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Quality vs Reliability
Quality vs Reliability
A motion
picture
instead of a
snapshot.
Reliability
• The probability that a product will perform its
intended function satisfactorily for a
prescribed life under certain stated
environmental conditions
Objectives:
1. Apply engineering knowledge to prevent or
reduce the likelihood or frequency of failures
• System Reliability
– As products become more complex, the chance they will
not function increases
– The method of arranging the components affects the
reliability of the system
• Series, parallel, combination
Achieving Reliability
0.335 0.780
0.956
0.899
14
Bathtub Curve
Time
15
Source: http://www.jec.co.jp/eng/technology3.html
Early failure causes or infant mortality
(Occur at the beginning of life and then
disappear)
• Manufacturing Escapes
– Poor workmanship/handling
– Manufacturing defects
– Cracks, flaws
– Defective parts
– process quality control
– sub-standard materials
– contamination
• Improper installation
17
Chance Failures
(Occur throughout the life a product at a
constant rate)
• Insufficient safety factors in design
• Higher than expected random loads
• Human error
• Random load
• Environment
• Misapplication
18
Wear-out
(Occur late in life and increase with
age)
• Aging
• Degradation in strength
• Materials Fatigue
• Creep
• Corrosion
• Friction
• Cyclical load
• Poor maintenance
19
Reliability Remedies
• Availability
- MTBF/(MTBF + MTTR)
• For example, assume you are testing a system that can be
repaired when there is a failure. The failures causes the system to
go down. The first failure happens at 10 hours and it takes 5
hours to fix. The second failure is at 27 hours and the repair
duration is 3 hours. Then after working for 13 hours, the system
fails at 43 hours. The repair lasts for 7 hours and the system is
restored at 50 hours. This failure and repair process can be
illustrated using the following graph
Accelerated Life Testing
- Modified method of testing to readily determine the
time until failure of a component or product
- Testing moves at a faster pace
- Uses quantitative data
- End results yield times-to-failure data
Types:
1. Compressed-time testing - product is tested under
the usual conditions, but more intensively (e.g. a
washing machine used almost continuously)
2. Advanced-stress testing - product is tested under
harsher conditions than it will suffer in regular use so
that failure will tend to occur earlier (e.g. refrigerator
motor run at a higher speed than if operating within a
fridge)
Life Testing for ASUS Laptops