ROD

Material LENGTH OD WEIGHT AREA

MS 123 24 0.44 0.00
SA 312 TP 316L 1.6 301 0.91 0.07

PLATE
Material THK LG. WIDTH WEIGHT
SA 36 8 71 200 0.89176
SA 240 T4 316L 1 85 50 0.034
38 5146 2275
PIPE/TUBE
Material THK OD ID Height
SA 36 97.00 780 586 221
SA 312 TP 316L 50.00 200 100 100

DISH BLANK DIA 2:1

Material THK ID KR(0.17*ID) SF
SA 240 T4 316L 15 1200 204.000 50
SA 516 Gr.70 40 4900 833 100

SHELL
Material THK OD LG. CIRCUM(PI*D)
SA 240 T4 316L 27.15 115 100 275.9889146179
SA 36 27.15 115 100 275.9889146179

CONICAL DOOM Using 1:6 (or) this type of values

Material THK ID Tapper (1:6) 6:1
SA 36 6 600 1 1
SA 240 T4 316L 8 6500 6 1

Arc length
Angle Radius Length
1 548.5 9.57
.

INTERPOLLATION

A B
120 20
200 30
60 12.50

42 2992 0.577 1

TYPE Material THK. OD ID

1 SA 36 27 3004.00 2950
 2 SA 36 27 3004.00 2950
SA 36 20 2990.00 2950

Ellipsodiacal 2:1 Dished Head Thk. Design

P Internal Design Pressure 0.5
D Inside Diameter 1200
S Max. Allowable Work.Pressure 68
Ts Tensile Strength 485
Ys Yeild Strength 170
SD Product Design Stress 113.3333333333
ST Hydralic Test Stress 127.5
E Shell Joint Efficency 0.9
CA Corrosion Allowance 3
K Factor in formulas for elliptical head prop 2
h Inside Depth of ellipsodical head to T/L o 300

12.81
t Dished Thickness
13.00

Shell Thk. Design

Ro Out side Radius 1226.00

13.22
t Shell Thickness
13.00

Tank Shell Plate Development

ID Thk Cir Weld Gap

36000 8 113122.4683 3

Input
1). Shell thickness calculation

The Design pressure is not exees 0.385 SE

Inside Dia (D) D 96 inc
Design Pressure (P) P 100 psi
Design Temp (t) t 450 F
Corrosion All (C.A) C.A 0.125 in
Joint Efficiency (E) E 0.85
Allowable Stress (S) S 20000 psi

The Design pressure is Not exees 0.385 SE

0.385 SE = 6545 psi

So
Thickness (t) P*(D/2)/((S*E)-0.6*P))+C.A

Thickness (t) 0.41 inc

Head Calculation

1). Ellipsodial Head

Input

Inside Dia (D) (L = 1.0*D) L 96 inc

Design Pressure (P) P 100 psi
Design Temp (t) t 450 F
Corrosion All (C.A) C.A 0.125 in
Joint Efficiency (E) E 0.85
Allowable Stress (S) S 20000 psi

Thickness (t) t P* L/((2*S*E)-(0.2*P))

Thickness (t) t 0.28 inc

2) Torispherical Heads.

Thickness (t) t 0.885*P* L/(S*E-0.1*P)

0.5 inc
 INPUT Material
OUTPUT MS
SA 312 TP 316L

AREA Qty Total Weight

0.0142 2 1.78352
0.00425 20 0.68

WEIGHT AREA Qty Total Weight

361.080671191082 0.2081336549 2 722.161342382164
18.6846223072253 0.0235619449 20 373.692446144506

DISH BLANK DIA 2:1

DIA WEIGHT CR TL TO HEIGHT
1486 206.30 1099.200 300.000
5859.5 8467.22 4491.68 1225.000

WEIGHT AREA
5.99 0.03
5.88 0.03

type of values
HEIGHT BLANK DIA WEIGHT ANGLE
300 848.53 26.63 45.0000
541.67 6605.66 2193.32 9.4623

ANGLE
Radius length Angle
548.5 3446.33 360.00
.

2592.72097053726 5986.72 9280.84 -349.9057

DISH BLANK DIA 2:1

SF CR or L KR or r α
90 2717.12 518.79 26.57
 90 2717.12 518.79 ABOVE 1"
90 2704.46 516.37 BELOW 1"

Pressure Vessel Design

Material SA 36
ign
Bar
mm
Mpa ST Three Fourth of min yield strength at room temp.
Mpa ST Three Seventh of min tensile strength at room temp.
Mpa SD two third of min yield strength at room temp.
Mpa SD two fifth of min yield strength at room temp.
Mpa
0.85 Spot Radiography Double - Welding
mm 1 Full Radiography Double - Welding
0.8 Spot Radiography Single - Welding
mm 0.9 Full Radiography Singlw - Welding

mm

Length Width No oF plates Balance Plate Lg.

6300 3000 18 -57

Pressure Vessel Design

Material SA 516 Gr 70

Input
1). Shell thickness calculation

The Design pressure is exees 0.385 SE

Inside Dia (D) D 96 inc
Design Pressure (P) P 100 psi
Design Temp (t) t 450 F
Corrosion All (C.A) C.A 0.125 in
Joint Efficiency (E) E 1
Allowable Stress (S) S 20000 psi

0.385 SE = 7700 psi

Thickness (t) R(((S*E)+P/(S*E)-P)0.5-1)

Z (S*E)+P/(S*E)-P
Z 1.0100502513

Thickness (t) 0.24 inc

Head Calculation
 PIPE
OD THK LENGTH WEIGHT
60.8 3.65 53000 272.65
301 1.6 153 1.84

ID THK CIRCUM
2500 0 7853.98163397448
OD THK CIRCUM
115 27.15 275.988914617863

1.747218117

LENGTH AREA CUTTING ANGLE THK

424.2641 282743.34 105.44 46
3294.8297 5530512.07 4.90

2993.3623 12185328.64 180.08

β a BLANK DIA HEIGHT weight

63.43 983.21 3848.52 751.00 2512.65
 ABOVE 1" 3682.03 751.00 2299.95
BELOW 1" 3585.44 747.50 1615.45

127.5
Min
room temp. 207.857142857143 127.5
113.333333333333
Min
68 68 68

Total Plate Total Gap Weight

18.956 56.868 21312.2730221549
-10.713901439121
21301.6
BIG ID ANGLE HEIGHT SMALL ID BLANK DIA WEIGHT
2000 81.25384 1300 1600