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Chemical Engineering Journal 259 (2015) 232–242

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Chemical Engineering Journal


journal homepage: www.elsevier.com/locate/cej

Experimental studies on 3A and 4A zeolite molecular sieves regeneration


in TSA process: Aliphatic alcohols dewatering–water desorption
_
Elzbieta Gabruś a,⇑, Józef Nastaj a, Piotr Tabero b, Tomasz Aleksandrzak a
a
Department of Chemical Engineering and Environmental Protection Processes, West Pomeranian University of Technology, Szczecin, Poland
b
Department of Inorganic and Analytical Chemistry, West Pomeranian University of Technology, Szczecin, Poland

h i g h l i g h t s

 Investigations of zeolites fixed bed regeneration in TSA process.


 The process parameters ensuring the most efficient zeolite fixed bed regeneration.
 Adsorption equilibrium of water on zeolite 3A at high temperatures.
 Thermal stability and capacity studies of loaded zeolites.

a r t i c l e i n f o a b s t r a c t

Article history: The objective of this work are in-depth experimental studies of the thermal regeneration of the zeolite
Received 28 May 2014 molecular sieves 3A and 4A used to dewatering of aliphatic alcohols: ethanol, n-propanol and n-butanol.
Received in revised form 24 July 2014 The experimental results of water desorption during regeneration stage of temperature swing adsorption
Accepted 26 July 2014
(TSA) process, following the dewatering stage of alcohols on adsorbent fixed bed contained in column are
Available online 4 August 2014
presented. Multitemperature Langmuir-Freundlich and dual-site Langmuir-Langmuir equilibrium
models were used to correlate experimental equilibrium data of water adsorption from gas phase on
Keywords:
3A zeolite at temperatures 100–250 °C. The thermal stability, water adsorption capacity, adsorption
Zeolites
TSA
selectivity and thermal desorption efficiency of zeolites were studied using DTA-TGA, XRD, IR and
Alcohols dewatering UV–Vis-NIR methods. DTA-TGA investigations, carried out in the range of temperature 20–1000 °C
Water desorption revealed that water removing from 3A zeolite molecular sieve takes place up to 400 °C and from 4A up
Isotherms to 500 °C. However, in temperatures higher than 240 °C (3A zeolite) and 230 °C (4A zeolite) decrease
Thermal analysis of the water desorption rate was observed. Investigated zeolites reveal structural stability up to at least
500 °C, and heating above this temperature lead to an irreversible collapse of structure and a loss of
adsorptive capacity. The influence of the inlet purge air temperature (200–250 °C), and air mass flux den-
sity (0.170–0.306 kg/m2s) on the zeolite dynamic water adsorption capacity, desorption and cooling steps
duration, were studied. The lowest purge air and energy consumption were measured for regeneration
temperature of 250 °C. Dynamic adsorption equals to 65% of the equilibrium adsorption capacity.
Ó 2014 Elsevier B.V. All rights reserved.

1. Introduction provides a means for fermentation improvements. The dynamic


growth of the interest in the biofuel production, especially ABE
Nowadays, there is growing concern over the depletion of fossil (acetone-butanol-ethanol) process is observed. Biobutanol, pro-
resources so a renewed interest is noted in biofuels due to energy duced this method can be competitive with the bioethanol accord-
security and environmental pollution issues. Alternative sources of ing to its similar properties to that of gasoline. Well known, ABE
chemicals like alcohols are gaining increasing interest as potential process is currently developed using metabolic engineering which
substitutes for fossil sources because they can be produced by the introduces, among others, advanced fermentation techniques e.g.
fermentation of renewable feedstock’s [1–3]. new generation of microbes and feedstock [4–8].
In recent years the intense research concerning biofuels produc- In mentioned above fermentation methods of the bioalcohols
tion takes places because of metabolic engineering progress which production the concentration of the alcohols in the fermentation
broth equals typically 10–20 g/L [9]. In that case, the necessity of
alcohols separation and recovery from dilute solutions exists.
⇑ Corresponding author. Distillation is commonly applied for product recovery, but this pro-

http://dx.doi.org/10.1016/j.cej.2014.07.108
1385-8947/Ó 2014 Elsevier B.V. All rights reserved.

Downloaded from http://www.elearnica.ir


E. Gabruś et al. / Chemical Engineering Journal 259 (2015) 232–242 233

cess is energy-consuming. Alternative recovery methods such as: water adsorption capacity in the subsequent adsorption step of
pervaporation, liquid–liquid extraction, gas stripping, perstraction, the TSA process.
reverse osmosis, ionic liquids and adsorption are developed to The efficiency of different regimes for regeneration of loaded
improve recovery productivity and reduce costs [8–17]. zeolite has been examined independently by two tasks within this
The first four aliphatic alcohols (methanol, ethanol, propanol, project. One of them concerns studies of fixed bed desorption
and butanol) are of interest as fuel as because their chemical column and the other is thermal analysis investigations i.e.
properties make them useful in internal combustion engines simultaneously conducted thermogravimetric analysis (TGA) and
[1,2,13]. Precondition of the aliphatic alcohols used as gasoline differential thermal analysis (DTA). The simultaneously conducted
additives is their purification, especially dewatering. For the use DTA-TGA measurements can provide information about physical
in engine fuels, alcohols must contain less than 1% of water [18]. phenomena, such as sublimation, absorption, adsorption, desorp-
Dewatering can be carried out using various processes: distillation, tion, phase transitions as well as thermal decomposition or oxidi-
rectification, pervaporation, gas stripping, extraction and adsorp- zation of investigated samples [17,39]. These methods are useful
tion [3,6,8,10–13]. for determination of the temperature range for their thermal
The adsorption process can be used to selective removal of stability as well as estimation of the rate of water desorption. Thus
water from ethanol, n-propanol and n-butanol, produced by thermal analysis methods are useful in the research on dehydra-
fermentation and then separated by distillation from the fermenta- tion properties of zeolite molecular sieves. Infrared spectroscopy
tion broth. Various adsorbents, such as: natural and synthetic zeo- (IR), ultraviolet–visible-near infrared diffusion reflectance spec-
lites, biobased desiccants, mostly composed of cellulose and starch troscopy (UV–Vis-NIR DRS) and X-ray diffraction (XRD) were also
can be applied in this process [19–23]. used in the frames of this research because these measuring tech-
In chemical industry there are commonly used two cyclic niques provide valuable information on the dehydration process
adsorption processes for purification and separation, especially in and thermal stability of 3A and 4A zeolite molecular sieves as well
the gas phase, namely thermal swing adsorption (TSA) [23–28] as on their pore structure.
and pressure swing adsorption (PSA) [29,30]. In adsorption from Most research review concerning adsorption from liquid phase
gas streams (most frequently from air) PSA method is useful for is limited to initial laboratory evaluation of adsorption capacity in
volatile compounds separation, such as ethanol but useless for less batch experiments and no consideration is given to fixed bed col-
volatile compounds such as: n-propanol or n-butanol. For alcohols umn studies [19,37,39,40]. There are scarce investigations which
dewatering in liquid phase, the TSA process can be applied. It concern dynamics of low height fixed bed adsorption columns.
consists of dewatering stage eliminating water from liquid They usually do not include of the full cyclic TSA process research
water-alcohol mixture on a fixed bed of zeolite molecular sieves [9,24]. In literature, the desorption stage is typically limited only to
and next, the water desorption stage carried out in the same col- adsorbent samples investigated through thermogravimetry
umn using hot purge air flow. [38,41]. Pilot-plant studies and cost evaluation remain to be
The water adsorption capacities of the zeolite molecular sieves explored.
are dependent on adsorption temperature. Therefore temperature In this work the innovative investigation results of the TSA pro-
water adsorption equilibrium is demanded in the wide tempera- cess desorption stage are presented. In this stage the water loaded
ture range, which exists in the TSA process desorption step. The fixed bed of the zeolite molecular sieve (in preceding dewatering
literature research shows, that 3A and 4A molecular sieves have stage) is regenerated ‘‘in situ’’.
analogous crystal structure and demonstrate similarities in The aims of the here presented work are: (i) measurements of
adsorptive capacity and selectivity [31,32]. According to Loughlin adsorptive capacity of 3A and 4A molecular sieves at high temper-
[33] adsorption of water by 4A zeolite exhibits bifurcation behav- atures used during their regeneration, (ii) determination of the
ior as a result of the presence in its crystal structures the two process parameters to ensure efficient regeneration of zeolites i.e.
cages of different volumes (a b cage volume of 151 Å3 and an a high adsorption capacity, low energy and purge gas consumption,
cage volume of 775 Å3). The ratio of the volume of b cage and (iii) determination of the thermal stability of the crystal structure
a cage to the total cage volume is 0.162 and 0.838 respectively. of 3A and 4A molecular sieves during high temperature heating,
Such assumptions are used in this work both to 4A and 3A (iv) investigation of the structural properties of zeolites capable
zeolites. to selective water adsorption from water-alcohol solutions to con-
Molecular sieves 3A and 4A are selected for investigations since firm the assumption of the neglecting of the adsorption of alcohols.
characteristic narrow structural pore openings (approximately
31010 m) enable only adsorption of smaller particles, like water 2. Experimental
(2.61010 m) and exclude adsorption of particles of alcohols. In
the fixed bed of the 3A or 4A molecular sieves contained in column, 2.1. Materials
the alcohol and water solution saturates the palletized adsorbent,
prepared by compressing zeolite crystallites (1 lm diameter) Technical grade (99% purity) ethanol, n-propanol and n-butanol,
and the binder [27]. Various kinds of clays are used as the binders were purchased from POCh, Poland S.A. Solutions of alcohols with
but their content is less than 16–20% w/w [34]. The adsorbents water were prepared separately for each adsorption run. Water
prepared in this way are considered as porous solids having macro- concentration in alcohols was in the range of 0.8–17.3 wt% for eth-
and micro-pores [35]. The macropores in the binder are responsi- anol; 2.1–5.2 wt% for n-propanol; 3.5–10.4 wt% for n-butanol.
ble for zeolite wetting with the liquid mixture and micropores in These water concentration ranges correspond with those obtained
zeolite for selective adsorption of water. in various stages of the alcohols purification in the fermentation
Even though there have been many theoretical and experimental process [6,15–16,19–20,23–25].
studies on TSA process [9,25,26,36–38] little has been published Molecular sieves 3A and 4A in the form of beads of approximate
about adsorption and regeneration of the zeolite molecular sieves diameter 1/16-in. (Sigma-Aldrich, USA) were used for studies of
beds used to adsorptive dewatering of organic liquids [24]. From adsorptive dewatering of ethanol, n-propanol and n-butanol. Basic
an economic point of view, the successful application of an adsorp- physical properties of zeolite 3A adsorbent are: equivalent particle
tion system also depends on the potential to the adsorbent regener- diameter 2.67 mm, bulk density 848 kg/m3; bed porosity 0.372;
ation. There is therefore important to carry out zeolites regeneration particle porosity 0.662. For the zeolite 4A adsorbent, these
efficiently. Incomplete water removal from zeolite bed entails low properties are following: equivalent particle diameter 2.67 mm,
234 E. Gabruś et al. / Chemical Engineering Journal 259 (2015) 232–242

bulk density 770 kg/m3; bed porosity 0.379; particle porosity 0.615 (Fig. 1). In a continuous process alcohols dewatering (liquid phase)
[42]. takes place in column 1 (solution flow from the column bottom),
while TSA regeneration step (gas phase) in column 2 (hot air flow
2.2. Analysis and measurements from the column top). The stage of the alcohols dewatering (liquid
phase) is continued until zeolite molecular sieve bed breakthrough.
During the regeneration experiment, the concentration of water Then the columns are interchanged: alcohols dewatering (liquid
and alcohol at the exit of the bed was monitored using the gas phase) takes place in column 2, while TSA regeneration step (gas
chromatograph equipped with a thermal conductivity detector phase) is performed in the column 1.
(TCD). Stainless steel column length 1 m, inside diameter The full operation stage of the alcohol dewatering (adsorption)
2.1 mm, packed with Chromosorb 101 mesh 60/80, was applied. from alcohol-water solution in the column consist of the following
Column flow rate of the carrier gas (helium) was 20 cc/min in steps: water adsorption from water-alcohol solution onto zeolite
20 °C. TCD temperature was 170 °C. molecular sieves fixed bed and gravitational draining of the
water-alcohol solution. The full operation stage of the zeolite
2.3. Adsorption isotherms molecular sieve regeneration in the column consists of following
steps: thermal desorption of zeolite molecular sieves, using flow
The measurements of adsorption isotherms were carried out of a hot air stream through the fixed bed and cooling of the zeolite
using the Intelligent Gravimetric Analyzer system IGA-002 (Hiden fixed bed using cold air. The cooling step was continued until the
Isochema, UK). An adsorbent sample was put in a stainless steel adsorption temperature (about 30 °C) was reached.
container, which was suspended to the balance. Sample mass A fixed bed experimental apparatus in a laboratory scale is used
was approximately 80 mg. The sample was placed in thermostated to investigate alcohols dewatering from liquid water-alcohol solu-
reactor, which allowed achieving ultra-high vacuum. The IGA sys- tion using zeolite molecular sieves 3A or 4A and then zeolites
tem basing on values of pressure inside the chamber automatically regeneration in TSA process [44]. The column diameter is 50 mm,
controlled the input and output valves in order to achieve the set height 760 mm, filled with zeolite molecular sieves 3A (1.297 kg)
point of pressure. After reaching equilibrium of the mass value, or 4A (1.130 kg). The column is insulated with a 0.05 m mineral
the IGA system passed to the next point of isotherm (next the set wool jacket.
point of pressure). The isotherms were measured in temperatures In the laboratory measurements, the runs were conducted to
of 100, 140, 180, 200, 230, 250 °C and pressures up to 11.2 kPa. adsorbent bed saturation to obtain the full breakthrough curves.
Details of the system IGA is described in our previous work [43]. The experimental investigations and modeling of the dewatering
stage is described in details in our earlier work [42].
2.4. Thermal analysis TSA regeneration step (gas phase) in the column is performed
using hot air stream at constant temperature in the range from
Just before DTA-TGA, XRD, IR and UV–Vis-NIR measurements 200 °C to 250 °C. The vapor of water-alcohol mixture is condensed,
3A and 4A adsorbents in the form of beads were ground in an agate weighted and its composition is analyzed by a chromatographic
mortar. Samples obtained after water adsorption process prior to method. The direction of the hot air stream flow (during the TSA
grinding were additionally dried with the help of blotting paper. regeneration step) is countercurrent to the liquid mixture
Differential thermal analysis (DTA) and thermogravimetric (water-alcohol) flow in the dewatering step (Fig. 1). Thermal
analysis (TGA) measurements were conducted simultaneously
using the same sample (DTA-TGA). The DTA-TGA investigations
of zeolite molecular sieves were conducted in air. Samples of mass
of 500 mg were investigated in quartz crucibles, at a heating rate of dry air
10 °C/min and in the temperature range of 20–1000 °C. The mea-
surements were performed using an apparatus of Paulik – Paulik
– Erdey type (MOM Budapest, Hungary).
heater

2.5. X-ray diffraction (XRD)


Col.1 Col.2
The powder diffraction patterns of molecular sieve samples
were recorded with the diffractometer DRON-3 (Bourevestnik, air
Sankt Petersburg, Russia) using the radiation CoKa/Fe (angular dewatered alcohol
range 12–52 °2H, step = 0.02 °2H, time t = 1 s).

2.6. Spectroscopic measurements

The IR measurements were conducted at room temperature in


the wave-number range of 4000–250 cm–1 using the spectrometer Col.3
Specord M80, (Carl Zeiss, Jena, Germany). A technique of pressing
pellets with KBr at a mass ratio of 1:300 was applied. The
UV–Vis-NIR, DRS measurements were conducted using spectro- vapors
photometer of V-670 type matched with integrating sphere condenser/ separator
PIN-757 (JASCO, Japan) in the wavelength range of 190–2150 nm. alcohol+water
solution water+alcohol
2.7. Dewatering of liquid alcohols and regeneration of zeolites in
condensate
column
Fig. 1. Scheme of continuous TSA process: aliphatic alcohols dewatering stage
Investigated cyclic process: alcohols dewatering (liquid phase) (solid line) – fixed bed regeneration stage (dot line); Col. 1, Col. 2 – fixed bed of
- TSA regeneration step (gas phase) was carried out in two columns zeolite molecular sieves, Col. 3 – environment protection column.
E. Gabruś et al. / Chemical Engineering Journal 259 (2015) 232–242 235

desorption step ended when the mass increase of the condensate measure of fitting accuracy is calculated as the average relative
was not observed. Next, the fixed bed of zeolite molecular sieve error d (%):
is cooled using cold air flowing through the bed.  
N  
These investigations were carried out for three aliphatic alco- 1X qexpi  qcalci 
d¼    100 ð3Þ
hols containing various amount of water in alcohol at the column N i¼1  qexpi 
inlet. The selected operating conditions of the laboratory measure-
ments are presented in Table 3. The concentration curves and tem- where N is the number of experimental points, qexp is the experi-
perature profiles are obtained as results of the measurements. mental adsorption capacity, and qcalc is calculated adsorption capac-
ity from the regression equation.
The fit of the multitemperature Langmuir-Freundlich model to
3. Results and discussion
the equilibrium data is presented in Table 1. It is evident that an
average relative error of approximation is 11.22%. Experimental
3.1. Effect of temperature on zeolite adsorption capacity and
and calculated from Langmuir-Freundlich model isotherms of
determination of thermodynamic parameters
water vapor on zeolite 3A at various temperatures are presented
in Fig. 2.
Temperature is a significant parameter affecting both adsorp-
The fit of the dual-site model of Langmuir-Langmuir to the
tion capacity of zeolite adsorbents and adsorption process kinetics.
equilibrium data is presented in Table 2. It is evident that an aver-
The adsorption isotherms for water vapor on zeolite 3A belong to
age relative error of approximation is in the range from 4.69% for
type I of the BDDT classification [45,46].
100 °C to 17.06% for 250 °C.
The Langmuir-Freundlich model is correlated with multitem-
The both equilibrium models can be used in mathematical mod-
perature adsorption equilibrium data:
eling of the zeolite molecular sieve regeneration stage in TSA col-
b  pn umn process. The first, multitemperature Langmuir-Freundlich
q ¼ qs ð1Þ model is most general, but other one, dual-site Langmuir-Langmuir
1 þ b  pn
can be more useful to reflect dual structure of zeolite molecular
a1 a2 sieves.
qs ¼ a0 þ þ ð1aÞ
T þ 273 ðT þ 273Þ2
3.2. Adsorption thermodynamics
!
b1 b2
b ¼ exp b0 þ þ ð1bÞ The enthalpy of adsorption was determined from the experi-
T þ 273 ðT þ 273Þ2 mental equilibrium data at several temperatures. The isosteric heat
of water adsorption DH on zeolite 3A molecular sieves can be cal-
a1 culated from transformed the van’t Hoff equation [47,48]:
n ¼ n0 þ ð1cÞ
T þ 273 !
D ln p
where q is the adsorbed phase (water) concentration (mol/kg), qs is DH ¼ R ð4Þ
D 1T
the saturated adsorbed phase concentration (mol/kg), p is the par- q

tial pressure of the adsorbate (Pa), and T is the temperature (°C).


where: R is universal gas constant, J/molK. From the adsorption
Water adsorption equilibrium on zeolite molecular sieves can
isotherms (Fig. 2) the adsorption isostere is plotted as relationship
be described by a dual-site model, which reflects bifurcated adsor-
of the ln p versus 1/T. Calculated in this way the isosteric heat
bent structure. Based on Loughlin [33], the dual-site model of
adsorption DH is 45.95 kJ/mol at constant adsorption capacity
Langmuir-Langmuir is also used. The mathematical form of the
q = 0.02 kg/kg.
mentioned models is:

kb  p ka  p 3.3. Thermal analysis and structural investigations


q ¼ 0:162  qs þ 0:838  qs ð2Þ
1 þ kb  p 1 þ ka  p
Differential thermal analysis (DTA) and thermogravimetric
where qs is the saturated adsorption capacity (mol/kg), p is the par- analysis (TGA) have been used to investigate adsorption capacity
tial pressure of the adsorbate (Pa), ka is the equilibrium constant for of 3A and 4A zeolite molecular sieves. Fig. 3a and b shows repre-
cage a (1/Pa), kb is the equilibrium constant for cage b (1/Pa). The sentative DTA (top) and TGA (bottom) curves of molecular sieves
isotherm correlated parameters and the average relative errors for 3A recorded after adsorption of water from the water-ethanol
Langmuir-Langmuir model is shown in Table 2. and water-n-butanol solutions, respectively. On the basis of the
The fitted isotherm constants are obtained by nonlinear DTA-TGA research one can state that the loss of water from the
regression estimation using least squares method according to zeolite molecular sieve samples occurs in the temperature range
Levenberg-Marquard algorithm in program Statistica 10. The 40–400 °C in the case of 3A zeolite molecular sieve and in the range
of 40–500 °C in the case of 4A zeolites. In the DTA curve of 3A
Table 1
molecular sieves recorded after adsorption of water from the
Fitted constants of Langmuir-Freundlich adsorption isotherm. water-ethanol mixture (Fig. 3a, top) one broad endothermic effect
is recorded up to 500 °C with two weak maxima at 130 and 240 °C.
Parameters and errors Value
On the other hand in the DTA curve for molecular sieves 3A
a0102 (mol/kg) 24.486 recorded after adsorption of water from the water–n-butanol mix-
a1 (1/K) –29.161
a2101 (1/K) 74.336
ture (Fig. 3b, top) one broad endothermic effect is seen up to 500 °C
b0 (1/Pa) –10.659 with three maxima at 130, 230 and 315 °C. In this case simulta-
b1102 (1/K) 19.694 neously recorded TGA curve is also more complex and contains
b2101(1/K) 93.358 one feebly pronounced maximum at 130 °C and inflection at
n0103 (-) –92.940
230 °C (Fig. 3b, bottom). These results are in accord with literature
n1101(1/K) 34.056
d (%) 11.22 data where the endothermic effects in this temperature range are
attributed to desorption of water from the sorbent [31,41,49,50].
236 E. Gabruś et al. / Chemical Engineering Journal 259 (2015) 232–242

Table 2
Fitted constants and average relative errors Langmuir-Langmuir (dual-site) equilibrium model.

Model Parameters and errors Temperature


100 (°C) 140 (°C) 180 (°C) 200 (°C) 230 (°C) 250 (°C)
Langmuir–Langmuir qs102 (kg/kg) 15.459 15.915 11.757 7.482 4.585 3.875
kb103 (1/Pa) 4.766 5.736 2.292 2.862 0.856 0.834
ka103(1/Pa) 1.512 0.271 0.180 0.209 0.531 0.669
d (%) 4.685 6.725 14.681 14.162 16.315 17.064

Table 3
Operating conditions for adsorption (dewatering) and desorption (regeneration) stages of TSA process: aliphatic alcohols dewatering – zeolite molecular sieve regeneration.

Adsorption (dewatering) stage Desorption (regeneration) stage


Cycle no. C0 (kg/kg) w104 (m/s) tads (min) tdes (min) mG (kg/m2s) Tr (°C) qd (kg/kg) RL (%)
Ethanol/water/zeolite molecular sieve 3A
E2 0.1424 2.89 125 310 0.306 250 0.169 3.79
E8 0.0738 0.75 512 239 0.306 250 0.160 1.78
E9 0.0508 3.00 320 234 0.306 250 0.163 0.79
E10 0.1412 2.07 276 324 0.238 250 0.166 2.15
E12 0.0894 1.89 277 176 0.272 240 0.162 2.43
E13 0.0993 2.56 153 275 0.306 200 0.129 1.25
n-Propanol/water/zeolite molecular sieve 3A
P2 0.021 2.93 500 290 0.272 250 0.149 1.68
P3 0.032 2.83 340 283 0.306 250 0.164 2.32
P4 0.051 1.75 420 358 0.238 250 0.128 1.52
P5 0.044 4.04 240 360 0.306 250 0.142 2.19
P7 0.034 3.07 330 300 0.272 230 0.124 1.67
n-Butanol/water/zeolite molecular sieve 4A
B1 0.044 4.00 630 380 0.238 250 0.146 1.03
B2 0.040 3.00 600 405 0.204 250 0.149 0.89
B5 0.060 2.00 610 570 0.170 250 0.144 0.86
B7 0.050 2.00 640 320 0.306 250 0.152 0.79
B8 0.035 2.00 710 340 0.272 250 0.148 0.84

surface layer of adsorbents start to desorb. Analysis of the course of


all TGA curves for 3A and 4A loaded zeolites indicates that the used
regeneration temperature (up to 250 °C) enables approximately
65% water removing from 3A and 75% from 4A zeolite molecular
sieves.
To estimate the thermal stability of adsorbents, the zeolite
molecular sieves 3A and 4A before and after adsorption, after addi-
tional heating tests at 500 °C and after DTA-TGA measurements up
to 1000 °C have been subjected to investigations with the aid of the
XRD method. Fig. 4 shows the fragments of representative powder
diffraction patterns of 3A and 4A zeolite molecular sieves after
heating tests at 500 °C (Fig. 4, curves a and b) and after DTA-TGA
measurements (Fig. 4, curves c and d). The powder diffraction pat-
terns of all 3A and 4A molecular sieve samples, before and after
adsorption, as well as after heating tests at 500 °C are similar and
also similar to the diffraction patterns of 3A and 4A zeolite molec-
ular sieves given in literature [32]. It indicates that heating at tem-
peratures up to 500 °C does not affect the crystal structure of 3A
and 4A zeolites. It indicates on the preservation of zeolite structure
and its characteristics adsorptive properties in this temperature
range. On the other hand diffraction patterns of 3A and 4A zeolites
recorded after DTA-TGA measurements conducted up to 1000 °C
differ considerably from these ones registered before DTA-TGA
measurements. Thus the results of XRD investigations (Fig. 4)
Fig. 2. Experimental and calculated multitemperature Langmuir-Freundlich iso-
therms for water vapor on zeolite molecular sieve 3A. prove that regeneration temperatures over critical values, approx-
imately 800 °C [49,50], lead to an irreversible collapse of the zeolite
molecular sieve structure and a loss of adsorptive capacity. Despite
The initial mass loss of the samples, below 100 °C, is presumably similarities in diffraction patterns of 3A and 4A zeolites recorded
caused by desorption of physically adsorbed water from within after DTA-TGA measurements the angular position of diffraction
the solid microstructure. One cannot exclude that at these temper- lines are shifted considerably enabling differentiation of 3A and
atures (close to 40 °C) a small amounts of alcohols adsorbed by the 4A zeolites (Fig. 4, curve c and d).
E. Gabruś et al. / Chemical Engineering Journal 259 (2015) 232–242 237

to IR investigations. Fig. 5a shows the representative IR spectra


of 3A zeolite molecular sieve recorded after adsorption of water
from the solutions with ethanol, n-propanol, n-butanol and zeolite
molecular sieve 3A after DTA-TGA measurement up to 1000 °C. The
IR spectra of 3A and 4A molecular sieves recorded after adsorption
of water from different alcohols are very similar (Fig. 5a). These
spectra comprise absorption bands with maxima at 1644 and
3440 cm1 which are produced by adsorbed water molecules
[17]. On the other hand, absorption bands in the range of
250–1200 cm1 are characteristic for aluminosilicate groups,
building structure of zeolites [32]. It is noteworthy that IR spectra
of 3A and 4A zeolite molecular sieves recorded after adsorption of
water from alcohol-water solutions (Fig. 5a) do not include absorp-
tion bands characteristic for alcohols [20]. These bands should be
recorded in the spectra of samples in the case of adsorption of
alcohols by zeolites. The lack of these bands implies that 3A and
4A molecular sieves in the course of adsorption process do not
adsorb detectable by IR spectroscopy amounts of alcohols from
water–alcohol solutions. On the other hand IR spectra of 3A and
4A zeolite molecular sieves recorded after DTA-TGA measurements
up to 1000 °C (Fig. 5a, bottom) differ considerably from the previ-
ous ones (Fig. 5a). The absorption bands characteristic for the
adsorbed water molecules have much lower intensities in these

Fig. 3. DTA (top) and TGA (bottom) curves of molecular sieves 3A recorded after
adsorption of water from water-ethanol solution (graph a) and recorded after
adsorption of water from water-n-butanol solution (graph b).

Fig. 4. The fragments of powder diffraction patterns of 3A and 4A zeolite molecular


sieves recorded after heating tests at 500 °C (curves a and b) and after DTA-TGA
measurements up to 1000 °C (curves c and d).

3.4. Spectroscopic measurements


Fig. 5. IR spectra (graph a) of 3A zeolite molecular sieve samples after adsorption of
water from ethanol, n-propanol, n-butanol and after DTA-TGA measurement up to
The 3A and 4A zeolite molecular sieves both after adsorption 1000 °C and UV–Vis-NIR spectra (graph b) of 3A zeolite after adsorption of water
process and after DTA-TGA measurements have been subjected from ethanol and after DTA-TGA measurement up to 1000 °C.
238 E. Gabruś et al. / Chemical Engineering Journal 259 (2015) 232–242

spectra. It indicates that after heat treatment above 800 °C and col- n-propanol and 0.79–1.03% for n-butanol, according to combina-
lapse of the zeolite molecular sieve structure, obtained in this way tion of the process parameters imposed.
samples lose their good adsorption properties. In the regeneration stage the total desorption time decreases
The 3A and 4A zeolite molecular sieves both after adsorption with values increasing of the operating parameters values, namely
process and after DTA-TGA measurements have been subjected hot air temperature and its mass flux density. The dynamic adsorp-
to UV–Vis-NIR investigations. Fig. 5b shows the representative tion depends on operating parameters values used in the whole
UV–Vis-NIR spectra of 3A zeolite molecular sieve after adsorption TSA process both in adsorption stage and following regeneration
of water from the water-ethanol mixture (Fig. 5b, bottom) and stage.
after DTA–TGA measurement up to 1000 °C (Fig. 5b, top). The The cooling step duration depends on zeolite molecular sieve 3A
UV–Vis-NIR spectra of 3A and 4A molecular sieves recorded after or 4A fixed bed temperature at the end of the regeneration stage.
adsorption of water from different alcohol-water solutions are very The cooling times (tcool) depending on the bed temperature (Tr) were
similar and contain absorption bands ascribed to overtones and approximately as follows: tcool = 60 min for Tr = 200 °C; tcool =
combination vibrations of water molecules (1430 and 1940 nm) 70 min for Tr = 210 °C; tcool = 80 min for Tr = 220 °C; tcool = 90 min
[51]. These spectra do not comprise absorption bands characteris- for Tr = 230 °C; tcool = 100 min for Tr = 240 °C; tcool = 120 min for
tic for ethanol and other alcohols [52]. It implies that 3A and 4A Tr = 250 °C. To maintain operation continuity of the two column
molecular sieves do not adsorb considerable amounts of alcohols installation TSA (Fig. 1) the regeneration stage duration must be
and again supports our assumption concerning selective adsorp- shorter or at most equal to adsorption stage duration. Based on
tion of water from water-alcohol solutions by 3A and 4A zeolites. experimental results of the alcohols dewatering containing various
water amounts it can be stated that in the case of application of
adequate process operating conditions fulfills this demand. It took
3.5. Fixed bed column studies of zeolites regeneration place in the cycles E8, P2, B1, B2, B7, and B8. In other cases the oper-
ation discontinuity of the TSA system (desorption step and cooling
The TSA process was applied to the aliphatic alcohols dewater- step durations were longer than dewatering stage duration) was
ing, where the water adsorption step on the zeolite fixed bed was observed. Use of the adequate operating process parameters
carried out from liquid alcohol solution. Next the zeolite adsorbent enables continuous two-column TSA installation operation.
regeneration step was carried out in situ using hot inert gas. After The concentration breakthrough curves at the column outlet
the adsorption process the bed of adsorbent was saturated with obtained as results of the measurements are presented in Fig. 6.
alcohol and water solution. Despite the fact that alcohol was not It is evident that alcohol evaporates first followed by water. Water
adsorbed in the zeolite molecular sieves micropores, it was never- desorption demand energy supply to overcome of bonding forces.
theless present in macropores and in a film around the adsorbent The significance of the heat of adsorption can be seen in the
particles. The experimental and modeling studies of adsorption region of unsteady state profiles at the four fixed-bed heights
step (alcohol dewatering) were presented in our previous papers and at the outlet. Temperature measurements results at various
[43,44]. During the desorption experiment the concentration of heights of the fixed bed are presented in Fig. 7. In this figure one
water and temperatures at various positions inside the bed, were can see, that in non-adiabatic conditions, temperature values
monitored. Attention was paid to the temperature profiles, and decrease along the bed height, which proves the existence of heat
the water and alcohol (ethanol, n-propanol or n-butanol) loading losses. Energy effects can be observed on temperature curves
changes on adsorbent particles during the process of desorption. (Fig. 7) in the form of plateau regions, corresponding to intensive
The elapsed time from the start of the desorption step to the alcohol evaporation and inflection curves during water desorption.
moment when the mass of condensate did not change, was taken Fig. 8 shows the temperature breakthrough curves, at h = 0.4 m
as the time of desorption tdes. The air leaving column flowed to con- axial position, during desorption step followed adsorptive alcohols
denser and next was directed to environment protection column to dewatering. All curves have specific shape with plateau occurring
avoid emission of the alcohol vapor. The condensate was periodi- at temperatures characteristic for each examined system.
cally weighted and chromatographically analyzed. Four regions are observed during desorption step runs (Figs. 7
During desorption step the alcohol concentration in the air and 8). The initial section up to 40 °C corresponds to the liquid
stream rapidly increases in the initial period to achieve maximum
value and then decreases down to zero. It is obvious that this roll-
up phenomenon can be explained by the equilibrium effect caused
by temperature changes [28]. 70
The operating conditions of selected runs of the cyclic TSA pro-
cess for dewatering and regeneration stages are presented in 60
water
Table 3. The operating conditions concerning dewatering stage
50 ethanol
concentration (g/m )

are: inlet water concentration C0 and liquid apparent velocity w.


3

The operating conditions concerning the regeneration stage are:


air mass flux density mG, and desorption temperature Tr. The oper- 40
ating conditions of cooling step were the same in each cycle: air
30
mass flux density (0.306 kg/m2s) and air temperature (25 °C).
Adsorption time tads, desorption time tdes and cooling time tcool
20
depend on TSA steps operating conditions. The mass of adsorbed
water in fixed bed relating to total mass of zeolite adsorbent was
10
defined as the dynamic adsorption qd (kg/kg). The values qd, for
each adsorption-desorption cycle were determined from the com-
0
plete mass balance.
0 50 100 150 20 0 250 300
The relative losses values RL (%) for selected experimental runs
time (min)
are presented in the Table 3. The alcohols loss in the condenser/
separator and in air stream leaving the vapor-liquid separator Fig. 6. Typical concentration breakthrough curves of ethanol and water vapors at
changes in the range 0.79–3.79% for ethanol; 1.52–2.32% for column outlet during TSA desorption step of cyclic process (run E2).
E. Gabruś et al. / Chemical Engineering Journal 259 (2015) 232–242 239

T1 - 0.10 m cycles are presented in Table 3, while Fig. 9 displays the values qd
250 for zeolite molecular sieve 3A used for ethanol dewatering (cycles
T2 - 0.20 m
T3 - 0.40 m 1 through 9, and 17 through 28) and for n-propanol dewatering
200 T4 - 0.60 m (cycles 10 through 16), and for zeolite molecular sieve 4A used
T5 - 0.75 m for n-butanol dewatering.
Temperature ( C)
o

T6 - inlet The experimental results indicate that the value of the average
150
dynamic adsorption of 68% for molecular sieve 3A (0.1549 kg/kg)
and 62% for molecular sieve 4A (0.1497 kg/kg) of the equilibrium
100 adsorption value can be attained using adequate process parame-
ters (regeneration temperature and air mass flux density). Influ-
ence of the cycle number on the adsorbent loading is presented
50
in Fig. 9. The increase of adsorption loading in the initial cycles is
observed in comparison with the average values. The values of zeo-
0 lites loadings in the following cycles oscillate around the average
0 50 100 150 200 250 300 350 ones.
Time (min)

Fig. 7. Typical fixed bed temperature breakthrough curves at various column


3.7. Heat of adsorption in two column system
positions during TSA desorption and cooling steps of cyclic process (run E2).
By the choice of the cycle conditions, the heat of adsorption can
be stored in a specific manner that is that heat is retained in the
220 bed before or after breakthrough of the water. The solid zeolite
200 could be integrated at a sufficiently high temperature to the regen-
eration of the bed immediately following the adsorption step. Tem-
180
perature increase in the adsorbent bed at the end of the water
160 adsorption step is due to the heat of adsorption release. It follows
140 that the endothermic water desorption step in the gas phase is
Temperature ( C)

favored when temperature increases. The temperature of the


o

120
adsorbent at the end of the adsorption step may be determined
n-butanol
100 in relation to the feed temperature [53]:
ethanol
80 Dq  DH
n-propanol DT  ð5Þ
60 C AV
40
where DT represents the difference in temperature of the adsorbent
20 between beginning of the adsorption (dewatering stage) and
0 desorption (regeneration stage) steps, DH is the heat of water
0 20 40 60 80 100 120 140 160 180 200 220 240 adsorption, and CAV is the average heat capacity in column (includ-
ing solid adsorbent and liquid loading at the end of the adsorption
Time (min)
step), Dq is the working water adsorptive capacity, defining the dif-
Fig. 8. Temperature profiles during regeneration of zeolite molecular sieves bed ference equilibrium loadings of water (mol/kg) corresponding to
used to dewatering alcohols (runs E12, P2, B8, measured inside bed h = 0.4 m, temperature of the adsorption (dewatering) and the desorption
mG = 0.272 kg/m2s, Tr = 250 °C). (regeneration) steps. The average heat capacity in column was
computed additively using mass fractions of liquid and adsorbent,
and equals CAV = 1214 J/kg K. The adsorption capacities of zeolite
evaporation and visible plateau. Then the temperature curve has
steep shape and its slope decreases above temperature of 100 °C.
It is probably linked with the beginning of water desorption, after 0.26
reaching of the water boiling point. Furthermore, after attaining
zeolite 3A
the fixed bed temperature of 130 °C, the inflection point appears. 0.24
zeolite 4A
Then, the fixed bed temperature increases to about 200 °C
av 3A (0.1549 kg/kg)
(depending on operating conditions) and remains at the constant 0.22
Adsorption capacity (kg/kg)

av 4A (0.1497 kg/kg)
level. It is probably caused by water release from the b cage. The
course of desorption curve fully corresponds with TGA investiga- 0.2
tion results, revealing the mass loss at the same temperature.
From experimental investigations it results that water adsorp- 0.18
tion capacity of the zeolite fixed beds decreases in subsequent
adsorption cycles to 60–70% in comparison with that obtained on 0.16
fresh adsorbent bed. It is because of incomplete water desorption
0.14
in following regeneration stages in process operating conditions
imposed. The remaining water amount in the bed forms residual
0.12
adsorption.
0.1
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29
3.6. Effect of the number of cycles on adsorption capacity
Cycle number (-)

The dynamic adsorption values qd change depending on opera- Fig. 9. Effect of the number of cycles performed on water adsorption capacity of
tional conditions especially in the TSA process cycles. The selected water on 3A and 4A zeolites fixed bed.
240 E. Gabruś et al. / Chemical Engineering Journal 259 (2015) 232–242

molecular sieves 3A are determined from adequate adsorption The energy consumption calculated from Eq. (7) at various
isotherms in the liquid phase at 25 °C [42] and gas phase in the regeneration temperatures is presented in Fig. 10 where the purge
range from 200 °C to 250 °C, respectively. Determined value of the air temperatures which give the minimal energy consumptions for
adsorption heat calculated using the van’t Hoff relationship is various adsorption systems are shown. As it can be seen the min-
DH = 45.95 kJ/mol. Estimated, in this way, temperature increase imal energy consumption for the investigated systems, appears
of the adsorbent bed DT equal from 10 °C after regeneration in tem- in temperature of about 240 °C. In this temperature the specific
perature of 200 °C to 23 °C in temperature of 250 °C. The existing energy consumption Ep (kJ/kg adsorbent) values for ethanol,
temperature rises at the moment of fixed bed breakthrough mea- n-propanol and n-butanol equal: 1.256; 1.541; 1.627, respectively.
sured in experiments are higher (increase about 15–35 °C) than that Main operating costs in the TSA process of alcohol dewatering
calculated as average temperature rises for loaded bed in column. take place in the regeneration stage. It results from the experimen-
This phenomenon is favorable for subsequent desorption step in tal investigations that energy consumption in TSA process is about
the TSA process. 0.92 MJ/kg ethanol; 0.96 MJ/kg n-propanol; 1.14 MJ/kg n-butanol.
The data from literature give energy consumed using pervapora-
tion, 0.84 MJ/kg ethanol and 2.26 MJ/kg water and simultaneously
3.8. Effect of purge gas temperature
energy requirement for azeotropic distillation is 3.31 MJ/kg etha-
nol [55]. The above presented data concern of the ethyl alcohol
Effectiveness of the water desorption process from zeolites
dewatering in the concentration range of 95–99.5 wt%.
fixed bed depends on two parameters which describe the specific
hot purge air and energy consumptions. Namely, the purge air
and energy consumptions are functions of regeneration tempera- 3.9. Determination of the process parameters ensuring efficient zeolite
ture Tr [28,54]. These parameters are defined in terms of purge bed regeneration
air and of energy consumption, both per mass of adsorbent, Np
(mol/kg zeolite/adsorbent), and Ep (J/kg zeolite/adsorbent), respec- The experimental investigations of both the fixed bed column
tively. The definitions of the Np and Ep are: desorption and loaded zeolite samples thermal analyses were
carried out. They enabled determination of process parameters
n tdes ensuring most efficient zeolite bed regeneration in the examined
Np ¼ ð6Þ
qb V b variability range. With increase of imposed regeneration tempera-
ture Tr, effectiveness of zeolite bed regeneration increases what
Ep ¼ Np C pg ðT r  T 0 Þ ð7Þ causes also increase of the bed dynamic adsorption capacity in
the subsequent TSA cycle (adsorption step). With increase of the
imposed purge gas mass flux density shortening of desorption step
C pg ¼ 31:15  1:357  102 ðT r þ 273Þ þ 2:68  105 ðT r þ 273Þ2 duration was observed (Table 3).
 1:168  108 ðT r þ 273Þ3 ð8Þ The energetic endothermic effect observed on the DTA curve in
temperature about 240 °C (Fig. 3), corresponding with maximal
where n is the molar air flow rate in mol/min, qb is the air bulk den- rate of water releasing was the one of the optimization criteria.
sity in kg/m3, Vb is the bed volume in m3, Cpg is the heat capacity of Above this temperature rate of the process considerably decreases
air in J/kg K, and T0 is a reference temperature (cold air temperature what in consequence causes increase of desorption step duration.
was 25 °C). Analysis of the course of all TGA curves for 3A and 4A loaded
The purge air consumption calculated from Eq. (6) at various zeolites indicates that the used regeneration temperature (up to
regeneration times is plotted in Fig. 10 against the regeneration 250 °C) enables approximately 65% water removing from 3A and
temperature. The purge air consumption decreases with the 75% from 4A zeolite molecular sieves.
increase in regeneration temperature. A similar result has been Energy consumption in the temperature range (230–250 °C),
found by others investigators [28,54]. At temperature of 250 °C determined in column investigation, is nearly constant and purge
the specific gas consumption Np (kg air/kmol water) values for eth- gas consumption in this temperature range slightly decreases
anol, n-propanol and n-butanol equal: 0.227; 0.278; 0.294, (Fig. 10). Increasing of air mass flux density causes decreasing of
respectively. the desorption step duration. The XRD investigations revealed
the thermal stability of the zeolite structure what ensures long
time of zeolites bed exploitation. The zeolites regeneration process
3
carried out in temperature about 250 °C is both effective and
8
2.8 simultaneously safe for adsorbent structure.
2.6 7 On the other hand, from the results of experimental measure-
ments it is clear that multiply regeneration of the fixed bed adsor-
Np (kmol / kg adsorbent)

2.4
Ep (kJ/ kg adsorbent)

ethanol 6
bent does not influence greatly the adsorbent structural changes.
2.2 n-propanol
5 The dynamic adsorption capacity is maintained on the level about
2 n-butanol
65%.
1.8 4

1.6 3 4. Conclusions
1.4
2
1.2 The investigations have revealed that dewatering of aliphatic
1 alcohols using 3A and 4A zeolite molecular sieves and their regen-
1
eration, in the TSA process, are effective at the operating conditions
0.8 0 determined in this study. The innovative experiments are carried
190 200 210 220 230 240 250 260
o
out in full TSA cycles comprising of dewatering and regeneration
Desorption temeprature ( C)
stages for three water-alcohol systems that are the ethanol,
Fig. 10. Effect of purge air temperature on specific gas consumption Np and effect of n-propanol, and n-butanol. It is evident that the regeneration stage
specific energy consumption Ep. plays a pivotal role in this TSA process. The measurements show
E. Gabruś et al. / Chemical Engineering Journal 259 (2015) 232–242 241

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