FGD Report PDF

CONCEPTUAL OPERATION PROCEDURE
CONTENTS
1. SYSTEM DESCRIPTION
1.1 General
1.2 System Overview
1.3 System Description
2. OPERATION PHILOSOPHY
2.1 General
2.2 Operation Philosophy
2.3 Automatic Operation Philosophy
2.4 Manual Operation Philosophy
2.5 Definition of Operation State
2.6 Start-up and Shutdown Procedure
2.7 Start-up and Shutdown Schedule
3. NORMAL OPERATION
3.1 Normal Operation Philosophy
3.2 Process Control Method
3.3 Set Point List
4. SECURITY INTERLOCK
4.1 Interlock
4.2 Countermeasure Plan of Power Failure and Instantaneous Power Failure
5. OPERATION OF EQUIPMENTS
6. APPENDIX
6.1 Control System Arrangement
6.2 Location of Operation Switch

1. SYSTEM DESCRIPTION
1.1 General
This section shows the conceptual process description of the Flue Gas
Desulphurization (FGD) System for Maitree Super Thermal Power Station.
1.2 System Overview
The wet limestone-gypsum process FGD System is applied for Overview of FGD
System is shown in Fig.-1.2.
Fig.-1.2 FGD System Overview
Boiler Stack
Service Service
(Flue Gas) (Treated Gas)
Air Air
Instrument Instrument
Air Air SO2 Absorption Oxidation System
Process Process
Water Utility Water
System
Cooling
Water Cooling Water Limestone Gypsum
Slurry Slurry
Cooling Cooling Water
Water Return Return
Limestone Preparation Gypsum Dewatering
System Handling System
Sump System
Lump Gypsum
Limestone
The area inside the dotted lines (----)shows the scope of supply.
1-1
1.3 System Description
FGD system consists of the following sections:

SO2 Absorption Oxidation System
Gypsum Dewatering Handling System
Limestone Preparation System
Sump System
Utility System
1-2
1.3.1 SO2 Absorbtion Oxidation System
The purpose of this system is to absorb and oxidize SO2 from flue gas.
This system consists of the following equipment.
Item No. Main Equipment Quantity
10/20 HTD 00 BB 001 Absorber 1x2
10/20 HTG 01/08 BN 001 Jet Air Aparger A/H 8x2
10/20 HTD 00 AM 001/002 Absorber Agitator A/B 2x2
10/20 THE 00 AT 001 Absorber Mist Eliminator 1x2
10/20 HTD 00 AP 001/005 Absorber Recirculation Pump A/E (4+1)x2
10/20 HTM 00 AP 001/002 Gypsum Bleed Pump A/B (1+1)x2
10/20 HTG 00 AN 001/002 Oxidation Air Blower A/B (1+1)x2
10/20 HTS 00 AM 001 Antifoam Agent Tank Agitator 1x2
10/20 HTS 00 AP 001 Antifoam Agent Pump 1x2
10/20 HTS 00 BB 001 Antifoam Agent Tank 1x2
10/20 HTT 01 AP 001 Emergency Transfer Pump 1x2
10/20 HTD 00 AG 001 Absorber Elevator 1x2

Note for quantity column
+ number means spare quantity for the design condition.
Fig.-1.3.1 shows the typical flow.

Flue gas from ID Fan enters into Absorber. Absorber has a single recirculation
stage which quenches the flue gas and removes SO2 simultaneously. A part of
flyash and halide is also removed in absorber at the same time.
Absorber is Double-Contact-Flow Scrubber (DCFS) consisting of a single-counter
current tower with integrated absorber tank at the bottom. The flue gas flows
upward from the bottom contacting with the sprayed slurry sent from the
Absorber Recirculation Pumps.
In order to avoid deposit formation at the interface area between the flue gas and
the sprayed slurry, the inside wall of absorber inlet duct is washed intermittently
with water pumped from the process water tank.
1-3
The absorbed SO2 is partially oxidized in the tower by oxygen in the flue gas.
Oxidation of the remained unoxidized SO2 is performed in tank by oxidation
system which is called Jet Air Sparger (JAS). A part of the discharged slurry from
the recirculation pump is distributed to several numbers of JAS nozzles and flown
into the reaction tank of the absorber through the nozzles. There is an orifice
plate where negative pressure is generated at downstream of the plate inside the
JAS nozzle. The oxidation air is induced by oxidation air blower into the air
induction nozzle. By mixing air and slurry in JAS nozzle under the turbulent flow
condition, fine air bubbles are generated and effectively dispersed into the tank to
produce efficient gas-slurry contact and agitation condition. Therefore, oxidation
reaction is carried out efficiently in tank. Further, widespread jet stream from the
nozzles at tank bottom realizes mixing of slurry in the absorber tank. This
phenomenon prevents sedimentation of solids at the absorber bottom without
agitator operation while oxidation reactions promote to generate high-grade
gypsum as a by-product.
The following fluids are supplied to the absorber:

・ Process water
・ Limestone slurry from the limestone slurry storage tank
・ Filtrate from the filtrate water tank
Absorber slurry concentration is measured continuously by density meter and

kept at approx. 30 wt% by bleeding slurry to Dewatering System.
Entrainment from the absorber is removed with horizontally installed absorber
mist eliminator located at the downstream of the absorber.
Two-stage chevron type elements are installed horizontally to collect
entrainment with high efficiency.
Entrainment is dropped to the absorber tank. Washing spray system is
furnished in front of each eliminator element and at back of first eliminator
element to remove deposits on element surface with intermittent washing.
Washing spray system at back of second eliminator element is used when
pressure loss at mist eliminator increases.
After passing the Absorber Mist Eliminator, the flue gas is sent to the stack.
The process chemistries in absorber are as follows:
1-4
Absorber
SO2 + H2O → H2SO3
H2SO3 → H+ + HSO3－
(H+ + HSO3－ + 1/2O2 → 2H+ + SO42－)
(2H+ + SO42－ + CaCO3 + Aq → CaSO4・2H2O↓+ CO2↑)
SO2 gets absorbed into H2O, then dissociates from H2SO3 to H+ and HSO3－.
A part of HSO3－ is oxidized by O2 contained in the flue gas and gets converted
in to H2SO4. CaCO3 in slurry neutralizes a part of H2SO4 and thus recovers pH
of slurry.
Absorber Tank
H+ + HSO3－ + 1/2O2 → 2H+ + SO42－
2H+ + SO42－ + CaCO3 + Aq → CaSO4・2H2O↓+ CO2↑
All remained HSO3－ in slurry is oxidized by oxidation air to be converted into
H2SO4. Thereafter it gets neutralized with CaCO3 to produce CaSO4・2H2O.
1-5
Fig.-1.3.1 SO2 Absorption Oxidation System
To Stack
Process Water
Absorber Mist
Eliminator
Process Water
Absorber
Spray Pipe
From ID Fan
Wet/Dry Interface
Washing
Process Water Ｍ
Oxidation Air
Oxidation Air Quenching Nozzle
Blower
JAS Nozzle Absorber Recirculation Pump
Absorber Agitator
To Primary Hydro-cyclone
Gypsum Bleed Pump
1-6
1.3.2 Gypsum Dewatering Handling System
The purpose of this system is dewatering of gypsum slurry.

10/20 HTM 00 AT 001/002 Primary Hydrocyclone A/B (1+1)x2
00 HTM 00 AP 001/002 Belt Filter Washing Pump A/B 1+1
00 HTM 00 BB 001 Belt Filter Washing Tank 1
10/20HTM 01 AT 001/002 Vacuum Belt Filter A/B (1+1)x2
10/20 HTM 00 BB 001/002 Vacuum Receiver A/B (1+1)x2
10/20 HTM 00 AP 001/002 Vacuum Pump A/B (1+1)x2
10/20 HTM 00 AN 001/002 Belt Filter Vent Fan A/B (1+1)x2
00 HTM 00 AM 001 Filtrate Water Tank Agitator 1
00 HTM 01 AP 001/002 Filtrate Water Pump A/B 1+1
00 HTM 01 BB 001 Filtrate Water Tank 1
00 HTM 01 AM 001 Waste Water Hydrocyclone Feed Tank 1

Agitator
00 HTM 02 AP 001/002 Waste Water Hydrocyclone Feed Tank 1+1

Pump A/B
00 HTM 02 BB 001 Waste Water Hydrocyclone Feed Tank 1
00 HTM 00 AT 001/002 Waste Water Hydrocyclone A/B 1+1
00 HTM 02 AM 001 Waste Water Storage Tank Agitator 1
00 HTM 03 AP 001/002 Waste Water Pump A/B 1+1
00 HTM 03 BB 001 Waste Water Storage Tank 1
10/20 HTP 00 BR 001/002 Gypsum Diverter A/B (1+1)x2
00 HTP 00 AF 001/002 Gypsum Reversible Belt Conveyor A/B 1+1
1-7
00 HTP 00 BB 001 Gypsum Emergency Storage Shed 1
10/20 HTP 00 BB 001 Gypsum Intermediate Silo *) 1x2
*) Accessories with Silo are included.


30 wt% slurry is bled from Absorber to Primary Hydrocyclones.
The Primary Hydrocyclone underflow is fed to Vacuum Belt Filter.
The Vacuum Belt Filter dewaters the slurry to gypsum cake with moisture content
of less than 10 wt%.
The cake and filter are washed with the process water pumped from Belt Filter
Washing Tank by Belt Filter Washing Pump. The chloride content of washed
gypsum cake is below 200 ppm.
The Vacuum Pump sealing water is collected to the Belt Filter Washing Tank.
One Vacuum Receiver and one Vacuum Pump are provided for one Vacuum
Belt Filter respectively.
The filtrate in Vacuum Receiver is fed to Filtrate Water Tank by gravity.
The Filtrate from belt/cloth washing water, which contains higher suspended
solids, are fed to Filtrate Water Tank.
The Primary Hydrocyclones overflow is fed to Waste Water Hydrocyclone Feed
Tank. The slurry at this tank is pumped up to Waste Water Hydrocyclones.
The underflow from Waste Water Hydrocyclones is fed to Filtrate Water Tank.
The overflow from Waste Water Hydrocyclones is fed to Waste Water Storage
Tank.
A part of fluid in waste water storage tank is send to the FGD waste water
treatment plant, and the remained fluid is fed to Filtrate Water Tank.
1-8
Fig.-1.3.2 Gypsum Dewatering Handling System
Waste
Water Hydrocyclone
Waste Water
M Hydrocyclone Feed
Waste Water Tank Agitator
Hydrocyclone Feed Tank
Dewatering System A
Vacuum
Belt Filter Waste Water
From Gypsum Hydrocyclone Feed
Bleed Pump Tank Pump
ATM
Hopper
Primary Vacuum Vacuum Pump

Hydrocyclone Receiver Belt Conveyor
Dewatering System B
To WWT
Process M
Water
Gypsum Waste Water

Storage Pump
Silo
Waste Water Storage
Belt Filter Washing Belt Filter Washing Tank Tank Agitator
Pump Waste Water
Storage Tank
From Gypsum Area Drain Sump Pump

M
To Absorber
Filtrate Water Tank

Agitator
Filtrate Water Tank Filtrate Water Pump
1-9
1.3.3 Limestone Preparation System
The purpose of this system is the preparation of limestone slurry.

00 HTJ 00 AA 001/002 Limestone Intermidiate Silo Shut-off 1+1

Gate A/B
00 HTJ 00 AF 001/002 Belt Feeder A/B 1+1
00 HTJ 00 CH 001/002 Metal Detector A/B 1+1
00 HTJ 01 AT 001/002 Metal Separator & Container A/B 1+1
00 HTJ 00 AJ 001/002 Crusher A/B 1+1
00 HTJ 01 AF 001/002 Belt Conveyor A/B 1+1
00 HTJ 02 AF 001/002 Bucket Elevator A/B 1+1
00 HTJ 00 BB 001/002 Dosing Bin A/B 1+1
00 HTJ 01 AA 001/002 Dosing Bin Shut-off Gate A/B 1+1
00 HTJ 02 AT 001/002 Dosing Bin Bag Filter A/B 1+1
00 HTJ 00 AN 001/002 Dosing Bin Vent Fan A/B 1+1
00 HTJ 02 AA 001/002 Dosing Bin Bag Filter Outlet Rotary Vane 1+1
A/B
00 HTK 00 AF 001/002 Gravimetric Feeder A/B 1+1
00 HTK 00 AJ 001/002 Wet Ball Mill A/B 1+1
00 HTK 01 AP 001/002 H.P Trunnion Lube Oil Pump A/B 1+1
00 HTK 01 AP 001/002 L.P Trunnion Lube Oil Pump A/B 1+1
00 HTK 00 BB 001/002 Oil Reservoir A/B 1+1
00 HTK 01 BB 001/002 Wet Mill Receiver Tank Agitator A/B 1+1
00 HTK 02 AP 001/002 Limestone Suspension Pump Pump A/B 1+1
1-10
00 HTK 01 BB 001/002 Wet Mill Receiver Tank A/B 1+1
00 HTK 00 AT 001/002 Mill Hydrocyclone A/B 1+1
00 HTK 01 AT 001/002 Distribution Box A/B 1+1
00 HTK 01 AM 001/002 Limestone Slurry Storage Tank Agitator 1+1

A/B
00 HTK 03 AP 001/002 Limestone Slurry Feed Pump A/B 1+1
00 HTK 02 BB 001/002 Limestone Slurry Storage Tank A/B 1+1


At Limestone Handling and Storage System, limestone is sent to Dosing Bin
through Limestone Intermediate Silo Shut-off Gate, Belt Feeder, Crusher, Belt
Conveyor, Bucket Elevator.
The Limestone Grinding System consists of Wet Ball Mills, Wet Ball Mill oil units,
Wet Mill Receiver Tanks, Limestone Suspension Pumps, Grabimetric Feeder, Mill
Hydrocyclones and Distribution boxes.
The Gravimetric Feeder is installed at Dosing Bin bottom which feeds limestone
with fixed speed to the Wet Ball Mill. The limestone feed rate is weighed by the
Gravimetric Feeder.
The Wet Ball Mills are the wet horizontal type.
Process water is supplied to Wet Ball Mill inlet and Wet Mill Receiver Tank.
Slurry from the Wet Ball Mill flows by gravity to Wet Mill Receiver Tank and then
is pumped up to Mill Hydrocyclone to be classified.
The Mill Hydrocyclone underflow, which contains the oversized Limestone, is
recirculated to Wet Ball Mill inlet directly, while the overflow is discharged to
Limestone Slurry Storage Tank via Distribution Box as a product of Limestone
Grinding System.
The limestone slurry is pumped from the Limestone Slurry Storage Tank through
a ring line and fed to the absorber tank.
1-11
Fig.-1.3.3 Limestone Preparation System
Limestone Handling and Storage System
Limestone
Bucket Elevator
Metal Detector Limestone

Intermediate Silo M M
Metal Separator
Shut-off Gate
Dosing Bin & Container
Mill Building
Process Water Belt Feeder

Crusher
Limestone
Grinding Dosing Bin
System A Silo M M
Shut-off Gate Belt Conveyor
Distribution Box
Mill Gravimetric
Hydro- Feeder
cyclone Wet Ball Mill
M
Wet Mill Receiver Tank

Limestone Slurry Agitator
Storage Tank Agitator
M
Limestone
Suspension Pump
To Absorber
Limestone Grinding System B
Limestone Limestone Slurry

Slurry Feed Pump Storage Tank
1-12
1.3.4 Sump System
The purpose of this system is to hold the drain from each system.
10/20 HTT 00 AM 001 Absorber Area Drain Sump Agitator 1x2
10/20 HTT 00 AP 001/002 Absorber Area Drain Sump Pump A/B (1+1)x2
10/20 HTT 00 BB 001 Absorber Area Drain Sump 1x2
00 HTT 00 AM 001 Auxiliary Absorbent Tank Agitator 1
00 HTT 00 AP 001 Auxiliary Absorbent Pump 1
00 HTT 00 BB 001 Auxiliary Absorbent Tank 1
00 HTT 01 AM 001 Gypsum Area Drain Sump Agitator 1
00 HTT 01 AP 001 Gypsum Area Drain Sump Pump 1
00 HTT 01 BB 001 Gypsum Area Drain Sump 1
00 HTT 02 AM 001 Limestone Area Drain Sump Agitator 1
00 HTT 02 AP 001 Limestone Area Drain Sump Pump 1
00 HTT 02 BB 001 Limestone Area Drain Sump 1


During an outage, when the absorber tank has to be drained, the slurry is
transferred into the Auxiliary Absorbent Tank.
The Auxiliary Absorbent Tank is designed to have sufficient capacity to receive
the liquid held in absorber tank including piping.
Since the Auxiliary Absorbent Tank is located above ground, the remaining slurry
of the absorber tank is drained by gravity into the Absorber Area Drain Sump.
1-13
Slurry in Absorber Area Drain Sump is sent back to the Absorber tank by
Absorber Area Drain Sump Pump after the completion of an inspection in the
absorber.
The Limestone Area Drain Sump is located inside limestone preparation system
area. This sump collects the spillage from limestone preparation system area.
The slurry in this sump is pumped to Wet Mill Receiver Tank.
Gypsum Area Drain Sump is located inside gypsum dewatering system area.
This sump collects the spillage from the gypsum dewatering area. The slurry in
the sump is pumped to Filtrate Water Tank.
1-14
Fig.-1.3.4 Sump System
To Auxiliary Absorbent Tank

From Absorber
Area Drain Sump To Absorber Absorber Area M
Auxiliary Absorbent To Absorber
Drain Sump M
Tank Agitator Agitator
From Absorber
M
M
Absorber Area Drain Sump

Auxiliary Absorbent Pump
Tank Pump Absorber Area Drain Sump
Auxiliary Absorbent
Tank
Limestone Area
Drain Sump Agitator
From Wet Ball Mill Limestone Area Drain
M Sump Pump
Drain from Limestone
M To Wet Mill Receiver Tank
Slurry Storage Tank
Limestone Area
Drain Sump
Gypsum Area Drain Gypsum Area Drain

Sump Agitator M Sump Pump
From Gypsum
To Filtrate Water Tank
Dewatering Area M
Gypsum Area
Drain Sump
1-15
1.3.5 Utility System
The purpose of this system is the supply of utilities.

00 HTQ 00 AP 001/003 Process Water Pump A/C 2+1
00 HTQ 01 AP 001/003 ME Wash & Emergency Quench Pump 2+1

A/C
00 HTQ 00 BB 001 Process Water Tank 1
10/20 HTY 00 BB 001 Instrument Air Receiver 1x2
10/20 HTH 01 BB 001 Emergency Water Tank 1x2

Water is supplied by power station to be utilized as process water. Process water

is pumped by Process Water Pump and ME Wash & Emergency Quench Pump
through Process Warter Tank for FGD plant. Process water is used as absorber
make-up water, absorber internal equipment washing and water which will
ultimately be used for gypsum belt filter washing and gypsum washing.
Instrument air and service air are supplied by power station.
Instrument air system will be installed as a central system and will be utilized for
driving of the instrument valves etc..
Cooling water is supplied at the terminal point of FGD unit for bearing cooling of
the absorber recirculation pumps, the oxidation air blowers and the wet ball mill
units. This cooling water is returned to the terminal points.
1-16
1.3.6 Emergency Transfer System
The purpose of this system is to empty Absorber within 2 hours. .
The slurry transfer will be carried out after FGD shutdown.

a) All absorber slurry in Absorber is transferred and held in Auxiliary Absorbent
Tank.
b) The absorber slurry is transferred from Absorber to Auxiliary Absorbent Tank
by two Gypsum Bleed Pumps and Emergency Transfer Pump operation.
c) Also the absorber slurry is drained out to the Absorber Area Drain Sump by
opening Absorber drain valve. The flow rate of Absorber slurry is adjusted and
controled by valve opening manually of Absorber drain valve based on
Absorber Area Drain Sump.
d) The absorber slurry in Absorber Area Drain Sump is transferred to Auxiliary
Absorbent Tank by two Absorber Area Drain Sump Pump operation.
e) Gypsum Bleed Pumps and Emergency Transfer Pump will be stopped
automatically at low low level (1.5m) of Absorber.
f) After low low level of Absorber, the absorber slurry is only transferred to
Auxiliary Absorbent Tank by Absorber Area Drain Pump via Absorber Area
Drain Sump.
Primary Hydrocyclone
Absorber M
Gypsum Bleed
Pump
Auxiliary
Emergency Absorbent Tank
Transfer Pump
M M
Absorber Area Drain

Sump Pump
Absorber Area
Drain Sump
1-17
2. OPERATION PHILOSOPHY
2.1 General
This section covers general operating philosophy of the plant components.

The operation modes of the respective equipment are based on the
philosophy described below.
2.2 Operation Philosophy
Basically FGD system does operation preparation work of supply of a utility

etc. manually on the local. Then, FGD system is operated and monitored from
the FGD control room by the completion of operation preparation. The
functions which are required for regular operation and emergency (regular
start/stop operation, emergency shutdown) are integrated in this room.
The plan for basic operation of pumps is shown in Table-2.2.
The detail drawings of control system arrangement are shown in section 6

(Fig.-6.1).
The location of operation switch is shown in section 6 (Fig.-6.2)
2.3 Automatic Operation Philosophy
Equipment which is operated automatically is selected according to the

following basis.
(1) Equipment of FGD system is controlled automatically in case of following:
(Ⅰ) Boiler Load Change
(2) Equipment is controlled remotely and automatically in case of following:
(Ⅰ) Emergency operation
(Ⅱ) Sequential operation
(Ⅲ) Stable operation to keep continuous operation of FGD plant
(Ⅳ) Self protection
2-1
2.4 Manual Operation Philosophy
Main equipment of FGD system is started or stopped by manual operation.
(1) Remote Operation
Start and stop of the equipment between normal operation and short-term
stoppage state are carried out remotely from DCS.
Please refer to chapter 2.6. Start and stop procedure for the operation
between normal and short-term stoppage state.
(2) Local Operation
Start and stop of the equipment with local control panel are carried out a
start/stop from the local control panel.
2-2
Table-2.2 Plan for Basic Operation of Pumps (1/2)
Valve
Pump Pump Pump
Item Pump Pump After Pump Stop
Suction Discharge Discharge Line Drain Line Wash
Suction Discharge
Drain Washing Vent
Absorber Recirculation Pump Auto Auto Auto Auto Auto Auto － Washing after drain out
Gypsum Bleed Pump
Filtrate Water Pump
Waste Water Hydrocyclone Feed Tank

Pump Auto Auto Auto － Auto Auto Auto Washing after dain out
Waste Water Pump
Limestone Slurry Feed Pump
Limestone Suspension Pump
Belt Filter Washing Pump
Process Water Pump Manual Manual －－ Manual Manual － Hold full water
ME Wash & Emergency Quench Pump
Absorber Area Drain Sump Pump
Gypsum Area Drain Sump Pump －－－－ Auto Auto Auto －
Limestone Area Drain Sump Pump
2-3
Table-2.2 Plan for Basic Operation of Pumps (2/2)
Valve
Pump Pump Pump
Item Pump Pump After Pump Stop
Suction Discharge Discharge Line Drain Line Wash
Suction Discharge
Drain Washing Vent
Hose Hose
Auxiliary Absorbent Pump Manual Manual － Manual Manual Drain out
Connection Connection
Emergency Transfer Pump Manual Manual －－ Manual Manual Manual
Antifoam Agent Pump －－－－ Manual －－－
If auto, a valve is automatic, and it opens and closes sequentially according to a start/stop of a pump.
A start/stop of pump is operated remortly. A manual valve is opened and closed on the local.
2-4
2.5 Definition of Operation State
Plant operation state is planned as below:
Long-term stoppage state ––––––––––––––––––– Periodical Stoppage
↓ ↑ about 1～2 days
Short-term stoppage state ––––––––––––––––––– Daily / Weekly start

and stop operation
↓ ↑ about 30 min
Normal Operation state ––––––––––––––––––– With Load-change

operation
(1) Maintenance Stoppage State

Maintenance Stoppage means that most of the equipment are stopped,
only equipment required for slurry transportation are running.
(2) Long-term Stoppage State

Long-term Stoppage means that most of the equipment are stopped,
however agitators of slurry-holding tanks or sumps and necessary utilities
are running. Fig.-2.5.1 shows the long-term shutdown condition.
(3) Short-term Stoppage State

Short-term Stoppage means that the FGD plant is on stand-by and is
ready for gas-in processing. In this case, major equipment such as
absorber recirculation pumps are stopped.
Some slurry pumps and agitators are running in order to prevent
sedimentation in tanks and plugging in pipelines.
Gas-in can be performed from this condition.
Fig.-2.5.2 shows the short-term shutdown condition.
(4) Normal Operation

Normal Operation means that the FGD plant is operated following boiler
load and controlled under full automation. Fig.-2.5.3 shows the normal
operating condition.
2-5
Table-2.5 Operating Status List
Normal Shut-down Condition

Item No. Service
Operation Short Term Long Term Maintenance
10/20HTD00AM Absorber Agitator A/B Stop Running Stop *1 Stop
001/002
10/20HTE00AT0 Absorber Mist Eliminator On Off Off Off
01 Washing System for Mist Eliminator
Washing System for Wet/Dry On Off Off Off
Interface
10/20HTD00AP Absorber Recirculation Pump A/E Running Stop Stop Stop
001/005
10/20HTG00AN Oxidation Air Blower A/B Running Stop Stop Stop
001/002
Washing System for JAS On Off Off Off
10/20HTM00AP Gypsum Bleed Pump A/B Running Running Stop Stop

001/002
10/20HTS00AP Antifoam Agent Pump Running*2 Stop Stop Stop
001
10/20HTS00AM Antifoam Agent Tank Agitator Running Running Stop Stop
001
10/20HTT01AP Emergency Transfer Pump Stop Stop On Stop
001
00HTM00AP001 Belt Filter Washing Pump A/B Running Stop Stop Stop
/002
10/20HTM01AT Vacuum Belt Filter A/B Running Stop Stop Stop
001/002
10/20HTM00AP Vacuum Pump A/B Running Stop Stop Stop
001/002
10/20HTM00AN Belt Filter Vent Fan A/B Running Stop Stop Stop
001/002
00HTM00AM00 Filtrate Water Tank Agitator Running Running Stop Stop
1
00HTM01AP001 Filtrate Water Pump A/B Running Running Stop Stop
/002
00HTM01AM00 Waste Water Hydrocyclone Feed Running Stop Stop Stop
1 Tank Agitator
00HTM02AP001 Waste Water Hydrocyclone Feed Running Stop Stop Stop
/002 Tank Pump A/B
00HTM02AM00 Waste Water Storage Tank Agitator Running Running Stop Stop
1
00HTM03AP001 Waste Water Pump A/B Running Running Stop Stop
/002
00HTP00AF001/ Gypsum Reversible Belt Conveyor Running Running Stop Stop
002 A/B
00HTJ00AA001/ Limestone Intermediate Silo Shut-off Open Open*3 Close Close
002 Gate A/B
00HTJ00AF001/ Belt Feeder A/B Running Running*3 Stop Stop
002
00HTJ00AJ001/ Crusher A/B Running Running*3 Stop Stop
002
2-6
Item No. Service
00HTJ01AF001/ Belt Conveyor A/B Running Running*3 Stop Stop
002
10/20HTP00BR Gypsum Diverter A/B Running Running*3 Stop Stop
001/002
00HTJ02AF001/ Bucket Elevator A/B Running Running*3 Stop Stop
002
00HTJ01AA001/ Dosing Bin Shut-off Gate A/B Open Open*3 Close Close
002
00HTJ02AT001/ Dosing Bin Bag Filter A/B Running Running*3 Stop Stop
002
00HTJ00AN001/ Dosing Bin Vent Fan A/B Running Running*3 Stop Stop
002
00HTK00AF001/ Gravimetric Feeder A/B Running Running*3 Stop Stop
002
00HTK00AJ001/ Wet Ball Mill A/B Running Running*3 Stop Stop
002
00HTK00AP001/ H.P Trunnion Lube Oil Pump A/B Stop Running*3 Stop Stop
002
00HTK01AP001/ L.P Trunnion Lube Oil Pump A/B Running Running*3 Stop Stop
002
00HTK00AM001 Wet Mill Receiver Tank Agitator A/B Running Running*3 Stop *1 Stop
/002
00HTK02AP001/ Limestone Suspension Pump A/B Running Running*3 Stop Stop
002
00HTK01AT001/ Distribution Box A/B Feed Feed Recycle Recycle
002
00HTK01AM001 Limestone Slurry Storage Tank Running Running Stop *1 Stop
/002 Agitator
00HTK03AP001/ Limestone Slurry Feed Pump A/B Running Running Stop Stop
002
2-7
Item No. Service
10/20HTT00AM Absorber Area Drain Sump Agitator Stop *1 Stop *1 Stop *1 Running
001
10/20HTT00AP0 Absorber Area Drain Sump Pump Stop *1 Stop *1 Stop *1 Running
01/002 A/B
00HTT00AM001 Auxiliary Absorbent Tank Agitator Stop *1 Stop *1 Running Running
00HTT00AP001 Auxiliary Absorbent Tank Pump Stop *1 Stop *1 Stop *1 Running
00HTT01AM001 Gypsum Area Drain Sump Agitator Stop *1 Stop *1 Stop *1 Running
00HTT01AP001 Gypsum Area Drain Sump Pump Stop *1 Stop *1 Stop *1 Running
00HTT02AM001 Limestone Area Drain Sump Agitator Stop *1 Stop *1 Stop *1 Running
00HTT02AP001 Limestone Area Drain Sump Pump Stop *1 Stop *1 Stop *1 Running
00HTQ00AP001 Process Water Pump A/B/C Running Running Stop Stop

/003
00HTQ01AP001 ME Wash & Emergency Quench Running Running Stop Stop
/003 Pump A/B/C
*1 Running in case of holding slurry.

*2 Antifoam Agent is provided when the foaming phenomenon in the Absorber is occurred.
*3 Limestone Preparation System shall be operated until limestone slurry feed tank level
reaches CH during short term shut-down condition if necessary.
2-8
Fig.-2.5.1 Long-term Stoppage State (1/3)
Gypsum Slurry
(＊2) AT (＊4)
AT Gypsum Slurry
Boiler Unit-1 ID Fan SO2 SO2
ESP
To Primary Hydrocyclone
(＊1) Process Water Distribution System

ID Fan Outlet
FT Stack Process Water
Damper 00 HTQ 00 AP 001/002/003
Process Water Pump LC M 00 HTQ 00 BB 001
Process Water A/B/C Process Water Tank
From ME Wash &
Emergency Quench Pumps Process Water
Absorber drain To Unit-1 Absorber

10 HTH 01 BB 001
Emergency Water
To Auxiliary Absorbent Tank Process Water
Tank
Emergency Quenching To Gypsum Dewatering Area
Process Water
Belt Filter
(＊6) Start/Stop Process Water
Control
From Process Water Pumps
To Unit-2 Absorber
AT (＊5) 00 HTQ 01 AP 001/002/003
pH ME Wash & Emergency Quench
Process Water
M 10 HTE 00 AT 001 DC Pump A/B/C
Antifoam Agent Antifoam Agent
Absorber To Limestone Grinding Area
To Unit-1 Absorber From Process Water Pumps Mist Eliminator
M
M 10 HTD 00 AP 001/005 Process Water
M
10 HTS 00 AP 001 Absorber Recirculation
M To Unit-1 Absorber
Antifoam Agent Pump Pump A/E
Process Water
To Unit-2 Absorber
10 HTS 00 BB 001 10 HTG 01/08 BN 001 M
Hold Liquid Equipment
Antifoam Agent Tank 10 HTG 00 AN 001/002 JAS A/H LC
M
Empty Liquid Equipment
10 HTS 00 AM 001 Oxidation Air Blower A/B 10 HTD 00 AM 001/002
Antifoam Agent Tank Agitator Absorber Agitator A/B Draft Flue Gas System
10 HTM 00 AP 001/002
Absorber drain
10 HTD 00 BB 001
Gypsum Bleed
Running System
Absorber Pump A/B Stop System
M
Absorber drain Filtrate Slurry
Running Equipment
From Filtrate Water Pumps Stop Equipment
Absorber drain 10 HTT 00 AM 001 10 HTT 01 AP 001 Filtrate Slurry M
M
Absorber Area Drain Sump Emergency Transfer Pump Open Valve Open Damper
To Unit-1 Absorber M Agitator Antifoam Agent
(＊1) Limestone
M
Absorber drain (＊2) From Antifoam Agent Pump Close Valve Close Damper
Slurry Feed
M (＊4) Control
(＊5) Process Water
From Process Water Pumps Absorber drain Absorber Drain
10 HTT 00 AP 001/002 10 HTT 00 BB 001 00 HTT 00 AM 001
FC From Gypsum Bleed
Absorber Area Drain Sump Absorber Area Drain Sump Limestone Slurry To Unit-1 Absorber Auxiliary Absorbent
Pumps
Pump A/B From Limestone Slurry Tank Agitator
Feed Pumps Absorber drain Absorber Drain
M
Limestone Slurry To Unit-2 Absorber From Absorber Area
Drain Sump Pumps
For Boiler unit-2

00 HTT 00 AP 001 00 HTT 00 BB 001
Auxiliary Absorbent Pump Auxiliary Absorbent Tank
: Battery limit -FGD plant
2-9
: Battery limit -FGD plant 00 HTM 01 AM 001
Waste Water Hydrocyclone Hold Liquid Equipment
※2 Feed Tank Agitator Empty Liquid Equipment
M
Draft Flue Gas System
Running System
00 HTM 02 BB 001 Stop System
Unit-1 Dewatering System A
(＊6) Waste Water Hydrocyclone Running Equipment
Feed Tank
M Stop Equipment
10 HTM 00 AT 001 00 HTM 02 AP 001/002
Gypsum Slurry A
Primary Hydrocyclone A Waste Water Hydrocyclone M
Feed Tank Pump A/B Open Valve Open Damper

From Unit-1
M
Gypsum Bleed Pumps
Close Valve Close Damper
10 HTM 01 AT 001 00 HTP 00 AF 001/002
Vacuum Belt Filter A Gypsum Reversible Belt
Conveyor A/B
※1
M M
ATM
10 HTP 00 BR 001
Gypsum Diverter A A B Waste Water
10 HTM 00 BB 001
Vacuum 10 HTM 00 AP 001 To FGD Waste Water
Receiver A Vacuum Pump A 00 HTM 00 AT 001 00 HTM 00 AT 002
Treatment Plant
Waste Water Waste Water
Hydrocyclone A Hydrocyclone B
00 HTP 00 BB 001 00 HTM 02 AM 001

Waste Water FC
Gypsum
Storage
Emergency 10 HTP 00 BB 001 20 HTP 00 BB 001
Tank Agitator
※2 Storage Shed Gypsum Intermediate Silo Gypsum Intermediate Silo M
Process Water
Gypsum Slurry Unit-1 Dewatering System B ※1 ※3 M
LC 00 HTM 03 AP
※3 001/002
Waste Water Pump
00 HTM 03 BB 001 A/B
M
※2 Waste Water
Storage Tank
00 HTM 00 AP 001/002 00 HTM 00 BB 001

Gypsum Slurry Unit-2 Dewatering System A,B ※1 Belt Filter Belt Filter
Washing Pump A/B Washing Tank
From Unit-2
Gypsum Bleed Pumps ※3 00 HTT 01 AM 001
Gypsum Area Drain
Sump Agitator
M M
Dewatering Area Drain

M
00 HTM 00 AM 001 00 HTM 01 AP 001/002 00 HTT 01 AP 001
Filtrate Water Pump A/B Filtrate Slurry From Dewatering Area
Filtrate Water Tank Gypsum Area Drain
Agitator Sump Pump
Filtrate Slurry
00 HTT 01 BB 001
00 HTM 01 BB 001 To Unit-1&2 Absorber Gypsum Area Drain
Filtrate Water Tank Sump
2-10
Limestone Handling and Slurry Preparation System

00 HTT 02 AM 001
Limestone Area
Drain Sump Agitator
Limestone Area Drain
To Wet Mill Receiver Tank A Ball Mill Area Drain
Limestone Area Drain From Ball Mill Area

M
To Wet Mill Receiver Tank B
Limestone Slurry Storage Tank Drain
M
00 HTT 02 AP 001 From Limestone Slurry Storage Tank Limestone Intermediate Silo
Bucket Elevator
Sump Pump Limestone
00 HTT 02 BB 001
Limestone Area
Drain Sump 00 HTJ 00 AA 001 00 HTJ 00 AA 002
Limestone Intermediate Limestone
Silo Shut-off Gate A Intermediate Silo Unloading
Conveyor
Shut-off Gate B Hopper
00 HTJ 00 CH 001
Metal Detector A M M 00 HTJ 00 CH 002
Metal Detector B
00 HTJ 00 AT 001
Process Water 00 HTJ 00 AT 002
Metal Separator
Metal Separator
From Process water Pumps 00 HTJ 00 AJ 001 & Container A
& Container B Belt
Crusher A 00 HTJ 00 AF 001
00 HTJ 01 AF 001 00 HTJ 00 AF 002 Conveyor
Belt Feeder A Belt Feeder B
00 HTK 01 AM 001 00 HTJ 02 AF 001 Belt Conveyor A
M Limestone Slurry Storage Bucket Elevator A
Tank Agitator A
Limestone Slurry 00 HTJ 00 AJ 002
M M 00 HTJ 00 BB 001 00 HTJ 00 BB 002 Crusher B
Dosing Bin A Dosing Bin B 00 HTJ 01 AF 002
Belt Conveyor B
00 HTJ 01 AA 001/002 00 HTJ 02 AF 002
00 HTK 03 AP 001
Dosing Bin Bucket Elevator B
Limestone Slurry 00 HTK 00 AT 001
Shut-off Gate A/B
Feed Pump A Mill Hydrocyclone A M M
00 HTK 02 BB 001
Limestone Slurry
00 HTK 00 AF 001 00 HTK 00 AF 002 00 HTK 00 AT 002
Storage Tank A
Gravimetric Feeder A Gravimetric Feeder B Mill Hydrocyclone B
00 HTK 01 AM 002
Limestone Slurry Storage
Limestone Slurry
Tank Agitator B
To Unit-1＆2 Absorber 00 HTK 00 AJ 001 00 HTK 00 AJ 002 Empty Liquid Equipment
M
M Wet Ball Mill A M Wet Ball Mill B
00 HTK 00 AM 001 00 HTK 00 AM 002
Wet Mill Receiver
Running System
Wet Mill Receiver
Tank Agitator A Tank Agitator B Stop System
Running Equipment
00 HTK 03 AP 002 00 HTK 02 BB 002
Limestone Slurry Limestone Slurry 00 HTK 02 AP 001 00 HTK 01 BB 001 00 HTK 01 BB 002 00 HTK 02 AP 002 Stop Equipment
Feed Pump B Storage Tank B Limestone Suspension Wet Mill Receiver Tank A Wet Mill Receiver Tank B Limestone Suspension M
Pump A Pump B Open Valve Open Damper
M
2-11
Fig.-2.5.2 Short-term Stoppage State (1/3)
Gypsum Slurry
(＊2) AT (＊4)
AT Gypsum Slurry
ESP

ID Fan Outlet
Damper 00 HTQ 00 AP 001/002/003
From ME Wash &

10 HTH 01 BB 001
Emergency Water
Tank
Process Water
Belt Filter
Control
To Unit-2 Absorber
AT (＊5) 00 HTQ 01 AP 001/002/003
Process Water
M
M
Process Water
To Unit-2 Absorber
10 HTS 00 BB 001 10 HTG 01/08 BN 001
M
M
10 HTM 00 AP 001/002
Absorber drain
10 HTD 00 BB 001
Gypsum Bleed
Running System
M
Running Equipment
M
(＊1) Limestone
M
Slurry Feed
M (＊4) Control
Pumps
M
Drain Sump Pumps
For Boiler unit-2

00 HTT 00 AP 001 00 HTT 00 BB 001
2-12
M
Running System
Feed Tank
M Stop Equipment
10 HTM 00 AT 001 00 HTM 02 AP 001/002
Gypsum Slurry A

From Unit-1
M
Gypsum Bleed Pumps
10 HTM 01 AT 001 00 HTP 00 AF 001/002
Conveyor A/B
※1
M M
ATM
10 HTP 00 BR 001
10 HTM 00 BB 001
Treatment Plant
00 HTP 00 BB 001 00 HTM 02 AM 001

Waste Water FC
Gypsum
Storage
Tank Agitator
Process Water
LC From Process Water Pumps

00 HTM 03 AP
※3 001/002
Waste Water Pump
00 HTM 03 BB 001 A/B
M
※2 Waste Water
Storage Tank
00 HTM 00 AP 001/002 00 HTM 00 BB 001

From Unit-2
Gypsum Area Drain
Sump Agitator
M M

M
Agitator Sump Pump
Filtrate Slurry
00 HTT 01 BB 001
2-13

00 HTT 02 AM 001
Limestone Area
Drain Sump Agitator

M
M
Bucket Elevator
Sump Pump Limestone
00 HTT 02 BB 001
Limestone Area
Conveyor
00 HTJ 00 CH 001
Metal Detector B
00 HTJ 00 AT 001
Metal Separator
Metal Separator
& Container B Belt
M
Limestone Slurry Storage Bucket Elevator A
Tank Agitator A
Belt Conveyor B
00 HTJ 01 AA 001/002 00 HTJ 02 AF 002
00 HTK 03 AP 001
Shut-off Gate A/B
00 HTK 02 BB 001
Limestone Slurry
Storage Tank A
00 HTK 01 AM 002
Limestone Slurry
Tank Agitator B
M
Wet Ball Mill A Wet Ball Mill B
M M Draft Flue Gas System
00 HTK 00 AM 001 00 HTK 00 AM 002
Wet Mill Receiver
Running System
Wet Mill Receiver
Running Equipment
00 HTK 03 AP 002 00 HTK 02 BB 002
M
2-14
Fig.-2.5.3 Normal Operation (1/3)
Gypsum Slurry
(＊2) AT (＊4)
AT Gypsum Slurry
ESP

ID Fan Outlet
Damper 00 HTQ 00 AP 001/002/003
From ME Wash &

10 HTH 01 BB 001
Emergency Water
Tank
Process Water
Belt Filter
Control
To Unit-2 Absorber
AT (＊5) 00 HTQ 01 AP 001/002/003
Process Water
M
M
Process Water
To Unit-2 Absorber
10 HTS 00 BB 001 10 HTG 01/08 BN 001
M
M
10 HTM 00 AP 001/002
Absorber drain
10 HTD 00 BB 001
Gypsum Bleed
Running System
M
Running Equipment
M
(＊1) Limestone
M
Slurry Feed
M (＊4) Control
Pumps
M
Drain Sump Pumps
For Boiler unit-2

00 HTT 00 AP 001 00 HTT 00 BB 001
2-15
M
Running System
Feed Tank
M Stop Equipment
10 HTM 00 AT 001 00 HTM 02 AP 001/002
Gypsum Slurry A

From Unit-1
M
Gypsum Bleed Pumps
10 HTM 01 AT 001 00 HTP 00 AF 001/002
Conveyor A/B
※1
M M
ATM
10 HTP 00 BR 001
10 HTM 00 BB 001
Treatment Plant
00 HTP 00 BB 001 00 HTM 02 AM 001

Waste Water FC
Gypsum
Storage
Tank Agitator
Process Water
LC From Process Water Pumps

00 HTM 03 AP
※3 001/002
Waste Water Pump
00 HTM 03 BB 001 A/B
M
※2 Waste Water
Storage Tank
00 HTM 00 AP 001/002 00 HTM 00 BB 001

From Unit-2
Gypsum Area Drain
Sump Agitator
M M

M
Agitator Sump Pump
Filtrate Slurry
00 HTT 01 BB 001
2-16

00 HTT 02 AM 001
Limestone Area
Drain Sump Agitator

M
M
Bucket Elevator
Sump Pump Limestone
00 HTT 02 BB 001
Limestone Area
Conveyor
00 HTJ 00 CH 001
Metal Detector B
00 HTJ 00 AT 001
Metal Separator
Metal Separator
& Container B Belt
M
Limestone Slurry Storage Bucket Elevator A
Tank Agitator A
Belt Conveyor B
00 HTJ 01 AA 001/002 00 HTJ 02 AF 002
00 HTK 03 AP 001
Shut-off Gate A/B
00 HTK 02 BB 001
Limestone Slurry
Storage Tank A
00 HTK 01 AM 002
Limestone Slurry
Tank Agitator B
M
Wet Ball Mill A Wet Ball Mill B
M M Draft Flue Gas System
00 HTK 00 AM 001 00 HTK 00 AM 002
Wet Mill Receiver
Running System
Wet Mill Receiver
Running Equipment
00 HTK 03 AP 002 00 HTK 02 BB 002
M
2-17
2.6 Start-up and Shutdown Procedure
(1) Long-term Stoppage State → Short-term Stoppage State

Start / Stop operation which is required to shift the state from long-term
stoppage state to short-term stoppage state is described below.
Long-term Stoppage State
Receiving utilities and starting of related equipment

・ Instrument Air and Service Air System
(Air Pressure)
・ Process Water System
(Process Water Pump and ME Wash & Emergency
Quench Pump)
・ Cooling Water System
(Cooling Water Pressure)
Charging liquid to each equipment and starting related equipment

・ Absorber Tank
・ Absorber Agitator
・ Belt Filter Washing Tank
・ Filtrate Water Tank
・ Filtrate Water Tank Agitator
・ Waste Water Hydrocyclone Feed Tank
・ Waste Water Hydrocyclone Feed Tank Agitator
・ Waste Water Storage Tank
・ Waste Water Storage Tank Agitator
・ Wet Mill Receiver Tank
・ Wet Mill Receiver Tank Agitator
・ Limestone Slurry Storage Tank
・ Limestone Slurry Storage Tank Agitator
・ Antifoam Agent Tank
2-18
Starting Machinery
・ Gypsum Bleed Pump
・ Filtrate Water Pump
・ Waste Water Hydrocyclone Feed Tank Pump
・ Waste Water Pump
・ Gypsum Reversible Belt Conveyor
・ Limestone Suspension Pump
・ Limestone Slurry Feed Pump
Starting Dosing Bin System

・ Dosing Bin Bag Filter
・ Dosing Bin Vent Fan
・ Dosing Bin Bag Filter Outlet Rotary Valve
Starting Limestone Handling and Storage System

・ Bucket Elevator
・ Belt Conveyor
・ Crusher
・ Belt Feeder
・ Metal Separator & Container
・ Metal Detector
・ Belt Feeder
2-19
Starting Limestone Grinding System
・ L.P Trunnion Lube Oil Pump
・ H.P Trunnion Lube Oil Pump
・ Wet Ball Mill
・ Gravimetric Feeder
Short-term Stoppage State
2-20
(2) Short-term Stoppage State → Normal Operation State
Starting Oxidation Air Blower Group

・ Oxidation Air Blower : (Start)
・ Washing System for JAS : (On)
Starting Absorber Recirculation Pump Group (Refer to Fig-2.6.1)

・ Absorber Recirculation Pump : (Start)
Starting Flue Gas Group (Refer to Fig-2.6.3)

・ Wet / Dry Interface Washing System : (On)
・ Mist Eliminator Washing System : (On)
Starting Gypsum Dewatering System

・ Belt Filter Washing Tank Pump : (Start)
・ Vacuum Belt Filter : (Start)
・ Vacuum Pump : (Start)
Normal Operation State
2-21
(3) Normal Operation State → Short-term Stoppage State
Normal Operation State
Stopping Gypsum Dewatering System

・ Vacuum Belt Filter : (Stop)
・ Vacuum Pump : (Stop)
・ Belt Filter Washing Tank Pump : (Stop)
Stopping Flue Gas Group (Refer to Fig-2.6.4)

・ Wet / Dry Interface Washing System : (Off)
・ Mist Eliminator Washing System : (Off)
Stopping Absorber Recirculation Pump Group (Refer to Fig-2.6.2)

・ Absorber Recirculation Pump : (Stop)
Stopping Oxidation Air Blower Group

・ Oxidation Air Blower : (Stop)
・ Washing System for JAS : (Off)
2-22
(4) Short-term Stoppage State → Long-term Stoppage State
Stopping Limestone Grinding System

・ L.P Trunnion Lube Oil Pump
・ H.P Trunnion Lube Oil Pump
・ Wet Ball Mill
・ Gravimetric Feeder
Stopping Limestone Handling and Storage System

・ Belt Feeder
・ Metal Detector
・ Metal Separator & Container
・ Belt Feeder
・ Crusher
・ Belt Conveyor
・ Bucket Elevator
2-23
Stopping Dosing Bin System
・ Dosing Bin Bag Filter
・ Dosing Bin Vent Fan
・ Dosing Bin Bag Filter Outlet Rotary Valve
Stopping Machinery
・ Gypsum Bleed Pump
・ Filtrate Water Pump
・ Waste Water Hydrocyclone Feed Tank Pump
・ Waste Water Pump
・ Gypsum Reversible Belt Conveyor
・ Limestone Suspension Pump
・ Limestone Slurry Feed Pump
Draining liquid to each equipment and stopping of related

equipment (if necessary)
・ Absorber Tank
・ Absorber Agitator
・ Belt Filter Washing Tank
・ Filtrate Water Tank
・ Filtrate Tank Agitator
・ Waste Water Hydrocyclone Feed Tank
・ Waste Water Hydrocyclone Feed Tank Agitator
・ Waste Water Storage Tank
・ Waste Water Storage Tank Agitator
・ Wet Mill Receiver Tank
・ Wet Mill Receiver Tank Agitator
・ Limestone Slurry Storage Tank
・ Limestone Slurry Storage Tank Agitator
2-24
Stopping utilities and stopping of related equipment (if necessary)
・ Instrument Air and Service Air System
(Air Pressure)
・ Process Water System
(Process Water Pump and ME Wash & Emergency
Quench Pump)
・ Cooling Water System
(Cooling Water Pressure)
Long-term Stoppage State
2-25
Fig.-2.6.1 Slurry Recirculation Pump Group Start Flow Chart
Start Condition
Absorber Level ≧ CH2
Start Absorber Recirculation Pump A : Start Completed
Absorber Recirculation Pump B : Start Completed
Absorber Recirculation Pump C : Start Completed
Absorber Recirculation Pump D : Start Completed
(In case of pump E is stand-by pump) Start Completion
Absorber Recirculation Pump A : Start Completed
Absorber Recirculation Pump B : Start Completed
4/5
Absorber Recirculation Pump C : Start Completed
Absorber Recirculation Pump D : Start Completed
Absorber Recirculation Pump E : Start Completed
2-26
Fig.-2.6.2 Slurry Recirculation Pump Group Stop Flow Chart
Stop Condition
ID Fan Stop
Stop Absorber Recirculation Pump A : Stop Completed
Absorber Recirculation Pump B : Stop Completed
Absorber Recirculation Pump C : Stop Completed
(In case of pump E is stand-by pump) Stop Completion
Absorber Recirculation Pump A : Stop Completed
Absorber Recirculation Pump B : Stop Completed
5/5
Absorber Recirculation Pump D : Stop Completed
Absorber Recirculation Pump E : Start Completed
2-27
2.7 Start-up and Shutdown Schedule
This section describes the start-up / shutdown schedule for the FGD plant.
Fig.-2.7.1 and Fig.-2.7.2 show the typical FGD plant start-up schedule
Fig.-2.7.3 and Fig.-2.7.4 show the typical FGD plant shutdown schedule
2-28
Fig.-2.7.1 FGD Plant Start-up Schedule
Power Plant FGD Plant
Long-term Shutdown State
Short-term Shutdown State
Boiler Start Permission

from FGD
Boiler Start-up Normal Operation

(Oil - fired) (Following up the Boiler Load)
Boiler Constant Load
JUST Before Coal - fired
Fuel Change
(Oil → Coal)
Normal Operation
(Load up)
2-29
Fig.-2.7.2 FGD Plant Start-up Schedule
100
Boiler Load
(%)
Boiler Start-up
FGD Gas-introduction
Time
Oil Oil and Coal Coal

Fuel Type of Boiler
FGD Plant Short-term Shutdown Condition Normal Operation

Action (Follow up of Boiler Load)
2-30
Fig.-2.7.3 FGD Plant Shutdown Schedule
Boiler FGD Plant

Normal Operation
Normal Operation
(Coal - fired)
Load Down
Boiler Constant Load
Fuel Change
FGD Stop Permission
(Coal → Oil)
from Boiler
Boiler fire out FGD Plant Shutdown
Cool Down Short-term Shutdown State
Boiler Shutdown Long-term Shutdown State

(If necessary)
2-31
Fig.-2.7.4 FGD Plant Shutdown Schedule
100
Boiler Load
(%)
2-34
Boiler
Cool Down
Boiler
Fire Out Shutdown
Time
Coal Coal and Oil Oil

Fuel Type
of Boiler
Normal Operation Short-term Shutdown Condition

FGD Plant
Action
2-32
3. NORMAL OPERATION
3.1 Normal Operation Philosophy
(1) In general, FGD plants are operated automatically in normal operation.
(2) The following equipments have an automatic back-up function (Stand-by Auto
Mode) by accident.
･ Absorber Recirculation Pump Electric Trouble

･ Gypsum Bleed Pump Electric Trouble
･ Oxidation Air Blower Electric Trouble
･ Belt Filter Washing Pump Electric Trouble
･ Filtrate Water Pump Electric Trouble
･ Waste Water Hydrocyclone Electric Trouble
Feed Tank Pump
･ Waste Water Pump Electric Trouble
･ Wet Ball Mill System Electric Trouble
･ Limestone Slurry Feed Pump Electric Trouble
･ Process Water Pump Electric Trouble
･ ME Wash & Emergency Quench Pump Electric Trouble
3-1
3.2 Process Control Method
The control system is designed to provide safe and reliable operation of the
FGD plant.
The FGD plant is designed not to interfere on the boiler operation and to
maintain the specified desulfurization performance regardless of the boiler
load-change by controlling the absorbent feed rate to the absorber.
3-2
3.2.1 Limestone slurry Feed Control
Limestone slurry flow rate to absorber is controlled to keep the stable

desulfurization efficiency.
The limestone slurry flow rate is estimated corresponding to the boiler air flow
and FGD plant inlet SO2 concentration as a feed-forward signal, and then is
adjusted by FGD outlet SO2 concentration or the absorber tank pH as a
feed-back signal.
Fig.-3.2.1 Absorbent Feed Control
Boiler Air
Flow Signal
FF
FB
FIC
FGD Inlet SO2
AICA
FGD Outlet SO2
FT
FCV
Absorber Limestone
M Slurry
Tank AT AICA
pH
3-3
Control
PV
SV
△
Tr PID (Propotion + Integral Differential Pressure Transmitter
PID FX
+ differential) Control Function for Flow Rate
A/M
Differential Pressure Transmitter

CH / LX
Control High for Liquid Level
/ CL Control Low Pressure Transmitter

PX
T Switching Function AX Analyzer
Σ Addition
F(x) Functional Generator
TITLE SEQUENS NO.

V＞ Rate Limitter
Simbols for Conceptual
BLOOK NO.
Main Control Loop
DWG. NO. REV.
L＞ Low Limitter
Control
T1, T2 : Manual Switch
Absorber pH
Limestone Slurry Boiler Air X1 : c=a×b
Flow Rate FGD Outlet FGD Inlet Flow Signal SO2 amount which is to be removed
SO2 Conc. SO2 Conc.
FT AT AT AT by FGD is calculated.
FX AX AX AX F1(x)
Limestone Amount
PV
a×b
△ a b
△
X1
PID PID
c
A/M A/M
C (SO2 amount)
F1(x)
Neccesary limestone slurry amount is
calculated from the SO2 amount.
FF FF This necessary limestone slurry amount
Σ1 Σ2
signal is the Feedforward signal for this
control.
Σ1, Σ2 : Feedback Signal is selected either

a b FGD Outlet SO2 concentration or
T1
Absorber pH for using main control.
PV c
SV
△
PID
A/M
TITLE
Conceptual Absorbent Feed Control
3-4
3.2.2 Slurry Concentration Control (Absorber Density Control)
Slurry concentration in the absorber tank is controlled to keep operated in the

suitable range by monitoring the slurry density with density meter and
operating gypsum belt filter by batch operation.
Fig.-3.2.2 Slurry Concentration Control
Vacuum Belt
Filter Local
Control Panel
DICA
CH
CL
M
Primary
Hydrocyclone
DT
Absorber
Tank
3-5
Control
Remarks)
Absorber Slurry Density
K : Calculation
DT
AX
CH/CL
Vacuum Belt Slurry

Filter Local Concentration
Bleed Slurry Primary Hydrocyclone
TITLE
Conceptual Slurry Concentration Control

(Absorber Density Control)
3-6
3.2.3 Absorber Tank Level Control
Absorber tank level is controlled to keep operated in the suitable range level.
The absorber tank level is controlled by the quantity of make-up water supply
to absorber tank by the batch operation.
Fig.-3.2.3 Absorber Tank Level Control
Process Water
LT
CH Absorber
LICA LT
CL Tank
LT
3-7
Control
Remarks)
Absorber Tank Level T1 : Manual Switch
LT LT LT
LX LX LX
T1
CH/CL
Process Water
Absorber
TITLE
Conceptual Absorber Tank

Level Control
3-8
3.2.4 Belt Filter Washing Tank Level Control
Belt filter washing tank level is controlled to keep operated in the suitable
range level.
The belt filter washing tank level is controlled by the quantity of process water
supply to belt filter washing tank by batch operation.
Fig.-3.2.4 Belt Filter Washing Tank Level Control
M
CH
LIA
Vacuum Belt Filter CL Process Water
LT
Belt Filter
Washing Tank
3-9
Control
Belt Filter Washing

Tank Level
LT
LX
CH/CL
Process Water
TITLE
Conceptual Belt Filter Washing Tank

Belt Filter Washing Level Control
Tank
3-10
3.2.5 Filtrate Water Tank Level Control
Filtrate tank level is controlled to keep operated in the suitable range level.
The filtrate tank level usually is controlled by the filtrate feed to absorber tank
by batch operation.
Fig.-3.2.5 Filtrate Water Tank Level Control

Unit 1 Boiler Air
Flow Signal
Unit 1
FGD Inlet SO2
Unit 2 Boiler Air

Flow Signal
Unit 2
FGD Inlet SO2 FIC
CH
LIA
FT CL
LT
Filtrate Water Tank

Unit 1
Absorber
Tank
FT
Unit 2
Absorber
Tank
3-11
Control
Unit 2 Unit 1
X1,2 : c=a×b
Unit 2 Unit 2 Unit 1 Unit 1
Filtrate Water Filtrate Water FGD Inlet Filtrate Water FGD Inlet SO2 amount which is to be removed
Boiler Air Boiler Air
Tank Level Flow Rate SO2 Conc. Flow Signal Flow Rate SO2 Conc. Flow Signal by FGD is calculated.
LT FT AT FT AT
F1,2(x)
LX FX AX a×b FX AX a×b
Filtrate Flow rate

a b a b
X2 X1
c c
PV PV
SV SV
△ F2(x) △ F1(x)
C (SO2 amount)
PID PID
A/M A/M Filtrate flow rate is calculated
from the SO2 amount.
This Filtrate flow rate signal is
the Feedforward signal for this control.
CH/CL T2 SG T1 SG
0% 0%
Unit 2
Absorber
Unit 1
Absorber
TITLE
Conceptual Filtrate Water Tank

Filtrate Water Tank Level Control
3-12
3.2.6 Waste Water Hydrocyclone Feed Tank Level Control
Waste water hydrocyclone feed tank level is controlled to keep operated in the
suitable range level.
The waste water hydrocyclone feed tank level is controlled by the feed to
Waste water hydrocyclone by batch operation.
Fig.-3.2.6 Waste Water Hydrocyclone Feed Tank Level Control
M CH
LIA
To Waste Water
CL
Hydrocyclone
LT
Waste Water
3-13
Control
Waste Water Hydrocyclone

Feed Tank Level
LT
LX
CH/CL
TITLE
Conceptual Waste Water Hydrocyclone

Waste Water Hydrocyclone Feed Tank Level Control
Feed Tank
3-14
3.2.7 Waste Water Storage Tank Level Control
Waste water storage tank level is controlled to keep operated in the suitable
range level.
If the tank level becomes to CL1, waste water flows to Filtrate Water Tank is
stopped by closing motor valve automatically. When the tank level is increased
to CH1, waste water flow to Filtrate Water Tank starts again.
3.2.8 Waste Water Flow Rate Control
Waste water flow rate is controlled to keep the constant flow rate by observing
the flow rate with flow meter.
If the tank level becomes to CL2, waste water flow to Waste Water Treatment
System is stopped by closing control valve automatically.
When the tank level is increased to CH2, waste water flow to Waste Water
Treatment System starts again.
Fig.-3.2.7 Waste Water Storage Tank Level Control
To Filtrate Water Tank
FIC
FT
CH2 To Waste Water

CH1 M Treatment System
LIA
FCV
CL1
CL2
LT
Waste Water Tank
3-15
Control
Waste Water Storage Tank Level
LT
LX
CH1/CL1
Filtrate Water Tank
TITLE
Conceptual Waste Water Storage Tank Level

Control
Waste Water Storage Tank
3-16
Control
Remarks)
Waste Water Flow Rate T1 : more than CL2 : a→c
less than CL2 : b→c
FT-42010
FX
F1(x)
△ Open
Position
PID
Valve
A/M
0% Close
a 100%
b Valve Input
SG T1 Waste Water Storage Tank Level less than
CL2
c
FCV
TITLE
Conceptual Waste Water

Flow Rate Control
3-17
3.2.9 Limestone Slurry Storage Tank Level Control
Limestone slurry storage tank level is controlled to keep operated in the

suitable range level by operating wet limestone grinding mill.
Limestone slurry is prepared by batch operation of limestone grinding system

to keep certain limestone slurry storage tank level, i.e., when the limestone
slurry storage tank level reaches control high, limestone grinding system is
stopped.
When the limestone slurry storage tank level is control low, limestone grinding
system is started.
3-18
FIig.-3.2.9 Limestone Slurry Storage Tank Level Control
From Process Water
Pump
Dosing Bin Mill Hydrocyclone
FT FIC DT
FCV
FT FIC
Gravimetric FCV
Feeder M
WT
M
LICA
LICA LIA
CH
CL
WIC M LT LT
Wet Ball Mill M M
Oil Reservoir
H.P Trunnion Lube Oil Pump
L.P Trunnion Lube Oil Pump
Wet Mill Limestone Slurry

Receiver Storage Tank
Tank
3-19
Control
Limestone Slurry Storage Tank
LT
LX
CH/CL
Limestone
Grinding
System
TITLE
Conceptual Limestone Slurry

Storage Tank Level Control
3-20
3.2.10 Limestone Grinding System Control
Limestone Feed rate is kept constant by gravimetric feeder. The limestone

which is conveyed from the Dosing Bin by using the gravimetric feeder and the
filtrate of gypsum belt filter system are supplied into a limestone ball mill
system.
The flow rate of filtrate to wet limestone grinding mill is controlled by
Limestone feeding amount at gravimetric feeder. The flow rate of process
water to wet mill receiver tank is controlled by density signal from mill
hydrocyclone feed slurry.
The slurry in wet mill receiver tank is fed up to the mill hydrocyclone and
separated into small particle slurry and large particle slurry. The underflow
slurry (large particle size limestone) is returned to wet grinding mill inlet. The
overflow slurry of mill hydrocyclone (small particle size limestone) is sent to
the limestone slurry storage tank. The wet mill receiver tank level is controlled
by the position of the limestone slurry distribution box. If the wet mill receiver
tank level is control low, the overflow slurry of mill hydrocyclone is returned to
the wet mill receiver tank by recirculation position of the limestone slurry
distribution box. And if wet mill receiver tank level is control high, the overflow
slurry of mill hydrocyclone is send to the limestone slurry storage tank
discharge position of the limestone slurry distribution box.
3-21
FIig.-3.2.10 Limestone Grinding System Control
From Process Water

Pump
Dosing Bin
Mill Hydrocyclone
FT FIC DT
FCV
FT FIC
Gravimetric FCV
Feeder M
WT
LICA LIA
WIC M LT LT
Wet Ball Mill M M
Oil Reservoir
H.P Trunnion Lube Oil Pump
L.P Trunnion Lube Oil Pump
Wet Mill Limestone Slurry

Receiver Storage Tank
Tank
3-22
Control
Remarks)
T1 : Wet Ball Mill is in operation : a→c
Wet Ball Mill stops : b→c
Mill Hydrocyclone Wet Mill Receiver

Wet Ball Mill Feed Water
Feed Slurry Density Tank Level
DT F1(x)
WT LT
WX AX LX Open
Position
Valve
△ △
PID PID
Close
A/M A/M 100%
Valve Input
CH/CL
0% a 0 a
b Wet Ball Mill b
SG T1 SG T1 Wet Ball Mill
Operation Operation
c c
Distribution
Box
FCV- FCV- 00 HTK 01 AT 001/002
TITLE
Conceptual Limestone Grinding

System Control
3-23
3.2.11 Process Water Tank Level Control
Process water tank level is controlled to keep the fixed range level.
The process water tank level is controlled by the quantity of process water
supply to process water tank.
Fig.-3.2.11 Process Water Tank Level Control
CH M
LIA
Process Water CL Process Water
LT
Process
Water Tank
3-24
Control
Process Water
Tank Level
LT
LX
CH/CL
Process Water
TITLE
Conceptual Process Water Tank

Process Water Level Control
Tank
3-25
3.3 Set Point List
Table 3.3 shows the set point list.
3-26
Table 3.3 Set Point List
Pressure
Set Point Design Scene
No. Tag no. Service Range Unit Action Basis Remark
Point Value Location Adjustment
1 PDIA Mist Eliminator kPa H Later H ANN DCS Unnecessary
Differential Pressure
2 PIA Instrumentation Air Pressure MPa H Later H ANN DCS Unnecessary
L Later L ANN DCS Unnecessary
※This set point list does not include unit equipments. (for example Vacuum Belt Filter, Oxidation Air Blower, etc..) BHEL shall add set point for unit equipment and finalize the list according to the vender information.
3-27
Temperature
Maximum temperature in AH mechanical trip Emergency Spray valve
1 TIA FGD Inlet Temperature deg.C HH Later Interlock DCS Necessary
condition open
Maximum temperature in AH mechanical trip
H Later H ANN DCS Necessary
condition - 10 deg.C
Heat-resistant value of Absorber internal Emergency Spray valve
2 TIA FGD Outlet Temperature deg.C HH Later Interlock DCS Necessary
material open
Heat-resistant value of Absorber internal
material - 10 deg.C
prevention for
△H Later H ANN TT measuring range × 0.05 (5%) DCS Unnecessary
meter deflection
3-28
Level
1 LICA Absorber Level m HH 6.0 Overflow Normal Level + 1.0 m
H 5.3 H ANN CH Level + 0.2 m DCS Necessary
CH 5.1 Absorber make-up water supply stop Normal Level + 0.1 m DCS Unnecessary
N 5.0 Design Level (Normal Level) DCS Unnecessary
CL 4.9 Absorber make-up water supply start Normal Level - 0.1 m DCS Unnecessary
L 4.7 L ANN CL Level - 0.2 m DCS Necessary

INT : Absorber Recirculation Pump Stop
LL1 Later DCS Unnecessary Pump Protection
LL1 ANN
INT : Absorber Agitator Stop
LL2 Later DCS Unnecessary Agitator Protection
LL2 ANN
INT : Absorber Bleed Pump Stop
LL3 ANN
Prevention for
△H Later H ANN LT measuring range × 0.05 (5%) DCS Unnecessary
Meter Deflection
2 LIA Belt Filter Washing Tank Level m HH Later Over flow
CH Later Make-up water supply stop DCS Unnecessary
CL Later Make-up water supply start DCS Unnecessary
L Later L ANN DCS Necessary

INT : Agitator & Pump Stop Pump Protection
LL Later DCS Unnecessary
LL ANN Agitator Protection
3-29
Level
3 LIA Filtrate Water Tank Level m HH Later Over flow
CH Later Absorber Return Valve Open DCS Unnecessary
CL Later Absorber Return Valve Close DCS Unnecessary

4 LIA Waste Water Hydrocyclone m HH Later Over flow
Feed Tank Level H Later H ANN DCS Necessary
CH Later Hydro-cyclone Feed start DCS Unnecessary
CL Later Hydro-cyclone Feed Stop DCS Unnecessary

LL2 Later DCS Unnecessary
5 LIA Waste Water Storage Tank Level m HH Later Over flow
CH1 Later Filtrate Water Tank Feed Valve Open DCS Unnecessary
CL1 Later Waste Water Treatment Feed Start DCS Unnecessary
CH2 Later Filtrate Water Tank Feed Valve Close DCS Unnecessary
CL2 Later Waste Water Treatment Feed Stop DCS Unnecessary

Silo & Bag Filter
6 LIA Dosing Bin Level m HH Later HH ANN DCS Unnecessary
Protection
H Later H ANN DCS Unnecessary
LL Later LL ANN DCS Unnecessary
3-30
Level
Silo & Bag Filter
7 LIA Wet Mill Receiver Tank Level m HH Later HH ANN DCS Unnecessary
Protection
H Later H ANN DCS Unnecessary
LL Later LL ANN DCS Unnecessary
8 LIA Limestone Slurry Storage Tank m HH Later Over flow
Level H Later H ANN DCS Necessary
CH Later Wet Limestone Grinding Mill stop DCS Unnecessary
CL Later Wet Limestone Grinding Mill start DCS Unnecessary

9 LIA Absorber Area Drain Sump Level m HH Later Over flow DCS Necessary
H Later H ANN
CH Later Absorber Area Drain Sump Pump Start DCS Necessary
CL Later Absorber Sump Pump Stop DCS Unnecessary

INT : Agitator & Pump Stop Pump protection
3-31
Level
10 LIA Aixiliary Absorbent Tank Level m HH Later Over flow

INT : Agitator Stop
LL1 ANN
INT : Pump Stop
LL2 ANN
11 LIA Gypsum Area Drain Sump Level m HH Later Over flow DCS Necessary
H Later H ANN

12 LIA Limestone Area Drain Sump Level m HH Later Over flow DCS Necessary
H Later H ANN

13 LIA Process　Water Tank Level m HH Later Over flow
CH Later Make-up water supply stop DCS Unnecessary
CL Later Make-up water supply start DCS Unnecessary

INT : Pump Stop
LL Later DCS Unnecessary Pump Protection
LL ANN
3-32
Others
1 AICA Absorber pH - H 6.5 H ANN Normal pH + α DCS Necessary
N Later Set point for pH control DCS Necessary
L 5.2 L ANN DCS Necessary

Pump & Belt Filter
2 DICA Absorber Density wt.% H 35 H ANN Normal Density + 5 wt.% DCS Unnecessary
Protection
CH 32 Absorber Slurry Bleed Start Normal Density + 2 wt.% DCS Unnecessary
N 30 Set point for Density Control Design Density DCS Unnecessary
CL 28 Absorber Slurry Bleed Stop Normal Density - 2 wt.% DCS Unnecessary
L 25 L ANN Normal Density - 5 wt.% DCS Unnecessary
3 FIA Oxidation Air Flow Rate m3N/h H Later H ANN DCS Unnecessary
3-33
Timer
Timer. Set Point Scene
No. Equipment Service Action Basis Remark
No. (sec) Adjustment
1 10/20 HTD 00 AP 001~005 T-1 Vent Valve Close after Start PB ON Time for slurry fill to pump suction and Necessary Refer to Section 5
Absorber Recirculation Pump Discharge
A/E
T-2 Discharge Valve Open after Pump Start Time for enough discharge pressure Necessary
T-3 Pump Washing Valve Open after Suction Valve Close Time for drain out pump Necessary
T-4 Pump Washing Valve Close after Pump Washing Time for enough washing Necessary
Valve Open
T-5 No Start Completion after Start PB ON ANN : (Start Sequence Malfunction) Total timer + valve moving time + margin Necessary
T-6 No Stop Completion after Stop PB ON ANN : (Stop Sequence Malfunction) Total timer + valve moving time + margin Necessary
2 10/20 HTM 00 AP 001/002 T-1 Pump Start after Suction Valve Open Time for slurry fill to pump suction Necessary Refer to Section 5
Gypsum Bleed Pump A/B T-2 Discharge Valve Open after Pump Start Time for enough discharge pressure Necessary
T-3 Open Delay Timer for Pump Flushing Start Total timer + valve moving time + margin Necessary
T-4 Pump Flushing Valve Open Timer Total timer + valve moving time + margin Necessary
T-5 Line Drain Valve Open Timer Total timer + valve moving time + margin Necessary
T-6 Line Washing Valve Open Timer Total timer + valve moving time + margin Necessary
3 T-1 1 Valve Open Time Design washing water flow rate Necessary Refer to Section 5
W/D Interface Washing T-2 Washing 1 Cycle Interval Necessary
4 10/20 THE 00 AT 001 T-1 1 Valve Open Time Design washing water flow rate Necessary Refer to Section 5
Mist Eliminator Washing Necessary
3-34
Timer
5 00 HTM 01 AP 001/002 T-1 Pump Start after Suction Valve Open Time for slurry fill to pump suction Necessary Refer to Section 5
Filtrate Water Pump A/B T-2 Discharge Valve Open after Pump Start Time for enough discharge pressure Necessary
Waste Water Hydrocyclone T-2 Discharge Valve Open after Pump Start Time for enough discharge pressure Necessary
Feed Tank Pump A/B T-3 Open Delay Timer for Pump Flushing Start Total timer + valve moving time + margin Necessary
Waste Water Pump A/B T-2 Discharge Valve Open after Pump Start Time for enough discharge pressure Necessary
3-35
Timer
8 10/20 HTM 01 AT 001/002 T-1 Vacuum Belt Filter Start after Water Valve Open Time for enough supply of water Necessary Refer to Section 5
Vacuum Belt Filter A/B
T-2 Seal Water Valve Open after Vacuum Belt Filter Start Necessary
T-3 Vacuum Pump Start after Seal Water Valve Open Time for enough supply of water Necessary
T-4 Gypsum Slurry Feed Valve Open after Vacuum Pump Time for enough vacuum pressure Necessary
Start
T-5 Vacuum Pump Stop after Stop PB ON Timer for dewatering Necessary
T-6 Vacuum Belt Filter Stop after Vacuum Pump Stop Timer for washing close Necessary
T-7 Water Valve Close after Vacuum Belt Filter Stop Necessary
9 00 HTK 00 AJ 001/002 T-1 High Pressure Trunnion Lube Oil Pump Start after Time for enough lifting oil pressure Necessary Refer to Section 5
Wet Ball Mill Start PB ON
T-2 Clutch Engage after High Pressure Trunnion Lube Oil Time for enough lifting oil pressure Necessary
Pump Start
T-3 High Pressure Trunnion Lube Oil Pump Stop after Time for trunnion bearing protection Necessary
Clutch Engage
T-4 Gravimetric Feeder Start Time for enough performance of crusher Necessary
T-5 Clutch Disengage Time for washing ball mill inside
T-6 Low Pressure Trunnion Lube Oil Pump Stop after Time for cooling down trunnion bearing
Clutch Disengage
3-36
Timer
10 00 HTK 03 AP 001/002 T-1 Pump Start after Suction Valve Open Time for slurry fill to pump suction Necessary Refer to Section 5
Limestone Suspension Pump T-2 Discharge Valve Open after Pump Start Time for enough discharge pressure Necessary
A/B T-3 Open Delay Timer for Pump Flushing Start Total timer + valve moving time + margin Necessary
11 00 HTK 03 AP 001/002 T-1 Pump Start after Suction Valve Open Time for slurry fill to pump suction Necessary Refer to Section 5
Limestone Slurry Feed Pump T-2 Discharge Valve Open after Pump Start Time for enough discharge pressure Necessary
A/B T-3 Open Delay Timer for Pump Flushing Start Total timer + valve moving time + margin Necessary
12 10/20 HTT 00 AP 001/002 T-1 Discharge Valve Open after Start PB ON Time for enough discharge pressure Necessary Refer to Section 5
Absorber Area Drain Sump T-2 Line Washing Valve Open after Stop PB ON Time for drain out line Necessary
Pump T-3 Line Washing Valve Close after Line Washing Valve Time for enough washing Necessary
Open
3-37
4. SECURITY INTERLOCK
4.1 Interlock
(1) Flue Gas System Security Interlock

In case of an emergency, the FGD plant is shut down immediately by the
master interlock or operation of an emergency stop button to protect the
system without interfering in boiler operation.
All Absorber Recirculation Pumps

: Stop
Emergency Quenching Spray Valve
: Open
ID Fan : Running 30sec
Boiler : MFT
Boiler : MFT
FGD inlet Temperature 1

: High-High
2/3
: High-High

: High-High
FGD Outlet Temperature 1

: High-High ： OR
2/3
FGD Outlet Temperature 2 ： AND
: High-High ： AND (2 out of 3)
2/3
FGD Outlet Temperature 3 ： NOT

: High-High
Note :
For safe shutdown operation, control power can be operated with UPS power supply.
4-1
(2) Protection during Power Failure
In case of power failure, the FGD plant will be stopped. For safe shut
down, emergency power is supplied to the systems as shown in Table-4.1
below.
Table-4.1
ITEM Power Supply
Control system Uninterrupted power supply (UPS)
4-2
4.2 Countermeasure Plan of Power Failure and Instantaneous Power Failure
(1) Basic Countermeasure Plan of Power Failure and Instantaneous Power

Failure
a. The equipment of FGD plant work out a countermeasure (2 seconds)
for instantaneous power failure and equipment are operated continuous.
b. The equipment which has stand-by facility is started by electrical trouble
and other troubles.
c. ME Wash & Emergency Quench Pump, Absorber Area Drain Sump

Pump and Emergency Quench valves are started for equipment
protection by emergency diesel engine generator*) power supply as
soon as possible.
(2) Countermeasure Details of Power Failure and Instantaneous Power

Failure
Table-4.2 shows the countermeasure existence and the countermeasure
method of power failure and instantaneous power failure.
Note :
*) Emergency Diesel Generator for supply of emergency electric power is
established at BTG side.
4-3
Table.-4.2 Countermeasure for Power Failure and Instantaneous Power Failure
Electri. Motor No. Req’d Behavior or

Item No. Service IPF PF
sources kW ① ② ③ Countermeasure
10/20 HTD 00 AM Re-start for instantaneous power failure
Absorber Agitator A/B CC 55 0 0 4 ○ ×
001/002 Re-start for power failure after comeback power
10/20 HTD 00 AP Absorber Recirculation Pump Don’t work out both countermeasure for exit the
MC 690 8 0 2 ○ ×
001/005 A/E protection interlock
10/20 HTM 00 AP Re-start for instantaneous power failure
Gypsum Bleed Pump A/B CC 45 2 0 2 ○ ×
001/002 Stand-by facility start for power failure
10/20 HTG 00 AN
Oxidation Air Blower A/B MC 250 2 0 2 ○ × ditto
001/002
10/20 HTS 00 AM Don’t work out both countermeasure for no urgent
Antifoam Agent Tank Agitator CC 0.09 0 1 0 × ×
001 equipment
10/20 HTS 00 AP
Antifoam Agent Pump CC 0.03 1 0 0 × × ditto
001
10/20 HTT 01 AP Don’t work out both countermeasure for off-load
Emergency Transfer Pump CC 132 0 1 0 × ×
001 equipment
10/20 HTD 00 AG Don’t work out both countermeasure for no urgent
Absorber Elevator CC later 0 1 0 × ×
001 equipment
Note) IPF Instantaneous Power Failure ① Continuous
② Intermittent
PF Power Failure
③ Stand-by
4-4
Table.-4.2 Countermeasure for Power Failure and Instantaneous Power Failure

00 HTM 00 AP
Belt Filter Washing Pump A/B CC 11 0 1 1 ○ × Re-start for instantaneous power failure
001/002
10/20 HTM 01 AT
Vacuum Belt Filter A/B CC 2.2 0 2 2 ○ × ditto
001/002
10/20 HTM 00 AP
Vacuum Pump A/B CC 75 0 2 2 ○ × ditto
001/002
10/20 HTM 00 AN
Belt Filter Vent Fan A/B CC 2.2 0 2 2 ○ × ditto
001/002
00 HTM 00 AM
Filtrate Water Tank Agitator CC 3.7 1 0 0 ○ × ditto
001
00 HTM 01 AP Re-start for instantaneous power failure
Filtrate Water Pump A/B CC 30 1 0 1 ○ ×
00 HTM 01 AM Waste Water Hydrocyclone
CC 7.5 1 0 0 ○ × Re-start for instantaneous power failure
001 Feed Tank Agitator
00 HTM 02 AP Waste Water Hydrocyclone Re-start for instantaneous power failure
CC 30 1 0 1 ○ ×
001/002 Feed Tank Pump A/B Stand-by facility start for power failure
00 HTM 02 AM Waste Water Storage Tank
001 Agitator
00 HTM 03 AP Re-start for instantaneous power failure
Waste Water Pump A/B CC 11 1 0 1 ○ ×
10/20 HTP 00 BR
Gypsum Diverter A/B CC 3 0 4 0 ○ × Re-start for instantaneous power failure
001/002
00 HTP 00 AF Gypsum Reversible Belt
CC 15 2 0 0 ○ × ditto
001/002 Conveyor A/B
Gypsum Intermediate Silo
CC later
Accessories
② Intermittent
PF Power Failure
③ Stand-by
4-5
Table-4.2 Countermeasure for Power Failure and Instantaneous Power Failure

00 HTJ 00 AA Limestone Intermediate Silo Don’t work out both countermeasure for no urgent
CC 0.75 0 1 1 × ×
001/002 Shut-off Gate A/B equipment
00 HTJ 00 AF
Belt Feeder A/B CC 5.5 0 1 1 ○ × Re-start for instantaneous power failure
001/002
00 HTJ 01 AT Metal Seperator & Container
CC 0.37 0 1 1 ○ × ditto
001/002 A/B
00 HTJ 00 AJ
Crusher A/B CC 90 0 1 1 ○ × ditto
001/002
00 HTJ 01 AF
Belt Conveyor A/B CC 15 0 1 1 ○ × ditto
001/002
00 HTJ 02 AF
Bucket Elevator A/B CC 15 0 1 1 ○ × ditto
001/002
00 HTJ 01 AA Don’t work out both countermeasure for no urgent
Dosing Bin Shut-off Gate A/B CC 0.75 0 1 1 × ×
001/002 equipment
00 HTJ 01 AN
Dosing Bin Vent Fan A/B CC 3.7 0 1 1 × × ditto
001/002
00 HTJ 02 AA Dosing Bin Bag Filter Outlet
CC 0.75 0 1 1 × × ditto
001/002 Rotary Valve A/B
00 HTK 00 AF
Gravimetric Feeder A/B CC 3.7 0 1 1 ○ × Re-start for instantaneous power failure
001/002
00 HTK 00 AJ
Wet Ball Mill A/B MC 500 0 1 1 ○ × ditto
001/002
Jacking System for Wet Ball Don’t work out both countermeasure for no urgent
CC 3.7 0 0 1 × ×
Mill equipment
Inching Motor for Wet Ball Mill CC 1.1 0 0 1 × × ditto
PF Power Failure ② Intermittent
③ Stand-by
4-6

00 HTK 00 AP H.P Trunnion Lube Oil Pump
001/002 A/B
00 HTK 01 AP L.P Trunnion Lube Oil Pump
CC 5.5 0 1 1 ○ × ditto
001/002 A/B
Don’t work out both countermeasure for no urgent
Oil Reservoir A/B Heater CC - 0 2 0 × ×
equipment
00 HTK 00 AM Wet Mill Receiver Tank Agitator
CC 2 0 0 ○ × Re-start for instantaneous power failure
001/002 A/B
00 HTK 02 AP Limestone Suspension Pump
CC 1 0 1 ○ × ditto
001/002 A/B
00 HTK 01 AM Limestone Slurry Storage Tank
CC 15 2 0 0 ○ × Re-start for instantaneous power failure
001/002 Agitator A/B
00 HTK 03 AP Limestone Slurry Feed Pump Re-start for instantaneous power failure
CC 30 1 0 1 ○ ×
001/002 A/B Stand-by facility start for power failure
③ Stand-by
4-7

10/20 HTT 00 AM Absorber Area Drain Sump Don’t work out both countermeasure for off-load
CC 5.5 0 1 0 × ×
001 Agitator equipment
10/20 HTT 00 AP Absorber Area Drain Sump
CC 37 0 1 0 × × ditto
001/002 Pump A/B
00 HTT 00 AM Auxiliary Absorbent Tank
CC 37 0 1 0 × × ditto
001 Agitator
00 HTT 00 AP
Auxiliary Absorbent Pump CC 30 0 1 0 × × ditto
001
00 HTT 01 AM Gypsum Area Drain Sump
CC 5.5 1 0 0 × × ditto
001 Agitator
00 HTT 01 AP Gypsum Area Drain Sump
CC 11 0 1 0 × × ditto
001 Pump
00 HTT 02 AM Limestone Area Drain
CC 7.5 1 0 0 × × ditto
001 Sump Agitator
00 HTT 02 AP Limestone Area Drain
CC 0 1 0 × × ditto
001 Sump Pump
③ Stand-by
4-8

00 HTQ 00 AP Re-start for instantaneous power failure
Process Water Pump A/B/C CC 45 2 0 1 ○ ×
00 HTQ 01 AP ME Wash & Emergency
CC 75 2 0 1 ○ × ditto
001/003 Quench Pump A/B/C
③ Stand-by
4-9
5. OPERATION OF EQUIPMENT
This section shows operation concept of each equipment.
*) Interval time “ T ” in the sequence chart is to be finalized according to Design progress

(Vender’s information) and commissioning result
5-0
Item Service
10/20 HTD 00 AP 001/002/003/004/005 Absorber Recirculation Pump A/E Sub Function Group Stand-by Auto Mode
(Back-up start)
System Flow; Start Permission; Stop Permission;
Absorber Absorber Tank Level : Not LL1 (Master Stop condition)
Electric Fault : Not
Absorber Tank Level : CH2 (for 1st pump start)
6 Start Interlock; Stop Interlock;
5 Stand-by Auto Start due to other pump trip Electric Fault
M 1 Absorber Tank Level : LL1
M
3 Related valves feed back signal missing
Washing 2 (Suction/Discharge valve open)
Water M 7
Absorber M 4
Recirculation
Pump
Start/Stop Sequence; Emergency Stop;

Start PB ON Completion Stop PB ON Emergency Stop
Completion Completion
Open
1 All Pumps All Pumps
Line Drain Valve
Stop Stop
Close
Open
2 Vent Valve
Close T1
Open T3 T3
3 Pump Washing
Valve Close T4 T4
Open
4 Suction Drain Valve
Close
Open
5 Discharge Valve
Close
Open
6 Suction Valve
Close
Start
7 Pump
Stop
T2
※ If the common header of pump suction is applied, water shall be fed to pump casing and inlet/outlet piping before pump operation.
5-1
Item Service
10/20 HTM 00 AP 001/002 Gypsum Bleed Pump A/B Sub Function Group Stand-by Auto Mode
(Back-up start)
1 Absorber Tank Level : Not LL3 N/A
To Primary
Absorber M
Washing Hydrocyclone
Tank Water
Start Interlock; Stop Interlock;
M 5 2 M
Stand-by Auto Start due to another pump trip Electric Fault
M M M
Absorber Tank Level : LL3
M
6 Washing Related valves feed back signal
Water missing
3
M (Suction/Discharge valves open)
4 M 7 Gypsum Bleed Washing
Pump Water
M Gypsum Bleed
Pump
Start PB ON Completion Stop PB ON Completion Emergency Stop Completion
Open
1 Line Washing Valve
Close T6 T6
Open
2 Line Drain Valve
Close T5 T5
Open T3 T3
3 Pump Flushing Valve
Close T4 T4
Open
Close
Open
5 Discharge Valve
Close
Open
6 Suction Valve
Close
Start T1
7 Pump
Stop T2
5-2
Item Service
10/20 HTS 00 AP 001 Antifoam Agent Pump Sub Function Group

N/A N/A
2
N/A Electric Fault
M 3 Antifoam Agent
1 Pump
Antifoam
Agent Tank

Start PB ON Stop PB ON Emergency Stop
Open
1 Line Drain Valve
(Manual) Close
Open
2 Discharge Valve
(Manual) Close
Start
3 Pump
Stop
5-3
Item Service
10/20 HTT 01 AP 001 Emergency Transfer Pump Sub Function Group

Absorber Tank Level : Not LL3 N/A
Absorber 1 To Auxiliary
Washing Absorbent
Tank Water
N/A Electric Fault
4 2
5 Absorber Tank Level : LL3
Emergency
3 6 Transfer
Pump

Open
(Manual) Close
Open
2 Line Drain Valve
(Manual) Close
Open
(Manual) Close
Open
4 Discharge Valve
(Manual) Close
Open
5 Suction Valve
(Manual) Close
Start
6 Pump
Stop
5-4
Item Service
00 HTM 00 AP 001/002 Belt Filter Washing Pump A/B Sub Function Group Stand-by Auto Mode
(Back-up start)
Belt Filter Washing Tank Level : Not LL N/A
Belt Filter To Vacuum Belt
Washing Tank Filter

3 Stand-by Auto Start due to Electric Fault Electric Fault
4 Belt Filter Washing Tank Level : LL
1
Belt Filter
2 Washing
5 Tank Pump
Belt Filter
Washing
Tank Pump

Open
1 Line Drain Valve
(Manual) Close
Open
(Manual) Close
Open
3 Discharge Valve
(Manual) Close
Open
4 Suction Valve
(Manual) Close
Start
5 Pump
Stop
5-5
Item Service
00 HTM 01 AP 001/002 Filtrate Water Pump A/B Sub Function Group Stand-by Auto Mode
(Back-up start)
System Flow; To Unit 1 Absorber To Unit 2 Absorber Start Permission; Stop Permission;
1 Filtrate Water Tank Level : Not LL N/A
7 7
Filtrate M
WaterTank Washing To Filtrate
Water Water Tank
Stand-by Auto Start due to Electric Fault Electric Fault
M M M 5 2 M M
M
Filtrate Water Tank Level : LL
6 Washing Related valves feed back signal missing
Water
3
M
4 M 8 Washing
Filtrate Water Pump Water
Filtrate Water Pump
M

Open
Close T6 T6
Open
2 Line Drain Valve
Close T5 T5
Open T3 T3
Pump Flushing
3
Valve T4 T4
Close
Open
Close
Open
5 Discharge Valve
Close
Open
6 Suction Valve
Close
Absorber Return Open

7
Valve
Close
Start T1
8 Pump
Stop T2
5-6
Item Service
00 HTM 02 AP 001/002 Waste Water Hydrocyclone Feed Tank Pump A/B Sub Function Group Stand-by Auto Mode
(Back-up start)
System Flow; 7 M Start Permission; Stop Permission;
To Waste Water Waste Water Hydrocyclone Feed N/A
Waste Water 1 Hydrocyclone
Hydrocyclone Tank Level : Not LL
Feed Tank Washing
M 7 M To Waste Water
Water Hydrocyclone
M M M 5 2 M M
M
Waste Water Hydrocyclone Feed
6 Tank Level : LL
Washing
3
Water Related valves feed back signal missing
Waste Water M
4 M 8 Hydrocyclone Washing
Feed Tank Pump Water
Waste Water
M Hydrocyclone
Feed Tank Pump
Open
Close T6 T6
Open
2 Line Drain Valve
Close T5 T5
Open T3 T3
Close T4 T4
Open
Close
Open
5 Discharge Valve
Close
Open
6 Suction Valve
Close
Waste Water Open

7 Hydrocyclone
Feed Valve Close
Start T1
8 Pump
Stop T2
5-7
Item Service
00 HTM 03 AP 001/002 Waste Water Pump A/B Sub Function Group Stand-by Auto Mode
(Back-up start)
8 M Waste Water Storage Tank Level : Not LL N/A
1 To Filtrate Water Tank
Waste Water Washing M 7
Storage Tank To WWT
Water
M M M 5 M M
M
Waste Water Storage Tank Level : LL
6 Washing Related valves feed back signal missing
Water
3
Waste Water Pump M
4 M 7 Washing
Water
Waste Water Pump
M

Open
Close T6 T6
Open
2 Line Drain Valve
Close T5 T5
Open T3 T3
Close T4 T4
Open
Close
Open
5 Discharge Valve
Close
Open
6 Suction Valve
Close
Waste Water Open

7 Treatment Plant
Feed Valve Close
Open
Filtrate Water Tank
8
Feed Valve
Close
Start T1
7 Pump
Stop T2
5-8
Item Service
00 HTK 00 AP 001/002 H.P Trunnion Lube Oil Pump A/B Sub Function Group

Oil Reservoir Level : Not LL N/A
L.P Trunnion Lube Oil Pump in Operation

Oil Resevoir Level : LL
Lube System Emergency Stop PB : ON
L.P Trunnion lube oil Pump : Stop
2
H.P Trunnion P
Lube Oil Pump 1
L.P Trunnion Lube
Oil Pump

Start Order* Stop Order* Emergency Stop
Open
1 Suction Valve
(Manual) Close
Start
2 Pump
Stop
*) This pump is operated by start/stop of Wet Ball Mill A/B Sub Fanction Group (page 5-36).
*To be finalized by BHEL based on the Wet Ball Mill vendor.
5-9
Item Service
00 HTK 01 AP 001/002 L.P Trunnion Lube Oil Pump A/B Sub Function Group 　
　
Oil Reservoir Level : Not LL N/A
Oil Reservoir Tank Oil Temperature : ≧CL

Oil Resevoir Level : LL
Lube System Emergency Stop PB : ON
L.P Trunnion
Lube Oil Pump 2 P Oil Reservior
1

Start Order* Stop Order* Emergency Stop
Open
1 Suction Valve
(Manual) Close
Start
2 Pump
Stop
*) This pump is operated by start/stop of Wet Ball Mill A/B Sub Fanction Group (page 5-36).
*To be finalized by BHEL based on the Wet Ball Mill vendor.
5-10
Item Service
00 HTK 02 AP 001/002 Limestone Suspension Pump A/B Sub Function Group

Wet Mill Receiver Tank Level : Not LL N/A
Wet Mill To Mill
Receiver Hydrocyclone
Tank
M M 4 M 3 M
M
Wet Mill Receiver Tank Level : LL
Washing Related valves feed back signal missing
Water (Suction/Discharge valves open)
1
M (Suction Drain , Line Drain valves close)
2 M 5 Limestone Washing
Suspension Pump Suction/Discharge valve : close
Water
Limestone
M Suspension Pump

Open T3 T3
Close T4 T4
Open
Close
Open
3 Discharge Valve
Close
Open
4 Suction Valve
Close
Start T1
5 Pump
Stop T2
*To be finalized by BHEL based on the Limestone Ball Mill vendor.
5-11
Item Service
00 HTK 03 AP001/002 Limestone Slurry Feed Pump A/B Sub Function Group Stand-by Auto Mode
(Back-up start)
System Flow; To Unit 1 AbsorberTo Unit 2 Absorber Start Permission; Stop Permission;
7 7
Limestone Slurry Storage Tank Level : Not LL N/A
1
Limestone Slurry M
Storage Tank Washing To Absorber
Water
M M M 5 2 M M
M
Limestone Slurry Storage Tank Level : LL
6 Related valves feed back signal missing
Washing
3 Water (Suction/Discharge valves open)
M (Suction Drain , Line Drain valves close)
4 M 8 Limestone Slurry Washing
Feed Pump Suction/Discharge valve : close
Water
M
Limestone Slurry
Feed Pump

Open
Close T6 T6
Open
2 Line Drain Valve
Close T5 T5
Open T3 T3
3 Pump Flushing
Valve T4 T4
Close
Open
Close
Open
5 Discharge Valve
Close
Open
6 Suction Valve
Close
Absorber Return Open

7
Valve
Close
Start T1
7 Pump
Stop T2
5-12
Item Service
10/20 HTT 00 AP 001/002 Absorber Area Drain Sump Pump A/B Sub Function Group

Washing
Water Absorber Area Drain Sump Level : Not LL N/A
M 3 M 1
M Stand-by Auto Start due to Electric Fault Electric Fault
M 2 Absorber Area Drain Sump Level : LL
Absorber 4 Related valves feed back signal missing
Area Drain
Sump
Pump
Absorber
Area Drain
Sump

Start Order Stop Order Emergency Stop
Completion Completion Completion
Open
Close
Open
2 Line Drain Valve
Close T2 T2
T3 T3
Open
3 Discharge Valve
Close
Start
4 Pump
Stop
T1
Start/stop order are indicated by set point list (3-31).
5-13
Item Service
00 HTT 00 AP 001 Aixiliary Absorbent Tank Pump Sub Function Group
System Flow; Washing Start Permission; Stop Permission;

Water Aixiliary Absorbent Tank Level : Not LL N/A
Aixiliary
Absorbent
Tank 1
Absorber
N/A Electric Fault
6 5 2
Aixiliary Absorbent Tank Level : LL
Washing Related valves feed back signal missing
Water
3
4 Aixiliary Absorbent Tank Pump
7

Open
(Hose Connection) Close
Open
2 Line Drain Valve
(Manual) Close
Open
(Hose Connection) Close
Open
(Manual) Close
Open
5 Discharge Valve
(Manual) Close
Open
6 Suction Valve
(Manual) Close
Start
7 Pump
Stop
5-14
Item Service
00 HTT 01 AP 001 Gypsum Area Drain Sump Pump Sub Function Group

Washing
Water Gypsum Area Drain Sump Level : Not LL N/A
3 1
M M
N/A Electric Fault
4 M 2 Gypsum Area Drain Sump Level : LL
Gypsum Area Related valves feed back signal missing
Drain Sump Pump
Gypsum Area
Drain Sump

Start PB ON Completion Stop PB ON Completion Emergency Stop
Open
Close
Open
2 Line Drain Valve
Close
Open
3 Discharge Valve
Close
Start
4 Pump
Stop
5-15
Item Service
00 HTT 02 AP 001 Limestone Area Drain Sump Pump Sub Function Group

Washing
Water Limestone Area Drain Sump Level : Not LL N/A
3 1
M M
N/A Electric Fault
M 2
4 Limestone Area Drain Sump Level : LL
Limestone Area Related valves feed back signal missing
Drain Sump Pump
Limestone Area
Drain Sump

Open
Close
Open
2 Line Drain Valve
Close
Open
3 Discharge Valve
Close
Start
4 Pump
Stop
5-16
Item Service
00 HTQ 00 AP 001/002/003 Process Water Pump A/B/C Sub Function Group Stand-by Auto Mode
(Back-up start)
Process Water Tank Level : Not LL N/A
Process 1 4
Water Tank Start Interlock; Stop Interlock;
2 Process Water Tank Level : LL
5
3 6 Process
Water Pump

Open
1 Line Drain Valve
(Manual) Close
Open
2 Discharge Drain
Valve (Manual) Close
Open
(Manual) Close
Open
4 Discharge Valve
(Manual) Close
Open
5 Suction Valve
Close
(Manual)
Start
6 Pump
Stop
5-17
Item Service
00 HTQ 00 AP 001/002/003 ME Wash & Emergency Quench Pump A/B/C Sub Function Group Stand-by Auto Mode
(Back-up start)
Process Water Tank Level : Not LL N/A
Process 1 4
Water Tank Start Interlock; Stop Interlock;
2 Process Water Tank Level : LL
5
3 ME Wash & Emergency

6 Quench Pump

Open
1 Line Drain Valve
(Manual) Close
Open
2 Discharge Drain
Valve (Manual) Close
Open
(Manual) Close
Open
4 Discharge Valve
(Manual) Close
Open
5 Suction Valve
Close
(Manual)
Start
6 Pump
Stop
5-18
Item Service
10/20 HTD 00 AM 001/002 Absorber Agitator A/B

Absorber Tank Level : Not LL2 N/A

N/A Electric Fault
Absorber Tank Level : LL2
Absorber
Agitator
M Absorber
Tank

Start
1 Absorber Agitator
Stop
5-19
Item Service
10/20 HTS 00 AM 001 Antifoam Agent Tank Agitator

Antifoam Agent Tank Level : Not LL N/A
Antifoam Agent Tank Agitator

N/A Electric Fault
Antifoam Agent Tank Level : LL
Antifoam Agent Tank

Start
1 Antifoam Agent Tank Agitator
Stop
5-20
Item Service
00 HTM 00 AM 001 Filtrate Water Tank Agitator

Filtrate Water Tank Level : Not LL N/A
Filtrate Water Tank Agitator

N/A Electric Fault
Filtrate Water Tank Level : LL
Filtrate Water Tank

Start
1 Filtrate Water Tank Agitator
Stop
5-21
Item Service
00 HTM 01 AM 001 Waste Water Hydrocyclone Feed Tank Agitator

Waste Water Hydrocyclone N/A
Waste Water Hydrocyclone Feed Tank Level : Not LL
Feed Tank Agitator

N/A Electric Fault
Feed Tank Level : LL
Waste Water

Start
1 Waste Water Hydrocyclone
Feed Tank Agitator
Stop
5-22
Item Service
00 HTM 02 AM 001 Waste Water Storage Tank Agitator

Waste Water Storage Tank Level : Not LL N/A
Agitator
M

N/A Electric Fault
Waste Water Storage Tank Level : LL

Start
1 Waste Water StorageTank
Agitator
Stop
5-23
Item Service
00 HTK 00 AM 001/002 Wet Mill Receiver Tank Agitator A/B

Wet Mill Receiver Tank Level : Not LL N/A
Wet Mill Receiver Tank Agitator

N/A Electric Fault
Wet Mill Receiver Tank Level : LL

Start
1 Wet Mill Receiver Tank
Agitator
Stop
5-24
Item Service
00 HTK 01 AM 001/002 Limestone Slurry Storage Tank Agitator A/B

Limestone Slurry Storage Tank Level N/A
: Not LL
Limestone Slurry Storage Tank Agitator

N/A Electric Fault
Limestone Slurry Storage Tank Level : LL
Limestone Slurry Storage Tank

Limestone Slurry Storage Start

1 Tank Agitator
Stop
5-25
Item Service
10/20 HTT 00 AM 001 Absorber Area Drain Sump Agitator

Absorber Area Drain Sump Level : Not LL N/A
Absorber Area Drain Sump Agitator

N/A Electric Fault
Absorber Area Drain Sump Level : LL
Absorber Area Drain Sump

Start
1 Absorber Area Drain Sump
Agitator
Stop
5-26
Item Service
00 HTT 00 AM 001 Aixiliary Absorbent Tank Agitator

Aixiliary Absorbent Tank Level : Not LL N/A
Aixiliary Absorbent Tank Agitator

N/A Electric Fault
Aixiliary Absorbent Tank Level : LL
Aixiliary Absorbent Tank

Start
1 Aixiliary Absorbent Tank
Agitator
Stop
5-27
Item Service
00 HTT 01 AM 001 Gypsum Area Drain Sump Agitator

Gypsum Area Drain Sump Level : Not LL N/A
Gypsum Area Drain Sump Agitator

N/A Electric Fault
Gypsum Area Drain Sump Level : LL
Gypsum Area Drain Sump

Gypsum Area Drain Sump Start

1 Agitator
Stop
5-28
Item Service
00 HTT 02 AM 001 Limestone Area Drain Sump Agitator

Limestone Area Drain Sump Level : Not LL N/A
Limestone Area Drain Sump Agitator

N/A Electric Fault
Limestone Area Drain Sump Level : LL
Limestone Area Drain Sump

Start
1 Limestone Area Drain
Sump Agitator
Stop
5-29
Item Service
10/20 HTG 00 AN 001/002 Oxidation Air Blower A/B Sub Function Group Stand-by Auto Mode
(Back-up start)
N/A N/A
3 4
2
Washing Water
1
Jet Air Sparger Lube Oil Temperature : HH
Motor Winding Temperature : HH
Motor Drive Side Bearing Temperature : HH
Motor None Drive Side Bearing Temperature : HH
Oxidation Air
Blower

Open
1 Line Drain Valve
(Manual) Close
Open
2 Discharge Valve
(Manual) Close
Start
3 Blower
Stop
Open
4 Lance Washing Valve
Close
5-30
Item Service
10/20 THE 00 AT 001 Absorber Mist Eliminator Washing Valve Sub Function Group

4 3 2 1 4 3 2 1 4 3 2 1 4 3 2 1 4 3 2 1 4 3 2 1 Absorber level CL1(refer to note 2) N/A
M M M M M M M M M M M M M M M M M M
Process
Water
N/A All Absorber Recirculation Stop during
ID Fan Running
Second
Stage
First
Stage
Start/Stop Sequence; Start Order Stop Order Emergency Stop;

(Absorber Recirculation Pump Start Signal) (Absorber Recirculation Pump Stop Signal) Emergency Stop
Open
Close
Open
Close
Open
Close
1 Upper of Second Stage Open
Close
Open
Close
Open
Close
Open Stop
Close
Open Stop
Close
Open Stop
Close
2 Lower of Second Stage
Open Stop
Close
Open Stop
Close
Open Stop
Close
Open Stop
Close
Open Stop
Close
Open Stop
3 Close
Upper of First Stage
Open Stop
Close
Open Stop
Close
Open Stop
Close
Open Stop
Close
Open Stop
Close
Open Stop
Close
4 Lower of First Stage
Open Stop
Close
Open Stop
Close
Open Stop
Stop
Close
T1 Stop after 1 Cycle
30min. 30min.
Washing
1 Cycle (1hour)
Note : The washing with above mentioned interval (30min.) is initiated when accumulative gas flow rate treated at FGD plant reaches to the preset value.
This value is set to make washing once per 30 minutes at design gas flowrate.
Note 2 : Once ABS level becomes M/E and W/D sequence level (CH2), the M/E wash sequence to be suspended until the level decline to reset level (CH1
5-31
Item Service
Wet/Dry Interface Washing Valve Sub Function Group
System Flow; 1
Start Permission; Stop Permission;
M Absorber level CL1(refer to note 2) N/A
Process
Water

N/A All Absorber Recirculation Pump Stop during ID
Fan Running
Absorber
Start/Stop Sequence; Open Order Close Order

Emergency Stop;
(Absorber Recirculation Pump Start Signal) (Absorber Recirculation Pump Stop Signal) Emergency Stop
1 Open
Wet/Dry Interface Washing
Valve
Stop Stop
Close
T1
T2
Note 1 : T2: 10 minutes
Note 2 : Once ABS level becomes M/E and W/D sequence level (CH2), the M/E wash sequence to be suspended until the level decline to reset level (CH1)
5-32
Item Service
10/20 HTM 01 AT 001/002 Vacuum Belt Filter A/B Sub Function Group

ATM Gypsum Bleed Pump : Start N/A
M Belt Filter Washing Pump : Start
1
Gypsum 6
Slurry Vent Fan Gypsum Reversible Belt Conveyor : Start
M 4
M N/A Electric Fault
Vacuum Belt Filter Pull Cord Switch : ON
M Vacuum Belt Filter Cloth Sway Switch : ON
Vacuum Belt Filter Belt Sway Switch : ON
5 Vacuum 2 Vacuum Belt Filter Vacuum Box Seal Water Flow : L
Belt Filter Vacuum Belt Filter Belt Lube. Seal Water Flow : L
Vacuum Receiver Pressure : H
Gypsum Reversible Belt Conveyor : Stop
Belt Filter Gypsum Bleed Pump : Stop
3
Washing Tank
Vacuum Receiver Vacuum Pump

1 Gypsum Slurry Feed Open

T4
Valve Close
Open T2
2 Vacuum Pump Seal
Water Valve Close T3
Start
3 Vacuum Pump
Stop T5
Filter and Cake Washing, Open

4
Seal Water Supply Valve Close T7
Start T1
5 Vacuum Belt Filter
T6
Stop
Start
6 Belt Filter Vent Fan
Stop
*To be finalized by BHEL based on the Belt Filter vender.
5-33
Item Service
00 HTP 00 BR 001/002 Gypsum Reversible Belt Conveyor

N/A Vacuum Belt Filter Stop
Gypsum

N/A Electric Fault
Pull Cord Switch : ON
Belt Sway Switch : ON
1 Gypsum Reversible Belt Belt Slip Switch : ON
Gypsum
Intermediate Silo

Start
1 Gypsum Reversible Belt
Conveyor
Stop
*To be finalized by BHEL based on the Belt Conveyor vender.
5-34
Item Service
00 HTJ 02 AT 001/002 Dosing Bin Bag Filter A/B Sub Function Group

Dosing Bin N/A N/A
ATM Bag Filter
Pulse Air
Dosing Bin Vent 3
1 Instrument Air
Fan Start Interlock; Stop Interlock;
2 Dosing Bin N/A Electric Fault
Bag Filter Outlet Rotary
Valve
Dosing Bin

Start
1 Fan
Stop
Start
2 Rotary Valve
Stop
Start
3 Pulse Air
Stop
T1 *)
*) Pulse Air timer is decided according to Vender recommendation.
5-35
Item Service
00 HTK 00 AJ 001/002 Wet Ball Mill A/B Sub Function Group

Outlet Pressure of Air Receiver for Clutch System N/A
Low Pressure Trunnion Oil Flow : LL (Clutch Engage Permissive Condition)
Process
High Pressure Trunnion Lube Oil Pump Discharge Pressure : LL, HH1
Water
Gravimetric Limestone (LL < Discharge Pressure < HH1 : Clutch Engage Permissive Condition)
Feeder 3 Slurry Mill Circuit Pump in Operation
Storage Tank
Wet BallMill 4 N/A Electric Fault
Limestone Storage Silo Level : LL
Machine Trouble (refer to Table 3.3 (7/13))
Oil Reservoir
2 H.P Trunnion Lube Oil Pump
1 L.P Trunnion Lube Oil Pump
Start/Stop Sequence; Start Order Stop Order Emergency Stop;

(L/S Slurry Storage Tank Level≦CL) (L/S Slurry Storage Tank Level≧CH) Emergency Stop
Completion Completion
L.P Trunnion Start

1
Lube Oil Pump
Stop T6
T1
H.P Trunnion Start
2 Lube Oil Pump
Stop T3
Start T4
3 Gravimetric
Feeder
Stop
T2 T5
Engage
4 Clutch System
Disengage
Tracking Off * (Depend on Mill Separator Tank Level)

Hydroclone
5
Overflow/Selector
Tracking On * (Recycle)
Start * (Stop by manual

6 Wet Ball Mill
(Main Motor) if necessary.)
Stop
5-36
6. APPENDIX
This section shows Control System Arrangement and Location and Configuration for
Operation switch for each equipment.
BHEL shall finalize the design at the detail engineering stage.
6.1 Control System Arrangement
6.2 Location of Operation Switch
6-1
Fig.-6.1 Control System Arrangement
CRT
CPU
Switch Gear
(Control Panel)
LIMESTONE
VACUUM OXIDATION
GRINDING
BELT FILTER AIR BLOWER
SYSTEM
6-2
Table-6.2.1 Location of Operation Switch 1/4 (SO2 Absorption Oxidation System)
Location and Configuration for Operation Switch Specification
DCS Panel (CRT Operation) Local Panel Local Box Drive Type Limit SW Air Fail Power Fail
Item No. Service Sys. SW Man. SW COS SW Display Sys. SW Man. SW COS SW Display Man. SW COS SW Display
10 HTD 00 AP 001 Absorber Recirculation pump A - Start/Stop Auto/Manual Start/Stop/Alarm - - - - - - - Motor - - OFF
- Recirculation Pump A Suction Valve - ＊ - Open/Close - - - - - - - Motor Open/Close Remain Stationary Remain Stationary
- Recirculation Pump A Discharge Valve - ＊ - Open/Close - - - - - - - Actuator / Double Open/Close Remain Stationary Remain Stationary
- Recirculation Pump A Suction Drain Valve - ＊ - Open/Close - - - - - - - Motor Close Remain Stationary Remain Stationary
- Recirculation Pump A Vent Valve - ＊ - Open/Close - - - - - - - Motor Close Remain Stationary Remain Stationary
- Recirculation Pump A Washing Valve - ＊ - Open/Close - - - - - - - Motor Close Remain Stationary Remain Stationary
10 HTD 00 AP 002 Absorber Recirculation pump B - Start/Stop Auto/Manual Start/Stop/Alarm - - - - - - - Motor - - OFF
- Recirculation Pump B Suction Valve - ＊ - Open/Close - - - - - - - Motor Open/Close Remain Stationary Remain Stationary
- Recirculation Pump B Discharge Valve - ＊ - Open/Close - - - - - - - Actuator / Double Open/Close Remain Stationary Remain Stationary
- Recirculation Pump B Suction Drain Valve - ＊ - Open/Close - - - - - - - Motor Close Remain Stationary Remain Stationary
- Recirculation Pump B Vent Valve - ＊ - Open/Close - - - - - - - Motor Close Remain Stationary Remain Stationary
- Recirculation Pump B Washing Valve - ＊ - Open/Close - - - - - - - Motor Close Remain Stationary Remain Stationary
10 HTD 00 AP 003 Absorber Recirculation pump C - Start/Stop Auto/Manual Start/Stop/Alarm - - - - - - - Motor - - OFF
- Recirculation Pump C Suction Valve - ＊ - Open/Close - - - - - - - Motor Open/Close Remain Stationary Remain Stationary
- Recirculation Pump C Discharge Valve - ＊ - Open/Close - - - - - - - Actuator / Double Open/Close Remain Stationary Remain Stationary
- Recirculation Pump C Suction Drain Valve - ＊ - Open/Close - - - - - - - Motor Close Remain Stationary Remain Stationary
- Recirculation Pump C Vent Valve - ＊ - Open/Close - - - - - - - Motor Close Remain Stationary Remain Stationary
- Recirculation Pump C Washing Valve - ＊ - Open/Close - - - - - - - Motor Close Remain Stationary Remain Stationary
10 HTD 00 AP 004 Absorber Recirculation pump D - Start/Stop Auto/Manual Start/Stop/Alarm - - - - - - - Motor - - OFF
- Recirculation Pump D Suction Valve - ＊ - Open/Close - - - - - - - Motor Open/Close Remain Stationary Remain Stationary
- Recirculation Pump D Discharge Valve - ＊ - Open/Close - - - - - - - Actuator / Double Open/Close Remain Stationary Remain Stationary
- Recirculation Pump D Suction Drain Valve - ＊ - Open/Close - - - - - - - Motor Close Remain Stationary Remain Stationary
- Recirculation Pump D Vent Valve - ＊ - Open/Close - - - - - - - Motor Close Remain Stationary Remain Stationary
- Recirculation Pump D Washing Valve - ＊ - Open/Close - - - - - - - Motor Close Remain Stationary Remain Stationary
10 HTD 00 AP 005 Absorber Recirculation pump E - Start/Stop Auto/Manual Start/Stop/Alarm - - - - - - - Motor - - OFF
- Recirculation Pump E Suction Valve - ＊ - Open/Close - - - - - - - Motor Open/Close Remain Stationary Remain Stationary
- Recirculation Pump E Discharge Valve - ＊ - Open/Close - - - - - - - Actuator / Double Open/Close Remain Stationary Remain Stationary
- Recirculation Pump E Suction Drain Valve - ＊ - Open/Close - - - - - - - Motor Close Remain Stationary Remain Stationary
- Recirculation Pump E Vent Valve - ＊ - Open/Close - - - - - - - Motor Close Remain Stationary Remain Stationary
- Recirculation Pump E Washing Valve - ＊ - Open/Close - - - - - - - Motor Close Remain Stationary Remain Stationary
- Absorber Recirculation Line Drain Valve - ＊ - Open/Close - - - - - - - Motor Close Remain Stationary Remain Stationary
10 HTD 00 AM 001 Absorber Agitator A - Start/Stop - Start/Stop/Alarm - - - - - - - Motor - - OFF

10 HTD 00 AM 002 Absorber Agitator B - Start/Stop - Start/Stop/Alarm - - - - - - - Motor - - OFF
10 HTG 00 AN 001 Oxidation Air Blower A - Start/Stop Auto/Manual Start/Stop/Alarm - - - - - - - Motor - - OFF
10 HTG 00 AN 002 Oxidation Air Blower B - Start/Stop Auto/Manual Start/Stop/Alarm - - - - - - - Motor - - OFF
- Sparger Washing Valve - ＊＊ - Open/Close - - - - - - - Motor Open/Close Remain Stationary Remain Stationary
10 HTM 00 AP 001 Gypsum Bleed Pump A - Start/Stop Auto/Manual Start/Stop/Alarm - - - - - - - Motor - - OFF
- Bleed Pump A Suction Valve - ＊ - Open/Close - - - - - - - Motor Open/Close Remain Stationary Remain Stationary
- Bleed Pump A Discharge Valve - ＊ - Open/Close - - - - - - - Motor Open/Close Remain Stationary Remain Stationary
- Bleed Pump A Suction Drain Valve - ＊ - Open/Close - - - - - - - Motor Close Remain Stationary Remain Stationary
- Bleed Pump A Flushing Valve - ＊ - Open/Close - - - - - - - Motor Close Remain Stationary Remain Stationary
10 HTM 00 AP 002 Gypsum Bleed Pump B - Start/Stop Auto/Manual Start/Stop/Alarm - - - - - - - Motor - - OFF
- Bleed Pump B Suction Valve - ＊ - Open/Close - - - - - - - Motor Open/Close Remain Stationary Remain Stationary
- Bleed Pump B Discharge Valve - ＊ - Open/Close - - - - - - - Motor Open/Close Remain Stationary Remain Stationary
- Bleed Pump B Suction Drain Valve - ＊ - Open/Close - - - - - - - Motor Close Remain Stationary Remain Stationary
- Gypsum Bleed Line Drain Valve - ＊ - Open/Close - - - - - - - Motor Close Remain Stationary Remain Stationary
- Gypsum Bleed Line Washing Valve - ＊ - Open/Close - - - - - - - Motor Close Remain Stationary Remain Stationary
＊marks are indicated the automatically Open/Close valves together with Start/Stop for each pumps. For further details the reader is referred to Item 5. (OPERATION OF EQUIPMENT)
＊＊mark is indicated the automatically Open/Close valve together with Start/Stop for Oxidation Air Blower. For further details the reader is referred to Item 5. (OPERATION OF EQUIPMENT)
6-3
10 HTS 00 AM 001 Antifoam Agent Tank Agitator - - - - - Start/Stop - - - - - Motor - - OFF
10 HTS 00 AP 001 Antifoam Agent Pump - - - - - Start/Stop - - - - - Motor - - OFF
10 HTT 01 AP 001 Emergency Transfer Pump - Start/Stop - Start/Stop/Alarm - - - - - - - Motor - - OFF
- Absorber Level Control Valve - Open/Close Auto/Manual Open/Close - - - - - - - Motor Open Remain Stationary Remain Stationary
- Absorber Inlet Emergency Spray Valve - Open/Close Auto/Manual Open/Close - - - - - - - Actuator / Single Open Remain Stationary Remain Stationary
- Absorber Wet / Dry Spray Valve - Open/Close Auto/Manual Open/Close - - - - - - - Motor Open Remain Stationary Remain Stationary
10 THE 00 AT 001 Absorber Mist Eliminator - Start/Stop Auto/Manual -

- Lower of Secong Stage - ＊ - Open/Close - - - - - - - Motor Open/Close Remain Stationary Remain Stationary
- Upper of First Stage - ＊ - Open/Close - - - - - - - Motor Open/Close Remain Stationary Remain Stationary
- Lower of First Stage - ＊ - Open/Close - - - - - - - Motor Open/Close Remain Stationary Remain Stationary
- pH Meter Slurry Feed Valve - - Motor Open Remain Stationary Remain Stationary
- pH Meter Washing Valve - - Motor Open Remain Stationary Remain Stationary
- Limestone Slurry Feed Flow Control Valve - Open/Close Auto/Manual Controller - - - - - - - Pneumatic - Lock Lock
- Filtrate Return Control Valve - Open/Close Auto/Manual Controller - - - - - - - Pneumatic - Lock Lock
- Oxidation Air Purge Valve - Open/Close Auto/Manual Controller - - - - - - - Pneumatic - Lock Lock
＊marks are indicated the automatically Open/Close valves with Absorber Mist Eliminator Switch's Start/Stop. For further details the reader is referred to Item 5. (OPERATION OF EQUIPMENT)
6-4
20 HTD 00 AP 001 Absorber Recirculation pump A - Start/Stop Auto/Manual Start/Stop/Alarm - - - - - - - Motor - - OFF
- Recirculation Pump A Suction Valve - ＊ - Open/Close - - - - - - - Motor Open/Close Remain Stationary Remain Stationary
- Recirculation Pump A Discharge Valve - ＊ - Open/Close - - - - - - - Actuator / Double Open/Close Remain Stationary Remain Stationary
- Recirculation Pump A Suction Drain Valve - ＊ - Open/Close - - - - - - - Motor Close Remain Stationary Remain Stationary
- Recirculation Pump A Vent Valve - ＊ - Open/Close - - - - - - - Motor Close Remain Stationary Remain Stationary
- Recirculation Pump A Washing Valve - ＊ - Open/Close - - - - - - - Motor Close Remain Stationary Remain Stationary
20 HTD 00 AP 002 Absorber Recirculation pump B - Start/Stop Auto/Manual Start/Stop/Alarm - - - - - - - Motor - - OFF
- Recirculation Pump B Suction Valve - ＊ - Open/Close - - - - - - - Motor Open/Close Remain Stationary Remain Stationary
- Recirculation Pump B Discharge Valve - ＊ - Open/Close - - - - - - - Actuator / Double Open/Close Remain Stationary Remain Stationary
- Recirculation Pump B Suction Drain Valve - ＊ - Open/Close - - - - - - - Motor Close Remain Stationary Remain Stationary
- Recirculation Pump B Vent Valve - ＊ - Open/Close - - - - - - - Motor Close Remain Stationary Remain Stationary
- Recirculation Pump B Washing Valve - ＊ - Open/Close - - - - - - - Motor Close Remain Stationary Remain Stationary
20 HTD 00 AP 003 Absorber Recirculation pump C - Start/Stop Auto/Manual Start/Stop/Alarm - - - - - - - Motor - - OFF
- Recirculation Pump C Suction Valve - ＊ - Open/Close - - - - - - - Motor Open/Close Remain Stationary Remain Stationary
- Recirculation Pump C Discharge Valve - ＊ - Open/Close - - - - - - - Actuator / Double Open/Close Remain Stationary Remain Stationary
- Recirculation Pump C Suction Drain Valve - ＊ - Open/Close - - - - - - - Motor Close Remain Stationary Remain Stationary
- Recirculation Pump C Vent Valve - ＊ - Open/Close - - - - - - - Motor Close Remain Stationary Remain Stationary
- Recirculation Pump C Washing Valve - ＊ - Open/Close - - - - - - - Motor Close Remain Stationary Remain Stationary
20 HTD 00 AP 004 Absorber Recirculation pump D - Start/Stop Auto/Manual Start/Stop/Alarm - - - - - - - Motor - - OFF
- Recirculation Pump D Suction Valve - ＊ - Open/Close - - - - - - - Motor Open/Close Remain Stationary Remain Stationary
- Recirculation Pump D Discharge Valve - ＊ - Open/Close - - - - - - - Actuator / Double Open/Close Remain Stationary Remain Stationary
- Recirculation Pump D Suction Drain Valve - ＊ - Open/Close - - - - - - - Motor Close Remain Stationary Remain Stationary
- Recirculation Pump D Vent Valve - ＊ - Open/Close - - - - - - - Motor Close Remain Stationary Remain Stationary
- Recirculation Pump D Washing Valve - ＊ - Open/Close - - - - - - - Motor Close Remain Stationary Remain Stationary
20 HTD 00 AP 005 Absorber Recirculation pump E - Start/Stop Auto/Manual Start/Stop/Alarm - - - - - - - Motor - - OFF
- Recirculation Pump E Suction Valve - ＊ - Open/Close - - - - - - - Motor Open/Close Remain Stationary Remain Stationary
- Recirculation Pump E Discharge Valve - ＊ - Open/Close - - - - - - - Actuator / Double Open/Close Remain Stationary Remain Stationary
- Recirculation Pump E Suction Drain Valve - ＊ - Open/Close - - - - - - - Motor Close Remain Stationary Remain Stationary
- Recirculation Pump E Vent Valve - ＊ - Open/Close - - - - - - - Motor Close Remain Stationary Remain Stationary
- Recirculation Pump E Washing Valve - ＊ - Open/Close - - - - - - - Motor Close Remain Stationary Remain Stationary
- Absorber Recirculation Line Drain Valve - ＊ - Open/Close - - - - - - - Motor Close Remain Stationary Remain Stationary
20 HTD 00 AM 001 Absorber Agitator A - Start/Stop - Start/Stop/Alarm - - - - - - - Motor - - OFF

20 HTD 00 AM 002 Absorber Agitator B - Start/Stop - Start/Stop/Alarm - - - - - - - Motor - - OFF
20 HTG 00 AN 001 Oxidation Air Blower A - Start/Stop Auto/Manual Start/Stop/Alarm - - - - - - - Motor - - OFF
20 HTG 00 AN 002 Oxidation Air Blower B - Start/Stop Auto/Manual Start/Stop/Alarm - - - - - - - Motor - - OFF
- Sparger Washing Valve - ＊＊ - Open/Close - - - - - - - Motor Open/Close Remain Stationary Remain Stationary
20 HTM 00 AP 001 Gypsum Bleed Pump A - Start/Stop Auto/Manual Start/Stop/Alarm - - - - - - - Motor - - OFF
- Bleed Pump A Suction Valve - ＊ - Open/Close - - - - - - - Motor Open/Close Remain Stationary Remain Stationary
- Bleed Pump A Discharge Valve - ＊ - Open/Close - - - - - - - Motor Open/Close Remain Stationary Remain Stationary
- Bleed Pump A Suction Drain Valve - ＊ - Open/Close - - - - - - - Motor Close Remain Stationary Remain Stationary
20 HTM 00 AP 002 Gypsum Bleed Pump B - Start/Stop Auto/Manual Start/Stop/Alarm - - - - - - - Motor - - OFF
- Bleed Pump B Suction Valve - ＊ - Open/Close - - - - - - - Motor Open/Close Remain Stationary Remain Stationary
- Bleed Pump B Discharge Valve - ＊ - Open/Close - - - - - - - Motor Open/Close Remain Stationary Remain Stationary
- Bleed Pump B Suction Drain Valve - ＊ - Open/Close - - - - - - - Motor Close Remain Stationary Remain Stationary
- Gypsum Bleed Line Drain Valve - ＊ - Open/Close - - - - - - - Motor Close Remain Stationary Remain Stationary
- Gypsum Bleed Line Washing Valve - ＊ - Open/Close - - - - - - - Motor Close Remain Stationary Remain Stationary
＊marks are indicated the automatically Open/Close valves together with Start/Stop for each pumps. For further details the reader is referred to Item 5. (OPERATION OF EQUIPMENT)
＊＊mark is indicated the automatically Open/Close valve together with Start/Stop for Oxidation Air Blower. For further details the reader is referred to Item 5. (OPERATION OF EQUIPMENT)
6-5
20 HTS 00 AM 001 Antifoam Agent Tank Agitator - - - - - Start/Stop - - - - - Motor - - OFF
20 HTS 00 AP 001 Antifoam Agent Pump - - - - - Start/Stop - - - - - Motor - - OFF
20 HTT 01 AP 001 Emergency Transfer Pump - Start/Stop - Start/Stop/Alarm - - - - - - - Motor - - OFF
- Absorber Level Control Valve - Open/Close Auto/Manual Open/Close - - - - - - - Motor Open Remain Stationary Remain Stationary
- Absorber Inlet Emergency Spray Valve - Open/Close Auto/Manual Open/Close - - - - - - - Actuator / Single Open Remain Stationary Remain Stationary
- Absorber Wet / Dry Spray Valve - Open/Close Auto/Manual Open/Close - - - - - - - Motor Open Remain Stationary Remain Stationary
20 THE 00 AT 001 Absorber Mist Eliminator - Start/Stop Auto/Manual -

- Limestone Slurry Feed Flow Control Valve - Open/Close Auto/Manual Controller - - - - - - - Pneumatic - Lock Lock
- Filtrate Return Control Valve - Open/Close Auto/Manual Controller - - - - - - - Pneumatic - Lock Lock
＊marks are indicated the automatically Open/Close valves with Absorber Mist Eliminator Switch's Start/Stop. For further details the reader is referred to Item 5. (OPERATION OF EQUIPMENT)
6-6
Table-6.2.2 Location of Operation Switch 1/4 (Gypsum Dewatering Handling System)
- Gypsum Dewatering System A Start/Stop - - Remote/Local Start/Stop - Remote/Local Remote/Local - - - - - - -
10 HTM 01 AT 001 Vacuum Belt Filter A ＊ - - Start/Stop/Alarm ＊ Start/Stop Auto/Manual Start/Stop - - - Motor - OFF OFF
10 HTM 00 AP 001 Vacuum Pump A ＊ - - Start/Stop/Alarm ＊ Start/Stop Auto/Manual Start/Stop - - - Motor - OFF OFF
- Vacuum Pump A Seal Water Valve ＊ - - Open/Close ＊ Open/Close Auto/Manual Open/Close - - - Motor Open/Close Remain Stationary Remain Stationary
- Gypsum Slurry Feed Valve A ＊ - - Open/Close ＊ Open/Close Auto/Manual Open/Close - - - Motor Open/Close Remain Stationary Remain Stationary
- Gypsum Slurry Drain Valve A ＊ - - Open/Close ＊ Open/Close Auto/Manual Open/Close - - - Motor Close Remain Stationary Remain Stationary
- Vacuum Belt Filter Feed Water Valve A ＊ - - Open/Close ＊ Open/Close Auto/Manual Open/Close - - - Motor Open/Close Remain Stationary Remain Stationary
10 HTM 00 AN 001 Belt Filter Vent Fan A ＊ - - Start/Stop/Alarm ＊ Start/Stop Auto/Manual Start/Stop - - - Motor - - OFF
- Gypsum Dewatering System B Start/Stop - - Remote/Local Start/Stop - Remote/Local Remote/Local - - - - - - -

10 HTM 01 AT 002 Vacuum Belt Filter B ＊ - - Start/Stop/Alarm ＊ Start/Stop Auto/Manual Start/Stop - - - Motor - OFF OFF
10 HTM 00 AP 002 Vacuum Pump B ＊ - - Start/Stop/Alarm ＊ Start/Stop Auto/Manual Start/Stop - - - Motor - OFF OFF
- Vacuum Pump B Seal Water Valve ＊ - - Open/Close ＊ Open/Close Auto/Manual Open/Close - - - Motor Open/Close Remain Stationary Remain Stationary
- Gypsum Slurry Feed Valve B ＊ - - Open/Close ＊ Open/Close Auto/Manual Open/Close - - - Motor Open/Close Remain Stationary Remain Stationary
- Gypsum Slurry Drain Valve B ＊ - - Open/Close ＊ Open/Close Auto/Manual Open/Close - - - Motor Close Remain Stationary Remain Stationary
- Vacuum Belt Filter Feed Water Valve B ＊ - - Open/Close ＊ Open/Close Auto/Manual Open/Close - - - Motor Open/Close Remain Stationary Remain Stationary
10 HTM 00 AN 002 Belt Filter Vent Fan B ＊ - - Start/Stop/Alarm ＊ Start/Stop Auto/Manual Start/Stop - - - Motor - - OFF
10 HTP 00 BR 001 Gypsum Diverter A - - - - - - - - Motor Remain Stationary Remain Stationary

10 HTP 00 BR 002 Gypsum Diverter B - - - - - - - - Motor Remain Stationary Remain Stationary
＊marks are indicated the automatically Start/Stop equipment with System Switch's ON/OFF under Auto Selection at Local Panel. For further details the reader is referred to Item 5. (OPERATION OF EQUIPMENT)
6-7
- Gypsum Dewatering System A Start/Stop - - Remote/Local Start/Stop - Remote/Local Remote/Local - - - - - - -
20 HTM 01 AT 001 Vacuum Belt Filter A ＊ - - Start/Stop/Alarm ＊ Start/Stop Auto/Manual Start/Stop - - - Motor - OFF OFF
20 HTM 00 AP 001 Vacuum Pump A ＊ - - Start/Stop/Alarm ＊ Start/Stop Auto/Manual Start/Stop - - - Motor - OFF OFF
- Vacuum Pump A Seal Water Valve ＊ - - Open/Close ＊ Open/Close Auto/Manual Open/Close - - - Motor Open/Close Remain Stationary Remain Stationary
- Gypsum Slurry Feed Valve A ＊ - - Open/Close ＊ Open/Close Auto/Manual Open/Close - - - Motor Open/Close Remain Stationary Remain Stationary
- Gypsum Slurry Drain Valve A ＊ - - Open/Close ＊ Open/Close Auto/Manual Open/Close - - - Motor Close Remain Stationary Remain Stationary
- Vacuum Belt Filter Feed Water Valve A ＊ - - Open/Close ＊ Open/Close Auto/Manual Open/Close - - - Motor Open/Close Remain Stationary Remain Stationary
20 HTM 00 AN 001 Belt Filter Vent Fan A ＊ - - Start/Stop/Alarm ＊ Start/Stop Auto/Manual Start/Stop - - - Motor - - OFF
- Gypsum Dewatering System B Start/Stop - - Remote/Local Start/Stop - Remote/Local Remote/Local - - - - - - -

20 HTM 01 AT 002 Vacuum Belt Filter B ＊ - - Start/Stop/Alarm ＊ Start/Stop Auto/Manual Start/Stop - - - Motor - OFF OFF
20 HTM 00 AP 002 Vacuum Pump B ＊ - - Start/Stop/Alarm ＊ Start/Stop Auto/Manual Start/Stop - - - Motor - OFF OFF
- Vacuum Pump B Seal Water Valve ＊ - - Open/Close ＊ Open/Close Auto/Manual Open/Close - - - Motor Open/Close Remain Stationary Remain Stationary
- Gypsum Slurry Feed Valve B ＊ - - Open/Close ＊ Open/Close Auto/Manual Open/Close - - - Motor Open/Close Remain Stationary Remain Stationary
- Gypsum Slurry Drain Valve B ＊ - - Open/Close ＊ Open/Close Auto/Manual Open/Close - - - Motor Close Remain Stationary Remain Stationary
- Vacuum Belt Filter Feed Water Valve B ＊ - - Open/Close ＊ Open/Close Auto/Manual Open/Close - - - Motor Open/Close Remain Stationary Remain Stationary
20 HTM 00 AN 002 Belt Filter Vent Fan B ＊ - - Start/Stop/Alarm ＊ Start/Stop Auto/Manual Start/Stop - - - Motor - - OFF
20 HTP 00 BR 001 Gypsum Diverter A - - - - - - - - Motor Remain Stationary Remain Stationary

20 HTP 00 BR 002 Gypsum Diverter B - - - - - - - - Motor Remain Stationary Remain Stationary
6-8
00 HTM 00 AP 001 Belt Filter Washing Pump B - Start/Stop - Start/Stop/Alarm - - - - - - - Motor - - OFF
00 HTM 00 AP 002 Belt Filter Washing Pump A - Start/Stop - Start/Stop/Alarm - - - - - - - Motor - - OFF
- Belt Filter Washing Tank Level Control Valve - Open/Close Auto/Manual Open/Close - - - - - - - Motor Close Remain Stationary Remain Stationary
00 HTM 00 AM 001 Filtrate Water Tank Agitator - Start/Stop - Start/Stop/Alarm - - - - - - - Motor - - OFF
00 HTM 01 AP 001 Filtrate Water Pump A - Start/Stop Auto/Manual Start/Stop/Alarm - - - - - - - Motor - - OFF
- Water Pump A Suction Valve - ＊ - Open/Close - - - - - - - Motor Open/Close Remain Stationary Remain Stationary
- Water Pump A Discharge Valve - ＊ - Open/Close - - - - - - - Motor Open/Close Remain Stationary Remain Stationary
- Water Pump A Suction Drain Valve - ＊ - Open/Close - - - - - - - Motor Close Remain Stationary Remain Stationary
- Water Pump A Flushing Valve - ＊ - Open/Close - - - - - - - Motor Close Remain Stationary Remain Stationary
00 HTM 01 AP 002 Filtrate Water Pump B - Start/Stop Auto/Manual Start/Stop/Alarm - - - - - - - Motor - - OFF
- Water Pump B Suction Valve - ＊ - Open/Close - - - - - - - Motor Open/Close Remain Stationary Remain Stationary
- Water Pump B Discharge Valve - ＊ - Open/Close - - - - - - - Motor Open/Close Remain Stationary Remain Stationary
- Water Pump B Suction Drain Valve - ＊ - Open/Close - - - - - - - Motor Close Remain Stationary Remain Stationary
- Water Pump B Flushing Valve - ＊ - Open/Close - - - - - - - Motor Close Remain Stationary Remain Stationary
- Filtrate Water Line Drain Valve - ＊ - Open/Close - - - - - - - Motor Close Remain Stationary Remain Stationary
- Filtrate Water Line Washing Valve - ＊ - Open/Close - - - - - - - Motor Close Remain Stationary Remain Stationary
00 HTM 01 AM 001 Waste Water Hydrocyclone Feed Tank Agitator - Start/Stop - Start/Stop/Alarm - - - - - - - Motor - - OFF
00 HTM 02 AP 001 Waste Water Hydrocyclone Feed Tank Pump A - Start/Stop Auto/Manual Start/Stop/Alarm - - - - - - - Motor - - OFF
- Feed Tank Pump A Suction Valve - ＊ - Open/Close - - - - - - - Motor Open/Close Remain Stationary Remain Stationary
- Feed Tank Pump A Discharge Valve - ＊ - Open/Close - - - - - - - Motor Open/Close Remain Stationary Remain Stationary
- Feed Tank Pump A Suction Drain Valve - ＊ - Open/Close - - - - - - - Motor Close Remain Stationary Remain Stationary
- Feed Tank Pump A Flushing Valve - ＊ - Open/Close - - - - - - - Motor Close Remain Stationary Remain Stationary
00 HTM 02 AP 002 Waste Water Hydrocyclone Feed Tank Pump B - Start/Stop Auto/Manual Start/Stop/Alarm - - - - - - - Motor - - OFF
- Feed Tank Pump B Suction Valve - ＊ - Open/Close - - - - - - - Motor Open/Close Remain Stationary Remain Stationary
- Feed Tank Pump B Discharge Valve - ＊ - Open/Close - - - - - - - Motor Open/Close Remain Stationary Remain Stationary
- Feed Tank Pump B Suction Drain Valve - ＊ - Open/Close - - - - - - - Motor Close Remain Stationary Remain Stationary
- Feed Tank Pump B Flushing Valve - ＊ - Open/Close - - - - - - - Motor Close Remain Stationary Remain Stationary
- Feed Tank Pump Line Drain Valve - ＊ - Open/Close - - - - - - - Motor Close Remain Stationary Remain Stationary
- Feed Tank Pump Line Washing Valve - ＊ - Open/Close - - - - - - - Motor Close Remain Stationary Remain Stationary
00 HTM 00 AT 001 Waste Water Hydrocyclone A -

- Hydrocyclone Feed Line Drain Valve - ＊ - Open/Close - - - - - - - Motor Close Remain Stationary Remain Stationary
- Hydrocyclone Feed Line Washing Valve - ＊ - Open/Close - - - - - - - Motor Close Remain Stationary Remain Stationary
00 HTM 00 AT 002 Waste Water Hydrocyclone B -

- Hydrocyclone Feed Line Drain Valve - ＊ - Open/Close - - - - - - - Motor Close Remain Stationary Remain Stationary
- Hydrocyclone Feed Line Washing Valve - ＊ - Open/Close - - - - - - - Motor Close Remain Stationary Remain Stationary
6-9
00 HTM 02 AM 001 Waste Water Storage Tank Agitator - Start/Stop - Start/Stop/Alarm - - - - - - - Motor - - OFF
00 HTM 03 AP 001 Waste Water Pump A - Start/Stop Auto/Manual Start/Stop/Alarm - - - - - - - Motor - - OFF
- Waste Water Pump A Suction Valve - ＊ - Open/Close - - - - - - - Motor Open/Close Remain Stationary Remain Stationary
- Waste Water Pump A Discharge Valve - ＊ - Open/Close - - - - - - - Motor Open/Close Remain Stationary Remain Stationary
- Waste Water Pump A Suction Drain Valve - ＊ - Open/Close - - - - - - - Motor Close Remain Stationary Remain Stationary
- Waste Water Pump A Flushing Valve - ＊ - Open/Close - - - - - - - Motor Close Remain Stationary Remain Stationary
00 HTM 03 AP 002 Waste Water Pump B - Start/Stop Auto/Manual Start/Stop/Alarm - - - - - - - Motor - - OFF
- Waste Water Pump B Suction Valve - ＊ - Open/Close - - - - - - - Motor Open/Close Remain Stationary Remain Stationary
- Waste Water Pump B Discharge Valve - ＊ - Open/Close - - - - - - - Motor Open/Close Remain Stationary Remain Stationary
- Waste Water Pump B Suction Drain Valve - ＊ - Open/Close - - - - - - - Motor Close Remain Stationary Remain Stationary
- Waste Water Pump B Flushing Valve - ＊ - Open/Close - - - - - - - Motor Close Remain Stationary Remain Stationary
- Waste Water Pump Line Drain Valve - ＊ - Open/Close - - - - - - - Motor Close Remain Stationary Remain Stationary
- Waste Water Pump Line Washing Valve - ＊ - Open/Close - - - - - - - Motor Close Remain Stationary Remain Stationary
- Waste Water Return Valve - Open/Close Auto/Manual Open/Close - - - - - - - Motor Open/Close Remain Stationary Remain Stationary
- Waste Water Flow Control Valve - Open/Close Auto/Manual Controller - - - - - - - Pneumatic - Close Close
00 HTP 00 AF 001 Gypsum Reversible Belt Conveyor A - Start/Stop - Start/Stop/Alarm - - - - - - - Motor - OFF OFF
00 HTP 00 AF 002 Gypsum Reversible Belt Conveyor B - Start/Stop - Start/Stop/Alarm - - - - - - - Motor - OFF OFF
6-10
Table-6.2.5 Location of Operation Switch 1/3 (Limestone Preparation System)
00 HTJ 00 AA 001 Limestone Intermediate Silo Shut-off Gate A - Open/Close - Open/Close - Open/Close - Open/Close - - - Motor Close Remain Stationary Remain Stationary
00 HTJ 00 AA 002 Limestone Intermediate Silo Shut-off Gate B - Open/Close - Open/Close - Open/Close - Open/Close - - - Motor Close Remain Stationary Remain Stationary
00 HTJ 02 AT 001 Dosing Bin Bag Filter A Start/Stop - - Remote/Local - - Remote/Local - - - - - - - -

00 HTJ 00 AN 001 Dosing Bin Vent Fan A ＊＊ Start/Stop Auto/Manual Start/Stop/Alarm - Start/Stop - Start/Stop - - - Motor - - OFF
00 HTJ 02 AA 001 Dosing Bin Bag Filter Outlet Rotary Valve A ＊＊ Start/Stop Auto/Manual Start/Stop/Alarm - Start/Stop - Start/Stop - - - Motor - - OFF
- Dosing Bin Bag Filter Pulse Jet A ＊＊ - - Start/Stop/Alarm - Start/Stop - - - - - Single Solenoid - Close Close
00 HTJ 02 AT 002 Dosing Bin Bag Filter B Start/Stop - - Remote/Local - - Remote/Local - - - - - - - -

00 HTJ 00 AN 002 Dosing Bin Vent Fan B ＊＊ Start/Stop Auto/Manual Start/Stop/Alarm - Start/Stop - Start/Stop - - - Motor - - OFF
00 HTJ 02 AA 002 Dosing Bin Bag Filter Outlet Rotary Valve B ＊＊ Start/Stop Auto/Manual Start/Stop/Alarm - Start/Stop - Start/Stop - - - Motor - - OFF
- Dosing Bin Bag Filter Pulse Jet B ＊＊ - - Start/Stop/Alarm - Start/Stop - - - - - Single Solenoid - Close Close
- Limestone Handling System A Start/Stop - - Remote/Local - - Remote/Local - - - - - - - -

00 HTJ 00 AF 001 Belt Feeder A ＊＊ Start/Stop Auto/Manual Start/Stop/Alarm - Start/Stop - Start/Stop - - - Motor - - OFF
00 HTJ 00 CH 001 Metal Detector A ＊＊ Start/Stop Auto/Manual Start/Stop/Alarm - Start/Stop - Start/Stop - - - - - OFF
00 HTJ 01 AT 001 Metal Seperator & Container A ＊＊ Start/Stop Auto/Manual Start/Stop/Alarm - Start/Stop - Start/Stop - - - - - OFF
00 HTJ 00 AJ 001 Crusher A ＊＊ Start/Stop Auto/Manual Start/Stop/Alarm - Start/Stop - Start/Stop - - - Motor - - OFF
00 HTJ 01 AF 001 Belt Conveyor A ＊＊ Start/Stop Auto/Manual Start/Stop/Alarm - Start/Stop - Start/Stop - - - Motor - - OFF
00 HTJ 02 AF 001 Bucket Elevator A ＊＊ Start/Stop Auto/Manual Start/Stop/Alarm - Start/Stop - Start/Stop - - - Motor - - OFF
- Limestone Handling System B Start/Stop - - Remote/Local - - Remote/Local - - - - - - - -

00 HTJ 00 AF 002 Belt Feeder B ＊＊ Start/Stop Auto/Manual Start/Stop/Alarm - Start/Stop - Start/Stop - - - Motor - - OFF
00 HTJ 00 CH 002 Metal Detector B ＊＊ Start/Stop Auto/Manual Start/Stop/Alarm - Start/Stop - Start/Stop - - - Detector - - OFF
00 HTJ 01 AT 002 Metal Seperator & Container B ＊＊ Start/Stop Auto/Manual Start/Stop/Alarm - Start/Stop - Start/Stop - - - - - OFF
00 HTJ 00 AJ 002 Crusher B ＊＊ Start/Stop Auto/Manual Start/Stop/Alarm - Start/Stop - Start/Stop - - - Motor - - OFF
00 HTJ 01 AF 002 Belt Conveyor B ＊＊ Start/Stop Auto/Manual Start/Stop/Alarm - Start/Stop - Start/Stop - - - Motor - - OFF
00 HTJ 02 AF 002 Bucket Elevator B ＊＊ Start/Stop Auto/Manual Start/Stop/Alarm - Start/Stop - Start/Stop - - - Motor - - OFF
00 HTJ 02 AA 001 Dosing Bin Shut-off Gate A - Open/Close - Open/Close - Open/Close - Open/Close - - - Motor Close Remain Stationary Remain Stationary
00 HTJ 02 AA 002 Dosing Bin Shut-off Gate B - Open/Close - Open/Close - Open/Close - Open/Close - - - Motor Close Remain Stationary Remain Stationary
＊＊marks are indicated the automatically Start/Stop equipment with System Switch's Start/Stop. For further details the reader is referred to Item 5. (OPERATION OF EQUIPMENT)
6-11
- Limestone Grinding System A Start/Stop - - Start/Stop - - - - - - - - - - -
00 HTK 00 AF 001 Gravimetric Feeder A ＊＊ Start/Stop Auto/Manual Start/Stop/Alarm - Start/Stop Remote/Local Start/Stop - - - Motor - - OFF
00 HTK 00 AJ 001 Wet Ball Mill A (Main Motor) ＊＊ Start/Stop Auto/Manual Start/Stop/Alarm - Start/Stop Remote/Local - - - - Motor - - OFF
- Wet Ball Mill A Clutch ＊＊ Engage/Disengage Auto/Manual Engage/Disengage - Engage/Disengage Remote/Local - - - - Air Clutch - Disengage Disengage
00 HTK 00 AP 001 H.P Trunnion Lube Oil Pump A ＊＊ Start/Stop Auto/Manual Start/Stop/Alarm - Start/Stop Remote/Local - - - - Motor - - OFF
00 HTK 01 AP 001 L.P Trunnion Lube Oil Pump A ＊＊ Start/Stop Auto/Manual Start/Stop/Alarm - Start/Stop Remote/Local - - - - Motor - - OFF
00 HTK 00 BB 001 Oil Reservoir A Oil Heater - On/Off Auto/Manual On/Off/Alarm - - - - - - - Heater - - OFF
- Limestone Grinding System B Start/Stop - - Start/Stop - - - - - - - - - - -

00 HTK 00 AF 002 Gravimetric Feeder B ＊＊ Start/Stop Auto/Manual Start/Stop/Alarm - Start/Stop Remote/Local Start/Stop - - - Motor - - OFF
00 HTK 00 AJ 002 Wet Ball Mill B (Main Motor) ＊＊ Start/Stop Auto/Manual Start/Stop/Alarm - Start/Stop Remote/Local - - - - Motor - - OFF
- Wet Ball Mill B Clutch ＊＊ Engage/Disengage Auto/Manual Engage/Disengage - Engage/Disengage Remote/Local - - - - Air Clutch - Disengage Disengage
00 HTK 00 AP 002 H.P Trunnion Lube Oil Pump B ＊＊ Start/Stop Auto/Manual Start/Stop/Alarm - Start/Stop Remote/Local - - - - Motor - - OFF
00 HTK 01 AP 002 L.P Trunnion Lube Oil Pump B ＊＊ Start/Stop Auto/Manual Start/Stop/Alarm - Start/Stop Remote/Local - - - - Motor - - OFF
00 HTK 00 BB 002 Oil Reservoir B Oil Heater - On/Off Auto/Manual On/Off/Alarm - - - - - - - Heater - - OFF
- Inching Drive for Wet Ball Mill A - - - - - Start/Stop - - - - - Motor - - OFF

- Inching Drive for Wet Ball Mill B - - - - - Start/Stop - - - - - Motor - - OFF
00 HTK 00 AM 001 Wet Mill Receiver Tank Agitator A - Start/Stop - Start/Stop/Alarm - - - - - - - Motor - - OFF
00 HTK 00 AM 002 Wet Mill Receiver Tank Agitator B - Start/Stop - Start/Stop/Alarm - - - - - - - Motor - - OFF
00 HTK 02 AP 001 Limestone Suspension Pump A - Start/Stop Auto/Manual Start/Stop/Alarm - - - - - - - Motor - - OFF
Suspension Pump A Suction Valve - ＊ - Open/Close - - - - - - - Motor Open/Close Remain Stationary Remain Stationary
Suspension Pump A Discharge Valve - ＊ - Open/Close - - - - - - - Motor Open/Close Remain Stationary Remain Stationary
Suspension Pump A Suction Drain Valve - ＊ - Open/Close - - - - - - - Motor Close Remain Stationary Remain Stationary
Suspension Pump A Flushing Valve - ＊ - Open/Close - - - - - - - Motor Close Remain Stationary Remain Stationary
00 HTK 02 AP 002 Limestone Suspension Pump B - Start/Stop Auto/Manual Start/Stop/Alarm - - - - - - - Motor - - OFF
Suspension Pump B Suction Valve - ＊ - Open/Close - - - - - - - Motor Open/Close Remain Stationary Remain Stationary
Suspension Pump B Discharge Valve - ＊ - Open/Close - - - - - - - Motor Open/Close Remain Stationary Remain Stationary
Suspension Pump B Suction Drain Valve - ＊ - Open/Close - - - - - - - Motor Close Remain Stationary Remain Stationary
Suspension Pump B Flushing Valve - ＊ - Open/Close - - - - - - - Motor Close Remain Stationary Remain Stationary
00 HTK 01 AT 001 Distribution Box A - Disch./Recycle Auto/Manual Discharge/Recycle - - - - - - - Actuator / Double Disch./Recycle Remain Stationary Remain Stationary
00 HTK 01 AT 001 Distribution Box B - Disch./Recycle Auto/Manual Discharge/Recycle - - - - - - - Actuator / Double Disch./Recycle Remain Stationary Remain Stationary
- Wet Mill Receiver Tank A Density Control Valve - Open/Close Auto/Manual Controller - - - - - - - Pneumatic - Lock Lock
- Wet Ball Mill A Feed Water Flow Control Valve - Open/Close Auto/Manual Controller - - - - - - - Pneumatic - Lock Lock
- Wet Mill Receiver Tank B Density Control Valve - Open/Close Auto/Manual Controller - - - - - - - Pneumatic - Lock Lock
- Wet Ball Mill B Feed Water Flow Control Valve - Open/Close Auto/Manual Controller - - - - - - - Pneumatic - Lock Lock
＊marks are indicated the automatically Open/Close Valves together with Start/Stop for each pumps. For further details the reader is referred to Item 5. (OPERATION OF EQUIPMENT)
＊＊marks are indicated the automatically Start/Stop equipment with System Switch's Start/Stop. For further details the reader is referred to Item 5. (OPERATION OF EQUIPMENT)
6-12
00 HTK 01 AM 001 Limestone Slurry Storage Tank Agitator A - Start/Stop - Start/Stop/Alarm - - - - - - - Motor - - OFF
00 HTK 01 AM 002 Limestone Slurry Storage Tank Agitator B - Start/Stop - Start/Stop/Alarm - - - - - - - Motor - - OFF
00 HTK 03 AP 001 Limestone Slurry Feed Pump A - Start/Stop Auto/Manual Start/Stop/Alarm - - - - - - - Motor - - OFF
Feed Pump A Suction Valve - ＊ - Open/Close - - - - - - - Motor Open/Close Remain Stationary Remain Stationary
Feed Pump A Discharge Valve - ＊ - Open/Close - - - - - - - Motor Open/Close Remain Stationary Remain Stationary
Feed Pump A Suction Drain Valve - ＊ - Open/Close - - - - - - - Motor Close Remain Stationary Remain Stationary
Feed Pump A Flushing Valve - ＊ - Open/Close - - - - - - - Motor Close Remain Stationary Remain Stationary
00 HTK 03 AP 001 Limestone Slurry Feed Pump A - Start/Stop Auto/Manual Start/Stop/Alarm - - - - - - - Motor - - OFF
Feed Pump A Suction Valve - ＊ - Open/Close - - - - - - - Motor Open/Close Remain Stationary Remain Stationary
Feed Pump A Discharge Valve - ＊ - Open/Close - - - - - - - Motor Open/Close Remain Stationary Remain Stationary
Feed Pump A Suction Drain Valve - ＊ - Open/Close - - - - - - - Motor Close Remain Stationary Remain Stationary
Feed Pump A Flushing Valve - ＊ - Open/Close - - - - - - - Motor Close Remain Stationary Remain Stationary
- Limestone Feed Line Drain Valve - ＊ - Open/Close - - - - - - - Motor Close Remain Stationary Remain Stationary
- Limestone Feed Line Washing Valve - ＊ - Open/Close - - - - - - - Motor Close Remain Stationary Remain Stationary
- Limestone Slurry Return A Valve - ＊ - Open/Close - - - - - - - Motor Open Remain Stationary Remain Stationary
- Limestone Slurry Return B Valve - ＊ - Open/Close - - - - - - - Motor Open Remain Stationary Remain Stationary
＊marks are indicated the automatically Open/Close Valves together with Start/Stop for each pumps. For further details the reader is referred to Item 5. (OPERATION OF EQUIPMENT)
6-13
Table-6.2.4 Location of Operation Switch (Sump System)
10 HTT 00 AM 001 Absorber Area Drain Sump Agitator - Start/Stop - Start/Stop/Alarm - - - - - - - Motor - - OFF
20 HTT 00 AM 001 Absorber Area Drain Sump Agitator - Start/Stop - Start/Stop/Alarm - - - - - - - Motor - - OFF
10 HTT 00 AP 001 Absorber Area Drain Sump Pump A - Start/Stop - Start/Stop/Alarm - - - - - - - Motor - - OFF
- Sump Pump Discharge Valve - ＊ - Open/Close - - - - - - - Actuator / Double Open/Close Remain Stationary Remain Stationary
10 HTT 00 AP 002 Absorber Area Drain Sump Pump B - Start/Stop - Start/Stop/Alarm - - - - - - - Motor - - OFF
- Sump Pump Line Washing Valve - ＊ - Open/Close - - - - - - - Actuator / Single Close Remain Stationary Remain Stationary
- Sump Pump Line Drain Valve - ＊ - Open/Close - - - - - - - Actuator / Single Close Remain Stationary Remain Stationary
20 HTT 00 AP 001 Absorber Area Drain Sump Pump A - Start/Stop - Start/Stop/Alarm - - - - - - - Motor - - OFF
20 HTT 00 AP 002 Absorber Area Drain Sump Pump B - Start/Stop - Start/Stop/Alarm - - - - - - - Motor - - OFF
- Sump Pump Line Drain Valve - ＊ - Open/Close - - - - - - - Actuator / Single Close Remain Stationary Remain Stationary
00 HTT 00 AM 001 Auxiliary Absorbent Tank Agitator - Start/Stop - Start/Stop/Alarm - - - - - - - Motor - - OFF
00 HTT 00 AP 001 Auxiliary Absorbent Pump - Start/Stop - Start/Stop/Alarm - - - - - - - Motor - - OFF
00 HTT 01 AM 001 Gypsum Area Drain Sump Agitator - Start/Stop - Start/Stop/Alarm - - - - - - - Motor - - OFF
00 HTT 01 AP 001 Gypsum Area Drain Sump Pump - Start/Stop - Start/Stop/Alarm - - - - - - - Motor - - OFF
- Sump Pump Line Drain Valve - ＊ - Open/Close - - - - - - - Actuator / Double Open/Close Remain Stationary Remain Stationary
00 HTT 02 AM 001 Limestone Area Drain Sump Agitator - Start/Stop - Start/Stop/Alarm - - - - - - - Motor - - OFF
00 HTT 02 AP 001 Limestone Area Drain Sump Pump - Start/Stop - Start/Stop/Alarm - - - - - - - Motor - - OFF
- Sump Pump Line Drain Valve - ＊ - Open/Close - - - - - - - Actuator / Double Open/Close Remain Stationary Remain Stationary
＊marks are indicated the automatically Open/Close valves together with Start/Stop for Area Drain Sump Pump. For further details the reader is referred to Item 5. (OPERATION OF EQUIPMENT)
6-14
Table-6.2.5 Location of Operation Switch (Utility System)
00 HTQ 00 AP 001 Process Water Pump A - Start/Stop Auto/Manual Start/Stop/Alarm - - - - - - - Motor - - OFF
00 HTQ 00 AP 002 Process Water Pump B - Start/Stop Auto/Manual Start/Stop/Alarm - - - - - - - Motor - - OFF
00 HTQ 00 AP 003 Process Water Pump C - Start/Stop Auto/Manual Start/Stop/Alarm - - - - - - - Motor - - OFF
00 HTQ 01 AP 001 ME Wash & Emergency Quench Pump A - Start/Stop Auto/Manual Start/Stop/Alarm - - - - - - - Motor - - OFF
00 HTQ 01 AP 002 ME Wash & Emergency Quench Pump B - Start/Stop Auto/Manual Start/Stop/Alarm - - - - - - - Motor - - OFF
00 HTQ 01 AP 003 ME Wash & Emergency Quench Pump C - Start/Stop Auto/Manual Start/Stop/Alarm - - - - - - - Motor - - OFF
- Process Water Tank Level Control Valve - Open/Close Auto/Manual Open/Close - - - - - - - Motor Open Remain Stationary Remain Stationary
- Emergency Water Tank Level Control Valve - Open/Close Auto/Manual Open/Close - - - - - - - Motor Open Remain Stationary Remain Stationary
- Emergency Water Tank Level Control Valve - Open/Close Auto/Manual Open/Close - - - - - - - Motor Open Remain Stationary Remain Stationary
＊marks are indicated the automatically Start/Stop equipment with System Switch's ON/OFF. For further details the reader is referred to Item 5. (OPERATION OF EQUIPMENT)
6-15
Table-6.2.6 Location of Operation Switch (Others)
10 HTD 00 AG 001 Absorber Elevator - - - - - - - - Start/Stop - - Motor - - OFF
20 HTD 00 AG 001 Absorber Elevator - - - - - - - - Start/Stop - - Motor - - OFF
10 XXX 00 AE 001 Absorber Pump Maintenance Hoist - - - - - - - - Start/Stop - - Motor - - OFF

20 XXX 00 AE 001 Absorber Pump Maintenance Hoist - - - - - - - - Start/Stop - - Motor - - OFF
Limestone Ball Mill System Maintenance

00 XXX 01 AE 001 - - - - - - - - Start/Stop - - Motor - - OFF
Hoist
Gypsum Dewatering System Maintenance

00 XXX 01 AE 001 - - - - - - - - Start/Stop - - Motor - - OFF
Hoist
＊If Auto Mode is selected, the fan is operated with Oxidation Air Blower Start/Stop operation condition.
＊＊If Auto Mode is selected, the fan is operated by inside temperature of the building.
6-16

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CONCEPTUAL OPERATION PROCEDURE

1.2 System Overview

1.3 System Description

2.2 Operation Philosophy

2.3 Automatic Operation Philosophy

2.4 Manual Operation Philosophy

2.5 Definition of Operation State

2.6 Start-up and Shutdown Procedure

2.7 Start-up and Shutdown Schedule

3.1 Normal Operation Philosophy

3.2 Process Control Method

3.3 Set Point List

4.2 Countermeasure Plan of Power Failure and Instantaneous Power Failure

6.1 Control System Arrangement

6.2 Location of Operation Switch

1.2 System Overview

Fig.-1.2 FGD System Overview

FGD system consists of the following sections:

Item No. Main Equipment Quantity

10/20 HTD 00 BB 001 Absorber 1x2

10/20 HTG 01/08 BN 001 Jet Air Aparger A/H 8x2

10/20 HTD 00 AM 001/002 Absorber Agitator A/B 2x2

10/20 THE 00 AT 001 Absorber Mist Eliminator 1x2

10/20 HTD 00 AP 001/005 Absorber Recirculation Pump A/E (4+1)x2

10/20 HTM 00 AP 001/002 Gypsum Bleed Pump A/B (1+1)x2

10/20 HTG 00 AN 001/002 Oxidation Air Blower A/B (1+1)x2

10/20 HTS 00 AM 001 Antifoam Agent Tank Agitator 1x2

10/20 HTS 00 AP 001 Antifoam Agent Pump 1x2

10/20 HTS 00 BB 001 Antifoam Agent Tank 1x2

10/20 HTT 01 AP 001 Emergency Transfer Pump 1x2

10/20 HTD 00 AG 001 Absorber Elevator 1x2

Fig.-1.3.1 shows the typical flow.

The following fluids are supplied to the absorber:

Absorber slurry concentration is measured continuously by density meter and

Gypsum Bleed Pump

The purpose of this system is dewatering of gypsum slurry.

Item No. Main Equipment Quantity

10/20 HTM 00 AT 001/002 Primary Hydrocyclone A/B (1+1)x2

00 HTM 00 AP 001/002 Belt Filter Washing Pump A/B 1+1

00 HTM 00 BB 001 Belt Filter Washing Tank 1

10/20HTM 01 AT 001/002 Vacuum Belt Filter A/B (1+1)x2

10/20 HTM 00 BB 001/002 Vacuum Receiver A/B (1+1)x2

10/20 HTM 00 AP 001/002 Vacuum Pump A/B (1+1)x2

10/20 HTM 00 AN 001/002 Belt Filter Vent Fan A/B (1+1)x2

00 HTM 00 AM 001 Filtrate Water Tank Agitator 1

00 HTM 01 AP 001/002 Filtrate Water Pump A/B 1+1

00 HTM 01 BB 001 Filtrate Water Tank 1

00 HTM 01 AM 001 Waste Water Hydrocyclone Feed Tank 1

00 HTM 02 AP 001/002 Waste Water Hydrocyclone Feed Tank 1+1

00 HTM 02 BB 001 Waste Water Hydrocyclone Feed Tank 1

00 HTM 00 AT 001/002 Waste Water Hydrocyclone A/B 1+1

00 HTM 02 AM 001 Waste Water Storage Tank Agitator 1

00 HTM 03 AP 001/002 Waste Water Pump A/B 1+1

00 HTM 03 BB 001 Waste Water Storage Tank 1

10/20 HTP 00 BR 001/002 Gypsum Diverter A/B (1+1)x2

00 HTP 00 AF 001/002 Gypsum Reversible Belt Conveyor A/B 1+1

10/20 HTP 00 BB 001 Gypsum Intermediate Silo *) 1x2

*) Accessories with Silo are included.

Note for quantity column

Fig.-1.3.2 shows the typical flow.

Primary Vacuum Vacuum Pump

Gypsum Waste Water

From Gypsum Area Drain Sump Pump