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Check for Clutch Disc Appearance Check for the Movement of Clutch Apply the Grease to Spline Hub Teeth
Be sure to handle the clutch carefully and If no problem is found, fit the clutch disc After confirming that the clutch disc
wear clean cotton work globes. onto the transmission’s top shaft and moves smoothly, remove it from the top
Check the clutch disc that is being confirm that it moves smoothly. shaft and use brush to apply the grease
installed to confirm that the facing is not to spline hub teeth.
chipped and there are no scratches on
the spline hub teeth.
Apply the Grease to Top Shaft
Remove Excess Grease Check for Clutch Cover Appearance
Also, apply the grease to the top shaft Fit the clutch disc back onto the top shaft Confirm there are no scratches or other
teeth. and wipe away the excess grease. defects on the friction surfaces of the
Excess grease could fly off and cause a pressure plate. If there are no problems,
juddering noise or slipping problems. use a cleaner to de-grease the pressure
plate friction’s surfaces.
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When reassembling the transmission, position it so that crankshaft and the top shaft are
aligned in straight line. While aligning the teeth, carefully insert the top shaft all the way into
the clutch disc spline in a single motion.
Transmission
Stopping midway or forcing the top shaft in could dent spline hub teeth and result in faulty
disengagement.
After confirming that the clutch housing is fully contacted with engine’s mounting surfaces,
tighten the housing mounting bolt to the specified torque alternating between diagonally
opposed positions.
Reinstalling the Transmission Do not use impact wrench to tighten the bolts as the top shaft could be shifted off center.
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