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6 OPERATION:
6-1 MISCELLANEOUS FUNCTION (M FUNCTION/M CODE) :
In operating this machine, specify on/off controls on the operation panel such as spindle
start/stop, coolant on/off, mirror image, table indexing, tool change, etc.. Within 2 digits the
address M. Two or more M codes other than specially approved combination are not allowed
in the same block.
6-1
LEADWELL
F COMMAND FEED RATE (mm/min.) FEED RATE (inch/min.)
F0001 1.0 0.01
F1 1.0 0.01
F0010 10.0 0.1
F0100 100.0 1.0
F5000 5000.0 50.0
b. ACTUAL PROGRAM (METRIC UNIT) :
G01 X150.0 F80*
G02 X200.0 Y300.0 R400*
G03 X250.0 Y50.0 R100.0 F300*
NOTE : Be sure to use “FXXXX” together with G01, G02 and G03.
c. “FXXXX” is not required for G00 (rapid traverse).
NOTE 1 : The unit for F is either mm/min. or inch/min., indicating feed per minute.
NOTE 2 : You may omit “0” in the upper digit of a numerical value.
6-6 PROGRAM
6-6-1 SEARCHING OR CALLING PROGRAMS :
Setting Mode switch Function
Classification Function Key switch Operation
PWE=1 button button
Program
[O]Program No.
number EDIT/AUTO PROGRAM [↓](Cursor)
search
Program No.
Sequence
number AUTO PROGRAM search→[N]→
sequence
search
No.[↓](Cursor)
SEARCH Search address→
Address
EDIT PROGRAM and data input→
word search
[↓](Cursor)
Address Search address→
EDIT PROGRAM
search [↓](Cursor)
Offset [P/Q]→Offset
number - No.→[INPUT]
OFFSET
6-2
LEADWELL
6-6-2 PROGRAM EDITING:
Setting Mode switch Function
Classification Function Key switch Operation
PWE=1 button button
Program
memory EDIT PRGRM [P] [ INPUT]
used
Deletion of [O] 9999
0 EDIT PRGRM
all program [DELET]
Deletion of [O] Program
0 EDIT PRGRM
a program No. [DELET]
Deletion of
[N] Sequence
several 0 EDIT PRGRM No. [INPUT]
PROGRAM blocks
EDITING Deletion of
0 EDIT PRGRM [EOB]→[DELET]
a block
Search the word to
Deletion of
0 EDIT PRGRM be deleted→
a word [DELET]
Search the word to
Alternation
0 EDIT PRGRM be altered New
of a word
date [ALTER]
Search the word to
Insertion of EDIT/AUTO PRGRM be inserted New
a word 0
date [insert]
6-3
LEADWELL
6-7-2 COORDINATION SYSTEM :
The coordination system contains of 3 axes and 3 swivel axes as following sketch.
6-4
LEADWELL
6-8 MDI KEYBOARD & PANEL
6-5
LEADWELL
OPERATION PANEL
SMALL PANEL
6-6
LEADWELL
6-9 MDI KEYBOARD FUNCTIONS :
6-7
LEADWELL
6-8
LEADWELL
6-10 FUNCTIONAL BUTTONS DESCRIPTION :
Jog feeding
Program teach
Automatic operation
Program edit
6-9
LEADWELL
Incremental feed rate
Spindle stop
Coolant A power on
6-10
LEADWELL
OPERATION SELECTION :
Single block
After executing one block of program, machine will
stop.
Block deletion
A block include “/” in a program will be neglected
Optional stop
After executing block, machine stops and include M01
code.
Dry run
Machine will move with jog feed rate in cycle operation
and the F value will be neglected.
Program test
The M, S, T and B functions are neglected in automatic
operation.
Axis inhibit
In cycle or manual operation, the position display as
specified and M, S, T, B functions will be executed.
Manual absolutely
After executing this function, machine moves amount is
not counted to present position on the work coordinate
system by manual operation.
Z axis cancel
6-11
LEADWELL
Cycle start
Cycle stop
Program stop
Axes movement are locked and M, S, T functions
can not be executed.
Program protection
Tape plug
6-12
LEADWELL
Spindle Reset
Program Restart
TOOL UNCLAMP
Tool Clamp and Unclamp
6-13
LEADWELL
Tool Magazine Rotation
Emergency Release
MPG
INDICATE LAMP :
ATC Ready
Axes Ready
6-14
LEADWELL
ALARM LAMP :
Coolant Alarm
Lubrication Alarm
Lubrication supply is not abnormal, the lamp will
light on and leave message on screen.
Emergency Alarm
6-15
LEADWELL
6-11 FUNCTION OPERATION :
6-11-1 POWER ON AND OFF :
(1) Turn on the power source and switch on the lever near the top of electric controlling cabinet,
then press the button to power on as well as watch on the CRT. Everthing is all right, press
home mode and axes selection buttons to execute home command for being ready to run.
(2) Move X and Y axes to the center position or home position, then press power off button
and turn off the main switch of power cabinet.
6-11-2 MANUAL FEED :
6-16
LEADWELL
Press the “HOME” button as mode selection.
↓
Select the spindle speed and press either the
spindle speed decreased or increased buttons.
(NOTE : Be sure to confirm the S value when
the manual spindle speed is used.)
6-17
LEADWELL
6-11-5 INCREASE JOG FEED :
Press the INC JOG button as mode selection.
6-18
LEADWELL
6-11-7 RAPID TRAVERSE :
6-19
LEADWELL
7 CLEAN AND MAINTENANCE
CAUTION : 1. Shut off the power before doing any maintenance or cleaning job and obey the
instruction or you might be hurt.
2. Any clean or maintenance concerned with removing must be careful and only
well-trained personnel can do it.
a. Inspect if the power cable and external cable are normally connected and the voltage
capacity is matched as machine required.
c. Check if there are enough oil for the hydraulic unit, lubrication unit and coolant unit.
d. Check if the pressure gauges of hydraulic unit and pneumatic unit were indicated to zero
position.
c. All the running components should be run at normal condition without noise.
e. Auto lubricator should be actuated to pump oil with flow setting to 3-6 c.c./cycle.
g. The wipers on the telescopic covers should be cleaned from the chips.
h. Test tool changing unit and make sure the unit can work smoothly.
a. Inspect the oil level of auto lubricator tank to refill up, if it is necessary and is consumed.
b. If there is water or dirt in the tank, relieve and change fresh oil.
7-1
LEADWELL
c. Check the level of coolant to refill up and flush the coolant pump through with clean water
if there is impurities after use.
d. Clean the chips on the chip tank, conveyor, tool tip and tool magazine.
e. Remove and centralize the chips on the chip bucket out side of the shop.
f. The coolant pump which is not being used during periods frost should be drained (shown as
the following sketch) or it will be harmful for pipe and pump. Take off the primiing plug P
and drain plug V for draining.
g. Turn off working light, power supplier and draw out the connector of power cable whenever
finishing work.
g. Fill the grease for the warm gear of ATC transmission unit.
c. Ensure there is enough of lubricant on the slideway, gear of reducer and change or refill the
fresh oil, such as lubricant, hydraulic oil, oil cooler tank, etc.
7-2
LEADWELL
d. Inspect the backlash of ball screw on three axes.
h. Clean the electrical motor outside and turn off the power at first.
i. Before cleaning the chip or dirt on the conduction block of sensor and magnetic switch, turn
off the power.
j. Check the smooth function of all limit switches for axes and clean the dirt or re-adjust the
position, if necessary.
b. Replace the hydraulic oil and oil filter according to the oil recommandation.
c. Replace the filter for auto lubricator and clean the lubrication tank, coolant tank.
d. Do not pour out the wasting oil or coolant liquid casually. It‘d better remain in oil bucket
periodically and send to the authorities concerned of shop to do with it.
4. AIR CONTROL : Reduce air pollutants, obey the laws about emissions standard of air
pollution. remain a high quaility and all devices are in good condition.
b. Cutting Chips : Some of the cutting chips are able to recycle, after machining, the chips must
seperate and restore by material. It is must be placed and treat according to
the environmental regulations of local plant.
c. Toxic gas : Check the concentration of exhaust emissions and the emission equipments.
Control the value to standard request every cyclic inspection.
2. AFTER OPERATION :
Waste Machine : When machine is out of order can not be fixed, do not throw away directly
and sepreat the machine to pieces by material. Some of the material can be
recycled such as casting iron, steel, metal, etc.. Some of them can not be
reused such as cables, electrical parts, motors, PCB board, etc.. Store the
same parts according to their material to do with local dealer or the
procedures of waste treatment on your own.
7-4
L E A DW E L L
APPENDEX I - M CODE
M CODE LIST FOR DRUM TYPE ATC
CODE FUNCTION DESCRIPTION
OPERATION CAN BE RESTART BY START
M00 PROGRAM STOP BUTTON
ON/OFF OF M01 CAN BE CONTROL BY
M01 OPTION STOP SWITCH ON THE PANEL
NCUNIT IS RESET & STOPPING ALL
M02 PROGRAM END OPERATIONS OF MACHINE
M03 SPINDLE FORWARD
M04 SPINDLE REVERSE
M05 SPINDLE STOP
VIEWED FROM Z AXIS HOME AND ATC
M06 AUTOMATIC TOOL CHANG READY
M07 CHIP CLEAN
M08 CUTTING OIL SUPPLY SPINDLE MUST BE RUN IN AUTO MODE
CUTTING OIL STOP & OIL
M09 MIST OFF
M10 FLOOD COOLANT B ON FOR A.P.C. MACHINE ONLY
M11
M12
SPINDLE CW & COOLANT
M13 ON
SPINDLE CCW & COOLANT
M14 ON
M15
M16
M17
M18
M19 SPINDLE ORIENTATION
M20
M21 TOOL MAGAZINE RIGHT
M22 TOOL MAGAZINE LEFT
M23
M24
M25 TOOL CLAMP
M26 TOOL UNCLAMP
M27
M28
M29 RIGID TAPPING
M30 PROGRAM REWIND
8-MGCODE A-1-1
L E A DW E L L
M CODE LIST FOR DRUM TYPE ATC
CODE FUNCTION DESCRIPTION
M31
M32
M33
M34
M35
M36
M37
M38
M39
M40 4 AXIS CLAMP FOR 4 AXIS WITH 4TH AXIS SPARE FUNCTION
M41 4 AXIS UNCLAMP FOR 4 AXIS WITH 4TH AXIS SPARE FUNCTION
M42 INDEXER CYCLE FOR 4 AXIS WITH INDEX FUNCTION
M43
M44
M45 CHIP CONVEYOR ON
M46 CHIP CONVEYOR OFF
M47
M48
M49
M50
M51
M52
M53
M54
M55
M56
M57
M58
M59
M60
M61 MIRROR IMAGE X OFF
M62 MIRROR IMAGE Y OFF
M63
M64 MIRROR IMAGE 4 OFF
M65
M66 DURING OF TOOL CHANG
M67 CANCAL M66
8-MGCODE A-1-2
L E A DW E L L
M CODE LIST FOR DRUM TYPE ATC
CODE FUNCTION DESCRIPTION
M68
M69
M70 MIRROR IMAGE OFF
M71 MIRROR IMAGE X ON
M72 MIRROR IMAGE Y ON
M73 MIRROR IMAGE Z ON
M74 MIRROR IMAGE 4 ON
M75
M76
M77
M78
M79
M80
M81 SPARE FUNCTION ON/OFF MOMENTARY
M82 SPARE FUNCTION ON/OFF MOMENTARY
M83 SPARE FUNCTION M83:ON M84:OFF
M84 SPARE FUNCTION M84:ON M83:OFF
M85 SPARE FUNCTION ON-FIN-OFF PUSE OUTPUT TYPE
M86 SPARE FUNCTION ON-FIN-OFF PUSE OUTPUT TYPE
M87 SPARE FUNCTION ON-FIN-OFF PUSE OUTPUT TYPE
M88 SPARE FUNCTION ON-FIN-OFF PUSE OUTPUT TYPE
M89 SPARE FUNCTION ON-FIN-OFF PUSE OUTPUT TYPE
M90
M91
M92
M93
M94
M95
M96
M97
M98 CALL SUB-PROGRAM
M99 END SUB-PROGRAM
8-MGCODE A-1-3
L E A DW E L L
M CODE LIST FOR ARM TYPE ATC
O:OPTION B:BASIC
CODE FUNCTION CLASSIFICATION
M00 PROGRAM STOP B
M01 PROGRAM OPTIONAL STOP B
M02 END OF PROGRAM B
M03 SPINDLE C.W. B
M04 SPINDLE C.C.W. B
M05 SPINDLE STOP B
M06 AUTOMATIC TOOL CHANG B
M07 C.T.S. COOLANT ON B
M08 COOLANT ON B
M09 COOLANT OFF B
M10 CHIP CLEAN O
M11
M12
M13 SPINDLE C.W. & COOLANT ON O
M14 SPINDLE C.C.W. & COOLANT ON O
M15
M16
M17
M18
M19 SPINDLE ORIENTATION B
M20
M21
M22
M23 SWING POCKET UP B
M24 SWING POCKET DOWN B
M25 TOOL CLAMP B
M26 TOOL UNCLAMP B
M27 RENISHOW ON O
M28 RENISHOW OFF O
M29 RIGID TAPPING O
M30 PROGRAM REWIND B
M31
M32
M33 CLAMP O
M34 UNCLAMP O
M35
8-MGCODE A-1-4
L E A DW E L L
M CODE LIST FOR ARM TYPE ATC
O:OPTION B:BASIC
CODE FUNCTION CLASSIFICATION
M36
M37
M38 COOLANT THROUGH TOOL O
M39
M40 4 AXIS CLAMP O
M41 4 AXIS UNCLAMP O
M42
M43 5 AXIS CLAMP O
M44 5 AXIS UNCLAMP O
M45 CHIP CONVEYOR ON O
M46 CHIP CONVEYOR OFF O
M47
M48
M49
M50
M51 Z AXIS LOAD UP ON O
M52 Z AXIS LOAD OFF O
M53
M54
M55
M56 ATLM AIR BLAST ON O
M57 ATLM AIR BLAST OFF O
M58
M59
M60
M61 MIRROR IMAGE X OFF B
M62 MIRROR IMAGE Y OFF B
M63
M64 MIRROR IMAGE 4 OFF B
M65 MIRROR IMAGE 5 OFF O
M66
M67
M68
M69
M70 MIRROR IMAGE OFF B
8-MGCODE A-1-5
L E A DW E L L
M CODE LIST FOR ARM TYPE ATC
O:OPTION B:BASIC
CODE FUNCTION CLASSIFICATION
M71 MIRROR IMAGE X ON B
M72 MIRROR IMAGE Y ON B
M73
M74 MIRROR IMAGE 4 ON B
M75 MIRROR IMAGE 5 ON O
M76
M77 SPINDLE LOAD UP ON O
M78 SPINDLE LOAD DELECT OFF O
M79 SPINDLE LOAD DOWN ON O
M80
M81 ON/OFF MOMENTARY O
M82 ON/OFF MOMENTARY O
M83 M83:ON M84:OFF O
M84 M84:ON M83:OFF O
M85 ON—FIN--OFF O
M86 ON—FIN--OFF O
M87 ON—FIN--OFF O
M88
M89
M90
M91
M92
M93
M94
M95 PART COUNTER B
M96
M97
M98 CALLING OF SUB-PROGRAM B
M99 MAIN PROGRAM RETURN B
8-MGCODE A-1-6
L E A DW E L L
APPENDEX II - G CODE
G CODE LIST
G code Group Function
◤G00 Positioning
◤G01 01 Linear interpolation
G02 Circular interpolation / Helical interpolation CW
G03 Circular interpolation / Helical interpolation CCW
G04 Dwell, Exact stop
G08 Lock-ahead control
G09 00 Exact stop
G10 Data setting
G11 Data setting mode cancel
◤G15 17 Polar coordinates command cancel
G16 Polar coordinates command
◤G17 XpYp plane selection Xp: X axis or its parallel axis
◤G18 02 ZpXp plane selection Yp: Y axis or its parallel axis
◤G19 YpZp plane selection Zp: Z axis or its parallel axis
G20 06 Input in inch
G21 Input in mm
◤G22 04 Stored stroke check function on
◤G23 Stored stroke check function off
G27 Reference position return check
G28 Return to reference position
G29 00 Return from reference position
G30 2nd reference position return
G31 Skip function
◤G40 Cutter compensation cancel
G41 07 Cutter compensation left
G42 Cutter compensation right
G43 Tool length compensation + direction
G44 08 Tool length compensation - direction
◤G49 Tool length compensation cancel
◤G50 11 Scaling cancel
G51 Scaling
G52 00 Local coordinate system setting
G53 Machine coordinate system selection
◤G54 Workpiece coordinate system 1 selection
G55 Workpiece coordinate system 2 selection
G56 14 Workpiece coordinate system 3 selection
G57 Workpiece coordinate system 4 selection
G58 Workpiece coordinate system 5 selection
◤G59 Workpiece coordinate system 6 selection
8-MGCODE A-1-7
L E A DW E L L
G CODE LIST
G code Group Function
G60 00 Single direction positioning
G61 Exact stop mode
G62 15 Automatic corner override
G63 Tapping mode
◤G64 Cutting mode
G65 00 Macro call
G66 12 Macro model call
◤G67 Macro model call cancel
G68 16 Coordinate rotation
◤G69 Coordinate rotation cancel
G73 09 Peck drilling cycle
G74 Counter tapping cycle
G76 09 Fine boring cycle
◤G80 Canned cycle cancel / external operation function cancel
G81 Drilling cycle, spot boring cycle or external operation function
G82 Drilling cycle or counter boring cycle
G83 Peck drilling cycle
G84 Tapping cycle
G85 Boring cycle
G86 Boring cycle
G87 09 Back boring cycle
G88 Boring cycle
G89 Boring cycle
◤G90 03 Absolute command
◤G91 Increment command
G92 00 Setting for work coordinate system or clamp at maximum spindle speed
◤G94 05 Feed per minute
◤G98 10 Return to initial canned cycle
G99 Return to R point in canned cycle
8-MGCODE A-1-8
APPENDIX
Caution: Spindle Operation
A. SPINDLE AIR PURGE:
1.Set spindle air purge pressure at 1.2kg/cm2~1.5kg/cm2.
Caution At power on for turning, check spindle air purge is functioning correctly.
Caution Do not turn off spindle air purge or adjust pressure, it will lead to spindle
defected or damage of spindle.
1 01
4. Spindle speed less than minimum speed is not allowed.
Table 1
Spindle Extreme speed Normal spindle rotation Minimum
specification of speed at speed
Spindle rotation 85% of Spindle peak
8000rpm 8000rpm 7000rpm -
10000rpm 10000rpm 8500rpm 3000rpm
12000rpm 12000rpm 10000rpm 5000rpm
15000rpm 15000rpm 12000rpm 6000rpm
F. SPINDLE GUARANTEE:
1. Spindle of normal operation, general spare parts will be guaranteed for 1 year.
2. Spindle bearing guaranteed for 2000hrs of rotation.
2 01