S.No.

Grade Condition

1 Mild Steel: SAE 1010 Hot rolled

2 Mild Steel: SAE 1010 Cold drawn

Grade (Aluminium
Assosiation)
Clartone u
Annealed 'O' grade.
1 1050
1 year old
Strain materialto half hard condition.
hardened
test report says this or F11'
'H14
grade at Minda.
Annealed 'O'
2 1060
Strain hardened to quarter hard condition.
'H12'

3 1100 Annealed 'O'

4 1200 Strain hardened & partially annealed. 'H2'

We should
5 2024 Annealed 'O'

6 3003 Annealed 'O'

7 3004 Annealed 'O'

8 3005 Annealed 'O'

Note: Temper condition coding:

0.00 : Annealed only

0.25 : Strain hardened to Quarter Hard (HX2)

0.50 : Strain hardened to Half Hard (HX4)

Condition ('H' Temper condition after

Al grade
Strain Hardening)

1050 0.00
 0.25
Strain Hardened
0.50
only (H1X)
0.75

1100 0.00

0.25
Strain Hardened
0.50
only (H1X)
0.75

2024 0.00

T3
Solution heat
T4
treated
T8

3003 0.00

0.25
Strain Hardened
0.50
only (H1X)
0.75

3004 0.00

0.25
Strain Hardened &
0.50
Stabilized (H3X)
0.75

3005 0.00

0.25
Strain Hardened
0.50
only (H1X)
0.75
 Aluminium Alloy Comparis

Electrical
Tensile Yield Strength
% Elongation Hardness resistivity
strength (Mpa) (Mpa)
(Ohm.m)

325 180 28% 95 HB 14.3x10^-8

365 305 20% 105 HB 14.3x10^-8

Clartone using this Al

grade.80 35 38% 21 HB 2.8x10^-8

110 103 10% 32 HB 2.9x10^-8

70 28 43% 19 HB 2.8x10^-8

83 76 16% 23 HB 2.8x10^-8

90 35 35% 23 HB 2.9x10^-8

110 90 - 32 HB

We should use.
185 75 22% 50 HB 3.5x10^-8

110 45 35% 28 HB 3.5x10^-8

180 72 25% 45 HB 4.1x10^-8

132 57 25% 34 HB 4.0x10^-8

U lt m ate Te n sile S t re n gt h (M Pa)

0.75 : Strain hardened to 3/4 Hard (HX6)

Tensile Yield Strength

% Elongation Hardness (HB)
strength (Mpa) (Mpa) Tensile
300
80 35 38% 21
250

200

150

100
 U lt m ate T
Tensile
300

250
100 85 20% 30
200
110 103 10% 32
150
130 120 8% 37 100

90 35 35% 23 50

110 103 25% 28

Y ie ld S t re n gt h o r P ro o f S t re s s 0 .2 % ( M P a )
0
0.00 0.25
124 117 20% 32
Degree of Str
145 138 16% 38

185 75 22% 50

Over M.S. spec.

110 45 35% 28 Yield

250
135 122 18% 32
200
155 145 15% 43
150
180 165 12% 48
100

180 72 25% 45 50

210 175 15% 53 0

0.00 0.25
238 200 11% 64 Degree of St

260 225 8% 70

132 57 25% 34

170 150 12% 44

195 175 9% 50

215 200 7% 55
ium Alloy Comparison

Coeff. Of Themal
expansion (X10^-6 Alloy Composition (% W
per ⁰C)

13

Fe : 99.18 - 99.62 %, C : 0.080 - 0.13 %, Mn : 0.30 - 0.60

13

Al Cu Mn Mg Si

23.6
≥99.50 ≤0.05 ≤0.05 ≤0.05 ≤0.25
23.6

23.6
≥99.60 ≤0.05 ≤0.03 ≤0.03 ≤0.25
23.6

23.6 ≥99.00 0.05-0.20 0.05 0.05 -

≥99.00 ≤0.05 ≤0.05 - -

23.2 Rem. 3.8-4.9 0.30-0.9 1.2-1.8 ≤0.50

23.2 Rem. 0.05-0.20 1.0-1.5 - ≤0.6

23.9 Rem. ≤0.25 1.0-1.5 0.8-1.3 ≤0.30

23.9 Rem. ≤0.30 1.0-1.5 0.20-0.6 ≤0.6

U lt m ate Te n sile S t re n gt h (M Pa)

Hardn
Hardness (HB)

80
70
Tensile Strength (MPa) 60
300 50
250 40
200 1050 30
1100
150 2024 20
3003
100 3004
10
U lt m ate T 70

Hard
Tensile Strength (MPa) 60
300 50
250 40
200 1050 30
1100
150 2024 20
3003
100 3004
10
3005 0
50
0.00 0.25 0.
Y ie ld S t re n gt h o r P ro o f S t re s s 0 .2 % ( M P a )

0
0.00 0.25 0.50 0.75 1.00
Degree of Stra
Degree of Strain Hardening

Duct lity (% Elongat on)

% Elo
40%
35%
Yield Strength (MPa)
30%
250
25%
200
1050 20%
150 1100
2024
15%
100 3003 10%
3004
50 3005 5%

0
0%
0.00 0.25 0.50 0.75 1.00 0.00 0.25 0

Degree of Strain Hardening Degree of Strain

 Date: 09.09.14

Alloy Composition (% Wt.)

- 0.13 %, Mn : 0.30 - 0.60 %, P : <= 0.040 %, S : <= 0.050 %

Total Other
Fe Si+Fe Zn Cr Ti
elements

≤0.40 - ≤0.07 - ≤0.05 -

≤0.35 - ≤0.06 - - -

- ≤0.95 ≤0.10 - - -

- ≤1.0 ≤0.10 - ≤0.05 ≤0.15

≤0.50 - ≤0.25 ≤0.10 ≤0.15 ≤0.15

≤0.7 - ≤0.10 ≤0.15

≤0.7 - ≤0.25 - - ≤0.15

≤0.7 - ≤0.25 ≤0.10 ≤0.10 ≤0.15

Hardness (HB)
80
70
60 1050
50 1100
40 2024
3003
30
3004
20 3005
10
70
60 1050
50 1100
40 2024
3003
30
3004
20 3005
10
0
0.00 0.25 0.50 0.75 1.00

Degree of Strain Hardening

% Elongaton
40%
35%
30%
1050
25% 1100
20% 2024
3003
15%
3004
10% 3005
5%
0%
0.00 0.25 0.50 0.75 1.00

Degree of Strain Hardening

 Unit of measurement

Material grade ---

(Equivalent IS grade)

Temper Conditon ---

Al Alloy Series XXXX

% by wt. (max. unless

Compositon specified)

Tensile Strength MPa

Proof Strength MPa

Shear Strength MPa

Fatgue Strength MPa

Elongaton %

Coff. Of Thermal Exp. /K

Electrical Resistvity Ohm.m

Heat treatment ---

 330065 (Hypertone)_Drawing TKW supply

ISO 1100 ISO 1070

(IS 19002) (IS 19700)

H12 O'
(Quarter hard) Annealed

1XXX (No principle alloy, Al 99.0% min.) 1XXX (No principle alloy, Al 99.0% min.)

Cu=0.05-0.20, Mg=0.05, Fe+Si=0.95, Cu=0.002, Mg=0.003, Si=0.07, Fe=0.12, Mn=0.002,

Mn=0.05, Zn=0.1, Al=99.0 min. Zn=0.002, Ti=0.001, Cr=0.002, Al=99.77 min. Other=0.02

110

Non heat treatable Non heat treatable

 4227021 (EOU)_Drawing TKW supply

ISO 5056A ISO 5056A

(IS 55000) (IS 55000)

Not mentioned in drawing Not mentioned

(Considering annealed 'O') (Considering annealed 'O')

5XXX (Magnesium alloy,Mg 0.2-6.2%) 6XXX (Magnesium-Silicon alloy,Mg 0.2-6.2%)

Cu, Mg, Si, Fe, Mn, Zn, Ti, Cr, Al Cu, Mg, Si, Fe, Mn, Zn, Ti, Cr, Al

Non heat treatable Heat treatable