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INSTRUCTOR
FAQ REFERENCES ABOUT
Eng. Abdalla M. Darwish HELP
Drilling Equipment
What is Casing?
• Casing is steel pipe that the
crew puts into the well bore.
The casing prevents the hole
from caving in and seals off
Casing
formations. To do its job,
though, the casing has to be Cement
cemented in place.
• A cement crew pumps cement
down inside the casing and up
the annulus. The cement
hardens or sets to hold the
casing in place
Functions of casing?
Functions of casing?
4 Intermediate Casing
Seals off problem zones, loss
circulation zones, high pressure
gas pockets & soft formations
encountered.
The Intermediate Casing is set
as deep as possible to allow
sufficient shoe strength for
drilling ahead
4 Intermediate Casing
Other considerations:
Directional (reduce torque
and drags in an extended
reach hole) or wellbore
stability reasons - Case off
troublesome zones (Lost
Circulation, Salt Section,
Over-pressured Zones,
Heaving Shales) prior to
drilling ahead. Separates hole
into workable sections.
Depth depends on total well
depth & conditions encountered,
shallow wells not necessary to
set this.
5 Production Casing
Set above or through
producing formations.
5 Production Casing
The completion type will
dictate the production
casing setting depth:
If a production liner is run,
then generally the production
casing will be set somewhere
above the reservoir,
If the completion calls for the
production casing or liner to
be perforated, it will be set
through the reservoir,
In a non-cemented completion
(such as a prepacked screen
in a horizontal well) then the
casing may be set just inside
the reservoir.
Liner
Shortened casing hangs
from bottom of previous
casing through producing
formations.
Cost effective
• Liners;
TIE BACK
13-3/8”
Intermediate
Reservoir
7” Production casing
FAQ REFERENCES ABOUT HELP
Drilling Equipment
~13-
Casing Size ~20” ~9-5/8” ~7” ~ 5”
3/8”
8-3/8”
Bit Size 24” < 16” <
12-1/4” < 9- ~ 6”
(Typical) 26” 17-1/2”
7/8”
Casing Collar
Insert Bowl:
Crew member remove the insert bowl and master boushing to
provide a larger opening through the rotary table to run a large hole
opener bit or large casing.
WELLHEAD
CONVENTIONAL WELLHEAD
It’s a built up of modules. During drilling
BOP is installed above it & it must be
removed each time a new module to
be installed & replaced the BOP on top
of it before commence drilling.
Features:
Digging a Cellar
• On land, a majority of wells begin with
digging a cellar from three to fifteen feet in
depth. The purpose of a cellar is to align
the production Christmas tree at ground
level, providing easier access to the valves,
chokes, and other equipment
Refusal
point
Conductor casing
hammered till the
refusal point
Heading spools
squence
Cut C.P. by cold cutter
and Wield adaptor
flange or drilling
flange
(single flanged joint)
Diverter System
N/U diverter at
Braden head
then drilling
surface casing
hole 17-1/2’’
Run 13-3/8’’
surface casing and
Cementing Surface
casing in place
A cement
N/U BOP plug
Stackis left in
the pipe so that N/D
diverter safely.
Heading spools
squence
• The surface pipe is drained,
the adapter flange (or drilling
flange) is cut off,
• and both the conductor pipe
and the surface casing are
cut to the proper height to
allow the top of the
completed wellhead to be at
ground level.
• and install casing head spool
The casing head housing
(Barden Head) is welded in
place on diameter of the
surface casing. The housing
is then tested to assure there
are no leak paths in the
welds. (single flanged joint)
then drilling
intermediate casing
hole 12-1/4’’
Run 9-5/8’’
intermediate
casing and
Cementing casing
in place
Intermediate casing
AN/U
cement
BOPplug
Stack is left in the intermediate
casing, just as it was in the surface
casing and N/D BOP STACK
Casing Hangers
Landing area
Intermediate
casing
Conductor
Surface casing
FAQ REFERENCES ABOUT HELP
Drilling Equipment
Heading spools
squence
• install Casing
head spool
Description of a spool
Top connection
Side outlets
Landing area for threaded or
next Casing studded
Hanger
8
200 mm
Surface casing
Intermediate casing
Production casing
Heading spools
squence
• After The tubing
spool is installed
in the same way
as the casing
spool.
• After the spool
has been
installed, the
seals and
connections are
tested, and BOP
is reinstalled
Making perforation
• Casing is
perforated with a
a gun
• The tubing
hanger is
installed on
the tubing at
the rig floor,
and then
lowered into
the bowl of the
tubing spool.
Tubing
Casing
Packers
Perforations
Wellhead
Tubing head
Suspend
casing and
tubing in well
Casing head
Wellhead
Wing valve
Controls
production Master valve
line Stops fluid flow,
shutting in well
To production
equipment Casing valve
Wellhead
Pressure gauges
Choke Tee
To production
equipment
Casing
Accessories
Cement
Head
Ground Level
Casing
equipment
includes
Drilling Fluid
Cement
– Float collar
– Centralizers Float
Collar Float Shoe
– Scratcher
– DVT
Guide show
is used to guide the csg through
doglegs and restriction in the
hole and to protect lower edge
of the csg
Float shoe
a guide shoe contains a valve
element ( ball or flapper),
prevents cement from flowing
back into the csg
Float collars
one way valve placed at one
or two joints above the shoe,
prevents mud from entering
the csg while it is being
lowered inside and cement
from flowing back into csg
Float collars
centerlizers
1. to help keep the casing in
the center of the bore hole
prior to and during
cementing operations
2. to ensure that a good
cement sheath exists
around the circumference
of the casing or liner.
3. They reduce the risk of the
cement contamination and
channeling, mitigate the
possibility of gas
migration, and
4. help prevent differential
sticking of the casing.
FAQ REFERENCES ABOUT HELP
Drilling Equipment
centerlizers
Scratcher
A device for cleaning mud
and mud filter cake off of the
wellbore wall when cementing
casing in the hole to ensure
good contact and bonding
between the cement and the
wellbore wall. The scratcher
is a simple device, consisting
of a band of steel that fits
around a joint of casing, and
stiff wire fingers or cable
loops sticking out in all
directions around the band
(360-degree coverage).
FAQ REFERENCES ABOUT HELP
Drilling Equipment
Fracture
Pressure
Depth 1 P1 F1 1
Depth
Depth 2 P2 F2 2
Pore
Pressure
Depth 3 P3 3
Pressure
Overburden stress
• σv
• Is the stress arising from the
weight of the rock overlying the
zone under consideration.
• 1 psi/ft
• In porous formations,
σv = σs+Pf
• σs: is the stress of rock matrix.
• Pf: formation pore pressure
FAQ REFERENCES ABOUT HELP
Drilling Equipment
Direct method
• Uses mud to pressure the well until the
formation fractures.
• Leak off test
• Procedures for leak-off and limit tests. Leak-
off and Limit tests are carried out during the
drilling phase of the well. The BOP is closed
around the drillpipe, and the well is slowly
pressured up, using mud. At the first sign of
fluid leak-off into the formation the pumping
is stopped. Leak-off tests are carried out until
leak-off is observed; limit tests are carried out
until a pre-determined test pressure is
reached.
Indirect method
• Uses stress analysis method for
predicting the fracture gradient.
• The most widely used method is Hubbert
and Willis method
1 v 2 Pf
• FG=FP/D=
3D 3 D
• σv /D=overburden stress,psi/ft
• Pf=formation pressure,psi
• D depth,ft
Indirect method
• Eaton method:
v Pf Pf
• FG= 1 D
D
• v:poisson ratio
• σv: overburden pressure,psi
• Pf=formation pressure,psi
• D depth,ft
FAQ REFERENCES ABOUT HELP
Drilling Equipment
Example
Solution
• FG=0.826
Example
• Using the data in columns 1 and 2 of Table,
calculate the fracture gradient at the various
depths and casing seats. Assume v = 0.4.
(1) (2)
Depth below sea Pore pressure
level (ft) (psi)
3000 1320
5000 2450
8300 4067
8500 4504
9000 5984
9500 6810
10000 7800
11000 10171
FAQ REFERENCES ABOUT HELP
Drilling Equipment
Solution
Hydrostatic
Depth Pore Pore Mud Fracture Kick
mud
below sea pressur gradient gradient gradient margin
pressure
level (ft) e (psi) (psi/ft) (psi/ft) (psi) (psi/ft)
(psi)
4000
6000
8000
10000
12000
Classification of CSG.
1. Outside diameter of pipe (e.g. 9 5/8”)
1-Grades of casing
• Casing is graded on the basis of its
minimum yield strength.
• The yield strength is defined as the tensile
stress required to produce a total
elongation of 0.5 % of the length.
• ( except in the case of grade P-110 casing
,where yield strength is defined as the
tensile stress required to produce a total
elongation of 0.6 % of the length).
Grade Of Steel e
Grade Minimum yield strength psi ) Minimum tensile strength
)* 10^3 ( psi ) * 10^3
H40 40 60
J55 55 70 – 95
K55 55 70 – 95
C75 75 95
N80 80 100
L80 80 100
C95 95 105
Range one ( 16 – 25 ) ft 22
Range tow ( 25 – 34 ) ft 31
Range three ( 34 – 48 ) ft 42
60
EU and NU types
Thread seal on EU and NU types
EU and NU types
Collar recess on EU and NU types
Tapered seal
assisted by thread Tapered seal
compound assisted by thread
compound
Upset (thicker)
section
Couplings
applications.
6
Non Collar Recess on
premium types of
Seal
Seal
Seal
Seal
API VAM
Vam connection
API extreme-line
Hydril CS
connection
FAQ REFERENCES ABOUT HELP
Drilling Equipment
Lc
Lj
Lj = 0.5 Lc - J
Where
• Lj make-up loss
• Lc Length of coupling
• J Distance from end of casing to center of coupling
Example 1
Calculate the make – up loss per joint for 7-in, 26 Ib/ ft
casing with short threads and couplings. Also ,
calculate the loss per thousand feet of casing (As
tallied on the pipe rack) and the casing required per
thousand feet of made-up string, expressing the answers
in terms of Ljc, the average length of the casing in feet.
Solution:
• From table Lc = 7.25 in and J = 0.5 in.
Ljc
• Lj = 0.5 Lc – J = 3.125 in / joint
the number of joints in 1000 ft casing is 1000 / Lj
Ljc
make – up loss per thousand feet = 3.125 *
1000/ Ljc= 3125/Ljc in= 3125/12*Ljc ft
Let Lt = feet of casing required per thousand-
foot string. Then
Make-up loss = (Lt/1000) *( 3125/Ljc) in = L3
(3.125 Lt) / (12 Ljc) ft
Solution:
• then calculate the necessary
makeup lengths for Ljc = 21, 30
and 40 for 10000ft
R L, ft Lt , ft Make up loss
1 21 10125.36 125.36
2 30 10087.42 87.42
3 40 10065.42 65.42
Joint strength
1. The axial tension load which can be supported
at a casing joint is called the joint strength.
2. Joint strength depends on the grade, size, and
weight of the casing, and on the effective
length of the threads.
3. When casing is run, the couplings forming the
joints in the upper sections are in tension
because of the weight of the casing suspended
below them.
4. These joints must, of course, possess sufficient
strength to resist rupture or deformation
under the axial stresses to which they will be
subjected. Additionally, they must be leak-
resistant in tension if the casing string is to
perform its functions properly.
1
Fajs C s Aj 33.71 d e 24.45 Ib
t h
• For long threads and couplings:
1
Fajl C l Aj 25.58 d e 24.45
t h Ib
Where :
de = outside diameter of pipe, in
t = wall thickness of pipe, in
h = height of threads, in
Aj = cross- sectional area of pipe wall
Cs,CL = constants for the grade of casing
FAQ REFERENCES ABOUT HELP
Drilling Equipment
Example 2 .
• Calculate the joint strength of 7-in.,26-
Ib/ft grade J-55 casing with long threads
and couplings . express the answer in
terms of feet of 26- Ib casing which could
be suspended below a joint without
exceeding the joint strength.
• Solution: from table t = 0.362 in. from
table C = 243
• F jL= 1.647* 243(25.58 – 7)(7 – 0.362 –
0.071)(24.45*0.362 – 0.742) = 395000 Ib
= 395000Ib / 26( Ib/ft) = 15200 ft
Or from table ?
C- Average Weight
• Weight of joint Casing including the Thread
at both ends and Coupling at one end .
Lp = L – (0.5 Lc + J ) / 12
The factor 12 being necessary because Lp and L are
normally expressed in feet , where , Lc and J are
generally given in inches.
Joint
Failure
Pipe
` Body
Failure
Weight of Weight of
string string
FAQ REFERENCES ABOUT HELP
Drilling Equipment
p Internal p
Pressure
External
pressure
Casing Design
Considerations
– The end product of well design
and construction is a pressure
vessel capable of withstanding
the expected internal and external
pressures and axial loading,
– Casing loads:
• tension
• collapse
• burst
Casing design
considerations
– Tension:
• Where: highest at top joint
• Design: add bending forces, shock
loads
– Collapse:
• Where: bottom of string
• Design: empty casing, mud outside,
mobile formations, no cement
– Burst:
• Where: top of string
• Design: no cement, mud outside, gas
filled casing
Burst
• Design for maximum pressure on the
inside of the casing. API design
recommendations call for the worst
case scenario, which is the annulus
is empty, and no external pressure.
The pressure to design for is the
estimated formation pressure at TD
for production casing, or estimated
formation pressure at the next
casing depth.
Collapse
• API design recommendations call
for worst case, where there is no
pressure inside the casing, and we
design for the maximum mud
weight at the casing depth. We
also allow for the reduction of the
collapse rating from the weight of
the casing hanging below the
depth of interest.
Tension
• API recommendations call for
worst case, where there is no
buoyancy effect. Design is
based on the weight of the
entire casing string.
Tension
Casing Design
Tension
Depth
Burst
Collapse
Collapse STRESS
• Burst::Assume full reservoir pressure all along the wellbore.
• Collapse: Hydrostatic pressure increases with depth
• Tension:Tensile stress due to weight of string is highest at top
Collapse resistance
calculations
Collapse resistance is determined by:
1. the ratio of pipe diameter to wall thickness (de/t)
2. the characteristics of the grade of the material of
construction
3. the axial tension or axial compression collapse
resistance depend on the type of deformation (
plastic or elastic) according to de/t as shown in
the next table.
Table.Collapse resistance
properties of casing
Casing grade Maximum Average yield
de/t strength(ya) ,
For plastic psi
collapse
H-40 40.02 50000
J-55 30.73 65000
N-80 23.91 85000
P-110 18.57 123000
Pc 1.5Ya
d e / t 1
d e / t 2
• For plastic failure with de/t greater than 14
1.877
Pc Ya 0.0345
d e / t
• For elastic failure
46.95 106
Pc 2
d e / t d e 1
t
Example.
Calculate the collapse resistances of
the following: 5.5-in. 17 –Ib , J-55
casing; 7-in. 38- Ib, N-80 casing; 9 5/8-
in. 47-Ib, P-110 casing; 16-in. 55-Ib F-25
casing.
The Answer
• The key to the selection of the proper equation is
de/t ratio for the pipe
• For the 5.5 in, 17-lb, J-55 casing,
de/t=5.5/0.304=18.09 from table. failure will be
plastic
1.877 1.877
Pc Ya 0.0345 65000 0.0345 4500 psi
d e / t 18.09
• For 7-in, 38-lb, N-80 casing, de/t=7/0.54=12.96,
failure
Pc 1.5Ya
de / t 1 1.5 * 85000 12.96 1 9080 psi
de / t 2 12.962
• And So on fpr F-25
Example
Calculate the minimum internal yield pressure
for the casing of last example
casing Ym, psi de/t Pi, psi
Axial load Ib
Fa Ym Aj
• Where:
Ym is minimum yield strength Psi
• Aj Root thread area calculated from eq.
Aj (t h)(de t h)
Example
What loads could be carried ( without failure) by
the casing of 5.5-in.17-Ib J-55, 7-in.38-Ib N-80, 16-
in.55-Ib F-25.
Compare these loads with joint strengths as given
in table.
solution
• Fa = Ym * Aj = 206085 Ib ,
• From table Fjs = 234000 Ib, Fjl = 275000 Ib
• Then the failure will be in the casing body not in the joint.
Casing design
Design a 7" combination casing string to be run to
the depth of 11400’. Assume that:
1. External pressure is created by a mud with the
density γ= 79pcf;
2. internal pressure corresponding to the
hydrostatic head of the mud;
3. the casing is empty;
4. the design factors are: for collapse ƒc = 1.125; for
joint strength ƒt = 2.00
5. the bouncy is neglected:
6. the effect of tensile load on collapse resistance is
neglected;
7. the string should contain not more than 4
different grades of casing.
Available Grades
Available Grades
We will choose CSG from the table C75, 32# whose Pc=7200 psi
Available Grades
Available Grades
Available Grades
Available Grades
Available Grades
Available Grades
Exercise 6
• What are the conditions for a commercial
oil reservoir to occur?
• Define porosity.
• Porosity depends on _____ not _______
• Define permeability.
• How is permeability measured?
• What causes supernormal pressures?