KPCL Design of Wet well Hosangadi

DESIGN OF PUMP HOUSE (WET WELL)

KPCL Design of Wet well Hosangadi
A DESCRIPTION
The Wet well is an underground RCC Structure of clear diameter 2m. The TOC Level of the
Base slab is R.L. (+)76.00. The effective storage height is 4.0m with a dead storage of 1.3m,
thus a total height is 5.30m.

B MATERIALS
(i) Concrete Grade M30
(ii) Reinforcement Steel Fe 500
(iii) Clear Cover
Floor Slab 50 mm
Walls (Water face) 40 mm
Walls (away from Water Face) 30 mm
Slab 20 mm
C MATERIAL DENSITY
Concrete 2.5 MT/m3
Soil 1.8 MT/m3
Water 1.0 MT/m3
Sewer water 1.4 MT/m3

H LOAD CALCULATIONS
1 DEAD LOAD
Tank Clear Dimensions
Diamater = 2m
Height (H1) = 5.3 m
Finished Ground Level = 81.00 m
T.O.C. of Base Slab = 76.00 m
Projection of Raft beyond Wall outer face = 1.36 m
Mass of Soil over Raft beyond Wall face = 13.86 MT

S.No.Item Diameter (m) Depth(m) Thk(m) No. Mass (MT)

1 Walls 2.33 5.30 0.33 1 18.63
2 Base Slab 2.66 0.32 1 4.44
3 Roof 2.66 0.1 1 1.39
TOTAL 24.47

Check for Uplif

Base Pressure due to Empty Tank Weight = 6.210 MT/m2 ('=0.9*DL/area)
Depth of Tank Bottom below FGL = 5.23 m
Buoyancy at the base of Tank = 5.23 MT/m2

FOS against Uplift (0.9DL/Uplif) = 1.19

> 1.20; SAFE
2 WATER PRESSURE
Height of Standing Water = 5.300 m
Water Pressure on Tank Wall at Base = 5.3 MT/m2

81.300
KPCL Design of Wet well Hosangadi

76.000
5.3
 Case 1 Tank is full and no earth pressure

1 Inputs

Permissible tensile stress in steel (for floo = 130 N/mm^2 Table 4 of part-2 IS3370
Permissible tensile stress in steel (for roof = 275 N/mm^2 Table 22 of IS 456
Permissible tensile stress in Concrete
(Direct tension') = 1.50 N/mm^2 Table 1 of part-2 IS3370
Permissible tensile stress in Concrete
(Compression) = 10.00 N/mm^2 Table 21 of IS 456
Modular Ratio = 9.333333
Design constant K = 0.4 Values of constant
Design constant J = 0.867
Design constant Q = 1.734

2 Design for cantilever action

The height 'h' above base upto which
cantilever action exist (h=H/3)
= 1.77 1.77 m
Cantilever moment = 1/2(ϒ*H*h^2/3) = 38.60 KN-m
Depth of balance section = Ö(M/k*b) = 149.20 mm
Let d = 280 mm
Let D = 330 mm
Ast = 1223.0421 mm^2
Min Ast = 927.50 mm^2
Let dia of bars (mm) = 16
Spacing (mm) = 164.3116 Say, 150 mm

= Provide 16 @ 150 mm C/C upto 1.77

In vertical direction
Curtail alternate bars
= Provide 16 @ 300 mm C/C from 1.77 to

2 Design of section for hoop action

Hoop tension = 49.47 KN-m
Ast = 380.51282 mm^2
Min Ast = 927.50 mm^2
Let dia of bars = 16 mm
Spacing = 216.66846 mm Say, 200 mm

= Provide 16 @ 200 mm C/C upto 1.77

In horizontal direction
3 Check for tensile stress in concrete
Actual Ast provided (mm^2) = 1004.8
sct = 0.1461896 N/mm^2 SAFE

4 Distribution steel (in vertical direction)

Minmum steel required = 990 mm^2
 Therefore Vertical steel for cantilever action serves this purpose
d= 12 mm
Spacing = 114.18182 mm Say, 100 mm

Provide 12 @ 100 mm C/C Vertical

m

top

m
this purpose
 Case 2 Tank empty and earth pressure

1 Data
Density of soil (gs) = 1.8 MT/m3
SBC of soil qa = 11.8 MT/m2
Coeffcient of friction µ = 0.5
Angle of Repose (Angle of shearing resistance φ f) for
Fill = 30 deg
Surcharge Pressure on top of Fill, (q) = 2.00 MT/m2
Grade of Concrete = 30 N/mm2
Grade of Steel = 500 N/mm2
Lateral Earth pressure coeifficients
Active pressure coefficent of Fill(1-SINΦ
(Caf) C)/(1+SINΦC) = 0.333
Passive pressure coefficient of Soil (Cps) 1/Cas = 3

2 Active earth pr P 31.8 KN/m2

Moment 148.877 KN-m
Depth of balance section (mm) = 293.01
Provide d = 300.00 mm
D = 330 mm

Ast = 4402.95153 mm^2

Min Ast = 927.50 mm^2
Let dia of bars = 28 mm
Spacing = 139.778963 mm Say, 125 mm

28 @ 125 mm C/C Vertical

3 Horizontal distribution steel bars

Minmum steel required = 1050 mm^2
Steel required on each face = 525 mm^2

4 Check for direct tension

TL = 34.662 kN
Ast 266.630769 mm^2
Distribution steel take care of this tention
d = 20
Spacing = 299.047619 mm Say, 125 mm

Provide 20 @ 125 mm C/C Horizontal

 DESIGN OF BASE SLAB
Data
Height of Wall = 5.3 m
Grade of Concrete = M30
Grade of Steel = Fe 500
Diameter of Slab = 4m
Thickness of Slab = 0.3 m
Clear Cover = 0.05 m
Diameter of Bar = 0.012 m
Effective Depth = 0.264 m

Check whether the tank floats

Self Weight of RCC Tank = 24.466 MT
Area = 3.140
Gross pressure = 7.792 MT/m^2
Uplift pressure = 5.230 MT/m^2 SAFE

TANK EMPTY CONDITION

1 Net upward pressure = 52.29 kN/m^2
2 Wt of wall & roof = 200.23 kN
Upward reaction = 254.94 kN/mm^2
Moment, M (co-efficient*p*R^2) = 1019.75 *co-efficient

Factored Moment and Shear

At centre
Mr= Mo= = 63.73458602 kN-m
At Support
M'r= = -127.469172 kN-m
M'o= 0 kN-m
Mu= = -127.469172 kN-m

Thichness required = 271.130 mm

Provide d = 270.000 mm
Provide D = 320.000 mm
Area of R/f forMr and M Ast = 2094.349 mm^2
Dia of bars 20 mm
Spacing' 149.9272906 mm Say, 100 mm

= Provide 20 @ 100 mm C/C

@ right angle to each other
@ bottom
Area of R/f for M'r @edges = 4188.697 mm^2
Dia of bars 24 mm
Spacing' 107.9476492 mm Say, 100 mm
 = Provide 24 @ 100 mm C/C @top edge portion

Design bond stress = 1.5 N/mm^2

1 Development len=f*fy/(4*1.6*z bd = 1250 mm Cl. 26.2.1 oof IS 456
13.5 3 Nos

Radial distance (r-r/Ö3) = 0.846

2 =(r-r/Ö3)+d = 270.846 mm
= Provide 24 @ 100 mm C/C @top edge portion extend these bars upto

Distribution steel
Ast = 960.000 mm^2
Dia of bars 16 mm
Spacing' 209.3333333 mm Say, 200 mm

= Provide 16 @ 200 mm C/C @top

Design shear is at a distance d from the support

Vu= =q*r/2 = 254.9383441 kN
zv =Vu/(bd) = 0.94421609 N/mm^2
angle to each other
@ bottom
270.846
DESIGN OF ROOF SLAB(Simply supported)
Diameter of Slab = 2.8 m
Radius of Slab = 1.4 m
Thickness of slab = 0.093333333 to 0.07
= 100 mm
Cover = 20 mm
Fck = 500
Fy = 25

Self wt = 2.5 kN/m^2

LL = 1.5 kN/m^2
finisher = 0 kN/m^2
Total load = 4 kN/m^2
Factored load = 6 kN/m^2

Factored Moment and Shear

At centre
Mr= Mo= = 2.205 kN-m
At Support
Mr= = 1.47 kN-m
Mo=
Mu= = 2.205 kN-m
Design shear is at a distance d from the support
Vu= = 3.96 kN

Check for depth selected

xulim/d = 0.456
Mulim = 0.133 *Fckbd^2
= 21.28 kN-m SAFE

Max shear = 3.96 kN

Min shear stress = 0.0495 N/mm^2
Max shear stress = 3.1 N/mm^2 T-20 of IS 456 SAFE

Reinforcement
For centre portion a = -8.7
b = 34800
c = -2205000
d = 1134306000
X1 = 3935.601127 mm^2
X2 = 64.39887267 mm^2
Therefore Ast = 64.40 mm^2
Dia = 8
Spacing' = 780.1378801 Say, 775 mm
= Provi 8 @ 300 mm C/C both direction
Steel for Support
Design bond stress = 1.4 N/mm^2
Anchorage length = 297.6190476 mm Cl. 26.2.1 oof IS 456
Spacing = 1170.20682 mm 300
Use 3 rings at 300 mm C/c

Negetive radial reinforment at edges

Spacing 2340.41364 mm
therefore, Spacing 300 mm
300 mm
= Provi 300 @ 8 mm C/C upto 1m
I CHECK FOR CRACKWIDTH HYDROSTATIC LOAD CASE
Water Outer Water Outer Base
Sl. No. DESCRIPTION SYMBOLS UNITS Face- Face- Face- Face Hor. Slab
Vert. Vert. Hor.
1 Total depth D mm 330 330 330 330 320
2 Clear Cover c mm 40 30 40 30 50
3 Effective depth d=D-c mm 282 286 282 290 260
4 Dia of Bar f mm 16 28 16 20 20
5 Grade of Concrete fck N/mm2 30 30 30 30 30
6 Grade of Steel fy N/mm2 500 500 500 500 500
7 Comp. Stress (Conc) scbc N/mm2 10 10 10 10 10
8 Tensile Str (Steel) sst N/mm 2
130 130 130 130 130
9 M1 kN-m 38.60 148.88 49.47 148.88 -127.47
Bending Moment in wall
10 Modular Ratio m=280/3scbc 9.33 9.33 9.33 9.33 9.33
11 N.A. coeff. (n), n=1/(1+ sst/m.scbc) 0.42 0.42 0.42 0.42 0.42
12 L.A. coeff. j = 1-n/3 0.86 0.86 0.86 0.86 0.86
13 B.M coeff. Q = scbc/2 x n x j 1.80 1.80 1.80 1.80 1.80
14 Moment of resistant MR = Q b d 2 kN-m 143.02 147.11 143.02 151.25 121.58
15 Ast, min 0.35% of Shaded Area mm2 927.50 927.50 927.50 927.50 910.00
16 Spacing of bars s mm 150 125 200 125 100
17 Ast provided mm2 1340.41 4926.02 1005.31 2513.27 3141.59
18 Reinforcement provided pt provided 0.41 1.49 0.30 0.76 0.98
19 Actual N.A. 0.5*bx2 = m Ast (d-x)
x1 72.42 122.58 63.97 95.52 97.59
x2 -97.44 -214.54 -82.73 -142.43 -156.23
20 Solving above for x, x mm 72.42 122.58 63.97 95.52 97.59
21 Actual L.A. z = jd mm 242.72 246.16 242.72 249.60 223.78
22 Actual stress fst =M1/(Ast.prov.x Actual LA) N/mm2 118.64 122.78 202.73 237.32 181.31
23 aa = ((s/2)2+(c+F/2)2)^0.5 mm 89.04 76.43 110.92 74.20 78.10
24 acr = aa - F/2 mm 81.04 62.43 102.92 64.20 68.10
25 Strain, e1 = ((D-x)fst)/((d-x)*Es) 0.0007 0.0008 0.0012 0.0014 0.0012
26 STRAIN FOR 0.1mm CRACK WIDTH
27 e2 = b (D-x)2/(3 EsAst(d-x)) mm 0.0004 0.0001 0.0005 0.0002 0.0002
28 Actual Strain em = e1 - e2 mm 0.0003 0.0007 0.0007 0.0012 0.0011
29 Check width Wcr = 3*acr*em/((1+2*(acr-cmin)/(D-x)) mm 0.062 0.098 0.146 0.185 0.190