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Conforming to
IEC61076-2-101
Fieldwireable Connectors
SPEEDCON
Reduction in wiring time
Just insert the connector and
make 1/2 rotation. Knurl
Spring-cage Connection P. 13
Align here.
M12
Brown 1
Brown 1 White 2
M8
Black 4
White 2 Blue 3 Black 4 Blue 3
CAT.ES100-73B
It provides the Fieldbus communication unit and input device applicable to
Communication Cable/Connector P. 1 to P. 4
For For
DeviceNetTM PROFIBUS DP
(Plug) (Plug/B-coded)
Plug (Male) Socket (Female)
2 For CC-Link 4 For CC-Link
6 For DeviceNetTM 8 For DeviceNetTM
11 For PROFIBUS DP 13 For PROFIBUS DP
Product Table
Description Application No. SMC part no. Name
M8 For Piercecon®
connection, see
M8
P. 15
15 19
M12 M12
16 18 M12
• EX500-IE3, 4
For “QUICKON-ONE”
connection, see M8
P. 14 17 18
Auto switch
• EX500-IE1, 2
• EX500-IE5, 6
Manifold solenoid
valve with input/
Y connector P. 8
output unit
The input block reads 2 sensor sig- Series EX250
nals with one port.
The wires of the auto switch and the pres-
sure switch that has one output type can be
decreased by unifying the signal wires using
a Y connector. M12
M12
M12 M12
x2 • EX250-IE1, 2
20
18 M8
• EX250-IE3
M8/M12 connector
(Fieldwireable/Pre-wired)
M8 M12
x2
21
18
Product Table
Description Application No. SMC part no. Name
D Terminal plug
A Communication connector B Power cable with connector D Terminal plug (For EX500)
• For AB RIO • For GW unit (A-coded)
• For DeviceNetTM (With cable) • For EX250/Power block (B-coded) E Cable with connector for output entry
• For EtherNet/IPTM F Seal cap
(RJ45-M12, with cable) C Cable with M12 connector (For EX500)
• For plug
• For socket
Other Accessories
Example of Connection P.9
How to Order/Dimensions P.10
Assembly Procedure
Spring-cage connection P.13
QUICKON-ONE connection P.14
Piercecon® connection P.15
Communication Cable/Connector
Example of Connection
PLC
3
Serial wiring with
Input/Output unit
Solenoid valve manifold
3
IN side 1
Discrete and
decentralized
serial wiring
GW unit
1 IN side
OUT side 2
2 OUT side
Series EX250
4 Series EX500
Specifications
Product image
Communication Cable/Connector
Example of Connection
PLC
9
Serial wiring with
Input/Output unit
Solenoid valve manifold Connected at the end
Discrete and decentralized
7 6 7 serial wiring
GW unit
5
8
Series EX250
Series EX500
Specifications
Description Communication cable (With one side connector) Fieldwireable connector Terminal plug
Part no. PCA-1557633 PCA-1557646 PCA-1557659 PCA-1557662 PCA-1557675
5 6 7 8 9
Product image
For DeviceNetTM
Socket Plug Plug Socket (Plug, A-coded)
Number of functional poles M12: 5 poles
Key type A-coded (Normal key)
5 4 3 5 3 4DeviceNetTM / CANopen 1: DRAIN: NC
1: DRAIN 1: — 2: V+: NC
Pin assignment 1 2 2 1 2: V+ (Red) 2: — 3: V–: NC
3: V– (Black) 3: CAN GND
Plug, A-coded Socket, A-coded 4: CAN H
4: CAN H (White) 4: CAN H 121 Ω
(Viewed from the plug/socket side) 5: CAN L (Blue) 5: CAN L 5: CAN L
Fixed cable length 5m —
Wiring specifications Note)
Communication Cable/Connector
Example of Connection
PLC
13 12
A product
connected
at the end
14
Serial wiring with
Input/Output unit
IN side OUT side
Solenoid valve manifold
10 11 10 11
Discrete and
decentralized
serial wiring
GW unit
Series EX250
Series EX500
Specifications
Description Communication cable (With one side connector) Fieldwireable connector Terminal plug
Part no. PCA-1557688 PCA-1557691 PCA-1557701 PCA-1557714 PCA-1557727
10 11 12 13 14
Product image
For PROFIBUS DP
Socket Plug Plug Socket (Plug, B-coded)
Number of functional poles M12: 2 poles M12: 3 poles M12: 4 poles
Key type B-coded (Reverse key)
5 4 3 5 3 4 1: — 1: VP
390 Ω
2: A Line (Green) 4: B Line
Pin assignment 1 2 2 1 3: — 220 Ω
Dimensions
ø14.8
(Socket)
4 3
ø7.7
Socket connector pin assignment M12
A-coded (Normal key) SPEEDCON
ø14.8
2
1
White: DB
: SLD
(Plug)
3 Yellow: DG
4 Blue: DA
3 4
ø7.7
M12
Wiring Plug connector pin assignment
A-coded (Normal key) SPEEDCON
ø14.8
(Socket)
4 3
ø6.7
Socket connector pin assignment M12
A-coded (Normal key) SPEEDCON
2
1
Red: V+
: DRAIN
(Plug)
3 Black: V–
4 White: CAN H
3 4
5 Blue: CAN L
(Socket)
4 3
ø7.8
4 Red: B Line
5 :– (Plug)
Shield line is connected 3 4
ø7.8
M12
to the knurl. Plug connector pin assignment
B-coded (Reverse key) SPEEDCON
Wiring
Plug Socket
3 PCA-1557617 7 PCA-1557659 12 PCA-1557701 4 PCA-1557620 8 PCA-1557662 13 PCA-1557714
For CC-Link For DeviceNetTM For PROFIBUS DP For CC-Link For DeviceNetTM For PROFIBUS DP
≈ 60 ≈ 58
ø19
ø17
ø19
ø17
Terminal plug
56.3
9 PCA-1557675
Terminal resistor
ø14.8
for DeviceNetTM
M12 15.8
56.3
14 PCA-1557727
Terminal resistor
ø14.8
for PROFIBUS DP
M12 15.8
4
Between Sensor/Switch and Input Device
Example of Connection
Cable with connector Input block
1 Sensor with pre-wired connector P. 7 Input unit manifold
Series EX500
Direct connection between connectors
18
M12
“QUICKON-ONE” connection
17
Manifold solenoid valve
with input unit
Series EX250
M8
connection M8
For connection, 19
see
15 P. 15 M12
Y connector P. 8 • EX250-IE1, 2
3 Auto switch with M12 M12
M8
pre-wired connector
x2 M12
20
• EX250-IE3
18
17
M8
connection
15
∗ Cut the cable into the necessary length, and wire with fieldwireable connectors.
5
Between Sensor/Switch and Input Device
Fieldwireable Connector
Specifications
Applicable cable
Contact resistance ≤ 5 mΩ
Insulation resistance ≥ 100 MΩ
Withstand voltage 1.0 kV 1.4 kV
Ambient temperature –40 to 85°C –25 to 80°C
Protection class IP67 (Only with screw tightened)
Allowable repeated insertion/withdrawal 100 200
Allowable number of repeated connection
between conductors of the same cross section 10
Vibration resistance 10 to 500 Hz/98 m/s2
Material of knurl Brass Zinc for die casting
Material
Dimensions
15 PCA-1557730
Fieldwireable connector (M8) 35.4
Terminal no. Wire color
1 Brown
3 1
12
3 Blue
4 Black
M8 4
SW11 Wiring
Plug connector
Refer to page 15 for details on assembly. pin assignment
16 PCA-1557743
Fieldwireable connector (M12)
≈ 53
Terminal no. Wire color
2 1
1 Brown
ø14.8
ø16.3
2 White
3 Blue
4 Black
3 4
M12
SPEEDCON Plug connector Wiring
pin assignment
Refer to page 14 for details on assembly.
A-coded (Normal key)
17 PCA-1557756
Fieldwireable connector (M12)
≈ 55 Terminal no. Wire color
2 1
1 Brown
SW15
SW15
ø14.8
ø18.4
2 White
3 Blue
4 Black
3 4
M12
Plug connector Wiring
SPEEDCON
pin assignment
Refer to page 14 for details on assembly. A-coded (Normal key)
6
Between Sensor/Switch and Input Device
Cable with Connector
Specifications
Product image
Dimensions
18 PCA-1557769
Cable with M12 connector (4 poles)
44 3000 46.8
1 2 2 1
1 1
ø14.8
ø14.8
2 2
3 3
4 4
ø4.7
M12 M12 4 3 3 4
SPEEDCON Wiring
SPEEDCON Socket connector Plug connector
pin assignment pin assignment
A-coded (Normal key) A-coded (Normal key)
19 PCA-1557772
Cable with M8 connector (3 poles)
34 3000 38.7
1 1
ø10
ø10
1 3 3 3 3 1
4 4
ø4.4
M8 M8 4 4
Wiring
Socket connector Plug connector
pin assignment pin assignment
7
Between Sensor/Switch and Input Device
Y Connector
Specifications
Number of functional poles 2 x M12: 4 poles + PE – M12: 4 poles + PE 2 x M8: 3 poles – M12: 4 poles
Key type A-coded (Normal key)
Rated current 4A
Rated voltage 60 V
Rating/Performance
Contact resistance ≤ 5 mΩ
Insulation resistance ≥ 100 MΩ
Withstand voltage 1.0 kV
Ambient temperature –25 to 90°C
Protection class IP67 (Only with screw tightened)
Allowable repeated insertion/withdrawal 200
Vibration resistance 10 to 500 Hz/98 m/s2
Material of knurl Zinc for die casting
Material
Dimensions
20 PCA-1557785
Y connector
(2 x M12-M12) Socket connector
pin assignment
50.1 A-coded (Normal key)
ø14.8 13 15.8 ø14.8 q 51 2 1
2
3
4
5
4 3 1 5 2 1
2
32.4
32.6
ø15
18
3
4
M12 w 5
5 1 2 1 3 4
SPEEDCON 2
3 Plug connector
ø4
4
.2
M12 17 M12
4 3
5 pin assignment
SPEEDCON SPEEDCON A-coded (Normal key)
Socket connector Wiring
pin assignment
21 PCA-1557798 A-coded (Normal key)
Y connector
(2 x M8-M12)
21.7
2
ø13
12
3
4
M8 1 3 4
w 1 3 3
M8 M12 4 Plug connector
SPEEDCON 4 pin assignment
Socket connector Wiring A-coded (Normal key)
pin assignment
Connection image
8
Other Accessories
M8/M12 Connector Accessories (EX500/EX250/EX9)
D Terminal plug
A Communication connector C Cable with M12 connector (For EX500) E Cable with connector for output entry
• For AB RIO
• For DeviceNetTM (with cable)
• For EtherNet/IPTM
(RJ45-M12, with cable)
B Power cable with connector D Terminal plug (For EX500) F Seal cap
• For GW unit (A-coded) • For plug
• For EX250/Power block (B-coded) • For socket
9
Other Accessories
A Communication connector
M12
For Remote I/O (AB RIO)
ø14.2
2
EX500 AC000 AB
1 3
4
43.2
Applicable cable size
ø14.9
ø6 (ø5 to ø6)
M12 RJ-45
ø6.7
50
ø14.9
40.7 47.3 l 45
l
Core wire 1
M12
18
ø14.9
ø6
34
28.3
30 5
48 50
l
31.3 30 5
ø6.4
030 3000 [mm] Terminal no. Core wire
050 5000 [mm] 1 2 colors 50
5
1 Brown
2 White
3 Blue
4 3 4 Black
5 Gray
Socket connector
pin arrangement Wiring
ø16
ø6
32.3
28.3
M12
ø14.9
31.3 31.3
Terminal no. Core wire l
colors
8 1 2 1 1 White 8 2 1 Terminal no. Core wire
2 2 Brown
colors
7 3 3 3 Green 3 7
4 4 Yellow 8 1 2 1 1 White 8 2 1
5 5 Gray 2 2 Brown
6 4 6 6 Pink 4 6 7 3 3 3 Green 3 7
7 7 Blue
5 8 8 Shield
5 4 4 Yellow
5 5 Gray
6 4 4 6
Socket connector Plug connector 6
7
6
7
Pink
Blue
Wiring 5 5
pin arrangement pin arrangement 8 8 Shield
Socket connector Plug connector
pin arrangement Wiring pin arrangement
D Terminal plug
This is used where an input unit manifold (input unit/input block) is not being used.
(If a terminal plug is not used, the GW unit’s COM LED will not light up.)
EX500 AC000 S
M12
8 2 1
3 7
ø16
4 6
5
Plug connector
pin arrangement 44.7
11
Other Accessories
EX9 AC 030 7
52
M12
ø6.4
010 1000 [mm] Terminal no. Core wire
030 3000 [mm] 2 1 colors 50
5
1 Brown
2 White
3 Blue
3 4 4 Black
5 Gray
Plug connector
pin arrangement Wiring
F Seal cap: M12 connector (For plug) F Seal cap: M8, M12 connector
Use this on ports that are not being used for a M12 connector (plug). (For socket)/Accessories
Use of this waterproof cap maintains the integrity of the enclosure.
Use this on ports that are not being used for a M8, M12 connector
Note) Tighten the waterproof cap with the prescribed tightening torque. (For M12: 0.1
N·m)
(socket).
Use of this waterproof cap maintains the integrity of the enclosure.
(Waterproof cap is packed together with each unit.)
EX500 AWTP Note) Tighten the waterproof cap with the prescribed tightening torque. (For M8: 0.05
N· m, For M12: 0.1 N·m)
9.4
EX9 AW
Connector type
ø14.9
11 14 14
10.8
M8 x 1
M12 x 1
6.6 10.2
12
Assembly Procedure
Spring-cage Connection
• For DeviceNetTM
Fold back the braided
8 PCA-1557662
shield over the cable 10
• For PROFIBUS DP sheath.
13 PCA-1557714 Strip approx.10 mm off
the single wires.
If necessary, crimp
Features suitable ferrules to the
• M12 connector corresponding to shield connecting end of each wire.
• Save wiring time approx. 40% compared to screw and solder
Connect the wire into
connection.
• Color-coded wire connection part allows easy wiring and Body .
prevents miswiring. In case of stranded wire,
• Easy shield treatment press the black button
and open the connection
part and insert the wire.
In case of wire with
ferrule, insert directly The color coding is
without pressing the previously printed on the
connection part according
black button.
to the wire color.
Fold the braided shield
Structure image of wiring Structure image of shield wiring back again. Apply the
attached adhesive shield
foil around the braided
Things to Prepare shield.
• Stripper for cable sheath
(Recommendation: Phoenix Contact KAMES MULTI (1209075))
Pull Body up to Body .
• Stripper for wire sheath
(Recommendation: Phoenix Contact QUICK WIREFOX2.5 (1206667)) Screw Body into Body
• (Small) Nippers for cutting shield .
Product Construction
Check the contents when opening the package. Attach Cap on Body .
Tightening torque:
2.7 to 3.3 N·m
Caution
• Do not use it besides an original purpose.
Body Body Gasket Cap • This connector may only be operated when under no load.
Shield foil • The work by the wet hand causes the electric shock.
• Never perform the repair.
13
Assembly Procedure
QUICKON-ONE Connection
Finish
Caution
• Connection between cables (with the same material and the
Splice ring Seal Cable gland same cross section) is 10 times at max.
• PVC or PE is suitable for sheath material, however fluoro
resin is not suitable for sheath material.
Construction of Cable • Only for flexible cable, not for solid cable.
Max. diameter • When you remove the cable, pull the cable. However, if you
2.6 mm/1.6 mm
remove the Cable gland, cable and the Splice ring remain to
Sheath material:
Wire cross section PVC/PE
the body.
0.34 to 0.75 mm /
2 Sheath diameter • When you connect the cable again, screw the Splice ring
0.14 to 0.34 mm2 4 to 8 mm/3.5 to 6 mm
approx. two turns into the Cable gland before using.
• When you connect the cable again, cut and strip the cable.
• Do not use it besides an original purpose.
Min. core wire diameter • QUICKON-ONE may only be operated when under no load.
0.15 mm (0.1 mm/0.34 mm2)/ • The work by the wet hand causes the electric shock.
0.1 mm
• Never perform the repair.
14
Assembly Procedure
Piercecon® Connection
15 PCA-1557730
Things to Prepare
• Stripper for cable sheath
(Recommendation: Phoenix Contact CYCLOPS (1204481))
Cut off the projecting wires by
• (Small) Nippers for cutting wire
nippers.
Product Construction
Check the contents when opening the package. Shape the cross sections.
Pressure Switch
Applicable connector Cable specifications
Number of
Cable
cores
5
Heat-
Integrated Oil resistant 0.15 mm2
Z/ISE80- type
4 ø3.5
vinyl
ø0.95 ±0.10 resistance
(AWG26)
30 pcs./0.08 mm ø0.51 Annealed UL20379
PVC copper wire
3
Flow Switch
Applicable connector Cable specifications
Number of
Cable
cores
16
American Wire Gauge
Conversion Table
This table shows to change American wire gauge (AWG) into a diameter.
The wire material is indicated as AWG (American wire gauge) in the documentations overseas.
Use the following table for conversion into diameter.
Wire size Diameter Cross section Wire size Diameter Cross section Wire size Diameter Cross section
(AWG) (mm) (mm2) (AWG) (mm) (mm2) (AWG) (mm) (mm2)
1 7.348 42.3846 17 1.151 1.0400 33 0.18 0.0254
2 6.543 33.6065 18 1.024 0.8231 34 0.16 0.0201
3 5.827 26.6538 19 0.912 0.6529 35 0.142 0.0158
4 5.189 21.1367 20 0.813 0.5189 36 0.127 0.0127
5 4.62 16.7554 21 0.724 0.4115 37 0.114 0.0102
6 4.115 13.2926 22 0.643 0.3246 38 0.102 0.0082
7 3.665 10.5443 23 0.574 0.2586 39 0.089 0.0062
8 3.264 8.3632 24 0.511 0.2050 40 0.079 0.0049
9 2.906 6.6292 25 0.455 0.1625 41 0.071 0.0040
10 2.588 5.2577 26 0.404 0.1281 42 0.064 0.0032
11 2.304 4.1671 27 0.361 0.1023 43 0.056 0.0025
12 2.052 3.3054 28 0.32 0.0804 44 0.051 0.0020
13 1.829 2.6260 29 0.287 0.0647 45 0.045 0.0016
14 1.628 2.0806 30 0.254 0.0506 46 0.04 0.0013
15 1.45 1.6505 31 0.226 0.0401
16 1.29 1.3063 32 0.203 0.0323
17
Safety Instructions
These safety instructions are intended to prevent hazardous situations and/or equipment damage.
These instructions indicate the level of potential hazard with the labels of “Caution,” “Warning” or
“Danger.” They are all important notes for safety and must be followed in addition to International
Standards (ISO/IEC), Japan Industrial Standards (JIS)∗1) and other safety regulations∗2).
∗ 1) ISO 4414: Pneumatic fluid power – General rules relating to systems.
ISO 4413: Hydraulic fluid power – General rules relating to systems.
IEC 60204-1: Safety of machinery – Electrical equipment of machines. (Part 1: General requirements)
ISO 10218-1992: Manipulating industrial robots -Safety.
JIS B 8370: General rules for pneumatic equipment.
JIS B 8361: General rules for hydraulic equipment.
JIS B 9960-1: Safety of machinery – Electrical equipment of machines. (Part 1: General requirements)
JIS B 8433-1993: Manipulating industrial robots - Safety.
etc.
∗ 2) Labor Safety and Sanitation Law, etc.
Warning
1. The compatibility of the product is the responsibility of the person who designs the equipment
or decides its specifications.
Since the product specified here is used under various operating conditions, its compatibility with specific equipment must be
decided by the person who designs the equipment or decides its specifications based on necessary analysis and test results.
The expected performance and safety assurance of the equipment will be the responsibility of the person who has determined
its compatibility with the product. This person should also continuously review all specifications of the product referring to its
latest catalog information, with a view to giving due consideration to any possibility of equipment failure when configuring the
equipment.
2. Only personnel with appropriate training should operate machinery and equipment.
The product specified here may become unsafe if handled incorrectly. The assembly, operation and maintenance of machines or
equipment including our products must be performed by an operator who is appropriately trained and experienced.
3. Do not service or attempt to remove product and machinery/equipment until safety is confirmed.
1. The inspection and maintenance of machinery/equipment should only be performed after measures to prevent falling or
runaway of the driven objects have been confirmed.
2. When the product is to be removed, confirm that the safety measures as mentioned above are implemented and the power
from any appropriate source is cut, and read and understand the specific product precautions of all relevant products
carefully.
3. Before machinery/equipment is restarted, take measures to prevent unexpected operation and malfunction.
4. Contact SMC beforehand and take special consideration of safety measures if the product is to
be used in any of the following conditions.
1. Conditions and environments outside of the given specifications, or use outdoors or in a place exposed to direct sunlight.
2. Installation on equipment in conjunction with atomic energy, railways, air navigation, space, shipping, vehicles, military,
medical treatment, combustion and recreation, or equipment in contact with food and beverages, emergency stop circuits,
clutch and brake circuits in press applications, safety equipment or other applications unsuitable for the standard
specifications described in the product catalog.
3. An application which could have negative effects on people, property, or animals requiring special safety analysis.
4. Use in an interlock circuit, which requires the provision of double interlock for possible failure by using a mechanical pro tective
function, and periodical checks to confirm proper operation.
Back page 1
Safety Instructions
Caution
The product is provided for use in manufacturing industries.
The product herein described is basically provided for peaceful use in manufacturing industries.
If considering using the product in other industries, consult SMC beforehand and exchange specifications or a contract
if necessary. If anything is unclear, contact your nearest sales branch.
Compliance Requirements
When the product is exported, strictly follow the laws required by the Ministry of Economy, Trade
and Industry (Foreign Exchange and Foreign Trade Control Law).
Back page 2
Cable/Connector Accessories
Precautions
Be sure to read this before handling.
Caution Caution
1. Do not lay the wires while they are energized. It may Common Precautions
give you an electric shock. 1. Follow “Assembly Procedure” provided by SMC. If
2. It should be cabled according to the connection diagram. not, it may not maintain IP65/67.
3. Check if it can be connected when using a sensor 2. Do not use it besides an original purpose.
or switch. 3. This connector may only be operated when under
4. When the cable sheath is stripped, confirm the no load.
stripping direction. 4. The work by the wet hand causes the electric shock.
(For SMC switches with oblong cables)
5. Never perform the repair.
The insulator may be split or damaged depending on the
direction. Spring-cage Connection
1. Do not use it besides an original purpose.
2. This connector may only be operated when under
no load.
3. The work by the wet hand causes the electric shock.
4. Never perform the repair.
Tightening of Screw
QUICKON-ONE Connection