QUANG TRACH 1

THERMAL POWER PLANT - 2x600MW

BUCKET ELEVATOR CALCULATION

CONTENTS
1 PURPOSE........................................................................................................... 2
2 TARGET OF DESIGN.......................................................................................2
3 STANDARDS AND CODES.............................................................................2
4 UNIT OF MEASUREMENT..............................................................................2
5 DESIGN PARAMETERS...................................................................................2
5.1. Input data.....................................................................................................2
5.2. Output data..................................................................................................2
6 BASIS OF CALCULATION..............................................................................3
6.1. Capacity.......................................................................................................3
6.2. Bucket types................................................................................................3
6.3. Pulley revolution.........................................................................................4
6.4. Peripheral force...........................................................................................4
6.5. Power........................................................................................................... 5
6.6. Determination of belt type...........................................................................5
7 CALCULATION RESULTS...............................................................................6
8 APPENDIXES....................................................................................................6

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 QUANG TRACH 1
THERMAL POWER PLANT - 2x600MW

BUCKET ELEVATOR CALCULATION

1 PURPOSE
With bucket elevators, different bulk loads can be conveyed either vertically
or sloping upwards. Belts with buckets attached are used as the carrying
medium. They run with low noise levels and low vibrations at a relatively
high speed. They require only a small ground area and are preferred in
buildings, silos and warehouses.
The bucket elevator selection through volumetric capacity, lift, lump size,
material characteristics and operating conditions will determine necessary
demand properly.

2 TARGET OF DESIGN
Design is to provide the optimal engineering solution meet to safety, reliable
& stable operating conditions for system.

3 STANDARDS AND CODES

- DIN 15234 – Bucket for Elevator.

4 UNIT OF MEASUREMENT
The unit of measurement in the design shall be SI unit (International System
of Units).

5 DESIGN PARAMETERS

5.1. Input data

- Density of bulk material.
- Lump size.
- Working time.
- Height of elevation.
- Designed capacity.

5.2. Output data

- Bucket type.
- Pulley revolution.
- Peripheral force.
- Power required.
- Determination of belt type.

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 QUANG TRACH 1
THERMAL POWER PLANT - 2x600MW

BUCKET ELEVATOR CALCULATION

6 BASIS OF CALCULATION

6.1. Capacity

1. Volume capacity
v
QV = 3.6 �v �j � B
a
Where:
QV : Volume capacity (m3/h)
v : Speed (m/s)
j : Degree of filling, the measure of the effective utilization of
the bucket capacity.
vB : Nominal capacity of one bucket (litres)
a : Bucket pitch (m)
vB is determined from the geometric dimensions and a horizontal surface
filling level (water filling).

2. Mass capacity
Qm = QV �r
Where:
Qm : Mass capacity (t/h)
r : Bulk density of load (t/m3)

6.2. Bucket types

The type of bucket is determined in the main by the material and the method
of discharge either by continuous or centrifugal emptying.
- DIN 15231: Flat bucket for light loads such as flour, semolina, grain.
- DIN 15232: Flat rounded bucket for light granulated loads such as grain.
- DIN 15233: Medium deep bucket for sticky loads such as cane sugar.
- DIN 15234: Deep buckets with a flat back wall for heavy pulverized
loads or coarse ground loads such as sand, cement, coal.
- DIN 15235: Deep buckets with curved back wall for light flowing or
rolling loads such as fly ash and potatoes.

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THERMAL POWER PLANT - 2x600MW

BUCKET ELEVATOR CALCULATION

6.3. Pulley revolution

v �60
n=
p �D
Where:
n : Pulley revolution (rpm)
D : Pulley diameter (m)

6.4. Peripheral force

The peripheral force FU is determined from the sum of resistances to motion:
FU = FH + FB + FN
Where:
FU : Peripheral force (N)
FH : Main resistance (N)
FB : Loading resistance (N)
FN : Secondary resistance (N)

3. Main resistance
The main resistance is derived from the capacity and the height:
Qm �g �H
FH =
3.6 �v
Where:
g : Acceleration due to gravity (m/s2)
H : Height of elevation (m)

4. Loading resistance
The method of bucket loading and the force required to accelerate the load to
conveying speed determines the loading resistance. FB is dependent upon the
speed. The loading resistance can be accounted for with sufficient accuracy
using an additional height factor:
Qm �g �H 0
FB =
3.6 �v
Where:
H0 : Additional height (m)

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THERMAL POWER PLANT - 2x600MW

BUCKET ELEVATOR CALCULATION

H 0 = 4 �v + 4

5. Secondary resistance
The secondary resistance FN takes into account the frictional forces, flex
resistances of the belt, pulley bearing resistance and acceleration to the
circumferential speed of the drive pulley. FN is very small by comparison to
the other resistances and is adequately covered by the factor cN as part of the
total resistances.
FN = ( cN - 1) �( FH + FB )
Where:
cN : �1.1

6.5. Power

6. Drive power at pulley

FU �v
PT =
1000
Where:
PT : Drive power at pulley (kW)

7. Motor power
PT
PM =
h
Where:
PM : Motor power (kW)
h : Degree of efficiency (in general 0.5 – 0.95)

6.6. Determination of belt type

From the preceding calculations, the bucket capacity, the bucket width and
thus the belt width can be determined. For further calculations especially that
for belt safety factor, the belt type has to be assessed as well as the weight of
the take-up (tension) pulley.

8. Nominal belt strength

T1 �S
kN =
B
Where:
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THERMAL POWER PLANT - 2x600MW

BUCKET ELEVATOR CALCULATION

kN : Nominal belt strength (N/mm)

T1 : Belt tension (N)
S : Safety factor
B : Belt width (mm)

9. Belt type assessment

For the assessment of a belt type, initially the belt stress T1 can be
approximately estimated.
T1 = FU + FSt + TV + TT

FSt = H �9.81 �( m 'B + m 'G )

TV = c2 �k A �FU - FSt - TT
TT = GT �9.81/ 2
Where:
FSt : Slope resistance (N)
TV : Pre-Tension (N)
TT : Weight of take-up pulley (N)
m 'B : Weight of bucket and fastenings (kg/m)
m 'G : Belt weight estimated depending on bulk density (kg/m),
m 'G =11.5 �B
PN
kA : Start-up factor, k A = k �
PM
PN : Installed power (kW)
k : = 1.2 �1.6 depending on coupling
c2 : Drive factor
GT : Weight of take-up pulley
If TV �0 then an additional pretension is not necessary.

7 CALCULATION RESULTS
See attached documents.

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 QUANG TRACH 1
THERMAL POWER PLANT - 2x600MW

BUCKET ELEVATOR CALCULATION

8 APPENDIXES

Table 8 – 1. Values for fill factor, bulk density and conveying speed

Table 8 – 2. Bucket according to DIN

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THERMAL POWER PLANT - 2x600MW

BUCKET ELEVATOR CALCULATION

Table 8 – 2. Bucket according to DIN (cont.)

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