GROUP 2 ELECTRICAL CIRCUIT (up to #1000)

¡⁄ Machine serial no : up to #0179

21074EC01

4-3
¡⁄ Machine serial no : #0180~#1000

21074EC01A

4-3-1
1. POWER CIRCUIT (up to #0179)
The negative terminal of battery is grounded to the machine chassis through master switch.
When the start switch is in the OFF position, the current flows from the positive battery terminal as shown
below.
1) OPERATING FLOW
Battery Battery relay Reset button[CS-61]
Fuse box [No.1] I/conn [CN-8(12)] Start switch [CS-2(1)]
Power relay [CR-35(30)]
Fuse box [No.2] I/conn [CN-10(6)] Room lamp [CL-1(2)] Door switch[CS-1]
Cassette radio [CN-27(11)]
Fuse box [No.3] I/conn [CN-11(4)] AC&Heater controller [CN-116(3,4)]
Fuse box [No.4] I/conn [CN - 5(4)] I/conn [CN -17(5)] Wiper motor Controller
[CN-141(7)]
Wiper motor [CN-21(4)]
Fuse box [No.5] CPU controller [CN-50(7)]
Fuse box [No.6] I/conn [CN-11(5)] Relay(Hi, M2)
I/conn : Intermediate connector

2) CHECK POINT

Engine Start switch Check point Voltage

- GND (Battery 1 EA) 10~12.5V
- GND (Battery 2 EA) 20~25V
OFF OFF
- GND (Battery 2 EA) 20~25V
- GND (Reset button) 20~25V
¡ GND : Ground

4-4
POWER CIRCUIT(up to #0179)

21074EL03

4-5
1. POWER CIRCUIT (from #0180 to #1000)
The negative terminal of battery is grounded to the machine chassis through master switch.
When the start switch is in the OFF position, the current flows from the positive battery terminal as
shown below.
1) OPERATING FLOW
Battery Battery relay Fusible link¡†CN-60¡‡
Fuse box¡†No.1¡‡ l/conn¡†CN-8(12)¡‡ Start switch¡†CS-2(1)¡‡
Power relay¡†CR-35(30)]
Fuse box¡†No.2¡‡ I/conn¡†CN-10(6)¡‡ Room lamp¡†CL-1(2)¡‡ Door switch¡†CS-1¡‡
Cassette radio¡†CN-27(11)¡‡
Fuse box¡†No.3¡‡ l/conn¡†CN-11(4)¡‡ AC & Heater controller¡†CN -116(3, 4)¡‡
Fuse box¡†No.4¡‡ I/conn¡†CN - 5(4)¡‡ I/conn¡†CN -17(5)¡‡ Wiper motor controller
¡†CN-141(7)¡‡
Wiper motor¡†CN-21(4)¡‡
Fuse box¡†No.5¡‡ CPU controller¡†CN-50(7)¡‡
Fuse box¡†No.6¡‡ I/conn¡†CN-11(5)¡‡ Relay(Hi, M2)
¡ I/conn : Intermediate connector

2) CHECK POINT
Engine Start switch Check point Voltage

¤ - GND (Battery 1EA) 10~12.5V

¤Ł- GND (Battery 2EA) 20~25V
OFF OFF
¤Ø- GND (Battery 2EA) 20~25V
¤Œ - GND (Fusible link) 20~25V

¡ GND : Ground

4 - 5-1
POWER CIRCUIT (from #0180 to #1000)

21074EL03A

4 - 5-2
2. STARTING CIRCUIT(up to #1000)
1) OPERATING FLOW
Battery(+) terminal Battery relay[CR-1] Reset button[CS-61] Fuse box [No.1]
I/conn [CN-8(12)] Start key [CS-2(1)]

¡ Start switch : ON
Start switch ON [CS-2(2)] I/conn [CN-8(11)] Diode[DO-2]
Battery relay [CR-1]:Battery relay operating(All power is supplied with the electric component)
Start switch ON [CS-2(3)] I/conn [CN-8(10)] Power relay [CR-35(86)¡ (87)]
Fuse box [No.12] I/conn [CN-1(5)] Fuel cut-off [CN-79(1)]

¡ Start switch : START

Start switch START[CS-2(5)] I/conn[CN-8(9)] Safety relay [CR-5(86) ¡ (30)]
I/conn [CN-3(4)] Start relay [CR-23]
I/conn [CN-1(4)] Fuel cut off [CN-79(2)]

2) CHECK POINT
Engine Start switch Check point Voltage

¤ -GND (Battery)
¤ Ł -GND (Start key)
¤ Ø-GND (Battery relay M4)
Operating Start ¤ Œ-GND (Starter B ) 20 ~ 25V
¤ º- GND (Starter M)
¤ GND (Start relay)
-
¤ GND (Battery relay M8)
-

¡ GND : Ground

4-6
STARTING CIRCUIT(up to #1000)

21074EL05

4-7
3. CHARGING CIRCUIT(up to #1000)
When the starter is activated and the engine is started, the operator releases the key switch to the ON
position.
Charging current generated by operating alternator flows into the battery through the Battery
relay(CR-1).
The current also flows from alternator to each electrical component and controller through the fuse
box.
1) OPERATING FLOW
(1) Warning flow
Alternator¡ I¡–terminal I/conn¡†CN-3(6)¡‡ CPU Controller [CN-51(9)]
Cluster warning lamp (Via serial interface)

(2) Charging flow

Alternator "B+" terminal Battery relay(M8) Battery(+) terminal
Reset button[CS-61] Fuse box

2) CHECK POINT
Engine Start switch Check point Voltage

¤ - GND (Battery voltage)

¤Ł- GND (Battery relay)
ON ON ¤Ø- GND (Alternator B¡qterminal) 20~27V
¤Œ- GND (Alternator I terminal)
¤º- GND (CPU)

¡ GND : Ground

4 -8
CHARGINGING CIRCUIT(up to #1000)

21074EL06

4 -9
4. HEAD LAMP CIRCUIT(up to #1000)
1) OPERATING FLOW
Fuse box (No.14) I/conn [CN-7(7)] Switch panel [CN-116(9)]
¡ When lamp switch ON
Switch panel [CN-116(1)] I/conn [CN-7(1)]
I/conn [CN-10(2)] Cassette radio illumination [CN-27(7)]
I/conn [CN-11(8)] AC & Heater controller illumination [CN-116(5)]
Head lamp [CL-4(2)] : Head lamp ON
I/conn[CN-6(8)] Cigarlight [CL-2]

2) CHECK POINT

Engine Key switch Check point Voltage

¤ - GND (Fuse box)

STOP ON ¤Ł- GND (Switch power input) 20~25V
¤Ø- GND (Switch power output)

¡ GND : Ground

4 - 10
HEAD LAMP CIRCUIT(up to #1000)

21074EL07

4 - 11
5. WORK LAMP CIRCUIT(up to #1000)
1) OPERATING FLOW
Fuse box (No.15) I/conn [CN-7(8)] Switch panel [CN-116(10,11)]
¡ When work lamp switch ON
Work lamp switch ON [CN-116(2,3)] I/conn [CN-7(2)] I/conn [CN-12(1)]
Work lamp ON [CL-5(2), CL-6(2)]

2) CHECK POINT
Engine Key switch Check point Voltage

¤ - GND (Fuse box)

¤Ł- GND (Switch power input)
STOP ON 20~25V
¤Ø- GND (Switch power output)
¤Œ- GND (Work lamp)

¡ GND : Ground

4 - 12
WORK LAMP CIRCUIT(up to #1000)

21074EL08

4 - 13
6. CAB LAMP CIRCUIT(up to #1000)
1) OPERATING FLOW
Fuse box (No.16) I/conn¡†CN-7(12)¡‡ Switch panel [CN-116(16,17)]

¡ When Lamp switch ON

Lamp switch ON [CN-116(7, 8)] I/conn [CN-7(6)] I/conn [CN-10(11)]
Cab light ON [CL-8(2), CL-9(2)]

2) CHECK POINT

Engine Start switch Check point Voltage

- GND (Fuse box)

- GND (Switch power input)
STOP ON 20 ~ 25V
- GND (Switch power output)
- GND (Cab lamp)

GND : Ground

4 - 14
 CN-116
HEAD LIGHT OUT 1
WORK LIGHT OUT 2
WORK LIGHT OUT 3
WIPER MOTOR DRIVE 4

3
PRE-HEAT 5
POWER 24V 6 CN-46

2
1

2
1
CL-8
CL-9
OR

SWITCH PANEL
CABIN LIGHT OUT 7 START KEY 20A
1

OR
8

CABIN LIGHT
CABIN LIGHT OUT

OR
ROOM LAMP 5A
HEAD LIHGT 24V 9 2

AC& HEATER 5A
WORK LIGHT 24V 10 3

WORK LIGHT 24V 11 WIPER 10A

4
WASHER SIG 12
CAB LAMP CIRCUIT(up to #1000)

CPU 5A
5
GND 13

2
AC& HEATER 20A
TRAVEL ALARM 14 6

CLUSTER 10A
INT. SIG 15 7
R
CABIN LIGHT 24V 16 CASSETTE RADIO 5A
8
CABIN LIGHT 24V 17 CPU 10A

4
9

CONVERTOR 5A
10

OR
SWITCH PANEL 5A
11

OR

R
FUEL CUT-OFF 20A

6
4
1

9
8
7
5
2

4 - 15
12

12
11
10
CN-10
WIPER MOTOR 20A

6
4
1

9
8
7
5
2

12
11
10
13

CN-7
5A

OR
HEAD LAMP
FUSE BOX

14

R
WORK LAMP 10A

OR
15

R CABIN LAMP 10A

16

BEACON LAMP 5A
17

AC& HEATER 20A

18

HORN 10A
1

19

CIGAR LIGHTER 10A

20

ETHER(PRE-HEAT) 10A
21

TRAVEL 5A
22

SOLENOID 1 10A
23

SAFETY SOL 5A
24

SOLENOID 3 10A
25

FUEL FILLER P/P 10A

26

SPARE 10A
27

21074EL09
7. BEACON LAMP CIRCUIT(up to #1000)
1) OPERATING FLOW
Fuse box (No.17) I/conn [CN-8(3)] Beacon lamp switch [CN-23(6)]
¡ When lamp switch ON
Beacon lamp switch ON [CS-23(2)] Switch lndicator lamp ON [CS-23(9)]
l/conn [CN-8(4)] l/conn [CN-10(10)]
Beacon lamp ON [CL-7]

2) CHECK POINT

Engine Start switch Check point Voltage

¤ - GND(Fuse box)
¤Ł- GND(Switch power input)
STOP ON 20~25V
¤Ø- GND(Switch power output)
¤Œ- GND(Beacon lamp)

¡ GND : Ground

4 - 16
 CN-116
HEAD LIGHT OUT 1 CN-7
WORK LIGHT OUT 2 1
WORK LIGHT OUT 3 2
WIPER MOTOR DRIVE 4 3

7
PRE-HEAT 5 4
POWER 24V 6 5
OR OR
CABIN LIGHT OUT 7 6
OR
CABIN LIGHT OUT 8 7
CN-46
HEAD LIHGT 24V 9 8
START KEY 20A
WORK LIGHT 24V 9 1
10
ROOM LAMP 5A
WORK LIGHT 24V 11 10 2

SWITCH PANEL
WASHER SIG 12 11 AC & HEATER 5A
R 3
GND 13 12
WIPER+ 10A
4

6
TRAVEL ALARM 14
CPU B+ 5A
INT. SIG 15 CN-10 5
R AC BLOWER
1 20A
CABIN LIGHT 24V 16 6
R
CABIN LIGHT 24V 17 2 CLUSTER 10A
7
3
CASSETTE RADIO 5A
4 8
BEACON LAMP CIRCUIT(up to #1000)

CPU 10A
5 9

6 CONVERTOR 5A
10
7 SWITCH PANEL 5A
11
8
FUEL CUT-OFF 20A
9 12
G
10 WIPER MOTOR 20A
OR 13
11 HEAD LAMP 5A
5

14
12
WORK LAMP 10A

4 - 17
4
15

8
R CAB LAMP 10A

G
B
B
B
16

OR
OR
Y BEACON LAMP 5A
17

1
2
8

7
9
AC & HEATER 20A

2
1

2
1
18

CL-7
CL-9

CL-8
HORN 10A
19

M
1

CIGAR LIGHTER 10A

20

CAB LIGHT

CAB LIGHT

5
6
10
ETHER(PRE-HEAT) 10A
21

BEACON LAMP

3
7
9

2
6

1
4
5
8
10
TRAVEL 5A
22

CS-23

BEACON LAMP SW
SOLENOID 1 10A
23

Y
B
G

G
SAFETY SOLENOID 5A
24
SOLENOID 3 10A
CN-8 25

3
2
1 FUEL FILLER PUMP 10A
26

2 SPARE 10A
Y 27
3 SPARE
20A
G 28
4
5
FUSE BOX
6
7
8
9
10
11
12

29074EL08
8. WIPER AND WASHER CIRCUIT(up to #1000)
1) OPERATING FLOW
(1) Key switch ON
Fuse box (No.11) I/conn [CN-7(5)] Switch panel [CN-116(6)]
Fuse box (No.4) I/conn [CN-5(4)] I/conn [CN-17(5)] Wiper motor controller [CN-141(7)]
Wiper motor [CN-21(4)]
Fuse box (No.13) I/conn [CN-6(5)] l/conn [CN-17(4)] Wiper motor controller [CN-141(6)]
Washer pump [CN-22(2)]
(2) Wipe switch ON : 1st step(Intermittent)
Wiper switch ON [CN-116(15)] I/conn[CN-9(4)] I/conn[CN-17(8)]
Wiper motor controller [CN-141(10) ¡ (3)] Wiper motor intermittently operating [CN-21(6)]
(3) Wiper switch ON : 2nd step(Low speed)
Wiper switch ON [CN-116(4)] I/conn [CN-7(3)] I/conn [CN-6(9)] I/conn[CN-17(2)]
Wiper motor controller [CN-141(2) ¡ (4)] Wiper motor operating [CN-21(2)]
(4) Washer switch ON
Washer switch ON [CN-116(12)] I/conn [CN-7(9)] I/conn [CN-5(1)] I/conn [CN-17(7)]
Wiper motor controller [CN-141(9) ¡ (8)] I/conn [CN-17(6)] I/conn [CN-6(11)]
Washer pump [CN-22(1)] Washer operating.
Fuse box(No.13) I/conn [CN-6(5)] I/conn [CN-17(4)] Wiper motor controller
[CN-141(6) ¡ (4)] Wiper motor operating [CN-21(2), Low speed]
(5) Auto parking(When switch OFF)
Switch OFF [CN-116(15)] Wiper motor parking position by wiper motor controller

2) CHECK POINT

Engine Start switch Check point Voltage

¤ - GND(Fuse box)
¤Ł- GND(Switch power input)
¤Ø- GND(Switch power output)
STOP ON 20~25V
¤Œ- GND(Wiper Power input)
¤º- GND(Wiper power output)
¤ - GND(Wiper motor)
¡ GND : Ground

4 - 18
WIPER AND WASHER CIRCUIT(up to #1000)

21074EL11

4 - 19
 3
6
CN-51

M
rp

2
m

1
WORKING PS 1

CN-75

P-
M-

NC

P+
M+
CD-17

SIG
POWER MAX SW 2

+
1

-
S
1
2
EPPR V/V
TRAVEL ALARM SW 3

CN-76
ACCEL DIAL

1
2
3
4
5
6
B
W

A
B
C
CN-142
h

ACCEL ACTUATOR
TACHO SENSOR
AIR CLEANER SW 16

W
B

R
OR

OR
HEAVY LIFT SW 17

1
2
CN-48

8
7
5
4
1

6
3
HOUR METER
BKT&ARM IN PS 18

CN-9
OR
TRAVEL Hi/Lo SW 19

W/OR

V
B
GND (POT&DIAL) 20
OR

B
W

OR
5V (POT&DIAL) 21
W
POT-SIG 22

12
11
10
2

9
8
7
5

2
4
1

9
8
7
5
6

4
1

6
3

12
11
10

3
V

CN-5

CN-1
ACCEL DIAL SIG 23
FUEL LEVEL SENSOR 24

B
W
B

OR
TACHO SENSOR(-) 25
W
TACHO SENSOR(+) 26
BRAKE FAIL PS 27

CPU CONTROLLER
T/M OIL PS 28
ACCEL SW 29
NC 30
GND (SENSOR) 31
OR
PUMP PROLIX SW 32
CONTROLLER CIRCUIT(up to #1000)

WATER TEMP SENDOR 33

HYD TEMP SENDOR 34
NC 35
NC 36

CN-50
CN-46
BOOM PRIORITY SOL 1
START KEY 20A
MAX FLOW SOL 2 1

ROOM LAMP 5A
POWER MAX SOL 3 2
W
HOUR-METER 4 AC& HEATER 5A
3
ENG PREHEATER 5

4 - 20
WIPER 10A
4
CO CANCEL SOL 6
OR OR CPU 5A
BATTERY 24V(+) 7 5
L 20A
FUSE BOX

PUMP EPPR(-) AC& HEATER

8 6

NC 9 CLUSTER 10A
7
NC 10 CASSETTE RADIO 5A
8
ANTI-RESTART RY 11
R OR CPU 10A
ACCEL ACT(+) 12 9

CONVERTOR 5A
TRAVEL SPEED SOL 13 10

T/M OIL LAMP 14 SWITCH PANEL 5A

11
BRAKE FAIL LAMP 15 FUEL CUT-OFF 20A
12
TRAVEL BUZZER 16
PRE-HEAT SW 17 SPARE
27
NC 18
PARKING SW 19
OVERLOAD SIG 20
ENG OIL FILTER SW 21
NC 22
B
ACCEL ACT(-) 23
OR
POWER IG 24
NC 25
NC 26
NC 27
B
GND (MAIN) 28
SERIAL-TX

L
29

Y
OR
OR
OR

SERIAL-RX 30
1
2

1
2
3
4
5
6
CS-7

GND 31
CN-47

4
RS232 (+)

1
3
32
RESISTOR

RS232 (-)

PROLIX SW
33

3
6

1
4

RS232 (GND)
T
34
2
5

NC
2
5

35
Y

21074EL11
PUMP EPPR(+) 36
MONITORING CIRCUIT(up to #1000)

21074EL13

4 - 21
 OVERLOAD SW QUICK COUPLING SW

1
2
8

7
9
1
2
8

7
9
I

10

5
6
5
6
10

B
CS-50

3
7
9

2
6

1
4
5
8
CS-67

10
3
7
9

2
6

1
4
5
8

A
10

C
CS-29

CS-19
B

2
1
2
1
Y
B

OR
OR

POWER MAX

SAFETY SW
CS-4
A
B
C
Y
B

ONE TOUCH DECEL

GY
L/W
Y
OR

SIG
SIG
G

SIG
24V
24V
24V
OR

GND
GND

GND
1
2

R
R

G
G
8

R
G
9

W
W

W
1
2
8

7
9

1
2
3
1
2
3
1
2
3

PUMP3 PRESS
PUMP2 PRESS
PUMP1 PRESS
CD-42

CD-43

CD-44
B

B
V
R
R
R

B
W

BR
BREAKER SW

10

5
6
10

5
6

CS-52

3
7
9

2
6

1
4
5
8
CS-27

10
3
7
9

2
6

1
4
5
8
10

BOOM DAMPING SW
CD-7 GND
B

L
B
B

G
GY

INT. SIG

GY
B
PRE-HEAT

PS
Pa
POWER 24V
GY

Y
WASHER SIG
OR

WORK
TRAVEL ALARM

SWITCH PANEL
ELECTRIC CIRCUIT FOR HYDRAULIC(up to #1000)

HEAD LIHGT 24V

CABIN LIGHT 24V

HEAD LIGHT OUT

CABIN LIGHT 24V

WORK LIGHT 24V
WORK LIGHT 24V
CABIN LIGHT OUT
CABIN LIGHT OUT
WORK LIGHT OUT
WORK LIGHT OUT

WIPER MOTOR DRIVE

CD-37 CN-15 CN-15

Y
Pa 1 2

PS
Y
CN-116

17
16
15
14
13
12
11
10
9
7
3

6
2

8
5
4
1

2 1

Pa
BREAKER
CS-26

2
1

TRAVEL
B
G

OR

2
1
CD-6
2PCS BOOM AUTO-IDLE PS
GY
GY

V
W
BR

R
B
6
2

4
1

5
3
CN-16
B
Y

CD-1

B
Y
B
GY
OR

G
OR
GY

L/W

GY
B
B
G

CS-20 EARTH 1
C
GY

HYD
TEMP
SAFETY SW
2

12
11
10
12
11
10

2
2
2
2

8
7
5
9
8
7
5
9
8
7
5
5

4
1
4
1
4
1
4
1

6
6
6
9
8
7
6

3
3
3
3

B
12
11
10

V
W
BR
CN-4
CN-6
CN-7
CN-8

B
G

B
B
Y

G
GY

5
4
1

6
3
L
L

B
Y

G
OR
GY

CN-2
GY
OR

V
B
CN-51
4-19 ELECTRIC CIRCUIT FOR HYDRAURIC

W
BR
Y
WORKING PS 1
Y
POWER MAX SW 2
G
TRAVEL ALARM SW 3
ENG OIL PS 4
L
NC 5
BOOM UP PS 6
R
24V(PRES.SENSOR) 7
B
GND(PRES.SENSOR) 8
ALT LEVEL 9
W
P1 PRESS SIG. 10
BR
P2 PRESS SIG. 11
V
P3 PRESS SIG. 12
R
TRAVEL OIL PS 13
GY
O/T DECEL SW 14
WATER LEVEL SW 15
AIR CLEANER SW 16
HEAVY LIFT SW 17
BKT&ARM IN PS 18
TRAVEL Hi/Lo SW 19
GND (POT&DIAL) 20
5V (POT&DIAL) 21
POT-SIG 22

4-22
ACCEL DIAL SIG 23
FUEL LEVEL SENSOR 24
TACHO SENSOR(-) 25
TACHO SENSOR(+) 26
BRAKE FAIL PS 27

CPU CONTROLLER
T/M OIL PS 28
ACCEL SW 29
NC 30
B
GND (SENSOR) 31
PUMP PROLIX SW 32
HORN 10A
WATER TEMP SENDOR 33 20
GY CIGAR LIGHTER 10A
HYD TEMP SENDOR 34 GY
20
W
NC ETHER(PRE-HEAT) 10A
35
V 21
NC 36 TRAVEL 5A
Y
22

CN-50 R SOLENOID 1 10A

23
G
BOOM PRIORITY SOL 1 SAFETY SOL 5A
R
BR 24
MAX FLOW SOL 2
OR SOLENOID 3 10A
L
POWER MAX SOL 3 25
FUSE BOX

FUEL FILLER P/P 10A

HOUR-METER 4 26

SPARE 10A
ENG PREHEATER 5
27
CO CANCEL SOL 6
BATTERY 24V(+) 7
PUMP EPPR(-) 8
V
NC 9
NC 10
ANTI-RESTART RY 11
ACCEL ACT(+) 12
W
TRAVEL SPEED SOL 13
T/M OIL LAMP 14
BRAKE FAIL LAMP 15
G
TRAVEL BUZZER 16
PRE-HEAT SW 17
NC 18
PARKING SW 19
L

G
OVERLOAD SIG 20
B

B
Y

ENG OIL FILTER SW

1
2

21
CN-91
1

1
2
2

NC 22
CN-13

L
DO-4

V
B
V

R
R

ACCEL ACT(-) 23
W
B
Y

G
B

POWER IG 24
GY

1
2
3
4
5
6

NC 25
CN-14
V
V
B
V

R
R

2
1
2
1
2

NC 26
CN-81
CN-66

CN-68

NC 27
V

TRAVEL BZ
R
1
2

GND (MAIN) 28
SAFETY SOL
CD-31
BREAKER SOL.

1
2

2
CN-140

SERIAL-TX
1
2
3

29
QUICK COUPLING

SERIAL-RX 30
R
G

GND
W

31
OVERLOAD PS
Pa

RS232 (+) 32
RS232 (-) 33
24V
SIG
GND

RS232 (GND) 34
R
NC
CN-131 BOOM DOWN EPPR

35
B
V
R

PUMP EPPR(+) 36
CD-33 BOOM DOWN PRESS

1
2
3
R
G
W

CN-70
W
1
Y
2
TRAVEL
24V
SIG
GND

CN-133
CD-32 BOOM UP PRESS

G
1
R
BOOM

2
PRIORITY1

CN-88
L
1
R
MAX

2
POWER

CN-137
BR
1
MAX

R
FLOW

2
21074EL12
1. POWER CIRCUIT (#1001 and up, TIER II)
The negative terminal of battery is grounded to the machine chassis through master switch.
When the start switch is in the OFF position, the current flows from the positive battery terminal as
shown below.
1) OPERATING FLOW
Battery Battery relay Fusible link¡†CN-60¡‡
Fuse box¡†No.1¡‡ l/conn¡†CN-8(12)¡‡ Start switch¡†CS-2(1)¡‡
Power relay¡†CR-35(30)]
Fuse box¡†No.2¡‡ I/conn¡†CN-10(6)¡‡ Room lamp¡†CL-1(2)¡‡ Door switch¡†CS-1¡‡
Cassette radio¡†CN-27(11)¡‡
Fuse box¡†No.3¡‡ l/conn¡†CN-11(4)¡‡ AC & Heater controller¡†CN -116(3, 4)¡‡
Fuse box¡†No.4¡‡ I/conn¡†CN - 5(4)¡‡ I/conn¡†CN -17(5)¡‡ Wiper motor controller
¡†CN-141(7)¡‡
Wiper motor¡†CN-21(4)¡‡
Fuse box¡†No.5¡‡ CPU controller¡†CN-50(7)¡‡
Fuse box¡†No.6¡‡ I/conn¡†CN-11(5)¡‡ Relay(Hi, M2)
¡ I/conn : Intermediate connector

2) CHECK POINT
Engine Start switch Check point Voltage

¤ - GND (Battery 1EA) 10~12.5V

¤Ł- GND (Battery 2EA) 20~25V
OFF OFF
¤Ø- GND (Battery 2EA) 20~25V
¤Œ - GND (Fusible link) 20~25V

¡ GND : Ground

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POWER CIRCUIT (#1001 and up, TIER II)

21074EL51

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2. STARTING CIRCUIT (#1001 and up, TIER II)
1) OPERATING FLOW
Battery(+) terminal Battery relay
¡†CR-1¡‡ Reset button¡†CS-61¡‡ Fuse box¡†No.1¡‡
I/conn¡†CN-8(12)¡‡ Start switch¡†CS-2(1)¡‡
(1) When start key switch is in ON position
Start switch ON¡†CS-2(2)¡‡ I/conn¡†CN-8(11)¡‡ Battery relay¡†CR-1¡‡
Battery relay operating (All power is supplied with the electric component)
Start switch ON¡†CS-2(3)¡‡ I/conn¡†CN-8(10)¡‡ Power relay¡†CR-35(86) ¡ (87)¡‡
Fuse box¡†No.12¡‡ l/conn¡†CN-2(5)¡‡ Fuel cut-off¡†CN-79(1)¡‡
(2) When start key switch is in START position
Start switch START¡†CS-2(5)¡‡ I/conn¡†CN-8(9)¡‡ Safety relay¡†CR-5(86) ¡ (30)¡‡
l/conn¡†CN-3(2)¡‡ Start relay¡†CR-23¡‡
l/conn¡†CN-2(4)¡‡ Fuel cut off¡†CN-79(2)¡‡

2) CHECK POINT

Engine Start switch Check point Voltage

¤ - GND(Battery)
¤Ł- GND(Start key)
¤Ø- GND(Battery relay M4)
OPERATING START ¤Œ- GND(Starter B+) 20~25V
¤º- GND(Starter M)
¤ - GND(Start relay)
¤ - GND(Battery relay M8)

¡ GND : Ground

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STARTING CIRCUIT (#1001 and up, TIER II)

21074EL52

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3. CHARGING CIRCUIT (#1001 and up, TIER II)
When the starter is activated and the engine is started, the operator releases the key switch to the ON
position.
Charging current generated by operating alternator flows into the battery through the battery relay
(CR-1).
The current also flows from alternator to each electrical component and controller through the fuse box.
1) OPERATING FLOW
(1) Warning flow
Alternator "I" terminal I/conn¡†CN-3(3)¡‡ CPU alternator level¡†CN-51(9)¡‡
Cluster charging warning lamp(Via serial interface)

(2) Charging flow

Alternator "B+" terminal Battery relay(M8) Battery(+) terminal
Reset button¡†CN-60¡‡ Fuse box

2) CHECK POINT

Engine Start switch Check point Voltage

¤ - GND(Battery voltage)
¤Ł- GND(Battery relay)
Run ON ¤Ø- GND(Alternator B+ terminal) 20~30V
¤Œ- GND(Alternator I terminal)
¤º- GND(CPU)

¡ GND : Ground

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CHARGING CIRCUIT (#1001 and up, TIER II)

21074EL53

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4. HEAD AND WORK LIGHT CIRCUIT (#1001 and up, TIER II)
1) OPERATING FLOW
Fuse box (No.14) I/conn¡†CN-7(7)¡‡ Switch panel¡†CN-116(9)¡‡
Fuse box (No.15) I/conn¡†CN-7(8)¡‡ Switch panel¡†CN-116(10,11)¡‡
(1) Head light switch ON
Head light switch ON¡†CN-116(1)¡‡ l/conn¡†CN-7(1)]
Head light ON¡†CL-4(2)¡‡: Head lamp ON
l/conn¡†CN-10(2)¡‡ Cassette radio illumination ON¡†CN-27(7)¡‡
l/conn¡†CN-11(8)¡‡ AC & Heater controller illumination ON
l/conn¡†CN-6(8)¡‡ Cigar light¡†CL-2¡‡
(2) Work light switch ON
Work light switch ON¡†CN-116(2,3)¡‡ l/conn¡†CN-7(2)¡‡ l/conn¡†CN-12(1)¡‡
Work light ON¡†CL-5(2), CL-6(2)¡‡

2) CHECK POINT
Engine Start switch Check point Voltage

¤ - GND(Fuse box)
¤Ł- GND(Switch power input)
STOP ON 20~25V
¤Ø- GND(Switch power output)
¤Œ- GND(Head light)

¤º- GND(Fuse box)

¤ - GND(Switch power input)
STOP ON 20~25V
¤ -GND(Switch power output)
¤ - GND(Work light)

¡ GND : Ground

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HEAD AND WORK LIGHT CIRCUIT (#1001 and up, TIER II)

21074EL54

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5. BEACON LAMP AND CAB LIGHT CIRCUIT (#1001 and up, TIER II)
1) OPERATING FLOW
Fuse box (No.17) I/conn¡†CN-8(3)¡‡ Beacon lamp switch¡†CN-23(6)¡‡
Fuse box (No.16) I/conn¡†CN-7(12)¡‡ Switch panel¡†CN-116(16, 17)¡‡
(1) Beacon lamp switch ON
Beacon lamp switch ON¡†CS-23(2)¡‡ Switch lndicator lamp ON¡†CS-23(9)¡‡
l/conn¡†CN-8(4)¡‡ l/conn¡†CN-10(10)¡‡
Beacon lamp ON¡†CL-7¡‡
(2) Cab light switch ON
Cab light switch ON¡†CN-116(7, 8)¡‡ I/conn¡†CN-7(6)¡‡ I/conn¡†CN-10(11)¡‡
Cab light ON¡†CL-8(2), CL-9(2)¡‡

2) CHECK POINT
Engine Start switch Check point Voltage

¤ - GND(Fuse box)
¤Ł- GND(Switch power input)
STOP ON 20~25V
¤Ø- GND(Switch power output)
¤Œ- GND(Beacon lamp)

¤º- GND(Fuse box)

¤ - GND(Switch power input)
STOP ON 20~25V
¤ - GND(Switch power output)
¤ - GND(Cab light)
¡ GND : Ground

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BEACON LAMP AND CAB LIGHT CIRCUIT (#1001 and up, TIER II)

21074EL55

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6. WIPER AND WASHER CIRCUIT (#1001 and up, TIER II)
1) OPERATING FLOW
(1) Key switch ON
Fuse box (No.11) I/conn¡†CN-7(5)¡‡ Switch panel¡†CN-116(6)¡‡
Fuse box (No.4) I/conn¡†CN-5(4)¡‡ I/conn¡†CN-17(5)¡‡ Wiper motor controller¡†CN-141(7)¡‡
Wiper motor¡†CN-21(4)¡‡
Fuse box (No.13) I/conn¡†CN-6(5)¡‡ l/conn¡†CN-17(4)¡‡ Wiper motor controller¡†CN-141(6)¡‡
Washer pump¡†CN-22(2)¡‡
(2) Wiper switch ON : 1st step(Intermittent)
Wiper switch ON¡†CN-116(15)¡‡ I/conn ¡†CN-9(4)¡‡ I/conn
¡†CN-6(10)¡‡ I/conn ¡†CN-17(8)¡‡
Wiper motor controller¡†CN-141(10) ¡ (3)¡‡ Wiper motor intermittently operating¡†CN-21(6)¡‡
(3) Wiper switch ON : 2nd step(Low speed)
Wiper switch ON¡†CN-116(4)¡‡ I/conn¡†CN-7(3)¡‡ I/conn¡†CN-6(9)¡‡ I/conn ¡†CN-17(2)¡‡
Wiper motor controller¡†CN-141(2) ¡ (4)¡‡ Wiper motor operating¡†CN-21(2)¡‡
(4) Washer switch ON
Washer switch ON¡†CN-116(12)¡‡ I/conn¡†CN-7(9)¡‡ I/conn¡†CN-5(1)¡‡ I/conn¡†CN-17(7)¡‡
Wiper motor controller¡†CN-141(9) ¡ (8)¡‡ I/conn¡†CN-17(6)¡‡ I/conn¡†CN-6(11)¡‡
Washer pump¡†CN-22(1)¡‡ Washer operating
Fuse box(No.13) I/conn¡†CN-6(5)¡‡ I/conn¡†CN-17(4)¡‡
Wiper motor controller¡†CN-141(6) ¡ (4)¡‡ Wiper motor operating¡†CN-21(2), Low speed¡‡
(5) Auto parking(When switch OFF)
Switch OFF¡†CN-116(15)¡‡ Wiper motor parking position by wiper motor controller

2) CHECK POINT

Engine Start switch Check point Voltage

¤ - GND(Fuse box)
24V
¤Ł- GND(Switch power input)
¤Ø- GND(Switch power output)
STOP ON 0 ~ 5V
¤Œ- GND(Wiper Power input)
¤º- GND(Wiper power output)
0 or 24V
¤ - GND(Wiper motor)
¡ GND : Ground

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WIPER AND WASHER CIRCUIT (#1001 and up, TIER II)

21074EL56

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CONTROLLER CIRCUIT (#1001 and up, TIER II)

21074EL57

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MONTORING CIRCUIT (#1001 and up, TIER II)

21074EL58

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