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page 2 CICIND Model Code for Concrete Chimneys, 2001
DISCLAIMER
CICIND documents are presented to the best of the knowledge of its members as guides only.CICIND is not,
nor are any of its members, to be held responsible for any failure alleged or proved to be due to adherence to
recommendations, or acceptance of information, published by the association in a Model Code or other
publication or in any other way.
CICIND Model Code for Concrete Chimneys, 2001 page 1
Table of Contents
1 Scope
This Model Code deals with the design of reinforced 3 References
concrete industrial chimneys above their foundations.
Because of the rather extensive ”official"
It does not deal with architectural aspects or those
Commentaries to the Model Code, references are not
aspects of reinforced concrete technology which are
provided in the Model Code itself. References to
not peculiar to chimneys, such as generally accepted
literature which is useful for an improved
principles of detailing reinforcement or technology of
understanding of the justification, meaning and
concrete mix design.
consequences of the application of the Model Code
are given in the Commentaries.
2 Field of Application
The Model Code is valid for all chimneys of circular 4 Notations and Definitions
cross-section in reinforced concrete, placed in situ.
The Model Code does not deal with prefabricated 4.1 General
chimneys, either of reinforced or prestressed The meaning of the various symbols used is
concrete. explained extensively in the text of the Model Code.
Normally, wherever a symbol is used in a chapter, its
Other aspects of chimney design, construction and
meaning is defined within that chapter. Certain
maintenance may be covered by other Model Codes
repetitions could thus not be avoided. The following
published by CICIND.
list of symbols defines the use of symbols in a
It has been assumed in the drafting of the Model Code general way only. For example, the letter σ means
that the design of reinforced concrete chimneys and "stresses", and this may mean concrete stresses or
their lining systems is entrusted to appropriately steel stresses. The subscript 'c' means concrete, and
qualified structural or civil engineers for whose thus σc means concrete stress, but σc may mean
guidance it has been prepared. It has also been many different concrete stresses, e.g. in horizontal or
assumed that the execution of the work is carried out vertical cross-sections under various load cases.
by experienced chimney builders under the direction
Further specifications of the type of stress with further
of appropriately qualified supervisors.
subscripts and the like are explained in the body of the
Model Code.
4.3 Units
Generally, the units of the Sl system are used.
Examples:
- m (metre) and mm (millimetre) for dimensions
- MN (MegaNewton) and N (Newton) for forces.
- MPa (MegaPascal) for stresses.
- GPa (GigaPascal) for elastic moduli.
Where other units are used, they are explained in the
text.
- the serviceability limit states which concern the Given the random nature of variables the purpose of
normal use. design calculations is to keep the probability of failure
below an acceptable value. The present Model Code
The exceedance of a limit state may be reversible or aims to achieve this by the method of partial factors in
irreversible. In the irreversible case the damage which influences of uncertainties and variabilities
associated with the exceedance will remain until the arising from different causes are separated by means
structure has been repaired. In the reversible case of design values assigned to basic variables.
the damage or malfunction will remain only while the
cause of the exceedance is present. The design values of actions FD are obtained from
- overturning of the structure. where Fr are the representative values of actions and
γf are the partial factors for actions. The representative
- attainment of the maximum resistance capacity of values of actions are specified with reference to a
sections. prescribed probability of being exceeded.
The exceedance of an ultimate limit state is always The design values of material properties fD are
irreversible and the first occurrence causes failure. obtained from
For simplicity some states prior to structural collapse
may be considered ultimate limit states. fd = η fk / γm (5.2)
Serviceability limit states include: where fk are the characteristic values of material
properties, γm are the partial factors for materials and
- local damage including excessive cracking which
η are supplementary factors.
may reduce the durability of the structure or affect
the appearance of structural elements. For concrete and steel the characteristic strengths are
the 5% lower fractiles of the statistical strength
- unacceptable deformations which affect the
distributions of the supplied materials . The
efficacy or appearance of structural or non-
supplementary factors η account for uncertainties in
structural elements.
the calculation models.
In the cases of permanent local damage the
In the general form the design condition should also
exceedance of a serviceability limit state is irreversible
include design values of geometrical quantities, a
and the first occurrence constitutes failure.
serviceability limit where appropriate, and a factor by
In other cases the exceedance of a serviceability limit which the importance of the structure and the
state may be reversible but non-compliance occurs: consequences of failure are taken into account.
Model uncertainties may also have to be represented. fsu = fsk / γsu (5.6)
5.1.3 Load Combinations taking γsu = 1.15 in both compression and tension
A load combination is an assemblage of the design It is assumed that if construction tolerances remain
values of a set of different actions considered within the limits specified in section 11 the material
simultaneously in the verification for a given limit state. factors also account for the variability of geometrical
quantities.
5.1.4 Action Effects and Resistances
5.2.4 Actions
In many cases the basic variables and the factors
which describe the uncertainties in the calculation The actions, symbolically Sd, to be considered in the
models can be separated into groups so that some investigation of the limit states shall be obtained from
groups give action effects S and others give the combinations described in Table 5.1. It is
resistances R. assumed that the partial safety factors in Table 5.1
also account for modelling uncertainties.
In the simplest case the ultimate limit state design
condition can be written as For each limit state the load combinations concerned
are to be found in the corresponding columns in the
RD ≥ SD (5.3)
table. As an example the actions effect for the ultimate
where RD and SD are derived from the design values limit state in horizontal cross-sections is found under
of the variables introduced in (5.1) and (5.2) above. “Inline Wind” to be
For the serviceability limit states the design condition Sd = 1.0G + 1.6W + 1.0TG + 1.0TA
is of the type
In hurricane wind zones 1.6W in this expression is to
SD ≤ C (5.4) be replaced by 1.8W.
whereby an action effect is compared to a The factor of safety against overturning due to
serviceability requirement. unfactored actions shall be not less that 1.5.
5.2 Partial Safety Factors The partial safety factor for the design of lining
supports and corbels shall be 1.4
5.2.1 General
The numerical values of the partial safety factors have
been calibrated using a probabilistic method with the 5.3 Modelling
aim of achieving predictable levels of safety.
5.3.1 General
See Commentary no. 1 for a discussion of the safety
The loading patterns and usual proportions of
concept in this model code and the numerical values
concrete chimney shells allow beam theory to be
of the partial safety factors.
used in analysis. For overall horizontal forces and
5.2.2 Importance Classes gravity the shell is modelled as a cantilever fixed at
foundation level. Local discontinuities such as
Two importance classes are recognised. Class 2
openings shall be considered in the evaluation of
comprises those cases where collapse would result
sectional properties.
in a large number of deaths or consequential costs
exceeding 100 times the cost of construction. All Effects of second order shall be taken into account.
others fall into Class 1. The corresponding failure
The dynamic characteristics of the chimney may be
probabilities in 50 years are 10-5 for Class 2 and 10-4
determined by an equivalent discrete system. The
for Class 1.
number of masses considered shall be sufficient to
The importance class should be specified by the ensure stability of the results.
owner.
5.3.2 Radial Wind Pressure
5.2.3 Material Properties
The effects of radial wind pressure are analysed for
The design strength of concrete in compression shall unit height rings considered independentl y of each
be other except in the neighbourhood of openings .
6.1.2 Material Law defined on the basis of standard tests are normally
used in the definition of steel qualities.
The stress-strain relationship for determining the
resista nce capacity of cross-sections is given by (6.1).
0≤ε σ=0 6.2.4 Steel Grades
− 0. 002 ≤ ε < 0 σ = 1000ε (1 + 250ε ) fcu The steel grade denotes the value of the specified
− ε cu ≤ ε < − 0 .002 σ = − f cu characteristic yield stress in MPa This Model Code
does not consider reinforcing steel grades in excess
(6.1) of 500.
0.002 ε cu
where (ft / fy)k is the minimum characteristic value of
the ratio and εuk is defined in 6.2.3.
In seismic regions high ductility steel should be used
for vertical reinforcement.
f cu
stress
strain
0 −ε c
Fig. 6.1: Material law for concrete
6.2 Reinforcement
6.2.1 General
The products to be used as reinforcement are steel
bars defined by geometrical, mechanical and
technological properties. These properties are
generally specified by Product Standards and are
usually assured by compliance certification schemes.
6.2.2 Geometry
The geometrical properties are the size and surface
characteristics. The nominal cross-sectional area to
be considered in design is derived from the nominal
diameter of the bar. The difference between actual
and nominal area should not exceed the limiting
values specified in relevant standards. Ribbed high-
for
bond bars satisfying the projecting rib factors should
normally be used for main reinforcement. fsk
for ε< σ = Es ε
6.2.3 Tensile Properties γ su Es
fsk f sk
The characteristic values of for ε≥ σ=
γ su Es γ su
- the yield stress (fsk)
The stress-strain diagram of figure 6.2 is valid for both The determination of the effective wind pressure is
tension and compression. based on the basic wind speed.
For earthquake analysis the limit strain for steel class The basic wind speed vb appropriate to the location of
S may be taken as εsu = 0.04 in sections in which there the chimney is defined as the mean hourly wind
are no significant openings . Otherwise the limit strain speed at 10 m above ground level in open flat country
is εsu = 0.01. without obstructions having probability 0.02 of being
exceeded in any one year.
Detailed evaluation of sectional properties such as
may be required for time-history analysis for The value of the basic wind must be established by
earthquake loading or second order analysis shall be meteorological measurement. An indication of values
conducted in line with generally accepted laws within of the basic wind speed for various parts of the world
the strain limits set above. Results of relevant tests is given in Commentary No. 3.
may be taken into account where available.
Where the terrain of the location of the chimney is hilly
or built-up, measurem ents for the determination of vb
should be taken as near as possible at a place which
is flat and open.
The determination of k t and k i, if these are different The shape factor CD depends on the slenderness of
from 1, is complicated and may require wind tunnel the chimney. For a chimney with circular cross-
tests. Commentary No. 3 contains suggestions for section, CD is given by the following formula:
the determination of these factors.
where
w (z ) = w m (z ) + w g (z ) (7.2) h height of the top of the shell above ground
level
where
d chimney diameter at 0.75 h
wm(z) is the mean hourly wind load per unit
height, see formula 7.3
wg (z) is the static equivalent of the wind load 7.2.3.3 Static Equivalent of the Wind Load due
per unit height due to gusts, see 7.2.3.3.1 to Gusts
7.2.3.3.1 Main Formula
The static equivalent of the wind load due to gusts is
assumed to vary linearly with the height. This causes
an increase of the bending moment at high levels in
the chimney compared with the normal gust-loading
method.
7.2.3.2 Mean Hourly Wind Load
The wind load due to gusts can be determined by
7.2.3.2.1 Main Formula
3 (G − 1) z
h
w g (z ) = w m (z) z dz
h ∫0
The mean wind load per unit height is (7.6)
h2
wm (z ) = 0.5ρa v(z )2 CD d(z ) (7.3)
where
where
G gust factor, see 7.2.3.3.2
ρa density of air, see 7.2.3.2.2. h height of the top of the shell above ground
v(z) wind speed at height z, see (7.1) level
d(z) outside diameter of the chimney at wm(z) mean hourly wind load per unit height at
height z height z, see 7.2.3.2.
ρ a = 1.25 kg/ m 3 ES
G = 1 + 2gi B + (7.7)
at sea level in temperate climates. Transient ζ
variations in the density due to atmospheric changes where
need not be taken into account.
The air density relevant to a chimney situated at an
altitude of h 1 (m) can be found from the expression: 0.577
g peak factor: g = 2loge νT +
h1 2loge νT
ρ a = 1. 25 - (7.4)
8000
3600 f1
with νT = 1
Bζ 2
1 +
SE
7.2.3.2.3 Shape Factor
CICIND Model Code for Concrete Chimneys, 2001 page 11
i turbulence intensity i = 0.311 − 0.089 log10 h This is the subject of further investigation. At the
present time it is recommended that the tip deflection
−0. 88
h 0.63 due to vortex shedding be calculated by the method of
B background turbulence: B = 1 + ACI 307-95 section 4.2.3. The moments should be
265 calculated from the deflected shape.
(b) design the chimney with sufficient ductility so The design provisions which follow assume that in
that the chimney will survive an extreme normal operating conditions the temperature drop
earthquake event without premature failure and across the wall will not exceed 60K.
collapse at the structural stability limit state.
8 Design Calculations for the Ultimate Limit Equations (8.1.a) and (8.1.b) may be integrated
State numerically assuming that the strain varies linearly
across the section. In the absence of openings the
8.1 General strain at position x is given by
ε = εc + (εt − ε c )(r − x ) / 2r
The resistance capacity of any horizontal or vertical
(8.1.c)
section in the shell calculated as specified herein
shall exceed the corresponding effect of factored where
loads. The loading combinations and loading factors
are given in Table 5.1. εc = maximum compressive strain in the section at
the wall centre
For each loading combination the design condition
(5.3) may be described in bending moment terms only εt = maximum tensile strain in the section at the
as wall centre
Mu ≥ Mmax (8.0)
8.2.2 Design
8.2.2.1 Equations
The ultimate sectional forces are given by
2π
Nu = ∫ (σ c + ρσ s ) t r dφ (8.1.a)
0
2π
Mu = ∫ (σ c + ρσs ) t r x dφ (8.1.b)
0
f sk
ε2 = − ∆ε (8.7)
8.2.3 Thermal Effects Es γ su
The action of temperature and loading from 8.2.4.2 Calculation of the Moments of Second
permanent load and wind cannot be directly Order
superposed. The reason is that the moment from
temperature depends on the actual stiffness of the Moments of 2nd order are calculated numerically from
cross-section, which decreases with an increase of deflections of the shell as described in Commentary
the loading. Therefore, loading causes the bending No. 4.
moment from temperature to become smaller.
Provided that the temperature drop in the wall is less
than 60K (see section 7.4) the thermal effects on the
limit strains and on the average stresses may be
disregarded.
In cases where the characteristic temperature drop
exceeds this limit the strain variation across the wall
must be taken into account.
Ec = 9500(fck + 8)
0. 33
(fck in MPa) (8.3)
γ W MW
Θ= (8.8)
βp ∑ x p 2 Kp 8.2.5 Dimensioning Diagrams
where In order to simplify the dimensioning of chimneys,
dimensioning diagrams are given in Commentary No.
Mw wind moment acting on the underside of the
6.
foundation
8.3 Vertical Cross-Sections
Et dynamic modulus of elasticity of the soil
8.3.1 Wind
rf the outer radius of the raft
The uneven wind pressure distribution around the
xp distance of a pile from the axis of rotation circumference of a circular cylinder causes bending
Kp spring constant of an end-bearing pile moments acting on vertical cross-sections of the
shell.
1
bp factor for pile interference bp = The characteristic bending moment is given by
d
1 + 6 p
sp w m (z)
MWh = 0.09k t d(z ) (8.10)
CD
dp pile diameter
where
sp spacing of the piles
k t = 2.2 correction factor to convert the mean
hourly wind load to the corresponding
8.2.4.4 Approximation of the Moments of 2nd 5-sec. wind
Order
wm(z) see formula (7.3)
The moments of 2nd order can be estimated from
d(z) diameter of chimney at level z
equation 8.9 (see Commentary No. 4).
2.4 CD shape factor
85 − 0. 14h h2 N z z
M 2 ( z) = γ W M W 1 + 2.4 1−
100 (E c γ cu ) ⋅ I h h The moment MWh causes tension at both faces of the
shell.
(8.9)
where
8.3.2 Temperature
Mw bending moment from wind at chimney base
The maximum bending moment from the temperature
γw wind load factor for ultimate limit state
difference is calculated by:
h height of chimney
MT = w fct (8.11)
z height of the considered cross-section
where w is the section modulus.
M2(z) moment of 2nd order at height z
The following formula may be used as an
N normal force at the chimney base approximation to the section modulus in the case of
equal reinforcement on each face:
Ec rnodulus of elasticity from equation 8.3
2
t − 2c E s
γcu = 1.0 (safety factor for concrete) w = 1 / 6 + ρh t 2 (8.12)
t Ecm
l = π dm t / 8
3
second moment of area of the
uncracked section at the chimney base where
ignoring reinforcement
t wall thickness (m)
dm mean shell diameter at the chimney base c cover to reinforcement
t notional wall thickness at the chimney base
Es modulus of elasticity of steel
(not the actual wall thickness, but rather the
thickness which would be required at the Ecm modulus of elasticity of concrete for mean
chimney base if there were no openings at material properties
the base).
Ecm = 850( fck + 8)
The effect of deflection caused by rotation of the
foundation is not considered in equation 8.9. ρh ratio of one layer of circumferential
reinforcement
The more accurate method of section 8.2.4.2 is
recommended for final design. fct tensile strength of concrete
page 16 CICIND Model Code for Concrete Chimneys, 2001
where
8.4 Openings
b clear width of the opening
8.4.1 General
t wall thickness
The stresses around openings may be calculated
with a finite element method or approximated by the ρv ratio of the vertical reinforcement
method given in 8.4.2.
Parts of chimneys where openings occur do not In the shell above and below an opening the bending
satis fy the basic assumption of Navier in beam theory, moment given by (8.16) should be assumed to
namely that plane sections remain plane. This model produce tension on the inside of the vertical sections
may still be applied for the dimensioning of horizontal over the width of the opening:
cross-sections if the openings are considered to be
tf f
enlarged as in figure 8.3 and in addition the following m = 0. 002b3 ck + ρ v sk (8.16)
d γ cu γ su
conditions are fulfilled:
a) No virtual opening has a width larger than 1.2 where d is the mean diameter of the shell, other
times the inner radius. variables as in 8.4.3.2
a ≥ 0. 25(b1 + b2 )
8.4.3 Dimensioning
8.4.3.1 General
The ovalling moment due to wind acting over the
height of the opening may require additional horizontal
reinforcement above and below the opening.
CICIND Model Code for Concrete Chimneys, 2001 page 17
aggressive 0.2 mm
normal 0.3 mm
9.2.3 Deflections of Support Elements Both horizontal and vertical additional reinforcement at
openings should extend beyond the edge of the
Deflections of support elements (e.g. supporting opening by at least half the width of the opening plus
platforms) are particularly important in the case of the bond length of the bars.
brick linings. A lining section constructed of brickwork
is very stiff in respect of vertical deformation of
cross-sections. Undue flexibility of the supporting 10.4 Cover to the Reinforcement
structure may cause extremely high local stresses in
the brickwork resulting in large cracks.
CICIND Model Code for Concrete Chimneys, 2001 page 19
The nominal concrete cover to the reinforcement Note 4: Locally the centre point of the shell shall not
should be 40 mm minimum with tolerances of +20 change by more than 25mm per 3m vertically.
mm and -10 mm.
11 Tolerances
Tolerances in the concrete work are defined in a
statistical way and expressed in terms of
m (m) S(m)