RODSTAR 3.6.

0
Company:Vulcan S.A © Theta Oilfield Services, Inc. (www.gotheta.com) Page 1 of 6
Well:AH-0140 User:Ali
Disk file:AH-0140.rsvx Date:4/2/2018
Comment:

System Design Score (for Full Pump and Fluid Level at the Pump): 67% Grade: C
BALANCED GEARBOX LOADING SCORE:70
The gearbox is much bigger than needed because the gearbox loading is only 53%. The ideal range for gearbox loading is
between 70% and 95%. If possible, please use a pumping unit with a smaller gearbox size to reduce pumping unit cost.

MAXIMUM ROD LOADING SCORE: 50

The rod loading is very low (39%). The ideal range for rod loading is between 70% and 95%. If possible, please use lower
grade rods to reduce rod string cost.

STRUCTURE LOADING SCORE : 60

Structural loading at 45 is very low. Please use a smaller pumping unit is possible or a pumping unit with a lower structural
rating so that the loading is between 70% and 95%.

SYSTEM EFFICIENCY SCORE:20

System efficiency at 8 is very poor: To increase efficiency
Use a bigger pump and slower pumping speed
Use longer stroke length
Use more efficient pumping unit
Use a more efficient motor (or different motor type)
Try changing the pumping unit direction of rotation.
BOTTOM MINIMUM STRESS SCORE:100
No recommendations for improvements are necessary.

MINIMUM POLISHED ROD LOADING SCORE:100

No recommendations for improvements are necessary.
 RODSTAR 3.6.0
Company:Vulcan S.A © Theta Oilfield Services, Inc. (www.gotheta.com) Page 2 of 6
Well:AH-0140 User:Ali
Disk file:AH-0140 New 90%.rsvx Date:4/2/2018
Comment:

INPUT DATA CALCULATED RESULTS (TOTAL SCORE: 67% Grade: C)

Target Prod. (bfpd): 992 Pump int. pr. (psi): 1412 Production rate (bfpd): 1000 Peak Pol. Rod Load (lbs): 13780
Run time (hrs/day): 24.0 Fluid level Oil production (BOPD): 200 Min. Pol. Rod Load (lbs): 4237
Tubing pres. (psi): 400 (ft over pump): 3682 Strokes per minute: 7.89 MPRL/PPRL: 0.308
Casing pres. (psi): 0 Stuf.Box Fr. (lbs): 100 System Eff. (Motor->Pump): 8% Unit Struct. Loading: 45%
Pol. Rod. Diam 1.5" Permissible Load Hp: 80.2
PRHP / PLHP: 0.31
Fluid load on pump (lbs): 2747
Fluid Properties Motor & Power Meter Polished rod HP: 24.9 Buoyant Rod Weight (lbs): 8158
N/No: .117 , Fo/SKr: .042
Water cut: 80% Power meter: Detent
Water sp. gravity: 1.12 Elect. cost: $.06/KWH Required prime mover size Balanced (Min
Oil API gravity: 30.0 Type: NEMA D (calc. speed var.: 10%) Torq)
Fluid sp. gravity: 1.0712 NEMA D motor: 50 HP
compress. Index: 3.0 Single/double cyl. engine: 50 HP
Multicylinder Engine: 50 HP
Pumping Unit:Vulcan Conventional Torque analysis and electricity Balanced (Min
consumption Torq)
API Size: C-912-305-192 (Unit ID: VC36)
Crank hole number: # 1 (out of 4) Peak g'box torq.(M in-lbs): 482
Calculated stroke length (in): 191.8 Gearbox loading: 52.9%
Crank rotation with well to right: CCW Cyclic load factor: 1.489
Max. cb moment (M in-lbs): Unknown Max. cb moment (M in-lbs): 934.78
Structural unbalance (lbs): -297 Counterbalance effect(lbs): 10133
Crank offset angle (degrees): 0.0 Daily Electr.Use (Kwh/Day): 611
Bal. Rot. Moment of Inertia: (lb-ft² 1140000 Monthly Electric Bill: $1117
Art. Moment of Inertia (lb-ft²): 1060000 Electr.cost per bbl fluid: $0.037
Electr.cost per bbl oil: $0.183
Tubing And Pump Information
Tubing, Pump And Plunger Calculations
Tubing O.D. (in): 3.500 Upstr. rod-tbg fr. coeff: 0.880
Tubing I.D. (in): 2.992 Dnstr. rod-tbg fr. coeff: 0.880 Tubing stretch (in): .0
Prod. Loss Due To Tubing Stretch (bfpd): 0.0
Pump depth (ft): 4026 Tub.anch.depth (ft): 4026 Gross Pump Stroke (in): 193.3
Pump conditions: Full Pump load adj. (lbs): 0.0 Pump spacing (in. from bottom): 12.1
Pump type: Insert Pump vol. efficiency: 90% Minimum pump length (ft): 23.0
Plunger size (in): 2.5 Pump friction (lbs): 200.0 Recommended plunger length (ft): 3.0

Rod string design Rod string stress analysis (service factor: 0.9)
Diameter Length Min. Tensile Stress Top Maximum Top Minimum Bot. Minimum Stress Calc.
(in) Rod grade (ft) strength (psi) Load % Stress (psi) Stress (psi) Stress (psi) Method
0.875 TEN UHS-NR 1901 140000 38.6% 22750 7213 3441 API MG T/2.8
0.75 TEN UHS-NR 1800 140000 39.3% 19851 2939 539 API MG T/2.8
@ 1.625 K (API, SB) 325 85000 38.2% 6582 -888 -96 API MG
@ stress calculations based on elevator neck of 7/8 (for 1.25 sinker bars) or 1 (for other sinker bars).
NOTE: Displayed bottom minimum stress calculations do not include buoyancy effects (top minimum and maximum stresses always include buoyancy).

Dynamometer Cards Gearbox Torque Plots

1000
16000 16000 Gearbox Rating

800
14000 14000
600
12000 12000
400
Net Torqu e (M in-lbs)

10000 10000 200

Load (lbs)

8000 8000 0

-200
6000 6000

-400
4000 4000 Downstroke
-600
2000 2000
-800
Gearbox Rating
0 0
-1000
0 20 40 60 80 100 120 140 160 180 200 220 0 30 60 90 120 150 180 210 240 270 300 330 360
Position (in) Crank Angle (degrees)
 RODSTAR 3.6.0
Company:Vulcan S.A © Theta Oilfield Services, Inc. (www.gotheta.com) Page 3 of 6
Well:AH-0140 User:Ali
Disk file:AH-0140 New 90%.rsvx Date:4/2/2018
Comment:

Dynamometer Cards
16000 16000

14000 14000

12000 12000
TV
10000 10000
Load (lbs)

8000 SV 8000

6000 6000

4000 4000

2000 2000

0 0
0 20 40 60 80 100 120 140 160 180 200 220
Position (in)

Predicted surface card Calculated pump dynamometer card

Permissible load diagram

Gearbox Torque Plots

1000 Gearbox Rating
800

600
Net Torque (M in-lbs)

400

200

-200

-400
Downstroke
-600

-800
Gearbox Rating
-1000
0 30 60 90 120 150 180 210 240 270 300 330 360
Crank Angle (degrees)

Balanced
 RODSTAR 3.6.0
Company: Vulcan S.A (c) Theta Oilfield Services, Inc. (www.gotheta.com) Page 4 of 6
Well: AH-0140 User: Ali
Disk file: AH-0140 New 90%.rsvx Date: 4/2/2018
Comment:

PR Velocity vs Position PR Velocity vs Crank Angle

6
6

4 4
PR Velocity (ft/s)

PR Velocity (ft/s)
2 2
Downstroke
0 0

-2 -2

-4
-4
-6
-6

20 40 60 80 100 120 140 160 180 200 0 40 80 120 160 200 240 280 320 360
PR Position (in) Crank Angle (degrees)

Plunger Velocity Plot Maximum Upstroke Polished Rod Velocity (ft/s) : 6.672
6 Maximum Downstroke Polished Rod Velocity (ft/s) : 6.996
Maximum Upstroke Plunger Velocity (ft/s) : 6.697
4
Plunger Velocity (ft/s)

Maximum Downstroke Plunger Velocity (ft/s) : 7.086

2

-2

-4

-6

0 20 40 60 80 100 120 140 160 180 200

Plunger Position (in)
 RODSTAR 3.6.0
Company:Vulcan S.A © Theta Oilfield Services, Inc. (www.gotheta.com) Page 5 of 6
Well:AH-0140 User:Ali
Disk file:AH-0140.rsvx Date:4/2/2018
Comment:

ROD STRING COST ANALYSIS

Diameter (in) Rod grade Length Cost ($/ft) Total Cost ($)
(ft)

0.875 TEN UHS-NR 1901 NA NA

0.75 TEN UHS-NR 1800 NA NA
1.625 K (API, SB) 325 NA NA

Total ($): NA

Pumping Unit Cost Analysis

Vulcan Conventional
C-912-305-192
C-912-305-192 Total ($): NA
 RODSTAR 3.6.0
Company:Vulcan S.A © Theta Oilfield Services, Inc. (www.gotheta.com) Page 6 of 6
Well:: AH-0140 User:Ali
Disk file:AH-0140 New 90%.rsvx Date:4/2/2018
Comment:

Inflow Perfomance Relationship

(Correlation: Vogel)

1800

1600
Flow ing bottom hole pressure (psi)

1400

1200 Oil

Water
1000
Fluid
800
Current Design

600 Test point

400

200

0
0 1000 2000 3000 4000 5000 6000 7000 8000
Production (bpd)

Inflow Performance Data: Mid-perf depth (ft): 4326

Static bottomhole pressure (psi): 1738
Bubble point pressure (psi): 1680

Pressure Test Points: Pressure vs. Production:

Pump intake Flowing b.h. Production Fluid level over Pump intake Flowing b.h. Total oil Total water Total fluid
pressure (psi) pressure psi (BPD) pump (ft) pressure (psi) pressure psi (BOPG) (BWPD) (BFPD)

1410 1549 1000.0 14.0 20.0 159.2 1047.6 6688.4 7735.9

277.6 120.0 259.2 1023.3 6264.7 7288.1
541.1 220.0 359.2 993.4 5841.1 6834.5
804.7 320.0 459.2 957.7 5417.5 6375.2
1068.3 420.0 559.2 916.4 4993.9 5910.2
1331.9 520.0 659.2 869.3 4570.2 5439.6
1595.5 620.0 759.2 816.6 4146.6 4963.2
1859.1 720.0 859.2 758.2 3723.0 4481.2

Fluid level assumes 100% oil in the annulus.