RENR8879-03 FLUID POWER SYMBOLS

September 2009
BASIC COMPONENT SYMBOLS
SOS
10 A B C 31 28 PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION
MAIN AUX.

2-SECTION PUMP
PUMP: VARIABLE and
PRESSURE COMPENSATED

D (FIXED)

K
LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC ATTACHMENT
E VARIABILITY SPRING LINE RESTRICTION
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

MM J B VALVE ENVELOPES
VALVES
VALVE PORTS

F 49 ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

G A C CONTROL VALVES CHECK VALVES

AB AB

H P T P T

NN 24 NORMAL POSITION SHIFTED POSITION INFINITE POSITION

BASIC
SYMBOL
SPRING
LOADED
SHUTTLE PILOT
CONTROLLED
GG MEASUREMENT ROTATING SHAFTS

This photo shows a front view of the implement control valve (36) in the loader frame. The The service center is located on the right side of the machine below the cab. The Following
following components can be seen in this view: components are located in the service center: PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL
BOTTOM VIEW
- Pilot accumulator (24) - Case drain filter (31) FLUID STORAGE RESERVOIRS

6
- Pilot supply pressure tap (GG) - Hydraulic oil fluid sampling valve (SOS)
- Hydraulic systems kidney loop filter (28) 950H, 962H and IT62H Wheel Loader
Hydraulic System
The Following components are not referenced on the Hydraulic System Schematic: - Brake system accumulators (49) VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

COMBINATION CONTROLS
- Pressure differential relief valve (A) The Following components are not referenced on the Hydraulic System Schematic:
- Head end solenoid valve (ride control) (B)
- Signal relief valve (C) - Power train oil fluid sampling valve (A) 950H: 962H: IT62H:
- Tilt anti-drift valve (D) - Power train oil filter (B) N1A1-UP N4A1-UP M5G1-UP SOLENOID SOLENOID
or MANUAL
SOLENOID
and PILOT
SOLENOID and
PILOT or MANUAL
SERVO THERMAL DETENT

- Rod end solenoid valve (ride control) (E) - Ecology drain for the hydraulic tank (C) M1G1-UP M3G1-UP MANUAL CONTROL SYMBOLS
- Ride control balance solenoid valve (F)
- Pilot pressure reducing valve (G) K5K1-UP K6K1-UP
- Lift cylinder head end pressure tap (H) J5J1-UP J6J1-UP
- Lift cylinder head end pressure sensor for Payload Control System and Autodig (J) PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

- Hydraulic lockout solenoid valve (K)

JAD1-UP MAL1-UP
PILOT CONTROL SYMBOLS
RELEASED PRESSURE REMOTE SUPPLY PRESSURE

A B EE G PP
EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

F M
N A B D SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING
C L HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

KK 12 M FIXED VARIABLE DISPLACEMENT

LL DISPLACEMENT NON-COMPENSATED
FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO
DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

RIGHT SIDE MACHINE VIEW L E UNIDIRECTIONAL UNIDIRECTIONAL

D J K
CC C H BIDIRECTIONAL BIDIRECTIONAL
FLOW IN ONE
DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FLOW ALLOWED IN
EITHER DIRECTION

COMMAND CONTROL STEERING K

E © 2009 Caterpillar Printed in U.S.A.
All Rights Reserved
J H F The following remote pressure taps are located inside the panel on the frontside of the
service center:
G
- Steering pump outlet pressure (EE)
Component Locations - Brake system accumulator pressure (PP)
Item Part Schematic
Description This photo shows a left rear view of the implement control valve (36). The following components can
Number Number Location The Following components are not referenced on the Hydraulic System Schematic:
HMU STEERING CIRCUIT
be seen in this view: Electrical Symbols Table
1 Hand Metering Unit 230-4176 A-4 XX YY
- Transmission reverse clutch (A)
- Implement control valve supply pressure tap (GG)
2
3
Connector - Orifice
Cylinder Gp - Steer
122-2340
163-0324
B-3 , B-4
B-1
- Transmission forward clutch (B) 15 Hydraulic Symbols (Electrical)
- Transmission fourth speed clutch (C)
4 Valve Gp - Neutralizer 146-7571 B-3 , B-4 The Following components are not referenced on the Hydraulic System Schematic:
- Transmission third speed clutch (D)
5 Valve Gp - Steer 142-4000 B-2
- Transmission second speed clutch (E)
G
COMMAND CONTROL STEERING - Tilt anti-drift valve (A)
6
7
Valve Gp - Neutralizer
Valve Gp - Steer
8J-1553
124-8635
D-3
D-1
- Signal relief valve (B)
- Signal duplication valve (C)
- Transmission first speed clutch (F)
- Torque converter inlet pressure (G)
M
8 Cylinder Gp - Steer 163-0324 E-1 - Transmission lubrication pressure (H)
- Return to tank port (D) Transducer Transducer Generator Electric Motor
9 Valve Gp - Check 111-7775 D-3 - Transmission pump outlet pressure (J) (Fluid) (Gas / Air)
- Supply port from pump (E)
10 Valve Gp - Pilot 147-1790 D-4 - Torque converter outlet pressure (K)
- Signal line to pump (F)
11 Valve Gp - Shuttle 8J-6875 C-3 - Steering cylinder rod end grease fittings (L)
12 Screen Gp 154-2883 E-2
- Tank line (G)
- Rear axle oscillation bearing grease fittings (M)
MAIN SCHEMATIC - Screen (H)
13 Pump Gp - Steering 241-9299 A-6 - Tilt back pilot solenoid valve (J)
14 Pump Gp - Implement 254-4108 A-7 - Tilt back pilot (K)
SERVICE CENTER

RENR8879-03
Cylinder - Tilt 242-4220 F-8 - Tilt cylinder rod end line relief (L)
Pressure Switch Pressure Switch Temperature Switch Electrical Wire
15
Cylinder - Tilt (Mid Lift) 247-0497 F-8 - Ride control balance solenoid valve (M)
Cylinder - Tilt (High Lift) 245-7491 F-8 - Rod end solenoid valve (ride control) (N) (Adjustable)
Cylinder - Tilt (Logger) 245-7487 F-8
20 Cylinder - Lift (LH) 242-4272 F-7
21 Cylinder - Lift (RH) 242-4271 F-7
22 Valve - Choke Check 276-9072 D-9 Electrical Symbols (Electrical)
23 Valve Gp - Manual Lowering 112-1817 E-9
24 Accumulator - Pilot Oil 245-2975 F-5 CC 48
25 Pump Gp - Fan 254-5146 B-8
RR

30 Page
26 Motor Gp - Fan 246-6152 D-6
T
27 Valve Gp - Cooler Bypass 244-1426 B-9
28 Filter Gp - Return Oil 244-1031 B-9 DD Pressure Temperature Level Flow
30 Manifold Gp - Fan & Brake Charge 242-1307 C-8 Symbol Symbol Symbol Symbol
31 Filter Gp - Case Drain 249-2334 A-8
FF RIGHT SIDE VIEW
32 Valve Gp - Breaker Relief 220-0814 A-8
33 Tank Gp - Hydraulic Oil 237-2742 A-8
Wire Number Identification Codes
34 Valve Gp - Secondary Steer Diverter 141-2597 B-6
35 Pump Gp - Secondary Steer 275-8544 A-6
Valve Gp - Control
Electrical Schematic Example Hydraulic Schematic Example
(2 Function Standard)
261-4171 D-9 1
QQ XX YY Current Standard
Valve Gp - Control
261-3682 D-9 Current Standard
(2 Function W/RC)
Valve Gp - Control Harness identification code
36 261-4172 D-9 This example indicates
(3 Function)
wire 135 in harness "AG". Wire
Valve Gp - Control Circuit Number Wire Color
261-3683 D-9
(2 Function W/RC)
Valve Gp - Control (Snow Removal)
15 Identification

(3 Function W/RC)
274-8055 D-9 The following components are located under the front of the cab. 325-AG135 PK-14
41 Accumulator - Ride Control (RC) 245-2973 F-6 325-PK
42 Valve Gp - Control & Relief 263-5832 C-7 - Hand metering unit (1) Circuit Identification Wire Color Wire Gauge
43 Motor Gp - Reversing Fan 228-8527 C-6 This drawing shows a right side view of the wheel loader. The following components can be seen - Foot service brake valve (48)
Number

54 Valve Gp - Quick Coupler 180-8585 C-9 in this view: - Steer pump load sense test port (FF)
55 Cylinder Gp - Quick Coupler 237-0946 C-9
- Front sercive brake test port (QQ) Previous Standard
56 Valve Gp - Manual 112-1817 C-9 - Implement pump pressure tap (CC) - Rear service brake test port (RR) Wire Color
BRAKE SYSTEM - Implement pump load Sense pressure tap (DD) Wire
25 Pump Gp - Fan 254-5146 F-2
30 Manifold Gp - Fan & Brake Charge 242-1307 F-2
45 Control Gp - Foot Brake 193-1448 F-3
325-PK-14
46 Switch As - Foot Brake Limit 105-6117 F-3 IMPLEMENT CONTROL VALVE HMU & SERVICE BRAKES VIEW A - A B A
47 Sensor Gp - Foot Brake 214-4863 F-3
Circuit Number Wire Gauge
48 Valve Gp - Foot Brake 215-3687 F-3 Identification (EXAMPLE VALVE)
49 Accumulator - Service Brake 213-8773 F-2
50 Actuator As - Parking Brake 129-8090 F-1
51
52
Valve Gp - Parking Brake
Switch As - Parking Brake Pressure
106-1774
174-4312
F-2
F-1
TILT CYLINDER LINES GROUP
53 Switch As - Brake Pressure 175-3244 F-3 45 46 20
33 32
1 47 48 21 15 15
32 33 1

27
Tap Locations 21 20 FAN AND BRAKE HYDRAULIC SYSTEM
28
Pressure, Sampling, and Sensor
31
27 25 AA
Tap Schematic 26 The fan and brake pump (25) is located on the front gear train of the engine, on the right side of the
Description 45 46
Number Location 43 26 43 machine. The fan and brake pump provides oil flow for the electronic demand fan systemand the
49 47 48
AA Fan Pump Discharge Pressure B-8 brake hydraulic system. The outlet pressure tap (AA) is located on the fan and brake pump.
CC Implement Pump Charge Pressure E-9
DD Implement Pump Load Sense Pressure B-7
42 HH Also located on the engine on the right side of the machine is the fan control and brake accumulator
EE Steer Pump Pressure B-7
3 3 charging valve (30). The fan pump load sense pressure tap (HH) is located above the brake charging
FF Steer Pump Load Sense Pressure A-4 or C-4
GG Pilot Supply Pressure E-5
8 8 valve.
HH Fan Pump Load Sense Pressure B-8 23
KK Command Control Right Steer Pilot Pressure D-2 34 25 30 13 50 51 34 25 13 3 50 5 7 2 9 10 22 24 2 5 7 10 9 2
LL Command Control Left Steer Pilot Pressure D-2 35 53 14 52 35 30 14 8 51 12 23 4 11 36 41 4 11 12 22 4
MM Command Control Steering Neutral Pilot Press D-3
42 53 49 52 28 31 6 6 24 36 41 6 30
NN Command Control Steering Supply Pressure D-3 REAR VIEW
PP Service Brake Pressure F-3 FRONT VIEW
QQ Front Service Brake Pressure F-4
RR Rear Service Brake Pressure F-4
XX Tilt Cylinder Rod End Pressure F-8
YY Tilt Cylinder Head End Pressure F-8
SOS Hydraulic Oil Sampling Port B-9
Machine Component Locations FAN & BRAKE PUMP
 9 8 7 6 5 4 3 2 1

41 49
FRONT AXLE

51 RELEASE

TILT APPLY
50
15 20 21 52
XX LIFT Port B Lever Rearward
Right Hand Line on Boom
(When Viewed From Cab)
23 46
3RD FUNCTION 47
Port A Lever Forward
Left Hand Line on Boom 53 A2 A1
(ATTACHMENT) TO BRAKE
F
F YY (When Viewed From Cab) LIGHTS
30
24 HITCH
TO TRANSMISSION CONTROL

45 PS
R H
NO

QQ
NC
C C
25
PP
RR

RACK 48
BACK RAISE
HEAD F
END
To Fan Motor

LS P T

HYDRAULIC
REAR AXLE To Case Drain TANK

Manifold
RACK
BACK RAISE

E
CC PORT
A
GG
BRAKE SYSTEM E
HOLD HOLD HOLD

DUMP
LOWER PORT
B
12 8
8
FLOAT
a1 7
10 CROSSOVER
RELIEF
LL KK
CYL PORT "B" CYL PORT "A"
SHUTTLE VLV

LOWER/
LOAD SENSING
ROD PUMP PORT
DUMP FLOAT END
DIRECTIONAL SPOOL
LS DR PILOT PORT"A"
D 36 MAKE UP D
CHECK

6 PILOT PORT"B" TANK PORT

QUICK COUPLER LINE PATTERNS
(ATTACHMENT) Pressure Line b1 BACK UP
PRESSURE RELIEF
Pilot / Load Sensing Pressure
NN MM 9 REDUCING
VALVE
55 55 Drain / Return Lines
TO FRONT TO REAR
Component Group
30 BRAKES
A1
BRAKES
A2
Attachment

Air Line
a1 REGULATED
PRESS. PORT
11 TO PILOT VALVE
PS
CALLOUTS e1
c1
RENR8879-03

YY Taps (Pressure, Sampling,Sensor) by letter

C 52 Components by number FF C
d1
56
30 Page, Color 2

56 HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

IMPLEMENT PUMP OUTPUT COMMAND CONTROL STEERING ATTACHMENT
54 IMPLEMENT PILOT SUPPLY OIL
PRIMARY STEERING PUMP CIRCUIT
STEERING CIRCUIT
SECONDARY STEERING CIRCUIT PILOT CONTROL SPOOL 5
IMPLEMENT PUMP LOAD SENSING CIRCUIT PILOT PORT "B"
MAIN RELIEF VALVE LOAD SENSING CIRCUIT CYL PORT "B"
SUPPLY LINE
F
4
56 DRAIN / RETURN LINE
LIFT CYLINDER CIRCUIT
TILT CYLINDER CIRCUIT
AUXILIARY CIRCUIT
BRAKE CHARGE VALVE AND FAN CONTROL CIRCUIT
4
LS P T
BRAKE CONTROL CIRCUIT 3
HH 25
26
Connection b1 only for Command Control Steering
B
b1 PILOT PORT "A"
B
EE 2
CYL PORT "A"
34 CROSSOVER RELIEF
14 e1
27
AA
e1 d1 DIRECTIONAL SPOOL
PUMP PORT
SOS
DD

28 1
MAKE-UP CHECKS

35 BACK-UP RELIEF

31
32 c1 c1 FF
HMU SUPPLY PORT

A A

HMU STEER AND 3PC IMPLEMENT

THIS SCHEMATIC IS FOR THE 950H AND 962H WHEEL LOADER
13 PART #: 241-0475 CHG 09 and BRAKE SYSTEM PART # 244-1398 CHG 00
33
Components are shown installed on a fully operable machine with the key and engine
d1 off and transmission shifter in neutral.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations

9 8 7 6 5 4 3 2 1