25m Report PDF

DOCUMENT NO.
DATE
NAGPUR METRO RAIL
PROJECT:
PROJECT RITES/NMRP/PSCGIRDER25M
DESIGNED CHECKED SHEET
TITLE: Design of PSC Girder for 25m span
Silambarasi Renganayagi
CHANGE RECORD PAGE
Revision Description of Revision Date

R0 For approval 28-09-2016
R1 with 17T loading 09-11-2017
 bc
 bc
Introduction
This document deals with the design of 25m span post tensioned I girder
DESIGN OF PSC I GIRDER FOR 25m SPAN
Design of PSC I GIRDER for 25m Span
Design of Post Tensioned Girders

ALL DISTANCES ARE IN M, STRESSES IN MPA, FORCES IN KN AND MOMENTS IN KNM
Tension (-) Compression (+), anti-CW (+), CW (-)
0.50
0.15
CL of pier to Pier 25000 0.10
11.88
Span of girder c/c of bearing 23.760 m
L/D 12.51 0.350
Girder overhang on bearing 0.295 m
0.125
0.225
Mid span Support 0.80 0.50
Width of top flange(PSC) 0.500 0.500 m. Midspan End(supports)
Width of bot flange(PSC) 0.800 0.800 m.
Thk of top flange 0.150 0.000 m.
Thk of bot flange 0.225 0.225 m.
Web thickness 0.350 0.500 m.
Thk of top fl at web 0.250 0.000 m.
Thk of bot fl at web 0.350 0.308 m.
Depth of girder 1.700 1.700 m. 2 1.6
Thickness of top slab 0.200 0.200 m. Web Taper profile
Beff of top slab 1.505 1.505 m. =MIN(spacing,12*web thk))*Eslab/Egird
Spacing of girders 1.505 (min spacing)
Actual width of slab 2.200
Mid span Supports
SECTION PROPERTIES web top flange bot flange web top flange bot flange Slab
Area 0.595 0.023 0.008 0.101 0.028 0.850 0.000 0.000 0.068 0.01 0.301
x from bottom 0.850 1.625 1.517 0.113 0.267 0.850 1.700 1.700 0.113 0.253 1.800
distance from cg -0.091 0.866 0.758 0.647 0.492 -0.062 0.000 0.000 0.676 0.536 0.744
Moment 0.143 0.000 0.000 0.000 0.000 0.205 0.000 0.000 0.000 0.000 0.001
Total Moment 0.219 0.243
PRE-CAST GIRDER mid span Support Torsional Property (for use in staad)
Area 0.754 0.930 m2 mid end
Area * x 0.573 0.733 slab 0.003 0.003
cg. Of girder 0.759 0.788 m web 0.016 0.050
Mom of inertia 0.219 0.243 m4 top fl 0.000 0.000
Top cg 0.941 0.912 m bot fl 0.003 0.003
Ztop 0.233 0.266 m3 Ixx = 0.022 0.055
Zbot 0.289 0.308 m3
Composite girder mid span Support

Area 1.055 1.231 1.143
Area * x 1.114 1.275 m2
cg. Of girder 1.056 1.036 m
Mom of inertia 0.452 0.475 m4 0.464
Top cg 0.844 0.864 m
Ztop 0.536 0.550 m3
Zbot 0.428 0.459 m3
Ztop girder 0.702 0.716 m3
(Ay)p 0.089 0.110 m3

(Ay)c 0.313 0.340 m3
Density Concrete (kn/cu.m) 25 Girder fck 45 Mpa Ec 33541 Mpa 32500 Mpa
slab fck 45 Mpa Ec 33541 Mpa 32500 Mpa
Span of I beam for constructed case 23.76 m Girder length = 24.35 m

Span of I beam for Simply supported case 23.76 m
Sectional Properties
Section No. 1--1 2--2 3--3 4--4 5--5 6--6
Section at Support 0.9D L/8 L/4 3L/8 L/2
Distance (x) 0.000 1.530 2.970 5.940 8.910 11.880
2
Area of Girder m 0.930 0.930 0.824 0.754 0.754 0.754
4
Moment of Inertia m 0.243 0.243 0.228 0.219 0.219 0.219
RITES NAGPUR METRO

CG of Section (bot) m 0.788 0.788 0.771 0.759 0.759 0.759

4
Z bot of section m 0.308 0.308 0.296 0.289 0.289 0.289
4
Z top of section m 0.266 0.266 0.246 0.233 0.233 0.233
Width of Web m 0.500 0.500 0.409 0.350 0.350 0.350
2
Area of CompositeGirder m 1.231 1.231 1.125 1.055 1.055 1.055
4
Moment of Inertia m 0.475 0.475 0.461 0.452 0.452 0.452
CG of Section (bot) m 1.036 1.036 1.048 1.056 1.056 1.056
4
Z bot of section m 0.459 0.459 0.440 0.428 0.428 0.428
4
Z top of girder. m 0.716 0.716 0.708 0.702 0.702 0.702
4
Z top of Composite m 0.550 0.550 0.541 0.536 0.536 0.536
Calculation of Bending Moments due to the following at Various X n

Dead Load of the PSC Girder only
2
C/S Area of Girder = 0.754 m
.
. . U.D.L due to Dead Load = 0.8 x 25
= 18.9 kN/m
2
Additional Area at End Section = 0.930 - 0.754 m
.
. . U.D.L due to Dead Load = 0.176 x 25
= 4.4 kN/m
23.3 kN/m
18.9 kN/m
0.295 2 1.6 8.28
support Centreline
support reaction of girder only = 2.295 x 23.3 + 1.6 x 21.055
+ 18.9 x 8.28
= 243.202 KN
Section No. 1--1 2--2 3--3 4--4 5--5 6--6
Distance (x) 0 1.53 2.97 5.94 8.91 11.88
Shear (kN) 236.3 200.8 177.3 112.0 56.0 0.0
Moment(kNm) -1.0 343.9 716.3 1055.5 1325.5 1429.0
Dead Load of the Deck Slab

UDL due to Deck slab = 2.200 m x 0.200 m x 25 T/cum = 11 KN/m
Reaction at support 11.000 KN/m x 12.175 m = 133.925 KN
Section No. 1--1 2--2 3--3 4--4 5--5 6--6

Distance (x) 0 1.53 2.97 5.94 8.91 11.88
Shear (kN) 140.9 117.1 101.3 68.6 35.9 3.2
Moment(kNm) 0.0 187.1 339.6 582.2 727.7 776.2
Moment due to Diaphragm 0.0 7.3 14.5 29.0 43.5 58.0
FPLL effect
From Staad Output Loading = 500 kg/sqm X 800 mm width = 4.0 kN/m
Section No. 1--1 2--2 3--3 4--4 5--5 6--6
Distance (x) 0 1.53 2.97 5.94 8.91 11.88
Shear (kN) 0.0 0.0 0.0 0.0 0.0 0.0
Moment(kNm) 0.0 0.0 0.0 0.0 0.0 0.0
Torsion(kNm) 0.0 0.0 0.0 0.0 0.0 0.0
Super Imposed Dead Load : SLS factor SLS FACTOR

UDL due to SIDL on edge 20 KN/m Fixed SIDL 75.0 KN/m 1.20 90.0
UDL due to SIDL on girder 12.8 KN/m Variable SIDL 11.0 KN/m 1.20 13.2
Total SIDL 91.2 KN/m Total SIDL 86.0 KN/m 103.2 1.2 effective
Section No. 1--1 2--2 3--3 4--4 5--5 6--6
Distance (x) 0 1.53 2.97 5.94 8.91 11.88
RITES NAGPUR METRO

Shear (kN) 144.0 150.0 138.0 106.8 73.2 55.2

Moment(kNm) 12.0 223.2 436.8 807.6 1077.6 1272.0
Torsion(kNm) 3.6 3.6 2.4 2.4 1.2 1.2
The Effect of Live Load is taken from STAAD Results.

Impact Factor = 0.200 SLS factor = 1.1
Hence CDA factor = 1.20
Net Multiplicative factor = 1.32
Governing Loads due to LL with impact (From STAAD Summary)

Section No. 1--1 2--2 3--3 4--4 5--5 6--6
Shear (kN) 330.0 299.2 270.6 214.5 159.5 137.5
Moment(kNm) 12.9 517.8 943.2 1285.6 1928.4 1998.6
Torsion(kNm) 6.2 6.2 4.2 4.2 2.1 2.1
Summary of Shear & Moments at Various X ns

Moment / Shear due to . 1--1 2--2 3--3 4--4 5--5 6--6
Support 0.9d L/8 L/4 3L/8 L/2
1) Dead Load of PSC Girder M -1.0 343.9 716.3 1055.5 1325.5 1429.0
S 236.3 200.8 177.3 112.0 56.0 0.0
2) Dead Load of Deckslab M 0.0 194.3 354.1 611.2 771.2 834.2

S 140.9 117.1 101.3 68.6 35.9 3.2
3) FPLL M 0.0 0.0 0.0 0.0 0.0 0.0

S 0.0 0.0 0.0 0.0 0.0 0.0
T 0.0 0.0 0.0 0.0 0.0 0.0
4) S.I.D.Load M 12.0 223.2 436.8 807.6 1077.6 1272.0

S 144.0 150.0 138.0 106.8 73.2 55.2
T 3.6 3.6 2.4 2.4 1.2 1.2
5)Vehicular Live Load
Governing Live Load M 12.9 517.8 943.2 1285.6 1928.4 1998.6
S 330.0 299.2 270.6 214.5 159.5 137.5
T 6.2 6.2 4.2 4.2 2.1 2.1
M Moment in kNm S Shear in kN T Torsion in kNm
CHECK FOR PRESTRESSING AND STRESSES

Check for stresses (initial stressing for lifting girder from bed)
Horizontal Component of Cable forces at various X n .(from prestress calculations)
Cable 1--1 2--2 3--3 4--4 5--5 6--6
Nos Support 0.9D L/8 L/4 3L/8 L/2
1 1995.3 2022.6 2055.0 2120.0 2182.6 2169.3
2 3210.6 3248.1 3290.3 3375.6 3458.6 3486.6
3 3264.1 3296.3 3330.1 3399.2 3467.4 3522.1
4 0.0 0.0 0.0 0.0 0.0 0.0
5 0.0 0.0 0.0 0.0 0.0 0.0
0.0 0.0 0.0 0.0 0.0 0.0
Force 8470.0 8567.1 8675.3 8894.7 9108.5 9177.9
Vertical Component of Cable forces at various X n .
Cable 1--1 2--2 3--3 4--4 5--5 6--6
1 245.8 227.1 194.9 125.4 51.4 0.0
2 286.1 262.6 222.6 136.7 46.4 0.0
3 170.2 155.1 129.7 75.4 18.9 0.0
4 0.0 0.0 0.0 0.0 0.0 0.0
5 0.0 0.0 0.0 0.0 0.0 0.0
0.0 0.0 0.0 0.0 0.0 0.0
Force 702.1 644.8 547.2 337.5 116.7 0.0
Effect of Prestressing :-
Sections 1--1 2--2 3--3 4--4 5--5 6--6
Force, F( KN ) 8470.0 8567.1 8675.3 8894.7 9108.5 9177.9
Area, A(m 2 ) 0.93 0.93 0.82 0.75 0.75 0.75
F/A (KN/m 2 ) 9107.48 9211.89 10534.3 11790.9 12074.3 12166.3
Vb (m) 0.7884 0.79 0.77 0.76 0.76 0.76
Cable y (m) 0.88 0.75 0.62 0.46 0.39 0.38
e = Vb-y (m) -0.09 0.04 0.15 0.29 0.37 0.38
Zt (m 3 ) 0.27 0.27 0.25 0.23 0.23 0.23
Zb (m 3 ) 0.31 0.31 0.30 0.29 0.29 0.29
F x e / Zt -2889.56 1343.16 5152.15 11268.6 14465.4 15027.1 kN/m2
RITES NAGPUR METRO

Fxe / Zb -2499.3 1161.76 4271.84 9089.31 11667.9 12120.9 kN/m2

F/A -(Fxe / Zt) 12.00 7.87 5.38 0.52 -2.39 -2.86 Mpa
F/A +(Fxe / Zt) 6.61 10.37 14.81 20.88 23.74 24.29 Mpa
Check for stresses (Stage I- stressing all cables to full design force)
Horizontal Component of Cable forces at various X n .(from prestress calculations)
Cable 1--1 2--2 3--3 4--4 5--5 6--6
1 2035.2 2052.0 2072.6 2113.3 2151.5 2229.6
2 3265.1 3287.4 3313.4 3365.2 3414.6 3332.0
3 3303.0 3321.3 3341.1 3381.3 3420.6 3324.1
4 0.0 0.0 0.0 0.0 0.0 0.0
5 0.0 0.0 0.0 0.0 0.0 0.0
0.0 0.0 0.0 0.0 0.0 0.0
Force 8603.3 8660.8 8727.1 8859.8 8986.7 8885.7
Vertical Component of Cable forces at various X n .

Cable 1--1 2--2 3--3 4--4 5--5 6--6
1 250.7 230.4 196.6 125.0 50.7 0.0
2 291.0 265.8 224.2 136.3 45.8 0.0
3 172.2 156.3 130.1 75.0 18.7 0.0
4 0.0 0.0 0.0 0.0 0.0 0.0
5 0.0 0.0 0.0 0.0 0.0 0.0
0.0 0.0 0.0 0.0 0.0 0.0
Force 713.9 652.5 550.9 336.3 115.1 0.0
Effect of Prestressing :- (Stage I)

Sections 1--1 2--2 3--3 4--4 5--5 6--6 Check for 0% loss in force
Force, F( KN ) 8603.3 8660.8 8727.1 8859.8 8986.7 8885.7
Area, A(m 2 ) 0.93 0.93 0.82 0.75 0.75 0.75
F/A (KN/m 2 ) 9250.84 9312.65 10597.2 11744.5 11912.7 11778.9
Yb (m) 0.79 0.79 0.77 0.76 0.76 0.76
Cable y (m) 0.88 0.75 0.63 0.46 0.39 0.38
e = Yb-y (m) -0.09 0.04 0.15 0.29 0.37 0.38
Zt (m 3 ) 0.27 0.27 0.25 0.23 0.23 0.23
Zb (m 3 ) 0.31 0.31 0.30 0.29 0.29 0.29
RITES NAGPUR METRO

F x e / Zt -2966.62 1334.3 5165.57 11218.2 14273.1 14382.2 kN/m2

Fxe / Zb -2565.96 1154.1 4282.96 9048.68 11512.8 11600.8 kN/m2
F/A -(Fxe / Zt) 12.22 7.98 5.43 0.53 -2.36 -2.60 Mpa
F/A +(Fxe / Zt) 6.68 10.47 14.88 20.79 23.43 23.38 Mpa
Time Dependent Losses consisting of the following ;-

Losses 1
Elastic Shortening of Wires: (Vide Cl:11.1 of I.R.C:-18-2000)
Loss = 0.5 x m x Stress at C.G of the Cables at that X n .
It is proposed to stress the cables after 7 Days when the concrete attains 29.9 MPa.
The effect of Prestress & Dead Load acts together.
Descriptions
1--1 2--2 3--3 4--4 5--5 6--6
Prestress σt 12.00 7.87 5.38 0.52 -2.39 -2.86
σb 6.61 10.37 14.81 20.88 23.74 24.29
Dead Load σt 0.00 1.29 2.92 4.53 5.69 6.14
σb 0.00 -1.12 -2.42 -3.66 -4.59 -4.95
Resultant t 11.99 9.16 8.30 5.06 3.30 3.28
b 6.61 9.26 12.39 17.22 19.15 19.34
Sections 1--1 2--2 3--3 4--4 5--5 6--6
11.99 9.16 8.30 5.06 3.30 3.28
Stress at 0.8 1.0 1.1 1.2 1.3 1.3

the C.G of
the Cables 9.39 9.21 10.89 13.90 15.52 15.77
0.88 0.75 0.62 0.46 0.39 0.38
6.61 9.26 12.39 17.22 19.15 19.34
Average stress at C.G of the X n . = 12.45 N/mm 2
Loss = 0.5 x 10.0 x 12.4
= 62.23 N/mm 2
% Loss = 62.23 x 100.00 = 4.46 % Loss 1
1396.50
Losses 2 (When the stage II cables are to be stressed)

Losses from prestressing till stage II prestressing I.e., 7 days to 28 days
Creep of Concrete:- (Vide Cl:11.1 of I.R.C:-18-2000)
1--1 2--2 3--3 4--4 5--5 6--6
Prestress σt 11.462 7.518 5.142 0.499 -2.285 -2.733
(-loss 1) σb 6.314 9.911 14.146 19.950 22.684 23.205
Dead Load σt -0.004 1.292 2.916 4.535 5.694 6.139
σb 0.003 -1.117 -2.418 -3.658 -4.593 -4.952
Resultant t 11.46 8.81 8.06 5.03 3.41 3.41
b 6.32 8.79 11.73 16.29 18.09 18.25
11.46 8.81 8.06 5.03 3.41 3.41
Stress at 0.82 0.95 1.08 1.24 1.31 1.32

the C.G of
the Cables 8.98 8.80 10.38 13.22 14.73 14.95
0.88 0.75 0.62 0.46 0.39 0.38
6.32 8.79 11.73 16.29 18.09 18.25
Average stress at C.G of the X n . = 11.84 MPa.
Concrete maturity at 7 days = 29.91 / 45 = 66.5 % coeff = 0.0006
Concrete maturity at 28 days = 45.0 / 45 = 100 % coeff = 0.0004
Creep strain during this period = 0.00025 / 10 MPa.
Es = 195000
Loss = 0.00025 x 11.84 x 195000 = 57.38 MPa.
10
Shrinkage of Concrete:- (Vide Cl:11.1 of I.R.C:-18-2000)
Shrinkage coeff at age 7 days = 0.00035
Shrinkage Strain during this period = 0.00016
Loss = 0.00016 x 195000 = 31.2 MPa.
Relaxation of H.T.Steel (Vide Cl:11.1 of I.R.C:-18-2000)

Average stress in HTS = 0.6423 x UTS when stressed (after friction and slip) for stage 1
Relaxation loss for HTS for this stress = 1.778 % of initial stress =
Relaxation loss for HTS on 28 days means 504 hrs after stressing
Relaxation loss for HTS for this period = 1.514 % of initial stress = 1396.5 x 1.514 %= 21.14
Total Time dependent Losses 2 = 57.38 + 31.2 + 21.14 = 109.72 MPa.

% loss (of initial stress) = 109.72 / 1396.5 = 7.857 % Loss 2
RITES NAGPUR METRO

Losses 1 (Stage I)
Elastic Shortening of Wires: (Vide Cl:16.8.2.3 of IRS-CBC)
Loss = 0.5 x m x Stress at C.G of the Cables at that X n .
It is proposed to stress(II) the cables after 21 Days when the concrete attains 42.6 MPa.
The effect of Prestress & Dead Load acts together. m=280/fck
Descriptions
1--1 2--2 3--3 4--4 5--5 6--6
Prestress Stage I σt 12.22 7.98 5.43 0.53 -2.36 -2.60
σb 6.68 10.47 14.88 20.79 23.43 23.38
Dead Load σt 0.00 1.29 2.92 4.53 5.69 6.14
σb 0.00 -1.12 -2.42 -3.66 -4.59 -4.95
Resultant t 12.21 9.27 8.35 5.06 3.33 3.54
b 6.69 9.35 12.46 17.14 18.83 18.43
Sections 1--1 2--2 3--3 4--4 5--5 6--6

12.21 9.27 8.35 5.06 3.33 3.54
Stress at 0.8 1.0 1.1 1.2 1.3 1.3

the C.G of
the Cables 9.55 9.31 10.95 13.84 15.28 15.10
0.88 0.75 0.62 0.46 0.39 0.38
6.69 9.35 12.46 17.14 18.83 18.43
Average stress at C.G of the X n . = 12.94 N/mm 2
Loss for stage I cables = 0.5 x 6.2 x 12.9
= 40.27 N/mm 2 = 3.20 % Loss 1
Initial Stress in cables = 1258.07 N/mm 2
Losses 2
Losses from Stage I prestress to addition of Deckslab I.e., 21 days to 28 days
Creep of Concrete:- (Vide Cl 16.8.2.5 of IRS Concrete Bridge Code)
1--1 2--2 3--3 4--4 5--5 6--6
σb 6.47 10.13 14.40 20.13 22.68 22.63
Dead Load σt 0.00 1.29 2.92 4.53 5.69 6.14
σb 0.00 -1.12 -2.42 -3.66 -4.59 -4.95
Resultant t 11.8 9.0 8.2 5.0 3.4 3.6
b 6.5 9.0 12.0 16.5 18.08 17.7
Sections 1--1 2--2 3--3 4--4 5--5 6--6

11.82 9.01 8.17 5.04 3.41 3.62
Stress at 0.82 0.95 1.08 1.24 1.31 1.32

the C.G of
the Cables 9.24 9.01 10.58 13.35 14.72 14.54
0.88 0.75 0.62 0.46 0.39 0.38
6.47 9.01 11.99 16.47 18.08 17.68
Es = 195000
Loss = 0.00000 x 11.91 x 195000 = 0.00 MPa.
10
Shrinkage of Concrete:- (Vide Cl 16.8.2.4 of IRS Concrete Bridge Code)
Loss = 0.00016 x 195000 = 31.2 MPa.
Relaxation of H.T.Steel (Vide Cl:16.8.2.2 of I.R.S:CBC)

RITES NAGPUR METRO

Relaxation loss for HTS for this stress = 2.2310 % 2.42314

Relaxation loss for HTS for this period = 0.000 % of initial stress
Relaxation loss from 21 days to 28 days
for stage I =( 1.379 - 0.000 ) x 1258 = 17.35 MPa.
Total Time dependent Losses 4 =
for stage I cables = 0.00 + 31.2 + 17.35 = 48.55 MPa.
Losses 3
Losses from addition of Deckslab till addition of SIDL I.e., 28 days to 60 days
Creep of Concrete:-
1--1 2--2 3--3 4--4 5--5 6--6
σb 6.21 9.73 13.83 19.33 21.77 21.73
Dead Load σt 0.00 1.29 2.92 4.53 5.69 6.14
σb 0.00 -1.12 -2.42 -3.66 -4.59 -4.95
Deck Slab + Diaphragm σt 0.00 0.73 1.44 2.63 3.31 3.58
σb 0.00 -0.63 -1.20 -2.12 -2.67 -2.89
Resultant t 11.4 9.4 9.4 7.6 6.8 7.3
b 6.2 8.0 10.2 13.5 14.5 13.9
Sections 1--1 2--2 3--3 4--4 5--5 6--6

11.35 9.44 9.41 7.65 6.81 7.30
Stress at 0.82 0.95 1.08 1.24 1.31 1.32

the C.G of
the Cables 8.87 8.62 9.92 11.94 12.74 12.41
0.88 0.75 0.62 0.46 0.39 0.38
6.22 7.98 10.22 13.55 14.51 13.89
Concrete maturity at 28 days = 45 / 45 = 100 % coeff = 0.0004
Concrete maturity at 60 days = 49.38 / 45 = 109.7 % coeff = 0.0004
Es = 195000
Loss = 0.00004 x 10.75 x 195000 = 8.23 MPa.
10
Shrinkage of Concrete:-
Loss = 0.00002 x 195000 = 4.0258 MPa.
Relaxation of H.T.Steel
Relaxation loss for HTS for this stress = 2.2310 %
Relaxation loss for HTS on 28 days means 168 hrs stressing I
Relaxation loss from 28 days to 60 days
for stage I =( 2.188 - 1.379 ) x 1258 = 10.18 MPa.
Total Time dependent Losses 3 =
for stage I cables = 8.2 + 4.0 + 10.18 = 22.44 MPa.
Losses 4
Losses in prestressing from addition of SIDL to infinity 60 days to infinity
Creep of Concrete:-
1--1 2--2 3--3 4--4 5--5 6--6
σb 6.09 9.54 13.56 18.95 21.35 21.31
Dead Load σt 0.00 1.29 2.92 4.53 5.69 6.14
σb 0.00 -1.12 -2.42 -3.66 -4.59 -4.95
Deckslab+diaphragm σt 0.00 0.73 1.44 2.63 3.31 3.58
RITES NAGPUR METRO

σb 0.00 -0.63 -1.20 -2.12 -2.67 -2.89

SIDL σt 0.02 0.31 0.62 1.15 1.53 1.81
σb -0.03 -0.49 -0.99 -1.89 -2.52 -2.97
Resultant σt 11.15 9.61 9.93 8.79 8.39 9.16
σb 6.07 7.31 8.96 11.29 11.57 10.50
Sections 1--1 2--2 3--3 4--4 5--5 6--6

11.15 9.61 9.93 8.79 8.39 9.16
Stress at 0.82 0.95 1.08 1.24 1.31 1.32

the C.G of
the Cables 8.70 8.32 9.31 10.61 10.84 10.20
0.88 0.75 0.62 0.46 0.39 0.38
6.07 7.31 8.96 11.29 11.57 10.50
Concrete maturity at 60 days = 49.38 / 45.00 = 109.7 % coeff = 0.0004
Creep strain till infinity = 0.00036 / 10 MPa.
Es = 195000
Loss = 0.00036 x 9.66 x 195000 = 68.0 MPa.
10
Shrinkage of Concrete:-
Shrinkage Strain till infinity = 0.00015
Loss = 0.00019 x 195000 = 37.1 MPa.
Relaxation of H.T.Steel
Relaxation loss for HTS for 500000 hrs 6.693 % of initial stress
Relaxation loss from 60 days to 500000 hrs after stressing
Stage I cables =( 6.693 - 2.188 ) x 1396.5 = 62.9 MPa.
Total Time dependent Losses 6 (I)= 68.05 + 37.1 + 62.91 = 168.0 MPa.
% loss (of initial stress) for stage I= 168.01 / 1396.5 = 12.030 % Loss 6
Summary of Losses at mid span Time Dependent Loss

Values in % of initial stress Stage I Steel relaxation 6.48
Instantaneous Losses cables Shrinkage 7.41
Friction Loss 4.40 Creep 7.35
Slip Loss 0.00 Total time dep. Losses 21.24
Elastic Shortening 3.20 20% extra time dep losses 4.2
7.60 Total Losses 25.5
Recapitulation of Stresses at Various X n .

1--1 2--2 3--3 4--4 5--5 6--6
σb 5.01 7.84 11.14 15.57 17.54 17.51
Dead Load σt 0.00 1.29 2.92 4.53 5.69 6.14

σb 0.00 -1.12 -2.42 -3.66 -4.59 -4.95
Deck slab + Diaphragm σt 0.00 0.73 1.44 2.63 3.31 3.58

σb 0.00 -0.63 -1.20 -2.12 -2.67 -2.89
FPLL σt 0.00 0.00 0.00 0.00 0.00 0.00

σb 0.00 0.00 0.00 0.00 0.00 0.00
SIDL Load σt 0.02 0.31 0.62 1.15 1.53 1.81

σb -0.03 -0.49 -0.99 -1.89 -2.52 -2.97
Resultant σt 9.16 8.31 9.04 8.70 8.77 9.59

σb 4.98 5.60 6.54 7.91 7.76 6.69
Live Load σt 0.02 0.72 1.33 1.83 2.75 2.85

σb -0.03 -1.13 -2.14 -3.00 -4.50 -4.67
RITES NAGPUR METRO

Final stress σt 9.18 9.03 10.37 10.54 11.52 12.43

σb 4.95 4.47 4.39 4.91 3.26 2.03
Remarks about Stresses at various Conditions.

(Vide Cl: 16.4.2.2, Table 23 & 24 of IRS:-CBC )
Permissible Stress in Concrete at Stage I Prestress
Maximum Compressive Stress immediately after Prestressing shall not exceed minimum of the following
18 N/mm 2 or 0.5 Fcj
Fcj = Expected Concrete Strength at the time of Prestressing.
= 0.5 x 43 = 21.29 N/mm 2
Max Compressive Stress developed = 18.08 N/mm 2 Hence O.K
Temporary Tensile Stress in the extreme fibre immediately after Prestressingshall not exceed,
= -1.00 N/mm 2
Minimum Stress developed = 3.33 N/mm 2 Hence O.K
Permissible Stress in Concrete at Service Condition

Maximum Compressive Stress allowed during Service Condition
= 0.4 Fck
= 0.4 x 45 = 18 N/mm 2
Maximum Compressive Stress attained at Service
= 12.4 N/mm 2 Hence O.K
Minimum Stress attained at Service
= 2.027 N/mm 2
No Tension is developed .The Stresses are Compressive only. Hence O.K
Check for Stress in top slab

DL PS I SL+diaph PS II SIDL LL Total allowable
σ t(slab) midspan 0 0 0.0 0.0 2.4 3.7 6.1 15.00 Safe
σ t(slab) support 0 0 0.0 0.0 0.0 0.0 0.0 15.00 Safe
Check for Deflection at Midspan.
Downward deflection is given by
= 5 x M x L2
48 ExI
M = Moment = 5534 kNm
L = Span = 23.76 m
E = Modulus of Elasticity of Concrete = 32500 Mpa
I = Moment of Inertia = 0.452 m4
2
1 = 5 x 5.5338 x 23.76
48 x 32500 x 0.4522
= 0.02214 m
= 22.14 mm
Upward deflection due to prestress
= PxexL2
8xExI
P = Prestressing Force at Mid Span = 18064 KN
e = eccentricity = 0.38 m
2
2 = 1.8E+01 x 0.38112 x 23.76
8 x 32500 x 0.4522
= 0.033 m
= 33.06 mm
Net = 22.14 - 33.06
= -10.91 Upward
Permissible Deflection = L = 23760 = 29.7 mm HenceO.K
800 800
Minimum reinforcement
(Cl: 16.9.4 of IRS:-CBC ) atleast 10 mm dia bar at not greater than 200 mm.
(Cl: 16.9.4 of IRS:-CBC ) Vertical dirn. 0.18% of web area
(Cl: 16.9.4 of IRS:-CBC ) Longit. Min. 0.15% of c/s area for Upto M45; beyond M45, 0.18%.
min Longit. Steel reqd 1131.56 mm2 10 dia 15 Nos in web+top+bot flange
min Web vertical steel 630 mm2/m 10 dia 2 lg 200 mm spacing
(Note: the values given here are only as a check for min. steel. Actual steel provided is checked in the
following sections)
RITES NAGPUR METRO

Ultimate load Capacity (IRS-CBC Cl. 16.4.3.2)

Check for Ultimate Strength at Various X n .
Failure by yield of steel ( Under Reinforced section )
M ult ( Steel ) = fpb*Ap(d-0.5 x)
As = Area of High Tensile Steel
fp = The Ultimate Tensile Strength of Steel .
db = The Depth opf the beam from the maximum compression edge to C.G of Tendons.
x = Depth of Neutral Axis (as per Table 25 of IRS-CBC)
X n 1-1 X n 2-2 X n 3-3 X n 4-4 X n 5-5 X n 6-6

fpu.Ap/(fck.b.d) 0.19 0.17 0.15 0.13 0.13 0.13
as per Table 25 =>x/d = 0.394 0.356 0.328 0.291 0.277 0.28 ok
Failure by crushing of concrete ( over reinforced section )

M ult ( Con :) = 0.176 b d b 2 f ck + (2/3) x 0.8( B f - b )(d b - t / 2)x t x fck
b = width of the Web.
Bf = Overall width of the top flange of PSC Girder.or Slab Eff width
t = Average thickness of flange.
Sections X n 1-1 X n 2-2 X n 3-3 X n 4-4 X n 5-5 X n 6-6

2
A s (m ) 0.007 0.007 0.007 0.007 0.007 0.007
f p (kN/m 2 ) 1619940 1619940 1619940 1619940 1619940 1619940 UTS factor of 0.87
d b (m) 1.020 1.153 1.275 1.436 1.511 1.520
x (m) 0.402 0.410 0.418 0.418 0.418 0.419
M ult(HT Steel ) (kNm) 9289 10747 12090 13911 14760 14862
b (m) 0.500 0.50 0.44 0.35 0.35 0.350
B f (m) 1.505 1.505 1.505 1.505 1.505 1.505
t (m) 0.200 0.200 0.200 0.200 0.200 0.200
M ult( Conc ) (kNm) 8561 10343 11679 13120 14147 14276
M ult (section) 8561 10343 11679 13120 14147 14276
1.35*DL+1.35*SIDL+1.5*LL (kNm) 39 2075 3967 6059 8255 8936
Remarks Safe Safe Safe Safe Safe Safe
FOS = Msect / Mult 218.20 4.98 2.94 2.17 1.71 1.60
Check for Ultimate Shear Strength at Various X n . (Vide Cl:16.4.4 of I.R.S -CBC)
Sections Uncracked in flexure
V co = 0.67bd (f t +0.8 f cp* f t )
V co = Ultimate Shear Resistance of the X n .
b = Width of Webs - (2/3 x Duct Diametre) if the Cables are grouted.
d = Overall depth
ft = Max principal stress 0.24 fck
f cp = Stress at c.g at the section due to prestress after inst: loss is accounted.
Sections Cracked in flexure
V cr = 0.037bd b f ck + (M t xV/M)
db = Distance of extreme comp.fibre from centroid of tendons.
Mt = (0.37 f ck + 0.8 f pt ) I/y
V and M = Ultimate Shear & corresponding moment at the section
V cr (min) = 0.1bd f ck
Acc.to IRC :18 - 2000 Cl. No. 14.1.5 &Table 6.
V Capacity =( 5000 x b x db )+ P Sin( ) if the X n is Uncracked.
db = 0.8 x Overall Depth or Dist: from comp: face to C.G of Tendons,which ever is more.
Shear Design(Cl. 16.4.4 of IRS-CBC) ft = 1.61 Mpa

Section 1--1 2--2 3--3 4--4 5--5 6--6
Vult (15%extra) 1379 1242 1113 816 531 328 1.35*DL+1.35*SIDL+1.5*LL
f pt due to prestress (bottom fibre) 12.22 7.98 5.43 0.53 -2.36 -2.60
f pc due to prestress(top fibre) 6.68 10.47 14.88 20.79 23.43 23.38
Total Prestress force 8470.0 8567.1 8675.3 8894.7 9108.5 9177.9
Area of precast section 0.930 0.9 0.8 0.8 0.8 0.8
I p of precast section 0.2426 0.2 0.2 0.2 0.2 0.2
RITES NAGPUR METRO

cg of cables in precast section 0.8793 0.7 0.6 0.5 0.4 0.4

cg of precast section 0.8 0.8 0.8 0.8 0.8 0.8
cg of composite section 1.036 1.0 1.0 1.1 1.1 1.1
f cp (stress at composite cg ) 9.9 8.8 9.0 8.2 7.5 7.4
Section 1--1 2--2 3--3 4--4 5--5 6--6

M pc =1.5*DL moment of girder -2 516 1075 1583 1988 2144
f cm (stress at comp. Cg due to Mpc) 0.0 -0.5 -1.3 -2.1 -2.7 -2.9
f' cp = 0.8*f' cp +f cm 7.9 6.6 5.9 4.4 3.3 3.0
V c1 =1.5*DL shear of girder 354.5 301.2 265.9 168.0 84.0 0.0
I c of composite section 0.5 0.5 0.5 0.5 0.5 0.5
f s =V c1 *(A y ) p /(I p *b) 0.3 0.3 0.3 0.2 0.1 0.0
check if f s < f t Safe Safe Safe Safe Safe Safe
V c2 =(I c *b)/(A yc )*[(f t 2 +f cp *f t ) 1/2 -f s ] 2780 2674 2577 2516 2481 2534
V co = V c1 +V c2 3135 2975 2843 2684 2565 2534 (for precast girders+slab)
V cr =0.037*b*db*(f ck ) 1/2 +(M t /M)V 84763 2119 1259 851 508 339
V cr (min) = 0.1bd(fck)^0.5 637 637 446 446 446 446
Section is uncracked cracked cracked cracked cracked cracked
V (Psin a ) due to Cables 1232 0 0 0 0 0 (for uncracked only)
V co (uncracked section incl Psin ) 4366 2975 2843 2684 2565 2534
V cr (Cracked section) 84763 2119 1259 851 508 446
V c (section) 4366 2119 1259 851 508 446
V c (section capacity) 4576 3344 2653 2204 2204 2204
web width to be reduced by (2/3 of 1 1 1 1 1 1 cable/s
Is V ult <= V capacity Safe Safe Safe Safe Safe Safe
Is V ult <= 0.5*V c section Yes No No No No No
Shear Reinft required or not No Min.reqd Min.reqd Min.reqd ReqdMin.reqd
Assume Spacing 200 200 200 200 200 200
Min Asv Required 0 111 78 78 78 78
Asv required 0 0 0 0 7 0
Asv reqd for torsion 8 10 4 6 3 3 (See Torsion Calculations below)
dia of shear reinft 12 12 12 12 12 12
No. of legs 4 4 2 2 2 2
Asv provided 452 452 226 226 226 226
Total Asv reqd. 8 121 81 84 81 81
Safe Safe Safe Safe Safe Safe
Torsion Design(IRS-CBC cl 16.4.5) Vt= 5.00 Mpa Vc = 0.42 Mpa

Section 1--1 2--2 3--3 4--4 5--5 6--6
Tult (KNm) 14 14 9 9 5 5
sum of bd3/3 0.07 0.07 0.05 0.03 0.03 0.03
T in slab KNm 0.9 0.9 0.8 1.4 0.7 0.7
T in top flange KNm 0.0 0.0 0.3 0.5 0.2 0.2
T in web KNm 12.3 12.3 3.2 5.4 2.7 2.7
T in bottom flange KNm 1.1 1.1 1.3 2.2 1.1 1.1
Shear Stress in Slab(Mpa) due to torsion 0.03 0.03 0.03 0.05 0.02 0.02
Shear Stress in Top fl (Mpa) due to torsion 0.00 0.00 0.03 0.05 0.03 0.03
Shear Stress in Web (Mpa) due to torsion 0.08 0.08 0.03 0.07 0.03 0.03
Shear Stress in Bot fl (Mpa) due to torsion 42.36 42.36 0.04 0.08 0.04 0.04
ult Shear Stress V/bd (Mpa.) 1.81 1.63 1.79 1.53 1.00 0.62
ult Torsion shear stress (Mpa) 0.08 0.08 0.03 0.07 0.03 0.03
Total shear stress 1.89 1.71 1.82 1.60 1.03 0.65
Vtc (allowable) for torsion 0.42
Vtu (allowable) 5.00
Provide Torsional shear reinft No No No No No No
Is ultimate shear safe Safe Safe Safe Safe Safe Safe
Torsion reinft.
Asv in top slab mm2 / m 10 10 9 16 8 8
Asv in top flange mm2 / m 0 0 12 21 11 11
Asv in web mm2 / m 40 50 18 32 16 16
Asv in bot flange mm2 / m 21 21 24 42 21 21
Asl in top slab mm2 17 17 16 27 14 14
Asl in top flange mm2 0 0 8 14 7 7
Asl in web mm2 84 110 38 65 32 32
Asl in bot flange mm2 21 21 25 41 22 22
RITES NAGPUR METRO

Design of Shear Connectors (with slab)

Section 1--1 2--2 3--3 4--4 5--5 6--6
A*y (first moment of top slab) 0.230 0.230 0.226 0.224 0.224 0.224
VL=V(sidl+ll)*A*y/I KN/m 399 362 332 266 198 170 Cl:17.4.2.3 of IRS-CBC
For shear connectors, apart from the main stirrups, the flange bars are also extended from the top flange to the slab
Top flange bars 2 Nos 12 dia = 226 mm2
VL<= k1.fck.L (kN/m) 2025 2025 2025 2025 2025 2025 Cl:17.4.2.3 of IRS-CBC
VL<= 0.7.As.Fy. (KN/m) 986 986 657 657 657 657 Cl:17.4.2.3 of IRS-CBC
shear stress Mpa. 0.80 0.72 0.66 0.53 0.40 0.34 0.80 < 2.1
Qu of vert. Strps(KN) 196 196 98 98 98 98 safe
spacing reqd (mm) 982 1083 590 738 992 1151
stirrup spacing ok/not 1 1 1 1 1 1 Safe (spacing of the strips are same as
min shear (12 dia 2 lg) at 200 mm spacing the I girder)
.
Q (of slab at critical pl.) 0.15 0.15 0.15 0.15 0.15 0.15
Shear flow KN/m 0 0 0 0 8 0
0.4*L*(fck)^.5 (slab) 1073 1073 1073 1073 1073 1073 IRC 22:cl 611.5.1
0.7*As*fy+.08*L*(fck)^.5 630 630 630 630 630 630 IRC 22:cl 611.5.1
(based on slab reinft of .9%) 1 1 1 1 1 1 Safe
Ast/m (in slab) min 1349 1349 1349 1349 1349 1349 IRC 22:cl 611.5.2.3
Ast prov. In slab (12@150) 1507 1507 1507 1507 1507 1507
. 1 1 1 1 1 1 Safe
Min Ast reqd in Top flange 1131 1131 565 565 565 565 mm2/ m 50% of web
Min Ast reqd in Bot flange 1131 1131 565 565 565 565 mm2/ m 50% of web
Provide 12@ 200 200 200 200 200 200 mm
Ast provided = 565 565 565 565 565 565 mm2/ m
.
Longitudinal steel in top flange 8 Nos 12 dia 905 mm2 Reqd is 14 OK
Longitudinal steel in web (mid) 10 Nos 12 dia 1131 mm2 Reqd is 65 OK
Extra Longl. steel in web (end) 10 Nos 12 dia 1131 mm2 Reqd is 110 OK
Longitudinal steel in bot flange 6 Nos 16 dia 1206 mm2 Reqd is 41 OK
RITES NAGPUR METRO

STAGE I PRESTRESSING
CABLES DATA
Input particulars
Modulus of elasticity of steel Es 195000 N/mm 2 initital stress

UTS of Ht strands(Class2) Fy 19000 Kg/cm 2 14250 Kg/cm
2
UTS of Ht strands(Class2) Fy 1862 N/mm 2 1396.5 N/mm

2
Type of strands used T 15 As 140 MM 2

Maximum jack pressure = 0.9 X 0.85 = 0.765 of UTF is permissible
Grade of concrete 45
Ec = 33541 N/mm2
Details of different strands

Cable No of Sheathi Length Stress
capacity strands ng Int of cable upto (of
stressed dia for jack UTS)
Types of cables Dia No. Area UTF (kN)
Cable 1 19 12 T 15 1 1680 3128 107 0 0.75
Cable 2 19 19 T 15 1 2660 4952 107 0 0.75
Cable 3 19 19 T 15 1 2660 4952 107 0 0.75
Cable 4 19 0 T 15 0 0 0 107 0 0.75
Cable 5 19 0 T 13 0 0 0 85 0 0.75
7000 13032
Stg 1
Total No. of strands 50 = 50
Corrugated HDPE sheathing is considered
Coefficient fo friction k 0.0025 Per m
u 0.17 per rad.
Slip accounted s 0.006 m
Each cable is to be stressed from both ends simultaneously.
CABLE PROFILES (TYPICAL)
L4
Y4
Horizontal Splay of Cables
Bearing
CL
-X3 +X3
Y3
L/2
Y2
Y1
Xa X3 X2 X1
370
Elevation of a typical Cable
RITES NAGPUR METRO

Typical cases of slip loss

Po
P1 X4
P4
P2
Po' P3
Case 1 (X4 case)
P1'
L1 L2
L3
Po
P1 P2
X5
P4
P3
Po' Case 2 (X5 case)
P2'
P1'
L1
L2
L3
Po
P1
P2 P3
Case 3 (Y5 case)
Y5
P0' P1' P2' P3'
L1
L2
L3
CABLE PROFILE(Stressing from both ends)

Cable nos 1 2 3 4 5
No. of cables 1 1 1 0 0
Total force 3128 4952 4952 0 0
Check for length 12.000 12.000 12.000 12.000 12.000
Xa 0 0 0 0 mm extra length of cable)
X1 1.000 1.500 2.000 2.500 8.250
Y1 0.480 0.300 0.120 0.135 0.135
Y1+Y2+Y3 0.000 1.2 1.200 0.800 0.400 0.350 0.250
X3 0.750 0.750 0.750 1.000 1.250
Y4a (hor splay 1) 0.000 0.000 0.000 0.000 0.000
L4a 1.000 1.000 1.000 1.000 1.000
Y4a (hor splay 2) 0.000 0.000 0.000 0.000
L4b 1.000 1.000 1.000 1.000
X2 10.250 9.750 9.250 8.500 2.500
c=(Y2+Y3)/X2(X2+2*X3) 0.006 0.005 0.003 0.002 0.009
a1 Atan(2*c*X2)(Rad) 0.122 0.089 0.052 0.041 0.046
(degree) 6.984 5.078 2.981 2.344 2.633
Y2 = 0.628 0.433 0.241 0.174 0.058
L1 = X3/cosa1 0.756 0.753 0.751 1.001 1.251
L2 = L1+X2+2y2^2/3*X2 13.701 11.724 10.359 9.672 3.757
L3 = L2+X1 12.057 12.042 12.031 12.172 12.007
a2 =2*Atan(2*Y4/X4) 0.000 0.000 0.000 0.000 0.000
Stress before slip (UTS)
RITES NAGPUR METRO

P0 0.750 0.750 0.750 0.750 0.750

P1 =Po/Exp(kL1) 0.749 0.749 0.749 0.748 0.748
P2 =Po/Exp(u(a1+a2)+kL2) 0.710 0.717 0.724 0.727 0.737
P3 =Po/Exp(u(a1+a2)+kl3) 0.713 0.717 0.721 0.722 0.722
Elongation (mm) 84.4 84.4 84.5 87.3 #######

(Xa*Po+(Po+P1)L1+(P1+P2)*
(L2-L1)+(P2+P3)(L3-L2))Fy/2Es
Fav =((Po+P1)L1+(P1+P2)* 0.733 0.734 0.735 0.736 0.734
(L2-L1)+(P2+P3)(L3-L2))/(2xL3)
Stress after slip (UTS)
Po' 0.655 0.662 0.668 0.669 0.666
P1' 0.657 0.663 0.669 0.671 0.669
P2' 0.710 0.694 0.693 0.692 0.679
P3' 0.713 0.673 0.671 0.697 0.694
P4 0.703 0.673 0.671 0.697 0.694
Fav 0.669 0.678 0.681 0.683 0.682
X4 12.160
X5
Y5 0.020 0.022 0.025 0.026 0.028
Selected Case X4 Y5 Y5 Y5 Y5
Slip travels upto 12.910 12.000 12.000 12.000
CABLE COORDINATES
CABLE NO 1 2 3 4 5
At support 11.88 1.200 0.800 0.400 0.350 0.250

At 0.9D from Support
10.35 1.003 0.657 0.316 0.283 0.176
L/8 8.91 0.854 0.550 0.254 0.234 0.139
L/4 5.94 0.626 0.390 0.164 0.164 0.135
3L/8 2.97 0.503 0.310 0.123 0.136 0.135
L/2 0 0.48 0.3 0.12 0.135 0.135
CABLE FORCES AND MOMENTS

Cable number 1 2 3 4 5
P (average) 2091.34 3356.63 3370.05 0 0
At midspan
Distance from cg to bottom fibre=Yb 0.655 0.655 0.655 0.655 0.655
Distance from bottom fibre to cable cg=Yc
0.480 0.300 0.120 0.135 0.135
a radian 0.000 0.000 0.000 0.000 0.000
Eccentricitye=Yb-Yc 0.175 0.355 0.535 0.520 0.520 avg ecc 0.377 m
Pi 2229.6 3332.0 3324.1 0.0 0.0
Pi cosa 2229.6 3332.0 3324.1 0.0 0.0
Pisina 0.0 0.0 0.0 0.0 0.0
Picosa*e 389.3 1181.5 1777.0 0.0 0.0
At 3l/8 2.97
Yb 0.655 0.655 0.655 0.655 0.655
Yc 0.503 0.310 0.123 0.136 0.135
a radian 0.024 0.013 0.005 0.002 0.000
e=Yb-Yc 0.151 0.345 0.532 0.519 0.520 avg ecc 0.370 m
Pi 2152.1 3414.9 3420.6 0.0 0.0
Picosa 2151.5 3414.6 3420.6 0.0 0.0
Pisina 50.7 45.8 18.7 0.0 0.0
Picosa*e 325.7 1177.1 1819.5 0.0 0.0
RITES NAGPUR METRO

At quarter span 5.94

Yb 0.655 0.655 0.655 0.655 0.655
Yc 0.626 0.390 0.164 0.164 0.135
a radian 0.059 0.040 0.022 0.017 0.000
e=Yb-Yc 0.029 0.265 0.491 0.491 0.520 avg ecc 0.295 m
Pi 2117.0 3367.9 3382.1 0.0 0.0
Picosa 2113.3 3365.2 3381.3 0.0 0.0
Pisina 125.0 136.3 75.0 0.0 0.0
Picosa*e 60.6 890.8 1659.8 0.0 0.0
At 1/8 span 8.91

Yb 0.655 0.655 0.655 0.655 0.655
Yc 0.854 0.550 0.254 0.234 0.139
a radian 0.095 0.068 0.039 0.031 0.012
e=Yb-Yc -0.199 0.104 0.400 0.421 0.516 avg ecc 0.145 m
Pi 2081.9 3320.9 3343.6 0.0 0.0
Picosa 2072.6 3313.4 3341.1 0.0 0.0
Pisina 196.6 224.2 130.1 0.0 0.0
Picosa*e -413.4 345.6 1336.9 0.0 0.0
At 0.9D 10.35
Yb 0.649 0.649 0.649 0.649 0.649
Yc 1.003 0.657 0.316 0.283 0.176
a radian 0.112 0.081 0.047 0.038 0.039
e=Yb-Yc -0.353 -0.008 0.333 0.366 0.474 avg ecc 0.041 m
Pi 2064.9 3298.2 3325.0 0.0 0.0
Picosa 2052.0 3287.4 3321.3 0.0 0.0
Pisina 230.4 265.8 156.3 0.0 0.0
Picosa*e -725.1 -25.5 1105.8 0.0 0.0
At support 11.88
Yb 0.649 0.649 0.649 0.649 0.649
Yc 1.200 0.800 0.400 0.350 0.250
a radian 0.123 0.089 0.052 0.041 0.046
e=Yb-Yc -0.551 -0.151 0.249 0.299 0.399 avg ecc -0.092 m
Pi 2050.6 3278.1 3307.5 0.0 0.0
Picosa 2035.2 3265.1 3303.0 0.0 0.0
Pisina 250.7 291.0 172.2 0.0 0.0
Picosa*e -1120.8 -492.2 823.3 0.0 0.0
Average stress in steel 0.67664 times UTS

Cable Cordinates Of all the Cables
CABLE 1 CABLE 2 CABLE 3 CABLE 4 CABLE 5
X (m) Y (mm) Z (mm) Y (mm) Z (mm) Y (mm) Z (mm) Y (mm) Z (mm) Y (mm) Z (mm)
0 480 0 300 0 120 0 135 0 135 180
1 480 0 300 0 120 0 135 0 135 180
2 486 0 301 0 120 0 135 0 135 180
3 504 0 310 0 123 0 136 0 135 180
4 534 0 328 0 131 0 140 0 135 180
5 576 0 356 0 145 0 150 0 135 180
6 629 0 392 0 165 0 165 0 135 180
7 695 0 438 0 190 0 184 0 135 180
11.250 1108 0 733 0 361 0 319 0 216 180
RITES NAGPUR METRO

12.000 1200 0 800 0 400 0 350 0 250 180

Curve Starts 1.000 0.000 1.500 0.000 2.000 0.000 2.500 13.000 2.500 13.000
at
Curve Ends 11.250 0.000 11.250 0.000 11.250 1.000 11.000 14.000 5.000 14.000
at
Type No of Force in Duct dia Jack Cable Elongati angle at Stressi

strands Cable (mm) Type (or Length on (each anchora ng
stressed (jack) eqv) (mm) end) ge (deg) Stage
(kN) (mm)
Cable No.
1 19-T-15 12 2346 107 K-350 24114 84.4 6.984 1
2 19-T-15 19 3714 107 K-350 24083 84.4 5.078 1
3 19-T-15 19 3714 107 K-350 24062 84.5 2.981 1
RITES NAGPUR METRO

DESIGN OF END BLOCK
Refer Clause 16.8.5 of IRS-CBC
1
0.35
2 Anchorage plate size assumed

0.35 300 mm
3
0.35
4
300 0.35 Min. concrete beyond anchorage edge
= 0.25 - 0
0.3 0.25 = 0.250 > 0.05
0.80 Safe
STAGE 1 CABLES Moment from Moment from
Jacking/Stressing forces in cables (after slip& friction) bottom Rt. Edge
Force in Cable 1 1774.1 KN Cable type 19 T 15 2483.7 709.6
7464.78 2988.72
(Note: here all forces are taken as horizontal only
Check for bursting forces vertical is neglected)
Resultant of all the forces
Sum of forces = 7471.8 KN
ht of resultant = 7464.78 / 7471.8 = 1.00 m from bottom
Hence, 2Yo = 2.00 m.
Size of each anchorage is 300 mm square
Along vertical line of action, anchorage size 2Ypo= 3 x 0.3
= 0.9 m
Ypo/Yo = 0.9 / 2.00 = 0.450
For this ratio of Ypo/Yo, from Table 11 of above code,
Fbst/Pk = 0.18
Now Pk = 7471.8028 kN
Hence, Fbst = 1381.33 kN
For internal embedded anchorage the design force is reduced by 20% due to friction.
Hence, revised Fbst = 1105.07 kN
This max stress occurs at 0.5*Yo = 0.5 x 0.999 = 0.500 m
Providing 16 mesh reinforcement , with 0.87Fy permissible stress
For Fy = 500 Mpa,
Area of steel reqd. = 1105.07 x 1000 = 2540.38 mm2
0.87 x 500
Number of bars reqd. = 2540.38 = 13 Nos
201.06
RITES NAGPUR METRO

Design Of End Diaphragm

Diaphragm is designed for two Loading Condition
1 ) Selfweight Of Diaphragm + Reaction From Superstructure ( Girders ) ( Service Condition )
2 ) Replacement Of Bearing / Superstructure supported on Jacks - ( No Live Load )
Diaphragm is spanning between 4 girders . It act as continuous beam
Diaphragm is designed for Jacking end Force During Bearing Replacement
Jacks are kept at distance mentioned below away from the face of the girder as shown in figure.
Hence It acts as a continuous beam between 2 Jacks. Jack Positions are as shown in figure & indicated by A & B
During Bearing Replacement there will be no Live Load
Hence Only Dead Loads and SIDL are considered (in KNs)
Reactions due to G1 G2 G3 G4
Gir. DL 471.6 471.6 471.6 471.6
SIDL 288.0 288.0 288.0 288.0
759.6 759.6 759.6 759.6
Girder & Jack Positions
G1 G2 G3 G4 Diaphragm
760 760 760 760
1505 1347.5 1347.5 1505
1475
753 4200 752.5 500

A B
Jack distances.
Thickness of base of girder 800 mm
CG of girder loads 8666.87 / 3038.34 = 2.853 m from G1

CG of Jacks 2.853 m
A, B are Jack positions at the time Of Bearing replacement

Note: all the jacks will have the same force as they are connected to the same hydraulic pump.
Note: the self weight of diaphragm has been considered in the reactions of girders and hence, not taken again.
Force in the jacks = 2 xP= 3038.34 KN

P= 1519.17 KN
M (A) = 760 x 0.7525 = 571.588 KNm

571.59 KNM
M(G2) = 760 x 1.505 - 1519.17 x 0.7525 = 0.00 KNm
0.00 KNM
M(G3)= 760 x 4.200 - 1519.17 x 3.448 + 760 x 2.695
0.00 KNM
M(GB)= 760 x 4.9525 - 1519.17 x 4.200 + 759.585 x 3.448 +
760 x 0.753
571.59 KNM
Design Moment is 572 kNm
Shear is taken on right side.

S(G1) = 760
S(A) = -760
S(G2) = 0
S(G3)= 0
S(G4)= 760
S(B) = -760
S(G5)= 0
Max Design Shear is 760 kN (Note: this is at the jack face or the CL of the girder. Actual shear
will be little less)
RCC Design of End Diaphragm
L/D min = 4200 / 1475 = 2.84746 > 2.5
Okay
Concrete Strength fcu = 45 MPa
Reinft Strength fy = 500 MPa
RITES NAGPUR METRO

Design Bending moment M = 571.6 KNm
Width of beam B= 500.0 mm

Depth of beam D= 1475.0 mm
Dia of reinf. Bar 16.0 mm in 2 layers
cover to reinf. 74.0 mm
K = M/(B*D*D*fcu) 0.0117
For rectangular beams, K' = 0.156 (as per Cl.3.4.4.4 of BS 8110)
Hence, K' >= K
So beam is to be designed as aSingly Reinforced Beam
Lever Arm for Deep beam= 0.2*(l+1.5D) for 1<L/D<2.5 = 1282.5 mm

0.5L for L/D <1
For Singly Reinforced Beam
Mu = 0.87*fy*As*z = 0.15*fck*b*d^2
For Doubly Reinforced Beams

Mu = 0.87*fy*As*z = 0.15*fck*b*d^2 +0.72*fy*As'*(d-d')
depth to comp reinf =d' = 82.0 mm d' / d = 0.059 < 0.2 cl. 15.4.2.2.1
effective depth d= 1393.0 mm
lever arm z= 1- 1.1*fy*As/ (fck*b*d) <= 0.95*d
z = Min of 1327.00 OR 1323.35 mm OR 1282.50 mm
z= 1282.50 mm
Depth to Neutral Axisx = (d-z)/0.45 = 245.56 mm

Area of steel reqd As = M/(0.87*fy*z)
As = 1024.6 mm 2
Area of reinf bar provd 201.1 mm 2
Number of bars = 5.10 Nos OR 6 Nos for Ast 160 144
Ast provided = 1206.37 mm 2
Side face reinft

Side face reinft reqd as per IS 456:2000 is 0.001 X 500 x 1475
= 737.5 mm 2
Provide 12 dia 4 Nos. on each face
Check for min reinft. Reqd.

Minimum Reinf.reqd = 0.15% 1106.25 mm2 => 16.0 dia @ 90.8754 mm
Ast Reinf provided = 1206.37 mm2 Safe
SHEAR CHECK
width of the beam 500 mm

Effective Depth of beam d= 1393 mm
Net factored shear force = = 1025 KN
Net Shear Stress = 1025.4 /( 0.5 x 1.393 )
= 1.472 MPa
100.As/Bv.d = 120637 /( 500.0 x 1393 )= 0.173
Design concrete shear stress = 0.412 MPa From Table 15 of concrete code 0.41
vc = 0.412 < vu = 1.472 Shear reinf reqd.
vc max = 4.750 MPa Hence SAFE Cl. 15.4.3.1 of concrete code
Consider stirrups at spacing of 125 mm

Asv reqd = 252.745 mm2
Hence Provide 4 legged 16 mm dia stirrups=> 804.25 mm2 Hence OK
RITES NAGPUR METRO

MID DIAPHRAGM DESIGN:

DESIGN FOR MOMENT HOG SAG
Concrete Strength fcu = MPa 45 45
Reinft Strength fy = MPa 500 500
Moment in Beam/ Slab kNm 564.8 39.0
Width of the Beam/ Slab mm 350.0 350.0
Depth provided mm 1475.0 1475.0
K = M/(B*D*D*fcu) 0.016 0.001
For singly reinforced beams, K <= 0.156 0.156 (as per Cl.15.4.4.2
Cover to reinforcement mm 40.0 40.0 of IRS-CBC)
Diameter of reinforcement bar mm 20.0 12.0
Effective depth provided mm 1425.0 1429.0
z= 1- 1.1*fy/ (fck*b*d) <= 0.95*d mm 1353.8 1357.6
x= (d-z)/0.45 depth to neutral axis mm 158.3 158.8
Ast required = M/(0.87*fy*z) sqmm 959.0 66.0
Min Ast required 0.20% sqmm 1033 1033
Area of bar provided sqmm 314.2 113.1
Nos. required Nos 4 11
Spacing of bars provided mm 85.0 30.0
Area of steel provided sqmm 1256.6 1244.1
Shear force calculation

Shear Force at deff from Support 592 130
Net Shear Force 592 130
width of the beam 350.0 350.0
Effective Depth of beam 1425 1429
Net Shear Stress =vu= 1.186 0.260
100.As/Bv.d = 0.252 0.249

vc = 0.467 0.465
Table 15 of CBC 0.47 0.46
Modification factor 's ' as per Table 16 0.77 0.77
s . vc = 0.36 0.36
Vc >= Vu Reqd OK
Shear Reinft reqd/NR Reqd NReqd
vc max (Cl. 15.4.3.1 - CBC) 4.750 4.750
Shear is safe ? Safe Min.Reqd
stirrups at spacing of 100 180
Asv reqd (mm2)= 99 58
Hence Provide Legs 2 4
dia of stirrups 12 8
Asv provided (mm2)= 226.2 201.1
OK OK
RITES NAGPUR METRO

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DOCUMENT NO.

CHANGE RECORD PAGE

Revision Description of Revision Date

Design of Post Tensioned Girders

Composite girder mid span Support

(Ay)p 0.089 0.110 m3

Span of I beam for constructed case 23.76 m Girder length = 24.35 m

RITES NAGPUR METRO

CG of Section (bot) m 0.788 0.788 0.771 0.759 0.759 0.759

Calculation of Bending Moments due to the following at Various X n

0.295 2 1.6 8.28

Dead Load of the Deck Slab

Section No. 1--1 2--2 3--3 4--4 5--5 6--6

Super Imposed Dead Load : SLS factor SLS FACTOR

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Shear (kN) 144.0 150.0 138.0 106.8 73.2 55.2

The Effect of Live Load is taken from STAAD Results.

Governing Loads due to LL with impact (From STAAD Summary)

Summary of Shear & Moments at Various X ns

2) Dead Load of Deckslab M 0.0 194.3 354.1 611.2 771.2 834.2

3) FPLL M 0.0 0.0 0.0 0.0 0.0 0.0

4) S.I.D.Load M 12.0 223.2 436.8 807.6 1077.6 1272.0

CHECK FOR PRESTRESSING AND STRESSES

RITES NAGPUR METRO

Fxe / Zb -2499.3 1161.76 4271.84 9089.31 11667.9 12120.9 kN/m2

Vertical Component of Cable forces at various X n .

Effect of Prestressing :- (Stage I)

RITES NAGPUR METRO

F x e / Zt -2966.62 1334.3 5165.57 11218.2 14273.1 14382.2 kN/m2

Time Dependent Losses consisting of the following ;-

Stress at 0.8 1.0 1.1 1.2 1.3 1.3

Losses 2 (When the stage II cables are to be stressed)

Stress at 0.82 0.95 1.08 1.24 1.31 1.32

Relaxation of H.T.Steel (Vide Cl:11.1 of I.R.C:-18-2000)

Total Time dependent Losses 2 = 57.38 + 31.2 + 21.14 = 109.72 MPa.

RITES NAGPUR METRO

Sections 1--1 2--2 3--3 4--4 5--5 6--6

Stress at 0.8 1.0 1.1 1.2 1.3 1.3

Sections 1--1 2--2 3--3 4--4 5--5 6--6

Stress at 0.82 0.95 1.08 1.24 1.31 1.32

Relaxation of H.T.Steel (Vide Cl:16.8.2.2 of I.R.S:CBC)

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Relaxation loss for HTS for this stress = 2.2310 % 2.42314

Sections 1--1 2--2 3--3 4--4 5--5 6--6

Stress at 0.82 0.95 1.08 1.24 1.31 1.32

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σb 0.00 -0.63 -1.20 -2.12 -2.67 -2.89

Sections 1--1 2--2 3--3 4--4 5--5 6--6

Stress at 0.82 0.95 1.08 1.24 1.31 1.32

Summary of Losses at mid span Time Dependent Loss

Recapitulation of Stresses at Various X n .

Dead Load σt 0.00 1.29 2.92 4.53 5.69 6.14

Deck slab + Diaphragm σt 0.00 0.73 1.44 2.63 3.31 3.58

FPLL σt 0.00 0.00 0.00 0.00 0.00 0.00

SIDL Load σt 0.02 0.31 0.62 1.15 1.53 1.81

Resultant σt 9.16 8.31 9.04 8.70 8.77 9.59

Live Load σt 0.02 0.72 1.33 1.83 2.75 2.85

RITES NAGPUR METRO

Final stress σt 9.18 9.03 10.37 10.54 11.52 12.43

Remarks about Stresses at various Conditions.

Permissible Stress in Concrete at Service Condition

Check for Stress in top slab

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