Escolar Documentos
Profissional Documentos
Cultura Documentos
1
Oil & Gas Industry
2
See What’s Behind A Gates Belt
3
Air-Cooled Heat Exchangers
To provide a cooling air flow over the finned surface to
effect heat transfer from the hot liquid or gas inside the
tubes to the atmosphere.
4
Mechanical Drives for Fin Fan
Cooler
5
V-Belt Vs Synchronous Belt
6
Synchronous Belt Benefit
› Compare with V-Belt drive, below are the benefit to convert your
fin fan into Polychain carbon Volt belt drive:
› Reduce drive weight
› Increase drive performance reliability ( no slip )
› Increase Bearing Life because of lighter package
› Faster Installation
› Free Maintenance
› Energy saving up to 5% (electricity usage)
› Higher Horse Power Capacity for Long MTBF (mean time between failure)
7
Gates Synchronous Belt
›POLY CHAIN®
CARBON™ VOLT™
9
› Meets ISO 9653 test for static conductivity
› Matches current Poly Chain GT Carbon performance
› Blows away the competition with endurance of conductivity
10
Competitive Testing
11
Current size Available
12
Power capability
Comparison Polychain Carbon Volt with HTD belt drive and V-belt
Existing
Motor kW/
No Tag Number HP RPM Motor Belt DR Bush DN Bush RPM Fan Qty
1 1-EA-01 A/B/C 25 HP 1450 3360-14M-55 F30-14M-55 SK 1 7/8 F168-14M-55 E 2 3/4 259 3 sets
2 1-EA-02 A/B 14.9 kW 1450 4/3VX1000 4/3V6.0 SK 1 7/8 4/3V25.00 SF 2 7/16 346 2 sets
3 2-EA-01 A&B 2.24 kW 1450 3/3VX315 3/3VX2.8 JA 1 1/18 3/3V5.0 SDS 1 15/16 804 2 sets
4 2-EA-02 A&B 5.6kW 1450 3/3VX500 3/3V4.12 SH 1 3/8 3/3V10.6 SK 2 7/16 559 2 sets
5 2-EA-04 2 HP 1450 2/3VX355 2/3V4.12 SH 1 1/8 2/3V6.5 SDS 1 15/16 915 1 set
6 3-EA-01 A/B 3 HP 1450 3/3VX315 3/3VX2.8 JA 1 1/8 3/3V5.0 SDS 1 15/16 804 2 sets
7 3-EA-02 A/B 15 HP 1450 3/3VX1000 3/3V6.0 SDS 1 5/8 3/3V25.00 SF 2 7/16 346 2 sets
8 3-EA-03 A/B 3 HP 1450 3VX600 3V6.0 SH 1 1/8 3V10.6 SDS 1 15/16 818 2 sets
New Drive
Motor kW/
No Tag Number HP RPM Motor Belt DR Bush DN Bush RPM Fan Qty
1 1-EA-01 A/B/C 25 HP 1450 14GTV-3360-20 14MX-30S-20 2012 1 7/8 14MX-168S-20 3525 2 3/4 259 3 sets
2 1-EA-02 A/B 14.9 kW 1450 14GTV-2380-20 14MX-29S-20 2012 1 7/8 14MX-126S-20 3525 2 7/16 358 2 sets
SS 1108 1 2012 1
3 2-EA-01 A&B 2.24 kW 1450 8GTV-800-12 8MX-25S-12 1/16 8MX-45S-12 15/16 805.6 2 sets
4 2-EA-02 A&B 5.6kW 1450 8GTV-1200-12 8MX-34S-12 1610 1 3/8 8MX90S-21 2517 2 7/16 547.8 2 sets
2012 1
5 2-EA-04 2 HP 1450 8GTV-720-12 8MX-25S-12 1108 1 1/8 8MX-40S-12 15/16 915 1 set
2012 1
6 3-EA-01 A/B 3 HP 1450 8GTV-800-12 8MX-15S-12 1108 1 1/8 8MX-45S-12 15/16 804 2 sets
7 3-EA-02 A/B 15 HP 1450 14GTV-2380-20 14MX-30S-20 2012 1 5/8 14MX-126S-20 3525 2 7/16 346 2 sets
2012 1
13
8 3-EA-03 A/B 3 HP 1450 8GTV-1120-12 8MX-27S-12 1108 1 1/8 8MX-48S-12 15/16 818 2 sets
GT Sprockets
›Polychain Sprockets
14
GT Sprockets
P25~60 teeth
40,55,85,
115mm
width
15
Sprocket specification check list
Taper Lock QD
1008 E
1108 F
1210 J
1215 JA
1615 M
2012 N
2517 P
2525 SD
Shaft
3020 SDS
3525 SF
4030 SH
4040 SK
4535
4545
5040
5050
6050
Pls fill up the correct sprockets & bushings information as below:
Sprocket Bushing
Type No.of teeth Pitch Belt Width Material Type Size Bore/Shaft Ø
HTD / GT / PC 8mm/14mm 20 /30 /40 /55 /85 DI /GI /ST Taper lock/QD
HTD / GT / PC 8mm/14mm 20 /30 /40 /55 /85 DI /GI /ST Taper lock/QD
16
Example on V-Belt to Synchronous Belt
Conversion on Fin fan Application
17
V-Belt vs Synchronous Belt on
Fin fan
19
Polychain Volt Design
20
The comparison
21
Energy Saving Calculation
22
›INCREASE SAFETY ON
FINFAN DRIVE
23
GATES DRAFTGUARD
Advantages
1) Secured fan allow maintenance work to
be carried out safely.
2) Prevent hard starts by allowing fan to
power up from a neutral, standstill
position, minimizing damage to drive
components caused by the shock loading
3) Easily mount to existing Taper bush or
QD on driven sprocket.
24
APPICATION
25
Fan Back Drafting and Safety Concerns
• Back drafting – with fan turned off, an external wind or air movement causes fan
blades to turn and belt drive to rotate
• Maintenance people working around the moving fan drive creates a dangerous
situation
• “Mechanic Solutions” of wrangling the drive to a stop and wedging screw
drivers or boards in the drive can create other safety issues and potentially
damage drive components
• Starting the drive up while the fan is wind-milling can shock the drive causing
accelerated wear to the belt drive and fan.
26
Gates Draftguard
27