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LEADWELL

6 OPERATION:
6-1 MISCELLANEOUS FUNCTION (M FUNCTION/M CODE) :
In operating this machine, specify on/off controls on the operation panel such as spindle
start/stop, coolant on/off, mirror image, table indexing, tool change, etc.. Within 2 digits the
address M. Two or more M codes other than specially approved combination are not allowed
in the same block.

6-2 SPECIFYING THE SPINDLE SPEED (S FUNCTION/S CODE) :


Specify directly a spindle speed with 4 digits numerical values following the address S.
S45 45 rpm
S4000 4000 rpm
Program example :
S500* Specify the spindle speed
M03* Spindle start
S3500* Changing the speed at runing condition
M05* Spindle stop
M04* Reverse rotation at 300 rpm
NOTE 1 : During spindle rotation, if the S command is given the spindle will run and
change its speed.
NOTE 2 : If an axis movement command is specified simultaneously with M03 or M04,
spindle rotation and axis movement will start at the same time. If the axis
movement command is specified simultaneously with M05, the spindle will stop
after completing an axis movement.

6-3 TOOL NUMBER CODE (T FUNCTION/T CODE) :


Specify within a 2 digits numerical values following the address rang from 0 to 99.
Program example :
M06 T02* Change tool to No.2

NOTE : If only a T command is given, it is for NC memorized no action. However, if T


command is specified simultaneously with M06, the tool changing fuction will be
performed.

6-4 SPECIFYING THE FEED RATE (F FUNCTION) :


a. With a numerical value of 1 to 5000 following the address F, specify a speed at which the
tool moves over a distance between two fixed points by linear or circular interpolation.

6-1
LEADWELL
F COMMAND FEED RATE (mm/min.) FEED RATE (inch/min.)
F0001 1.0 0.01
F1 1.0 0.01
F0010 10.0 0.1
F0100 100.0 1.0
F5000 5000.0 50.0
b. ACTUAL PROGRAM (METRIC UNIT) :
G01 X150.0 F80*
G02 X200.0 Y300.0 R400*
G03 X250.0 Y50.0 R100.0 F300*
NOTE : Be sure to use “FXXXX” together with G01, G02 and G03.
c. “FXXXX” is not required for G00 (rapid traverse).
NOTE 1 : The unit for F is either mm/min. or inch/min., indicating feed per minute.
NOTE 2 : You may omit “0” in the upper digit of a numerical value.

6-5 PREPARATORY FUNCTION (G FUNCTION) :


“GXX” two-digit values following the address G shows what a program command means.
This function prepares for spindle tool movement.

6-6 PROGRAM
6-6-1 SEARCHING OR CALLING PROGRAMS :
Setting Mode switch Function
Classification Function Key switch Operation
PWE=1 button button
Program
[O]Program No.
number EDIT/AUTO PROGRAM [↓](Cursor)
search
Program No.
Sequence
number AUTO PROGRAM search→[N]→
sequence
search
No.[↓](Cursor)
SEARCH Search address→
Address
EDIT PROGRAM and data input→
word search
[↓](Cursor)
Address Search address→
EDIT PROGRAM
search [↓](Cursor)
Offset [P/Q]→Offset
number - No.→[INPUT]
OFFSET

6-2
LEADWELL
6-6-2 PROGRAM EDITING:
Setting Mode switch Function
Classification Function Key switch Operation
PWE=1 button button
Program
memory EDIT PRGRM [P] [ INPUT]
used
Deletion of [O]9999
0 EDIT PRGRM
all program [DELET]
Deletion of [O]Program
0 EDIT PRGRM
a program No.[DELET]
Deletion of
[N]Sequence
several 0 EDIT PRGRM No.[INPUT]
PROGRAM blocks
EDITING Deletion of
0 EDIT PRGRM [EOB]→[DELET]
a block
Search the word to
Deletion of
0 EDIT PRGRM be deleted→
a word [DELET]
Search the word to
Alternation
0 EDIT PRGRM be alteredNew
of a word
date[ALTER]
Search the word to
Insertion of EDIT/AUTO PRGRM be insertedNew
a word 0
date[insert]

6-7 COORDINATION SYSTEM :


6-7-1 PROGRAMMING ZERO POINT :
When execute a program, it must be determined a program zero point at first. The
programmer determines the zero point after viewing the machine drawing. The value of
coordination determines a graphic position with 3 perpendicular lines mutually crossing at a
point as shown as following drawing.

6-3
LEADWELL
6-7-2 COORDINATION SYSTEM :
The coordination system contains of 3 axes and 3 swivel axes as following sketch.

6-7-3 THE FLOWCHART OF ATC OPERATION :


Power on

Return to the reference point on three axes


Prepare the workpiece


Call a proper program


Locate all tools to tool pocket


Mount tool onto the tool magazine


Measure tool length and set tool compensation data


Set work coordination system and zero point


Prepare for automatic operation


Dry run for testing program


Machine program executing

6-4
LEADWELL
6-8 MDI KEYBOARD & PANEL

6-5
LEADWELL
OPERATION PANEL

SMALL PANEL

6-6
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6-9 MDI KEYBOARD FUNCTIONS :

Address or numeric keys used to enter letters and


numbers.

Cursor keys used to move cursor to expecting


direction.

Page-up and page-down keys used to move


screen on the CRT.

Help key used to get help with operations when


operator does not know what to do next.

Reset key used to reset the CNC to release alarm


or other setting.

Shift key pressed to input the lower right letter


on the address/numberic keys.

Cancel key pressed to delete the input of letters


or numbers on the key input buffer.

Input key pressed to input any address or


numberic key in the key input buffer, then
display on the CRT.

6-7
LEADWELL

Alter key pressed to alternate the characters of the


input value and letters under program edit mode.

Under program edit mode, this key can insert the


alphabet and numbers.

Under program edit mode, this key can delete the


alphabet and numbers.

This key is pressed to display the current position.

This key is pressed to display and edit a program


stored in memory.

Offset and setting key is used to display the offset


value of workpiece, setting the variable parameter
data.

System key is used to display and set the


parameter, compensation value of pitch error or
self-diagonostic data.

Message key is used to display alarm message,


external operator‘s message or alarm history.

Custom graph key is used to display dynamic


graphic data.

6-8
LEADWELL
6-10 FUNCTIONAL BUTTONS DESCRIPTION :

CRT power on and off.

Selection mode to reference point

Start returning to the reference point

Jog feeding

Jog mode with incremental feedrate

Manual mode selection

Program teach

Compensate the difference value between standard


tool and tool wear position, working coordination
system offset value. (For vertical machine, horizontal
machine are not available function)

Automatic operation

Program edit

Manual data input

6-9
LEADWELL
Incremental feed rate

Spindle orientation mode

Spindle revolution decreasement

Spindle movement with whole speed

Spindle revoluttion increasement

Spindle rotation with the direction of clockwise

Spindle stop

Spindle rotation with the direction of


counterclockwise

Coolant A power on

Coolant A power off

Automatic operation of coolant A

6-10
LEADWELL
OPERATION SELECTION :
Single block
After executing one block of program, machine will
stop.

Block deletion
A block include “/” in a program will be neglected

Optional stop
After executing block, machine stops and include M01
code.

Dry run
Machine will move with jog feed rate in cycle operation
and the F value will be neglected.

Program test
The M, S, T and B functions are neglected in automatic
operation.

Axis inhibit
In cycle or manual operation, the position display as
specified and M, S, T, B functions will be executed.

Manual absolutely
After executing this function, machine moves amount is
not counted to present position on the work coordinate
system by manual operation.

Spare function button for spare function

Z axis cancel

Cancel the movement of Z axis

6-11
LEADWELL

Cycle start

Start automatic operation or cycle command

Cycle stop

Stop feeding temporarily in automatic operation

Program stop
Axes movement are locked and M, S, T functions
can not be executed.

Axes traverse selection

The direction of axes select during traverse.

Program protection

Protect NC programs with key switch.

Tape plug

Extension computer tape plug. (Optional selection)

6-12
LEADWELL

Override traverse selection

Override traverse feeds with knob.

Emergency stop button

Use for emergency situation occuring to stop


machine operation.

FUNCTIONS OF SMALL PANEL :

DOOR OPEN Door Open and Close


Under MPG mode, Spindle stop rotating, the
enclosure door can be opened and closed by hand.
Or it is not opened under auto mode, until stopping
program and spindle stop operating. (For CE type
only)

Spindle Reset

Stop the rotation of spindle after press “Feedhold”


button , under auto mode.

Program Restart

Restart the programming commands that was


interrupted.

TOOL UNCLAMP
Tool Clamp and Unclamp

Under “MPG” mode, when tool clamp and


unclamp by pressing this button.

6-13
LEADWELL
Tool Magazine Rotation

Tool magazine rotate with the direction of CW or


CCW.

Emergency Release

When over travers occured, presss this button, the


axes can be moved again by MPG. One press
moves one step.

Rapid Travers Feedrate

The feedrate of rapid travers selectby turning the


knob.

MPG

Manual pulse generator turns by the handle bar.

INDICATE LAMP :
ATC Ready

When the ATC is ready to change tool and reach to


the home position or finish completely, the lamp
will light on.

Axes Ready

Axes movement are ready to home position, the


lamp will light on.

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LEADWELL
ALARM LAMP :
Coolant Alarm

When coolant supply is not smooth or shortage, the


lamp will light on and the message show on the
screen.

Spindle Orientation Alarm

Spindle revolution or operation is abnormal, the


lamp will light on and leave message on the screen.

Lubrication Alarm
Lubrication supply is not abnormal, the lamp will
light on and leave message on screen.

Emergency Alarm

When emergency stop occure, the warning will be


shown on the screen and the lamp will be light on.

Air Pressure Alarm

Air pressure lose or below normal level, the lamp


will be light on.
AIR

6-15
LEADWELL
6-11 FUNCTION OPERATION :
6-11-1 POWER ON AND OFF :
(1) Turn on the power source and switch on the lever near the top of electric controlling cabinet,
then press the button to power on as well as watch on the CRT. Everthing is all right, press
home mode and axes selection buttons to execute home command for being ready to run.

(2) Move X and Y axes to the center position or home position, then press power off button
and turn off the main switch of power cabinet.
6-11-2 MANUAL FEED :

Press MPG button as mode selection

Select the direction of axis by pressing the axisal


movement buttons at one time

Select the feed rate

Rotate the MPG to start manual feed and the feed


rate is proportion to the speed of turning handle
by hand.

6-11-3 RETURN TO REFERENCE POINT :

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LEADWELL
Press the “HOME” button as mode selection.

Select the direction of desired axis and press the


button. (The built-in lamp will light on)

Select the proper feedrate by turning the knob.

Press the “Home Start” button to start the


movement at rapid traverse.

The indicate lamp will light till the reference


point reach completely.

6-11-4 SPINDLE START :

Select the one of mode buttons of HOME, JOG,


INCREASE JOG, MPG and TEACH.

Under MDI mode, Input the revolution value of


spindle(S function)

Press either the spindle rotation buttons.


Select the spindle speed and press either the
spindle speed decreased or increased buttons.
(NOTE : Be sure to confirm the S value when
the manual spindle speed is used.)

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LEADWELL
6-11-5 INCREASE JOG FEED :
Press the INC JOG button as mode selection.

Select the feedrate amount.

Select the direction of axes and release the button,


the movement will be stopped.

X1 X10 X100 X1K


Metric input 0.001 mm 0.01 mm 0.1 mm 1 mm
Inch input 0.0001 〞 0.001 〞 0.01 〞 0.1 〞

6-11-6 JOG FEED :

Press the JOG button as mode selection


Select the direction of designation axis to start the


movement of axes. Release the button and the
movement will stop.

Select the override feeding rate by the knob of switch.

6-18
LEADWELL
6-11-7 RAPID TRAVERSE :

Press the JOG button as mode as selection.

Turn the knob of override feeding for rapid traverse.

Press the TRAVERSE button and the appointed axis


button at the same time. If release them, the movement
will be stopped.

RAPID TRAVERSE (IN 100﹪)


X axis 20 M/min
Y axis 20 M/min
Z axis 15 M/min

6-19
LEADWELL
7 CLEAN AND MAINTENANCE
CAUTION : 1. Shut off the power before doing any maintenance or cleaning job and obey the
instruction or you might be hurt.

2. Any clean or maintenance concerned with removing must be careful and only
well-trained personnel can do it.

7-1 DAILY MAINTENANCE :


7-1-1 BEFORE POWER ON :

a. Inspect if the power cable and external cable are normally connected and the voltage
capacity is matched as machine required.

b. Check if there is oil or coolant leakage on the hydraulic or coolant pipes.

c. Check if there are enough oil for the hydraulic unit, lubrication unit and coolant unit.

d. Check if the pressure gauges of hydraulic unit and pneumatic unit were indicated to zero
position.

e. Check if the auto tool changer unit is at the normal position.

7-1-2 AFTER POWER ON :


a. Check if there is alarm message after NC power on.

b. NC should be ready to execute the program.

c. All the running components should be run at normal condition without noise.

d. The pressure gauge for pneumatic system should be at 6 kg/cm2.

e. Auto lubricator should be actuated to pump oil with flow setting to 3-6 c.c./cycle.

f. The lubricant should flow out to the slideways.

g. The wipers on the telescopic covers should be cleaned from the chips.

h. Test tool changing unit and make sure the unit can work smoothly.

7-1-3 AFTER FINISHING DAILY WORK :

a. Inspect the oil level of auto lubricator tank to refill up, if it is necessary and is consumed.

b. If there is water or dirt in the tank, relieve and change fresh oil.

7-1
LEADWELL
c. Check the level of coolant to refill up and flush the coolant pump through with clean water
if there is impurities after use.

d. Clean the chips on the chip tank, conveyor, tool tip and tool magazine.

e. Remove and centralize the chips on the chip bucket out side of the shop.

f. The coolant pump which is not being used during periods frost should be drained (shown as
the following sketch) or it will be harmful for pipe and pump. Take off the primiing plug P
and drain plug V for draining.

g. Turn off working light, power supplier and draw out the connector of power cable whenever
finishing work.

7-2 WEEKLY MAINTENANCE :


a. Clean fan net of heat exchanger on electrical cabinet.

b. Clean fan net of spindle oil cooler.

c. Clean fan net of motor on the hydraulic tank.

d. Clean the motor fan of chip conveyor .

e. Clean the filter net inside of coolant tank.

f. Clean ATC motor fan and the brake of surrounding motor.

g. Fill the grease for the warm gear of ATC transmission unit.

7-3 SEMIANNUAL MAINTENANCE :


a. Check and re-adjust the machine level and static accuracy.

b. Inspect the home position and reset, if necessary.

c. Ensure there is enough of lubricant on the slideway, gear of reducer and change or refill the
fresh oil, such as lubricant, hydraulic oil, oil cooler tank, etc.
7-2
LEADWELL
d. Inspect the backlash of ball screw on three axes.

e. Inspect the repeatitive accuracy and geometric accuracy of machine.

f. Replace the fan net of heat exchanger on electrical cabinet.

g. Replace the element of filter on hydraulic tank or other accessary parts.

h. Clean the electrical motor outside and turn off the power at first.

i. Before cleaning the chip or dirt on the conduction block of sensor and magnetic switch, turn
off the power.

j. Check the smooth function of all limit switches for axes and clean the dirt or re-adjust the
position, if necessary.

7-4 ANNUAL MAINTENANCE :


a. Follow the same procedures as mentioned above semiannual maintenance.

b. Replace the hydraulic oil and oil filter according to the oil recommandation.

c. Replace the filter for auto lubricator and clean the lubrication tank, coolant tank.

d. Do not pour out the wasting oil or coolant liquid casually. It‘d better remain in oil bucket
periodically and send to the authorities concerned of shop to do with it.

e. Check and correct the geometric accuracy of machine.

7-5 ENVIRONMENTAL CLAIMS :


God creates this world and gives humanbeing the rights to rule over the earth. Leadwell, a part of
this family shall have responsibility and duty to keep the earth away from damage or pollution
during producting. We all obey the laws and regulations through our policy of quality control
management and concept of environmental protection issue. We have been devoted ourselves on
the environmental management system no matter at work or in life. It is our final destination
that to make a sustainable development business and to provid a pure clean environment to the
generations.

7-6 OUR GOAL :


1. RESOURCES RECOVERY : Not only check devices periodically and save the resources but
reuse the recyclable resources and develop new less-polluted
resources.
2. REDUCING WASTE : Specify and recycle the waste and reduce the quantity of waste.
7-3
LEADWELL
3. WATER CONTROL : Inspec the water, wastewater drained off to the sewage treatment plant
through our sanitary sewer.

4. AIR CONTROL : Reduce air pollutants, obey the laws about emissions standard of air
pollution. remain a high quaility and all devices are in good condition.

7-7 WASTE TREATMENT :


1. DURING OPERATION :
a. Waste Oil : There is any leakage of oil or liquid during operating machine, stop and check
machine. Meanwhile report to your supervisor or manager to solve. The
waste oil, solution or liquid must pour into the stored bucket at plant or follow
the rules and procedures of waste treatment of your own control measures. It
can not be poured out at random and not be allowed draining down through
sewer.

b. Cutting Chips : Some of the cutting chips are able to recycle, after machining, the chips must
seperate and restore by material. It is must be placed and treat according to
the environmental regulations of local plant.
c. Toxic gas : Check the concentration of exhaust emissions and the emission equipments.
Control the value to standard request every cyclic inspection.

2. AFTER OPERATION :
Waste Machine : When machine is out of order can not be fixed, do not throw away directly
and sepreat the machine to pieces by material. Some of the material can be
recycled such as casting iron, steel, metal, etc.. Some of them can not be
reused such as cables, electrical parts, motors, PCB board, etc.. Store the
same parts according to their material to do with local dealer or the
procedures of waste treatment on your own.

7-4
L E A DW E L L
APPENDEX I - M CODE
M CODE LIST FOR DRUM TYPE ATC
CODE FUNCTION DESCRIPTION
OPERATION CAN BE RESTART BY START
M00 PROGRAM STOP BUTTON
ON/OFF OF M01 CAN BE CONTROL BY
M01 OPTION STOP SWITCH ON THE PANEL
NCUNIT IS RESET & STOPPING ALL
M02 PROGRAM END OPERATIONS OF MACHINE
M03 SPINDLE FORWARD
M04 SPINDLE REVERSE
M05 SPINDLE STOP
VIEWED FROM Z AXIS HOME AND ATC
M06 AUTOMATIC TOOL CHANG READY
M07 CHIP CLEAN
M08 CUTTING OIL SUPPLY SPINDLE MUST BE RUN IN AUTO MODE
CUTTING OIL STOP & OIL
M09 MIST OFF
M10 FLOOD COOLANT B ON FOR A.P.C. MACHINE ONLY
M11
M12
SPINDLE CW & COOLANT
M13 ON
SPINDLE CCW & COOLANT
M14 ON
M15
M16
M17
M18
M19 SPINDLE ORIENTATION
M20
M21 TOOL MAGAZINE RIGHT
M22 TOOL MAGAZINE LEFT
M23
M24
M25 TOOL CLAMP
M26 TOOL UNCLAMP
M27
M28
M29 RIGID TAPPING
M30 PROGRAM REWIND

8-MGCODE A-1-1
L E A DW E L L
M CODE LIST FOR DRUM TYPE ATC
CODE FUNCTION DESCRIPTION
M31
M32
M33
M34
M35
M36
M37
M38
M39
M40 4 AXIS CLAMP FOR 4 AXIS WITH 4TH AXIS SPARE FUNCTION
M41 4 AXIS UNCLAMP FOR 4 AXIS WITH 4TH AXIS SPARE FUNCTION
M42 INDEXER CYCLE FOR 4 AXIS WITH INDEX FUNCTION
M43
M44
M45 CHIP CONVEYOR ON
M46 CHIP CONVEYOR OFF
M47
M48
M49
M50
M51
M52
M53
M54
M55
M56
M57
M58
M59
M60
M61 MIRROR IMAGE X OFF
M62 MIRROR IMAGE Y OFF
M63
M64 MIRROR IMAGE 4 OFF
M65
M66 DURING OF TOOL CHANG
M67 CANCAL M66

8-MGCODE A-1-2
L E A DW E L L
M CODE LIST FOR DRUM TYPE ATC
CODE FUNCTION DESCRIPTION
M68
M69
M70 MIRROR IMAGE OFF
M71 MIRROR IMAGE X ON
M72 MIRROR IMAGE Y ON
M73 MIRROR IMAGE Z ON
M74 MIRROR IMAGE 4 ON
M75
M76
M77
M78
M79
M80
M81 SPARE FUNCTION ON/OFF MOMENTARY
M82 SPARE FUNCTION ON/OFF MOMENTARY
M83 SPARE FUNCTION M83:ON M84:OFF
M84 SPARE FUNCTION M84:ON M83:OFF
M85 SPARE FUNCTION ON-FIN-OFF PUSE OUTPUT TYPE
M86 SPARE FUNCTION ON-FIN-OFF PUSE OUTPUT TYPE
M87 SPARE FUNCTION ON-FIN-OFF PUSE OUTPUT TYPE
M88 SPARE FUNCTION ON-FIN-OFF PUSE OUTPUT TYPE
M89 SPARE FUNCTION ON-FIN-OFF PUSE OUTPUT TYPE
M90
M91
M92
M93
M94
M95
M96
M97
M98 CALL SUB-PROGRAM
M99 END SUB-PROGRAM

8-MGCODE A-1-3
L E A DW E L L
M CODE LIST FOR ARM TYPE ATC
O:OPTION B:BASIC
CODE FUNCTION CLASSIFICATION
M00 PROGRAM STOP B
M01 PROGRAM OPTIONAL STOP B
M02 END OF PROGRAM B
M03 SPINDLE C.W. B
M04 SPINDLE C.C.W. B
M05 SPINDLE STOP B
M06 AUTOMATIC TOOL CHANG B
M07 C.T.S. COOLANT ON B
M08 COOLANT ON B
M09 COOLANT OFF B
M10 CHIP CLEAN O
M11
M12
M13 SPINDLE C.W. & COOLANT ON O
M14 SPINDLE C.C.W. & COOLANT ON O
M15
M16
M17
M18
M19 SPINDLE ORIENTATION B
M20
M21
M22
M23 SWING POCKET UP B
M24 SWING POCKET DOWN B
M25 TOOL CLAMP B
M26 TOOL UNCLAMP B
M27 RENISHOW ON O
M28 RENISHOW OFF O
M29 RIGID TAPPING O
M30 PROGRAM REWIND B
M31
M32
M33 CLAMP O
M34 UNCLAMP O
M35

8-MGCODE A-1-4
L E A DW E L L
M CODE LIST FOR ARM TYPE ATC
O:OPTION B:BASIC
CODE FUNCTION CLASSIFICATION
M36
M37
M38 COOLANT THROUGH TOOL O
M39
M40 4 AXIS CLAMP O
M41 4 AXIS UNCLAMP O
M42
M43 5 AXIS CLAMP O
M44 5 AXIS UNCLAMP O
M45 CHIP CONVEYOR ON O
M46 CHIP CONVEYOR OFF O
M47
M48
M49
M50
M51 Z AXIS LOAD UP ON O
M52 Z AXIS LOAD OFF O
M53
M54
M55
M56 ATLM AIR BLAST ON O
M57 ATLM AIR BLAST OFF O
M58
M59
M60
M61 MIRROR IMAGE X OFF B
M62 MIRROR IMAGE Y OFF B
M63
M64 MIRROR IMAGE 4 OFF B
M65 MIRROR IMAGE 5 OFF O
M66
M67
M68
M69
M70 MIRROR IMAGE OFF B

8-MGCODE A-1-5
L E A DW E L L
M CODE LIST FOR ARM TYPE ATC
O:OPTION B:BASIC
CODE FUNCTION CLASSIFICATION
M71 MIRROR IMAGE X ON B
M72 MIRROR IMAGE Y ON B
M73
M74 MIRROR IMAGE 4 ON B
M75 MIRROR IMAGE 5 ON O
M76
M77 SPINDLE LOAD UP ON O
M78 SPINDLE LOAD DELECT OFF O
M79 SPINDLE LOAD DOWN ON O
M80
M81 ON/OFF MOMENTARY O
M82 ON/OFF MOMENTARY O
M83 M83:ON M84:OFF O
M84 M84:ON M83:OFF O
M85 ON—FIN--OFF O
M86 ON—FIN--OFF O
M87 ON—FIN--OFF O
M88
M89
M90
M91
M92
M93
M94
M95 PART COUNTER B
M96
M97
M98 CALLING OF SUB-PROGRAM B
M99 MAIN PROGRAM RETURN B

8-MGCODE A-1-6
L E A DW E L L
APPENDEX II - G CODE
G CODE LIST
G code Group Function
◤G00 Positioning
◤G01 01 Linear interpolation
G02 Circular interpolation / Helical interpolation CW
G03 Circular interpolation / Helical interpolation CCW
G04 Dwell, Exact stop
G08 Lock-ahead control
G09 00 Exact stop
G10 Data setting
G11 Data setting mode cancel
◤G15 17 Polar coordinates command cancel
G16 Polar coordinates command
◤G17 XpYp plane selection Xp: X axis or its parallel axis
◤G18 02 ZpXp plane selection Yp: Y axis or its parallel axis
◤G19 YpZp plane selection Zp: Z axis or its parallel axis
G20 06 Input in inch
G21 Input in mm
◤G22 04 Stored stroke check function on
◤G23 Stored stroke check function off
G27 Reference position return check
G28 Return to reference position
G29 00 Return from reference position
G30 2nd reference position return
G31 Skip function
◤G40 Cutter compensation cancel
G41 07 Cutter compensation left
G42 Cutter compensation right
G43 Tool length compensation + direction
G44 08 Tool length compensation - direction
◤G49 Tool length compensation cancel
◤G50 11 Scaling cancel
G51 Scaling
G52 00 Local coordinate system setting
G53 Machine coordinate system selection
◤G54 Workpiece coordinate system 1 selection
G55 Workpiece coordinate system 2 selection
G56 14 Workpiece coordinate system 3 selection
G57 Workpiece coordinate system 4 selection
G58 Workpiece coordinate system 5 selection
◤G59 Workpiece coordinate system 6 selection

8-MGCODE A-1-7
L E A DW E L L
G CODE LIST
G code Group Function
G60 00 Single direction positioning
G61 Exact stop mode
G62 15 Automatic corner override
G63 Tapping mode
◤G64 Cutting mode
G65 00 Macro call
G66 12 Macro model call
◤G67 Macro model call cancel
G68 16 Coordinate rotation
◤G69 Coordinate rotation cancel
G73 09 Peck drilling cycle
G74 Counter tapping cycle
G76 09 Fine boring cycle
◤G80 Canned cycle cancel / external operation function cancel
G81 Drilling cycle, spot boring cycle or external operation function
G82 Drilling cycle or counter boring cycle
G83 Peck drilling cycle
G84 Tapping cycle
G85 Boring cycle
G86 Boring cycle
G87 09 Back boring cycle
G88 Boring cycle
G89 Boring cycle
◤G90 03 Absolute command
◤G91 Increment command
G92 00 Setting for work coordinate system or clamp at maximum spindle speed
◤G94 05 Feed per minute
◤G98 10 Return to initial canned cycle
G99 Return to R point in canned cycle

(NOTE 1) G codes marked are initial G codes when turning power on


(NOTE 2) G codes of group 00 are not modal . They are only effective in the block in which
they are specified.
(NODE 3) If a G code not list on the table of G code is inputted. Or optional G code not
specified in the system is commanded, an command (No. 010) is displayed.
(NOTE 4) A number of G code can be specified in the same block when more than one G code
of the same group if specified. The G code specified later is effective.
(NOTE 5) If any code of group 01 is specified in a canned cycle mode. The canned cycle is
automatically cancelled and the G80 condition is entered. However a G code of
group 01 is not affected by any of the canned cycle G codes.
(NOTE 6) A G code is displayed from each group.

8-MGCODE A-1-8
APPENDIX
Caution: Spindle Operation
A. SPINDLE AIR PURGE:
1.Set spindle air purge pressure at 1.2kg/cm2~1.5kg/cm2.
Caution At power on for turning, check spindle air purge is functioning correctly.
Caution Do not turn off spindle air purge or adjust pressure, it will lead to spindle
defected or damage of spindle.

B. SPINDLE OIL COOLER:


1. Spindle shaft and quill with temperature difference may lead to spindle bearing
burns. Spindle oil cooler temperature set up have to 2°C higher than room
temperature.
2. Rotary type of spindle oil cooler temperature is 25°C at initial. Pls. adjust according
to machine site.
3. Digital spindle oil cooler will detect spindle room temperature, no more adjustment
is required.
Caution At power on for turning, check spindle oil cooler is functioning correctly.

C. SPINDLE WARM UP:


To ensure spindle smooth rotation in long term and long lifetime, at machine,
installation or daily turn on, follows spindle warm up operation.

D. SPINDLE TEMPERATURE INCREASE:


1. This machine spindle was build up with high accuracy of spindle angular ball
bearing of which add with high temperature endurable grease lubricator effective for
maintain its accuracy with low temperature increasing at rotation.
2. If spindle temperature increased higher than 20°C of room temperature, this
indicates abnormal of the spindle. Contact machine builder immediately for
authorized engineer delicate for maintenance will be required.
Caution None authorized personnel disassembling spindle is prohibited. In case this
accident happened, any failure to the spindle is subject to customer’s obligation.

E. SPINDLE HIGH SPEED ROTATION TIME MANAGEMENT:Ref. table 1


1. Extreme speed of spindle rotation do not exceeds 1/4 of daily working hours.
2. Spindle speed stay less than normal rotation speed(85% of extreme spindle
speed)for machining.
3. Spindle run at normal continuous rotation speed do not exceed 8 hours a day.
Otherwise, lower normal rotation speed to 70% of spindle speed, or reduce
spindle speed to minimum speed for 1 hour will be required.

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4. Spindle speed less than minimum speed is not allowed.

Table 1
Spindle Extreme speed Normal spindle rotation Minimum
specification of speed at speed
Spindle rotation 85% of Spindle peak
8000rpm 8000rpm 7000rpm -
10000rpm 10000rpm 8500rpm 3000rpm
12000rpm 12000rpm 10000rpm 5000rpm
15000rpm 15000rpm 12000rpm 6000rpm

F. SPINDLE GUARANTEE:
1. Spindle of normal operation, general spare parts will be guaranteed for 1 year.
2. Spindle bearing guaranteed for 2000hrs of rotation.

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