Procedimiento para La Correcta Instalación de Dentados Eslabones Maestros de Grandes Tractores de Cadenas (4169, 4171)

C27 Engine Emissions Retrofit Repower Tier III For D10R Tractor 3KR00001-UP (M...
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Producto: TRACK-TYPE TRACTOR

Modelo: D10R TRACK-TYPE TRACTOR 3KR
Configuración: C27 Engine Emissions Retrofit Repower Tier III For D10R Tractor 3KR00001-UP (MACHINE)
Instrucción Especial
Shop Procedure for the Correct Installation of Serrated Master Links on Large Track-
Type Tractors{4169, 4171}
Número de medio-REHS3371-01 Fecha de publicación -08/02/2012 Fecha de actualización -08/02/2012
i04776056
Shop Procedure for the Correct Installation of Serrated Master

Links on Large Track-Type Tractors{4169, 4171}
SMCS - 4169; 4171
Track-Type Tractor:
D8N (S/N: 9TC1-UP; 1XJ1-UP; 5TJ1-UP; 7TK1-UP)
D8R (S/N: 7XM1-UP; 9EM1-UP)
D8R Series II (S/N: AKA1-UP; 6YZ1-UP)
D8T (S/N: J8B1-UP; KPZ1-UP)
D9N (S/N: 1JD1-UP; 5FJ1-UP; 6XJ1-UP)
D9R (S/N: JJB1-UP; ABK1-UP; ACL1-UP; 7TL1-UP; 8BL1-UP; WDM1-UP)
D9T (S/N: RJS1-UP)
D10N (S/N: 2YD1-UP; 3SK1-UP)
D10R (S/N: 3KR1-UP; AKT1-UP)
D10T (S/N: RJG1-UP)
D11N (S/N: 4HK1-UP; 74Z1-UP)
D11R (S/N: AAF1-UP; 8ZR1-UP; 9TR1-UP; 9XR1-UP; 7PZ1-UP)
D11T (S/N: AMA1-UP; GEB1-UP; TPB1-UP; MDG1-UP; JEL1-UP; JNS1-UP)
Introduction
This Special Instruction, REHS3371 provides the information for the installation of serrated master
links on large Track-Type Tractors.
Note: Do not perform any procedure that is outlined in this publication until you have read the
information and you understand the information. Do not order parts until you read the
information and you understand the information.
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Do not attempt to disassemble or assemble this machine until you read

and understand the disassembly and assembly instructions. Improper
disassembly and assembly procedures could result in injury or death.
Accidental engine starting can cause injury or death to personnel

working on the equipment.
To avoid accidental engine starting, disconnect the battery cable from

the negative (−) battery terminal. Completely tape all metal surfaces of
the disconnected battery cable end in order to prevent contact with
other metal surfaces which could activate the engine electrical system.
Place a Do Not Operate tag at the Start/Stop switch location to inform

personnel that the equipment is being worked on.
The machine must be on a level, hard surface before a separation of the

track is made. Any time a separation of both tracks is made, the
machine must have blocks correctly positioned so the machine will not
move.
Keep away from the front of the machine when the track is pushed off
the final drive. A minimum distance of 7.6 m (25 ft) is needed in front of
the track to permit the track to move out onto the floor.
ReferenceRefer to the appropriate Disassembly and Assembly manual for your machine.
Necessary Parts
Table 1
Bolts and Washers
Master
Sales Part Number Washer Part Number
Washer (Use) Bolt (Size)
Model (Washer) (Quantity) (Master Bolt)
6V-1725
D8N D8T and D9T Four per bolt (Long)
D8R 5P-8299 (Track Roller 7/8 inch
6V-1724
D8T Cap)
(Short)
6V-1728
D9N
D10T(Track Three per bolt (Long)
D9R 3K-5234 1 inch
Roller Cap) 7T-2283
D9T
(Short)
7T-0998
D10N
D8T and D9T Four per bolt (Long)
D10R 3S-1349 1 1/8 inch
(Idler Cap) 7T-0999
D10T
(Short)
6T-8520
D11N
D11 Four per bolt (Long)
D11R 7D-5238 1 3/8 inch
(Idler Cap) 6T-8521
D11T (Short)
Table 2
Part Numbers (Master Link) for D8N, D8R, and D8T
Part Number Description

Track Master Link
8E-4061
(RH Pin End PPR)
Track Master Link

8E-4059
(R H Pin End Non-PPR)
Track Master Link

8E-4062
(LH Pin End PPR)
Track Master Link
8E-4060
(LH Pin End Non-PPR)
Track Master Link
8E-4457
(RH Bushing End)
Track Master Link
8E-4458
(LH Bushing End)
Table 3
Track Master Link

250-4245
(RH Pin End PPR)
Track Master Link

250-4243
Track Master Link
250-4246
(LH Pin End PPR)
Track Master Link

2504244
Track Master Link
250-4247
(RH Bushing End)
Track Master Link

250-4248
(LH Bushing End)
Table 4

Track Master Link
290-7311
(RH Pin End PPR)
290-7313 Track Master Link

Track Master Link

290-7312
(LH Pin End PPR)
Track Master Link
290-7314
Track Master Link

234-6943
(RH Bushing End)
Track Master Link
234-6944
(LH Bushing End)
Table 5
Track Master Link

229-3525
(RH Pin End PPR)
Track Master Link

229-3526
(LH Pin End PPR)
Track Master Link

229-3527
(RH Bushing End)
Track Master Link

229-3528
(LH Bushing End)
Proper Alignment of Master Links at Assembly

Incorrect rotational alignment of master links can lead to a loss of the torque that is applied to the
master link bolts and loosening of the master link bolts. This can occur when a portion of the torque
that is applied to secure the master link bolts is also required to rotate a poorly aligned master link
part.
Refer to Illustration 1.
Illustration 1 g01395445
(1) Incorrect rotational alignment of master link
Condition of Tooling
(2) Press tooling that contacts the link
Tooling that contacts the link (2) should be maintained in good condition. This may require periodic
machining in order to ensure that the surfaces that contact the track components are flat.
(3) Press (saddle)
Saddle (3) should be maintained in order to properly align the pins and bushings with tooling (2) at
setup. A badly worn saddle (3) may require shims to be placed between the bushing and the saddle in
order to align with tooling (2) at setup.
Alignment of Tooling
Proper alignment of the tooling for the press with the track components is a critical part of the process
for track assembly. Proper alignment of the track components to the tooling for the press ensures the
safety of the assemblers and the quality of the assembled track.
1. Center a pin and a bushing in forward saddle (4), and a bushing in rear saddle (5). Refer to
Illustration 4.
2. Apply the hold-down tool for press (6) to the components in the saddle. Refer to Illustration 4.
3. Move the tooling for the press inward toward the components in the saddle.
4. Adjust the tooling for the press in order to align the tooling accurately with the components in
the saddle.
Preparing the Master Link
1. Bolt the mating parts of master link (7) and master link (8) together with correct master link
bolts (10) and the required number of washers in order to duplicate the thickness of a track shoe
(9) .
Note: The washers that are recommended for use in this application are commonly used
for mounting rollers and idlers. Refer to Table 1 for the correct master link bolts and the
correct number of washers that are required to duplicate the thickness of a track shoe.
2. Always use both halves of the master links and bolt both halves together. This will require
maintaining sufficient parts on hand.
3. Since maintaining spare parts for the master links will facilitate this installation, Table 5
provides the master link part numbers for D8, D9, D10, and D11.
4. Apply approximately 200 N·m (150 lb ft) of torque to the master link bolts in order to secure
the washers and the master link (segments) together. A standard 1/2 inch air wrench will
function adequately. Refer to Illustration 6.
Installation of the Master Link (Bushing End)
C27 Engine Emissions Retrofit Repower Tier III For D10R Tractor 3KR00001-UP (... Página 10 de 10
1. Align the tooling for the press. Refer to ""Alignment of Tooling" ". Position the bolted master
link on tooling (11) .
2. With bushing (12) in the locating fixture for the saddle, press bushing (12) into the bolted
master links. Verify the correct protrusion for the bushing.
3. Continue assembling the track, removing the master link bolts, the washers, and the segments
for the master link (pin end) as the track is assembled.
Installation of the Master Link (Pin End)
1. Align the tooling for the press. Refer to ""Alignment of Tooling" ". Position the bolted master
link on tooling (13) .
2. Press the master link (pin end) onto pin (14). Verify the correct protrusion for the pin.
3. Remove the bolts, washers, and parts for the master link (bushing end). Store these parts for
future use.
Copyright 1993 - 2012 Caterpillar Inc. Fri Nov 30 15:02:42 UTC-0300 2012
Todos los derechos reservados.
Red privada para licenciados del SIS.

Procedimiento para La Correcta Instalación de Dentados Eslabones Maestros de Grandes Tractores de Cadenas (4169, 4171)

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Procedimiento para La Correcta Instalación de Dentados Eslabones Maestros de Grandes Tractores de Cadenas (4169, 4171)

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C27 Engine Emissions Retrofit Repower Tier III For D10R Tractor 3KR00001-UP (M...

Producto: TRACK-TYPE TRACTOR

Shop Procedure for the Correct Installation of Serrated Master

Do not attempt to disassemble or assemble this machine until you read

Accidental engine starting can cause injury or death to personnel

To avoid accidental engine starting, disconnect the battery cable from

Place a Do Not Operate tag at the Start/Stop switch location to inform

The machine must be on a level, hard surface before a separation of the

Part Number Description

Track Master Link

Track Master Link

Part Numbers (Master Link) for D9N, D9R, and D9T

Part Number Description

Track Master Link

Track Master Link

Track Master Link

Track Master Link

Part Number Description

290-7313 Track Master Link

Track Master Link

Track Master Link

Part Number Description

Track Master Link

Track Master Link

Track Master Link

Track Master Link

Proper Alignment of Master Links at Assembly

(1) Incorrect rotational alignment of master link

(2) Press tooling that contacts the link

(3) Press (saddle)

Preparing the Master Link

Installation of the Master Link (Bushing End)

Installation of the Master Link (Pin End)

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