USA Lincoln - 40 year old $385 million High volume low cost products Company - 1984 sales - mostly direct - strongest mild steel stick - vertical integration customers - mild wire solid wire steel - low prices on - commodity items electrodes - vertical integration of electrodes - 200 sales person - Distributor margins only - 48 self owned 5% store - distributor influenced by - 1000 distributors size and aggression of the (250 shared by company ALLOY) - 60% sale to end users Hobart $120 million - 50% electrodes - 100 sales person - 45% welding - Company owned - 5% generator stores - product development - aggressive - Inconsistent quality - Inconsistent pricing Airco 1984 situation - mostly - discontinued gas shield flux- independent cored product distributors - reduced electrodes McKay Division of - $30 MILLION - Strongest stainless steel TELEDYNE electrode - low hydrogen - gas shieled dlux-cored electrodes Tri-Mark - Founded in 1970 - $16 million - only sell flux-cored - independent electrodes distributors - proactive engineering - small segment of quality sensitive Foreign - market open since - distributor were - FLUX CORED ELECTRODE Comptn 1982 not very open to BY KOBE - Japan, korea, west foreign –MAKE IN - 35 distributor in HOUSTON europe USA DISTRIBUTOR CHANNEL Ftc ruling equipment and products electrode cud not be sold - welding equipment together - gases - filler material Both end user & distributors - Alloy sell only electrode - miller sell only equipment Independent sales increased Distributor relationship thru phases
WELDING PROCESSES Electric arc welding
Pass voltage-maintain current Welding consumables – five basic products - flux coated wire electrodes - $100 million sale in 1984 - 2/3rd glass shield wire - avg price per .79 – price varied depending on diameter - growth rate projected 2% in 1985 -Low hydrogen coated stick - for critical applications electrode - low hydrogen content - manufactured and packaged to keep air low Stainless steel electrode - different electrode – mild or low-alloy steel - avg $2.65 pe rpound - avg sale $51 million - Projected growth rate 2% Mild steel coated stick (SMAW) - Mild steel solid wire electrode - $204 million in 1984 - avg price .46 per pound for stcks - .55 for wire - projected growth rate 1.0% in 1985 - Value added items difficult to achieve – product differentiation - Industrial Trends - recession 1982 and 1983 –in united states the sale drop by 30% - Many companies moved business to foreign country - advantage of welding with continuous wire elctrodes became better known - people switched from coated stick electrode to flux-cored and mild steel solid wires. -