P7 6665113 00 I2 GS 002 K - General Specification For Belt Weigher, Rev 0

JOB NO : 66000022
PT. SEMEN GRESIK PT. SEMEN INDONESIA
REMBANG PROJECT (Persero) Tbk

0
PT. SEMEN GRESIK DOC NO : P7-6665113-00-I2-GS-002-K
PT. ALDABERTA
INDONESIA
GENERAL SPECIFICATION AI Lead SI AI SI Head Of

FOR BELT WEIGHER DATE BY
Eng. Engineer Eng. Mgr Sub Unit Eng Unit
CHECKED APPROVED
REVISION HISTORICAL SHEET
Rev No Date Description
0 23/12/2014 Original
DISTRIBUTION LIST
PT. SEMEN GRESIK PT. ALDABERTA INDONESIA

 Head of Rembang Project  Project Manager
 Head of Engineering & Construction Division  Project Control
 Head of Design Enginering Unit  Engineering Manager
 Head of Design & Eng. Civil & Build Sub Unit  Mechanical Lead Engineer
 Head of Design & Eng. Mech. & Process Sub Unit  Civil Lead Engineer
 Head of Design & Eng. Elect. & Instrument Sub Unit  Electrical Lead Engineer
 Head of Construction Unit  Instrument Lead Engineer
 Head of Fabrication Unit  Integrator Lead Engineer
 Head of Fabrication Sub Unit  Safety Engineer
 Head of Procurement Unit  Fabrication Manager
 Head of Safety, Health, Environment & Security Unit  Construction Manager
 Head of Project Control & Risk Management Unit  Document Control
 Head of Accounting, Finance & System Information
TABLE OF CONTENTS
Page 1 of 11
JOB NO : 66000022

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PT. ALDABERTA
INDONESIA

CHECKED APPROVED
SECTION PAGE
1. INTRODUCTION.......................................................................................................... ...... 3
1.1. Scope............................................................................................................... . ...........3
1.2. References and Codes and Standards....................................................................... .3
1.3. Conflict and Alternate Proposal................................................................................... 3
2. ENVIRONMENTAL CONDITIONS.................................................................................... . 3
3. GENERAL SPECIFICATION........................................................................................... ... 4
4. MULTI-IDLER BELT WEIGHER................................................................................ ..........5
4.1. Application..................................................................................................................... 5
4.2 Construction................................................................................................................. .5
4.3. Operating Principle....................................................................................................... 6
4.4. Multi-Idler Belt Weigher................................................................................................. 6
4.5. Technial Data................................................................................................................ 7
4.6. Accuracy....................................................................................................................... 7
5. WEIGHING ELECTRONIC MEASURING SYSTEM. ...........................................................7
5.1 Application.................................................................................................................... 7
5.2. Equipment Type........................................................................................................... .8
5.3. Operating Principle........................................................................................................ 8
5.4. Weighing Function........................................................................................................ 8
6. TECHNICAL DATA............................................................................................................. 9
6.1. Base unit...................................................................................................................... 9
6.2. I/O Expansion............................................................................................................. 10
6.3. Communication Moduls.............................................................................................. 10
6.4. Additional Equipment...................................................................................................10
7 PERFORMANCE AND GUARANTEE................................................................................10

8. DOCUMENTATION ........................................................................................................ 11
Page 2 of 11
JOB NO : 66000022

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PT. ALDABERTA
INDONESIA

CHECKED APPROVED
1. INTRODUCTION
1.1. Scope
This specification covers the general requirement for Belt Weigher to be used in
Rembang Project.
1.2. References and Codes and Standards

The International Bureau of Weights and Measures
Others standards.
1.3. Conflict and Alternate Proposal

In case of conflict between various codes, standards and this specification, the most
stringent of the requirements shall govern, however, should a level of stringency be
undeterminable, the discrepancies shall be resolved as follows :
a. Local Codes and Standards shall take precedence over all documents.
b. International Codes and Standards shall take precedence over this Specification.
c. This Specification shall take precedence over the drawings.
Apart from the above Codes and Standards, manufacturer/supplier is totally
responsible to get “type approval license” or to meet requirements from the relevant
local statutory authorities.
2. ENVIRONMENTAL CONDITIONS
The system design and selection of materials and equipment shall be suitable for operation in
service conditions typical of oil and gas industry installations onshore. The outdoor
environmental conditions prevailing at the job sites are as follows :
Earthquake hazard Project value Unit of measure

a. Governing code IBC 2009 N/A
b. Seismic zone Zone-2 N/A
Ss = 0,772 g
S1 = 275 g
Wind load Project value Unit of measure
a. Reference code IBC 2009 N/A
b. Wind load 0,39 kN/m2
c. Terrain class Wooden N/A
d. Max wind speed 10 m above ground level 25 m/s
e. Prevailing wind direction N/A Compass direction
Temperature, etc. Project value Unit of measure
Page 3 of 11
JOB NO : 66000022

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PT. ALDABERTA
INDONESIA

CHECKED APPROVED
a. Maximum ambient temperature (day mean max.) +36 °C

b. Minimum ambient temperature (day mean min.) +28 °C
c. Design temperature for equipment (max.) +40 °C
d. Design temperature for equipment (min.) +20 °C
e. Maximum dew point (day average) 22 °C
f. Humidity at maximum ambient temperature 75 %
g. Humidity, relative max. at temperature 98 at 28 % at °C
h. Humidity, relative min. at temperature 67 at 40 % at °C
i. Rainfall, average per year 2.500 mm/year
j. Snow load N/A kN/m2
ELECTRICAL EQUIPMENT PROJECT VALUE UNIT OF MEASURE

a. Design temperature, indoor Min 20 oC
(incl. substations) Max 40 o C

b. Design temperature, CCR and Min 20 oC
server/engineering room Max 30 o C

c. Design temperature, outdoor Min 20 oC
Max 45 o C
d. Altitude above sea level 184 m
e. Degree of protection, indoor Min IP21

equipment
f. Degree of protection, outdoor Min IP 55
equipment
Page 4 of 11
JOB NO : 66000022

0
PT. ALDABERTA
INDONESIA

CHECKED APPROVED
3. GENERAL SPECIFICATION
A belt-conveyor scale shall be equipped with a primary indicating element for continuous
acquisition of flow rates and totalized amounts and also shall be equiped with weigher
measuring system for continuous weighing in continuous production processes.
In the Rembang Project shall be used and applied the Multi-Idler Belt Weighers system with
the Weighing Electronic Measuring system for continuous weighing in continuous product
processes.
4. SINGLE - IDLER BELT WEIGHERS
4.1. Application
Single-Idler Belt Weighers are used for continuous acquisition of flow rates and
totalized amounts. They are especially designed for integration into continuously
operating belt conveyors and enable accuracies of up to ± 0.25% to be achieved.
They can be employed for a whole variety of tasks :
a. Throughout and consumption measurement in production plants
b. Accountability of stored and retrieved amounts
c. Load limit alarm
d. Batching, in load-out stations
e. Legal-for-trade weighing
f. Prefeeder control.
Their rugged design ensures a high degree of reliability and availability.
4.2. Construction
The standard Single-idler belt weigher comprises :
a. Weighing platform for accommodating user´s idler sets
b. Overload-protected load cell(s) with high degree of protection
c. Cable junction box for connection of sensors
d. All fixing elements required for mounting
And shall be able to provide speed measurement and various speed transducers e.g.
friction wheel tachometers if required.
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JOB NO : 66000022

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PT. ALDABERTA
INDONESIA

CHECKED APPROVED
4.3. Operating Principle

Belt Weighers are used to acquire continuous material flows of varying amounts. Load
cells acquire the weight of load on particular belt sections. The longer the belt section
is, the less the measuring result is affected by external influences. In addition to belt
load acquired by load cells, belt speed is measured by a speed transducer. The product
of these two variables is the current flow rate. Integration of flow rate determines the
totalized amount of material.
4.4. Dimension
Dimension (mm)
Meassure B 500 650 800 1000 1200 1400 1600 1800 2000
Meassure C 616 766 966 1166 1416 1616 1880 2080 2330
Meassure D 740 890 1090 1290 1540 1740 1990 2190 2440
Meassure E 120 120 120 120 120 160
Page 6 of 11
JOB NO : 66000022

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PT. ALDABERTA
INDONESIA

CHECKED APPROVED
4.5. Technical Data
Multi-Idler Belt Belt

Accuracy Flow rate Weight Belt Rise
Weighers Speed
± 0.25 % ≈ 200 kg
to 1400 mm
of nominal flow rate belt width
Multibelt Dual-
Idler Belt to ca. 15.000 t/h ≈ 400 kg
Weigher ± 0.5 %
to 1600 mm ~ 20°
of actual flow rate belt width to ca. 6
m/s (No
Multibelt Dual- relative
Idler Belt ± 0.25 % (Preferenti material
Weigher for to ca. 15.000 t/h ≈ 400 kg al range) movement
of nominal flow rate )
Two Weighing
Side by Side
± 0.5 %
Multi-Idler Belt
to ca. 20.000 t/h ≈ 380 - 480 kg
Weigher of actual flow rate
4.6. Accuracy
Specified accuracies refer either to nominal (maximum) flow rate or to the
corresponding actual flow rate in the range of 20 % to 100%.
5. WEIGHING ELECTRONIC MEASURING SYSTEM
5.1. Application
Weighing Electronic Measuring System shall be specially designed for continuous
weighing in continuous production processes. It is to be able for maesuring and
acquiring material flow with high accuracy. In these case need to use of :
a. Belt weighers
b. Solid flow meters
c. Coriolis mass flow meters
Weighing Electronic Measuring System shall be covers special application, e.g. legal
for trading (if required) and should be designed for application with a need for
convenient elaborate display, control and monitoring, in addition to basic measuring
functions, and it also shall be ensures repeatability and transparancy of the production
process.
Page 7 of 11
JOB NO : 66000022

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PT. ALDABERTA
INDONESIA

CHECKED APPROVED
5.2. Equipment Type

The equipment type shall be a front of panel mounting unit or with wall mounting
housing for local installation. Operation of measuring system is by keyboard organized
into operating and service function. A luminescent, anti glare two line display must be
provide to ensure easy reading.
5.3. Operating Principle

1. System accuracy for weighing task better than 0.05%
2. Manual and/or automatic zero setting
3. Full feed/dribble feed control for accurate batching
4. High electromagnetic compatible
5. Galvanically isolated outputs
6. Totalizing counter pulses
7. Fail-safe data memory (EEPROM)
8. Integrated diagnostics and self testing function (SPC)
9. Default setting for simple and quick commissioning
10. Auto calibration (automatic calibration program,self starting taring)
11. Calibration intervals with signal output (selectable at will)
12. Dialog avalaible in German, English, Italian, Spanish and French
13. Status, Report, calibration and quantity reports
14. Simulation mode for testing and learning
5.4. Weighing Function

As a function of mechanical system actual feed rate is acquired using :
1. Belt load and belt speed (belt weighers)
2. Reactive force (solid flow meter)
3. Direct mass flow measurement on the coriolis principle (mass flow meters)
In addition to the comprehensive basic equipment, the following weighing function must
be available :
1. Belt weighers
 Accurate belt speed measurement
 Belt influence compensation (BIC)
 Belt run monitoring
 Shifting of weighing to point of discharge
 Legal for trade variant (in case required)
Page 8 of 11
JOB NO : 66000022

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PT. ALDABERTA
INDONESIA

CHECKED APPROVED
2. Solid flow meters

 Adaption to varying measuring chute characteristics
3. Coriolis mass flow meters

 Accurate speed and torque acquisition.
6. TECHNICAL DATA
6.1. Base Unit
Display Clear text fluorescent display, 2 lines with 20 digits each, 6 mm

characteristic height
Power Supply 24 VDC +30% / -25%

Consumption 20 VA
Ambient Operating temperature -25°C to 45°C (tested to -40°C)

conditions
Humidity class F (DIN 40040)
EMC (OIML, IEC 801, EN 45501)
Spark protection (EN 55011, VDE 871-B)
Conform to CE regulation
Protection Front of panel mounting housing

Front protected to IP 65
Measuring Speed (RPM) input (NAMUR level 0.04 – 3000 Hz)

Inputs
Load cell input (R min 80 Ω, up to 500 m cable)
Release contact (24 V, 5 mA)
Namur input for belt circuit sensor
Control Inputs 3 potential-free digital input (24 V, 5mA)
Output 3 relay outputs (max 230 V, 8 A ohmic load, 1 A inductive load)

1 analog output (potential free, 4-20 mA, max 11 V)
1 pulse output for totalizing counter (24 V / 100 mA)
Interfaces RS 232 for service PC
Page 9 of 11
JOB NO : 66000022

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PT. ALDABERTA
INDONESIA

CHECKED APPROVED
6.2. I / O Expansion
Control Inputs 2 potential-free digital inputs (24 V / 5 mA)
Outputs 5 relay outputs (Max. 230 V, 8 A ohmic load, 1 A
inductive load)
1 analog output (potential-free, 4-20 mA, max. 11 V
Interfaces RS 232 for printer
6.3. Communication Modules

Modbus, 3964 R (S5)
Profibus DP
Device Net
Ethernet
6.4. Additional Equipment

Wall housing for belt weigher, solid flow Wall housing IP 54 (Nema 4)
meters Power supply 85 – 264 V / 24 V
380 mm x 300 x 263 mm
Wall housing of Coriolis mass flow Wall housing IP 54 (Nema 4)
meters with control unit and power switch Power supply 85 – 264 V / 24 V
Control unit and power switch
380 mm x 300 x 236 mm
Power supply, 85 – 264 V 24 V, 2 A, Panel mounting unit
Power supply, 85 – 264 V 24 V, 2 A, desk top unit
Analog display 0 – 100%, panel mounting unit
4 – 20 mA, 96 mm x 24 mm
Pulse counter, non resettable 6 digit
52 mm x 28 mm
Event printer Dot matrix printer with serial interface RS 232 (V
24) and system cable
Special acale / weighing electronics Base on requirement
interconnecting cable
7. PERFORMANCE AND GUARANTEE

7.1 Equipment shall be guaranteed for the satisfactory performance at all operating
conditions specified. Field checks on performance when made by Owner, shall be made
within 60 days of the initial operation.
7.2 All equipment and parts shall be warranted by the Supplier against defective materials,
design and workmanship for One (1) year after being placed in service (but not more
than 18 months after the shipment).
Page 10 of 11
JOB NO : 66000022

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PT. ALDABERTA
INDONESIA

CHECKED APPROVED
7.3 If any mal-performance or defects occur during the guarantee and warranty period, the
Supplier shall make all necessary alterations, repairs and replacements free of charge.
7.4 Prior to initial verification, the scale manufacturer or installer shall certify to the owner
that the scale meets code requirements. Prior to initial verification and each subsequent
verification, the scale owner or his agent shall notify the official with statutory authority in
writing that the belt-conveyor scale system is in compliance with this specification and
ready for material testing.
8. DOCUMENTATION
8.1 The Vendor shall furnish an adequate drawings and documentation package.
8.2 All documentation shall be provided with the Purchaser's project number, a
documentation identification number, purchase order number, marked with the issue
date, revision identifiers, and provided in the English language. The Purchaser requires
unlimited internal copying rights to all documentation supplied.
8.2 All drawings and specifications shall be supplied with both paper printout and electronic
files. Source files shall be implemented by means of Autocad 2014 or latest version and
Microsoft Office suite. Where standard drawings and documentation, which can not be
produced with Autocad are supplied, the source files provided to the Company shall be
Acrobat.
Page 11 of 11
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JOB NO : 66000022

PT. SEMEN GRESIK PT. SEMEN INDONESIA

REMBANG PROJECT (Persero) Tbk

GENERAL SPECIFICATION AI Lead SI AI SI Head Of

REVISION HISTORICAL SHEET

Rev No Date Description

PT. SEMEN GRESIK PT. ALDABERTA INDONESIA

REMBANG PROJECT (Persero) Tbk

GENERAL SPECIFICATION AI Lead SI AI SI Head Of

7 PERFORMANCE AND GUARANTEE................................................................................10

REMBANG PROJECT (Persero) Tbk

GENERAL SPECIFICATION AI Lead SI AI SI Head Of

1.2. References and Codes and Standards

1.3. Conflict and Alternate Proposal

Earthquake hazard Project value Unit of measure

REMBANG PROJECT (Persero) Tbk

GENERAL SPECIFICATION AI Lead SI AI SI Head Of

a. Maximum ambient temperature (day mean max.) +36 °C

ELECTRICAL EQUIPMENT PROJECT VALUE UNIT OF MEASURE

(incl. substations) Max 40 o C

server/engineering room Max 30 o C

e. Degree of protection, indoor Min IP21

REMBANG PROJECT (Persero) Tbk

GENERAL SPECIFICATION AI Lead SI AI SI Head Of

4. SINGLE - IDLER BELT WEIGHERS

REMBANG PROJECT (Persero) Tbk

GENERAL SPECIFICATION AI Lead SI AI SI Head Of

4.3. Operating Principle

REMBANG PROJECT (Persero) Tbk

GENERAL SPECIFICATION AI Lead SI AI SI Head Of

4.5. Technical Data

Multi-Idler Belt Belt

5. WEIGHING ELECTRONIC MEASURING SYSTEM

REMBANG PROJECT (Persero) Tbk

GENERAL SPECIFICATION AI Lead SI AI SI Head Of

5.2. Equipment Type

5.3. Operating Principle

5.4. Weighing Function

REMBANG PROJECT (Persero) Tbk

GENERAL SPECIFICATION AI Lead SI AI SI Head Of

2. Solid flow meters

3. Coriolis mass flow meters

Display Clear text fluorescent display, 2 lines with 20 digits each, 6 mm

Power Supply 24 VDC +30% / -25%

Ambient Operating temperature -25°C to 45°C (tested to -40°C)

Protection Front of panel mounting housing

Measuring Speed (RPM) input (NAMUR level 0.04 – 3000 Hz)

Control Inputs 3 potential-free digital input (24 V, 5mA)

Output 3 relay outputs (max 230 V, 8 A ohmic load, 1 A inductive load)

Interfaces RS 232 for service PC

REMBANG PROJECT (Persero) Tbk

GENERAL SPECIFICATION AI Lead SI AI SI Head Of

6.3. Communication Modules

6.4. Additional Equipment

7. PERFORMANCE AND GUARANTEE

REMBANG PROJECT (Persero) Tbk

GENERAL SPECIFICATION AI Lead SI AI SI Head Of

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