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Foam RC Airplane
by tak145 on January 3, 2009
Table of Contents
Foam RC Airplane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Step 8: GO FLYING!!! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Related Instructables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Comments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
http://www.instructables.com/id/Foam-RC-Airplane/
Intro: Foam RC Airplane
If you are like most RC enthusiasts you have spare spare motors, servos & batteries. This instructable shows you how to make a flat foam airframe in a couple hours.
I've modified free plans from http://www.foamyfactory.com/ for a faster build that is also stronger.
This requires just 1 foam core board that can be purchased from a craft store.
I used the 1/2" thick board instead of the more common 3/16" version I've used in the past.
http://www.instructables.com/id/Foam-RC-Airplane/
Step 2: Cut it out
Cut out the design using a jig saw. You could also use an Exacto knife but the jig saw is much faster and easier. Cut out the slots where the wing fits and the tail fits as
well. We'll cut the servo mounts out later.
Using the jig saw cut both ailerons at a 30-45 degree angle where the control surface meets the wing. To make the hinge, mate the control surface to the main wing body
at the cut angle and apply the tape along the length. Then fold the control surface the other direction and tape under side of the wing and aileron.
Next, slide the wing through the slot in the airframe. Apply glue to the center of the wing and slide in place. Allow the glue to dry then repeat the taping procedure on the
other side of the wing.
http://www.instructables.com/id/Foam-RC-Airplane/
Step 4: Making the elevator
Cut out the slots to fit the elevator in the airframe. See photo for locations.
Instead of angle cutting the elevator (#2), cut the stationary piece labeled #1 in the photo at the 30-45 degree angle just as in step 3.
Slide and glue piece 1 into place. Slide part #2 into place and tape the elevator hinge just as described in step 3.
http://www.instructables.com/id/Foam-RC-Airplane/
Step 5: Install Servos
Find your servos and control linkages. The length of the control linkages dictate where the servos should be mounted.
Simulate the locations of the control horns then make an outline of the servo on the airframe. Repeat this for the elevator. Cut out the servo locations.
Use a hot glue gun to fix the servos to the airframe. Screw down the control horns or hot glue them in place.
I recommend using a folding prop so you can belly land the plane and you won't need landing gear.
http://www.instructables.com/id/Foam-RC-Airplane/
Step 7: Mounting the rest of the electronics
You now need to mount the ESC, Radio, and Battery.
I just use tape to mount the electronics.
Use the battery to balance the plane. Make sure the plane balances about 1/3 to 1/2 the wing cord length back from the leading edge of the wing. The further back the
more unstable the plane becomes. Its also easier to do 3D aerobatics.
Step 8: GO FLYING!!!
You are done. Go flying. These planes are light and have very little surface area resistance so they fly well. With the right brushless motor these planes can takeoff
vertically right out of your hand.
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Nicepolicy16
http://www.instructables.com/id/Foam-RC-Airplane/
Comments
50 comments Add Comment view all 62 comments
I am also trying to cut foam that is as thick as yours and the edges are not coming out straight. I don't mean the long edge, I mean the short edge that are on
the side of the foam. The reason mine are not straight is because I find it hard to keep the knife at a 90 angle to the cutting mat.
Do you have some tips on how to keep the knife perpendicular to the cutting surface?
Thanks
http://www.instructables.com/id/Foam-RC-Airplane/
Thanks.
http://www.instructables.com/id/Foam-RC-Airplane/
prof88 says: Nov 15, 2009. 3:03 AM REPLY
thanksssssssssssssssssssssssssssssssssssssssssssssssssssssssss
http://www.instructables.com/id/Foam-RC-Airplane/
TheLucster says: Feb 1, 2009. 11:46 PM REPLY
Thats crazy, that stuff is indestructible! Are there any good beginners guides to building RC foam planes? I had an old Firebird a couple of years ago,
and one good crash broke the tail - ever since then I haven't managed to fix it, but want to keep on with the hobby!
http://www.instructables.com/id/Foam-RC-Airplane/