 1400 600 800 690 421.9 500 x 500 14 14 1140 1025 350.9
600 x 600 15.4 15.4 1500 700 900 780 623.7 600 x 600 15.4 15.4 1310 1180 540.7

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Y PIPE, FLANGE SOCKET,
BLANK FLANGE

Y Pipe

90º

A
A

Y PIPE BLANK FLANGE


Dn x dn T A Weight (kg) DN Weight (kg)

80 x 80 8.1 165 15.6 80 3.9


100 x 100 8.4 180 19.3 100 4.7
150 x 150 9.1 220 31.9
150 7.9
200 x 200 9.8 260 48.1
200 11.9
250 x 250 10.5 350 79.8
250 18.3
300 x 300 11.2 400 113.5
350 x 350 11.9 450 165.4 300 25.9

400 x 400 12.6 500 219.1 350 36.9


450 x 450 13.3 550 280 400 49
500 x 500 14 600 363.9 450 69.9
600 x 600 15.4 700 562.7
500 84.7
600 133.1
Flanged Socket 700 171.6
800 239.8
900 314.6
1000 425.7
T

1100 569.8
L

1200 728.2
1400 1093.4
FLANGED SOCKET 1500 1201.2
1600 1549.9
Dn x dn T L Weight (kg)
1800 2043.8
80 7 130 9.6
2000 2647.7
100 7.2 130 11.4
2200 3406.7
150 7.8 135 18
200 8.4 140 24.5 2400 4249.3

250 9 145 32 2600 5187.6


300 9.6 150 44
350 10.2 155 55.5
400 10.8 160 68 Blank Flange Dome Blank Flange

450 11.4 165 82


500 12 170 100
600 13.2 180 138
700 14.4 190 176
800 15.6 200 225
900 16.8 210 281
1000 18 220 351
1100 19.2 230 412
1200 20.4 240 521

TEL: 0845 450 6990 < 11

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TYTON 90°, 45°

90° 45°

L L
T L
L

T
90º
45º

90° SOCKET BENDS 45° SOCKET BENDS


DN T L Weight (kg) DN T L Weight (kg)

80 7 100 8.6 80 7 55 7.7

100 7.2 120 11.4 100 7.2 65 10.1

150 7.8 170 20.5 150 7.8 85 17.4

200 8.4 220 33 200 8.4 110 27

250 9 270 48.5 250 9 130 38.5

300 9.6 320 68 300 9.6 150 53

350 10.2 370 98.4 350 10.2 175 70

400 10.8 420 129 400 10.8 195 89

450 11.4 470 163 450 11.4 220 117

500 12 520 204 500 12 240 139

600 13.2 620 303 600 13.2 285 202

700 14.4 720 455 700 14.4 330 282

800 15.6 820 605 800 15.6 370 378

900 16.8 920 813 900 16.8 415 496

1000 18 1020 1045 1000 18 460 635

1100 19.2 1120 1298 1100 19.2 505 856

1200 20.4 1220 1663 1200 20.4 550 986

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TYTON 22°, 11°

22° 11°
L L
L L

T
22.5º
11.25º

22° SOCKET BEND 11° SOCKET BEND


DN T L Weight (kg) DN T L Weight (kg)

80 7 40 7.3 80 7 30 7.1

100 7.2 40 9.3 100 7.2 30 8.9

150 7.8 55 15.9 150 7.8 35 14.8

200 8.4 65 24 200 8.4 40 22

250 9 75 33.5 250 9 50 30.5

300 9.6 85 44.5 300 9.6 55 40.5

350 10.2 95 58 350 10.2 60 52

400 10.8 110 74 400 10.8 65 65

450 11.4 120 95 450 11.4 70 83.5

500 12 130 111 500 12 75 96

600 13.2 150 157 600 13.2 85 134

700 14.4 175 217 700 14.4 95 181

800 15.6 195 287 800 15.6 110 239

900 16.8 220 373 900 16.8 120 305

1000 18 240 470 1000 18 130 381

1100 19.2 260 644 1100 19.2 140 525

1200 20.4 285 716 1200 20.4 150 568

TEL: 0845 450 6990 < 13

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TYTON TAPERS

Socket Taper

t
L

SOCKET TAPERS SOCKET TAPERS


DN dn T t L Weight (kg) DN dn T t L Weight (kg)

100 80 7.2 7 90 8.5 100 7.2 760 87.9

80 7 190 13.5 150 7.8 660 89.2


150 7.8
100 7.2 150 13.8 200 8.4 560 88.9

100 7.2 250 20.5 450 250 11.4 9 460 89.2


200 8.4
150 7.8 150 21 300 9.6 360 88.1

350 10.2 260 86


100 7.2 350 28.5
400 10.8 160 83.1
250 150 9 7.8 250 29
100 7.2 860 101
200 8.4 150 29
150 7.8 760 102
100 7.2 450 39
200 8.4 660 101
150 7.8 350 39.5
300 9.6 250 9 560 101
200 8.4 250 39.5 500 12
300 9.6 460 100
250 9 150 38.5
350 10.2 360 98
100 7.2 560 50
400 10.8 260 94
150 7.8 460 55.2
450 12 160 99.5
350 200 10.2 8.4 360 52
100 7.2 1060 152
250 9 260 51
150 7.8 960 153
300 9.6 160 49.5
200 8.4 860 154
100 7.2 660 65
250 9 760 153
150 7.8 560 66.5 600 300 13.2 9.6 660 152
200 8.4 460 67 350 10.2 560 151
400 10.8
250 9 360 66 400 10.8 460 142
300 9.6 260 64 450 11.4 360 149

350 10.2 160 62 500 12 260 131

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TYTON TEES

Tyton Tee’s

H
T
L

ALL-SOCKET TEES ALL-SOCKET TEES


DN dn T L t H Weight (kg) DN dn T L t H Weight (kg)

80 80 7 170 7 85 12.4 80 185 7 265 101


80 170 7 95 14.8
100 7.2 100 215 7.2 270 106
100 170 7.2 95 16.1
150 270 7.8 275 116
80 170 7 120 21.5
200 330 8.4 285 127
150 100 7.8 195 7.2 120 23.5
150 255 7.8 125 28 450 250 11.4 390 9 290 138

80 175 7 145 30 300 445 9.6 295 149


100 200 7.2 145 32
200 8.4 350 505 10.2 300 161
150 255 7.8 150 37
400 560 10.8 305 173
200 315 8.4 155 43
450 620 11.4 310 186
80 175 7 160 40
100 200 7.2 170 42.7 80 195 7 290 110

250 150 9 260 7.8 175 51.1 100 215 7.2 295 115
200 315 8.4 180 55.9
150 270 7.8 300 137
250 375 9 190 67.1
200 330 8.4 310 141
80 180 7 190 51.5
250 390 9 315 161
100 205 7.2 195 54.2
500 12
150 260 7.8 200 64.3 300 450 9.6 320 174
300 9.6
200 320 8.4 205 69.9 350 505 10.2 325 187
250 375 9 210 79.9
400 565 10.8 330 199
300 435 9.6 220 86.2
450 620 11.4 335 214
80 180 7 215 63.6
500 680 12 340 234
100 210 7.2 225 67.2
150 260 7.8 230 79.6 80 195 7 340 165

350 200 10.2 320 8.4 235 84.9 100 220 7.2 345 169
250 380 9 240 96.9
150 280 7.8 350 185
300 440 9.6 245 106
200 340 8.4 360 188
350 495 10.2 250 116
250 395 9 365 215
80 185 7 240 76.1
100 210 7.2 245 82.2 600 300 13.2 455 9.6 370 231

150 270 7.8 250 96.7 350 510 10.2 375 246
200 325 8.4 255 102
400 10.8 400 570 10.8 380 258
250 380 9 260 116
450 630 11.4 380 280
300 440 9.6 270 126
500 685 12 390 296
350 500 10.2 275 137
400 555 10.8 280 150 600 800 13.2 400 343

TEL: 0845 450 6990 < 15

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PE PIPES & FITTINGS

Standard PE Pipes
GPS PE Pipes are extruded in two standard materials -
PE80 (MDPE) and Excel® (PE100) in the following colours:

• Blue - for potable water supply below ground.


• Yellow/Orange - for gas supply below ground.
• Black - for global water and gas supplies, UK potable
water supplies above the ground and industrial (sewage,
mining and quarry) applications above and below ground.

Pipes are available in 6 and 12 metre straight lengths with


other lengths available to order. Pipe up to 180mm OD is
also available in coils of 50m, 100m and 150m and may
be supplied in longer lengths by special order. Pipe can
also be extruded with four co-axial stripes to identify the
contents being conveyed or to identify the application.

Long Spigot & Pupped Fittings


The GPS Long Spigot range offers a comprehensive
choice of fittings suitable for butt-fusion without the need
for pupping (provided that machines with narrow clamps
are used). Products are offered in PE80 Yellow, Blue or
Black as well as Excel® (PE100) Blue or Black. To facilitate
easier jointing on-site, a range of fittings is also offered
with factory-fitted half-metre pups in pipe sizes up to
400mm and with one-metre pups for larger pipe sizes.

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Materials
GPS manufactures polyethylene systems in both PE80 and Excel (PE100). The numbers relate to the MRS
(Minimum Required Strength) values of the material.

PE80 – This is the term used to denote the polyethylene material which has been widely used for gas, water and
industrial applications for many years. The terms MDPE and HDPE were commonly used to describe this material,
although MDPE PE80, as historically supplied by GPS, has a much higher long term stress crack resistance than
traditional HDPE PE80.

PE100 – This is a term used to denote high performance polyethylene, and PE100 pipes are sold by GPS under the
brand name of Excel. PE100 is a higher performance material than PE80 and demonstrates exceptional resistance
to rapid crack propagation as well as to long-term stress cracking. Moreover, the higher strength of PE100 permits
thinner pipe walls than PE80 for the same operating pressure. PE100 uses less polymer and provides for a larger
bore and increased flow capacity for a given nominal pipe size. This can result in significant cost savings at certain
sizes and pressure ratings.

PE80 and Excel(PE100) are not recommended for continuous pressure operation at temperatures above 60°C for
liquids, including sewerage and industrial effluents, or 30°C for gaseous fluids. Excel (PE100) has advantages
over PE80 at low temperatures, since it is extremely crack resistant down to -30°C. When considering applications
which exceed the limits stated above, please contact our Technical Support Department for further information.

Maximum Continuous Operating Pressures at 20ºC for Standard PE Pipes


SDR11 SDR13.6 SDR17.6(GAS) / SDR17 SDR21 SDR26
Pipe Size/OD
SDR17 (WATER)
PE80 Excel (PE100) PE80 PE80 Excel (PE100) Excel (PE100) Excel (PE100)
Gas Water Gas Water Gas Gas Water Water Gas Water Water
20mm 5.5 12.5
25mm 5.5 12.5
32mm 5.5 12.5
50mm 5.5 12.5
63mm 5.5 12.5 7.0 16.0 4.0 8.0
75mm 5.5 4.0
90mm 5.5 12.5 7.0 16.0 3.0 8.0 10.0
110mm 12.5 16.0 3.0 8.0 10.0
125mm 5.5 12.5 7.0 16.0 3.0 8.0 10.0
140mm 5.5 3.0
160mm 5.1 12.5 16.0 3.0 8.0 10.0 8.0 6.0
180mm 4.7 12.5 7.0 16.0 3.0 8.0 10.0 8.0 6.0
225mm 12.5 16.0 3.0 8.0 10.0 8.0 6.0
250mm 4.0 12.5 7.0 16.0 3.0 8.0 10.0 2.0 8.0 6.0
280mm 3.8 12.5 16.0 2.9 8.0 10.0 2.0 8.0 6.0
315mm 3.4 12.5 7.0 16.0 2.7 8.0 10.0 2.0 8.0 6.0
355mm 3.1 12.5 7.0 16.0 2.5 8.0 10.0 2.0 8.0 6.0
400mm 2.9 12.5 7.0 16.0 2.3 8.0 10.0 2.0 8.0 6.0
450mm 2.7 12.5 7.0 16.0 2.2 8.0 10.0 2.0 8.0 6.0
500mm 2.5 12.5 7.0 16.0 2.0 8.0 10.0 2.0 8.0 6.0
560mm 7.0 16.0 2.0 10.0 2.0 8.0 6.0
630mm 7.0 16.0 1.8 10.0 2.0 8.0 6.0
710mm 16.0 10.0 8.0 6.0
800mm – 1200mm 10.0 8.0 6.0

GPS can usually offer SDRs other than those shown in the table, e.g. for close fit lining applications. | UK gas operating pressures have historically been limited to 7bar for PE100 pipe – this is the
result of the UK rating system for charges on pipelines at higher pressure. | In line with UK water industry recommendations, GPS de-rate large mitred bends by 0.8 x the rating of the pipe from
which it was made – please contact our Technical Support department for further information. | PE80 (MDPE) gas pipe pressures must be further de-rated for temperatures below 0ºC.
The values in the above table do not address any other safety-related issues associated with pipeline design.

TEL: 0845 450 6990 < 17

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Pipe Dimensions – Water Applications (BS EN 12201-2)
SDR11 SDR17
Nom OD Max OD Min t (mm) Min t (mm) MeanWeight Mean Bore Min t (mm) Max t (mm) MeanWeight Mean Bore
(mm) (mm) (kg/m) (mm) (kg/m) (mm)
20* 20.3 2.3 2.7 0.1 15.2 – – – –
25 25.3 2.3 2.7 0.2 20.2 – – – –
32 32.3 3.0 3.4 0.3 25.8 – – – –
40 40.4 3.7 4.2 0.4 32.3 – – – –
50 50.4 4.6 5.2 0.7 40.4 – – – –
63 63.4 5.8 6.5 1.0 50.9 – – – –
75 75.5 6.8 7.6 1.5 60.9 4.5 5.1 1.0 65.7
90 90.6 8.2 9.2 2.1 72.9 5.4 6.1 1.5 78.8
110 110.7 10.0 11.1 3.2 89.3 6.6 7.4 2.2 96.4
125 125.8 11.4 12.7 4.1 101.3 7.4 8.3 2.8 109.7
160 161.0 14.6 16.2 6.7 129.7 9.5 10.6 4.6 140.4
180 181.1 16.4 18.2 8.5 146.0 10.7 11.9 5.8 158.0
200 201.2 18.2 20.2 10.5 162.2 11.9 13.2 7.1 175.5
225 226.4 20.5 22.7 13.3 182.5 13.4 14.9 9.0 197.4
250 251.5 22.7 25.1 16.3 203.0 14.8 16.4 11.1 219.6
280 281.7 25.4 28.1 20.5 227.4 16.6 18.4 13.9 245.9
315 316.9 28.6 31.6 25.9 255.8 18.7 20.7 17.6 276.6
355 357.2 32.2 35.6 32.9 288.3 21.1 23.4 22.4 311.6
400 402.4 36.3 40.1 41.8 324.8 23.7 26.2 28.3 351.3
450 452.7 40.9 45.1 52.9 365.4 26.7 29.5 35.9 395.2
500 503.0 45.4 50.1 65.2 406.0 29.7 32.8 44.3 439.0
560 563.4 50.8 56.0 81.7 454.9 33.2 36.7 55.5 491.8
630 633.8 57.2 63.1 103.6 511.6 37.4 41.3 70.3 553.2
710 716.4 64.5 71.1 131.5 577.6 42.1 46.5 89.1 624.6
800 807.2 72.6 80.0 167.1 651.0 47.4 52.3 113.1 703.9
900 908.1 – – – – 53.3 58.8 142.9 792.0
1000 1009.0 – – – – 59.3 65.4 176.5 879.8
1200 1210.8 – – – – 71.1 78.4 254.5 1055.9
SDR21 SDR26
Nom OD Max OD Min t (mm) Min t (mm) MeanWeight Mean Bore Min t (mm) Max t (mm) MeanWeight Mean Bore
(mm) (mm) (kg/m) (mm) (kg/m) (mm)
75 75.5 3.6 4.1 0.8 67.6 – – – –
90 90.6 4.3 4.9 1.2 81.1 3.5 4.0 1.0 82.8
110 110.7 5.3 6.0 1.8 99.1 4.2 4.8 1.4 101.4
125 125.8 6.0 6.7 2.3 112.7 4.8 5.4 1.9 115.2
160 161.0 7.7 8.6 3.7 144.2 6.2 7.0 3.1 147.3
180 181.1 8.6 9.6 4.7 162.4 6.9 7.7 3.8 166.0
200 201.2 9.6 10.7 5.8 180.3 7.7 8.6 4.7 184.3
225 226.4 10.8 12.0 7.4 202.9 8.6 9.6 5.9 207.5
250 251.5 11.9 13.2 9.0 225.7 9.6 10.7 7.4 230.5
280 281.7 13.4 14.9 11.4 252.6 10.7 11.9 9.2 258.3
315 316.9 15.0 16.6 14.3 284.4 12.1 13.5 11.7 290.4
355 357.2 16.9 18.7 18.2 320.5 13.6 15.1 14.8 327.4
400 402.4 19.1 21.2 23.2 360.9 15.3 17.0 18.7 368.9
450 452.7 21.5 23.8 29.3 406.1 17.2 19.1 23.7 415.1
500 503.0 23.9 26.4 36.1 451.2 19.1 21.2 29.2 461.2
560 563.4 26.7 29.5 45.2 505.5 21.4 23.7 36.6 516.6
630 633.8 30.0 33.1 57.1 568.8 24.1 26.7 46.4 581.1
710 716.4 33.9 37.4 72.6 641.9 27.2 30.1 58.9 655.9
800 807.2 38.1 42.1 92.1 723.4 30.6 33.8 74.7 739.2
900 908.1 42.9 47.3 116.4 813.9 34.4 38.3 94.8 831.4
1000 1009.0 47.7 52.6 143.8 904.2 38.2 42.2 116.5 924.1
1200 1210.8 57.2 63.1 207.4 1085.1 45.9 50.6 167.8 1108.9

*SDR9 only. Wall thickness increased to give a lower SDR and more resistance to damage.
GPS pipes, manufactured to BS EN 12201-2 standard, are capable of withstanding transient surge pressures of up to twice the rated pressure of the pipe.

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Protecta Line
Introduced to the UK market in 1996,
Protecta-Line won the IWEX Innovation Award
in 1997 for its innovative design.

The multi-layer construction of Protecta-Line pipes


incorporates an impermeable aluminum barrier
layer wrapped onto a central core of PE80 or Excel
(PE100) pipe. This prevents the ingress that would be
caused by throughwall permeation of hydrocarbons
and related chemicals that might be present in
contaminated/brownfield land.

Approvals
• Approved by the Secretary of State
• WRAS (complete system approved)
• WIS 4-32-19 (complete system is Kitemarked)
• BS 6572 (25mm-63mm pipes)
• WIS 4-32-17 (25mm-355mm pipes)
• BS EN 12201 (90mm-355mm pipes)
• See more at: http://www.gpsuk.com/range/33/
protecta-line.html#sthash.mcksp4iG.dpuf

Features Benefits
• Prevents the tainting that can be caused • All the installation advantages of conventional PE
by through-wall permeation by hydrocarbons Pipe – a lightweight, flexible pipe in longer lengths
and related chemicals that might be present in that is fast and easy to install.
contaminated land. • Reduced leakage.
• Proven protection against all recognised brownfield • Long-term security of supply.
contaminants, both organic and inorganic, even in • Avoids the need for expensive soil sampling and
their maximum reported concentrations. remediation.
• Suitable for corrosive conditions. • Lower cost of installation than metallic pipe and is
• Second–to-none approval status for total peace of significantly less disruptive.
mind to the highest standards of safety demanded • Excellent lifetime cost savings.
by water companies and other installers.
• Fully integrated range of pipe and approved
dedicated fittings.
• May be used for trenchless installations or
subjected to cold bending as standard
polyethylene pipes.

TEL: 0845 450 6990 < 19

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Product Range Overview Description Standards/Approvals Material Size Range

25mm -
• Regulation 31/27/30
PE barrier 110mm
• WRAS Polyethylene
Protecta- pipe for water (SDR11)
• WIS 4-32-19 Aluminium
Line Pipe distribution through 125mm -
• BS EN 12201
contaminated land 355mm
(core pipes)
(SDR17)

• Regulation 31/27/30
Protecta- Clean, capped and
• WRAS
Line 3C coiled PE barrier pipe Polyethylene 90mm -
• WIS 4-32-19
and 3CTH for installation without Aluminium 180mm
• BS EN 12201
Coils pre-chlorination
(core pipes)

Mechanical • Regulation 31/27/30


Mechanical 25mm -
compression • WRAS
Compression Acetal 63mm
threaded fittings • WIS 4-32-19
Fittings
service connections

Mechanical
compression
• Regulation 31/27/30
fittings for Stainless
Mechanical • WRAS 63mm -
mechanical jointing steel Rilsan
Fittings • WIS 4-24-01 180mm
without the need coated steel
for pipe preparation
or welding

25mm &
• Regulation 31/27/30 32mm
Gunmetal
Saddle ferrules for • WRAS (for 63mm
Ferrule Acetal
live off-takes without • WIS 4-32-19 - 355mm
Off-Takes Stainless
any flow restrictions • WIS 4-22-02 mains) 63mm
steel
(for 90mm to
35mm mains)

Electrofusion fittings
• Regulation 31/27/30
Electrofusion with a bar coding 90mm -
• WRAS Polyethylene
Fittings system for rapid and 355mm
• WIS 4-32-19
convinient jointing

Pupped fittings
with extended • Regulation 31/27/30
Pupped 90mm -
spigots suitable for • WRAS Polyethylene
Fittings 355mm
electrofusion and • WIS 4-32-19
butt-fusuin jointing

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Fast, reliable and
secure connections for
contaminated land

Fast, reliable and secure connections for contaminated land has been protecting drinking water supply in
contaminated land for over 15 years. The latest addition to the range, Protecta-Line Mechanical Fittings, offers the
same trusted reliability without the need for pipe end trusted reliability without the need for pipe end.

For drinking water distribution in contaminated land and sites with potential future contamination, Protecta-Line
Mechanical Fittings create reliable connections with a quick and simple mechanical action. Just push pipe ends
over an insert liner, slide a stainless steel shell over the pipe ends and tighten with a torque wrench. No pipe end
preparation and specialist tooling is required. So, for situations where barrier pipes cannot be joined by butt-fusion or
electrofusion, jointing just got a whole lot easier!

Fitting Range Liner Insert Supplied with Outer Shell

Coupler + 1x Full shell

Repair Coupler + 2x Half shell

Reducer + 2x Half shell

90° Elbow + 2x Half shell

45° Elbow + 2x Half shell

Equal Tee + 3x Half shell

Flanged Branch Tee + 2x Half shell

Duck Foot Bend + 1x Half shell

Flange Adaptor + 1x Half shell

TEL: 0845 450 6990 < 21

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Philmac, the global leader in the design and manufacture of plastic
compression fittings, is proud to release the most innovative and
revolutionary product of its kind.

Philmac Metric/Imperial™ is the truly universal polyethylene pipe fitting. The culmination of years of exhaustive research
and development, utilisation of cutting-edge manufacturing technology and stringent testing, this new range of premium
products could well be the biggest breakthrough in water transfer technology where both metric and imperial pipes are in
use. Its universal application means this is the only fitting you need carry, reducing costs and streamlining inventory.

Designed to make the job at hand so much easier, the Philmac Metric/Imperial™ plastic compression fitting is the product
of Philmac’s unrelenting commitment to continuous improvement and a culture based on innovation and ingenuity.

Flexibility
The Metric & Imperial connection: The Philmac Metric/Imperial™ compression fitting is a revolutionary step forward for
PE pipe jointing. Connections can now be made to both Metric (BS6572/BS6730) and Imperial PE pipe (BS1972/3284 and
IRS 135 Heavy Gauge) from the one fitting from either end. And, the innovative design means that inserts are no longer
required to connect imperial pipe. Removing the need for dedicated fittings and inserts, Metric/Imperial™ provides the
ultimate in flexibility, reducing both inventory and complexity.

Complete security
Dynamic sealing method: The mechanical advantage of the nut thread compresses the seal into position, eliminating
resistance when inserting the pipe into the fitting so there is no risk of seal distortion or displacement.
No loose components: If the nut is removed there is no danger of losing components, as the collet and seal ring are
retained in the body of the fitting. Losing components in the trench becomes a thing of the past.
Designed to minimise pipe twist: The fitting has been designed to minimise pipe twist as the nut is tightened.
Maximum pipe twist is approximately a quarter turn compared to one and a half turns with many other fittings. Pipe twist
can impact on not only the connection you have just made but also on the connection at the other end of the line.
Approvals: Philmac fittings are WRAS approved for above and below ground use.

Fast and easy installation


Slide & Tighten™ technology: Metric/Imperial™ incorporates all the benefits of Philmac’s unique Slide & Tighten™
technology. No pipe preparation is needed and no force is required to push the pipe past the seal, so installation couldn’t
be faster or easier. Simply insert the pipe fully into the fitting and then tighten the nut. Assembly is so easy you can
even do it under live conditions. No special tools are required, and there is no need to disassemble the fitting before use
because the Metric/Imperial™ compression fitting is supplied pre-assembled and ready to use.
Compact Design: The size of the new Philmac Metric/Imperial™ compression fitting has been kept to a minimum,
making the fitting ideal to use in confined areas. In addition to making connections with minimal turns of the nut,
the design and size of the fitting means that in installations taking place between pipe with two fixed points, the
manipulation of the pipe into the fitting becomes easy.
Easy disassembly: The fitting has been designed so the split collet is released as soon as the nut is backed off, making
disassembly easy.

High performance
Made from advanced thermoplastic materials: Metric/Imperial™ is manufactured from lightweight high performance
thermoplastic materials with outstanding impact, UV, chemical and corrosion resistance. The material is nontoxic and
taint-free.
Rated to 1600 kpa: Metric/Imperial™ is pressure rated to 1600 kpa (PN16) to meet the needs of high pressure systems.
50 year+ design life: Built to withstand the toughest conditions to ensure longevity and durability, Metric/Imperial™ has
a 50 year+ design life.

Complete coverage
Wide range: The new Philmac Metric/ Imperial™ range is comprehensive: straight and reducing joiners, tees, elbows, end
connectors and caps ranging from 20mm to 63mm. Also available are copper connection kits, normal gauge (IRS 134)
connection kits, reducing kits and blanking plugs, ball valves, stopcocks, wall plate elbows and tank connectors.
Copper connection Kits: Philmac’s all new carborundum gripper design has been introduced into the Metric/Imperial™
copper connection kit. With no steel components in the gripping mechanism, there is absolutely no risk of electrolysis.

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FAMILY OF FITTINGS -
A COMPREHENSIVE RANGE

Connects PE to a wide Connects a wide variety


variety of pipes of pipes together
PVC, copper, galvanised PVC, copper, galvanised
iron, ABS, lead, iron, ABS, lead,
stainless steel, steel, stainless steel, steel,
polyethylene and PEX polyethylene and PEX

Applications
Repair work
UTC® is used extensively by water companies, plumbers and civil contractors for repair work. The UTC® x UTC®
fitting was originally developed as a copper to copper repair joint at the request of a global water company.

New installations
Connecting polyethylene pipe to water meter risers and polyethylene pipe to copper.
UTC® fittings are used by water companies as a connection between polyethylene pipe and metal pipes.

Upgrades
UTC® is particularly useful in service line upgrades. A small number of PE x UTC® fitting provide a complete
solution and will connect to whatever pipe the installer finds at the property boundary.

METIMP JOINER MI END CONNECTOR TEE MET IMP JOINER REDUCING ELBOW
REDUCING

TEL: 0845 450 6990 < 23

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MAXIFIT RANGE

MaxiFit, MaxiFit Xtra & MaxiStep

Product Design Benefits


1
1 - Optimised Gasket Design
A unique gasket with distinctive circumferential
ribs provides a ‘slide easy’ fit for maximum
sealing on scored, corroded or pitted pipe.

2 - Excellent Corrosion 2
& Damage Resistance
Coated in black Rilsan Nylon 11 which is WRAS
listed and has excellent resistance to impact,
abrasion, weathering and chemicals. It also 3
has good thermal stability and flexibility to 4
accommodate for rough site handling.

3 - Flexible Fit
Flared end to the sleeve forms a deep
gasket chamber to give maximum possible
pipe adjustment.

4 - Simple Installation
Captive, non-rotating bolt heads require just
1 2 3 4
a torque wrench to install.

Customer Benifits

Design life expectancy of 50 years, established by


rigorous ‘Accelerated Age Testing’ which subjects
product to working pressure at 80°C for 1000 hours.

• Wide tolerances permit lower stock holding.

• All models accommodate angularity between pipes


which allows for normal pipeline movement caused
by ground settlement. Couplings and reducing
couplings allowing for 6° total angular deflection
3° total on the flange adaptors.

• A rigorous bolt torque test is completed to confirm


that the bolt, end ring and adaptor body are capable
of withstanding bolt over-tightening to 1.5 times
maximum recommended torque.

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MAXIFIT, MAXIFIT XTRA,
MAXISTEP & MAXIDAPTOR

MaxiFit, MaxiFit Xtra & MaxiStep

Product Design Benefits

1 - Simple Installation
Available as standard and long sleeved versions,
1 the MaxiFit Xtra simplifies the installation
further, allowing for greater cutting tolerances
and a greater pipe insertion depth - sealing
2 beyond corrosion damaged pipe ends to
create a safe and permanent repair.

2 - Excellent Repair Product


3 MaxiStep reducing couplings are designed to
provide transitions between pipes of different
nominal bores simplifying installations when
repairing old pipe with new.

3 - Accommodates Pipe Movement


All models accommodate angularity between
pipes which allows for normal pipeline movement
due to ground settlement. Couplings and
reducing couplings allow for 6° total angular
deflection.

MaxiDaptor

Product Design Benefits

1 - Ultimate Flexibility
All cast flanges have multi drilling including; BS
EN 1092-1, ISO 7005 1:1992, (PN10/16), BS10:
2 1962 (Table ADE), ANSI/AWWA.
3

2 - Exceptional Sealing Capabilities


1 Flanges have an extended sealing face.

3 - Accommodates
Pipe Movement
All models accommodate angularity between
pipes which allows for normal pipeline movement
caused by to ground settlement. Flange adaptors
have a total angular deflection of 3°.

TEL: 0845 450 6990 < 25

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MAXIFIT & MAXIFIT XTRA
COUPLINGS & END CAPS

Socket Taper

Working Pressure = 16bar (water)


6bar (gas)

Coupling - Standard Sleeve (MaxiFit)


Nom Size Range Diameter Overall Sleeve Setting Gap Bolts Gasket Weight MaxiCap Maximum MaxiFit
Size (mm) (mm) Length Length x (mm) No.-Dia x Mould No. (kg) Available Threaded Plus
(mm) Thickness Length Outlet Available

Min Max M L (A) x (T) Min Max

DN40 47.9 59.5 149.5 190.0 100.0 x 4.5 20.0 40.0 2-M12 x 180 1637 3.1

DN50 57.0 74.0 154.5 190.0 95.0 x 4.5 20.0 40.0 4-M12 x 180 12392/1 3.0 √ 1” √

DN65 63.0 85.0 173.5 190.0 95.0 x 4.5 20.0 40.0 4-M12 x 180 12392/2 3.6 √ 1” √

DN80 85.0 107.0 195.5 190.0 95.0 x 4.5 20.0 40.0 4-M12 x 180 12392/3 4.1 √ 2” √

DN100 107.0 132.0 224.5 190.0 95.0 x 4.5 20.0 40.0 4-M12 x 180 12392/4 5.0 √ 2” √

DN125 132.0 158.0 254.5 190.0 95.0 x 5.0 20.0 40.0 4-M12 x 180 12392/6 6.1 √ 2” √

DN150 158.0 184.0 280.5 190.0 95.0 x 5.0 20.0 40.0 4-M12 x 180 12392/7 7.0 √ 2” √

DN175 189.0 212.0 306.5 230.0 130.0 x 5.0 25.0 50.0 4-M12 x 220 12392/9 9.4 √ 2”

DN200 218.0 244.0 342.5 230.0 130.0 x 5.0 25.0 50.0 4-M12 x 220 12392/10 10.9 √ 2”

DN225 243.0 269.0 367.5 230.0 130.0 x 5.0 25.0 50.0 6-M12 x 220 12392/11 12.4 √ 2”

DN250 266.0 295.0 399.5 230.0 130.0 x 5.0 25.0 50.0 6-M12 x 220 12392/12 14.6 √ 2”

DN300 315.0 349.0 462.5 230.0 130.0 x 5.0 25.0 50.0 8-M12 x 220 12392/14 19.4 √ 2”

Coupling - Long Sleeve (MaxiFit Xtra)


DN50 57.0 74.0 154.5 285.0 200.0 x 5.5 20.0 140.0 4-M12 x 275 12392/1 4.6 √ 1”

DN65 63.0 85.0 173.5 285.0 190.0 x 5.5 20.0 130.0 4-M12 x 275 12392/2 5.2 √ 1”

DN80 85.0 107.0 195.5 285.0 200.0 x 5.5 20.0 140.0 4-M12 x 275 12392/3 6.3 √ 2”

DN100 107.0 132.0 224.5 285.0 190.0 x 5.5 20.0 130.0 4-M12 x 275 12392/4 7.2 √ 2”

DN125 132.0 158.0 254.5 285.0 190.0 x 6.0 20.0 130.0 4-M12 x 275 12392/6 9.0 √ 2”

DN150 158.0 184.0 280.5 285.0 190.0 x 6.0 20.0 130.0 4-M12 x 275 12392/7 10.3 √ 2”

DN175 189.0 212.0 306.5 285.0 190.0 x 6.0 25.0 110.0 4-M12 x 275 12392/9 12.1 √ 2”

DN200 218.0 244.0 342.5 285.0 190.0 x 6.0 25.0 110.0 4-M12 x 275 12392/10 14.1 √ 2”

DN225 243.0 269.0 367.5 350.0 250.0 x 6.0 25.0 165.0 6-M12 x 340 12392/11 18.6 √ 2”

DN250 266.0 295.0 399.5 350.0 250.0 x 6.0 25.0 165.0 6-M12 x 340 12392/12 21.4 √ 2”

DN300 315.0 349.0 462.5 350.0 240.0 x 6.0 25.0 155.0 8-M12 x 340 12392/14 27.0 √ 2”

Materials & Relevant Standards


End Ring and Adaptor Body/Centre Sleeve: Bolt Torque/Spanner: Bolt torque 55-65Nm, Spanner
Ductile Iron to BS EN 1563 Symbol EN GJS-450-10. size A/F 19mm.
Gasket: EPDM compound Grade E to BS EN 681-1, Type Nuts: Steel to BS EN 4190 Grade 4.
WA, WC Nitrile compound to Grade G BS EN 682, Type G. Washers: Stainless Steel to BS 1449:Part 2 Grade
Tee Bolts/Bolts: Steel to BS EN ISO 898-1 Property 304S15 Standard.
Class 4.8.

26 > EMAIL: PRESSUREPIPESALES@GRAFTONGB.CO.UK

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MAXIDAPTOR FLANGE ADAPTORS

Socket Taper

Working Pressure = 16bar (water)


6bar (gas)

FLANGE ADAPTOR
Nom Size Range Diameter Bores Overall Sleeve Flange Drilling Setting Bolts Gasket Weight MaxiFit
Size (mm) (mm) (mm) Length Length x Gap No.-Dia x Mould No. (kg) Plus
(mm) Thickness (mm) Length Avail-
able
Min Max M S L (A) x (T) Min Max

50 57.0 74.0 163.4 59.0 124.0 75.0x5.0 50 PN10:16, 2.5” BS10 Table ADE, 20.0 40.0 4-M12x115 12392/1 2.7
2” ANSI125

65 63.0 85.0 196.9 75.0 124.0 75.0x5.0 60 PN10:16, 65 PN10:16, 80 20.0 40.0 4-M12x115 12392/2 3.5 √
PN10:16, 3” BS10 Table ADE,
2.5” ANSI125, 3” ANSI125
80 AS2129 CD, 80 AS4087 16

80 85.0 107.0 202.5 101.0 124.0 75.0x5.0 80 PN10:16, 3”ANSI125, 20.0 40.0 4-M12x115 12392/3 3.7 √
3.5” BS10 Table AD,
3.5” BS10 Table E

100 107.0 132.0 228.0 121.0 134.0 75.0x5.0 100 PN 10:16, 4” BS10 Table AD, 20.0 40.0 4-M12x125 12392/4 4.4 √
4” BS10 Table E, 4” AWWA C207
D, 100 AS2129 CD, 100 AS4087 16

125 132.0 158.0 281.5 150.0 134.0 75.0x5.0 125 PN10:16, 150 PN10:16 20.0 40.0 4-M12x125 12392/6 5.6
5” BS10 Table A, 5” BS10 Table
DE,
6” BS10 Table A, 6” BS10 Table D,
6” BS10 Table E, 6” AWWA C207
D,
125 AS2129 CD, 150 AS2129 CD,
125 AS4087 16, 150 AS4087 16

150 158.0 184.0 281.2 173.0 134.0 75.0x5.0 150 PN10:16, 6” BS10 Table A, 6” 20.0 40.0 4-M12x125 12392/7 6.0
BS10 Table D, 6” AWWA, C207 D,
150 AS4087 16, 150 AS2129 CD,

175 189.0 212.0 336.5 202.0 133.0 75.0x5.0 200 PN10:16, 8” BS10 Table AD, 25.0 40.0 4-M12x125 12392/9 8.3
8” AWWA C207 D, 200 AS2129 CD,
200 AS4087 16

200 218.0 244.0 337.8 225.0 134.0 75.0x5.0 200 PN10:16, 8” BS10 Table AD, 25.0 40.0 4-M12x125 12392/10 8.3
8” AWWA C207 D, 200 AS2129 CD

225 243.0 269.0 401.5 252.0 144.0 85.0x5.0 250 PN10:16, 250 AS4087 16 25.0 50.0 6-M12x135 12392/11 10.9

250 266.0 295.0 402.1 277.0 146.0 85.0x5.0 250 PN10:16, 250 AS4087 16 25.0 50.0 6-M12x135 12392/12 11.4

300 315.0 349.0 457.8 329.0 155.0 100x5.0 300 PN10:16, 12” BS10 Table D, 25.0 60.0 6-M12x145 12392/14 14.8
300 AS2129 CD

Materials & Relevant Standards


End Ring and Adaptor Body/Centre Sleeve: Ductile Bolt Torque/Spanner: Bolt torque 55-65Nm, Spanner
Iron to BS EN 1563 Symbol EN GJS-450-10. size A/F 19mm.
Gasket: EPDM compound Grade E to BS EN 681-1, Type Nuts: Steel to BS EN 4190 Grade 4.
WA, WC Nitrile compound to Grade G BS EN 682, Type G. Washers: Stainless Steel to BS 1449:Part 2 Grade
Tee Bolts/Bolts: Steel to BS EN ISO 898-1 Property 304S15 Standard.
Class 4.8.

TEL: 0845 450 6990 < 27

Buildbase R2M Brochure V9.indd 27 15/07/2015 15:05


VALVES & FITTINGS

The Series 41/20


The Series 41/20 is a resilient seated swing check
valve, suitable for use with portable water, raw water
and sewage, to a maximum temperature of +70°C.

The Series 21/00


The Series 21/00 is a resilient seat, wedge gate
valve, suitable for use with water and neutral liquids
(sewage), to a maximum temperature of +70°C.

The series 29/338


The series 29/338 is a squat fire hydrant suitable for
use with water and neutral liquids to a maximum
temperature of 70°C. Complies with requirements of
BS750:2006 and BS EN1074-2: 2004 and EN 14339:
2005, underground hydrants. Also BS EN 1074-6 for
potable (drinking) water.

The Series 37/40


The Series 37/40 is a metal seated, wedge gate valve,
suitable for use with water and neutral liquids, to a
maximum temperature of +70°C.

28 > EMAIL: PRESSUREPIPESALES@GRAFTONGB.CO.UK

Buildbase R2M Brochure V9.indd 28 15/07/2015 15:05


JOINT SETS AND GASKETS

Vulcan Fasteners have become


industrial leaders in pipe joint sets
for the water and gas industry.

Bolt set packages and the types of materials are below


Galvanised, Rilsan, Stainless Steel, Sheraplex, zinc
plated, sheradised, cadmium, dacromet self colour,
zinc and yellow
 
All kits come complete with gaskets
• EPDM gaskets full faced, EPDM gaskets IBC.
• EPDM gaskets lugged, novus, klingersil.
• Various range of fibre gaskets to suit all applications.
 
Extensive range of flange kits including:
• NP10 NP16,NP25,NP40 (these are pressure ratings).
• Imperial flange kits.
• Isolation kits.
• Studded flange kits to suit notched flange adaptors.
• Special cut bolts to screw into tapped holes in flanges.
• Joint sets to suit knife gate and butterfly valves.
 
Extensive range of bolt sets to suit high pressure pipes,
ductile, steel, plastic, stainless steel.

TEL: 0845 450 6990 < 29

Buildbase R2M Brochure V9.indd 29 15/07/2015 15:05


TAPPING TEES & BOSSED CLAMPS

Tapping tee type SST


Romacon stainless steel tapping tee type SST are used
for permanent (hot) taps on several pipe types for water,
gas and petrochemical fluids.

APPLICATION:
The SST is in fact a reinforced double band clamp with a
flanged outlet. The standard working range is 20mm.

The upper body is reinforced to accomodate the


installation of valves and drilling equipment.

Tapping clamps
Romacon stainless steel tapping clamps are used
to make permanent (hot) taps on different pipe
types for water, gas and petrochemical fluids.

APPLICATION:
Romacon repair clamps can be equipped with a
threaded outlet up to 4”.

Drilling saddle style SSS


Romacon stainless steel drilling saddle style SSS are
used for making connections to valves, t-joints (branch
pipes), shut-off valves, pipe and conduit fittings,
etc. for water, gas and petrochemical fluids.

APPLICATION:
The Romacon stainless steel drilling saddle can be
supplied with special branch pipes (among others, POLVA
and branch pipes with male and female threading).

30 > EMAIL: PRESSUREPIPESALES@GRAFTONGB.CO.UK

Buildbase R2M Brochure V9.indd 30 15/07/2015 15:05


REPAIR
ENCAPSULATION COLLARS

cQuick Encapsulation Collars


ick Encapsulation Collars
Fast fit split collars for joining and repairing collars,
couplings and sockets, on live pipes. Suitable for use
on AC, Ductile Iron or Cast Iron pipes.
t collars for joining and repairing collars, couplings
ets, on live pipes. Suitable for use on AC, Ductile Iron or
• 80-200mm sizes.
pipes.
• Quick, easy installation: only side bolts to be tightened.
• Easy to fit, even on out of round pipes.
easy installation: only side bolts to be tightened
• Repair of leaking sockets, couplings or damaged pipe.
o fit, even on out of round pipes
• 16 bar pressure rating.
of leaking sockets, couplings or damaged pipe
• 8° angular deflection per side.
overage
• 9/10mm diameter tolerance.
pressure rating
• Long
ular deflection body
per sideto account for the majority of repair issues.

m diameter tolerance
body to account for the majority of repair issues

n • No Disruption • No Bypass • Fast Installation


cavation • De-Risking Operatives

Range To suit CI/AC Collar Weight


Nova Siria Duofit Encapsulation Collars
(mm) (kg)
93-102mm 95.5/96 23
120-129mm 121.9/122
30mm Wide Tolerance 29Collars repairing
Repair & Encapsulation
174-183mm
collars, couplings177.3/177
and sockets, on live pipes.33
229-239mm 232.2/232 41
• 250mm – 4000mm Size Range.
Wide tolerance, universal gasket  – easy fit.
• One fitting can accommodate may different pipes.
Innovation in End Restraint, Encapsulation & Repair Products
• Caliper with confidence.
• 16 bar pressure rating.

TEL: 0845 450 6990 < 31

Buildbase R2M Brochure V9.indd 31 15/07/2015 15:05


END RESTRAINT

Synoflex
The Hawle-Synoflex socket system provides high
quality restraint connections to all common water
supply pipes. The patented Hawle-Synoflex secures
steel, DCI, PE/PVC and AC* pipes with fully corrosion
protected connections.

Drilling Saddles
• Stainless steel rubber insulated strap.
• Solid epoxy powder coated body.
• Favourable angle of contact.
• Flexible wrap around straps for easy installation.
• The saddle seal is moulded to fit the pipe
diameter and is prefixed in the saddle body.

Vario
The Hawle-Vario is a flanged pipe connection
with flexible and telescope length adjustments.
Dislocated pipes that are misaligned by up to 10°
can be connected due to the flexibility provided by
the integrated ball and socket join.

Flange Adaptors
These System 2000 Flange Adapters, use of lip seals
enables the pipe to be pushed in with minimal force.
The flange to flange seal is incorporated onto the flange.

The pipe restraining system is effective separately from


the sealing system and is activated by tightening the
locking ring.

32 > EMAIL: PRESSUREPIPESALES@GRAFTONGB.CO.UK

Buildbase R2M Brochure V9.indd 32 15/07/2015 15:05


END RESTRAINT

The HAWLE-SYNOFLEX socket system


provides high quality restraint connections
to all common water supply pipes.

The patented HAWLE-SYNOFLEX secures


steel, DCI, PE/PVC pipes with fully corrosion
protected connections.

Gasket
Quick-clamping device EPDM-rubber PN 10 and PN 16

Body
ductile iron EN-GJS-400
epoxy powder coated
Grip ring as specified by GSK
corrosion resistant
& permanently
Flange gasket
connected to the
EPDM-rubber
Support element POM

Support Liner
Restraint only for thin-walled PE
Pipes (>SDR 17)

Locking Anchor
stainless steel
Spacer bush
of plastic
Angle of deflection up to 4º
Bolted connection reversible 180º

Lock ring Bolt & nut


ductile iron EN-GJS-400 molybdenum coated
coated as specified
by GSK

TEL: 0845 450 6990 < 33

Buildbase R2M Brochure V9.indd 33 15/07/2015 15:05


nd Restraint Range
erview END
& common features of range
RESTRAINT
niversal fit provides full end restraint on Ductile, Cast, Steel
Multigrip End Restraint FA 710mm SDR11 PE
PE (any SDR). Anglian Water - Daventry

nd Restraint
Overview & common
und pipe.
features of range
Range
andard 30mm tolerance means ease of fit even on out of

o need for heating blankets


• Universal or full
fit provides re-rounding
end restrainttools on PE…
on Ductile, Cast,
erview &wrench.
nly a torque common features of range
Steel & PE (any SDR).

• Standard 30mm tolerance means ease of fit even on out of


mplifies fit
niversal jointing, reduces
round
provides pipe. fittings required, faster installation.
full end restraint on Ductile, Cast, Steel
Multigrip End
Multigrip Restraint
End FA 710mm
Restraint SDR11
FA 710mm PE PE
SDR11
PE (any SDR).• No need for heating blankets or re-rounding tools on PE... 1000mm
Anglian
Anglian Nova
Water
Water -Grips
- Daventry
Daventry
ultigrip end restraint fittings
only a torque canrequired.
wrench be manufactured as United Utilities - Vyrnwy Aqueduct
ange
andard Adaptors, Couplings,
30mm tolerance Steps,ease
means Bends of &
fitTees.
even on out of
• Simplifies jointing, reduces fittings required,
und pipe. faster installation.
ility and framework stocks can be cut by at least 50%.
• Multigrip end restraint fittings can be manufactured as
o need for heating blanketscouplings,
flange adaptors, or re-rounding tools
steps, bends on PE…
& tees.
educes or eliminates
nly a torque wrench. the need for concrete thrust blocks
nd tie bar assemblies.
• Utility and framework stocks can be cut by at least 50%.

mplifies jointing, reduces


• Reduces fittings the
or eliminates required,
need for faster installation.
concrete thrust blocks
ew Super-Multigrip 25 bar fitting
and tie bar assemblies. now available.
1000mm Nova Grips
ultigrip end restraint fittings can
• New Super-Multigrip 25be
bar manufactured as
fitting now available. End
End Restraint
Restraint
United Anti
UtilitiesAnti Leak
Leak
- Vyrnwy Clamps
Clamps
Aqueduct
ange Adaptors, Couplings, Steps, Bends & Tees. Anglian
Anglian Water
Water - Wisbech
- Wisbech

ility and framework stocks can be cut by at least 50%.


Multigrip
Innovation in End Restraint, Encapsulation & Repair Products
educes or eliminates the need for concrete thrust blocks
nd tie bar assemblies.
• 300-3000mm diameter. • Totally universal - a single fitting
MULTIGRIP SMARTJOINT
can be used on up to 7 different MULTIGRIP Bends, Tees, S
MULTIGRIP
• Available as couplings,
SMARTJOINT (300-3000mm diameters) MULTIGRIP Bends, Tees, Specials
(50-300mm nb diameters) (100-3000mm diameters)
ew Super-Multigrip
step
(50-300mm 25 bar
nb fittings
diameters) fittingadaptors
& flange now available. sizes
(100-3000mm and types of pipe.
diameters)
(300-3000mm diameters)

• Available as Couplings, Step Fittings & Flange


ngs & Flange • Available as Couplings & Adaptors (specials
• Up to 75% faster fit than• other
• Virtually any item can be made as a one
Available as Couplings & Adaptors (specials • Virtually any item can be made
• Available as Couplings, Step Fittings & Flange
Adaptors. on request).
End Restraint Anti Leak Clamps piece fitting with integral end re
on request). • Totally universal end
piece– fitting
a singlerestraint
with integral
fitting systems.
canend
be restraint,
used • Totally universal – can connect upto 8
Adaptors.
flanges or standard universal so
can be used • Totally universal – can connect upto 8 on up to 7 different
flanges orsizes
standard universal sockets. Anglian Water - Wisbech • Totally universal – a single fitting can be used
and types of pipe. different types of pipe of differing diameters • Reduces fittings required and sim
on up to 7 different sizes and types of pipe.
es of pipe. different types of pipe of differing diameters • Reduces fittings required and simplifies
d restraint
• Up to 75% faster fit than other end restraint
inc Ductile Iron/Cast Iron/Steel/MoPVC & PE. connections between old & new pipe
MULTIGRIP
inc Ductile Iron/Cast Iron/Steel/MoPVC • &
UpPE. connections
to 75% faster between
fit than other old & new
end restraint
systems. • Significant stock reduction – How many systems.
(300-3000mm materials.
diameters)
• Significant stock reduction – How many materials.
fittings can a single Smartjoint save you?
Smartjoint
fittings can a single Smartjoint save you?
Dismantling Joint Novagrip Angle-Fit
• Available as Couplings, Step Fittings & Flange
Innovation in End Restraint, Encapsulation•&Adaptors.
Repair Products
Totally universal – a single fitting can be used
on up to 7 different sizes and types of pipe.
• Up to 75% faster fit than other end restraint
systems.

NOVAGRIP
SMARTJOINT DISMANTLING
ANGLE-FIT
MULTIGRIP Bends, JOINT
Tees, Specials NOVAGRIP DISMANTLING JOINT
ANGLE-FIT
(300-2000mm
(50-300mm diameters)
nb diameters) (300mm -(100-3000mm diameters)
2000mm diameters) (300-2000mm diameters) (300mm - 2000mm diameters)
aligned
ep Fittings & Flange • Multigrip Bends, Tees, Specials
• Available as Couplings & Adaptors
NOVAGRIP connects existing host pipe• and (specials •
Provides a unique solution for accessing valves
and also as linear compensation.
Virtually
Allows connections
any item can be made
between misaligned
as a one
• NOVAGRIP connects existing host pipe • and
Provides a unique solution for acce
and also as
Allows connections linear compensation.
between misaligned
ection. on request).
seals and grips PE rehab liner pipe. piece fitting with integral end restraint,
fitting can be used • Totally universal – can connect upto 8 pipes up flanges
to15 degrees in any
or standard direction.
universal sockets. seals and grips PE rehab liner pipe. pipes up to15 degrees in any direction.
ges / sockets • Suitable for swagelining and sliplining • Can be manufactured with flanges / sockets
nd types of pipe. different types of pipe of differing diameters • Reduces fittings required and simplifies • Suitable for swagelining and sliplining• Can be manufactured with flanges / sockets
applications.
her end restraint inc Ductile Iron/Cast Iron/Steel/MoPVC & PE. or end restraint grippers.
connections between old & new pipe applications. or end restraint grippers.
d or tee. • 30mm tolerance means minimal callipering
• Significant stock reduction – How many• Can be manufactured
materials. as a bend or tee. Unit 6,means
• 30mm tolerance Metcalf Drive,
minimalANGLE-FIT• Can be manufactured as a bend or tee.
callipering
andfittings
easecanof installation.
a single Smartjoint save you? Altham Industrial (300mm
Estate,• - Can
• Can connect and end restrain and ease of installation. connect
2000mm and end restrain
diameters)
• Can be specially made to suit customer
PE/Ductile/Steel & Cast. • Can be Accrington
specially made BB5
to 5TU
suit customerPE/Ductile/Steel & Cast.
application.
application. • Allows connections between misaligned
pipes up to15 degrees in any direction.
T: 01282 778030 • Can be manufactured with flanges / sockets
E: info@r2mltd.co.uk or end restraint grippers.
W: www.r2mltd.co.uk • Can be manufactured as a bend or tee.
OINT MULTIGRIP Bends, Tees, Specials • Can connect and end restrain
nb diameters) (100-3000mm diameters) PE/Ductile/Steel & Cast.
e as Couplings & Adaptors (specials • Virtually any item can be made as a one
est).
niversal
)
NOVAGRIP
– can connect (300-2000mm
upto 8 34 > EMAIL: PRESSUREPIPESALES@GRAFTONGB.CO.UK
piece fitting with integral end DISMANTLING
restraint,
flanges or standard universal sockets.
diameters)
JOINT
types of pipe of differing diameters • Reduces fittings required and Provides
simplifiesa unique solution for accessing valves
ile
en Iron/Cast
misaligned Iron/Steel/MoPVC & PE. connects
• NOVAGRIP connections
existing hostbetween
pipe andold & new
andpipe
also as linear compensation.
nt stock reduction
any direction. – How many materials.
seals and grips PE rehab liner pipe.
an a single
h flanges SmartjointR2M
Buildbase
/ sockets save you?
Brochure V9.indd 34
• Suitable for swagelining and sliplining 15/07/2015 15:05
MOLECOR MOPVC PIPE

MOPVC PIPE

EFFECT OF ORIENTATION ON THE POLYMERIC STRUCTURE

We stock and distribute DWI and WRAS approved MOPVC Pipe

When the PVC with its


amorphous strucure
(lower section) is
subjected to the orientation
process, a laminate
structure is obtained
(blue, upper section).

Advantages of Molecor... Ideal for piecing in repairs


On average 75% lighter than Ductile Iron Pipes available 90-630mm in bar ratings
4 and 50% lighter than PE = less requirement
4 12.5, 16, 20 & 25 = the best choice even in
for heavy lifting equipment and less high pressure situations.
back injuries.
Increased hydraulic capacity = between
Easy, simple push fit assembly = huge
4 15-40% more hydraulic capacity than
4 advantage in terms of installation in other pipe materials with same external
mtrs / hours. Ideal for piecing in. dimensions.

Unbeatable impact resistance = no Excellent response to water hammer


4 need to re-coat on site as with ductile
4 / maximum flexibility / joints 100%
when damaged. watertight.

Completely corrosion resistant = no special Approved under regulation 31 of the Water


4 protection or coating even in
4 Supply (Water Quality)
most contaminated ground. Regulations 2000.

TEL: 0845 450 6990 < 35

Buildbase R2M Brochure V9.indd 35 15/07/2015 15:05


SIZE RANGE
APPROX. WEIGHT
SIZE OD SIZE ID PRESSURE RATING/SDR MTRS PER FULL PACK
PER STICK

90mm 84mm 414 7.8

110mm 104mm 456 9.9

160mm 151.4mm 168 20

200mm 189.2mm 108 30

16 Bar
250mm 236.4mm (Equivalent to 66 48.4
SDR11 PE)

315mm 298mm 78 73.8

400mm 378.4mm 54 118.9

500mm 472.8mm 24 187.5

630mm 595.8mm 18 300

10 BAR, 20 BAR & 25 BAR ALSO AVAILABLE

16 BAR RATED • EXTREMELY RESILIENT & TOUGH


• VERY LIGHT • VERY FAST TO INSTALL

IN STOCK IN SIZES 90-315MM

36 > EMAIL: PRESSUREPIPESALES@GRAFTONGB.CO.UK

Buildbase R2M Brochure V9.indd 36 15/07/2015 15:05


MOPVC PIPE & FITTINGS

PUSH ON TYPE FITTINGS FOR PVC PIPES ACCORDING TO DIN 8061/62

Fitting of Ductile Cast Iron according to DIN 8061/8062.


Application for water and neutral media up to 80°C maximum.

OPERATING PRESSURE - 16 BAR (PN 16)


Fittings are made of Ductile Cast Iron GGG 400 in accordance to EN 1563 complete with
SBR or NBR push on type rubber gasket.

SURFACE COATING AND PROTECTION

Externally and internally fusion bonded epoxy coating (powder coating) minimum thickness
of 200 microns.

TEL: 0845 450 6990 < 37

Buildbase R2M Brochure V9.indd 37 15/07/2015 15:05


FLANGE COMPARISON CHART

Nominal Size Table Diameter P.C.D Hole Diameter Bolt Diameter No. of Bolts

mm inch mm inch mm inch mm inch


PN10/16 200 7.9 160 6.3 18 0.7 16 0.625 8
DN80/3” BS10 ADE 184 7.25 146 5.75 17 0.67 16 0.625 4
ANSI 125/150 190 7.5 152 6 19 0.75 16 0.625 4
PN10/16 220 8.67 180 7.1 18 0.7 16 0.625 8
BS10 AD 216 8.5 178 7 17 0.67 16 0.625 4
DN100/4”
BS10 E 216 8.5 178 7 17 0.67 16 0.625 8
ANSI 125/150 229 9 191 7.5 19 0.75 16 0.625 8
PN10/16 285 11.22 240 9.45 22 0.875 20 0.79 8
BS10 A 279 11 235 9.25 17 0.6875 16 0.625 4
DN150/6” BS10 D 279 11 235 9.25 17 0.6875 16 0.625 8
BS10 E 279 11 235 9.25 22 0.875 19 0.75 8
ANSI 125/150 279 11 241 9.5 22 0.875 19 0.75 8
PN10 340 13.4 295 11.6 22 0.875 20 0.79 8
PN16 340 13.4 295 11.6 22 8.875 20 0.79 12
DN200/8” BS10 AD 337 13.25 292 11.5 17 0.6875 16 0.625 8
BS10 E 337 13.25 292 11.5 22 0.875 19 0.75 8
ANSI 125/150 343 13.5 298 11.75 22 0.875 19 0.75 8
PN10 395 15.55 350 13.78 22 0.875 20 0.79 12
PN16 405 15.95 355 14 26 1.03 24 0.95 12
DN250/10” BS10 AD 406 16 356 14 22 0.875 19 0.75 8
BS10 E 406 16 356 14 22 0.875 19 0.75 12
ANSI 125/150 406 16 362 14.5 25 1 22 0.875 12
PN10 445 17.5 400 15.75 22 0.875 20 0.79 12
PN16 460 18.2 410 16.15 26 1.03 24 0.95 12
BS10 A 457 18 406 16 22 0.875 19 0.75 8
DN300/12”
BS10 D 457 18 406 16 22 0.875 19 0.75 12
BS10 E 457 18 406 16 25 1 22 0.875 12
ANSI 125/150 483 19 432 17 25 1 22 0.875 12
PN10 505 19.88 460 18.11 22 0.875 20 0.79 16
PN16 520 20.47 470 18.50 26 1.03 24 0.95 16
DN350/14” BS10 A 527 20.75 470 18.5 25 1 22 0.875 8
BS10 DE 527 20.75 470 18.5 25 1 22 0.875 12
ANSI 125/150 533 21 476 18.75 29 1.125 25 1 12
PN10 565 22.24 515 20.28 26 1.03 24 0.95 16
PN16 580 22.83 525 20.67 30 1.20 27 1.07 16
DN400/16”
BS10 ADE 578 22.75 521 20.5 25 1 22 0.875 12
ANSI 125/150 597 23.5 540 21.25 29 1.125 25 1 16
PN10 615 24.21 565 22.24 26 1.03 24 0.95 20
PN16 640 25.20 585 23.03 30 1.20 27 1.07 20
DN450/18” BS10 AD 641 25.25 584 23 25 1 22 0.875 12
BS10 E 641 25.25 584 23 25 1 22 0.875 16
ANSI 125/150 635 25 578 22.75 32 1.25 29 1.125 16
PN10 670 26.38 620 24.41 26 1.03 24 0.95 20
PN16 715 28.15 650 25.59 33 1.30 30 1.20 20
DN500/20” BS10 A 705 27.75 642 25.25 25 1 22 0.875 12
BS10 DE 705 27.75 642 25.25 25 1 22 0.875 16
ANSI 125/150 698 27.5 635 25 32 1.25 29 1.125 20
PN10 780 30.71 725 28.54 30 1.20 27 1.07 20
PN16 840 33.07 770 30.31 36 1.42 33 1.30 20
BS10 A 826 32.5 756 29.75 29 1.125 25 1 12
DN600/24”
BS10 D 826 32.5 756 29.75 29 1.125 25 1 16
BS10 E 826 32.5 756 29.75 32 1.25 29 1.125 16
ANSI 125/150 813 32 749 29.5 35 1.375 32 1.25 20

38 > EMAIL: PRESSUREPIPESALES@GRAFTONGB.CO.UK

Buildbase R2M Brochure V9.indd 38 15/07/2015 15:05


Outside Diameter
Conversion Chart
Metric uPVC & PE have a designated
nominal bore, which is usually the
same as the outside diameter.
Quote pipe class, rating or wall
thickness on enquiries.

TEL: 0845 450 6990 < 39

Buildbase R2M Brochure V9.indd 39 15/07/2015 15:05


www.BuildbaseCivils.co.uk www.pdmltd.co.uk
Tel: 0845 450 6990 Tel: 0141 892 8950
ABERFAN ABERDEEN
Pant Glas, Aberfan, Merthyr Tydfil, Wales. CF48 4QH Loch-Hills, Dyce,
Tel: 01443 690221 Fax: 01443 692974 Aberdeen. AB21 7AT
aberfan@civilsandlintels.co.uk Tel: 01224 774400 Fax: 01224 774421
BILSTON BROXBURN
Anchor Lane, Bilston, West Midlands. WV14 9NE Youngs Road, East Mains Industrial Estate,
Tel: 01902 491111 Fax: 01902 490111 Broxburn, West Lothian. EH52 5LY
bilston@civilsandlintels.co.uk Tel: 01506 862158 Fax: 01506 859354
BRAINTREE DUMFRIES
3 Tamdown Way, Springwood Industrial Estate,
Braintree, Essex. CM7 2QL
INVERNESS Tinwald Downs Road, Dumfries. DG1 1TS
Tel: 01387 249748 Fax: 01387 731364
Tel: 01376 550550 Fax: 01376 340340
EAST KILBRIDE
braintree@civilsandlintels.co.uk
Unit 8, Peel Park Place, College Milton South,
ERITH A9 East Kilbride. G74 5LW
Viking Way, Church Manorway Industrial Estate, ABERDEEN Tel: 01355 270222 Fax: 01355 270223
Erith, Kent. DA8 1EW A90
EDINBURGH
Tel: 01322 446200 Fax: 01322 435894
Block 1, A1 Industrial Park,
erith@civilsandlintels.co.uk
224-226 Sir Harry Lauder Road, Edinburgh.
EXETER EH15 2QA
Unit S, Yeoford Way, Matford Park, Marsh Barton, BROXBURN M90 Tel: 0131 657 9993 Fax: 0131 657 0888
Exeter. EX2 8LB KIRKCALDY GLASGOW
Tel: 01392 455899 Fax: 01392 455898
302 Drumoyne Road, Glasgow. G51 4DX
exeter@civilsandlintels.co.uk
GLASGOW M80 Tel: 0141 892 8900 Fax: 0141 892 8911
FAREHAM
Pegham Industrial Park, Laveys Lane, M77 M8 EDINBURGH PDM at Glasgow Buildbase,
528b Blochairn Road, Glasgow. G21 2DZ
off Fontley Road, Fareham. PO15 6SD
Tel: 01329 840250 Fax: 01329 844100 EAST KILBRIDE Tel: 01415595330 Fax: 01415521865
fareham@civilsandlintels.co.uk KILMARNOCK A1 INVERNESS
PDM at Fleming Buildbase, 53 Shore Street
FARNWORTH
Bloomfield Road, Farnworth, Bolton. BL4 9LP A74(M) Inverness. IV1 1NY
Tel: 01463 713383 Fax: 01463 238244
Tel: 01204 862222 Fax: 01204 795296
farnworth@civilsandlintels.co.uk DUMFRIES KILMARNOCK
SOUTH SHIELDS Plot 1, Moorfield North Industrial Park,
HAYES
Kilmarnock. KA2 0FE
Appin House, Stewart Quay, Printing House Lane,
Tel: 01563 540000 Fax: 01563 540088
Hayes, Middlesex. UB3 1AP
Tel: 0208 573 1000 Fax: 0208 573 4153 KIRKCALDY
sales@hendricks-lovell.co.uk Unit 3 Randolph Court,
A1(M)
Randolph Industrial Estate,
HUTHWAITE
M6 Kirkcaldy. KY1 2YY
Nunn Brook Road, County Industrial Estate,
Huthwaite, Notts. NG17 2HU YORK Tel: 01592 655592 Fax: 01592 655598
Tel: 01623 440330 Fax: 01623 440269
huthwaite@civilsandlintels.co.uk Blue indicates stock location
M62
LINCOLN
Pelham House, Canwick Road FARNWORTH
M18
Lincoln. LN5 8HG
Tel: 01522559161 Fax: 01522559177
lincoln@civilsandlintels.co.uk LINCOLN
NEWCASTLE UNDER LYME
WARRINGTON M6
Beechville Building Centre, Brampton Sidings
HUTHWAITE
Industrial Estate, Brampton Sidings, NEWCASTLE UNDER LYME
Newcastle Under Lyme, Staffs. ST5 0SR M1
Tel: 01782 617354 Fax: 01782 712534 M6
staffordshire@civilsandlintels.co.uk
M6
OLNEY
BILSTON A11
THETFORD
1 Stilebrook Road, Olney Industrial Estate, OLNEY
Olney, Buckinghamshire. MK46 5EA M42
Tel: 01234 717300 Fax: 01234 241767
olney@civilsandlintels.co.uk
M5 M1 M11
M40 BRAINTREE
SOUTH SHIELDS
104 Throckley Way, Middlefields Industrial Estate,
ABERFAN
South Shields. NE34 0NU
Tel: 0191 455 8111 Fax: 0191 496 7038 M4
southshields@civilsandlintels.co.uk
THETFORD HAYES M25
Wyatts Way, Thetford, Norfolk. IP24 1HB WESTBURY
Tel: 01842 821200 Fax: 01842 821201
M3
thetford@civilsandlintels.co.uk
M5
WARRINGTON
Wilson Patten Street, Warrington. WA1 1HN FAREHAM
Tel: 01925 255700 Fax: 01925 416520 EXETER
warrington@civilsandlintels.co.uk
WESTBURY
Broadway North, West Wilts Trading Estate,
Westbury, Wilts. BA13 4JX
Tel: 01373 823537 Fax: 01373 858040

WE ARE BUILDING
westburycivils@civilsandlintels.co.uk
WESTBURY
Chemical Road, West Wilts Trading Estate.

UP THE PRESSURE
Westbury, Wilts. BA13 4JN
Tel: 01373 827275 Fax: 01373 865243
westburylintels@civilsandlintels.co.uk

NATIONWIDE
YORK
Charlotte Street, via James Street, York. YO10 3WW
Tel: 01904 436630 Fax: 01904 436649
york@civilsandlintels.co.uk

Branch Address

TEL: 0845 450 6990


EMAIL: PRESSUREPIPESALES@GRAFTONGB.CO.UK

Part of Grafton plc EMAIL: PRESSUREPIPESALES@GRAFTONGB.CO.UK

Buildbase R2M Brochure V9.indd 40 15/07/2015 15:05

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