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SECTION 13920

FIRE PUMPS

(NTS: This specification covers the requirements for fire pumps.)

(NTS: Edit this guide specification for project specific requirements by adding, deleting, or
revising text. For bracketed items, choose applicable items(s) or insert appropriate
information.

Remove information and requirements not required in respective project, whether or not
brackets are present.

(NTS: Consult a qualified fire suppression design specialist for editing of this document.)

(NTS: Combustion engine drive must be provided, unless electric power is provided from
two separate sources. Dual drive pumps are not permitted. The primary design references
for fire pump installations is NFPA 20, Installation of Centrifugal Fire Pumps.

The Designer will coordinate this specification section with any associated sprinkler system.
The designer will provide a fully designed fire pump installation in all instances, including
projects where the sprinkler system will be performance criteria designed.

Horizontal fire pumps will be provided only under a positive head and will not be used
where a static suction or lift may be involved.

Vertical shaft pumps should take suction from a reliable source that serves a wet pit.
Velocities of wet pits and approach channels serving vertical shaft turbine fire pumps will
not exceed 1 ft/sec (0.3 m/sec). Vertical shaft pumps mounted over and taking suction from
tanks will be avoided.

Hose stream demands must be accounted for in the design so that the pump output will not
be affected due to low suction pressure and deprive the sprinklers of water.

The size of the suction pipe should be such that the velocity does not exceed 15 ft/sec (4.5
m/sec) when pumps are operating at 150% capacity.

Pumps will be located at or above surrounding ground level to avoid any possible
impairment due to flooding.

Design will indicate pump units and base mounted on a raised reinforced concrete pad that
is an integral part of an adequately reinforced and supported concrete floor. Vibration
isolation for fire pump(s) recommended to be in accordance with UFC 3-450-01, Noise and
Vibration Control.

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In most installations, fire pumps will be automatically activated by a change in water
pressure in accordance with recommended pressure settings (consult a qualified fire
suppression design specialist). Where the water supply pressure fluctuates to the extent
that the pressure cannot be reliably used or where the water pressure is too low to activate
the fire pumps, the pumps will be activated by waterflow in the sprinkler or fire protection
system.

The following information will be shown on the contract drawings:

(1) All piping, valves, pipe hangers, and equipment including sizes will be indicated.

(2) Configuration, slope and sizes for each piping system.

(3) Location and type of each pump, including associated equipment and appurtenances.

(4) Show the size of all floor drains and their locations. Ensure the minimum size floor
drain is 6 inches. Show the pitch of the floor also.

(5) Locations and details for special supports for piping.

(6) For pipe larger than 12 inches (300 mm), details of anchoring piping including pipe
clamps and tie rods.

(7) Freeze protection (space heating) and ventilation for the pump room or pump house.

(8) Where a pump has a diesel-engine-driver, the pump room or pump house will be
protected by automatic sprinklers. Rooms with motor-driven fire pumps require
automatic sprinklers where the rating of fire separation walls mandates it by code.

(9) The location of either the double-check valve or the reduced-pressure-principle


backflow preventer where the potable water supply system is at risk of contamination by
the fire pump(s). If required, backflow preventers will be installed on the discharge side of
the pump. Check local code for type of backflow prevention method required. Check local
code for whether or not water meter is required. When in doubt provide detector assembly
(backflow preventer with mini-bypass having water meter and backflow preventer).

(10) The sequence of operation for the pressure maintenance pump, the primary fire pump,
and the secondary fire pump (if any).

(11) An equipment schedule for the pressure maintenance pump, the primary fire pump,
and the secondary fire pump (if any) that includes all pertinent information for the pumps
and their respective drivers.

(12) Waterflow data including hydraulic flow graph and the location where the hydrant
flow test was conducted, the location and size of existing mains and new water supply lines

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that will serve the fire pump(s) (including all supervisory valves), and the location and size
of all risers.

PART 1 – GENERAL

1.01 DESCRIPTION:

A. Provide [new and modify existing] fire pump systems. The Work of this Section shall
include all labor, materials, tools, equipment and appurtenances, and performing all
operations necessary to furnish and install complete and operable systems in accordance
with this Section of these Specifications, the Drawings, and the codes and standards listed
herein.

B. Coordinate with the Local Water Utility as to any Local restrictions or requirements
relative to backflow prevention devices and metering.

C. Tank supports, piping offsets, fittings, and any other accessories required shall be
furnished as specified to provide a complete installation and to eliminate interference
with other construction.

D. Post operating instructions for pumps, drivers, controllers, and flow meters.

(NTS: Provide adequate clearance and access space to safely install, test and maintain the
fire pump system.)
E. Fully enclose or properly guard coupling, rotating parts, gears, projecting equipment, etc.
so as to prevent possible injury to persons that come in close proximity of the equipment.
Conduct testing of the fire pumps in a safe manner and ensure that all equipment is safely
secured. Hoses and nozzles used to conduct flow tests shall be in excellent condition and
shall be safely anchored and secured to prevent any misdirection of the hose streams.

(NTS: Select and list specification sections for inserting into this subsection based on the
following:
1. Specification sections that contain products and construction that the reader might
expect to find in this section BUT are specified elsewhere.
2. Specification sections referenced in the body of this section.)
1.02 RELATED WORK:

A. Section 01171: Electric Motors

B. Section 02210: Earth Excavation, Backfill, Fill and Grading

C. Section 02615: Ductile-Iron and Gray-Iron Pipe and Fittings

D. Section 03300: Cast-In-Place Concrete

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E. Section 04200: Unit Masonry and Accessories

F. Section 07840: Firestopping

G. Section 09941: Field Painting

H. Section 13120: Pre-engineered Buildings

I. Section 10600: Identification Systems

J. Section 15080: Mechanical Insulation

K. Section 15192: Fuel Oil Systems

L. Section 15510: Wet-Pipe Fire Sprinkler Systems

M. Section 16050: Electrical Work – General

1.03 REFERENCES:

(NTS: This paragraph is used to list the publications cited in the text of the specification.
The publications are referred to in the text by basic designation only and listed in this
paragraph by organization, designation, date, and title.

References not used in the specification section text shall be deleted from this paragraph.)
A. Except as specified herein, the latest edition of the standards listed below form a part of
this Specification to the extent referenced in this Section. Where earlier editions of
standards are adopted as referenced in applicable codes, those shall govern. The
publications are referred to within the text by the basic designation only.

B. In each of the standards referred to herein, consider the advisory provisions to be


mandatory, as though the word, "shall" had been substituted for "should" wherever it
appears.

1. American Water Works Association (AWWA):

a. AWWA 10084: Standard Methods for the Examination of Water and


Wastewater

b. AWWA B300: Hypochlorites

c. AWWA B301: Liquid Chlorine

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d. AWWA C104/A21.4: Cement-Mortar Lining for Ductile-Iron Pipe and Fittings
for Water

e. AWWA C110/A21.10: Ductile-Iron and Gray-Iron Fittings for Water

f. AWWA C111/A21.11: Rubber-Gasket Joints for Ductile-Iron Pressure Pipe


and Fittings

g. AWWA C151/A21.51: Ductile-Iron Pipe, Centrifugally Cast, for Water

h. AWWA C500: Metal-Seated Gate Valves for Water Supply Service

i. AWWA C606: Grooved and Shouldered Joints

2. ASME International (ASME):

a. ASME B16.11: Forged Fittings, Socket-Welding and Threaded

b. ASME B16.18: Cast Copper Alloy Solder Joint Pressure Fittings

c. ASME B16.21: Nonmetallic Flat Gaskets for Pipe Flanges

d. ASME B16.22: Standard for Wrought Copper and Copper Alloy Solder Joint
Pressure Fittings

e. ASME B16.3: Malleable Iron Threaded Fittings, Classes 150 and 300 (PN 20
and 50)

f. ASME B16.39: Standard for Malleable Iron Threaded Pipe Unions; Classes
150, 250, and 300 ( PN 20, PN 50)

g. ASME B16.5: Standard for Pipe Flanges and Flanged Fittings: NPS 1/2
Through NPS 24

h. ASME B16.9: Standard for Factory-Made Wrought Steel Buttwelding Fittings

i. ASME B31.1: Power Piping

3. American Society of Sanitary Engineers (ASSE):

a. ASSE 1013: Reduced Pressure Principle Backflow Preventers and Reduced


Pressure Fire Protection Principle Backflow Preventers.

b. ASSE 1015: Double Check Backflow Prevention Assemblies and Double


Check Fire Protection Backflow Prevention Assemblies.

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c. ASSE 1047: Reduced Pressure Detector Fire Protection Backflow Prevention
Assemblies.

d. ASSE 1048: Double Check Detector Fire Protection Backflow Prevention


Assemblies

4. ASTM International (ASTM):

a. ASTM A 183: Standard Specification for Carbon Steel Track Bolts and Nuts

b. ASTM A 193/A 193M: Standard Specification for Alloy-Steel and Stainless


Steel Bolting Materials for High-Temperature Service

c. ASTM A 194/A 194M: Standard Specification for Carbon and Alloy Steel
Nuts for Bolts for High-Pressure or High-Temperature Service, or Both

d. ASTM A 449: Specification for Hex Cap Screws, Bolts, and Studs, Steel, Heat
Treated, 120/105/90 ksi ( 820, 720, 620 kPa) Minimum Tensile Strength,
General Use

e. ASTM A 47/A 47M: Standard Specification for Steel Sheet, Aluminum-


Coated, by the Hot-Dip Process

f. ASTM A 53/A 53M: Standard Specification for Pipe, Steel, Black and Hot-
Dipped, Zinc-Coated, Welded and Seamless

g. ASTM A 536: Standard Specification for Ductile Iron Castings

h. ASTM A 563: Standard Specification for Carbon and Alloy Steel Nuts

i. ASTM A 563M: Standard Specification for Carbon and Alloy Steel Nuts
(Metric)

j. ASTM A 795/A 795M: Standard Specification for Black and Hot-Dipped


Zinc-Coated (Galvanized) Welded and Seamless Steel Pipe for Fire Protection
Use

k. ASTM B 42: Standard Specification for Seamless Copper Pipe, Standard Sizes

l. ASTM B 62: Standard Specification for Composition Bronze or Ounce Metal


Castings

m. ASTM B 75: Standard Specification for Seamless Copper Tube

n. ASTM B 75M: Standard Specification for Seamless Copper Tube (Metric)

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o. ASTM B 88: Standard Specification for Seamless Copper Water Tube

p. ASTM B 88M: Standard Specification for Seamless Copper Water Tube


(Metric)

q. ASTM C 533: Standard Specification for Calcium Silicate Block and Pipe
Thermal Insulation

r. ASTM D 2000: Standard Classification System for Rubber Products in


Automotive Applications

s. ASTM D 3308: PTFE Resin Skived Tape

t. ASTM F 436: Hardened Steel Washers

u. ASTM F 436M: Hardened Steel Washers (Metric)

5. Copper Development Association (CDA):

a. CDS A4015: Copper Tube Handbook.

6. FM Global (FM):

a. FM P7825a: Approval Guide Fire Protection

b. FM P7825b: Approval Guide Electrical Equipment

7. Manufacturers Standardization Society of the Valve And Fittings Industry (MSS):

a. MSS SP-58: Standard for Pipe Hangers and Supports - Materials, Design and
Manufacture

b. MSS SP-69: Standard for Pipe Hangers and Supports - Selection and
Application

c. MSS SP-80: Bronze Gate, Globe, Angle and Check Valves

8. National Electrical Manufacturers Association (NEMA):

a. NEMA MG 1: Standard for Motors and Generators

9. National Fire Protection Association (NFPA):

a. NFPA 1963: Standard for Fire Hose Connections

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b. NFPA 20: Installation of Stationary Pumps for Fire Protection

c. NFPA 24: Standard for the Installation of Private Fire Service Mains and Their
Appurtenances

d. NFPA 37: Installation and Use of Stationary Combustion Engines and Gas
Turbines

e. NFPA 70: National Electrical Code

f. NFPA 72: National Fire Alarm Code

10. National Institute For Certification In Engineering Technologies (NICET):

a. NICET 1014-7: Program Detail Manual for Certification in the Field of Fire
Protection Engineering Technology (Field Code 003) Subfield of Automatic
Sprinkler System Layout

11. Plumbing and Drainage Institute (PDI):

a. PDI WH 201: Water Hammer Arresters

12. Underwriters Laboratories (UL):

a. UL 1247: Diesel Engines for Driving Centrifugal Fire Pumps

b. UL 142: Steel Aboveground Tanks for Flammable and Combustible Liquids

c. UL 262: Standard for Gate Valves for Fire-Protection Service

d. UL 448: Pumps for Fire-Protection Service

e. UL 80: Steel Tanks for Oil-Burner Fuel

f. UL Fire Prot Dir: Fire Protection Equipment Directory

13. Relevant British/European Codes and Standards

1.04 SUBMITTALS:

(NTS: Edit the following list to reflect only the submittals required for the project.
Submittals should be kept to the minimum required for adequate quality control.)

A. Submit the following in accordance with Section 01300:

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1. Fire Protection Specialist Qualifications:

a. The name and documentation of certification of the proposed Fire Protection


Specialist. Submit and obtain approval prior to the submittal of shop drawings
and product data.

2. Manufacturer's Representative Qualifications:

a. The name and documentation of certification of the proposed Manufacturer's


Representative, concurrent with submittal of the Fire Protection Specialist
Qualifications.

3. Product Data:

a. Manufacturer's catalog data included with the Fire Pump Shop Drawings for
each separate piece of equipment proposed for use in the system. Catalog data
shall indicate the name of the manufacturer of each item of equipment, with
data annotated to indicate model to be provided. In addition, a complete
equipment list that includes equipment description, type, size, capacity, wiring
diagrams, options, etc. and quantity shall be provided. Catalog data for
material and equipment shall include, but not be limited to, the following:

(1) Fire pumps, drivers and controllers including manufacturer's certified


shop test characteristic curve for each pump.

(2) Pressure maintenance pump and controller, including curve for each
pump.

(3) Piping components.

(4) Valves.

(5) Pressure gauges.

(6) Hose valve manifold test header and hose valves.

(7) Flow meter.

(NTS: See Paragraph “Pressure Sensing Lines” for choice of union or check valve.)
(8) Restrictive orifice [unions] [check valves].

(9) Associated devices and equipment.

(10) Spare parts data for each different item of material and equipment
specified.

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(11) Pre-packaged Fire Pump Building - The building manufacturer shall
submit a complete set of drawings detailing the building assembly with
all specified accessories. The drawings shall be prepared specifically
for the building covered by these specifications showing the location of
all roof and wall accessories and the exact anchor bolt locations required
for each accessory. Submit manufacturer’s warranty and finish paint
color chart. Submit structural design certification signed and sealed by a
professional structural engineer

4. Shop Drawings:

a. Fire Pump Installation Drawings shall consist of a detailed plan view, detailed
elevations and sections of the pump room, equipment and piping, drawn to a
scale of not less than 1/2 inch = 1 foot ( 1/ 25 scale) on sheets not smaller than
24 by 36 inches (600 mm x 900 mm) . Drawings shall indicate equipment,
piping, and associated pump equipment to scale. All clearance, such as those
between piping and equipment; between equipment and walls, ceiling and
floors; and for electrical working distance clearance around all electrical
equipment shall be indicated. Drawings shall include a legend identifying all
symbols, nomenclatures, and abbreviations. Drawings shall indicate a complete
piping and equipment layout including elevations and/or section views of the
following:

(1) Fire pumps, drivers, controllers, piping, valves, and associated


equipment.

(2) Hose valve manifold test header.

(3) Sensing line for each pump including the pressure maintenance pump.

(4) Engine fuel system for diesel driven pumps.

(5) Engine cooling system for diesel driven pumps.

(6) Pipe hangers and sway bracing including support for diesel muffler and
exhaust piping.

(7) Restraint of underground water main at [entry-point][entry-and exit-


points] to the building including details of pipe clamps, tie rods,
mechanical retainer glands, and thrust blocks.

(8) A one-line schematic diagram indicating layout and sizes of all [water
storage units,] pumps, piping, devices, valves and fittings.

(9) A complete point-to-point connection drawing of the pump power,


control and alarm systems, as well as interior wiring schematics of each

LIBYA MASTER SPEC 13920-10 3-Nov-08


controller.

5. Field Tests:

a. Provide proposed procedures, approved shop drawings and diagrams, control


sequence of operation, and operation and maintenance manuals for Field Tests,
at least [14][_____] days prior to the proposed start of the tests. Proposed dates
and times to begin Field Tests shall be submitted with the Field Tests
Procedures. Notification of Final Acceptance Test shall be provided at least
[14][_____] days prior to the proposed start of the test. Notification shall
include a copy of the Contractor's Material & Test Certificates.

6. Test Reports:

a. Preliminary Tests: Completed Preliminary Tests Report, no later that


[7][_____] days after the completion of the Preliminary Tests. The Preliminary
Tests Report shall include both the Contractor's Material and Test Certificate
for Underground Piping and the Contractor's Material and Test Certificate for
Aboveground Piping in accordance with Section 15510. All items in the
Preliminary Tests Report shall be signed by the Fire Protection Specialist and
the Manufacturer's Representative.

b. Final Acceptance Test: Final Acceptance Test Report, no later that [7][_____]
days after the completion of the tests. All items in the reports shall be signed
by the Fire Protection Specialist and the Manufacturer's Representative. Test
reports in booklet form (each copy furnished in a properly labeled three ring
binder) showing all field tests and measurements taken during the preliminary
and final testing, and documentation that proves compliance with the specified
performance criteria, upon completion of the installation and final testing of the
installed system. Each test report shall indicate the final position of the controls
and pressure switches. The test report shall include the description of the
hydrostatic test conducted on the piping and flushing of the suction and
discharge piping. A copy of the manufacturer's certified pump curve for each
fire pump shall be included in the report.

7. Certificates:

a. Fire Protection Specialist: Concurrent with the Final Acceptance Test Report,
certification by the Fire Protection Specialist that the fire pump installation is in
accordance with the contract requirements, including signed approval of the
Preliminary and Final Acceptance Test Reports.

b. Qualifications of Welders: Certificates of qualifications, as specified.

c. Qualifications of Installer: Certificates of qualifications, as specified.

LIBYA MASTER SPEC 13920-11 3-Nov-08


d. Preliminary Test Certification: As specified in this Section.

8. Operation and Maintenance Manuals: Prepare manuals in accordance with Section


01730. Provide manuals listing step-by-step procedures required for system
startup, operation, shutdown, and routine maintenance, at least 14 days[_____]
prior to field training. The manuals shall include the manufacturer's name, model
number, parts list, list of parts and tools that should be kept in stock by the owner
for routine maintenance including the name of a local supplier, simplified wiring
and controls diagrams, troubleshooting guide, and recommended service
organization (including address and telephone number) for each item of equipment.
[Each service organization submitted shall be capable of providing maximum
[4][_____] hour onsite response to a service call on an emergency basis.]

a. Fire Pumps

b. Pressure Maintenance Pump

c. Controllers

d. Tamper Switches

e. [Diesel Engine Drivers]

f. [Batteries]

g. [Valves]

h. [Flow Meter]

i. [Pre-packaged fire pump building]

9. Field Training:

a. Proposed schedule for field training submitted at least 14 days prior to the start
of related training.

1.05 QUALITY ASSURANCE:

A. Provide in accordance with Section 01400 and as specified.

B. Provisions:

1. Drawings and specification direct attention to certain features of equipment, but do


not purport to cover all details entering into design and construction of the
equipment, controls, or appurtenances.

LIBYA MASTER SPEC 13920-12 3-Nov-08


2. Consideration shall be given only to products of manufacturers who demonstrate
successful experience in manufacture, operation, and servicing equipment of type,
size, performance, and reliability equal to that specified. Equipment and
components shall be the product of a single manufacturer insofar as possible.

3. Equipment furnished to fit within the space allocated with adequate clearance for
proper operation and maintenance.

C. Workmanship and Design:

1. Provide equipment such that all parts are designed for continuous and uninterrupted
service, and such that lubrication, adjustment, or replacement of parts is possible
without manufacturer's assistance. Corresponding parts of multiple units shall be
interchangeable.

2. Install equipment that complies with , local codes and regulations.

D. Alternate Equipment and Arrangement:

1. If any equipment submitted for acceptance requires arrangement differing from that
indicated or specified, Contractor to prepare and submit for review, detailed
structural, mechanical and electrical drawings, and equipment lists showing all
necessary changes and all special features of equipment proposed. Changes are at
no additional compensation to the Contractor.

E. Fire Protection Specialist:

(NTS: Include this paragraph requiring the minimum qualification of a NICET Level-III
technician for preparation of all fire protection system drawings. Coordinate with local
requirements in where project is located. Typically a permit design is by minimum a Nicet
Level III technician or by a licensed fire protection engineer)
1. Work specified in this Section shall be performed under the supervision of and
certified by the Fire Protection Specialist. The Fire Protection Specialist shall be
an individual who is a licensed professional fire protection engineer.. The Fire
Protection Specialist shall be regularly engaged in the design and installation of the
type and complexity of system specified in the Contract documents, and shall have
served in a similar capacity for at least three systems that have performed in the
manner intended for a period of not less than 6 months. [Submit data for approval
showing the name and certification of all involved individuals with such
qualifications at or prior to submittal of drawings.]

F. Qualifications of Welders:

1. Submit certificates of each welder's qualifications prior to site welding;


certifications shall not be more than one year old.

LIBYA MASTER SPEC 13920-13 3-Nov-08


G. Qualifications of Installer:

1. [The installer shall be a licensed sprinkler contractor.] The Contractor shall have
successfully installed fire pumps and associated equipment of the same type and
design as specified herein, or has a firm contractual agreement with a subcontractor
having such required experience. The data shall include the names and locations of
at least two installations where the Contractor, or the subcontractor referred to
above, has installed such systems. Indicate the type and design of each system and
certify that each system has performed satisfactorily in the manner intended for a
period of not less than 18 months.

H. Preliminary Test Certification:

1. When preliminary tests have been completed and corrections made, submit a
signed and dated certificate with a request for a final acceptance test.

I. Manufacturer's Representative:

1. Work specified in this Section shall be performed under the supervision of and
certified by a representative of the fire pump manufacturer. The Manufacturer's
Representative shall be regularly engaged in the installation of the type and
complexity of fire pump(s) specified in the Contract Documents, and shall have
served in a similar capacity for at least three systems that have performed in the
manner intended for a period of not less than 6 months.

1.06 DELIVERY, STORAGE, AND HANDLING:

A. Provide in accordance with Section 01610 and as specified.

B. Shipping:

1. Equipment, material and spare parts are to be shipped completely assembled except
where partial disassembly is required by transportation regulations or for protection
of components.

C. Receiving:

1. Inspect and inventory items upon delivery to site.

2. Store and safeguard equipment, material and spare parts in accordance with
manufacturer's recommendations.

D. Protect all equipment delivered and placed in storage from the weather, excessive
humidity and temperature variations, dirt and dust, or other contaminants. Additionally,
all pipes shall be either capped or plugged until installed.

LIBYA MASTER SPEC 13920-14 3-Nov-08


1.07 SPECIAL REQUIREMENTS:

A. Refer to applicable sections of Division 1 with regard to providing the following:

1. Submittal of manufacturer's specifications, catalog data, descriptive matter,


illustrations, diagrams, etc., including complete motor data for all equipment

2. Nameplates

3. Foundations, installations, and grouting

4. Operating and maintenance instructions and parts lists

5. Lubricants

6. Special tools

7. Bolts, anchor bolts, and nuts

8. Concrete inserts

9. Sleeves

10. Electric motors

11. Voltage rating of motors

12. Equipment drive guards

1.08 COOPERATION AND COORDINATION WITH OTHER TRADES:

A. Work shall be performed in cooperation with other trades on the project and so scheduled
as to allow efficient completion of the project. Materials and equipment shall be installed
as fast as conditions will permit, and installed promptly when and as directed.

B. Furnish to all other trades advance information on location and size of all frames and
openings needed for the Work, and also furnish layout information and shop drawings
necessary to permit other trades affected by the Work to install their work properly
coordinated and without delay.

C. Where there is evidence that Work installed interferes with the work of other Sections,
assist in working out space conditions to make satisfactory adjustments.

D. With the approval of CM/CS and without extra cost to the Owner, make reasonable
modifications in Work specified under this Section of the Specifications required to

LIBYA MASTER SPEC 13920-15 3-Nov-08


coordinate with normal structural interference's, or for proper execution of specified
work.

E. If work is installed before coordinating with other trades so as to cause interference with
the work of such trades, make all necessary changes in Work under this Section of the
Specifications at no additional cost to the Owner.

F. Protect all materials and work of other trades from damage that may be caused by the
Work required under this Section of the Specifications and be responsible for repairing
any damages caused by such work without any additional cost to the Owner.

G. Follow Drawings in layout work. Check drawings of, and coordinate with, other trades
to verify special provisions, installation requirements and spaces in which Work provided
under this Section of the Specifications will be installed. Maintain maximum headroom
or space conditions at all points. Where headroom or space conditions appear
inadequate, notify CM/CS before proceeding.

H. Prepare and submit for approval Coordination Drawings consisting of 1/2 inch=1'0" (1 to
25 ) scale or larger working plans and sections, clearly showing how this Work is to be
installed in relation to the work of other Sections. Coordination Drawings shall be based
upon approved equipment submittals. [The Sheetmetal Ductwork Trade will prepare
backgrounds for Coordination Drawings [for all buildings in this Contract] and will
indicate all ductwork. These Coordination Drawings shall be used to work out the
coordination of all work of all trades as specified in each applicable Section. Show and
coordinate the Work of this Section on said Coordination Drawings.]

I. Attend regular coordination and job progress meetings required.

1.09 PRODUCTS FURNISHED BUT NOT INSTALLED UNDER THIS SECTION:

A. Anchoring inserts shall be furnished under this Section and installed under
Section 03300. Prepare a schedule showing location, size and function of all required
anchoring inserts and deliver schedule to representative of the installing trade.

B. Pipe sleeves shall be furnished under this Section and installed by the trade whose
finished interior surfaces will be penetrated. Prepare a schedule showing location, size
and function of all required pipe sleeves and deliver schedule to representatives of all
installing trades.

1.10 PRODUCTS INSTALLED BUT NOT FURNISHED UNDER THIS SECTION


(NOT USED)

1.11 REMOVAL WORK:

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A. All fire pump removal work shall be performed by qualified technicians of the Fire
Protection Contractor.

B. Particular care shall be taken to avoid creating hazards [on the site or causing disruption
of service in the building or adjoining buildings].

C. All existing equipment indicated to be removed shall be done in a neat and workmanlike
manner. Carefully remove materials so as not to damage material which is to remain.
Replace existing work damaged by the Contractor's operations with new work of the
same construction. All equipment and material so removed shall be taken from the
premises.

D. Remove all abandoned system components not built into building construction. [Remove
all abandoned control system components in attic spaces, crawl spaces, and above ceiling
spaces.] Where floors, ceilings or walls are removed all system components in said
floors, ceilings and walls shall be removed. Removed portions of systems shall have
piping removed back to first tee that is to remain active and ends capped.

E. Abandoned elements built into floors and walls to remain shall be left in place and both
ends capped and marked abandoned. Portions of abandoned systems exposed in attic
spaces, crawl spaces, and above ceiling spaces shall have wiring removed back to first
pipe tee that is to remain active and ends capped.

F. Should any asbestos and/or asbestos related products or materials be encountered during
the performance of the Work, stop work immediately and inform CM/CS and the Owner
of the presence of asbestos.

1.12 ELECTRICAL WORK:

(NTS: Coordinate electrical work with the Drawings and Division 16 specification
sections.)
A. All electrical work shall be in accordance with NFPA 20, NFPA 70, NFPA 72 and
Division 16 – Electrical with the additions specified in this Section. Provide wiring in
conduit specified in Division 16 – Electrical.

B. All power wiring, conduit and connections to motors [,automatic transfer switches] and
pump controllers will be furnished and installed by Division 16 – Electrical. Safety
disconnect switches will be furnished, mounted and wired by Division 16 - Electrical.

(NTS: Power for alarms must be from a source other than the engine starting batteries
and shall not exceed 125 volts. Power shall not be supplied from the same circuit supplying
power to the fire pump controllers or from an emergency circuit.

The preferred arrangement for detecting an abnormal pump condition is via a remote
pump trouble panel located in a constantly attended space. The preferred locations for this
panel are the Fire Department or Fire Alarm Headquarters. Other locations which are

LIBYA MASTER SPEC 13920-17 3-Nov-08


acceptable, providing they are constantly attended, include Public Works Trouble Desks,
and Plant Control Stations.

For installations where there is a fire alarm system which is capable of distinguishing
between alarms and supervisory signals (e.g., radio systems, multiplex systems, digital
alarm communication systems, or other supervised systems with similar capabilities,) the
preferred method of remote pump supervision is via the supervised alarm system, not via a
remote pump trouble panel. A remote pump panel should be used only as a last resort, and
only if the wiring between the pump and the panel is supervised in accordance with NFPA
72.

Coordinate the following paragraph with Division 16 – ELECTRICAL.)

C. All wiring, conduit and connections for fire alarm will be furnished and installed by
Division 16 – Electrical. All alarm devices not integral with controller swill be furnished
and installed by Division 16- Electrical. Provide remote supervision as required by
NFPA 20, in accordance with NFPA 72 under Division 16 - Electrical. Alarm signal
shall be activated upon the following conditions: [electric motor controller has operated
into a pump running condition, loss of electrical power to electric motor starter, and
phase reversal on line side of motor starter] [engine drive controller has operated into an
engine running condition, engine drive controller main switch has been turned to OFF or
to MANUAL position, trouble on engine driven controller or engine]. Exterior alarm
devices shall be weatherproof type.

D. All controls work associated with pump controllers shall be furnished and installed under
this Section. This work shall include all control wiring, conduit and connections; and
shall conform to Division 16 - Electrical requirements. Control power shall be 220 VAC
or less. Pump controllers shall be equipped complete with all poles, auxiliary contacts
and other devices necessary to permit the interlocking and control sequences [specified]
[required by all other control systems including, but not limited to, HVAC control
systems and industrial process control systems]; coordinate same with Division 16 -
Electrical.

E. All equipment furnished under this Section requiring motors shall have motors factory
furnished and installed by the manufacturer of the equipment served and shall be
mounted and aligned so as to run free and true. Provide motors and all associated
internal wiring for mechanical equipment as an integral part of the equipment. Provide
motors in accordance with Section 01171 with the additions specified in this Section.

F. When motors and other associated electrical apparatus furnished are larger than sizes
indicated on the Drawings, the cost of additional electrical service and related work shall
be included under the Section that furnished that motor.

(NTS: Edit the following paragraph to specify the applicable codes.)


1.13 CODES, PERMITS AND FEES:

LIBYA MASTER SPEC 13920-18 3-Nov-08


A. Except for additional requirements as specified or indicated under the Work of this
Section, materials, workmanship and equipment shall conform to the governing edition of
the following regulations, and agency requirements.

1. Local Fire Department

2. Any other local codes or requirements of Authorities Having Jurisdiction.

B. Pay for all fees and give all notices, file all plans, obtain all permits and licenses, and
obtain all necessary approvals from Authorities Having Jurisdiction. Deliver all
certificates of inspection to the Authorities Having Jurisdiction. No Work shall be
covered before examination and approval by Authorities having jurisdiction. Replace
imperfect or condemned work to conform to inspectional requirements, satisfactory to the
Owner, CM/CS and Authorities Having Jurisdiction without extra cost to the Owner. If
Work is covered before inspection and approval, pay costs of uncovering and reinstalling
the covering, whether it meets contract requirements or not.

1.14 RECORD DRAWINGS:

A. As-Built drawings shall be provided under this Section in accordance with Document
00700 – General Conditions and as specified herein.

B. As work progresses and for the duration of the Contract, maintain a complete and
separate set of As-Built Drawings of the approved Fire Pump Shop Drawings at the job
site at all times. On a daily basis, record work completed and all changes from approved
Fire Pump Shop Drawings clearly and accurately, including work installed as a
modification or addition to the approved systems design such as change orders,
instructions issued by CM/CS, or conditions encountered in the field.

C. As-Built Drawings shall show record condition of diagrams, schematics, details and
sections. Schedules shall show actual manufacturer and make and model numbers of
final equipment installation. Remove all superceded data to show the completed work.

D. The As-Built Drawings will be used as a guide for determining the progress of the Work
installed. They shall be inspected on a regular basis and shall be corrected immediately if
found inaccurate or incomplete. Requisitions for payment will not be approved until the
As-Built Drawings are accurate and up-to-date.

E. At completion of Work prepare a complete set of As-Built Drawings showing all systems
as actually installed. Provide all drawings necessary to show the required as-built
information. Indicate all changes made to the approved Fire Pump Shop Drawings.
Submit three sets of prints to CM/CS for comments as to compliance with this Section.
Make all modifications so noted by CM/CS. Submit final approved As-Built Drawing
electronic files in PDF format.

LIBYA MASTER SPEC 13920-19 3-Nov-08


F. Certify the accuracy of the As-Built Drawings. As-Built Drawings shall become the
property of the Owner.

G. When required by jurisdiction, submit the record set for approval by the Authority
Having Jurisdiction in a form acceptable to the jurisdiction.

1.15 CONTROL SEQUENCE OF OPERATION:

(NTS: The sequence of operation shall be put on the drawings. It is presented in this
master specification for the benefit of the designer.

The sequence of operation for each pump must be written in complete details to suit
requirements for each project. Items that should be considered and specified as necessary
in this paragraph include cut-in pressures, sequential starting arrangements, manual
remote start features, AC power failure start, and provision of a pump starting circuit
which is activated by deluge valve tripping.

Use automatic shutdown of fire pump with running timer only after consultation with a
qualified fire suppression design specialist. System pressure shall not exceed the pressure
rating of the system when using pump minimum run times.

There may be conditions when manually stopping of the fire pump is required instead of
automatic stopping. For example, NFPA 409, Standard on Aircraft Hangars, requires that
fire pumps serving aircraft hangars be manually stopping only. For these special cases,
Paragraph Sequence of Operation would require editing.)
A. Primary Fire Pump: Sequence shall be as indicated on the Drawings. Primary fire pump
shall [automatically operate when the pressure drops to [110] [_____] psi (750 kPa)
[automatically upon tripping of the [_____] sprinkler system][, [and][or] manually when
the starter is operated]. [Pump shall continue to run until shut down manually] [Pump
shall automatically shut down after a minimum run time of [_____] minutes unless
manually shutdown] except the fire pump shall automatically stop operating when the
system pressure reaches [125] [_____] psig (860 kPa) [and after the fire pump has
operated for the minimum pump run time specified herein].

B. Secondary Fire Pump[s]: Sequence shall be as indicated on the Drawings. Secondary


fire pump[s] shall operate at 10 psi ( 70 kPa) increments, set below the primary fire pump
starting pressure. The fire pump shall automatically stop running at [125] [_____] psig
(860 kPa) [and after the fire pump has operated for the minimum pump run time of
[_____] minutes]. Fire pumps shall be prevented from starting simultaneously [and shall
start sequentially at intervals of 5 to 10 seconds].

C. Pressure Maintenance Pump: Sequence shall be as indicated on the Drawings. Pressure


maintenance pump shall operate when the system pressure drops to [115] [_____] psig
(800 kPa). Pump shall automatically stop when the system pressure reaches [125]
[_____] psig (860 kPa) [and after the pump has operated for the minimum pump run time
of [_____] minutes].

LIBYA MASTER SPEC 13920-20 3-Nov-08


1.16 EXTRA MATERIALS:

A. Submit Spare Parts data for each different item of equipment and material specified. The
data shall include a complete list of parts and supplies, with current unit prices and source
of supply, and a list of parts recommended by the manufacturer to be replaced after 1
year and 3 years of service. Include a list of special tools and test equipment required for
maintenance and testing of the products supplied by the Contractor.

PART 2 - PRODUCTS

2.01 MATERIALS AND EQUIPMENT:

A. Materials and Equipment shall have been tested by Underwriters Laboratories, Inc. and
listed in UL Fire Prot Dir and/or approved by Factory Mutual and listed in FM P7825a
and FM P7825b. Where the terms "listed" or "approved" appear in this specification,
such shall mean listed in UL Fire Prot Dir or approved by FM P7825a and FM P7825b.

B. Materials and equipment shall be standard products of a manufacturer regularly engaged


in the manufacture of such products and shall essentially duplicate items that have been
in satisfactory use for at least 2 years prior to bid opening.

C. All equipment shall have a nameplate that identifies the manufacturer's name, address,
type or style, model and serial number [; and capacity] or size; system in which installed
and system which it controls and catalog number]. Pumps and motors shall have
standard nameplates securely affixed in a conspicuous place and easy to read. Fire pump
shall have nameplates and markings in accordance with UL 448. Diesel driver shall have
nameplate and markings in accordance with UL 1247. Electric motor nameplates shall
provide the minimum information required by NFPA 70.

2.02 FIRE PUMP[S]:

(NTS: In selecting rated head pressures of fire pumps, the fact that horizontal split case
fire pumps and vertical turbine fire pumps develop 140 percent of rated head pressure
when operating under shutoff or "churn" conditions should be considered. Maximum
desired fire pump rated head pressures are 125 psig for horizontal split case pumps and
100 psig for vertical turbine pumps.)

A. Fire pump[s] shall be UL 448, [electric motor driven] [diesel engine driven] of capacity
indicated. Fire pump[s] shall furnish not less than 150 percent of rated flow capacity at
not less than 65 percent of rated net pressure. Pump[s] shall be centrifugal [horizontal
split case][water lubricated, vertical shaft turbine][end-suction][in-line] fire pump[s].
Horizontal pump[s] shall be equipped with automatic air release devices. The maximum
rated pump speed shall be 2100 rpm when driving the pump at rated capacity.

B. Accessories: Provide pump accessories as indicated.

LIBYA MASTER SPEC 13920-21 3-Nov-08


(NTS: Where the fire pump room is located in a main building containing the sprinkler
and/or standpipe system that it serves, use the following paragraph. Provide separation
walls for fire pump rooms. Separation walls shall be fire rated in accordance with NFPA
20.)
2.04 PIPING, VALVES AND ACCESSORIES:

A. Unless otherwise specified in this Section, pipe and fittings, pipe hangers and supports,
valves, tamper (supervisory) switches, fire department connections, backflow preventers,
and pipe sleeves shall be in accordance with Section 15510.

(NTS: Use the following piping paragraphs for buried and aboveground piping and valves
where a fire pump building is provided separate from the main building(s) containing the
sprinkler and/or standpipe system that it serves. The fire pump building may be either a
dedicated building including, but not limited to, a prefabricated pump house, or be part of
a small utility building housing other uses. Where the fire pump room is located in a main
building that it serves, delete this paragraph, and refer to the appropriate sprinkler and/or
standpipe specification section. Unless fire pumps are located in buildings dedicated to
them, separation walls of fire pump rooms shall be fire rated in accordance with NFPA 20.)

2.05 BURIED WATER PIPING AND VALVES FOR FIRE PUMP BUILDINGS:

(NTS: For piping larger than 12 inch, detail methods for anchoring piping including pipe
clamps and tie rods.)

A. Pipe and Fittings

(NTS: Delete last sentence of first paragraph where connecting to a nearby existing water
distribution system. Consult NFPA 24 for required depth of cover of buried fire mains and
minimum pipe size, and indicate on drawings. Coordinate all with Civil plans.)

1. Provide pipe and fittings conforming to NFPA 24 for piping under the building and
outside of building walls. Minimum pipe size shall be [6] inches (150 mm) .
Minimum depth of cover shall be [5] feet ( 1.5 m) at finish grade. [Piping beyond 5
feet (1.5m) outside of building walls shall be provided under SECTION 02615].

2. Piping shall be AWWA C151/A21.1, Class 52, outside coated, double cement line
ductile iron pipe and fittings. Fittings shall have 250 psig (PN 25) rating. Lining
shall be seal coated and shall conform with AWWA C104/A21.4. Coat exterior of
buried piping and fittings with coal tar pitch varnish coating. Provide ANSI A21.4,
mechanical type push on joints with AWWA C111/A21.11 gaskets for buried
piping and AWWA C111/A21.15 flange joints with full ring gaskets for above
ground piping at termination of buried piping inside the building. Gaskets shall be

LIBYA MASTER SPEC 13920-22 3-Nov-08


suitable in design and size for the pipe with which such gaskets are to be used.

3. Provide socket clamps with tie rods at each change in direction, coat with
asplaltum. Anchor joints in accordance with NFPA 24. Provide concrete thrust
block at all changes in direction and at the elbow where the pipe turns up toward
the floor. Restrain the pipe riser with steel rods from the elbow to the flange above
the floor. [Provide flexible couplings on exterior side of foundation wall.]

B. Valves:

1. Valves shall be gate valves conforming to AWWA C500 or UL 262. Valves shall
be iron body and bronze mounted. Valves shall be inside screw type and open by
counterclockwise rotation.

(NTS: Confirm whether or not local fire department requires supervisory (tamper)
switches on the indicator posts.)
C. Post [Wall] Indicator Valves:

1. Provide with operating nut located about 3 feet ( 1m) above finish grade. Gate
valves for use with indicator post shall conform to UL 262. Indicator posts shall
conform to UL 789. Provide each indicator post with one coat of primer and two
coats of red enamel paint.

D. Valve Boxes:

1. Except where indicator posts are provided, for each buried valve, provide
adjustable [plastic,] cast-iron or ductile-iron valve box of a suitable size. [Plastic
boxes shall be constructed of acrylonitrile-butadiene-styrene (ABS) or inorganic
fiber-reinforced black polyolefin.] Provide [plastic,] cast-iron or ductile-iron cover
for valve box with the word "WATER" cast on the cover. The box shaft diameter
shall be suitable for the valve on which the box is to be used, but not less than 5.25
inches (130 mm). Coat cast-iron and ductile-iron boxes with bituminous paint
applied to a minimum dry-film thickness of 10 mils.

E. Buried Utility Warning and Identification Tape:

1. Detectable aluminum foil plastic backed tape or detectable magnetic plastic tape
manufactured specifically for warning and identification of buried piping. Tape
shall be detectable by an electronic detection instrument. Provide tape in rolls, 3
inches (80 mm) minimum width, color coded for the utility involved with warning
and identification imprinted in bold black letters continuously and repeatedly over
entire tape length. Warning and identification shall read "CAUTION BURIED
WATER PIPING BELOW" or similar wording. Use permanent code and letter
coloring unaffected by moisture and other substances contained in trench backfill
material.

LIBYA MASTER SPEC 13920-23 3-Nov-08


2.06 ABOVEGROUND WATER PIPING, VALVES AND ACCESSORIES FOR FIRE
PUMP BUILDINGS:

(NTS: Use Section 15510 for sprinkler systems inside fire pump buildings or rooms.
Consult NFPA 20 and the applicable code for conditions under which sprinklers are
required inside fire pump buildings or rooms).

(NTS: Per NFPA 20, where corrosive water conditions exist, steel suction pipe shall be
galvanized or painted on the inside prior to installation with a paint recommended for
submerged surfaces. Edit this paragraph accordingly.)
A. Piping for sprinkler systems in fire pump buildings shall be in accordance with Section
15510.

B. All ferrous piping not normally filled with water including, but not limited to, test piping
and drain piping, shall be hot dipped galvanized inside and out. Piping shall include all
pipe, fittings, flanges, and grooved mechanical couplings.

C. Piping Sizes 2-1/2 inch (65 mm) and Larger:

1. Pipe: Pipe shall be [ASTM A 53/A 53M][ASTM A 795/A 795M], Schedule 40


except Schedule 30 for pipe sizes 8 inch (200 mm) and greater in diameter, Type E
or Type S, Grade A or Grade B; black steel pipe. Steel pipe shall be joined by
means of flanges welded to the pipe or mechanical grooved joints only. Grooved
joints shall be cut groove. Rolled groove joints shall not be permitted. Piping shall
not be joined by welding or weld fittings.

2. Grooved Mechanical Couplings and Fittings: Couplings and fittings shall be listed
and designed for not less than 175 psi (PN 10) service and shall be the product of
the same manufacturer. Fitting and coupling housings shall be malleable iron
conforming to ASTM A 47/A 47M, Grade 32510; ductile iron conforming to
ASTM A 536, Grade 65-45-12. Fitting and coupling housings shall be factory
painted except where otherwise specified to be hot dipped galvanized. Gasket shall
be the flush type that fills the entire cavity between the fitting and the pipe. Gasket
material shall be listed for the intended service and shall be Grade “E”, EPDM.
Bolts, nuts and washers shall be heat-treated steel conforming to ASTM A 183 and
shall be cadmium plated or zinc electroplated.

a. Mechanical couplings shall be Victaulic Style 07 "Zero Flex" couplings for


rigid connections; Style 77 standard flexible couplings at pumps and vibration
producing equipment and at other flexure points (to meet seismic
requirements); Style 72 outlet couplings; Style 920 mechanical tees; Style 750
reducers; and Style 741 "Vic-Flange" adapters at all valves and equipment
connections.

LIBYA MASTER SPEC 13920-24 3-Nov-08


3. Flanged Fittings: AWWA C110/A21.10

4. Flanges: Flanges shall be ASME B16.5, Class 150 (PN 20) flanges. Flanges shall
be provided at valves, connections to equipment, and where indicated. Bolts, nuts
and washers shall be cadmium plated or zinc electroplated.

5. Gaskets: Gaskets shall be AWWA C111/A21.11, cloth inserted red rubber gaskets.

6. Bolts: Bolts shall be [ASTM A 193/A 193M, Grade B7] [ASTM A 449, Type
[1][2]]. Bolts shall extend no less than three full threads beyond the nut with bolts
tightened to the required torque.

7. Nuts: Nuts shall be [ASTM A 194/A 194M, Grade 7] [ASTM A 563/ASTM A


563M, Grade [C3][DH3]].

8. Washers: Washers shall meet the requirements of ASTM F 436M/ASTM F 436.


Flat circular washers shall be provided under all bolt heads and nuts.

D. Piping Sizes 2 inch (50 mm) and Smaller:

1. Steel Pipe and Fittings: Pipe shall be [ASTM A 53/A 53M] [ASTM A 795/A
795M, Schedule 40, Type E or Type S, Grade A or Grade B, galvanized steel pipe
with threaded end connections. Fittings shall be [ASME B16.3], Class 150,
galvanized threaded fittings. Unions shall be ASME B16.39, Class 150,
galvanized.

2. Copper Tubing and Fittings (for Pressure Sensing Lines): Copper tubing shall be
ASTM B 88 ASTM B 88M, Type L, hard temper. Fittings shall be ASME B16.22,
solder, joint fittings. Pipe nipples shall be ASTM B 42 copper pipe with threaded
end connections.

E. Pipe Hangers and Supports:

1. Pipe hangers and support shall be [MSS SP-58 and MSS SP-69][listed and/or
approved] and shall be the adjustable type. Finish of rods, nuts, washers, hangers,
and supports shall be zinc-plated after fabrication, except hangers in contact with
bare copper alloy tubing shall be copper plated or PVC coated.

2. Attach to steel joists with Type 19 or 23 clamps and retaining straps. Attach to
Steel W or S beams with Type 21, 28, 29, or 30 clamps. Attach to steel angles and
vertical web steel channels with Type 20 clamp with beam clamp channel adapter.
Attach to horizontal web steel channel and wood with drilled hole on centerline and
double nut and washer. Attach to concrete with Type 18 insert or drilled expansion
anchor.

LIBYA MASTER SPEC 13920-25 3-Nov-08


F. Valves:

1. Provide valves of types approved for fire service. Gate valves shall open by
counterclockwise rotation. Butterfly valves shall not be permitted. Except for
drain valves, all valves shall be listed and approved. Ferrous portions of valve
interiors not normally filled with water shall be galvanized or painted on the inside
with a paint recommended for submerged surfaces per NFPA 20.

a. Globe Valves 2 Inch ( 50 mm) and Smaller (for Pressure Sensing Lines): MSS
SP-80, bronze body with integral bronze seat, renewable disc, union bonnet,
inside screw rising spindle, screwed ends, 300 psig (PN 20)) non-shock cold
water pressure.

b. Gate Valves 2-1/2 Inch ( 65 mm) and Larger: Outside screw and yoke
indicating type, iron body, bronze mounted gate valves, straightway pattern,
flanged ends, 175 psig (PN 10) working water pressure.

c. Gate Valves 2 Inch (50 mm) and Smaller: Outside screw and yoke indicating
type, bronze body, straightway pattern, screwed ends, 175 psig (PN 10)
working water pressure.

d. Check Valves 2-1/2 Inch ( 65 mm) and Larger: Iron body, bronze mounted,
flanged ends, swing type for placement in the horizontal position, 175 psig (PN
10) working water pressure. Provide flanged inspection and access cover plate
for check valves 4 inch (100 mm) and larger.

e. Check Valves 2 Inch (50 mm) and Smaller: Iron body, stainless steel trim,
EPDM seal, screwed ends, silent check type, 200 psig (PN 25) working water
pressure.

f. Drain Valves: Bronze-body ball valves with stainless steel ball, reinforced
teflon seats, seals, bearings and packing. Valves shall be rated 600 psi (PN 40)
wog. Each valve shall have brass hose end adapter with brass cap and chain.

g. Backflow Preventer Test Valves: 2-1/2 inch ( 65 mm) hose gate valve, iron
body, bronze mounted, straightway or angle pattern, flanged end, 175 psig (PN
10) working water pressure. Provide hose threads to suit local fire department
with cap and chain.

h. Automatic Ball Drip Valves: 1/2-inch ( 15 mm) , bronze body, corrosion


resistant metal ball and spring, threaded ends, 175 psig (PN 10) working water
pressure.

(NTS: Piping of a relief valve back to the pump suction connection should be avoided
except when it is not possible to dispose of the discharge water. In such cases, the relief
valve discharge piping tee connection to the suction should have its centerline plane

LIBYA MASTER SPEC 13920-26 3-Nov-08


perpendicular to the pump shaft. The tee connection should be at least 10 suction line
diameters from the pump suction flange.)
i. Relief Valve: Relief valve shall be [pilot operated][ or][ spring operated] type
conforming to NFPA 20. A means of detecting water motion in the relief lines
shall be provided where the discharge is not visible within the pump house.

j. Circulating Relief Valve: An adjustable circulating relief valve shall be


provided for each fire pump in accordance with NFPA 20.

(NTS: Delete suction pressure regulating valve unless required for the specific water
supply.
When an oversized pump has been installed on a water distribution system, the pump
should satisfy the demand without drawing the residual pressure of the water system below
a safe level, which is normally between 10 and 20 psig. A pilot-controlled, hydraulically-
actuated, minimum suction pressure sustaining valve may be necessary when suction
pressures can be drawn down to unsafe levels. These valves are provided on the discharge
line of the fire pump. The pump suction pressure is monitored through a pressure line to
the controlling mechanism of the regulating valve.)
k. Suction Pressure Regulating Valve: Suction pressure regulating valve shall be
approved for fire protection service. Suction pressure shall be monitored
through a pressure line to the controlling mechanism of the regulating valve.
Valve shall be arranged in accordance with the manufacturer's
recommendations.

G. Accessories:

1. Fire Department Connections:

a. Provide listed and approved [[4] inch single [Storz] type] [[4" x 2 1/2" x 2
1/2"](100 mm x 65 mm x 65 mm) Siamese type] connections approximately 3
feet (1 m) above finish grade. Fire department connections shall have hose
threads to suit local fire department with pin lug caps and chains, and
identifying fire department connection escutcheon plate. [Provide polished
chrome plated finish.]

b. Provide listed [2-1/2” x 3”] inch (65 mm x 80 mm) single inlet type
connections approximately 3 feet (1 m) above finish grade. Fire department
connections shall have hose threads to suit local fire department with pin lug
cap and chain, polished brass snoot with rigid end NPT by pin lug hose thread
swivel, and identifying fire department connection [round] [square] brass
escutcheon plate. [Provide polished chrome plated finish.]

2. Backflow Preventers:

a. Provide listed and approved [reduced pressure principle] [double check]


backflow preventer with OS&Y gate valve on both ends [and strainer on inlet].

LIBYA MASTER SPEC 13920-27 3-Nov-08


Body shall be epoxy coated cast iron with rubber check valve disks, bronze
seats, stainless steel trim, and bronze test cocks. Backflow prevention
assemblies shall have current "Certificate of Approval from the Foundation for
Cross-Connection Control and Hydraulic Research, FCCCHR List. Listing of
the specific make, model, design, and size in the FCCCHR List shall be
acceptable as the required documentation." [Reduced pressure principle
backflow preventers shall be tested and certified under ASSE 1013.] [Double
check backflow preventers shall be tested and certified under ASSE 1015.]

b. Provide listed and approved double check detector assembly backflow


preventer with OS&Y gate valve on both ends [and strainer on inlet]. Unit shall
be equipped with auxiliary line complete with backflow preventer and water
meter. Body shall be epoxy coated cast iron with rubber check valve disks,
bronze seats, stainless steel trim, and bronze test cocks. Meter shall read in
Cubic Feet per Minute or Gallons per Minute as required by the local water
company. Backflow prevention assemblies shall have current "Certificate of
Approval from the Foundation for Cross-Connection Control and Hydraulic
Research, FCCCHR List. Listing of the specific make, model, design, and size
in the FCCCHR List shall be acceptable as the required documentation."
[Reduced pressure principle detector assembly shall be tested and certified
under ASSE 1047.] [Double check detector assembly shall be tested and
certified under ASSE 1048.]

c. [Do not provide strainer] [Provide strainer without screen].

3. Pressure Gauges:

a. Pressure gauges shall be listed and approved for fire protection service, ASME
B40.1, 3 percent accuracy or better, with wetted parts consisting of bronze
bourdon tube and brass socket, and corrosion-resistant ABS case and heat-
resistant polycarbonate window. The movement shall be designed to provide
shock and vibration resistance. Gauges shall withstand temperatures of minus
(-) 40 to 150 degrees F. (-40 deg to 65 deg C)

b. Gauges shall have a minimum 3-1/2 inch ( 90 mm) diameter face. Dial
gradations shall be 0 to 300 psi.( 0 to 2000 kPa)

c. Select gauges for use on "wet" systems with pressurized water piping, or “dry”
systems where the piping is filled with air pressure until sprinkler system
activation.

d. Gauges shall be equipped with a ball valve shutoff and snubber. An outlet, at
least 1/4 inch (6 mm) size, plugged for the installation of the inspector's gauge
shall be located between each valve and gauge.

LIBYA MASTER SPEC 13920-28 3-Nov-08


e. Provided Dwyer Model 35W or approved equal by American, Mueller, Trerice,
or Ashcroft.

4. Water Hammer Arrestors:

a. PDI WH 201 water hammer arrester having hydropneumatic cushion and


stainless steel bellows.

5. Pipe Sleeves:

a. Sleeves in Masonry and Concrete Walls, Floors, Ceilings, and Flat Roofs:
Standard Weight hot-dip galvanized steel, ductile-iron or cast-iron pipe sleeves.

b. Sleeves in Non-Masonry or Non-Concrete Walls, Floors, and Roofs: Hot-dip


galvanized steel sheet, 26 gage minimum thickness.

6. Supplementary Steel, Channels and Supports:

a. [Unless otherwise indicated on the Structural Drawings,] Provide all


supplementary steel, factory fabricated channels and supports required for
proper installation, mounting and support of all equipment and systems
provided under this Section.

b. Supporting channels and supplementary steel shall be of sufficient strength and


size to allow only a minimum deflection in conformance with the
manufacturer's requirements for the specific loading on the system installed
herein.

c. All supplementary steel shall be ASTM A36 factory-formed standard mill


finished structural shapes, and shall be hot dipped galvanized after fabrication.

7. Identification Signs:

a. Provide signage in accordance with Section 10600. Permanently affix signs


to each [audible alarm,] control valve and test valve.

2.07 TAMPER (SUPERVISORY) SWITCHES:

(NTS: Provide tamper switches on control valves when preferred by the user or when
valves are subject to tampering. An alternate allowed by NFPA is to lock OS& Y valves
open with chain and padlock.)
A. The suction control valves, the discharge control valves, valves to test header and flow
meter, and the by-pass control valves shall be equipped with valve tamper switches for
monitoring by the fire alarm system.

LIBYA MASTER SPEC 13920-29 3-Nov-08


B. Provide supervision against valve closure or tampering of valve. Switches shall be listed
and approved. Mount switches in accordance with UL standard.

C. Switches shall have [one] [two] sets of snap action single pole double throw (SPDT)
Form C contacts [for wiring to the fire alarm system]. Minimum contact ratings shall be
2.5 amps at 30 VDC. Switches shall have NEMA 4 enclosure with [tamper resistant
fasteners] [cover tamper switch kit] and shall be suitable for indoor installation (outdoor
location for post indicator valves), and have sealed and gasketed enclosures. Potter-
Roemer OSYSU Series, Gem, Reliable, Autocall, or approved equal.

2.08 ELECTRIC MOTOR DRIVER:

(NTS: The design of the power supply to the electric drive fire pumps will comply with
Chapter 6 of NFPA 20 and to NFPA 70. The fire pump power supply and fire pump power
supply circuits and feeders will be indicated and detailed on the drawings.

Power supply protective devices installed in the power supply circuits and in the fire pump
feeder circuits will be designed not to open at the sum of the locked rotor currents
(continuous) of the fire pump motor and any other maximum loads on the circuit per
NFPA 20.

Fire pump feeder circuit conductors will be physically routed outside of the building(s),
excluding the electrical switchgear room and the pump room. When the fire pump feeder
conductors must be routed through buildings, they will be buried or enclosed by 2 inches of
concrete or equivalent fire-rated construction.

Designer will indicate and detail the grounding of the controller per NFPA 20.)
A. Provide motors in accordance with Section 01171. Motors, controllers, contactors, and
disconnects shall be provided with their respective pieces of equipment, as specified
herein and shall have electrical connections provided under Division 16. Controllers and
contactors shall have a maximum of (220)-volt control circuits, and auxiliary contacts for
use with the controls furnished. When motors and equipment furnished are larger than
sizes indicated, the cost of providing additional electrical service and related work shall
be included under this section. Motor shall conform to NEMA MG 1 Design B type.
Integral size motors shall be the premium efficiency type in accordance with NEMA MG
1. Motor horsepower shall be of sufficient size so that the nameplate horsepower rating
will not be exceeded throughout the entire published pump characteristic curve. The
motor and fire pump controller shall be fully compatible.

2.09 DIESEL ENGINE DRIVER:


(NTS: Special caution must be exercised in specifying power requirements because, once a
proper pump is selected, only that diesel engine driver in the UL Fire Protection
Equipment Directory corresponding to pump requirements is acceptable. Selection of a
specific power may then further limit the suppliers of the equipment. Where diesel-engine-
driven pumps are provided because reliable electrical power is not available to the pump,
design the pump room so that electrical power is not required to supply ventilation

LIBYA MASTER SPEC 13920-30 3-Nov-08


required for engine operation (combustion air) or engine cooling, or provide two totally
independent sources of electric power.

As a minimum, ambient design temperature will be based on 10 degrees F above the 2


percent summer design dry bulb temperature in ASHRAE Engineering Weather Data.)

A. Diesel engine driver shall conform to the requirements of UL 1247 and shall be listed or
approved for fire pump service. Driver shall be of the make recommended by the pump
manufacturer. The engine shall be closed circuit, liquid-cooled [with once-through raw
water heat exchanger][with radiator and engine-driven fan]. Diesel engine shall be
electric start type taking current from 2 battery units. Engine shall be equipped with a
fuel in-line filter-water separator. Engine conditions shall be monitored with engine
instrumentation panel that has a tachometer, hour meter, fuel pressure gauge, lubricating
oil pressure gauge, water temperature gauge, and ammeter gauge. Engine shall be
connected to horizontal-shaft pump by flexible couplings. For connections to vertical-
shaft fire pumps, right-angle gear drives and universal joints shall be used. An engine
jacket water heater shall be provided to maintain a temperature of 120 degrees F (50 deg
C) in accordance with NFPA 20.

1. Engine Capacity: Engine shall have adequate horsepower to drive the pump at all
conditions of speed and load over the full range of the pump performance curve.
The horsepower rating of the engine driver shall be as recommended by the pump
manufacturer and shall be derated for temperature and elevation in accordance with
NFPA 20. Ambient temperature at the pump location shall be [_____] degrees
F.(deg C) Site elevation shall be [_____] feet( m) above mean sea level (MSL).

(NTS: Indicate and specify adequate safeguards for exhaust piping passing through walls
and roof. Provide suitable thimble and clearance when pipe passes through combustible
construction or roofing.)
2. Exhaust System External to Engine: Exhaust system shall comply with the
requirements of NFPA 20 and NFPA 37. A factory-built exhaust muffler shall be
provided for each diesel engine driver to reduce noise levels less than [85][95]
dBA. A flexible connector with flange connections shall be provided at the engine.
Flexible sections shall be stainless steel suitable for diesel-engines exhaust gas at
1000 degrees F (540 deg C).

a. Steel Pipe and Fittings: ASTM A 53/A 53M, [Schedule 40] [Schedule 80
(Extra Strong)], black steel, welding end connections. ASME B16.9 or ASME
B16.11 welding fittings shall be of the same material and weight as the piping.

(NTS: Nut grade shall be equal to or greater than bolt grade. The weakest link is required
to be the tensile fracture of the bolt.
b. Flanges: ASME B16.5, Class [150] [300] (PN 20, 50). Flanges shall be
provided at connections to diesel engines, exhaust mufflers, and flexible
connections. Gaskets shall be ASME B16.21, composition ring, 0.0625 inch

LIBYA MASTER SPEC 13920-31 3-Nov-08


(1.5 mm). ASTM A 193/A 193M, Grade [B8][B7] bolts and ASTM A 194/A
194M, Grade [8][7] nuts shall be provided.

c. Piping Insulation: Insulate engine exhaust piping in accordance with Section


15080. Provide galvanized steel Type 40 insulation protection shields for
insulated piping.

2.10 FIRE PUMP CONTROLLER:

A. Pump shall be arranged for automatic start and [manual] stop, [and manual push-button
stop]. Automatic stopping shall be accomplished only after all starting causes have
returned to normal and after a minimum pump run time has elapsed. Controller shall
require the pumps to run for ten minutes for pumps with driver motors under 200
horsepower (150 kw) and for 15 minutes for pumps with motors 200 horsepower (150
kw) and greater, prior to automatic shutdown.

(NTS: The designer will coordinate with the local fire department any connections
required from the fire pump controller and alarms to a central alarm panel (usually
located in the fire department that services the area where the pump is installed). Details
regarding this connection will be shown on the drawings. Coordinate controller with
sequencing paragraph in Part 1 of this Section.)
B. Controller shall be the automatic type and listed or approved for fire pump service.
Controllers shall be completely terminally wired, ready for field connections, and
mounted in a [NEMA Type 2 drip-proof][NEMA Type 4 watertight and dust tight]
enclosure arranged so that controller current carrying parts shall not be less than 12
inches (0.3 m) above the floor. Controller shall be provided with voltage surge arresters
installed per NFPA 20. Controller shall be equipped with a bourdon tube pressure switch
or a solid state pressure switch with independent high and low adjustments, automatic
starting relay actuated from normally closed contacts, visual alarm lamps and supervisory
power light. Controller shall be equipped with a thermostat switch with adjustable setting
to monitor the pump room temperature and to provide an alarm when temperatures falls
below 40 degrees F (4 deg C) [Controller shall be equipped with a sequential start
timer/relay feature to start multiple fire pumps in sequence.][ The controller shall be
factory-equipped with a heater operated by [thermostat] [humidistat] to prevent moisture
in the cabinet.]

(NTS: Designer will determine, with Division 16, requirement for across-the-line or
reduced voltage starting and short circuit rating. If reduced voltage starting is needed,
designer must determine most suitable type or types. Selections should be based on the
motor size, electrical system capacity and characteristics, etc. Fire pumps that are served
by back-up generators should be equipped with electronic soft start or auto-transformer
reduced voltage type controller. Coordinate with Division 16.)
1. Controller for Electric Motor Driven Fire Pump: Controller shall be [electronic
soft start][across the line][auto-transformer][wye-delta, open circuit
transition][wye-delta, closed circuit transition] starting type. Controller shall be

LIBYA MASTER SPEC 13920-32 3-Nov-08


designed for motor horsepower and voltage as indicated. Controller[ and transfer
switch] shall have a short circuit rating [of minimum [_____] amps RMS
symmetrical at [_____] volts a.c.][as indicated].[ An automatic transfer switch
(ATS) shall be provided for each fire pump. The ATS shall comply with NFPA 20
and shall be specifically listed for fire pump service. The ATS shall transfer source
of power to the alternate source upon loss of normal power.] Controller shall
monitor pump running, loss of a phase or line power, phase reversal[, low
reservoir] and pump room temperature. Alarms shall be individually displayed in
front of panel by lighting of visual lamps. Each lamp shall be labeled [with rigid
etched plastic labels]. The controller shall be equipped with an audible alarm
which shall activate upon any motor trouble or pump room trouble alarm condition.
The Controller shall have an audible alarm silencing switch and red signal lamp,
with signal lamp arranged to come on when switch is placed in OFF position.
Controller shall be equipped with terminals for remote monitoring of pump
running, pump power supply trouble (loss of power or phase and phase reversal),
and pump room trouble (pump room temperature [and low reservoir level]), and for
remote start. Limited service fire pump controllers are not permitted, except for
fire pumps driven by electric motors rated less than 15 hp (11 kw) . Controller
shall be equipped with a 7-day electric pressure recorder with 24-hour spring
wound back-up. The pressure recorder shall provide a readout of the system
pressure from 0 to 300 psig (0 to 2,000 kPa) , time, and date. The controller shall
be equipped with an externally operable isolating switch which manually operates
the motor circuit. Means shall be provided in the controller for measuring current
for all motor circuit conductors.

(NTS: Pump alarms will be constantly monitored and will usually require transmission to
a constantly attended location. Pump alarms may be monitored by the building alarm
system or base fire reporting system. Designer will indicate and specify remote alarm
transmission devices, controls, conductors, conduit, connections, etc. Pump running, loss
of pump power, and pump room trouble alarms must be remotely transmitted for electric
fire pumps. Pump running, main switch mis-set (failure), engine trouble, pump room
trouble will be remotely transmitted for diesel fire pumps. Designer should coordinate
transmission of alarms with the local fire department.)
2. Controller for Diesel Engine Driven Fire Pump: Controller shall require the pump
to run for 30 minutes prior to automatic shutdown. Controller shall be equipped
with two battery chargers; two ammeters; two voltmeters, one for each set of
batteries. Controller shall automatically alternate the battery sets for starting the
pumps. Controller shall be equipped with the following supervisory alarm
functions:

a. Engine Trouble (individually monitored)

(1) Engine overspeed

(2) Low Oil Pressure

LIBYA MASTER SPEC 13920-33 3-Nov-08


(3) High Water Temperature

(4) Engine Failure to Start

(5) Battery

(6) Battery Charger/AC Power Failure

b. Main Switch Mis-set

c. Pump Running

d. Pump Room Trouble (individually monitored)

(1) Low Fuel

(2) Low Pump Room Temperature

(3) Low Reservoir Level

C. Alarms shall be individually displayed in front of panel by lighting of visual lamps,


except that individual lamps are not required for pump running and main switch mis-set.
Each lamp shall be labeled. Controller shall be equipped with a 7-day electric pressure
recorder with 24-hour spring wound back-up. The pressure recorder shall provide a
readout of the system pressure from 0 to 300 psig, (0 to 2,000 kPa) time, and date. The
controller shall be equipped with an audible alarm which will activate upon any engine
trouble or pump room trouble alarm condition and alarm silence switch. Controller shall
be equipped with terminals for field connection of a remote alarm for main switch mis-
set, pump running, engine trouble and pump room trouble; and terminals for remote start.
When engine emergency overspeed device operates, the controller shall cause the engine
to shut down without time delay and lock out until manually reset.

2.11 BATTERIES:

A. Batteries for diesel engine driver shall be sealed lead calcium batteries. Batteries shall be
mounted in a steel rack with non-corrosive, non-conductive base, not less than 12 inches
(0.3 m) above the floor.

2.12 PRESSURE MAINTENANCE PUMP AND CONTROLLER:

(NTS: Include this item when it is required that a higher pressure be provided in the
water system than that available from primary protection supplies such as elevated storage
tanks, standpipes, and city water mains.)
A. Pump: Pressure maintenance pump shall be electric motor driven,[ horizontal shaft][ or][
in-line vertical shaft,] centrifugal type of capacity indicated.

LIBYA MASTER SPEC 13920-34 3-Nov-08


B. Piping: Pump shall draft [from the suction supply side of the suction pipe gate valve of
the fire pump][as indicated] and shall discharge into the system at the downstream side of
the pump discharge gate valve. An approved indicating gate valve of the outside screw
and yoke (O.S.&Y.) type shall be provided in the maintenance pump discharge and
suction piping. Pressure gauge and check valve in the maintenance pump discharge
piping shall be provided. Check valve shall be swing type with removable inspection
plate.

C. Controller: Pressure maintenance pump controller shall be arranged for automatic and
manual starting and stopping and equipped with a "manual-off-automatic" switch. The
controller shall be completely prewired, ready for field connections, and wall-mounted in
a NEMA Type 2 drip-proof enclosure. The controller shall be equipped with a bourdon
tube pressure switch or a solid state pressure switch with independent high and low
adjustments for automatic starting and stopping. An adjustable run timer shall be
provided to prevent frequent starting and stopping of the pump motor. The run timer shall
be set for [2][_____] minutes.

2.13 PRESSURE SENSING LINES:

(NTS: If water is not clean, eg. river water, substitute check valves for unions. Provide
water hammer arrester where water pulsation may cause erratic operation of the pump
controller pressure switch or recorder.)
A. A completely separate pressure sensing line shall be provided for each fire pump and for
the pressure maintenance pump. The sensing lines shall be arranged in accordance with
Figure A-10-5.2.1. or A-12-5.2.1.1 of NFPA 20 as applicable. The sensing lines shall be
1/2 inch (15 mm) copper tubing with brazed joints. The sensing lines shall be equipped
with two restrictive orifice [unions] [check valves] each. Restricted orifice [unions]
[check valves] shall [be ground-face unions with brass restricted diaphragms and] have
orifices drilled for a 3/32 inch.(2 mm) Restricted orifice [unions] [check valves] shall be
mounted in the horizontal position, not less than 5 feet (1.5 m) apart on the sensing line.
Two test connections shall be provided for each sensing line. Test connections shall
consist of two 1/2 inch ( 15 mm) globe valves and 1/4 inch ( 8 mm) gauge connection tee
arranged per NFPA 20. One of the test connections shall be equipped with a pressure
gauge. Sensing line shall be connected to the pump discharge piping between the
discharge piping control valve and the check valve. Sensing line shall be connected to
pressure switch furnished with respective pump controller.

2.14 DIESEL FUEL SYSTEM EXTERNAL TO ENGINE:

(NTS: Fuel supply system for the diesel engine must be shown and detailed on the
drawings. Design will follow the recommended design listed in the appendix of NFPA 20.
Fuel tanks will be sized to have a capacity at least 1 gallon per horsepower plus 10%.
Larger tanks or a reserve supply with transfer facilities may be needed where prompt
refilling is unlikely. Provide a separate fuel tank for each pump. Tanks will be located in
the pump room. For tanks located above the lowest story, cellar or basement, the designer

LIBYA MASTER SPEC 13920-35 3-Nov-08


will provide proper fuel containment such as a sealed containment curbs or walls that will
contain the entire volume of each tank. Delete low reservoir level alarm where it is not
needed.)
A. Fuel oil system shall be in accordance with Section 15192 and as specified herein.

B. Fuel system shall meet all requirements and advisory provisions of NFPA 20 and NFPA
37. The engine supply (suction) connection shall be located on the side of the fuel tank
so that 5 percent of the tank volume provides a sump volume not useable by the engine.
The elevation of the fuel tank shall be such that the inlet of the fuel supply line is located
so that its opening is no lower than the level of the engine fuel transfer pump.

C. An indicating and lockable ball valve shall be provided in the supply line adjacent to the
tank suction inlet connection. A check valve shall be provided in fuel return line.

2.15 PUMP BASE PLATE AND PAD:

A. A common base plate shall be provided for each horizontal-shaft fire pump for mounting
pump and driver unit. The base plate shall be constructed of cast iron with raised lip
tapped for drainage or welded steel shapes with suitable drainage. Each base plate for the
horizontal fire pumps shall be provided with a 1 inch (25 mm) galvanized steel drain line
piped to the nearest floor drain. For vertical shaft pumps, the pump head shall be
provided with a cast-iron base plate and shall serve as the sole plate for mounting the
discharge head assembly. Pump units and bases shall be mounted on a raised [4] [6] [8]
inch ( 100 mm, 150 mm, 200 mm) high reinforced concrete pad [of height indicated] that
is an integral part of the reinforced concrete floor.

2.16 HOSE VALVE MANIFOLD TEST HEADER:

(NTS: The design will include method of flow testing the fire pump and the suction supply
piping (via a fire pump bypass pipeline). A fire pump bypass is provided only when suction
supply pressure is considered of value should the fire pump fail. Flow testing should be
accomplished by providing an exterior hose test header and/or a flow meter. The exterior
hose test header is necessary for testing the condition of suction supply, valves and piping.
Hydrants will not be used for this purpose. The design will clearly indicate the test
arrangement. See NFPA 20, Figure A-2-14.2.1.)

(NTS: The exterior hose valve manifold test header must be indicated on the contract
drawings showing supply arrangement, size of header supply piping, number of hose
valves, valve arrangement, and test header location. Where possible, a "straight line
manifold" test header which allows the pump to be tested without the use of fire hoses
should be provided in lieu of the standard "rosebud" exterior hose test header. The
straight line manifold test header is not a stock item and must be shop fabricated in
accordance with the contract drawings. In lieu of the exterior hose valve manifold test
header, this paragraph may be replaced to specify an inline flow meter in accordance with
NFPA 20, subject to the approval of the local Fire Department.)

LIBYA MASTER SPEC 13920-36 3-Nov-08


A. Hose valve test header shall be connected by ASME B16.5, Class 150 (PN 20) flange
inlet connection. Hose valves shall be listed or approved bronze hose gate valves with 2-
1/2 inch American National Fire Hose Connection Screw Standard Threads (NH) per
NFPA 1963 (65 mm). The number of valves shall be per NFPA 20. Each hose valve
shall be equipped with a cap and chain, and located no more than 3 feet ( 1 m) and no less
than 2 feet (0.5 m) above grade in the horizontal position for each test header outlet.

2.17 FLOW METER:

(NTS: On the drawings, show a straight line run of pipe without valves or fittings equal to
at least 10 times the pipe diameter on the intake side and at least 5 times the pipe diameter
on the discharge side of the flow meter. Where possible, arrange the piping so that the
metered flow can be discharged through the pump test header (for multiple fire pumps)
and/or back into the pump suction supply by the proper configuration of valves.)
A. Meter shall be listed or approved flow meters for fire pump installation with direct flow
readout device. Flow meter shall be capable of metering any waterflow quantities
between 50 percent and 150 percent of the rated flow of the pumps. The flow meter shall
be arranged in accordance with Figure A-2-14.2.1 of NFPA 20. The meter throttle valve
and the meter control valves shall be O.S.&Y. gate valves. Automatic air release shall be
provided if flow meter test discharge is piped to the pump suction and forms a closed-
loop meter arrangement as defined in Figure A-2-14.2.1 of NFPA 20. Meter shall be of
the [venturi][annular probe][orifice plate][_____] type.

2.18 PAINT:

A. Paint all items specified in Part 3 of this Section.

B. Paint shall be high solids epoxy with following characteristics:

1. Type: Polyamidoamine, self priming

2. Solids by Volume: Minimum 69 (+/- 2) percent

3. VOC Requirement: Maximum 2.79 (340 kg/m3)

4. Number of Coats: Two (2)

5. Dry Film Thickness: 4 to 8 mils per coat

6. Color: See Part 3 of this Section.

C. Surface preparation, mixing, application, and safety requirements shall be in accordance


with the paint manufacturer’s printed instructions.

D. Provide paint for field touch-up of factory painted surfaces after installation and testing is
completed and system accepted. Paint product shall match factory paint.

LIBYA MASTER SPEC 13920-37 3-Nov-08


2.19 PRE-PACKAGED FIRE PUMP BUILDING:

(NTS: For federal projects, revise the last sentence accordingly.)


A. Provide pre-packaged fire pump building with features and approximate overall
dimensions indicated. The building overall width and length shall be measured from the
outside of the building trim, and the height of the building shall be the distance measured
from the bottom surface of the base to the building trim at the top of lowest exterior wall.
The building shall be supplied complete with all necessary component parts, to form a
complete building system and all parts shall be new and free from all defects or
imperfections. Provide minimum 10 year manufacturer’s warranty against defects in
material and workmanship. The building manufacturer shall provide the Owner with
complete structural design performed by a professional structural engineer...

B. The Contractor shall provide building foundation, floor pad, floor drain and associated
piping in accordance with Part 3 of this Section.

(NTS: Ensure that all manufacturers specified can comply with the requirements of the
building specifications. Send specifications to manufacturer for verification. Building code
and energy code requirements as well as HVAC requirements must be satisfied and only
manufacturers who can meet them shall be included in these specifications.)

C. Manufacturers: Subject to these specifications, building shall be as manufactured by


Bally Engineered Structures Inc., [Allied Container Systems,] [A-Wall Building Systems
(Component Systems Inc.),] [PortaFab Corp.,] or equal.

D. Approvals/Listings: Roof and wall panels shall be UL listed. Building service electrical
systems shall be UL listed. Roof and wall panels [and painting system] shall be FM
approved as a Class I building material. All materials shall be in accordance with
applicable ASTM standards.

E. Building Type:

1. The building shall be a [free-standing] [single] story, [outdoor][indoor] structure


with [double slope][single slope][flat] roof style. The building shall have a [1-1/2"]
(40 mm) slope from upper to lower edges of roof. The building shall be designed
for setting on a concrete floor slab with the wall system fastened to the floor.

2. The roof system shall include a gutter and downspout system at the low sidewalls,
[eave trim at the high sidewalls,] and matching rake trim at the building endwalls.
All gutters and trim shall be galvanized steel and finished to match exterior finish
of building.

3. The building shall be constructed of interlocking panels.

LIBYA MASTER SPEC 13920-38 3-Nov-08


F. General Design Criteria: All buildings shall be designed in accordance with the specified
Building Code per the features specified herein and/or indicated on the drawings. The
building design shall conform to the applicable sections of the latest edition of the AISC
"Specifications for Structural Steel Buildings" and the AISI "Specification for the Design
of Cold-Formed Steel Structural Members".

1. Combustibles: All combustible materials including, but not limited to, thermal
insulation material shall be UL certified as having a flame spread of 25 or less and
smoke developed of [450] [50] or less in accordance with ASTM E-84. The panel
painting system shall have achieved a Flame Spread Index of 0 and a Fuel
Contributed Index of 5 or less in accordance with ASTM E-84.

2. Ozone Depletion Potential: Ozone depletion potential shall be zero (0) for all
materials including, but not limited to, expanding agents for foam insulation.

3. Water Tightness: The building system shall be designed weathertight such that
water shall not penetrate the exterior skin through joints under conditions of rain at
the specified wind speed, wash-down (hose), and/or roof puddling including
puddling due to ice dams on sloped roofs. The system shall be designed against
such failure consistent with the building manufacturer’s warranty. Joints shall have
a weatherproofing system containing factory-installed and/or field-installed
elements. The building manufacturer shall furnish published instructions for proper
installation of the system.

4. Wall Openings: The building manufacturer shall provide all necessary framing and
connectors to structurally replace the panels removed by any wall opening. All
trim and flashing required to make weather-tight any opening shall be provided by
the building manufacturer.

G. Structural Design Criteria: Design pre-fabricated building in accordance with the


specified building code, ASCE 7 and these specifications. Design of structures using
MBMA loading combinations alone is unacceptable and will be cause for rejection.

1. Vertical deflections of all elements shall be limited to 1/240th of the span. Total
deflection for components supporting cranes and monorails shall be limited to
1/800th of the span.

2. Vertical deflections of all elements shall be limited to 1/240th of the span. Total
deflection for components supporting cranes and monorails shall be limited to
1/800th of the span.

3. Design rigid frames as pinned base frames.

4. The roof coverings shall be designed for the specified live load and the wind load,
and shall carry an Underwriters' Laboratories wind uplift Class 90 rating.

LIBYA MASTER SPEC 13920-39 3-Nov-08


Deflection of the roof panels shall not exceed 1/180th of its span when supporting
these loads.

5. The pre-fabricated building manufacturer shall obtain from the Contractor and
coordinate information for all additional loads required for the design.

H. Structural Design Loads:

1. Loading Combinations: Structures, components and foundations shall be


proportioned for loading combinations and load factors as prescribed in the
applicable building code and in the code governing the particular material. As a
minimum, the most severe effects of the following load factors and combinations
from ASCE 7 shall be considered. Submit tabulated vertical and horizontal support
reactions under the various loading combinations specified herein below under
“Strength Design Method” and “Allowable Stress Design Method” at each support
location for use in design verification of foundations. Tabulations of only the basic
load cases that do not include the specified combinations will be rejected.

a. Strength Design Method

(1) 1.4 (D + F)
(2) 1.2 (D + F + T) + 1.6 (L + H) + 0.5 (LR or R)
(3) 1.2 D + 1.6 (LR or R) + (L or 0.8 W)
(4) 1.2 D +1.6 W + L + 0.5 (LR or R)
(5) 1.2 D + 1.0 E + L
(6) 0.9 D + 1.6 W + 1.6 H
(7) 0.9 D + 1.0 E + 1.6 H

Where:

D = Dead Load LR = Roof Live Load


E = Seismic Load* R = Rain Load
F = Fluid Pressure
H = Soil Pressure/Groundwater T = Thermal Load
L = Live Load W = Wind Load

*Note: The seismic load as calculated is a factored load.

The effects of one or more loads not acting shall also be investigated.
Loadings that counteract other loads shall not be considered in the load
combinations.

b. Allowable Stress Design Method*

(1) D+F
(2) D+H+F+L+T

LIBYA MASTER SPEC 13920-40 3-Nov-08


(3) D + H + F + (LR or R)
(4) D + H + F + 0.75(L + T) + 0.75(LR or R)
(5) D + H + F + (W or 0.7 E)
(6) D + H + F + 0.75(W or 0.7 E) + 0.75L + 0.75(LR or R)
(7) 0.6 D + W + H
(8) 0.6 D + 0.7 E + H

*Note: No increase in allowable stresses shall be used with these loading


combinations.

2. The design of the structural system shall be sufficient to resist the following loads
in addition to equipment and structure dead load:

a. Roof Live Loads: Roof areas shall be designed for a minimum of 20 psf [1.0
KPa] live load in addition to calculated dead loads. Roof areas shall be
designed for the appropriate wind and snow loads. Ponding effects due to roof
deck and framing deflections shall be determined by rational analysis to assure
stability under ponding conditions.

b. Wind Loads: The design wind pressures shall be determined by applying the
average velocity pressure to the appropriate design equations of ASCE 7. The
basic wind speed shall be selected from the Basic Wind Speed maps of ASCE 7
but under no circumstances shall the basic wind speed (3 second gust) be less
than 90 mph [40 m/s]. Exposure C conditions shall be used.

Unless more severe conditions are warranted, the wind load shall be
calculated using the following:
Velocity Pressure Coefficient (Kz) for Exposure C
Topographic Factor (Kzt) = 1.0
Category III Importance Factor (I ) = 1.15

The velocity pressure shall be calculated as:

qz=0.00256 Kz Kzt I V2 (psf)

[ qz=0.613 Kz Kzt I V2 (N/m2) ]

c. Seismic Loads: Seismic loads shall be based on ASCE 7. Seismic analysis


shall be by the Equivalent Lateral Force Analysis Method. The Simplified
Analysis Method shall not be used. An Importance Factor for Occupancy
Category III structures of 1.25 shall be applied. Structures shall be classified as
Seismic Use Group II and the Site Classification D shall be used. Mapped
Maximum Considered Earthquake Spectral Response Acceleration at Short
Period (SS) shall be obtained from ASCE 7, Figure 22-1. Mapped Maximum
Considered Earthquake Spectral Response Acceleration at a Period of One
Second (S1) shall be obtained from ASCE 7, Figure 22-2.

LIBYA MASTER SPEC 13920-41 3-Nov-08


d. Piping and Equipment Loads: Design preengineered building and components
for the actual piping and equipment loads to be supported by the member. As a
minimum, use a uniform piping load of 15 pounds per square foot [700 N per
square meter] of tributary area or a concentrated load of 2000 pounds [9 kN]
located at any point along the length of the member, whichever produces the
most severe condition.

e. Crane and Monorail Loads: Pre-fabricated building shall be designed for the
crane and monorail loadings indicated on the drawings. Provide supplemental
framing as required to transfer loads to the main building frames. Vertical and
transverse loadings shall consider impact in accordance with AISC
recommendations.

f. Transporting and Handling: Design roof frames for loads resulting from
transporting and installation..

I. Building Thermal Insulation:

(NTS: Coordinate R-value with availability from building manufacturer and energy code
requirements.)
1. Both roof and wall exterior panel voids shall be fully filled with insulation having
minimum [R-11][R-13][R-19][R-20][R-26][R-33][R-40] {degrees K-m2/watt}.
thermal insulation value. Material shall be unfaced fiberglass insulation, foamed-
in-place urethane, or equal. Insulation material shall be in accordance with
applicable ASTM standards.

J. Panels, General:

(NTS: 14 gauge galvanized steel exterior skin is bullet resistant up to .22 caliber rifle.)
1. Panels shall consist of interior and exterior [bullet resistant] metal skins. Exterior
skin shall be minimum [[24] [14] gauge embossed galvanized steel and finish
painted] [22 gauge stainless steel] [0.038 embossed aluminum] [______]. Interior
skin shall be minimum [24 gauge embossed galvanized steel [and finish painted]]
[22 gauge stainless steel] [0.038 embossed aluminum] [______].

2. [Bullet resistant panels shall consist of steel plate formed into the panel. Provide
[Class BR-1 panels rated to resist light small arms at 15 feet] (4.5 m)( [Class BR-2
panels rated to resist medium or high small arms at 15 feet (4.5 m); high rifle at 150
yards (137 m)] [Class BR-3 panels rated to resist super small arms, high rifle, and
12-gauge shotgun at 15 feet (4.5 m)].

3. Except for wall corner panels, all panels (wall and roof) shall be minimum 9 inch
(230 mm) to maximum 48 inch ( 1200 mm) wide as required to suit building

LIBYA MASTER SPEC 13920-42 3-Nov-08


specified structural design criteria.

4. To ensure correct alignment and maximum strength, wall corner panels shall be 90
degree angle single piece construction, maximum 12” (300 mm) on each side.

5. Panels cores shall be of the required thickness to accommodate the specified


thermal insulation R-value for the insulation material provided. Insulation material
shall fully fill the core.

6. The panel fastening system shall be of corrosion resistant construction.

7. Paint system shall be factory applied, [polyester[ [kynar] or equal suited for
exterior applications, 0.8 to 1.2 mils of dry film thickness, with surfaces prepared in
accordance with the paint manufacturer’s requirements. Submit finish paint color
chart for selection by CM/CS. The paint system shall meet the following
performance standards after 10 years continuous exposure in normal atmospheric
conditions not containing corrosive fumes such as chemical fumes or salt spray (not
applicable where panels have been damaged by fire, radiation or other physical
damage):

a. Panels shall show no evidence of blistering, peeling, or chipping.

b. Panels shall not show surface chalking in excess of the No. 6 rating D659-80 as
established by the American society of Testing Materials (ASTM).

c. Panels, after cleaning, shall not show color change in excess of five (5) NBS
units when measured in accordance with the ASTM-D-2244-85 standard.

K. Roof Panels:

1. Roof panels shall be supplied in a single continuous length from eave line to ridge
line and shall be designed to tightly interlock so that no fasteners are required at
intermediate points along the panel side laps. All the roof panels shall be factory
punched for connection at the eave line of the building.

2. There shall be no fastener penetrations through the roof covering except at the eave
lines, ridge lines and roof accessory openings such as skylights and ventilators.

3. Membrane Roofing: Provide UL listed and FM approved Class I building material


roofing membrane. Membrane shall be stable and non-migrating under all service
conditions. Membrane shall be resistant to ultraviolet light, fungi, bacteria.
Membrane shall be fully adhered to roof panels.

L. Wall Panels:

LIBYA MASTER SPEC 13920-43 3-Nov-08


1. Exterior wall panels of the building shall be a single continuous length from the
base channel to the roof line of the building at the sidewalls and endwalls of the
building except where interrupted by wall openings.

2. Wall panels shall be fastened internally to the base channel and eave cap of the
building within the panel interlock. The fastening system shall be designed so that
no wall fasteners are exposed on the exterior surface of the walls.

M. Metal Doors:

(NTS: Typical clear opening door dimensions for 2” thick doors available from modular
building manufacturers are 36” x 78” and 36” x 84” for single leaf doors; and 48” x 78, 48”
x 84”, 60” x 78”, 60” x 84”, 72” x 78”, 72” x 84” and 84” x 84” for double leaf doors.
Consult manufacturer catalog data for 4” thick door standard dimensions. Typical door
window dimensions available from modular building manufacturers are 10” x 10” and 24”
x 36”.)
1. Provide doors with clear opening dimensions, single or double leaf or overhead
type, quantity, and location as indicated. Single and double leaf exterior doors
shall be outs wing type. [Provide windows in doors where indicated with
dimensions as indicated.]

2. All doors shall be nominal [2”] [4”] (50 mm)( 100 mm) thick flush type with
interior and exterior metal skins and minimum [R-10] [R-26] insulated cores.
Overhead doors shall be manually-operated sectional type, nominal 2” (50 mm)
thick. Door panel metal skins shall be minimum 24 gauge galvanized steel
reinforced by the insulation system and enclosed with galvanized steel end channel.
The hinge reinforcements and lock reinforcements shall be galvanized steel.

3. Frames shall have a factory-devised fastening system for securing to the wall
system. Except for overhead doors, door frames shall be single or double rabbeted
type of minimum 16 gauge galvanized steel. Provide over head doors complete
with track system.

4. Doors and frames shall be factory painted with one coat of baked-on primer, and
finished to match building color.

5. Doors shall be factory-supplied with weather stripping and a wiper gasket.

6. All doors shall be preassembled in their frames and hardware, installed and tested
prior to shipment. Field installation of single leaf door units shall not require any
frame assembly, or door hanging.

N. Door Hardware:

1. All hardware shall be surface-mounted.

LIBYA MASTER SPEC 13920-44 3-Nov-08


2. Single and double leaf door hinges shall be tamperproof pinned butt hinges or
spring-loaded, self-closing type with pins and cam-type bearings. Hinges shall be
of corrosion resistant steel construction. Provide minimum [two] [three] hinges per
leaf, minimum 4-1/2 inches (120 mm) long per hinge.

3. Single and double leaf door latches shall be mortise cylinder locksets, ANSI
A156.13, with latch and strike assembly and provisions for padlock. Lockset pin
tumbler shall be capable of being keyed differently, keyed alike, or master keyed.
Latches shall include inside safety release handle to prevent anyone from being
locked inside.

4. For outdoor structures, provide extruded aluminum threshold.

(NTS: Typical window dimensions available from modular building manufacturers are
24” x 36” fixed, 30” x 30” fixed, 24” x 24” horizontal slide, and 24” by 36” horizontal slide.)
O. Windows:

1. Provide windows with clear opening dimensions, fixed or horizontal slide, quantity,
and location as indicated. Each window shall be clear glass, double pane insulated
assembly made as complete unit. The metal trim shall be finished in the same
manner as specified for the building panels.

P. Partitions:

1. Insulated metal clad partition panels.

Q. Accessories:

(NTS: Designer shall size heating, ventilating and air conditioning equipment and indicate
capacities, quantities and locations on drawings. Designer shall size louvers and indicate
dimensions, quantities and locations on drawings. Size ventilating system for maximum
100 degree F room temperature and to satisfy heat removal needs (where air conditioning
not provided) and fire pump diesel engine combustion air requirements. Designer must
coordinate heating and air conditioning equipment sizing with capacities available from
building manufacturer. Designer must coordinate ventilating fan sizing with capacities
available from building manufacturer. Designer must coordinate louver sizing with
dimensions available from building manufacturer. Verify louver performance
characteristics (free area, pressure drop, etc.) with building manufacturer. Coordinate
louver screen type with building manufacturer. Use insect screens with caution. Bird
screens are preferred. Insect screens are prone to clogging by pollen, sawdust and other
airborne dust. Designer must specify that contractor provide ventilating controls
including remote room thermostats and motor-operated dampers (see Part 3 of this
Section). Designer must specify that contractor provide interior lighting system and
convenience outlets (see Part 3 of this Section) unless otherwise available from the building
manufacturer.)

LIBYA MASTER SPEC 13920-45 3-Nov-08


1. Electric unit heater with integral thermostat; capacity, quantity and location as
indicated.

2. Ventilating fan, side wall propeller type with OSHA approved fan guard and
gravity backdraft damper; capacity, quantity and location as indicated.

(NTS: Typical louver dimensions available from modular building manufacturers are 12” x
12”, 12” x 18” and 24” x 24”.)
3. Louver with interior [bird][insect] screen; dimensions, quantity and location as
indicated. Provide base for mounting of motor-operated damper. Louver and
frame shall be finished in same manner as specified for building panels.

(NTS: Typical air conditioning unit capacities available from modular building
manufacturers are 8000, 12000, 36000, and 60000 btu/hr.)
4. [Air conditioner, through-wall type [,with electric heat]; capacity, quantity and
location as indicated.

5. Exterior weatherproof light fixture with daylight on/off sensor; quantity and
location as indicated.

6. [Interior florescent lights; capacity, quantity and location as indicated.]

7. [Wall mounted convenience outlet; capacity, quantity and location as indicated.]

8. [Lighting panelboard with 7 1/2 KVA transformer and 15 Amp single pole circuit
breakers; capacity, quantity and location as indicated].

9. [Emergency light.]

PART 3 - EXECUTION

3.01 GENERAL:

A. Installation, workmanship, inspection, and testing shall be in accordance with the


specified Codes with the additions specified herein.

B. Arrange for permits, inspections, and tests, in accordance with applicable local codes, at
the Contractor's expense. Verify all measurements at job site. Advise the CM/CS of any
discrepancy before performing the work.

C. Avoid interferences with other trades.

3.02 INSPECTION BY FIRE PROTECTION SPECIALIST:

LIBYA MASTER SPEC 13920-46 3-Nov-08


A. The Fire Protection Specialist shall periodically perform a thorough inspection of the fire
pump installation, including visual observation of the pump while running, to ensure that
the installation conforms to the contract requirements. There shall be no excessive
vibration, leaks (oil or water), unusual noises, overheating, or other potential problems.
Inspection shall include piping and equipment clearance, access, supports, and guards.
Any discrepancy shall be brought to the attention of CM/CS in writing, no later than
three working days after the discrepancy is discovered. The Fire Protection Specialist
shall witness the preliminary and final acceptance tests and, after completion of the
inspections and a successful final acceptance test, shall sign test results and certify in
writing that the fire pump installation is in accordance with the contract requirements.

3.03 MANUFACTURERS INSTRUCTIONS AND SERVICES:

A. Obtain [written] instructions from the manufacturer for the proper method of installation
and connection of the equipment that is to be installed. Obtain all information that is
necessary to facilitate the Work and to complete the project.

B. Provide manufacturer's services in accordance with Section 01730. Services shall be


provided for the satisfactory completion of installation, start-up, testing and training for
those equipment and systems described herein below. See Part 1 and Part 3 of this
Section for additional requirements of the fire pump manufacturer’s representative.

1. Fire pump[s], [diesel engine driver[s], batteries,]and controller[s]

2. Pressure maintenance pump and controller

3. [Flow meter]

4. [Pre-packaged fire pump building]

C. Upon completion of all Work, furnish, in duplicate, certificates of inspection from


equipment manufacturers stating that authorized factory engineers have inspected and
tested the operation of their respective equipment and found same to be in satisfactory
operating condition.

(NTS: Use the following seismic bracing and piping installation paragraphs for the
following work. See Part 2 of this Section for type of joints specified for each case.

1) Pressure sensing lines to pump controllers.

2) Diesel engine driver exhaust piping. Delete applicable portions of this paragraph where
diesel engine driver is not provided on project.

3) Buried and aboveground piping where a fire pump building is provided separate from
the main building(s) containing the sprinkler and/or standpipe system that it serves. The
fire pump building may be either a dedicated building including, but not limited to, a

LIBYA MASTER SPEC 13920-47 3-Nov-08


prefabricated pump house, or be part of a small utility building housing other uses. Where
the fire pump room is located in a main building that it serves, delete applicable portions of
this paragraph.)
3.04 SEISMIC BRACING REQUIREMENTS:

A. Piping and equipment shall be supported and braced to resist seismic loads where
required by the specified Building Code. Provide seismic restraints in accordance with
SMACNA Seismic Restraint Mnl.

3.05 PIPING INSTALLATION [(for Pressure Sensing Lines)]:

A. Install piping straight and true to bear evenly on hangers and supports. Keep the interior
and ends of new piping and existing piping affected by the Work thoroughly cleaned of
water and foreign matter. Keep piping systems clean during installation by means of
plugs or other approved methods. When work is not in progress, securely close open
ends of piping to prevent entry of water and foreign matter. Inspect piping before placing
into position.

B. Piping shall not be permitted [in electrical rooms.] [over electrical equipmen].

C. Piping and other apparatus shall not be installed in such a manner so as to interfere with
the full swing of doors, movement of personnel and equipment, and access to other
equipment.

D. Install piping to permit draining of all sections of each piping systems without traps.
Pitch piping back to system low points. Provide drain valves at all piping low points.

E. Make provisions for pipe expansion and contraction with suitable anchors and offsets,
expansion joints, or expansion loops. Install piping accurately aligned to allow freedom
of movement in all planes without imposing buckling, swaying, and undue stress on any
section of the piping, equipment and structure. Anchors and pipe guides shall be
provided where necessary and indicated to localize expansion or prevent undue strain on
piping. Anchors shall consist of heavy steel collars with lugs and bolts for clamping and
attaching anchor braces, unless otherwise indicated. Anchor braces shall be installed
using turnbuckles where required. Supports, anchors, or stays shall not be attached in
places where construction will be damaged by installation operations or by the weight or
expansion of the pipeline.

1. When crossing building expansion or seismic joints, expansion or seismic loops, as


required by NFPA 13, shall be installed with the appropriate couplings to allow for
expansion in agreement with that as provided for by the building joint. Piping shall
be securely anchored to the building structure on both sides of the building
expansion and/or seismic joint.

LIBYA MASTER SPEC 13920-48 3-Nov-08


F. Connections between ferrous piping and copper alloy tubing shall be electrically isolated
from each other with dielectric couplings or other approved methods.

G. No bushed connections shall be permitted. Change in sizes shall be made with reducers
or increasers only.

H. Pipe Joints

1. Threaded Joints;

a. Threaded joints shall be made with tapered threads properly cut and shall be
made perfectly tight with a stiff mixture of graphite and oil, or
polytetrafluoroethylene tape or equal, applied to the male threads only, and in
no case to the fittings.

2. Flanged Joints:

a. Flanges shall be faced true, and made square and tight. Gaskets shall be non-
asbestos compressed material in accordance with ASME B16.21, 1/16-inch (1.5
mm) thickness, full-face or self-centering flat ring type. The Gaskets shall
contain aramid fibers bonded with styrene butadiene rubber (SBR) or nitrile
butadiene rubber (NBR). NBR binder shall be used for hydrocarbon service.

3. Brazed Joints:

a. Brazing procedure qualification shall conform to ASME B31.1. Brazing


procedure for joints shall be as outlined in the CDA A4015.

b. Tube extracted joints shall not be permitted.

4. Grooved Mechanical Joints:

a. Pipe ends shall have cut grooves. Roll grooving shall not be permitted.
Grooves shall be prepared according to the couping manufacturer's instructions.
Grooved fittings, couplings, and grooving tools shall be products of the same
manufacturer. Pipe and groove dimensions shall comply with the tolerances
specified by the coupling manufacturer. The diameter of grooves made in the
field shall be measured using a "go/no-go" gauge, vernier or dial caliper,
narrow-land micrometer, or other method specifically approved by the coupling
manufacturer for the intended application. Groove width and dimension of
groove from end of pipe shall be measured for each change in grooving tool
setup to verify compliance with coupling manufacturer's tolerances. Grooved
joints shall not be used in concealed locations, such as behind solid walls or
ceilings, unless an access panel is shown on the drawings for servicing or
adjusting the joint.

LIBYA MASTER SPEC 13920-49 3-Nov-08


I. Equipment Connections:

1. The size of the connections to each piece of equipment shall be not smaller than the
connections on the equipment. Unless otherwise specified or shown, connections
to equipment shall be made with unions for steel pipe sizes 2 inch (50 mm) or
smaller and with flanges or mechanical grooved couplings for pipe sizes 2-1/2 (
inch ( 65 mm) or larger.

J. Pipe Hangers and Supports:

1. Furnish and install safe and substantial means of support for all parts of the piping
system. Attach all pipes securely to the structure in correct alignment and pitch, to
prevent vibration, and to effectively care for expansion and contraction.

2. All piping shall be hung to true alignment, using appropriate hanger arrangements.
Wire and strap hangers shall not be permitted. Hangers shall be located so that
piping and hangers will be 6 inches (150 mm) clear from other piping, hangers,
conduits, lighting fixtures, equipment, [ceiling suspension systems,] ductwork and
other obstructions. [Where insulation or other covering is provided, minimum
clearance shall take into account such covering.]

3. Supplementary steel and channels shall be firmly connected to the building


construction in a manner approved by the CM/CS, or as otherwise shown on the
Drawings. [Equipment and piping shall not be supported from metal decking or
plaster ceilings.]

4. Rod Sizes, MSS 69.

5. [Piping to Receive Insulation:

a. Provide temporary wood spacers between the insulation protection shield and
the pipe in order to properly slope the piping and to establish final elevations.
Temporary wood spacers shall be of the same thickness as the insulation to be
provided under Section 15080.]

6. Maximum Spacing Between Supports:

a. [Support piping within one foot (300 mm) on either side of flanged valves and
in-line pumps.]

b. Vertical Piping: Support metal piping at [each floor, but at] not more than 10
foot ( 3 m) intervals, with [pipe riser clamps or] offset pipe clamps. Pipe shall
be supported not more than 4 feet ( 1.2 m) from end of risers.

LIBYA MASTER SPEC 13920-50 3-Nov-08


c. Horizontal Piping: Locate supports at each change of direction, not over one
foot from pipe fitting joints, and within 18 inches ( 450 mm) of joints for
straight runs. Otherwise, support steel piping and copper tubing as follows:

Maximum Spacing (Feet)(m)


Nominal Pipe One and 1 1/4 1 1/2 2 2 1/2 3 4 5 6
Size under (32 (40 (50 (65 (80 (100 (125 (150 mm)
(inches)(mm) mm) mm) mm mm) mm) mm) mm)
Steel Pipe 7(2 m) 8 9 10 11 12 14 16 17 (5 m)
(2.5 (2.7 (3 m) (3.3 (3.6 (4.2 (4.8
m) m) m) m) m) m)
Copper Tube 6((1.8 m) - - - - - - - -

7. Hangers used to support piping 2 inches (50 mm) and larger shall be fabricated to
permit adequate adjustment after erection while supporting the load.

8. Pipe hangers, inserts and supports shall conform to MSS SP-58 and MSS SP-69,
except as specified as follows:

a. Types 5, 12, and 26 shall not be used.

b. Type 19 and 23 C-clamps shall be torqued per MSS SP-69 and have both
locknuts and retaining devices, furnished by the manufacturer. Field-fabricated
C-clamp bodies or retaining devices are not acceptable.

c. Type 20 attachments used on angles and channels shall be furnished with an


added malleable iron heel plate or adapter.

d. Type 24 may be used only on trapeze hanger systems or on fabricated frames.

e. Type 35 guides using steel, reinforced PTFE or graphite slides shall be


provided where required to allow longitudinal pipe movement. Lateral
restraints shall be provided as required. Slide materials shall be suitable for the
system operating temperatures, atmospheric conditions and bearing loads
encountered. Where steel slides do not require provision for restraint or lateral
movement, an alternate guide method may be used. On piping 4 inches (100
mm) and larger, a Type 39 saddle may be welded to the pipe and freely rest on
a steel plate. On piping under 4 inches (100 mm) , a Type 40 protection shield
may be attached to the pipe and freely rest on a steel slide plate. Where there
are high system temperatures and welding to piping is not desirable, then the
Type 35 guide shall include a pipe cradle, welded to the guide structure and
strapped securely to the pipe. The pipe shall be separated from the slide
material by at least 4 inches (100 mm).

K. Pipe Through-Penetrations:

LIBYA MASTER SPEC 13920-51 3-Nov-08


1. Furnish pipe sleeves where piping passes through walls, floors, ceilings, and
partitions. Sleeves will be installed, and secured in proper position and location
during construction by the trade whose element will be penetrated. Such trades
include concrete, masonry, and dry wall and/or plaster in the case of framed
construction. Core drilling of concrete may be provided by this Section in lieu of
pipe sleeves when core-drilled holes are completely smooth. Furnish sleeves of
sufficient length to pass through entire thickness of walls, floors, ceilings, and
partitions.

2. Pipe Penetrations Through Building Interior Construction: Provide not less than
1/4 inch (8 mm) space between exterior of piping or pipe insulation and interior of
sleeve or core-drilled hole. Firmly pack space with mineral wool insulation.

a. For non-fire rated assemblies, seal at both ends of the sleeve or core-drilled
hole with silicone.

b. Seal both ends of penetrations through fire rated assemblies to maintain fire
resistive integrity with UL listed fill, void, or cavity material. Install
firestopping assembly in accordance with UL FRD systems, and as
recommended by manufacturer. Completely fill voids flush with the surface.
Firestopping for filling voids in floors in which smallest dimension of a void is
4 inches (100 mm) or more shall support the floor design load or be protected
by a permanent barrier. Damaged, disrupted, or removed firestoppings shall be
replaced with new firestoppings as specified in this Section.

3. Extend sleeves in floor slabs 2 inches (50 mm) above the finished floor. Sleeves
through walls shall terminate flush with the finished surface on either side of the
wall.

4. Seismic-braced pipe

a. Proper clearances between penetrating piping and any barrier shall be provided.
The penetration holes shall be sized such that the hole diameter is 2 inches (50
mm) larger for pipe diameters 1-inch nominal(25 mm) to 3 inch nominal 80
mm), and 4 inches (200 mm) larger for 4 inch (200 mm) and larger nominal
diameter pipe.

b. All open space around seismically braced through-penetrations shall be


protected by a Listed, flexible through-penetration seal system.

L. Buried Piping:

(NTS: Coordinate earthwork with Division 2. Indicate depth of cover over top of piping
on drawings. Use polyethylene tube or sheet when electrical resistively of soil is less than
2000 ohms-cm.)

LIBYA MASTER SPEC 13920-52 3-Nov-08


1. Installation of underground piping and fittings shall conform to NFPA 24. Joints
shall be anchored in accordance with NFPA 24. Concrete thrust block shall be
provided at elbow where pipe turns up towards floor, and the pipe riser shall be
restrained with steel rods from the elbow to the flange above the floor. After
installation per NFPA 24, rods and nuts shall be thoroughly cleaned and coated
with asphalt or other corrosion-retard material approved by the CM/CS. Provide
buried utility warning and identification tape for all buried piping. Tape shall be
buried at a depth of 12 inches (300 mm) below the top surface of earth or the top
surface of the subgrade under pavement.

2. Pipe bedding and compacted backfill to a point 12 inches (300 mm) above crown
of buried pipe shall be provided under this Section of the Specifications in
accordance with the requirements of Section 02210.

3. Pipe bedding shall be 6 inches ( 150 mm) deep. Bedding and compacted backfill
shall be non-corrosive material such as cleaned, washed sand.

4. Where feasible, install buried lines in a single trench. Trenches shall be wide
enough to permit at least 6 inches (150 mm) spacing between lines and the sides
and floor of the trench.

5. Terminate buried piping not more than 6 inches (150 mm) above finished ground
surface or floor slab-on-grade, or from foundation wall inside surface.

6. Make provisions in buried piping for differential settlement.

7. Completely encase buried ductile-iron piping with polyethylene tube or sheet in


accordance with AWWA C105.

3.06 PRE-PACKAGED FIRE PUMP BUILDING:

A. Installation, start-up and testing of building and accessories shall be carried out in
accordance with building manufacturer’s published instructions and as required by the
CM/CS.

B. Provide concrete foundation and floor pad in accordance with Section 03300 and as
indicated, and provide all silicone caulking at the interface between the building and the
floor pad. Coordinate same with the requirements of the building manufacturer.

C. Provide a floor drain and associated piping in accordance with Section 15410 and as
indicated. The building floor pad shall be pitched down to the floor drain. Coordinate
floor drain location with the placement of fire pump system equipment and piping.

D. Provide ventilation system controls including, but not limited to, room thermostats,
control dampers and motor operators, and associated wiring and conduit in accordance
with Section 15900 and as indicated.

LIBYA MASTER SPEC 13920-53 3-Nov-08


(NTS: Designer must specify that contractor provide interior lighting system and
convenience outlets unless otherwise available from the building manufacturer.)
E. Provide interior lighting system and convenience outlets in accordance with Division 16
and as indicated.

3.07 FLUSHING:

A. Flush piping before testing and installation of sprinkler heads. Plug sprinkler head
openings. Flush piping before installation of alarm check valve and back flow preventer,
provide spool pieces for same. All fire protection piping installed under this Contract
shall be flushed at [120][150] percent of rated capacity of the fire pump. Where the
pump installation consists of more than one pump, the flushing shall be the total quantity
of water flowing when all pumps are discharging at [120][150] percent of their rated
capacities. The new pumps may be used to attain the required flushing volume. No
underground piping shall be flushed by using the fire pumps. Flush piping through last
outlet in each sprinkler branch line. Flushing operations shall continue until water is
clear, but not less than 10 minutes. Submit a signed and dated flushing certificate before
requesting field testing.

3.08 FIELD TESTS:

A. Field tests shall be performed after system is fully installed and flushed. Provide, at least
14 days before starting field tests, all approved shop drawings, diagrams, typed control
sequence of operation, and operation and maintenance manuals. Approved shop
drawings of one-line schematic diagram indicating layout and sizes of all [water storage
units,] pumps, piping, devices, valves and fittings as well as a complete point-to-point
connection drawing of the pump power, control and alarm systems shall be framed under
glass or laminated plastic and posted where directed.

1. Pressure Test: [Piping shall be hydrostatically tested at 225 psig (1500 kPa) for a
period of 2-hours, or at least 50 psi (350 kPa) in excess of the maximum pressure,
when the maximum pressure in the system is in excess of [175] [200] psi (1200
kPa, 1400 kPa) in accordance with NFPA 20.] [Pressure test piping in accordance
with Section 15510.]

2. Preliminary Tests: The Fire Protection Specialist shall take all readings and
measurements. The Manufacturer's Representative, [and] a representative of the
fire pump controller manufacturer[, and a representative of the diesel engine
manufacturer (when supplied)] shall witness the complete operational testing of the
fire pump[s] and driver[s] as well as the pressure maintenance pump. The fire pump
controller manufacturer's representative [and the diesel engine manufacturer's
representative] shall [each] be an experienced technician employed by the
[respective] manufacturer[s] and capable of demonstrating operation of all features
of [respective] components including trouble alarms and operating features. Fire
pumps, drivers, pressure maintenance pump, and equipment shall be thoroughly

LIBYA MASTER SPEC 13920-54 3-Nov-08


inspected and tested to ensure that the system is correct, complete, and ready for
operation. Tests shall ensure that pumps are operating at rated capacity, pressure
and speed. Tests shall include manual starting and running to ensure proper
operation and to detect leakage or other abnormal conditions, flow testing,
automatic start testing, testing of automatic settings, control sequence of operation
check, test of required accessories; test of pump alarm devices and supervisory
signals, [test of pump cooling,] [and] operational test of relief valves[, and test of
automatic power transfer, if provided.] Pumps shall run without abnormal noise,
vibration or heating. If any component or system was found to be defective,
inoperative, or not in compliance with the contract requirements during the tests
and inspection, corrections shall be made and the entire preliminary test shall be
repeated.

3. Final Acceptance Test: The Fire Protection Specialist shall take all readings and
measurements. The Manufacturer's Representative, [and] the fire pump controller
manufacturer's representative[, and the diesel engine manufacturer's representative
(when supplied)] shall also witness for the final tests. The Contractor shall be
responsible for repairing any damage caused by hose streams or other aspects of the
test. The final acceptance test shall include the following:

a. Fire Pump Flow Tests: Flow tests using the test header, hoses and playpipe
nozzles shall be conducted. The securing of all hoses and nozzles during the
tests is the responsibility of the Contractor. Water flow testing shall be
conducted in a safe manner with no destruction to the existing facility or new
construction. Flow tests shall be performed at churn (no flow), 75, 100, 125
and 150 percent capacity for each pump and at full capacity of the pump
installation. Verify compliance with fire pump manufacturer’s characteristic
curves. Flow readings shall be taken from each nozzle by means of a calibrated
pitot tube with gauge or other approved measuring equipment. Rpm, suction
pressure and discharge pressure reading shall be taken as part of each flow test.
[Voltage and ampere readings shall taken on each phase as part of each flow
test for electric-motor driven pumps.]

b. Starting Tests: Fire pump[s] and pressure maintenance pump shall be tested for
automatic starting and sequential starting. Setting of the pressure switches shall
be tested when pumps are operated by pressure drop. Tests may be performed
by operating the test connection on the pressure sensing lines. As a minimum,
each fire pump shall be started automatically 10 times and manually 10 times,
in accordance with NFPA 20. [Tests of engine-driven fire pumps shall be
divided equally between both set of batteries.] All pumps shall be operated for
a period of a least 10 minutes for each of the starts[; except that electric motors
over 200 horsepower (150 kw)shall be operated for at least 15 minutes and
shall not be started more than 2 times in 10 hours.] Pressure settings that
include automatic starting and stopping of pumps shall be indicated on an
etched plastic placard, attached to the corresponding pump controller.

LIBYA MASTER SPEC 13920-55 3-Nov-08


c. [Battery Changeover: Diesel driven fire pumps shall be tested for automatic
battery changeover in event of failure of initial battery units.]

d. Alarms: All pump alarms, both local and remote, shall be tested. [Supervisory
alarms for diesel drivers shall be electrically tested for low oil pressure, high
engine jacket coolant temperature, shutdown from overspeed, battery failure
and battery charger failure.]

e. Miscellaneous: Valve tamper switches shall be tested. Pressure recorder


operation relief valve settings, valve operations, operation and accuracy of
[meters and] pressure gauges, and other accessory devices shall be verified.

f. [Alternate Power Source: On installations with an alternate source of power


and an automatic transfer switch, loss of primary power shall be simulated and
transfer shall occur while the pump is operating at peak load. Transfer from
normal to emergency source and retransfer from emergency to normal source
shall not cause opening of overcurrent devices in either line. One half of the
manual and automatic starting operations specified shall be performed with the
fire pump connected to the alternate source.]

g. Correction of Deficiencies: If equipment and/or system is found to be defective


or non-compliant with contract requirements, perform corrective actions and
repeat the tests. Tests shall be conducted and repeated if necessary until the
system has been demonstrated to comply with all contract requirements.

h. Test Documentation: The Manufacturer's Representative shall supply a copy


of the manufacturer's certified curve for each fire pump at the time of the test.
The Fire Protection Specialist shall record all test results and plot curve of each
pump performance during the test. Complete pump acceptance test data of each
fire pump shall be recorded. The pump acceptance test data shall be on forms
that give the detail pump information such as that which is indicated in Figure
A-11-2.6.3(f) of NFPA 20. All test data records shall be submitted in a three
ring binder.

i. Test Equipment: Provide all equipment and instruments necessary to conduct a


complete final test, including 2-1/2 inch (65 mm) diameter hoses, playpipe
nozzles, pitot tube gauges, portable digital tachometer, voltage and ampere
meters, and calibrated liquid-filled water pressure gauges. Provide all
necessary supports to safely secure hoses and nozzles during the test. The
[Owner will][Contractor shall] furnish water for the pump tests.

3.09 DISINFECTION:

(NTS: For modification of existing systems, provide specific procedures for disinfection of
new equipment. If piping specified in this Section is from a raw water source or is isolated
from the domestic water piping systems by means of a reduced pressure backflow

LIBYA MASTER SPEC 13920-56 3-Nov-08


prevention assembly or if sprinkler/standpipe piping in not connected to the domestic
water piping, this paragraph should be deleted.)
A. After all system components are installed including pumps, piping, and other associated
work, and all flushing and pressure tests are successfully completed, thoroughly disinfect
the pumps and all piping.

1. Chlorination: The chlorinating material shall be AWWA B300 hypochlorites or


AWWA B301 liquid chlorine. The chlorinating material shall be fed into the
piping at a constant rate of 50 parts per million (ppm). A properly adjusted
hypochlorite solution injected into the system with a hypochlorinator, or liquid
chlorine injected into the system through a solution-fed chlorinator and booster
pump shall be used. Chlorination application shall continue until the entire system
if filled. The water shall remain in the system for a minimum of 24 hours. Each
valve in the system shall be opened and closed several times to ensure its proper
disinfection. Following the 24-hour period, no less than 25 ppm chlorine residual
shall remain in the system.

2. Flushing: The system shall then be flushed with clean potable water until the
residual chlorine is reduced to less than one part per million. Samples of water in
disinfected containers for bacterial examination will be taken from several system
locations which are approved by CM/CS.

3. Sample Testing: Samples shall be tested for total coliform organisms (coliform
bacteria, fecal coliform, streptococcal, and other bacteria) in accordance with
AWWA 10084. The testing method shall be either the multiple-tube fermentation
technique or the membrane-filter technique. The disinfection shall be repeated
until tests indicate the absence of coliform organisms (zero mean coliform density
per 100 milliliters) in the samples for at least 2 full days. The system will not be
accepted until satisfactory bacteriological results have been obtained.

3.10 FIELD TRAINING:

(NTS: The number of hours of instruction should be determined based of the number and
complexity of the systems specified.)
A. The Fire Protection Specialist and the Manufacturer's Representative shall conduct a
training course for operating and maintenance personnel as designated by the Owner.
Training shall be provided for a period of [2][8] hours of normal working time and shall
start after the fire pump installation is functionally complete and after the Final
Acceptance Test. The field instruction shall cover all of the items contained in the
approved Operating and Maintenance Instructions.

3.11 PAINTING:

A. Provide field painting, under this Section, of the following. Provide in accordance with
Section 09941 – Field Painting except as modified herein.

LIBYA MASTER SPEC 13920-57 3-Nov-08


1. All [exposed] pipe, fittings and valves in the fire pump room, fire pump[s], and
pressure maintenance pump. Color of finish coat shall be safety red.

B. Field touch-up all damaged factory or shop applied coatings for material and equipment
furnished under this Section in accordance with the paint manufacturer's
recommendations.

C. Do not apply field painting and touch-up until after installation and testing is completed
and system accepted.

3.12 CONTRACT CLOSEOUT:

A. Provide in accordance with Section 01700.

END OF SECTION

LIBYA MASTER SPEC 13920-58 3-Nov-08

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