Escolar Documentos
Profissional Documentos
Cultura Documentos
Bachelor of Technology
in
Civil Engineering
By
1. P SAIKRISHNATEJA (14KQ1A01G2)
2. SK JILANIBAASHA (14KQ1A01G6)
3. A SUSHMA (14KQ1A01I0)
4. S RAMBABU (15KQ5A0113)
2014 – 2018
Department of Civil Engineering
CERTIFICATE
This is to certify that the project report titled “PARTIAL REPLACEMENT
OF CEMENT WITH MARBLE POWDER AND FINE AGGREGATES WITH
GLASS POWDER”is being submitted by P SAIKRISHNATEJA (14KQ1A01G2),
SK JILANI BASHA (14KQ1A01G6), A SUSHMA (14KQ1A01I0),S RAMBABU
(15KQ5A01113) in B Tech IVyear II semester Civil Engineering, is a record bonafide
work carried out by them. The results embodied in this report have not been submitted
to any other University for the award of any degree.
At the outset we thank the lord Almighty for the grace, strength and hope to
make our Endeavor a success.
We would like to place on record the deep sense of gratitude to the honorable
chairman M VENU GOPALB.E .M.B.A.D.M.MPACE Institute of Technology
andSciences for providing necessary facilities to carry the concluded project work
PhD.PACEInstitute Of Technology & Sciences to carry out a part of the work inside
We hereby declare that the dissertation report work presented in this project
titled “PARTIAL REPLACEMENT OF CEMENT WITH MARBLE
POWDER AND FINE AGGREGATES WITH GLASS POWDER”is
submitted towardscompletion of main-project in B-Tech Civil Engineering at the
PACE Institute ofTechnology and Sciences, Valluru, Ongole. It is an authentic
record of my original work pursued under the guidance of M.RAMA HARSHITHA
M.TechAssistantprofessor, Dept. of Civil Engineering.
We have not submitted the matter embodied in this project for the award of
any other degree.
BY
1. P SAIKRISHNATEJA (14KQ1A01G2)
2. SK JILANIBAASHA (14KQ1A01G6)
3. A SUSHMA (14KQ1A01I0)
4. S RAMBABU (15KQ5A0113)
INDEX
Pg.no
List of tables
ABSTRACT 1
CHAPTER-I:INTRODUCTION
1.1 General 2
Of cement in concrete 4
2.1.1 General 8
Partial replacementfineaggregates 9
3.1.1 Definitionofworkability 13
3.1.2 Segregation 15
3.1.3 Bleeding 15
3.2 Propertiesofconcrete 16
3.4 Advantagesofconcrete 17
3.5 Disadvantagesofconcrete 17
4.1. General 19
4.2.1.1.Cement 21
4.2.3 Aggregates
a) Fine aggregates 27
b) Coarse aggregates 28
4.2.5 Water 44
6.1.3 Concrete replacement values for both marble and glass powder 63
7.1.1. General 66
7.2.1. General 67
Marble stone industry generates both solid and stone slurry and as per survey
solid waste generation is more in marble stone industry, in and about 40% of waste is
formed, that is around 68 million tonnes. So by dumping these wastes to the land may
cause environmental problem and Also effect the fertility of the soil. Therefore the
scientific and industrial community must take responsibility towards more sustainable
practices. There are many reuse and recycling solutions for industrial bi-product both at
an experimental and in practical applications. The physical, chemical and mechanical
properties of the waste are studied. In this present study, concrete mix was prepared
according to IS 10262:2009 and experimental studies were carried out to investigate the
strength properties of M25 concrete made with various mixes. Properties studied include
compressive strength and split tensile tests of hardened concrete. Marble dust used was
6%, 9%, 12%, 15% and 18% and also strength will be compared with conventional
concrete.
The resolution for taking up this investigation owing to the fact that now a days
natural aggregates confirming to Indian Standards is becoming scarcer and costlier due
to its non-availability in time because of law of land, illegal dredging by sand mafia and
accessibility to the river source during rainy season. Keeping this in view, this study was
undertaken to evaluate the effect of partial replacement of Fine aggregates with glass
powder in concrete. Experimental programme was conducted using 5% partial
replacement of fine aggregates with glass powder has taken for concrete of M25 grade
with 0.45 water cement ratio. In this study, set of cubes and beams were cast for
compressive and split tensile strength respectively. Concrete specimens were tested after
7, 14 and 28 days curing. It has been observed that 25% replacement of fine aggregates
with glass powder isadaptable.
Keywords: Marble dust ,glass powder, compressive strength, split tensile tests.
1
CHAPTER-I
INTRODUCTION
2
Introduction
1.1 General:
Concrete is by far the most widely used construction material today. The versatility and
flexibility in concrete, its high compressive strength and the discovery of the reinforcing
and prestressing techniques which help to make up for its load tensile strength have
contributed largely to its widespread use. We can rightly say we are in age of concrete.
But now a Days due to rapid growth in construction cement is very costly. Also due to
large growth in industrialization there is a large amount of wastes generated, which is
hazardous to environment and living beings. To overcome above problems wastes
generated can be used as alternative materials. Marble powder can be used as
replacement for cement.
Construction activities are taking place on huge scale all over the world and demand of
construction materials are increasing day by day. Production of concrete and utilization
of concrete has rapidly increased, which results in increased consumption of natural
aggregates and sand. Aggregate is one of the main ingredients in producing concrete
which covers 75% of the total for any concrete mix. Strength of concrete produced is
dependent on the properties of aggregates used .conventionally concrete is mixture of
cement, sand and aggregates since all the ingredients of the concrete are of geological
origin, the construction industries are in stress to identify alternative materials to
replace the demand of natural sand and aggregate. The key to achieving a strong,
durable concrete rests in the careful proportioning, mixing and compacting of the
ingredients. Every year 250-400 tons of stone wastes are generated on site. The stone
cutting plants are dumping the powder in any nearby pit or vacant spaces, near their
unit although notified areas have been marked for dumping. Thisleads to serious
environmental and dust pollution and occupation of a vast areas of land, especially after
3
the powder dries up so it is necessary to dispose the stone waste quickly and use in the
construction industry.
In the construction industry the widely used material is concrete. Fine aggregate is one
of the important constituent in it. Bricks being an integral part of the wall can be used
as recyclable construction material. Fire bricks are the products which are manufactured
from refractory grog, plastic and non-plastic clays of high purity. The different raw
materials are properly homogenized and pressed in high capacity presses to get the
desired shape and size. Finally these are fired in oil-fired kiln at a temperature of
13000c. Due to the exposure to continuous high temperature for a period of 10 to 15
days, some physical and mechanical properties are changed. They were physically
cleaned and mechanically crushed to a size gradation conforming to fine aggregates.
1.1.1.Influence of marble dust partial replacement of cement in
concrete:
This aims to focus on the possibilities of using waste materials from different
manufacturing activities in the preparation of innovative mortar and concrete. The use
of waste marble powder (dust) was proposed in partial replacement of cement, for the
production of Mortar and Concrete Mix. In particular, tests were conducted on the
mortars and concrete mix cured for different times in order to determine their
workability, flexural as well as compressive strength. Partial replacement of cement by
varying percentage of marble powder reveals that increased waste marble powder
(WMP) ratio result in increased workability and compressive strengths of the mortar
and concrete.
In the same way cube specimens and beams samples of M25 grade of concrete have
been tested in laboratory for which each percentage of marble powder i.e. 6%, 9%,
12%, 15% and 18%. Three properties of concrete namely workability, compressive
strength and flexural strength have been selected for study and evaluated according to
IS: 1199-1959 and IS: 516-1959 respectively. Before initiating the test properties of
materials were determined according to respective IS codes
4
1.1.2 Influence of glass powder as partial replacement of fine
aggregates in concrete
Resolution for taking up this investigation owing to the fact that nowadays
natural aggregate (coarse and fine) confirming to Indian Standards is becoming
scarcer and costlier due to its non-availability in time because of law of land,
illegal dredging by sand mafia and accessibility to the river source during rainy
season. Keeping this in view, this study was undertaken to evaluate the effect of
partial replacement of natural sand with glass powder in concrete. Experimental
programme was conducted using 5%
Partial replacement of fine aggregate with stone dust has been taken for concrete
of M25 grade with 0.45 water cement ratio. In this study, set of cubes and
beams were cast for compressive and split tensile strength respectively. Concrete
specimens were tested after 7 and 28 d moist curing. It has been observed that
12.5% replacement of fine aggregate with glass powder is adaptable.
5
1.3 Objective of the project:
We are also trying to find the percentage of marble powder and brick dust
replaced in concrete that makes the strength of the concrete maximum.
6
CHAPTER-II
REVIEW OF MARBLE DUST AND GLASS POWDER
7
2.1 Literature review of marble dust:
2.1.1 General:
The aim of this research is to develop high strength concrete with the utilization of a
waste product MDP. MDP possesses good pozzolonic activity and is a good material
for the production of concrete. Also now a days one of the great applications of MDP
is in various structural fields as in reinforced cement concrete, which is gaining
popularity because of its positive effect on various properties of concrete. Here MDP
is marble dust powder.
8
can be noted that the influence of fine to coarse aggregate ratio and cement-tototal
aggregate ratio had a higher influence on the improvement in strength properties. A
phenomenal increase in the compressive strength of 46.80 MPa at 7 days for 10%
replacement of MDP in cement content was noted and also showed an improved
mechanical property compared to controlled concrete.
9
aggregate, contributes for the strength development and also enhances durability of the
concrete
[6]Vasudevan Gunalaan and Kanapathy pillay Seri Ganis (2013) Investigated the test
results at 7, 14, 28 days of curing of specimens containing waste glass powder as partial
replacement of fine aggregate and his results showed that the 20% of glass powder mix
amount shows a positive value of compressive strength at 28 days compare to other ratio
which 10% and 15% is not achievable even though have very little increment for 14 days
results.
10
CHAPTER – III
11
Introduction to cement concrete
Reinforced concrete is one of the most widely used modern building materials.
Concrete is an “artificial stone” obtained by mixing cement, sand, and aggregates with
water. Fresh concrete can be molded into almost any shape, giving it an inherent
advantage over other materials. It became very popular after the invention of Portland
cement in the 19th century; however, its limited tension resistance initially prevented
its wide use in building construction. To overcome poor tensile strength, steel bars are
embedded in concrete to form a composite material called reinforced concrete (RC).
The use of RC construction in the modern world stems from the wide availability of its
ingredients – reinforcing steel as well as concrete
Fresh concrete is that stage of concrete in which concrete can be moulded and it is in plastic
state. This is also called "Green Concrete". Another term used to describe the state of fresh
concrete is consistence which is the ease with which concrete will flow
Concrete has relatively high compressive strength, but significantly lower tensile
strength, and as such is usually reinforced with materials that are strong in tension
(often steel). The elasticity of concrete is relatively constant at low stress levels but
12
starts decreasing at higher stress levels as matrix cracking develops. Concrete has a
very low coefficient of thermal expansion, and as it matures concrete shrinks.
1. Good workability
2. No segregation
3. No bleeding
The internal work done required to overcome the frictional forces between concrete
ingredients for full compaction. It is obvious that no single test can evaluate all these
factors. In fact, most of these cannot be easily assessed even though some standard tests
have been established to evaluate them under specific conditions.
In the case of concrete, consistence is sometimes taken to mean the degree of wetness;
within limits, wet concretes are more workable than dry concrete, but concrete of same
consistence may vary in workability.
Because the strength of concrete is adversely and significantly affected by the presence
of voids in the compacted mass, it is vital to achieve a maximum possible density. This
requires sufficient workability for virtually full compaction to be possible using a
reasonable amount of work under the given conditions. Presence of voids in concrete
reduces the density and greatly reduces the strength: 5% of voids can lower the strength
by as much as 30%.
1. Water-Cement ratio
2. Amount and type of Aggregate
3. Amount and type of Cement
4. Weather conditions
a) Temperature
b) Wind
5. Chemical Admixtures
6. Sand to Aggregate ratio
13
1. Water content or Water Cement Ratio:
More the water cement ratio more will be workability of concrete. Since by simply
adding water the inter particle lubrication is increased. High water content results in a
higher fluidity and greater workability but reduces the strength of concrete. Because
with increasing w/c ratio the strength decreases as more water will result in higher
concrete porosity. So, the lower the w/c, the lower is the void volume/solid volume,
and the stronger the hardened cement paste.
Increased water content also results in bleeding, hence, increased water content can also
mean that cement slurry will escape through the joints of the formwork (Shuttering)
Since larger Aggregate sizes have relatively smaller surface areas (for the cement paste
to coat) and since less water means less cement, it is often said that one should use the
largest practicable Aggregate size and the stiffest practical mix. Most building elements
are constructed with a maximum Aggregate size of 3/4" to 1", larger sizes being
prohibited by the closeness of the reinforcing bars. Because concrete is continuously
shrinking for years after it is initially placed, it is generally accepted that under thermal
loading it will never expand to it's originally-placed volume. More the amount of
aggregate less will be workability.
14
4. Weather Conditions:
1. Temperature
2. Wind:
If wind is moving with greater velocity, the rate of evaporation also increase reduces
the amount of water and ultimately reducing workability.
3.1.2 Segregation:
1. Coarse aggregate separating out or settling down from the rest of the matrix.
2. Paste separating away from coarse aggregate.
3. Water separating out from the rest of the material being a material of
lowestspecific gravity.
A well made concrete, taking into consideration various parameters such as grading,
size, shape and surface texture of aggregate with optimum quantity of waters makes a
cohesive mix. Such concrete will not exhibit any tendency for segregation. The
cohesive and fatty characteristics of matrix do not allow the aggregate to fall apart, at
the same time; the matrix itself is sufficiently contained by the aggregate. Similarly,
water also does not find it easy to move out freely from the rest of the ingredients.
3.1.3 Bleeding:
15
and insufficiently mixed concrete. In thin members like roof slab or road slabs and
when concrete is placed in sunny weather show excessive bleeding
Reinforced concrete is the most common form of concrete. The reinforcement is often
steel, reber (mesh, spiral, bars and other forms). Structural fibresof various materials
are available. Concrete can also be pre stressed (reducing tensile stress) using internal
steel cables (tendons), allowing for beams or slabs with a longer span than is practical
with reinforced concrete alone. Inspection of existing concrete structures can be non-
destructive if carried out with equipment such as a Schmidthammer, which is
sometimes used to estimate relative concrete strengths in the field.
Elasticity
16
concrete is0.000008 to 0.000012 (per degree Celsius) (8 to 12 micro strains/°C)(8-12
1/MK)
Concrete has some disadvantages too along the advantages stated above.
17
CHAPTER-IV
EXPERIMENTAL PROGRAMME
18
Experimental Programme
4.1 General:
This chapter deals with the mix design procedure adopted for control concrete and the
studies carried out on properties of various materials used throughout the experimental
work. Also the details of method of casting and testing of specimens are explained.
Cement
Waste marble dust
Aggregates
Glass powder
Water
4.2.1 Cement:
Cement is a binder, a substance used in construction that sets, hardens and adheres to
othermaterials, binding them together. Cement is seldom used solely, but is used to
bind sand and gravel (aggregate) together. Cement is used with fine aggregate to
producemortar for masonry, or with sand and gravel aggregates to produce concrete.
Cements used in construction are usually inorganic, often lime or calcium silicate
based, and can be characterized as being either hydraulic or non-hydraulic, depending
upon the ability of the cement to set in the presence of water (see hydraulic and non-
hydraulic lime plaster).
Portland cement is by far the most common type of cement in general use around the
world. This cement is made by heating limestone (calcium carbonate) with other
materials (such as clay) to 1450 °C in a kiln, in a process known as calcination whereby
a molecule of carbon dioxide is liberated from the calcium carbonate to form calcium
oxide, or quicklime, which then chemically combines with the other materials that have
been included in the mix to form calcium silicates and other cementitious compounds.
The resulting hard substance, called 'clinker', is then ground with a small amount of
gypsum into a powder to make 'ordinary Portland cement', the most commonly used
type of cement (often referred to as OPC). Portland cement is a basic ingredient of
concrete, mortar and most non-specialty grout. The most common use for Portland
cement is in the production of concrete. Concrete is a composite material consisting of
aggregate (gravel and sand), cement, and water. As a construction material, concrete
can be cast in almost any shape desired, and once hardened, can become a structural
(load bearing) element. Portland cement may be grey or white.
Chemical composition
SiO2 (%) 21.16
Fe2O3(%) 1.89
AlO3(%) 4.71
CaO(%) 68.08
P2O5(%) 0.28
MgO(%) 0.48
Na2O(%) 0.29
K2O(%) 0.48
Loss of ignition 2.39
Insoluble residue 0.81
20
The magnesia content is limited by the standard specifications not to exceed 2%
because higher magnesia contents may be detrimental to the soundness of the cement,
especially at late ages. Beyond that limit it appears in the clinker as free MgO (Pericles).
Pericles reacts with water to form Mg(OH)2, and this is the slowest reaction among all
other hardening reactions. Since Mg(OH)2 occupies a larger volume than the MgO and
is formed on the same spot where the Pericles particle is located, it can split apart the
binding of the hardened cement paste, resulting in expansion cracks commonly known
as magnesia expansion
Four major compounds in Portland cement are C2S, C3S, C3A, and C4AF.
The silicates, C3S and C2S, are the most important compounds, which are responsible
for the strength of hydrated cement paste. The presence of C3A in cement is
undesirable. C4AF is also present in cement in small quantities, and, compared with
the other three it does not affect the behavior of the cement significantly.
The most common use for Portland cement is in the production of concrete. Concrete
is a composite material consisting of aggregate (gravel and sand), cement, and water.
As a construction material, concrete can be cast in almost any shape desired, and once
hardened, can become a structural (load bearing) element. Portland cement may be grey
or white.
21
4.2.1.1 Physical tests on cement:
Soundness test
Setting time test
Fineness test
Compressive test
1. Soundness test:
This test is conducted to find free lime in cement, which is not desirable. Le Chatelier
apparatus shown in Fig. 1.6 is used for conducting this test. It consists of a split brass
mould of diameter 30 mm and height 30 mm. On either side of the split, there are two
indicators, with pointed ends. The ends of indicators are 165 mm from the center of the
mould.
i) Place the mould on a glass sheet and fill it with the cement paste formed by gauging
cement with 0.78 times the water required to give a paste of standard consistency.
ii) Cover the mould with another piece of glass sheet, place a small weight on
this covering glass sheet and immediately submerge the whole assembly in water
at a temperature of 27 ± 2oC and keep it there for 24hrs.
iii) Measure the distance separating the indicator points to the nearest 0.5mm (say d 1).
iv) Submerge the mould again in water at the temperature prescribed above. Bring
the water to boiling point in 25 to 30 minutes and keep it boiling for 3hrs.
v) Remove the mould from the water, allow it to cool and measure the
distance between the indicator points (say d2 ).
vi) (d2 – d1 ) represents the expansion of cement.
22
Fig – 4.2.1.1(1) Le Chatelier apparatus
Setting Time: Initial setting time and final setting time are the two important physical
properties of cement. Initial setting time is the time taken by the cement from adding
of water to the starting of losing its plasticity. Final setting time is the time lapsed from
adding of the water to complete loss of plasticity. Vicat apparatus is used for finding
the setting times Vicat apparatus consists of a movable rod to which any one of the
three needles shown in figure can be attached. An indicator is attached to the movable
rod. A vicatmould is associated with this apparatus which is in the form os split
cylinder.
23
Figure -4.2.1.1(2) Vicat apparatus
3 .Fineness test:
So we need to determine the fineness of cement by dry sieving as per IS: 4031 (Part
1) – 1996.The principle of this is that we determine the proportion of cement
whose grain size is larger then specified mesh size.
The apparatus used are 90µm IS Sieve, Balance capable of weighing 10g to the
nearest 10mg, A nylon or pure bristle brush, preferably with 25 to 40mm, bristle, for
cleaning the sieve.
Sieve shown in pic below is not the actual 90µm sieve. Its just for reference.
24
Procedure to determine fineness of cement:
i) Weigh approximately 10g of cement to the nearest 0.01g and place it on the sieve.
ii) Agitate the sieve by swirling, planetary and linear movements, until no more
fine material passes through it.
iii) Weigh the residue and express its mass as a percentage R1,of the quantity
first placed on the sieve to the nearest 0.1 percent.
iv) Gently brush all the fine material off the base of the sieve.
v) Repeat the whole procedure using a fresh 10g sample to obtain R2. Then
calculate R as the mean of R1 and R2 as a percentage, expressed to the nearest 0.1
percent. When the results differ by more than 1 percent absolute, carry out a third
sieving and calculate the mean of the three values.
Standard specifications:
25
Technical Discussions
Strength tests are not made on a neat cement paste because of difficulties of
moulding and testing with a consequent large variability of test results.
Compressive strength is influenced by the cement type, or more precisely, the
compound composition and fineness of cement.
It should be assumed that two types of cement meeting the same minimum
requirements will produce the same strength of mortar or concrete without
modification of mix proportions.
Marble powder is produced from the marble processing plants during the cutting,
shaping and polishing. During this process, about 20-25% of the process marble is turn
into the powder form. It was initially in wet form (i.e. slurry); after that it is dried by
exposing in the sun and finally sieved by IS-90 micron sieve before mixing in concrete
India being the topmost exporter of marble, every year million tons marble waste from
processing plants are released. The disposal of this waste marble on soils causes
reduction in permeability and contaminates the over ground water when deposited
along catchment area.
26
Physical properties of white pearl marble:
• Colour - White
• Form - Powder
• Odour - Odourless
• Specific gravity - 2.68gm/cm
4.2.3 Aggregates:
Aggregates are the important constituents in concrete. They give body to concrete,
reduce shrinkage and effect economy. Earlier, aggregates were considered as
chemically inert materials but now it has been recognized that some of the aggregates
are chemically active and also that certain aggregates exhibit chemical bond at the
interface of aggregates and paste. The mere fact that the aggregates occupy 70-80% of
the volume of concrete.
Aggregates comprise as much as 60% to 80% of a typical concrete mix, so they must
be properly selected to be durable, blended for optimum efficiency, and properly
controlled to produce consistent concrete strength, workability and durability
4.2.3.1 Classification:
According to size the aggregates are classified as:
Fine Aggregate
Coarse Aggregate
It is the aggregate most of which passes 4.75 mm IS sieve and contains only so much
coarser as is permitted by specification. According to source fine aggregate may be
described as:
27
Natural Sand–it is the aggregate resulting from the natural disintegration
ofrock and which has been deposited by streams or glacial agencies
Crushed Stone Sand–it is the fine aggregate produced by crushing
hardstone.
Crushed Gravel Sand–it is the fine aggregate produced by crushing
naturalgravel.
According to size the fine aggregate may be described as coarse sand, medium sand
and fine sand. IS specifications classify the fine aggregate into four types according to
its grading as fine aggregate of grading zone-1 to zone-4
28
Uncrushed Gravel or Stone–it results from natural disintegration of rock
Crushed Gravel or Stone–it results from crushing of gravel or hard stone.
Partially Crushed Gravel or Stone–it is a product of the blending of
theabove two aggregate.
According to size coarse aggregate is described as graded aggregate of its nominal size
i.e. 40 mm, 20 mm, 16 mm and 12.5 mm etc. for example a graded aggregate of nominal
size 20 mm means an aggregate most of which passes 20 mm IS sieves.
29
4. Specific gravity
5. Unit weight
6. Durability
Although the water / cementious material ratio is an important factor affecting the
strength of concrete, the aggregate properties cannot be ignored. The aggregate strength
is usually not a factor except in lightweight and high strength concrete. However,
aggregate characteristics other than strength, such as the size, shape, surface texture,
grading and mineralogy are known to affect concrete strength in varying degrees.
An ideal aggregates used for the manufacture of concrete and mortar, should meet the
following requirements:
30
4.2.3.5 Tests on Aggregates:
3. Bulking of sand
This method determines the fineness modulus of concrete fine aggregate used in
evaluation of natural and manufactured sands for portland cement concrete. The values
given in parentheses (if provided) are not standard and may not be exact mathematical
conversions. Use each system of units separately. Combining values from the two
systems may result in non conformance with the standard.
31
Fig – 4.2.3..1(1)Sieve analysis of fine aggregate
Specific gravity is the ratio of the weight of aggregate maintained for 24+/-1/2 hours at
temperature 100oc to the weigh of equal volume of water displaced by saturated surface
dry aggregate and volume of water displaced by saturated surface dry aggregate and
volume of all pores both impermeable and permeable.
Specific gravity is useful for calculating void content in aggregate, if the aggregate is
dry it absorbs water which doesn’t take part in the reactions and also in lubrication of
particles. The workability is likely to be reduced and w/c ratio is also altered. It is,
therefore, always necessary to make allowance valve is the difference in the weight
between the saturated surface dry aggregate and very dry sample expressed as %of dry
aggregate.
32
Fig – 4.2.3.5.1(2) pcycnometer with conical cap
Procedure:
(I) Take 2 kg of aggregate. Sample larger than 10mm
(iii) Place the sample in a wire basket and immerse it in distilled water at a temperature
between 22oC and 32oC with a cover of at least 5 cm of water above the top of the
basket.
(iv) Remove the entrapped air by lifting the basket containing the sample 25 mm above
the base of the tank and allowing it to drop per second, care being taken to see that the
sample is completely immersed in water during the operation.
(vi) Remove the basket and aggregate from water and allow To drain for a few
minutes.
(viii) Immerse the empty basket in water jolt 25 times and than the weight in water
(w2).
(ix) Place the aggregates in oven at a temperature of 100 o C to 110 o C for 24+- 0.5
hours.
(x) Remove it from the oven and cool it and find the weight. (w2)
33
Calculations
Result
3.Bulking of sand:
The increase in moisture of sand increases the volume of sand. The reason is that
moisture causes film of water around sand particles which results in the increase of
volume of sand. For a moisture content percentage of 5 to 8 there will be an increase in
volume up to 20 to 40% depending upon sand. If the sand is more fine there will be
more increase in volume. This is known as bulking of sand.
To calculate the percentage of bulking of sand, the following test procedure can be used.
1. A simple container is taken and it is filled with 2/3 of the sand to be tested.
2. The height of sand is measured, for example say 200 mm.
3. Now, the sand is taken out of container. Care should be taken to see that there is no
remains of sand should be there in the container during this transition
34
4.2.3.5.2 Tests on Coarse aggregates:
Fineness modulus of coarse aggregates represents the average size of the particles in
the coarse aggregate by an index number. It is calculated by performing sieve analysis
with standard sieves.
Coarse aggregate means the aggregate which is retained on 4.75mm sieve when it is
sieved through 4.75mm. To find fineness modulus of coarse aggregate we need sieve
sizes of 80mm, 40mm, 20mm, 10mm, 4.75mm, 2.36mm, 1.18mm, 0.6mm, 0.3mm and
0.15mm.
=(120.2+500)/100
=6.20
35
b) Specific gravity of coarse aggregate:
IS:2386 (PART 3) of 1963 gives various procedures to find out the specific gravity of
different sizes of aggregate.
A sample of aggregate not less than 2kg is taken. It is thoroughly washed to remove the
finer particles and dust adhering to the aggregate. It is then placed in a wire basket and
immersed in distilled water at a temperature between 22degrees c to 32degrees c.
immediately after immersion, the entrapped air is removed from the sample by lifting
the basket containing it 25mm above the base of the tank and allowing it to drop 25
times at the rate of about one drop per second. During the operation the care is taken
that the basket and aggregate is remain completely immersed in water. They are kept in
water for a period of 24+/-1/2 hours. The basket and aggregate are then weighed at a
temperature of 22 c to 32 c.
Procedure:
1. A balance or scale of capacity not less than 3 kg, readable and accurate to 0.5 g and
of such a type and shape as to permit the basket containing the sample to be suspended
from the beam and the weighed in water.
5. Two dry soft absorbent cloths each not less than 75×45 cm
Results:
1. The specific gravity obtained for 10mm aggregates from test results is 2.71
2. The specific gravity obtained for 20mm aggregates from test results is 2.87
The specific gravity of coarse aggregate from IS code is 2.9
36
Fig – 4.2.3.5.2(b) Density basket of coarse aggregates
The intent of this content is to familiarize the personnel responsible for aggregate
testing with
The pattern and the roughness or smoothness of the aggregate is the surface texture. It
plays a substantial role in creating a bond between the aggregate and the cementing
material. For example, when the surface of an aggregate has a rough texture, it gives
the cementing material something to grip and this produces a stronger bond. The texture
of the surface also plays a role in the workability of hot mix asphalt.
37
Strength and Elasticity:
The strength of an aggregate is measured in terms of its ability to endure forces that
may push or crush while it is being used. Elasticity refers to how much the particle can
stretch. High levels of both these properties are required in the base and surface. The
rate at which the concrete disintegrates is minimized while the stability of the
compacted material is maximized by these properties.
The weight per unit of volume of a substance makes the density while specific gravity
is the ratio of the density of the substance to the density of water. The density and the
specific gravity of an aggregate particle depend on the density and specific gravity of
the minerals making up the particle and also on how porous the particle is.
Voids are natural pores that are present in the aggregate particles. These pores are filled
with air and water. These voids affect the specific gravity as well as the absorption of
the aggregates. They may not be visible but most aggregates have pores. The voids that
are present between the particles have an effect on the design of hot mix asphalt or
portland cement concrete.
The shape of the aggregate particles affects the workability and strength of both
portland cement concrete and hot asphalt mixes. It also has an effect on how much
asphalt is needed for the mix. Crushed stone or crushed gravel are considered to be the
best types of aggregates to use for strength. When crushed aggregates that have irregular
or angular particles are used, they interlock or bind closer when they are compacted or
consolidated.
38
Crushed stone or gravel aggregates make the asphalt or concrete mix difficult to place.
To make them easier to work with, both angular and round particles are used in many
mixes.
There is a layer that covers the entire or part of the surface of an aggregate which is
known as a coating. The coating may be natural, like mineral deposits that are formed
in sand or gravel by ground water. It could also be artificial like dust that is formed by
crushing and handling of the particles.
Generally it is required that aggregates are washed to remove the coating that is left on
the particles. This is necessary as the coating could prevent a good bond to form
between the aggregate surface and the cementing agent. The bonding agent that is
required in the mixture could also increase due to these coatings.
In the future, it is thought that aggregates will be supplied more from recycled or waste
materials. To make sure that there is no decrease in the quality and performance of the
products, the challenge will be to process and test these materials. The goal would be
to make sure that such materials have the fundamental chemical, physical, and
mechanical characteristics that guarantee high performance and workability.
Particles which undesirable physical characteristics include but are not limited to the
following
39
Composition:
There are several types of substances found in mineral aggregates which may have a
negative effect on the cementing and overall performance qualities of asphalt and
cement. Most are rarely significant but various organic substances may retard
hardening, reduce strength development or cause excessive air entrainment in Portland
cement concrete. These organic substances include, but are not limited to, mica, iron
oxide, lightweight chart, shale, coal, and ignite.
40
4.2.3.8 Compacted Aggregates:
The load-carrying capacity is a primary factor in the selection of aggregates for hot
mix asphalt pavements. A hot mix asphalt pavement does not carry the load; help from
the underlying base courses is required. In addition to gradation requirements, the
aggregates are required to also possess the strength to carry and transmit the applied
loads.
Aggregates are sometimes used to make up the entire pavement structure. In this type
of pavement, aggregates are placed on the natural soil to serve as a base course and
surface course. Again, the primary requirement is the gradation.
In many instances, compacted aggregates are also used to construct roadway shoulders
and beams. In these applications, gradation and stability are very important.
In this we uses hot mix asphalt in a number of different ways. In all cases the aggregates
used should meet five requirements:
2) The ability to be crushed into bulky particles, without many flaky particles, slivers
or pieces that are thin and elongated
3) Low porosity
4) Low permeability
41
4.2.3.10 Aggregate for Portland cement concrete:
There are many uses of portland cement concrete in highway construction. Some of the
major uses of aggregates are in rigid-pavement slabs, bridges, concrete barriers,
sidewalks, curbs, slope walls, and other structures. Aggregates in portland cement
concrete are required to always be physically and chemically stable. Other factors to
be considered include:
7) Water absorption
There are other uses for aggregates in highway construction. The requirements are
somewhat different from the ones already discussed; however, in most cases, gradation
as a controlling factor is common to all applications.
Glass powder is an extremely fine powder made from ground glass. It can be used in a
number of industrial and craft applications and is often available through suppliers of glass
and industrial supplies. High precision machining equipment is necessary to prepare it, as it
needs to be very uniform, with an even consistency. Costs vary, depending on the level of
grind and the applications.
Some companies use recycled glass to make their glass powders, while others may use
specially made glass. The process can involve dry or wet grinding to achieve particles of the
desired size. Pigments can be added to make colored glass powders, and companies can also
work with colored glass if they want to make powders of a particular color, like blue. The
finished product can be hazardous and must be handled with care.
42
Properties are mentioned in below table:
Fig.4.2.4Glass powder
4.2.5 Water:
Three simple ingredients can be blended and proportioned numerous ways to make
concrete: aggregate, cement and water. In concrete, the single most significant
influence on most or all of the properties is the amount of water used in the mix. In
concrete mix design, the ratio of the amount of water to the amount of cement used
(both by weight) is called the water to cement ratio (w/c). These two ingredients are
responsible for binding everything together.
The water to cement ratio, or w/c ratio, largely determines the strength and durability
of the concrete when it is cured properly. The w/c ratio refers to the ratio of the weights
43
of water and cement used in the concrete mix. A w/c ratio of 0.4 means that for every
100 lbs of cement used in the concrete, 40 lbs of water is added.
For ordinary concrete (sidewalks and driveways), a w/c ratio of 0.6 to 0.7 is considered
normal. A lower w/c ratio of 0.4 is generally specified if a higher quality concrete is
desired. The practical range of the w/c ratio is from about 0.3 to over 0.8. A ratio of 0.3
is very stiff (unless super plasticizers are used), and a ratio of 0.8 makes a wet and fairly
weak concrete. For reference, a 0.4 w/c ratio is generally expected to make a concrete
with a compressive strength of about 5600 psi when it is properly cured. On the other
hand, a ratio of 0.8 will make a weak concrete of only about 2000 psi.
Batch water discharged into the mixer from municipal water supply, reclaimed
municipal water, or water resulting from concrete production operations. This is the
main source of mixing water in concrete.
During hot-weather concreting, ice may be used as part of the mixing water. The ice
should be completely melted by the time mixing is completed.
Water added by the truck operator. ASTM C94 (AASHTO M 157) allows the addition
of water on site if the slump is less than specified, provided the maximum allowable
water-cement ratio is not exceeded and several other conditions are met.
Free moisture on aggregate can represent a substantial portion of the total mixing water.
It is important that any water brought in by the aggregate be free of harmful materials.
Non-potable water and water resulting from concrete production operations can be used
as mixing water in concrete provided the acceptance criteria given in ASTM C1602 are
met. Water recovered from processes of concrete production includes:
(1) Wash water from mixers or that was a part of a concrete mixture
44
(3) Other water that contains quantities of concrete ingredients. The solids content in
recycled water generally ranges from 2½ to 10 percent. The maximum permitted solids
content for water to be used in concrete is 50,000 parts per million, or 5 percent, of the
total mixing water and should be tested in accordance with ASTM C1603
(C) Colloidal Impurities Finally divided clay and silica Al(OH) 3, Fe(OH)3, organic
waste products, colouring matter, amino acids etc.
Curing of concrete plays a major role in developing the microstructure and pore
structure of concrete. Curing of concrete means maintaining moisture inside the body
of concrete during the early ages and beyond in order to develop the desired properties
in terms of strength & durability. A good curing practice involves keeping
the concrete damp until the concrete is strong enough to do its job. Curing is the process
of controlling the rate and extent of moisture loss from concrete to ensure an
uninterrupted hydration of Portland cement after concrete has been placed and finished
in its final position. Curing also ensures to maintain an adequate temperature of
45
concrete in its early ages, as this directly affects the rate of hydration of cement and
eventually the strength gain of concrete or mortars
46
CHAPTER – V
MIX DESIGN
47
MIX DESIGN
Introduction:
The process of selecting suitable ingredients of concrete and determining their relative
amounts with the objective of producing a concrete of the required, strength, durability,
and workability as economically as possible, is termed the concrete mix design. The
proportioning of ingredient of concrete is governed by the required performance of
concrete in 2 states, namely the plastic and the hardened states. If the plastic concrete
is not workable, it cannot be properly placed and compacted. The property of
workability, therefore, becomes of vital importance.
Concrete mix design is a well established practice around the world. All developed
countries, as well as many developing countries, have standardized their concrete mix
design methods.
The important criteria kept in view while designing the concrete mix are strength,
durability and workability of concrete. The mix proportions were carried theoretically
based on IS recommendations.
48
Materials used:
53-grade OPC is used throughout the investigation. Locally available sand is used as
fine aggregates and crushed granite stone with maximum 20mm is used as coarse
aggregates are used for mixing the concrete and curing the specimens.
The requirements which from the basis of selection and proportions of mix
ingredients are:
•The job site conditions, especially the methods of concrete production, transport,
placement, compaction and finishing
49
1. Compressive strength of concrete:
It is one of the most important properties of concrete and influences many other
describable properties of the hardened concrete. The mean compressive strength
required at a specific age, usually 28 days, determines the nominal water-cement ratio
of the mix. The other factor affecting the strength of concrete at a given age and cured
at a prescribed temperature is the degree of compaction. According to Abraham‟s law
the strength of fully compacted concrete is inversely proportional to the water-cement
ratio.
2. Workability of concrete:
The degree of workability required depends on three factors. These are the size of the
section to be concreted, the amount of reinforcement, and the method of compaction to
be used. For the narrow and complicated section with numerous corners or inaccessible
parts, the concrete must have a high workability so that full compaction can be achieved
with a reasonable amount of effort. This also applies to the embedded steel sections.
The desired workability depends on the compacting equipment available at the site.
3. Durability of concrete:
In general, larger the maximum size of aggregate, smaller is the cement requirement
for a particular water-cement ratio, because the workability of concrete increases with
increase in maximum size of the aggregate. However, the compressive strength tends
to increase with the decrease in size of aggregate. IS 456:2000 and IS 1343:1980
recommend that the nominal size of the aggregate should be as large as possible.
50
5. Grading and type of aggregate:
The grading of aggregate influences the mix proportions for a specified workability and
water-cement ratio. Coarser the grading leaner will be mix which can be used. Very
lean mix is not desirable since it does not contain enough finer material to make the
concrete cohesive. The type of aggregate influences strongly the aggregate-cement ratio
for the desired workability and stipulated water cement ratio. An important feature of a
satisfactory aggregate is the uniformity of the grading which can be achieved by mixing
different size fractions.
The degree of control can be estimated statistically by the variations in test results. The
variation in strength results from the variations in the properties of the mix ingredients
and lack of control of accuracy in batching, mixing, placing, curing and testing. The
lower the difference between the mean and minimum strengths of the mix lower will
be the cement-content required. The factor controlling this difference is termed as
quality control.
Each mix is designed for a specific type of work, method of placement, and finishing.
Varying the amount of sand, rock, or water in a mix will produce different placing and
finishing characteristics and may also affect the quality of the finished product. Cement
and air contents will affect the strength and durability of the concrete.
51
Table-9 Workability condition
1. The concrete mix should be designed in the laboratory with the materials to be
used on site.
3. During mixing the mixer should be charged to its full capacity. The materials should
be fed in proper sequence. The speed of the mixer should be range from 15 to
20 revolutions per minute. The mixing time should not be less than 2 minutes in any
case. Segregation should be avoided while unloading the concrete from the mixer.
52
CONCRETE MIX DESIGN BY INDIAN STANDARD METHOD
b) Mix design:
s= standard deviation.
From Table 5 of IS 456,for every severe expose maximum water cement ratio is
0.45
From Table 2 of IS 10262:2009, maximum water content for 20 mm aggregate = 186 litres
From Table 5 of IS 456, Minimum cement content for ‘Very severe’ exposure conditions
260kg/m³
53
413.33 kg/m³> 260 kg/m³, hence ok.
6. MIX CALCULATION:
a) Volume of concrete = 1 m³
=413.33/{3.15*1000}
=0.131 m³
Proportions of Materials :
Materials Quantity
per 1m3 cube per 150x150x150 mm3 cube
Cement 413.33kg 1.39kg
Fine aggregate 634.30kg 2.14kg
Coarse aggregate 1118.75kg 3.77kg
Water 186kg 0.62kg
55
CHAPTER – VI
METHODOLOGY
Methodology
56
6.1 Casting of specimens:
The cement and sand were first added and mixed thoroughly in the dry state until
homogeneity was achieved. The dry coarse aggregates were added to the mixture and
again mixed thoroughly for 3 min. after mixing all the ingredients, concrete specimens
were cast using steel moulds and compared with a table vibrator in three layers. For
each mix, six 150*150*150* mm cubes and cylinders of 150mm diameter and 300mm
length were produced for measurement of the compressive strength and split tensile
strength respectively.
57
6.1.1 Marble Powder Concrete Mix:
In the same way cube specimens and beams samples of M25 grade of concrete have
been tested in laboratory for which each percentage of marble powder i.e. 6%, 9%,
12%, 15% and 18%. Three properties of concrete namely workability, compressive
strength and flexural strength have been selected for study and evaluated according to
IS: 1199-1959 and IS: 516-1959 respectively. Before initiating the test properties of
materials were determined according to respective IS codes. The properties are shown
in Table 5.1.1
Material by weight
Marble powder were added in concrete in step of 6%, 9%, 12%, 15% and 18%. For
each percent ofmarble dust replacing cement, 3 cubes and 2 cylinders for 7 days,14
days and 28 days. However, there is a slight decrease in compressive strength value
concrete mix when 18% marble granule is used as compared with that of 15% marble
granule mix.
58
Fig – 6.1.1.1 Casting of Specimens with Marble dust
The present experimental study was undertaken to replace the fine aggregates in
concrete with glass powder and to check the compressive strength and split tensile
strength of concrete for M25 grade concrete. In the present work cubes and cylinders
were tested for different percentage of glass powder replacing fine aggregates in
concrete for M25 grade concrete. In the experimental study stone dust, the cubes were
tested for 7,14 and 28 days compressive strength 5% replacement of fine aggregate by
glass powder in M25 grade concrete.
Table 13 Brick Dust Concrete mix
6.1.3 Concrete replacement values for both marble and glass powder:
59
Glass powder is fixed at 5% and changing the percentage of marble powder weight in
concrete as a partial replacement of Cement (6%, 9%, 12%, 15% and 18%). For each
percent of marble dust replacing cement, 3 cubes and 2 cylinders for 7 days,14 days
and 28 days.
9%
0.19 1.99 109 2.071 4.36 981
12%
0.26 1.92 109 2.071 4.36 981
15%
0.32 1.86 109 2.071 4.36 981
18%
0.39 1.79 109 2.071 4.36 981
Table 14 – concrete mix with both marble dust and glass powder
Cubes must be cured before they are tested. Unless required for test at 24 hours, the
cube should be placed immediately after demoulding in the curing tank or mist room.
The curing temperature of the water in the curing tank should be maintained at 27-
30°C. If curing is in a mist room, the relative humidity should be maintained at no less
than 95%. Curing should be continued as long as possible up to the time of testing.
Marking cubes for identifying.
60
Fig – 6.2 Specimens during curing:
61
CHAPTER – VII
RESULTS AND DISCUSSIONS
This chapter deals with the observation of the results from the various tests conducted
on concrete for use as reducing the quantities concrete. The results are compared with
the control of different Concrete mixes for the various percentage replacement levels
of cement with marble dust and Fine aggregate with Stone aggregate.
The strength characteristics of concrete containing marble dust and brick dust are
discussed in this chapter. Tests were performed on hard concrete cured under Standard
laboratory conditions, and compressive and spilt tensile strengths were observed at
Curing ages of 7, 14 and 28 days.
7.2.1 General:
The main function of the concrete in structure is mainly to resist the compressive forces.
When a plain concrete member is subjected to compression, the failure of the member
takes place, in its vertical plane along the diagonal. The vertical cracks occur due to
lateral tensile strain. A flow in the concrete, which is in the form of micro crack along
the vertical axis of the member will take place on the application of axial compression
load and propagate further due to the lateral tensile strain.
Test specimens of size 150×150×150 mm were prepared for testing the compressive
Strength of both controlled as well as marble dust and brick dust based concretes. The
Modified mixture with varying percentage of brick dust and marble dust as a partial
Replacement of sand and cement were prepared and cast into cubes. Compressive
strength test results at curing ages of 7 ,14and 28 days for control mix as well as for the
Modified mixes are shown in the Table 6.2.2. For testing in compression, no cushioning
Material was placed between the specimen and the plates of the machine.
The load was applied axially without shock till the specimen was crushed. Fig 7.2.2
shows the test setup for the compressive strength. Three specimens for each mix were
63
tested and the corresponding values were observed and average values were taken for
discussion. Table 7.2.2 shows the variation of compressive strength with varying %
replacement of cement with marble dust, and fine aggregates with brick dust. Variations
with both materials being used as replacement of cement and fine aggregates in the
concrete.
64
7.2.4 Compressive strength graph:
Compressive Strength Test Result for marble dust used as partial replacement
of cement:
900
Compressive strength for 7 days
800 762
700 680 6% 9%
Compressive strength (KN/m²)
585
600 12% 15%
510
500 18%
430
400
300
200
100
0
Replacement percentage
65
Compressive strength of concrete for 14 Days
800
Compressive strength for 14 days
692
700 657
605
600 574 6% 9%
Compressive strength (KN/m²)
300
200
100
0
Replacement percentage
900 854
800
Compressive strength for 28 days
730
700 672
620 638
Compressive strength (KN/m²)
600 6% 9%
500 12% 15%
400
18%
300
200
100
0
Replacement percentage
66
The concrete mix is prepared for M25 grade and cement is replaced by marble dust and
fine aggregate with a glass powder as certain percentage. These are the graphs which
shows the 7 days, 14 days and 28days strength of the concrete mix, graph also says,
there is increase in strength as compared to conventional concrete. However there is a
decrease in compressive strength value concrete mix when 5% glass powder is used
and cement is replaced partially with a marble powder up to 15%.
The cylinder is placed horizontally between the loading surfaces of compression testing
machine and the load is applied till failure of the cylinder. Packing material such as
plywood is used to avoid any sudden loading. During the test the platens of the testing
machine should not be allowed to rotate in a plane perpendicular to the axis of cylinder.
The Split tensile strength is computed from the following formula .
2𝑝
T =
𝜋𝐿𝐷
67
Split tensile strength Graph of concrete for 7 days
3
2.52 6%
2.5
9%
2 12%
1.5 15%
18%
1
0.5
0
7 days
Replacement percentage
3.9
4
3.5 3.2 6%
3
3 9%
2.5 12%
2 15%
1.5 18%
1
0.5
0
14 days
Replacement percentage
68
Split tensile strength Graph of concrete for 28 days
4
3.5 3.3
6%
3
9%
2.5 12%
2 15%
1.5 18%
1
0.5
0
28 Days
Replacement percentage
Flexural Strength:
The bearing surfaces of the supporting and loading rollers are wiped clean before loading.
The prisms are placed in the machine in such a manner that the load is applied to the upper
most surface along the two lines spaced 13.30 cm apart. The axis of the specimen is aligned
with the axis of the loading device. The load is applied at a rate of 180 kg/min without shock
on the specimen till it fails and the maximum load (P) applied to the specimen during test is
noted.
𝑝𝑙
Fbt = 𝑏𝑑²
Where, P = maximum load at failure in N, and
L = length of the beam specimen (400mm)
b = Width of the beam specimen in mm,
d = Depth of beam specimen in mm
69
Flexural strength Results &Graphs :
Flexural St
3 2.7
2.5 6%
9%
2 12%
1.5 15%
18%
1
0.5
0
7 Days
Replacement percentage
70
Flexural Strength of Concrete for 14 Days :
4.5
Flexural Strength for 14 Days
5 4.3
Compressive strength (KN/M²)
4.5 4.2
4
4
3.5
3.5 6%
9%
3
12%
2.5
15%
2
18%
1.5
1
0.5
0
14 Days
Replacement percentage
5
5 4.7
6%
4
9%
12%
3
15%
2 18%
0
28 Days
Replacement percentage
71
Discussion:
Compression Test:
The concrete mix is prepared for M25 grade and cement is replaced by
marble dust and fine aggregate with a brick dust as certain percentage. These are the
graphs which shows the 7 days, 14 days and 28days strength of the concrete mix, graph
also says, there is increase in strength as compared to conventional concrete.
72
b) The chemical attack on MDP concrete structure.
g) Only the basic study of use of MDP in concrete production is investigated; therefore,
further investigation is required on the study of durability of concrete made by MDP
blended cement.
h) Further study can be done for determining the deflections and durability of
concrete containing MDP.
j) In future the flexural strength of beam may be observed by increasing the sizes of
beam.
k) The characteristics strength of concrete can be studied with control mix of MDP &
glass powder.
l) To study the behavior of MDP concrete under biaxial and multi axial stresses.
m) To study the factors affecting dry shrinkage and creep of MDP concrete.
73
CHAPTER – VIII
CONCLUSION
74
CONCLUSION
The following conclusions can be made from the results of compressive strengths and
from the analysis of the graph
a. The compressive strength and split tensile strength of concrete for M25 with
glass powder as fine aggregates and cement replaced with a marble dust were
found to be comparable with the concrete made with the river bed sand.
b. The increase in compressive strength of concrete with 12% replacement of
cement with a marble powder and 5% replacement of fine aggregates with brick
dust were found to be given better strength.
c. Glass powder can affectively be used in plain cement concrete in place of fine
aggregates.
d. Non availability of sand at reasonable costs as fine aggregate in cement concrete
for various reasons, search for alternative material brick dust qualifies itself as
a suitable substitute for sand at very low cost.
e. Crushed glass powder is a free chemical impurities such as chlorides and
sulphates which improves the property of concrete like strength and durability.
f. Effective utilization of glass powder in concrete can save the waste of quarry
works, and also produces a ‟greener” concrete.
75
CHAPTER – IX
USEFUL CODES AND REFERENCES
76
Useful Codes
77
References
78
14.IS:1199-1991, Methods for sampling and analysis of concrete, Bureau of Indian
standard, New Delhi.
15.IS:9103-1999, Concrete Admixtures - specification, Bureau of Indian standard, New
Delhi.
16.IS:10262-2009, Guidelines for concrete mix design proportioning, Bureau of Indian
standard, New Delhi.
17.IS:516-1959, Methods of Tests for Strength of Concrete, Bureau of Indian standard,
New Delhi.
18.P Turgut and E.S. Yahlizade, “Research into Concrete Blocks with Waste Glass”,
International Journal of Civil and Environmental Engineering 1:4 2009.
19. Carpenter, A. J. and Cramer, C.M, “Mitigation of ASR in pavement patch concrete
that incorporates highly reactive fine aggregate”, Transportation Research Record
1668, Paper No. 99-1087,pp. 60- 67,1999.
20. I. B. Topcu and M. Canbaz, “Properties of Concrete containing waste glass”,
Cement and Concrete Research, vol. 34, pp. 267-274, Feb. 2004.
21. A S Rossomagina, D V Saulin, and I S Puzanov, “Prevention of Alkali-Silica
Reaction in Glass Aggregate Concrete”, pp-2, Perm State Technical University, Russia.
22.V. Corinaldesi, G. Gnappi, G. Moriconi, and A. Montenero, “Reuse of ground waste
glass as aggregate for mortars”, Waste Management, vol.2, pp.197-201, Jan.2005.
23. A. Shayan and A. Xu, “Value added utilization of waste glass in concrete”, Cement
and Concrete Research, vol-34, pp.81-89, Jan.2004.
24. 43 Grade Ordinary Portland Cement – Specification. IS 8112:1989, Bureau of
Indian Standards, New Delhi. [9]. Specification for Coarse and Fine Aggregates from
Natural Sources for Concrete. IS: 383-1970, Bureau of Indian Standards, New Delhi
Website:
79
[1] https://en.wikipedia.org/wiki/Marble
[2] http://www.tunisianindustry.nat.tn/en/download/CEPI/IMCCV02.pdf
80