Daikin Service Manual 8 PDF

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Preface
Thank you very much for usual patronage to Daikin products.
We have completed and pleased to present the Oil Cooling Unit (Model 8) Service Manual.
We at Daikin provide an extensive lineup of models to respond to high-accuracy
temperature control and needs for energy saving with the Oil Cooling Unit and appreciate
your further loyal patronage.
This Service Manual includes information on troubleshooting and a variety of services.
Please make use of the Service Manual for your servicing of the Oil Cooling Unit.
Name of information Models listed Date of issue
Oil Cooling Unit

• AKZ148 to 908 June
(Model 8)
• AKZJ188 to 908 2005
Service Manual
June 2005
After Sales Service Division

OIL COOLING UNIT (MODEL 8) SERVICE MANUAL
Models
List of
1 List of Models..................................... 6 7 Troubleshooting............................... 67
1. Troubleshooting According to Symptoms.............67
Specifications
2. Equipment Data checking Procedure ..................68
2 Standard Specifications.................... 8
Standard
3. Troubleshooting According to Malfunction Codes
1. Principle of Oil Cooling Unit...................................8 .............................................................................69
2. List of Basic Performance/Specifications.............10 3-1. Control Panel Operation Procedure ..........69
3. Operating Limits ..................................................14 3-2. List of Malfunction Codes..........................70
3-3. Troubleshooting Flow Chart.......................71
Diagrams
3 Wiring Diagrams .............................. 15
Wiring
8 Removing Procedure....................... 96
4 Piping Diagrams .............................. 28 1. AKZ148 to 908.....................................................96
2. AKZJ188 to 908.................................................104
5 Control Panel ................................... 49
Diagrams
9 Replacement Procedure................ 112
Piping
1. Name and Function of Each Part ........................49
2. Operation Procedure by Mode.............................51 1. Procedure for Replacing Main PC Board...........112
2-1. Normal Mode.............................................51 2. Procedure for Replacing EV Valve Main Unit ....113
2-2. Operation Setting Mode ............................52
2-3. Monitor Mode ............................................54 10 Miscellaneous Reference Data ..... 114
Control
2-4. Timer Setting Mode ...................................54 1. Thermistor Temperature/Resistance
Panel
2-5. Operation Lock Mode ................................54 Characteristics ...................................................114
2-6. Parameter Setting Mode ...........................55 2. Refrigerant (R410A) Characteristics..................114
2-7. Auto Tuning Mode......................................62 3. Procedure for Mounting Optional Parts .............115
3-1. Machine Body Synchronization Thermistor
Functions.......................................... 64
Functions
6 /Optional Oil Temperature Thermistor ........115
1. Operation Flow Chart ..........................................64 3-2. Communication PC Board (Option).........116
2. Functions .............................................................65
3. List of Malfunctions/Warnings..............................66
Troubleshooting
Procedure
Removing
Replacement
Procedure
Reference Data
Miscellaneous
The specifications and others of this Service Manual are subject to change
without notice for product improvements.
1
SAFETY PRECAUTIONS Be sure to observe the precautions shown below.
The following section describes precautions to prevent personal injury or damage. Hazardous situations, which can
occur due to mishandling of the equipment, are classified by the safety alert symbols shown below.
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4
MEMO
5
1 List of Models
Type Page Listed
Model Name
Standard Type Individual Specification Standard Specification Wiring Diagram Piping Diagram
AKZ148 10 15 28
AKZ328 10 15 28
Standard type AKZ438 10 15 28
AKZ568 11 18 28
AKZ908 11 18 28
AKZ148-B 10 15 28
AKZ328-B 10 15 28
Equipped with
AKZ438-B 10 15 28
circuit breaker
AKZ568-B 11 18 28
AKZ908-B 11 18 28
AKZ148-C 10 15 28
CE Safety AKZ328-C 10 15 28
Standard AKZ438-C 10 15 28
compatible AKZ568-C 11 18 28
AKZ908-C 11 18 28
AKZ148-E1 10 16 28
AKZ148-E2 10 16 28
AKZ148-E3 10 16 28
AKZ328-E1 10 16 28
Recirculation AKZ328-E2 10 16 28
type AKZ328-E3 10 16 28
Different Voltages AKZ438-E1 10 16 28
compatible
AKZ438-E2 10 16 28
(with built-in
transformer) AKZ438-E3 10 16 28
AKZ568-E1 11 19 28
AKZ568-E2 11 19 28
AKZ568-E3 11 19 28
AKZ908-E1 11 19 30
AKZ908-E2 11 19 30
AKZ908-E3 11 19 30
AKZ148-H 10 17 38
AKZ328-H 10 17 38
Equipped with
AKZ438-H 10 17 38
heater
AKZ568-H 11 20 40
AKZ908-H 11 20 42
AKZ148-T (1) 10 15 32
AKZ328-T (1) 10 15 32
Equipped with oil
AKZ438-T (1) 10 15 32
tank
AKZ568-T 11 18 34
AKZ908-T 11 18 36
6
List of Models
Type Page Listed

Model Name
Models
List of
Standard Type Individual Specification Standard Specification Wiring Diagram Piping Diagram
AKZJ188 12 21 46
AKZJ358 12 21 46
Standard type AKZJ458 12 21 46
AKZJ568 13 24 46
AKZJ908 13 24 46
AKZJ188-B 12 21 46
AKZJ358-B 12 21 46
Equipped with
AKZJ458-B 12 21 46
circuit breaker
AKZJ568-B 13 24 46
AKZJ908-B 13 24 46
AKZJ188-C 12 21 46
CE Safety AKZJ358-C 12 21 46
Standard AKZJ458-C 12 21 46
compatible AKZJ568-C 13 24 46
AKZJ908-C 13 24 46
AKZJ188-E1 12 22 46
AKZJ188-E2 12 22 46
Dipping Open
AKZJ188-E3 12 22 46
type
AKZJ358-E1 12 22 46
AKZJ358-E2 12 22 46
AKZJ358-E3 12 22 46
Different Voltages AKZJ458-E1 12 22 46
compatible
AKZJ458-E2 12 22 46
(equipped with
transformer) AKZJ458-E3 12 22 46
AKZJ568-E1 13 25 46
AKZJ568-E2 13 25 46
AKZJ568-E3 13 25 46
AKZJ908-E1 13 25 46
AKZJ908-E2 13 25 46
AKZJ908-E3 13 25 46
AKZJ188-H 12 23 46
AKZJ358-H 12 23 46
Equipped with
AKZJ458-H 12 23 46
heater
AKZJ568-H 13 26 46
AKZJ908-H 13 26 46
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7
2 Standard Specifications
1 Principle of Oil Cooling Unit
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��Through the compressor, the refrigerant gas turns to be high-temperature and high-pressure compressed gas to
facilitate cooling and liquefaction with the condenser.
��The condenser cools and condenses the high-temperature and high-pressure gas produced through the
compressor with air to convert the gas into high-temperature and high-pressure liquid.
��The pressure reducing mechanism presses and decompresses this high-temperature and high-pressure liquid to
convert it into low-temperature and low-pressure liquid, thus facilitating evaporation with the cooler.
��Through the cooler, the low-temperature and low-pressure gas produced through the pressure reducing mechanism
draws heat from oil to evaporate (cool the oil), thus providing low-temperature and low-pressure gas.
The Oil Cooling Unit is a cooling unit using a refrigeration cycle shown in Figure above, which is different from air
conditioners in the object to cool. The Oil Cooling Unit is subject to cooling of oil, while air conditioners are subject
to cooling of air. Consequently, knowledge required for basic services is the same as that for air conditioners but
different in some points particularly from the air conditioners. The following section describes these different points.
1. Functions of Electronic Expansion Valve

The electronic expansion valve is used for capacity control at a frequency below the minimum compressor
operating frequency, thus having characteristics shown below.
qWhile in low capacity operation, the electronic expansion valve uses the low-pressure region, which no air
conditioners use.
wThe fully closed point of electronic expansion valve (fully closed pulse of EV valve) should be set with the PC
board by each unit. (In order to replace the EV valve or PC board, pay attention to this point.)
2. Oil Pump
Since the Oil Cooling Unit is subject to cooling of oil, an oil pump is incorporated in place of a fan on the indoor
side. The following section describes the features of the oil pump.
qWhen the external resistance reaches 0.5 MPa or more, the relief valve will be activated.
wSince the external resistance block (field piping) is an item to be designed by the user, attention should be paid.
3. Characteristics of Electrical System

Basically, the electrical system is the same as that of air conditioners but has the following characteristics.
qThe Oil Cooling Units has nothing equivalent to the operation switch. Be noted that the Oil Cooling Unit
starts running as soon as the power supply turns ON. Normally, the Oil Cooling Unit exchanges signals with
a machine tool and runs under ON-OFF control on the machine tool side.
wThe Oil Cooling Unit has an enhanced readout function of internal product data. Refer to information in "7
Troubleshooting" to conduct servicing.
8
Standard Specifications
For AKZ Series
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For AKZJ Series
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9
2 List of Basic Performance/Specifications
2-1. AKZ Series
Oil Cooling Unit equivalent horsepower (HP) 0.5 1.2 1.5
AKZ148 AKZ328 AKZ438
Model name Stan Stan Stan
-dard -B -C -H -T/-T1 *3 -E *4 -dard -B -C -H -T/-T1 *3 -E *4 -dard -B -C -H -T/-T1 *3 -E *4
Cooling capacity (50/60 Hz) *1
kW 1.3/1.4 2.8/3.2 3.8/4.3
Heater kW — 1 — — 1 — — 1 —
Power supply *2 3-phase, 200/200 · 220VAC, 50/60 Hz *4 3-phase, 200/200 · 220VAC, 50/60 Hz *4 3-phase, 200/200 · 220VAC, 50/60 Hz *4
Main circuit 3-phase, 200/200 · 220VAC, 50/60 Hz
Circuit voltage
Operation circuit DC12/24V
200V 50Hz 1.20kVA/3.5A 1.70kVA/5.3A 2.31kVA/6.6A
Max. power consumption
Max. current consumption
Transformer capacity — 2.6kVA — 2.6kVA — 2.6kVA
Coated color White
Outline dimensions 820�360�465 1055�360�465 1225�360�465
mm 650�360�440 950�360�440 950�360�440 790�360�440 1090�360�440 1090�360�440 990�360�440 1290�360�440 1290�360�440
(H�W�D) /*3 /*3 /*3
Compressor (Hermetic DC swing type) 0.4 kW or equivalent 0.75 kW or equivalent 1.1 kW or equivalent
Evaporator Shell end coil type
Condenser Cross fin coil type
Type Propeller fan
Fan
Motor φ 300 mm, 75 W
Type Trochoid pump
Motor 0.4kW�4P
Oil pump
Discharge rate L/min 12/14.4 24/28.8
Emergency opening
pressure MPa 0.5 0.6
Reference Room temperature or unit temperature *5 (Factory set to Room temp. Mode 3)
Synchronization Fixed type
Temperature
(Selectable)
inlet or outlet oil temperature (Factory set to inlet oil temperature)

type
Subject to control
control
Sync. range K -9.9 to +9.9 against reference temperature (Factory set to 0.0)
Subject to control Inlet or outlet oil temperature
Range ˚C 5 to 50
Refrigerant control Inverter control for Compressor revolutions + EV valve opening
Refilling quantity of refrigerant
(New refrigerant: R410A)*6 kg 0.49 0.72 0.98
Overcurrent relay (pump motor), Reverse phase protector, Restart prevention timer, Low room temperature protection thermostat,
High oil temperature protection thermostat, Low oil temperature protection thermostat, Pump relief valve, Discharge pipe temperature thermostat,
Safety devices Condenser temperature thermostat, Refrigerant leakage detector, a set of inverter protectors, High pressure switch (-C only),
Compressor protection thermostat (-C only), Overheat prevention temperature thermostat (-H only), and Boil-dry prevention switch (-H only)
Room temperature ˚C 5 to 45
Operating range
Inlet oil temperature ˚C 5 to 50

Oil viscosity mm2/S 1.4 to 200 (ISO VG2 to 32)
Discharge
Pressure loss side 0.5 MPa or less
outside product Suction
Within -30.7 kPa
side
Applicable oil Lubricating oil/Mineral oil based hydraulic fluid (However, not applicable to phosphate ester based hydraulic fluid, water, water-soluble liquid, chemicals, foods, fuels, cutting/grinding fluid, etc.)
Oil outlet Rc3/4
Connection
piping Oil inlet Rc3/4 Rc1 1/4 Rc3/4 Rc1 1/4 Rc3/4 Rc1 1/4 Rc3/4
Oil drain Rc1/4 (Plug stop)
Noise level
(1 m from front, 1 m above: dB (A) 62 65
anechoic chamber equivalent)
Transportation vibration performance Vertical 14.7 m/S2 (1.5G) � 2.5 Hr (However, 10 to 100 Hz sweep/5 min.)
Mass kg 52 62 67 110 58 68 88 116 67 77 97 125
Wiring circuit breaker (rated current) A — 10 — — 10 — — 10 —
Oil tank (capacity) L — 15 — — 30/20 — — 30/20 —
Local Wiring circuit breaker
procurement*7 (rated current) A 10
Note) *1. The cooling capacity represents figures at a standard point *4 Different voltage units are available in three models, i.e., -E1, -E2,
(of inlet oil temperature: 35˚C, room temperature: 35˚C, and and -E3, subject to the power supply.
oil viscosity: ISO VG32), subject to product tolerance of approximately ±5%. E1: 3-phase, 220/230V, 50/60 Hz
*2 Voltage fluctuation range is to be within ±10%. E2: 3-phase, 380/400/415V, 50/60 Hz
If the voltage fluctuates outside the range of ±10%, E3: 3-phase, 440/460/480V, 50/60 Hz
separate consultation will be recommended. *5 The machine body synchronization thermistor,
*3 The outline dimensions for T1 specification units are as shown below. which is an optional part, is required.
AKZ148-T1: 810 � 360 � 535 *6 -C Models are provided with MSDS (Material Safety Data Sheet)
AKZ328-T1: 980 � 360 � 535 of R410A refrigerant.
AKZ438-T1: 1180 � 360 � 535 *7 This part should be separately procured by the customer.
(A circuit breaker should be mounted on the main machine side,
including -B Model.)
10
Oil Cooling Unit equivalent horsepower (HP) 2.0 3.0

AKZ568 AKZ908
Model name Stan Stan
-dard -B -C -H -T -E *3 -dard -B -C -H -T -E *3
Cooling capacity (50/60 Hz) *1 kW 5.0/5.6 8.0/9.0
Heater kW — 2 — — 3 —
Specifications
Power supply *2 3-phase, 200/200 · 220VAC, 50/60 Hz *3 3-phase, 200/200 · 220VAC, 50/60 Hz *3
Standard
Circuit voltage
200V 50Hz 3.21kVA/9.4A 5.02kVA/15.2A
200V 60Hz 3.30kVA/9.5A 5.14kVA/15.6A
220V 60Hz 3.34kVA/9.2A 5.20kVA/14.5A
Transformer capacity — 5kVA — 6kVA
Coated color White
Outline dimensions (H�W�D) mm 1110�470�560 1410�470�560 1375�470�580 1360�470�590 1220�560�620 1520�560�680 1485�560�700 1470�560�695
Compressor (Hermetic DC swing type) 1.5 kW or equivalent 2.2 kW or equivalent
Evaporator Shell end coil type
Type Propeller fan
Fan
Motor φ 400mm, 90W�4P φ 450mm, 150W�4P
Type Trochoid pump
Motor 0.75kW�4P
Oil pump
Discharge rate L/min 30/36
Emergency opening
pressure MPa 0.6
Temperature
(Selectable)
inlet or outlet oil temperature (Factory set to inlet oil temperature)

type
Subject to control
control
Subject to control Inlet or outlet oil temperature
Range ˚C 5 to 50
(New refrigerant: R410A) *5 kg 1.25 1.53
Overcurrent relay (pump motor), Reverse phase protector, Restart prevention timer, Low room temperature protection thermostat,
High oil temperature protection thermostat, Low oil temperature protection thermostat, Pump relief valve, Discharge pipe temperature thermostat,
Safety devices
Condenser temperature thermostat, Refrigerant leakage detector, a set of inverter protectors, High pressure switch (-C only),
Compressor protection thermostat (-C only), Overheat prevention temperature thermostat (-H only), and Boil-dry prevention switch (-H only)
Operating range
Inlet oil temperature ˚C 5 to 40

Oil viscosity mm2/S 1.4 to 200 (ISO VG2 to 32)
Discharge
Pressure loss side 0.5 MPa or less
outside product Suction
Within -30.7 kPa
side
Applicable oil Lubricating oil/Mineral oil based hydraulic fluid (However, not applicable to phosphate ester based hydraulic fluid, water, water-soluble liquid, chemicals, foods, fuels, cutting/grinding fluid, etc.)
Oil outlet Rc 1 1/4
Connection Oil inlet Rc 1 1/4
piping
Oil drain Rc1/4 (Plug stop)
Noise level
(1 m from front, 1 m above: dB (A) 65 67
Mass kg 97 115 130 182 125 150 160 210
Wiring circuit breaker (rated current) A — 15 — — 20 —
Oil tank (capacity) L — 50 — — 70 —
Local Wiring circuit breaker
procurement*7 (rated current) A 15 20
Note) *1. The cooling capacity represents figures at a standard point (of inlet oil temperature: 35 ˚C, room temperature: 35 ˚C, and oil viscosity: ISO VG32),
subject to product tolerance of approximately ±5%.
*2 Voltage fluctuation range is to be within ±10%. If the voltage fluctuates outside the range of ±10%, separate consultation will be recommended.
*3 Different voltage units are available in three models, i.e., -E1, -E2, and -E3, subject to the power supply.
E1: 3-phase, 220/230V, 50/60 Hz
E2: 3-phase, 380/400/415V, 50/60 Hz
E3: 3-phase, 440/460/480V, 50/60 Hz
*4 The machine body synchronization thermistor, which is an optional part, is required.
*5 -C Models are provided with MSDS (Material Safety Data Sheet) of R410A refrigerant.
*6 This part should be separately procured by the customer. (A circuit breaker should be mounted on the main machine side, including -B Model.)
11
2-2. AKZJ Series
Oil Cooling Unit equivalent horsepower (HP) 0.5 1.2 1.5
AKZJ188 AKZJ358 AKZJ458
Model name Stan Stan Stan
-dard -B -C -H -E *3 -dard -B -C -H -E *3 -dard -B -C -H -E *3
kW 1.6/1.8 3.2/3.5 4.2/4.5
Heater kW — 1 — — 1 — — 1 —
Power supply *2 3-phase, 200/200 · 220VAC, 50/60 Hz *3 3-phase, 200/200 · 220VAC, 50/60 Hz *3 3-phase, 200/200 · 220VAC, 50/60 Hz *3
Circuit voltage
Same as Same as Same as
200V 50Hz 1.07kVA/3.1A 1.35kVA/5.7A Standard unit 1.76 kVA/5.2A 1.76 kVA/5.9A Standard unit 1.94kVA/5.7A 1.94 kVA/5.9A Standard unit
Max. power consumption Same as Same as Same as
Max. current consumption Same as Same as Same as
Transformer capacity — 2.2 kVA — 2.2kVA — 2.2kVA

Coated color White
Outline dimensions (H�W�D) mm 980�360�440 980�450�630 1120�360�440 1120�450�630 1320�360�440 1320�450�630
Compressor (Hermetic DC swing type) 0.4kW or equivalent 0.75kW or equivalent 1.1kW or equivalent
Evaporator Open coil type
Type Propeller fan
Fan
Motor φ 300mm, 75W
Type Trochoid agitator
Agitator
Motor 1-pahse, 50W, 4P
Temperature
(Selectable)
Tank liquid temperature

type
Subject to control
control
Subject to control Tank liquid temperature
Range ˚C 5 to 50
(New refrigerant: R410A) *5 kg 0.58 0.81 1.15
Fan motor inner thermostat, Agitator inner thermostat, Reverse phase protector, Restart prevention timer, Low room temperature protection thermostat,
High oil temperature protection thermostat, Low oil temperature protection thermostat, Discharge pipe temperature thermostat,
Safety devices condenser temperature thermostat, Refrigerant leakage detector, a set of inverter protectors, No-fuse circuit breaker (-B only),
High pressure switch (-C only), Compressor protection thermostat (-C only), Overheat prevention temperature thermostat (-H only), and Fuse (-H only)
Operating
range
Tank liquid temperature ˚C 5 to 50

Oil viscosity mm2/S 0.5 to 200
Water-soluble cutting/grinding fluid, cutting/grinding oil, Lubricating oil, Hydraulic fluid, and Industrial water
Applicable oil
(However, not applicable to chemicals, foods, and fuels)
Noise level
(1 m from front, 1 m above: dB(A) 62
Mass kg 38 41 103 44 47 109 53 56 118
Wiring circuit breaker (rated current) A — 10 — — 10 — — 10 —
Wiring circuit breaker
Local (rated current) A 10
procurement *6
Other than wiring circuit breaker Oil tank (400 mm or more in depth), Feed pump, Float switch, and return filter
E1: 3-phase, 220/230V, 50/60 Hz
E2: 3-phase, 380/400/415V, 50/60 Hz
E3: 3-phase, 440/460/480V, 50/60 Hz
12
Oil Cooling Unit equivalent horsepower (HP) 2.0 3.0

AKZJ568 AKZJ908
Model name
Standard -B -C -H -E *3 Standard -B -C -H -E *3
kW 5.0/5.6 8.0/9.0
Heater kW — 2 — — 4 —
Specifications
Power supply *2 3-phase, 200/200 · 220VAC, 50/60 Hz *3 3-phase, 200/200 · 220VAC, 50/60 Hz *3
Standard
Circuit voltage
200V 50Hz 3.3kVA/9.4A 4.0kVA/11.4A Same as Standard unit 3.9kVA/11.2A 7.5kVA/21.6A Same as Standard unit
Transformer capacity — 5kVA — 6kVA

Coated color White
Outline dimensions (H�W�D) mm 1450�470�500 1450�560�710 1630�560�620 1630�655�830
Compressor (Hermetic DC swing type) 1.5kW or equivalent 2.2kW or equivalent
Evaporator Open coil type
Type Propeller fan
Fan
Motor φ 400 mm, 90 W � 4P φ 450 mm, 150 W � 4P
Type Trochoid agitator
Agitator
Motor 1-pahse, 50W, 4P
Temperature
(Selectable)
Tank liquid temperature

type
Subject to control
control
Subject to control Tank liquid temperature
Range ˚C 5 to 50
(New refrigerant: R410A) *5 kg 1.25 1.65
Fan motor inner thermostat, Agitator inner thermostat, Reverse phase protector, Restart prevention timer, Low room temperature protection thermostat,
High oil temperature protection thermostat, Low oil temperature protection thermostat, Discharge pipe temperature thermostat,
Safety devices condenser temperature thermostat, Refrigerant leakage detector, a set of inverter protectors, No-fuse circuit breaker (-B only),
High pressure switch (-C only), Compressor protection thermostat (-C only), Overheat prevention temperature thermostat (-H only), and Fuse (-H only)
Operating
range
Tank liquid temperature ˚C 5 to 50

Oil viscosity mm2/S 0.5 to 200
Water-soluble cutting/grinding fluid, cutting/grinding oil, Lubricating oil, Hydraulic fluid, and Industrial water
Applicable oil
(However, not applicable to chemicals, foods, and fuels)
Noise level
(1 m from front, 1 m above: dB(A) 65 68
Mass kg 83 86 160 132 140 220
Wiring circuit breaker (rated current) A — 15 — — 20 —
Wiring circuit breaker
Local (rated current) A 15 20 30 20
procurement *6
Other than wiring circuit breaker Oil tank (400 mm or more in depth), Feed pump, Float switch, and return filter
E1: 3-phase, 220/230V, 50/60 Hz
E2: 3-phase, 380/400/415V, 50/60 Hz
E3: 3-phase, 440/460/480V, 50/60 Hz
13
3 Operating Limits
3-1. Operating Range
The Oil Cooling Unit has its operating limits.
Be sure to use the Oil Cooling Unit in the range shown below.
50
45
40
e
g
Room temperature ( ℃)
n
30 a
R
l
a
n
t io
20
ra
e
15 p
O
10
* "Tank liquid temperature" in
5 the case of Dipping Open
type (AKZJ Series)
5 10 15 20 30 35 40 50
Oil inlet temperature (℃)*
3-2. Applicable Oil

Since this Oil Cooling Unit is designed for lubricating oils and hydraulic fluid (of mineral oil base), the following oil
(liquid) is not applicable.
1) Flame-resistant hydraulic fluid Phosphate ester base
Chlorinated hydrocarbon base
Water + Glycol base
W/O, O/W emulsion base
2) Water and water-soluble liquid
3) Chemical liquid and fluid food
4) Cutting oil (fluid) and grinding oil (fluid)
5) Fuels including kerosene, gasoline, and others
14
3 Wiring Diagrams
1 AKZ Series
1-1. AKZ148 (-B) (-C) (-T), AKZ328 (-B) (-C) (-T), AKZ438 (-B) (-C) (-T)
Wiring Diagram
Diagrams
Wiring
1925750R
15
3 Wiring Diagrams
1-2. AKZ148-E1/E2/E3, 328-E1/E2/E3, 438-E1/E2/E3
Wiring Diagram
1925778D
16
Wiring Diagrams
1-3. AKZ148-H/328-H/438-H
Wiring Diagram
Diagrams
Wiring
1925806D
17
3 Wiring Diagrams
1-4. AKZ568 (-B) (-C) (-T), 908 (-B), (-C), (-T)
Wiring Diagram
1925775G
18
Wiring Diagrams
1-5. AKZ568-E1/E2/E3, 908-E1/E2/E33

Wiring Diagram
Diagrams
Wiring
1925799E
19
3 Wiring Diagrams
1-6. AKZ568-H/908-H
Wiring Diagram
1925814E
20
Wiring Diagrams
2 AKZJ Series
2-1. AKZJ188 (-B) (-C), 358 (-B) (-C), 458 148 (-B) (-C)
Wiring Diagram
Diagrams
Wiring
1925776F
21
3 Wiring Diagrams
2-2. AKZ188-E1/E2/E3, 358-E1/E2/E3, 458-E1/E2/E3
Wiring Diagram
1925796D
22
Wiring Diagrams
2-3. AKZJ188-H/358-H/458-H
Wiring Diagram
Diagrams
Wiring
1925809C
23
3 Wiring Diagrams
2-4. AKZJ568 (-B) (-C), 908 (-B), (-C)
Wiring Diagram
1925792D
24
Wiring Diagrams
2-5. AKZJ568-E1/E2/E3, 908-E1/E2/E33

Wiring Diagram
Diagrams
Wiring
1925815B
25
3 Wiring Diagrams
2-6. AKZJ568-H/908-H
Wiring Diagram
1925810E
26
MEMO
27
4 Piping Diagrams
1 AKZ Series
1-1. AKZ148 to 568 (-B) (-C) (-E1) (-E2), (-E3)
No. Part Name Symbol Function
This compressor is a swing compressor with a built-in DC motor, which is driven
1 Compressor M2C under the inverter control by changing the operating frequency according to
values specified under the capacity control.
The accumulator is installed before the compressor suction and used to prevent
2 Accumulator — the entry of liquid refrigerant in the compressor and further efficiently return
lubricating oil to the compressor.
Used to air cool the refrigerant to turn it from high-temperature and-pressure
3 Condenser —
gaseous state to high-temperature and -pressure liquid state.
The feedback control of fan revolutions is performed for heat exchange through
4 Fan M3F
the condenser.
Used to heat low-temperature, low-pressure liquid refrigerant decompressed
5 Evaporator — through the electronic expansion valve (with oil being cooled) to make it
low-temperature, low-pressure gas.
Located at the entrance to and the exit of the oil pump and used to prevent the
6 Rubber hose —
vibrations of the oil pump from transmitting to the piping system and equipment.
7 Oil pump M1P Used to recirculate oil.
The relief valve is a protective device to be activated when the pressure of oil
8 Relief valve — piping system reaches the specified level or higher, thus setting the pressure
back to the normal level.
Electronic expansion valve The EV valve varies its opening according to values specified under the capacity
9 Y1E
(EV valve) control, thus making the control of refrigerant recirculation quantity.
10 Filter — Used to prevent the entry of foreign matters in the EV valve.
In order to avoid an increase of high pressure when a malfunction occurs, used
High pressure switch(-C
11 S3PH to display the malfunction code “E3” if the high pressure reaches 4.1 MPa, thus
only)
stopping the system due to malfunction.
Compressor protection When the compressor head exceeds a temperature of 115°C, used to display the
12 S2B
thermostat(-C only) malfunction code “E5”, thus stopping the system due to malfunction.
Outlet oil temperature Used to detect the oil outlet temperature (targeted control temperature) from the
13 Th-2
thermistor evaporator.
Room temperature Used to detect the synchronization source temperature while in synchronization
14 Th-3
thermistor temperature control mode.
Inlet oil temperature Used to detect the oil inlet temperature (targeted control temperature) to the
15 Th-4
Machine body Used to detect the synchronization source temperature while in synchronization
16 Th-5
synchronization thermistor temperature control mode.
EV valve outlet While in zero point adjustment, used to detect variations in the EV valve outlet
17 Th-6
temperature thermistor temperature, thus recognizing the Fully Closed point.
Used to detect the condensing temperature and, when the condensing
Condensing temperature
18 Th-7 temperature reaches a high level, thus displaying the malfunction code “E3” to
thermistor
stop the system due to malfunction.
Used to detect the discharge pipe temperature and, when the discharge pipe
Discharge gas temperature
19 Th-8 temperature exceeds 112°C, thus displaying the malfunction code “E5” to stop
thermistor
the system due to malfunction.
Pump outlet temperature
20 Th-10 Used to detect the oil pump outlet temperature.
thermistor
Used to stop Rc1/4 at the plug. (The evaporator oil can be discharged from this
21 Oil drain —
oil drain for maintenance.)
25 Low-pressure gauge port — Used to mount a gauge for maintenance.
*For the layout of parts, refer to information on pages 44 and 45.
28
Piping Diagrams
AKZ148 to 568 (-B) (-C) (-E1) (-E2), (-E3)
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Diagrams
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HCY400646D
29
4 Piping Diagrams
1-2. AKZ908 (-B) (-C) (-E1) (-E2), (-E3)
3 Condenser —
4 Fan M3F
the condenser.
6 Rubber hose —
9 Y1E
only)
12 S2B
13 Th-2
14 Th-3
15 Th-4
16 Th-5
17 Th-6
thermistor
thermistor
Used to stop Rc1/4 at the plug. (The evaporator oil can be discharges from this oil
21 Oil drain —
drain for maintenance.)
*For the layout of parts, refer to information on page 45.
30
Piping Diagrams
AKZ908 (-B) (-C) (-E1) (-E2), (-E3)
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HCY400655B
31
4 Piping Diagrams
1-3. AKZ148 to 438-T
3 Condenser —
4 Fan M3F
the condenser.
6 Rubber hose —
9 Y1E
13 Th-2
14 Th-3
15 Th-4
16 Th-5
17 Th-6
thermistor
thermistor
thermistor
21 Oil drain —
Used to store oil at all times, thus responding to a sharp fluctuation in oil quantity
22 Oil tank —
in the piping system.
Oil charge port & Air Used to fill oil into the oil tank and normally serve as a ventilation hole for the oil
23 —
breather tank.
24 Oil level indicator — Used to indicate oil quantity in the oil tank.
32
Piping Diagrams
AKZ148 to 438-T
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HCY400650C
33
4 Piping Diagrams
1-4. AKZ568-T
3 Condenser —
4 Fan M3F
the condenser.
6 Rubber hose —
9 Y1E
13 Th-2
14 Th-3
15 Th-4
16 Th-5
17 Th-6
thermistor
thermistor
thermistor
21 Oil drain —
22 Oil tank —
23 —
breather tank.
34
Piping Diagrams
AKZ568-T
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Diagrams
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HCY400666B
35
4 Piping Diagrams
1-5. AKZ908-T
3 Condenser —
4 Fan M3F
the condenser.
6 Rubber hose —
9 Y1E
13 Th-2
14 Th-3
15 Th-4
16 Th-5
17 Th-6
thermistor
thermistor
21 Oil drain —
22 Oil tank —
23 —
breather tank.
36
Piping Diagrams
AKZ908-T
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Diagrams
Piping
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HCY400667A
37
4 Piping Diagrams
1-6. AKZ148 to 438-H
3 Condenser —
4 Fan M3F
the condenser.
6 Rubber hose —
9 Y1E
13 Th-2
14 Th-3
15 Th-4
16 Th-5
17 Th-6
thermistor
thermistor
thermistor
21 Oil drain —
Boil-dry protection pressure Used to detect a drop of oil quantity in the piping system through a flow switch,
22 S4PH
switch thus stopping the system due to malfunction.
Overheat prevention Used to indicate the malfunction code “AA” to stop the system due to malfunction
23 S4B1
temperature thermostat when heater oil temperature exceeds 70°C.
24 Heater J1H This is an electric heater used to heat oil.

This valve is a “resistor” so as not to malfunction the pressure switch.
26 Angle check valve — Without the angle check valve, the system may erroneously recognize that there
is no oil to stop running due to malfunction “AA”.
38
Piping Diagrams
AKZ148 to 438-H
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HCY400665C
39
4 Piping Diagrams
1-7. AKZ568-H
3 Condenser —
4 Fan M3F
the condenser.
6 Rubber hose —
9 Y1E
13 Th-2
14 Th-3
15 Th-4
16 Th-5
17 Th-6
thermistor
thermistor
thermistor
21 Oil drain —
Used to detect a drop of oil quantity in the piping system through a flow switch,
22 Flow switch S4PH
thus stopping the system due to malfunction.
23 S4B1
temperature switch when heater oil temperature exceeds 70°C.
40
Piping Diagrams
AKZ568-H
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HCY400679A
41
4 Piping Diagrams
1-8. AKZ908-H
3 Condenser —
4 Fan M3F
the condenser.
6 Rubber hose —
9 Y1E
13 Th-2
14 Th-3
15 Th-4
16 Th-5
17 Th-6
thermistor
thermistor
21 Oil drain —
Used to detect a drop of oil quantity in the piping system through a flow switch,
22 Flow switch S4PH
thus stopping the system due to malfunction.
23 S4B1
temperature switch when heater oil temperature exceeds 70°C.
42
Piping Diagrams
AKZ908-H
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HCY400672
43
4 Piping Diagrams
1-9. Layout of Functional Parts
AKZ148 to 438
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No. Part Name No. Part Name No. Part Name

q Compressor i Relief valve !5 Inlet oil temperature thermistor
w Accumulator o Electronic expansion valve !7 EV valve outlet temperature thermistor
e Condenser !0 Filter !8 Condensing temperature thermistor
r Fan !1 High pressure switch !9 Discharge gas temperature thermistor
t Evaporator !2 Compressor protection thermostat @0 Pump outlet temperature thermistor
y Rubber hose !3 Outlet oil temperature thermistor @1 Oil drain
u Oil pump !4 Room temperature thermistor @2 Low-pressure gauge port
44
Piping Diagrams
AKZ568/908
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Piping
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q Compressor i Relief valve !5 Inlet oil temperature thermistor
w Accumulator o Electronic expansion valve !7 EV valve outlet temperature thermistor
e Condenser !0 Filter !8 Condensing temperature thermistor
r Fan !1 High pressure switch !9 Discharge gas temperature thermistor
t Evaporator !2 Compressor protection thermostat @1 Oil drain
y Rubber hose !3 Outlet oil temperature thermistor @2 Low-pressure gauge port
u Oil pump !4 Room temperature thermistor
45
4 Piping Diagrams
2 AKZJ Series
2-1. AKZJ188 to 908 (-B) (-C) (-E1) (-E2), (-E3) (-H)
3 Condenser —
4 Fan M3F
the condenser.
5 Cooling coil — through the electronic expansion valve (with oil being cooled) to make it
6 Y1E
7 Strainer — Used to prevent the entry of foreign matters in the EV valve.
only)
9 S2B
10 Th-3
Liquid temperature Used to detect the oil inlet temperature (targeted control temperature) to the
11 Th-4
12 Th-5
13 Th-6
thermistor
thermistor
Used to rotate the agitator propeller provided within the open coil for efficient
16 Agitator motor M1K
cooling/heating of the oil in the oil tank.
17 Feed pump — This feed pump is to be locally procured.
This is an electric heater used to heat oil and only provided in units with the suffix
18 Heater J1H
-H.
46
Piping Diagrams
AKZJ188 to 908 (-B) (-C) (-E1) (-E2), (-E3) (-H)
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47
4 Piping Diagrams
2-2. Layout of Functional Parts
AKZJ188 to 908
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q Compressor u Strainer !4 Condensing temperature thermistor
w Accumulator i High pressure switch !5 Discharge gas temperature thermistor
e Condenser o Compressor protection thermostat !6 Agitator motor
r Fan !0 Room temperature thermistor !7 Heater
t Cooling coil !1 Liquid temperature thermistor !8 Low-pressure gauge port
y Electronic expansion valve !3 EV valve outlet temperature thermistor
48
5 Control Panel
1 Name and Function of Each Part
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Display
No. Item Operation/Function
Display Name
Power supply This lamp will light up at all time when the power supply
 POWER
lamp turns ON.
Control
Lamp display Malfunction This lamp will blink or light up when a malfunction
Panel
q  ALARM
block A lamp occurs.
This lamp will light up while the system stops in timer
 TIMER Timer lamp
mode.
This lamp will light up while normal mode is selected and
 NORMAL Normal mode
blink while in auto tuning mode or special monitor mode.
Operation This lamp will light up while in operation setting mode
 SETTING
Lamp display setting mode and blink while in parameter setting mode.
w
block B This lamp will light up while monitor mode is selected
 MONITOR Monitor mode
and blink while in service mode.
Timer setting
 TIMER This lamp will light up while in timer setting mode.
mode
Used to display the following contents while in each mode.
• Normal or operation setting mode
……… The current operation mode No. is displayed.
Mode No./ • Monitor setting mode
e —
Data No. display ……… No. of data that is displayed on the data
MODE display block is displayed.
• Parameter setting mode
……… “P” is displayed while in parameter setting.
Used to display a variety of data.

r Data display —
DATA (Data displayed varies with setting mode or data No.)
SELECT
Used to switch each mode.
button
DOWN button Used to decrease Mode No./Data No./Data Value by 1.

Operation
t
button
UP button Used to increase Mode No./Data No./Data Value by 1.
Used to save Mode No./Data No./Data, the setting of which is

SAVE button
being changed.
49
5 Control Panel
Nine operation modes listed in Table below are available on the control panel.
For normal operation, modes 1 to 4 and 8 and 9 are used.
Other modes 5, 6, and 7 may interfere with the operation of the Oil Cooling Unit. Therefore, before using, be sure to
thoroughly understand the functions of these modes.
Mode Function LED status
Used to display the current “operation mode” and “target
1 Normal mode temperature”. When the power supply turns ON, the system “NORMAL” lamp ON
will be automatically brought to this mode.
Used to change the setting of “operation mode” and “target
2 Operation setting mode “SETTING” lamp ON
temperature”
3 Monitor mode Used to display values detected by each sensor. “MONITOR” lamp ON
4 Time setting mode Used to make ON timer setting. “TIMER” lamp ON
Operation lock mode (factory Used to stop the operation of Oil Cooling Unit regardless of All lamps except for
5
setting) setting conditions. “POWER” OFF
Used to make settings shown below.
qTo make setting of combination of signals output to
external contact when a malfunction or warning occurs. “SETTING” lamp
6 Parameter setting mode
wTo make automatic setting of controlled variables for PI control. blinking
eTo make manual setting of controlled variables for PI control.
rTo make warning setting for the protection of devices.
Used to automatically compute controlled variables for PI “NORMAL” lamp
7 Auto tuning mode
control and set them with parameters. blinking
“NORMAL” lamp
8 Special monitor mode Used to check for a variety of current data.
blinking
Used to check for the history of malfunction codes and a “MONITOR” lamp
9 Service monitor mode
variety of data. blinking
(1) Mode shifting operation

Normally, use the button to shift mode.
In order to shift to special mode, press and hold multiple buttons in combination for a period of two seconds.
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CAUTION
The system is set to “operation lock mode”
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at factory. To start operation, release the
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operation lock mode.
If the malfunction prevention switch on the
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settings will be made. If so, turn OFF this
switch.
50
Control Panel
2 Operation Procedure by Mode

2-1. Normal Mode
When the power supply turns ON, the system will be automatically brought to this mode.
This mode is used to display the following contents according to the status of the Oil Cooling Unit.
Status Display of control panel Remarks
ALARM TIMER
NORMAL
POWER
• POWER lamp: ON
Normal SETTING
• MODE: Operation mode No. displayed
operation MONITOR
TIMER
• DATA: Target operating temperature displayed
MODE DATA
• POWER lamp: ON
POWER ALARM TIMER
NORMAL • ALARM lamp: Blinking when the malfunction level 1 occurs
Malfunction SETTING
ON when the malfunction level 2 occurs
MONITOR
TIMER
• MODE: OFF
MODE DATA
• DATA: Blinking malfunction code displayed
• POWER lamp: ON
• MODE: OFF
NORMAL
POWER ALARM TIMER • DATA: Blinking ‘LOC’ displayed
Operation SETTING
To unlock, press and hold the for a period of
locked MONITOR
TIMER two seconds.
Control
MODE DATA
Panel
While operation lock mode, the Oil Cooling Unit stops
all operations including the pump operation.
51
5 Control Panel
2-2. Operation Setting Mode
This mode is used to make settings of operation mode and target temperature.
Furthermore, if the malfunction prevention switch on the main PC board turns ON, no operation mode settings will
be made. In this case, turn OFF this switch to make these settings.
[Setting procedure]
(1) Turn ON the power supply.
When the power supply turns ON, the system will be brought to “normal mode” to display the current operation
mode and target control value.
(2) Shift to “operation setting mode”.
While in normal mode, press the button to shift to “operation setting mode”. (The MODE display will blink.)
(3) Select mode No.
Press the or button to select a desired mode No. (The MODE display will remain blinking.)
Press the button to save the mode No. (The MODE display will light up and the DATA display will blink.)
(4) Make setting of target temperature.
Press the or button to set to a desired target temperature. (The DATA display will remain blinking.)
Press button to save the target temperature. (The DATA display will light up.)
(5) Return to normal mode.
Press the button three times to return to normal mode.
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(For reference) Mode and data will be saved when the button is pressed with the data block blinking and
displayed.
If the button is pressed before saving, the mode and data in process of changing will be
discarded and the system will keep running under the previous setting.
52
Control Panel
 List of operation modes

Setting item
Mode No. Settable range
AKZ Series AKZJ Series
Inlet oil temperature under fixed Liquid temperature under fixed

0
temperature control (*1) temperature control (*1) 5.0 to 50.0°C
Outlet oil temperature under fixed (Factory set to 20.0°C)
1 (Not used)
temperature control (*1)
2 (Not used) (Not used) —
Inlet oil temperature offset value under Liquid temperature offset value under
3
room temperature synchronization room temperature synchronization
(Factory setting)
control (*2) control (*2)
Inlet oil temperature offset value Liquid temperature offset value

4 under machine body temperature under machine body temperature
synchronization control (*2) synchronization control (*2) -9.9 to 9.9°C
Outlet oil temperature offset (Factory set to 0.0°C)
5 value under room temperature (Not used)
synchronization control (*2)
Control
Outlet oil temperature offset value
Panel
6 under machine body temperature (Not used)
synchronization control (*2)
Cooling capacity under direct capacity Cooling capacity under direct capacity 0 to 100%
9
control (*3) control (*3) (Factory set to 0%)
*1. Fixed temperature control: The set value is used as a target temperature for this control.
*2. Synchronization control: The target temperature is used as a value calculated by the following expression for this
control.
Target temperature = Base temperature for synchronization + Offset value

Set value above
• In the case of room temperature synchronization control, a value

detected by the room temperature thermistor (Th-3)
• In the case of machine body synchronization control, a value detected
by the machine body synchronization thermistor (Th-5: Option)
However, if the result of calculation falls short of 5.0°C, the target temperature will be adjusted to 5.0°C.
If it exceeds 50.0°C, the target temperature will be adjusted to 50.0°C.
*3. Direct capacity control: Used to control the cooling capacity as set. (Setting the capacity to 0% will stop the
compressor.)
Note 1) Setting operation mode to No. 4 or No. 6 without mounting the machine body synchronization thermistor
(Th-5: Option) will display the malfunction code “H1” to disable the compressor operation.
2) Depending on the model of Oil Cooling Unit, some of the operation modes will not be functional.
If the operation mode selected is not functional, the data block will display “— — —” to disable settings.
53
5 Control Panel
2-3. Monitor Mode
This mode is used to display temperatures detected by each sensor and Inlet/Outlet status.
Using the or button makes it possible to select data No.
�� Data Contents

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0 Machine body temperature (Th-5) *1 Machine body temperature (Th-5) *1
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1 Outlet oil temperature (Th-2) *1 Not used *1
2 Room temperature (Th-3) *1 Room temperature (Th-3) *1
3 Inlet oil temperature (Th-4) *1 Inlet oil temperature (Th-4) *1
4 Pump outlet temperature (Th-10) *1 Pump outlet temperature (Th-10) *1
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5 Not used *1
�� oil inlet and outlet (Th-4 - Th-2) *1
Value instructed by direct Value instructed by direct
6
capacity control (%) *1 capacity control (%) *1
7 Revolutions of INV compressor (rps) Revolutions of INV compressor (rps)
8 Spare Spare
Setting status with communication Setting status with communication
9
PC board (option) mounted PC board (option) mounted
*1: If the thermistor is not connected or contains a broken wire, 99.9 will
be displayed for the temperature.
2-4. Timer Setting Mode

This mode is used to display ON timer setting and timer value (in hours up to a maximum of 99 hours).
Use the or button to make setting of the timer value. Saving the input with the button will put the system
into timer status, thus stopping the Oil Cooling Unit operation.
To release the timer status, set the timer value to “0”.
POWER ALARM TIMER

NORMAL
SETTING
MONITOR
TIMER
MODE DATA
2-5. Operation Lock Mode

This mode is used to lock the Oil Cooling Unit to the stop status and prohibit operations of buttons except for the
UNLOCK button.
While in a normal use mode (i.e., normal, operation setting, or monitor mode), press and hold the or mode
for a period of two seconds. “Loc” on the data display block will blink to put the system into locked status.
To release operation lock mode, also press and hold the or button for a period of two seconds.
NORMAL
POWER ALARM TIMER
In order to start or stop the Oil Cooling Unit on the control
SETTING panel, start with this operation.
MONITOR
TIMER
MODE DATA
54
Control Panel
2-6. Parameter Setting Mode

This mode is used to make settings of the following parameters to determine the basic operation of Oil Cooling Unit.
Setting of external output procedure when a malfunction or warning occurs...........n01 to n03
Setting of conditions for auto tuning .........................................................................n04 and N05
Setting of gain rate for temperature control ..............................................................n06 to n09
Setting of monitoring subject for temperature warning.............................................n10, n12, n14, n16, and n18
Setting of operating temperature (difference) for temperature warning....................n11, n13, n15, n17 and n19
Setting of YES or NO of use of parallel communication ...........................................n20
Setting of minimum pulse for EV valve .....................................................................n24
Furthermore, if the malfunction prevention switch on the main PC board turns ON, no operation settings will be
made. In this case, turn OFF this switch.
(1) Setting procedure

With ‘P’ blinking in the MODE block, use the or button to select a parameter No.
The DATA block displays the parameter No. selected for a period of approximately 0.5 seconds and then data.
When the button is pressed, the DATA block will start blinking and displaying.
Use the or button to change data and the button to save the data.
Pressing the button before saving the data will discard the data to return to the previous value.
[Note] Parameters are classified into two groups: One group of parameters becomes enabled on the spot,
while the other group of parameters requires turning ON the power supply again.
Control
Panel
To make judgment of which group the parameters belong to, refer to List of parameters.
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��
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��

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55
5 Control Panel
(2) List of parameters
Parameter Min. Max. Default value at Power reset
Item Remarks
No value value factory setting required
n00 (Not used) 0 0 0 —
External output when a malfunction or O ut put s i gn a l to “60-61”,

n01 0 11 0
warning occurs “60-63” and “66-67”
n02 Operation setting 1 for external signal input 0 3 0 Input signal from terminal Nos. “12-13”
n03 Operation setting 2 for external signal input 0 2 0 Input signal from connector CN2
n04 Setting of auto tuning end conditions 0.0 10.0 8.0 Setting of oil outlet drop temperature
Setting of response coefficient for auto AKZ : 2.0

n05 0.1 10.0 —
tuning AKZJ : 7.0
Setting of control gain P (in the case of

n06 1 999
small temperature differential)
AKZ : 40
Setting of control gain I (in the case of
n07 1 999 AKZJ188 ~ 458
small temperature differential)
: 120 Default value var ies with
AKZJ568·908 models.
Setting of control gain P (in the case of
n08 1 999 • n06, n08 : 90
large temperature differential)
• n07, n09 : 30
Setting of control gain I (in the case of
n09 1 999
large temperature differential)
n10 Setting of monitoring subject for warning 1 0 465 0
n11 Setting of operating temperature for warning 1 0.0 60.9 0.0
n12 Setting of monitoring subject for warning 2 0 465 0 Settings of “monitoring

subject” and “operating
n13 Setting of operating temperature for warning 2 0.0 60.9 0.0 temperature” to issue a
temperature warning.
Setting of a total of 5 items
can be made.
For details, refer to information
n16 Setting of monitoring subject for warning 4 0 465 0 in section “(4) Temperature
warning” (on page 59 and
n17 Setting of operating temperature for warning 4 0.0 60.9 0.0 later).
Setting of YES or NO of use of parallel

n20 0 1 0 Option is required to provide.
communication
N21 Never change the setting of

to (Not used) — — — these parameters. Doing so
n23 will result in a malfunction.
In order to replace the main

PC board or electronic
expansion valve, the minimum
Default value varies pulse should be set to “0” and
n24 Setting of minimum pulse for EV valve 0 999
with types of EV valve. operation to detect fully open
pulse should be performed.
(For details, refer to pages 112
and 113.)
N25 Never change the setting of

to (Not used) — — — these parameters. Doing so
N38 will result in a malfunction.
56
Control Panel
(3) Parameter No.

n01: External output when a malfunction or warning occurs
When a malfunction or warning occurs, used to make setting of combination of output to each contact.
Output to terminal block (X2M)

Setting 0 (Factory setting) 1
Tens One place Terminal Power Power
place Output Normal Malfunction Normal Malfunction
No. failure failure
Malfunction 60 – 61 ON OFF OFF OFF OFF ON
output 60 – 63 OFF ON ON ON ON OFF

Terminal Power Power
Output Normal Warning Normal Warning
No. failure failure
Warning output 66 – 67 ON OFF OFF OFF OFF ON
Output with communication PC board (option) used

Pin No.
1 (D0) When the warning 1 occurs: OFF When the warning 1 occurs: ON
Control
Panel
6 (D5) (Not used)
7 (D6) When the malfunction level 1 occurs: OFF / When the malfunction level 2 occurs: ON
8 (D7) When the malfunction occurs: OFF When the malfunction occurs: ON
9 (COM) Common (+24V)
n02: OP contact level

Used to make setting of operation for input signal (OP signal) to the connection terminals (12 and 13: OP
terminals) of optional safety equipment on the terminal block (X2M).
“0”: OP terminal not used (factory setting)
“1”: Used to implement the malfunction level 1 when the connection terminals (12 and 13) turn OFF.
“2”: Used to implement the malfunction level 2 when the connection terminals (12 and 13) turn OFF.
“3”: Used to implement the malfunction level 1 (respond to the flow switch) when the connection terminals
(12 and 13) do not turn ON after a lapse of 30 seconds since the pump starts operation.
[Note] Just connecting the optional safety device to the OP terminals will not enable the protective function. Be
sure to make this parameter setting.
n03: OP2 contact level

Used to setting of operation for input signal to the CN2 (OP2) on the main PC board (A1P).
“0”: CN2 terminal not used (factory setting)
“1”: Used to implement the malfunction level 1 when the CN2 contact turns OFF.
“2”: Used to implement the malfunction level 2 when the CN2 contact turns OFF.
[Note] The OP2 may be used for an option at factory setting.
n04: Setting of auto tuning end conditions

While in auto tuning mode, if the oil outlet temperature falls by the degree set with this parameter, the auto
tuning will end. (For details, refer to information in Section 2-7.)
57
5 Control Panel
n05: Setting of response coefficient for auto tuning
Used to make setting of response coefficient to calculate the optimum control variable for auto tuning
(Section 2-7).
qMake this value smaller. . Stability will be upgraded, but responsiveness will be degraded.
wMake this value larger. . Responsiveness will be upgraded, but stability will be degraded.
n06 to n09: Setting of gain rate for temperature control

• n06: Control gain P (in the case of small temperature differential)
• n07: Control gain I (in the case of small temperature differential)
• n08: Control gain P (in the case of large temperature differential)
• n09: Control gain I (in the case of large temperature differential)
Parameters n06 to n09 are used to make setting of gain for temperature control.
In the case of small temperature differential between the control target and the control subject, use gains of
n06 and n07.
In the case of large temperature differential between the control target and the control subject, use gains of
n08 and n09.
n10, n12, n14, n16, and n18: Setting of monitoring subject for temperature warning
Used to make setting of monitoring subject for temperature warning and also operation contents when
conditions are met.
n11, n13, n15, n17, and n19: Setting of operating temperature (differential) for temperature warning
Used to make setting of operating temperature (differential) to issue a temperature warning.
n20: Setting of YES or NO of use of parallel communication

Used to make setting of whether or not to perform parallel data communication with the main machine.
“0”: Not performed (Factory setting)
“1”: Performed
Setting this parameter to “0” with a communication extension PC board (option) connected will make it
possible to use parallel output from the extension PC board as individual output of alarm status or temperature
warning.
n21 to n23: Not used

Never change the setting of these parameters. Doing so will result in a malfunction.
n24: Setting of minimum pulse for EV valve

Used to make optimum setting of minimum pulse for the EV valve by equipment.
(Factory setting to the optimum pulse for EV valve concerned.)
n25 to n28: Not used

Never change the setting of these parameters. Doing so will result in a malfunction.
58
Control Panel
(4) Temperature warning

This function alerts you to the necessity to check for Oil Cooling Unit when the monitoring temperature exceeds the
set temperature range. When the temperature warning is detected, operations of compressor, fan, and others will
vary with settings (of operations after temperature warning is detected (C) as per table shown below).
(4)-1. Detailed settings

qBased on the following expression, make settings of “monitoring subject (a)”/“monitoring subject (b)” and
“temperature to issue a warning (d)”.
Temperature for monitoring subject (a) – Temperature for monitoring subject (b) = Temperature to issue a warning (d)
wMake settings of “YES/NO of external output of warning signal (c)” and “Resetting procedure after warning (c)”.
eMake setting of the following “differential value (e) to specify the resetting temperature.
Resetting temperature = Temperature to issue a warning (d) ±(*) Differential value (e)
*If the temperature to issue a warning is set to the lower limit, take “+”. If it is set to the upper limit, take “–”.
(4)-2. Setting procedure

Turning ON power supply:
qTurn ON the power supply. (The system will be automatically put into “normal mode”.)
Parameter setting mode:
wPressing and holding the button for a period of two seconds or more will put the system into “parameter
setting mode”. (The MODE block will display blinking “P”.)
Settings of (a), (b), and (c):
Control
Panel
eUse the or button to set to a desired parameter No. (n10, n12, n14, n16, or n18).
(After a lapse of 0.5 seconds, the DATA block will display data.)
��
rUse the or button to set (a), (b), and (c) to desired Nos., ��
��
respectively. ��
tUse the button to save the Nos. ��

��
��
Monitoring subject (a) Monitoring subject (b)

Setting Display item Setting Display item
No. AKZ Series AKZJ Series No. AKZ Series AKZJ Series
0 (Warning function is not used.) 0 (Warning function is not used.)
1 Machine body temperature (Th-5) Machine body temperature (Th-5) 1 -Machine body temperature (Th-5) -Machine body temperature (Th-5)
2 Outlet oil temperature (Th2) (Not used) 2 -Outlet oil temperature (Th2) (Not used)
3 Room temperature (Th-3) Room temperature (Th-3) 3 -Room temperature (Th-3) -Room temperature (Th-3)
4 Inlet oil temperature (Th-4) Liquid temperature (Th-4) 4 -Inlet oil temperature (Th-4) -Liquid temperature (Th-4)
5 ≥Fixed value ≥Fixed value
6 ≤Fixed value ≤Fixed value
Operation after a temperature warning is detected (c)

Setting External output (*2)
Display ON/OFF
No. Terminals 60-61/60-63 Terminals 66-67
0 (Warning function is not used.)
1 ON (*1) Warning output
2 Warning (1E to 5E) Automatic No output No output
Compressor
3 reset Warning output
only forcedly
4 No output
Malfunction code “FH” stops. Manual reset Malfunction output
5 Warning output
*1: “ON” follows thermostat ON/OFF control.
*2: Output to external terminals follows the setting of parameter n01 (refer to page 57).
59
5 Control Panel
Settings of (d), and (e):
yUse the or button to set to a desired parameter
No. (n11, n13, n15, n17, or n19).
(After a lapse of 0.5 seconds, the DATA block will display ��
��
data.) ��
��
uUse the or button to set (d), and (e) to figures ��
��
desired, respectively.
iUse the button to save the figures. ��
Returning to normal:
oPress the button to return to “normal mode”. ��
��
(Reference) List of typical temperature warning settings

AKZ Series
Setting of monitoring subject Setting of operating temperature
(n10,n12,n14,n16,n18) (n11,n13,n15,n17,n19)
No. Item to monitor temperature (a) (b) (c) (d) (e)
Monitoring Monitoring Operation Temperature to Differential
subject (1) subject (2) after warning issue a warning value.
1 When temperature warning is not used (factory setting) 0 0 0 0 0
2 When the oil outlet temperature is higher than the machine body temperature 2 1 1,4,5 —
3 When the oil outlet temperature is higher than the room temperature 2 3 1,4,5 —
4 When the oil outlet temperature is lower than the machine body temperature 1 2 1,2,3
Make setting Make setting of
5 When the oil outlet temperature is lower than the room temperature 3 2 1,2,3 of temperature range of 1 to 9.
6 When the oil inlet temperature is higher than the machine body temperature 4 1 1,4,5 differential —
range of 0 to 60.
7 When the oil inlet temperature is higher than the room temperature 4 3 1,4,5 —
8 When the oil inlet temperature is lower than the machine body temperature 1 4 1,2,3 Make setting of
9 When the oil inlet temperature is lower than the room temperature 3 4 1,2,3 range of 1 to 9.
10 When the oil outlet temperature is high 2 5 1,4,5 —
Make setting
11 When oil inlet temperature is high 4 5 1,4,5 of temperature —
12 When the oil outlet temperature is low 2 6 1,2,3 differential Make setting of
range of 0 to 60. range of 1 to 9.
13 When the oil inlet temperature is low 4 6 1,2,3
AKZJ Series
Setting of monitoring subject Setting of operating temperature
(n10,n12,n14,n16,n18) (n11,n13,n15,n17,n19)
No. Item to monitor temperature (a) (b) (c) (d) (e)
Monitoring Monitoring Operation Temperature to Differential
subject (1) subject (2) after warning issue a warning value.
1 When temperature warning is not used (factory setting) 0 0 0 0 0
2 When the liquid temperature is higher than the machine body temperature 4 1 1,4,5 —
Make setting
3 When the liquid temperature is higher than the room temperature 4 3 1,4,5 of temperature —
4 When the liquid temperature is lower than the machine body temperature 1 4 1,2,3 differential Make setting of
5 When the liquid temperature is lower than the room temperature 3 4 1,2,3
6 When the liquid temperature is high 4 5 1,4,5 Make setting —
of temperature
differential Make setting of
7 When the liquid temperature is low 4 6 1,2,3
60
Control Panel
(4)-3. Display while in temperature warning

Warning
POWER ALARM TIMER Content
NORMAL display
SETTING
Operation according to setting with
MONITOR 1E
parameter Nos. “n10” and “n11”
TIMER
MODE DATA
2E
3E
“ALARM” lamp: OFF Operation according to setting with
4E
Display of “DATA” block: Warning set number is blinked parameter Nos. “n16” and “n17”
and displayed. Operation according to setting with
5E
(4)-4. Action against temperature warning

If the temperature warning is executed according to low oil temperature protection, this warning will be
automatically reset when the temperature reaches the warning reset temperature.
In contrast, if the temperature warning is executed according to high oil temperature protection, the power supply
Control
Panel
should be turned ON again (manually reset). In each case, probe the causes of fluctuations in oil temperature
both on the main machine and the Oil Cooling Unit sides.
Particularly, on the Oil Cooling Unit side, check for the following points.
• Whether or not oil quantity is kept at the normal level.
• Whether or not there is any obstacle in the vicinity of air supply/exhaust opening.
• Whether or not the filter is clogged.
• Whether or not the condenser gets dirty.
• Whether or not an improper model is selected.
• Whether or not capacity is stepping down (the room temperature and oil temperature are below 35°C).
• Whether or not the system runs according to direct capacity control.
• Whether or not refrigerant gas has leaked out.
• Whether or not sensors get dirty or damaged.
• Whether or not the setting of temperature warning is properly made.
61
5 Control Panel
2-7. Auto Tuning Mode
This mode is used to automatically compute controlled variables for PI control and set them with parameter n6 to n9.
(1) Setting procedure

Turning ON power supply:
qTurn ON the power supply. (The system will be automatically put into “normal mode”.)
Auto tuning mode:

wPressing and holding the buttons simultaneously for a period of two seconds or more will put the
system into “auto tuning mode”.
��

��
��
��
��
��
��
ePressing the button will initiate the auto tuning.

(The system will automatically go through the following steps.)
Step 0
��
��
Used to check for auto ��
��
tuning conditions. ��
��
��
��
��
��
��
Step 1
��
��
Used to operate for the ��
��
stabilization of initial ��
��
conditions. ��
��
��
��
��
Step 2
��
��
Used to operate for ��
��
gathering data on ��
��
control subject. ��
��
��
��
��
��
Step 3
��
��
Used to compute and ��
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set the result with a ��
��
parameter. ��
��
��
��
��
End of auto tuning

��
��
��
��
��
��
��
rPressing the button will return the system to “normal mode”.
62
Control Panel
Note) 1. Before putting the system into auto tuning mode, be sure to make setting of operation mode (except for No.
9 while in operation setting mode) in order to determine the thermistor subject to control.
2. Initiate auto tuning from the state in which the room temperature is approximately equal to the oil
temperature (i.e., stable state). Furthermore, perform the auto tuning with no load (in a stop state) on the
main machine side.
3. If an “error” occurs while in auto tuning, the auto tuning will be disabled. In this case, press the button to
return the system to “normal mode”.
Probe the causes of the error to take measures against the error and then perform the auto tuning again.
4. In Step 2, the system runs at 100% capacity. Consequently, oil may be overcooled. Make adjustment of
overcooled oil with parameter No. 4 (Setting of auto tuning end conditions). (Set the conditions to as large
value as possible to the extent that no damage is caused to the machine.)
5. In order to compute the optimum control variable based on data gathered, the setting of response
coefficient should be made with the parameter No. 5.
(Making the variable smaller provides a higher level of stability, while making it larger provides a higher level
of responsiveness.)
6. Depending on the conditions of control subject (machine), the optimum control gain may not be computed
at one time. In this case, perform multiple calculations to take an average value or use a mode value
(except for an extreme value).
Control
Panel
63
6 Functions
1 Operation Flow Chart
��
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64
Functions
2 Functions
Function Description
When a malfunction occurs while in running, used to stop compressor or else

for protection.
Stop due to malfunction is classified into the following two levels.
Stop due to malfunction
• Malfunction level 1: Compressor, pump, and fan all stop operation.
• Malfunction level 2: Only the compressor stops running. (The pump and fan
keep operating.)
When the monitoring temperature exceeds the set temperature while in

operation, used to stop the compressor or else.
1 Stop • Operation to stop: Only the compressor stops operation. (The pump and
fan keep operating.)
• Resetting procedure (Two procedures are available according to setting.)
Stop due to temperature A Automatic resetting - After a lapse of “standby for restart”, the system
warning will automatically restart operation.
B Manual resetting - After resetting the power supply on manual control,
turning ON the circuit breaker again will restart
operation.
*For details of temperature warning setting procedure, refer to information on
page 59 and later.
In order to prevent frequent ON/OFF operations of the compressor and

2 Standby Standby for restart equalize pressure within the refrigerant system, used to stand by for the restart
of the compressor for a period of 30 seconds after the compressor stops.
For models AKZ(J)148 to 568, in order to start the compressor, used to

increase the operating frequency to 46 Hz once and then operate the
compressor at the minimum operating frequency.
AKZ(J)148 ~ 568 AKZ(J)908
Startup control
46Hz
s
Functions
Startup z/ 25Hz
2H
s
3 38Hz
z/
control
2H
Make ON/OFF judgment of the thermostat under the following conditions

Judgment of thermostat against the set temperature.
ON/OFF Thermostat ON condition: Detected temperature ≥ Set (target) temperature
Thermostat OFF condition: Detected temperature < Set (target) temperature
In medium/high load regions (i.e., 60 to 100% of the product capacity), used to

Compressor
control the compressor operating frequency, thus making the oil temperature
(High-accuracy) control
corresponding to the target temperature.
oil temperature
Function control In low load regions (i.e., 5 to 60% of the product capacity), used to control the
4 EV valve
control EV valve opening, thus making the oil temperature corresponding to the target
control
temperature.
Used to compute P/I gain for temperature control and then set it to parameter
Auto tuning control
concerned.
When high pressure shows an abnormal rise, used to stop only the compressor
due to malfunction.
High pressure protection Stop due to detection by the thermistor of condenser (subject to all applicable models)
function Actuating temperature: 65°C or more
Protection Stop due to detection by the high pressure switch (only on -C models)
5 Actuating pressure: 4.1MPa
control
When an abnormal inverter fin temperature is detected, used to stop only the
compressor due to malfunction.
Inverter protection function
Actuating temperature: 95°C (AKZ(J)148 to 568)
120°C (AKZ(J)908)
65
6 Functions
3 List of Malfunctions/Warnings
When a malfunction or warning occurs while in operation, the equipment will stop operation in progress and the
status will be displayed.
1. In order to protect functional parts, the compressor, oil pump, fan, or else stops.
2. In order to alert the customer to the malfunction or warning, it is displayed by code or lamp.
ON/OFF Display
Malfunction
No. Resetting Malfunction Subject
level Compressor Oil pump Fan Display
procedure lamp
Manual
1 Level 1 OFF OFF OFF Display by Blink Malfunction code
resetting
malfunction (A6 to UJ)
Manual
2 Level 2 OFF ON ON code ON For details, refer to page 70.
resetting
Automatic
3 OFF ON ON OFF Warning
resetting Display by
Level 3 (1E to 5E)
warning
4 ON ON ON — OFF For details, refer to page 61.
qLow room temperature

Automatic protection (*1)
5 — OFF ON ON No display OFF
resetting wLow oil temperature
protection (*2)
*1: When the room temperature thermistor detects a temperature of -2°C or less, this protection will be activated.
*2: When the inlet oil temperature thermistor detects a temperature of 2°C or less, this protection will be activated.
66
7 Troubleshooting
1 Troubleshooting According to Symptoms
If an operation shows an abnormality even through no malfunction code is displayed, refer to the following
information to take measures.
Item Symptom Cause Measure
T h e u n i t p e r fo r m s n o
operation. (The POWER qMain power not supplied or power supply Supply power to the power supply terminals (R, S,
1
lamp on the operation wires (L1 and L2) disconnected. and T) on the main PC board (A1P).
panel does not turn ON.)
qRemote control terminals (10 – 11) on the

Check to be sure the connection of remote control
external terminal block (X2M) in the OFF
input.
2 The pump does not operate. position.
w“Operation lock mode” selected (Factory Unlock “operation lock mode” on the control panel.
set to “operation lock mode”) (Refer to page 54.)
qUnfastened piping on the suction side of Check the packing in the piping for condition and then
the pump. refasten it if necessary.
wClogged suction strainer (on the main • Clean the suction strainer.
The pump operates but machine side) • If the oil in the oil tank gets foul, replace the oil.
no oil flows.
3 A small quantity of oil eDropped oil level in the oil tank Refill the oil tank with oil.
recirculates and the pump
makes a loud noise. r Relief valve activated due to large
pressure loss in the oil discharge piping Make the oil pipe diameter larger and the piping
tCavitation caused in the pump due to large shorter.
pressure loss in the oil suction piping
qCompressor stop due to temperature control – – –

wActivation of compressor restart protection Check to be sure the compressor starts up when the
timer (30-second timer) timer completes its operative period of time.
The pump operates but
eActivation of low oil temperature protection
4 the compressor does not Use at an inlet oil temperature of 5°C or more.
(due to inlet oil temperature of 2°C or less)
operate.
rActivation of low room temperature protection
Use at a room temperature of 5°C or more.
(due to room temperature of -2°C or less)
tMode No. 9 set to 0% Change to proper operation mode.
qObstacle present near the air suction/exhaust

Remove the obstacle.
opening
Troubleshooting
wDirty air filter Clean the air filter.
eStepping down operation in progress due C h e ck t o s u r e t h e c a p a c i t y i n t h e o p e ra t i n g

Both the pump and to high room temperature temperature range with the catalog and then select a
5 compressor operate but rToo large heat load model having a proper capacity.
oil does not become cool.
tToo high set temperature Change the setting to a proper temperature.
yShortage of refrigerant gas if exhaust

temperature is approximately equal to
Recharge refrigerant.
the room temperature, even though the
compressor is in operation.
qIf “– – –” is displayed in the DATA block,

the thermistor used for operation mode Correct the connection of the thermistor.
concerned is not connected.
No operation settings can
6 wIf “– – –” is displayed for just a moment
be made.
when the button (i.e., rightmost Set the mishandling prevention switch (SW1) on the
switch) is pressed, mishandling prevention main PC board to OFF.
switch (SW1) is set to ON.
Malfunction signals are

output from ter minals The procedure is different from that for models AKS5
qThe procedure for signal output when a
64–65 on the exter nal and AKZ6.
7 malfunction occurs is different from that of
terminal block in a Referring to information in “Parameter setting mode”
Models 5 and 6.
manner different from the on page 55, make proper settings.
conventional one.
67
7 Troubleshooting
2 Equipment Data checking Procedure
Using the control panel to put the system into “special monitor mode” will acquire a variety of data on the current
equipment.
[Operation procedure]
<Normal mode>
��

While in normal mode (with the NORMAL lamp ON), press and
��
��
hold the and buttons for a period of two seconds, the
�� NORMAL lamp will start blinking to shift to special monitor mode.
��
��
��
��
<Special monitor mode>
�� Pressing the or button will make it possible to change data
��
�� No. (display in the MODE block).
��
Furthermore, pressing the button while in special monitor
��
��
mode will return the system to normal mode.
Display item of special monitor mode

Data No. Item
0 [Current] Command frequency controlled by compressor inverter (rps)
1 [Current] EV valve opening (pulse)
2 [Current] Main circuit voltage (V)
3 [Current] Primary current of main circuit (A)
4 [Current] Inverter radiation fin temperature (°C)
5 [Current] Control box temperature (°C)
6 [Current] Discharge gas temperature (°C)
7 [Current] Condenser saturated temperature (°C)
8 [Current] EV valve outlet temperature (°C)
9 [Current] DC fan revolutions (10 rpm)
A Power supply frequency detected (Hz)
B — (used for technical test) *
C — (used for technical test) *
D — (used for technical test) *
E Control software Ver.
F Inverter software Ver.
*: Since the data is used for technical test, do not change the setting on site.
68
Troubleshooting
3 Troubleshooting According to Malfunction Codes

Using the control panel to put the system into “service monitor mode” will make it possible to check the history of
malfunction codes and data when a malfunction occurs.
3-1. Control Panel Operation Procedure

<Normal mode>
��
�� While in normal mode (with the NORMAL lamp ON), press and
��
��
hold the button for a period of two seconds, the MONITOR
��
��
lamp will start blinking to shift to service monitor mode.
��
��
<Service monitor mode>
��

��
Pressing the or button will make it possible to change data
��
�� No. (display in the MODE block).
��
�� Furthermore, pressing the button while in service monitor
mode will return the system to normal mode.
Display item of special monitor mode

Data No. Item
0 Malfunction code 0 (latest)
1 Malfunction code 1
Troubleshooting
9 Malfunction code 9 (oldest)
A [When a malfunction occurs] Machine body temperature [Th-5] (°C)
B [When a malfunction occurs] Outlet oil temperature [Th-2] (°C) ------ Not displayed on AKZJ
C [When a malfunction occurs] Room temperature [Th-3] (°C)
[When a malfunction occurs] Inlet oil temperature [Th-4] (°C) --------
D
Liquid temperature in the oil tank [Th-4] displayed on AKZJ (°C)
E [When a malfunction occurs] Discharge gas temperature [Th-8] (°C)
F [When a malfunction occurs] Condenser saturated temperature [Th-7] (°C)
H [When a malfunction occurs] EV valve outlet temperature [Th-6] (°C)
J [When a malfunction occurs] Inverter frequency command (rps)
L [When a malfunction occurs] EV valve opening (pulse)
P [When a malfunction occurs] Main circuit voltage (V)
U [When a malfunction occurs] Main circuit current (A)
Y [When a malfunction occurs] Cumulative compressor operating time (minute)
— Malfunction reset (Note 1)
(Note 1) Normally, ‘0’ is displayed. Setting this value to ‘77’ makes it possible to reset the control CPU. (Basically, it
is recommended to clear the alarm through turning the power supply to the Oil Cooling Unit OFF and then
ON. Use this function only if the power supply to the Oil Cooling Unit cannot be turned OFF individually.
69
7 Troubleshooting
3-2. List of Malfunction Codes
Troubleshooting
Malfunction Malfunction
Malfunction Malfunction decision condition Flow Chart
code level
(Reference page)
A6 2 DC fan stop Actual fan revolution falls below 10 rpm while in fan revolution. 71
For AKZ Series, the overheat prevention temperature switch reaches a temperature of 70°C.
AA 2 Malfunction due to overheated heater 72
For AKZJ Series, the boil-dry prevention thermostat reaches a temperature of 105°C.
Compressor ID No. (PC board jumper setting)
E1 1 System malfunction 73
≠ Parameter horsepower setting
The condenser temperature of 65°C or more continues for
Malfunction due to high pressure or a period of 10 seconds.
E3 2 74
condenser temperature
High pressure exceeds 4.2 MPa (only for -C models).
Malfunction due to discharge gas The discharge gas temperature exceeds A for a period of 10 seconds (*1).
E5 2 75
temperature or overheated compressor The compressor head temperature exceeds 115°C.
E6 2 Compressor lock at startup The compressor revolutions are not detected at startup. 76
The malfunction is detected according to the EV valve
E9 2 Malfunction of electronic expansion valve 77
opening and EV valve outlet temperature.
Actuation of pump overcurrent relay or
EH 1 The pump current exceeds B (*2). 78
actuation of agitator inner thermostat
The pressure reaches 0.03 MPa (for -H units up to AKZ438/AKZJ458).
Actuation of boil-dry prevention switch of
EJ 1 The flow rate reaches 15 L/minute (for -H units up to AKZ568/AKZJ568). 79
actuation of optional safety devices
The safety device connected to X2M 12-13 activates. (Short-circuit)
Malfunction due to oil pressure (rise in
FE 1 The pump outlet temperature exceeds 65°C. 80
pump outlet temperature)
Rise in oil inlet temperature or rise in tank The oil inlet temperature exceeds 60°C for a period of
FH 2 81
liquid temperature consecutive 60 seconds.
Malfunction of room temperature thermistor or
H1 2 The thermistor makes a short circuit or contains a broken wire. 82
malfunction of machine body synchronization thermistor
J3 2 Malfunction of discharge gas temperature thermistor The thermistor makes a short circuit or contains a broken wire. 82
J5 2 Malfunction of EV valve outlet temperature thermistor The thermistor makes a short circuit or contains a broken wire. 82
J6 2 Malfunction of condenser temperature thermistor The thermistor makes a short circuit or contains a broken wire. 82
JE 2 Malfunction of pump outlet temperature thermistor The thermistor makes a short circuit or contains a broken wire. 82
Malfunction of outlet oil temperature thermistor
JH 2 The thermistor makes a short circuit or contains a broken wire. 82
or malfunction of inlet oil temperature thermistor
L0 2 Malfunction of inverter/compressor Any of the malfunction codes L4, L5, L8, L9, and LA is displayed. 83
L4 2 Rise in radiation fin temperature The temperature rises to 95°C (up to 568 class) or 120°C (on 908 class). 84
L5 2 Instantaneous overcurrent of power transistor The output overcurrent is input in the microcomputer. 85
L8 2 Compressor overload The compressor output revolutions reach an abnormal level. 86
L9 2 Faulty compressor startup The compressor does not smoothly rotate at startup. 87
LA 2 Malfunction of power transistor The microcomputer detects the malfunction of power transistor. 88
Malfunction of transmission between The transmission between the inverter microcomputer and
LC 2 89
inverter CPU and temperature control CPU the temperature control microcomputer malfunctions.
P3 2 Malfunction of control box thermistor The thermistor makes a short circuit or contains a broken wire. 82
P4 2 Malfunction of fin temperature thermistor The thermistor makes a short circuit or contains a broken wire. 82
qCommand capacity ≥ 95%
U0 2 Shortage of refrigerant wCondenser temperature - EV valve outlet temperature ≤ 5°C 90
qand w continues for a period of three minutes.
Reverse phase/open phase of power supply Reverse phase or open phase is detected in the power
U1 1 91
or wire broken in fuse supply circuit.
U2 2 Malfunction due to power supply voltage The power supply voltage drops below 170 V. 92
While in pair operation of master and slave units, data
U9 2 Malfunction of transmission with slave unit 93
transmission with other system malfunctions.
UH 2 System-related failure EEPROM causes a failure. 94
UJ 2 Actuation of external safety device A short circuit occurs between the terminals of CN2 on the main PC board. 95
Malfunction level 1 ... Pump OFF + Compressor OFF + Fan OFF

Malfunction level 2 ... Pump ON + Compressor OFF + Fan ON
*1: 117°C: AKZ148/328 and AKZJ188/358 120°C: All models other than those shown left.
*2: 2.5 A: AKZ148 to 438 3.6 A: AKZ568/908
70
Troubleshooting
3-3. Troubleshooting Flow Chart

Control panel display
DC Fan Stop
A6
1 Applicable Models 5 Troubleshooting
AKZ148 Diagnosis Countermeasures
AKZ328
AKZ438
AKZJ188 ��
��
��
��
��
AKZJ358 ��
AKZJ458 ��
��
��
2 Methods of Malfunction Detection ��

��
��
Use revolutions detected with a ��
hall IC built in the fan motor. ��
��
��
��
3 Malfunction Decision Conditions

When the fan revolution falls ��
��
��
below 10 rpm. ��
��
4 Supposed Causes
Troubleshooting
��
��
��
 Faulty connector connection ��
 Faulty main PC board ��
��
 Faulty fan motor ��
 Surge in power supply ��
 Noise from power supply
circuit
��
��
��
��
��
��
��
71
7 Troubleshooting
Malfunction due to Overheated Heater
AA
AKZ**8-H Diagnosis Countermeasures
AKZJ**8-H
(All models equipped with
heater) ��
��
��
��
 AKZ**8-H: ��
Detect by superheat prevention ��
temperature switch (S4B1)
 AKZJ**8-H
Detected by boil-dry prevention
thermostat (S4B1 or S4B2)
��
��
3 Malfunction Decision Conditions ��
 AKZ**8-H: ��
��
When the overheat prevention ��
temperature switch is actuated.
Actuating temperature: 70°C
��
 AKZJ**8-H:
When the boil-dry prevention
temperature switch is actuated.
(Resetting temperature: 99°C) ��
��
4 Supposed Causes ��
��
��
��
 Inadequate oil quantity refilled

��
 Inadequate oil flow rate
 Faulty wiring of pump
��
 Faulty magnetic contactor
��
 Stains adhering around heater ��
(only on AKZJ**8-H) ��
��
��
��
��
��
72
Troubleshooting

Malfunction of System
EI
AKZ**8 Diagnosis Countermeasures
AKZJ**8
��
��
��
��
2 Methods of Malfunction Detection

Check with microcomputer
whether or not E2PROM is
normal.

When the combination of PC
board and compressor is not
normal.
4 Supposed Causes
Troubleshooting
 Improper spare PC board
used for servicing
73
7 Troubleshooting
Malfunction due to High Pressure or Condenser Temperature
E3
1. Malfunction due to Diagnosis Countermeasures
condenser temperature
AKZ**8 ��
��
(All series including -C models)
AKZJ**8
2. Malfunction due to high ��
pressure ��
��
��
AKZ**8-C ��
AKZJ**8-C ��
��
��

��
��
��
��
1. Detect with the condenser ��
temperature thermistor to be ��
��
located in the middle of the
��
condenser. ��
2. Detect the ��
presence/absence of
��
continuity with the high
pressure switch to be located
in the discharge pipe.
��
��
��
3
��
Malfunction Decision Conditions ��
��
��
1. When the condenser ��

temperature thermistor
detects a temperature in
excess of 65°C. ��
2. When the high pressure ��
switch is actuated.
Actuating pressure: 4.1 MPa
��
(Resetting pressure: 3.2 MPa)

��
��
��
��
 Shield present around the ��
equipment ��
��
 Dirty air filter
 Room temperature too high
��
 Oil inlet temperature too high ��
��
��
 Faulty condenser temperature ��
��
thermistor
��
 Faulty high pressure switch ��
 Dirty or clogged condenser ��
 Faulty fan
��
 Short circuit of fan air ��
quantity ��
��
��
74
Troubleshooting

Malfunction due to Discharge Gas Temperature or
E5 Overheated Compressor

1. Malfunction due to discharge Diagnosis Countermeasures
gas temperature
AKZ**8 ��
��
AKZJ**8
2. Malfunction due to ��
��
��
overheated compressor ��
AKZ**8-C ��
AKZJ**8-C ��
��

��
��
��
1. Detect with the discharge ��
gas temperature thermistor. ��
2. Detect the compressor ��
protection thermostat. ��
��
��
��

��
1. When the discharge gas ��

��
temperature thermistor detects ��
��
a temperature of the following. ��
 AKZ(J)148 to 358: 117°C
��
 AKZ(J)438 to 908: 120°C
2. When the compressor protection
thermostat is actuated.
Troubleshooting
��
��
Actuating temperature: 115°C ��
��
Resetting temperature: 85°C
��
4 Supposed Causes
��
 Shield present around the ��
��
equipment ��
 Dirty air filter ��
 Room temperature too high
 Oil inlet temperature too high
��
 Fa u l t y d i s c h a r g e g a s ��
��
temperature thermistor ��
 Faulty compressor protection
thermostat ��
��
 Inadequate refrigerant quantity ��
��
(including slow leakage) ��
 Heat generated due to worn ��
��
��
compressor shaft ��
 Faulty EV valve ��
��Ω� ��
 Dirty or clogged condenser ��
 Short circuit
75
7 Troubleshooting
Compressor Lock at Startup
E6
AKZ**8 (All series) Diagnosis Countermeasures
AKZJ**8 (All series)
Replace the compressor.

Detect according to compressor
revolutions at startup.

When the compressor
revolutions are not detected.
4 Supposed Causes
 Compressor locked
76
Troubleshooting

Malfunction of Electronic Expansion Valve
E9
��
��

��
��
��
Detect the malfunction ��
according to the EV ��
valve opening and outlet
temperature.
��
��
��

��
 When the EV valve outlet
temperature does not ��
rise to an adequate level ��
even through the EV valve
opening is increased.
��
 When the EV valve outlet
��
temperature does not fall
to an adequate level even
though the EV valve opening
is decreased.
Troubleshooting
��
4
��
Supposed Causes ��
��
 Faulty EV valve coil ��
��
 Faulty main PC board
 Faulty mounting of EV valve
coil ��
 Inadequate oil level ��
��
��
��
��
��
��
��
��
��
��
��
��
��Ω��
77
7 Troubleshooting
Actuation of Pump Overcurrent Relay or Agitator Inner
EH Thermostat

��
��
��
��
��
��
qFor AKZ**8: ��
Detect with the pump motor ��
overcurrent relay (F1M). ��
��
wFor AKZJ**8:
Detect with the agitator inner
��
thermostat (S1B).

��
qWhen the pump motor ��
overcurrent relay is actuated. ��
Actuating current for AKZ148 ��
to 438: 2.5 A ��
Actuating current for AKZ568 ��
��
and 908: 3.6 A
wWhen the agitator inner
thermostat contact is opened. ��
4 Supposed Causes
qFor AKZ series:
 Erroneous pump wiring
 Defective oil piping by
customer
 Faulty oil pump
 Incompatible viscosity of oil
used
wFor AKZJ series

 Erroneous agitator wirings
 Faulty agitator motor
78
Troubleshooting

Actuation of Boil-dry Prevention Switch or Optional Safety
EJ devices

qAKZ148- to 438-H Diagnosis Countermeasures
wAKZ568- and 908-H
eModels other than AKZ**8-H
and with optional safety ��
��
equipment mounted ��
��
��

qAKZ148- to 438-H:
Detect with the boil-dry ��
��
prevention pressure switch ��
��
(S5P). ��
wAKZ568- and 908-H ��
Detect with the boil-dry
prevention flow switch
(S4PH). ��
eModels other than AKZ**8-H: ��
Detect with the optional ��
��
safety devices. ��
qAKZ148- to -438H:
Actuating (open) pressure: ��
��
0.03 MPa ��
wAKZ568- and 908-H: ��
Actuating (open) flow rate:
Troubleshooting
15 L/minute
eModels other than AKZ**8-H:
Actuating (open) pressure of
the optional safety devices. ��
��
��
4
��
��
��
��
 High path resistance of oil
��
piping ��
 Faulty boil-dry prevention ��
pressure switch ��
 Faulty boil-dry prevention

flow switch
 High viscosity of oil used
79
7 Troubleshooting
Malfunction due to oil Pressure
FE (Rise in Pump Outlet Temperature)

AKZ148 to 568 Diagnosis Countermeasures
��
��
��
��
��

Detect the malfunction with
the pump outlet temperature ��
��
thermistor (Th-10). ��
��
��
��

��
��
��
When the pump outlet ��
temperature exceeds 65°C.
4 Supposed Causes
 Closed oil piping system
 Large pressure loss in oil
piping system
80
Troubleshooting

Rise in Oil Inlet Temperature or Tank Liquid Temperature
FH
��
��
��
��

��
qAKZ**8: ��
Detect with the inlet oil ��
��
temperature thermistor (Th-4).
��
wAKZJ**8
Detect with the liquid
temperature thermistor (Th-4). ��
��
��
��
��
3 ��
Malfunction Decision Conditions
��
When the inlet oil temperature
or the liquid temperature in the
tank exceeds 60°C. ��
��
��
��
��
��
��
Troubleshooting
 Faulty inlet oil temperature
��
thermistor ��
��
 Improper model selection ��
 Dirty air filter
��
 Improper operation mode
��
 Defective oil piping ��
��
��
��
81
7 Troubleshooting
HI,J3,J5,J6, Malfunction of Thermistors
JE,JH,P3,P4

��
��

Detect malfunction according ��
��
to resistance detected with ��
��
thermistor.
��
��
��
When the thermistor contains a

broken wire or short-circuited.
��
��
��
��
 Faulty thermistor
��
 Faulty thermistor connection ��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
82
Troubleshooting

Malfunction of Inverter/Compressor
LO
Any of the following malfunctions has occurred.
�� : Rise in radiation fin temperature

�� : Instantaneous overcurrent of power
transistor
�� : Compressor overloaded
2 Methods of Malfunction Detection �� : Faulty compressor startup

�� : Malfunction of power transistor
While in service monitor mode (refer to page 69), check to

be sure the malfunction code and then take measures
according to the applicable “Troubleshooting flow chart”.
4 Supposed Causes
Troubleshooting
83
7 Troubleshooting
Rise in Radiation Fin Temperature
L4
��
��
��

��
Detect with the fin temperature ��
ther mistor mounted on the ��
��
radiation fin.
��
��
��
��
��

��
��
When the temperature detected ��
with the fin temperature ��
thermistor exceeds any of the
following values. ��
 AKZ(J)148 to 568: 95°C ��
 AKZ(J)980: 120° ��
(Retry: 10 times)
4 Supposed Causes
 Blocked ventilation opening
 Dirty radiation fin
 Ambient temperature too
high
84
Troubleshooting

Instantaneous Overcurrent of Power Transistor
L5
AKZ568 and 908 Diagnosis Countermeasures
AKZJ568 and 908
��
��
��
��
��

��
Detect according to current ��
��
passing through the power
transistor.
��
��

��
��
��
When the output overcurrent ��
is input from the output ��
��
overcurrent detection circuit to ��
��
the microcomputer. ��
��
(Retry: 10 times) ��
��
4
��
��
��
Troubleshooting
 Faulty compressor coil ��
��
 Overcurrent due to the stall
of compressor ��
��
 Faulty power transistor ��
��
 Noise to power supply line ��
��
��
��
��
��
��
��
��
��
��
��
��
��
��Ω� ��
��
��
��
��
85
7 Troubleshooting
Compressor Overloaded
L8
��
��
��
��
��
Detect according to the output

revolutions of the compressor. ��
��
��
��
��
3
��
Malfunction Decision Conditions
qWhen the revolutions are not
��
output ��
wWhen the revolutions reach ��
1/2 of the target revolutions ��
eWhen the revolutions ��
��
detected are too fast
��
��
��
��
4
��
��
 Compressor overloaded
 Compressor mechanically
locked ��
��
 Faulty power supply voltage
(e.g. instantaneous power ��
failure or slow-down of ��
��
voltage
 Noises present in the power ��
supply line ��
 Lightning surge ��
��
��
��
��Ω� ��
��
��
��
��
��
��
86
Troubleshooting

Faulty Compressor Startup
L9
��
��
��
��
��
��
��

��
��
Detect according to the ��
compressor revolutions at ��
startup.
��
��
��

��
��
When the compressor does not ��
��
rotate smoothly. ��
��
��
��
��

��
Troubleshooting
 Faulty pressure equalization
 Faulty compressor wire ��
��
connections ��
 Faulty compressor ��
(incomplete lock)
��
��
 Faulty EV valve ��
��
��
87
7 Troubleshooting
Instantaneous Overcurrent of Power Transistor
LA
��
��
��
��
��

��
Detect according to current ��
��
passing through the power
transistor.
��
��

��
��
��
When the output overcurrent ��
is input from the output ��
��
overcurrent detection circuit to ��
��
the microcomputer. ��
��
��
(Retry: 10 times)
��
4
��
��
��
 Faulty compressor coil ��
��
 Overcurrent due to the stall
of compressor ��
��
 Faulty power transistor ��
��
 Noise to power supply line ��
��
��
��
��
��
��
��
��
��
��
��
��
��
��Ω� ��
��
��
��
��
88
Troubleshooting

Malfunction of Transmission between Inverter CPU and
LC Temperature Control CPU

��
��
��
��
��

��
Check communication
conditions between the ��
��
inverter microcomputer and ��
the temperature control ��
microcomputer ��
��

��
��
��
��
When the transmission is not ��
performed normally for a period
of given time or more.
��

��
��
4
��
Troubleshooting
 External noises or else
89
7 Troubleshooting
Shortage of Refrigerant
U0
��
��
��
��
��

��
Detect the condenser ��
temperature and the EV valve ��
outlet temperature and make ��
judgment of refrigerant quantity. ��
��

 When q and w continue for
a period of 180 seconds.
qCommand capacity ≥ 95%
wCondenser temperature
– EV valve outlet
temperature ≤ 5°C
4 Supposed Causes
 Shortage of refrigerant
 Clogged refrigerant piping
 Moisture choke
 Broken piping
90
Troubleshooting

Reverse Phase/Open Phase of Power Supply or
UI Broken Wire in Fuse

��
��

Detect each phase in power ��
��
supply phase detection circuit. ��
��
��

��
��
��
��
qWhen reverse phase or open
phase is detected in the ��
power supply line.
wWhen any wire in the fuses
[FU1 to FU3] used in the
pump motor (on the AKZ ��
series) or the agitator motor ��
��
( o n t he A K Z J s er ie s ) is ��
broken.
��
Troubleshooting
4 Supposed Causes
 Reverse phase in power ��
��
supply line ��
��
 Open phase in power supply ��
��
line
��
 Overloaded operation of oil ��
pump
 Short circuit or poor
��
insulation of oil pump coil ��
 Short circuit or poor ��
insulation of agitator coil ��
 Noises in power supply line ��
91
7 Troubleshooting
Malfunction due to Power Supply Voltage
U2
��
��
��×��
Detect according to voltages of

the inverter power supply DC
unit. ��
��

��
��
1. When an instantaneous
��
power failure occurs.
2. When the power supply ��
voltage drops below the
rating × 90%.
��
��
��
��
��
 Inadequate power supply
voltage
��
 Instantaneous power failure
��
92
Troubleshooting

Malfunction of Transmission with Slave Unit
U9
Master unit side of model using Diagnosis Countermeasures
the communication PC board
(option)
��
��

Check with the microcomputer ��
��
whether or not the transmission ��
with the slave unit is normally
performed. ��
��
��
��
��
��
When the transmission ��
between the master unit and ��
the slave unit is not performed
normally for a period of given
time or more.
4 Supposed Causes
Troubleshooting
 Faulty connection in the
transmission line
 Faulty communication PC
board
93
7 Troubleshooting
System-related failure
UH
Replace the
(For replacement
main PC board.
procedure, refer to
page 112.)

Check with the microcomputer
whether or not E2PROM is
normal.

When the E2PROM causes a
failure.
4 Supposed Causes
94
Troubleshooting

Actuation of External Safety Device
UJ
AKZ**8 or AKZJ**8, which are Diagnosis Countermeasures
connected to an external safety
��
device, respectively ��
��
��
��
��

Detect open or short circuit
between terminals through the ��
��
CN2 terminal on the main PC ��
��
board. ��
��
��
3
��
Malfunction Decision Conditions ��
��
��
When the circuit between the
CN2 terminals becomes open.
4 Supposed Causes
Troubleshooting
 Actuation of external safety
device
 Without mounting the
external safety device,
parameter setting mode is
enabled. (Set to any bit other
than “0” with parameter No.3.
95
8 Removing Procedure
1 AKZ148 to 908
Procedure for Removing of WARNING
Before removing work, be sure
Outside Panel Block to turn OFF all power supplies.
Work Procedure Point
q Unscrew the two screws [AKZ148 to 438]

that hold the front panel Top panel
and then remove it.
w Unfasten the screws to
rotate the air thermistor Air thermistor retainer
retainer upward.
e Unscrew the four screws
that hold the top panel
and then remove it. Right side
Left side panel
r Pull out the air filter panel
downward.
t Unscrew the eight screws
that hold the left side panel
and then lift this panel.
y Unscrew the eight screws
that hold the right side
panel to slide this panel Air filter
upward and then pull out it Front panel
sideward.
q Unscrew the two screws [AKZ568 and 908]

that hold the front panel
Top panel
and then remove it.
w Unfasten the screws to Switch box (lid)
rotate the air thermistor
retainer upward.
Air thermistor retainer
e Unscrew the five screws
and then remove it.
r Unscrew the two screws
that hold the switch box
(lid) and then remove it.
t Pull out the air filter
downward.
y Unscrew the 10 screws
Air filter
u Unscrew the 12 screws Front panel
panel to slide this panel
upward and then pull out it
sideward.
96
Removing Procedure

Propeller Fan/Fan Motor to turn OFF all power supplies.
 Following the Procedure for [AKZ148 to 438]

Removing of Outside Panel Block,
Bell mouth mounting plate
remove the top panel, left side
Motor base
panel, and right side panel.
Fan motor
q Pull out the fan motor connector Propeller fan

from the main PC board.
w Unscrew the two screws that
hold the bell mouth mounting
plate fixing the fan motor to
remove this plate and then
Washer-based nut
pull out it to the front.
e Remove the
washer-based nut that
hold the propeller fan and Bell mouth mounting plate
then remove the fan. fixing screws
r Unscrew the four screws
that hold the fan motor
and then remove it.
q Pull out the fan motor [AKZ568 and 908]

connector from the
inverter PC board.
Propeller fan
w Unscrew the two screws
that hold the fan guide Hexagon socket
head screw Fan guide
fixing the fan motor to
remove this guide and
then pull out it to the front. Fan motor
Procedure
Removing
e Use a hexagonal wrench

to remove the propeller
fan. Fan guide
r Unscrew the four screws fixing screw
and then remove it.
97
Switch Box to turn OFF all power supplies.
 Following the Procedure [AKZ148 to 438]  In order to replace the

Electrical component assembly
for Removing of Outside electrical component
Fixing screw
Panel Block, remove the Fixing screw assembly, replace the
setting data referring
top panel, left side panel,
to information in “Main
and right side panel.
PC board replacement
procedure” (on page 112).
q Remove each harness
from the electrical
component assembly.
w Unscrew the two fixing
screws that hold the
electrical component
assembly and then slide
this assembly to the left to
remove it.
q Remove all harnesses [AKZ568 and 908] Electrical component assembly

from the electrical Fixing screw
component assembly. Fixing screw
remove it.
98

PC Board (AKZ148 to 438) to turn OFF all power supplies.
 Following the Procedure

for Removing of Outside
Panel Block, remove the
top panel.
1. R e m o ve t h e c o n t r o l
panel.
q Disconnect the lead wire CN1

connector (CN1) and then
pull out the lead wire.
w Push the two stoppers that
hold the control panel and
then remove the control
panel.
 In order to replace the

main PC board, replace
2. Remove the main PC Hook the setting data referring
board to information in “Main
q Disconnect all harnesses PC board replacement
w Unscrew the four screws Main PC
board
that hold the radiation fin
and also one vibration
isolating screw.
e Unhook the four hooks
that hold the main PC
board and remove this PC Hook
Procedure
Removing
board while peeling off the

radiation fin.
99
PC Board (AKZ568 and 908) to turn OFF all power supplies.

top panel.
panel.

pull out the lead wire.
panel.

2. Remove the main PC the setting data referring
board to information in “Main
q Disconnect all harnesses Hook PC board replacement
Inverter
w Unscrew the four screws PC board CAUTION
and also one vibration The inverter PC board cannot
Main PC
board be removed individually. Be
isolating screw.
sure to replace it by the set of
electrical component assembly.
that hold the main PC Hook
board and remove this PC
radiation fin.
100
Procedure for Removing WARNING

Oil Pump to turn OFF all power supplies.
 Following the Procedure [AKZ148 to 438]  When the hose band

for Removing of Outside on the oilpump outlet is
Panel Block, remove the unfastened, the large
amount (approx. 1 liter) of
oil flows out.
Provide a contaimer to
 Provide a container to receive it.
Evaporator
receive oil under the
evaporator.
Oil inlet thermistor
q Unscrew the cone screw
Inlet socket
that holds the oil inlet Container
thermistor.
Oil pump
w Unscrew the four screws
(Inlet side)
that hold the inlet socket.
e Unfasten the hose clamp
at the oil pump outlet.
Hose clamp
that hold the pump motor
(Outlet side)
base.
t Remove the oil pump
[AKZ908]
while pulling out the inlet
and outlet hoses.
Evaporator
Procedure
Removing
Oil inlet thermistor
Inlet socket
Container
Oil pump
(Inlet side)
(Outlet side)
Hose clamp
101
EV Valve / High Pressure Switch to turn OFF all power supplies.
 Following the Procedure  Before removing work,

for Removing of Outside be sure to recover the
Panel Block, remove the refrigerant.

and right side panel. Strainer EV valve coil EV valve main unit,
perform the “pulse
Remove the EV valve. detection operation
EV valve main unit
with the EV valve fully
q Recover the refrigerant Brazed
closed” referring to the
through the service port. sections
“Replacement procedure”
w Pull out the EV valve coil (on page 113).
EV valve outlet
upward. temperature thermistor
e Remove the EV valve  When mounting the EV
outlet thermistor. Thermistor fixing valve main unit, mount
spring
r Disconnect the two brazed the strainer without
sections that hold the EV fail. (For the mounting
direction, refer to Figure
valve main unit and then
on the left.)
remove it.
Remove the high

pressure switch.
 Since the service port
q Use two spanners to is provided with a check
remove the high pressure valve, the high pressure
switch. switch can be removed
without discharging the
refrigerant.
Service port
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High pressure switch
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102

Compressor to turn OFF all power supplies.
 Following the Procedure  Before Removing work,

Brazed sections
q Recover the refrigerant

through the service port.
w Disconnect the lead wire
from the compressor Compressor
lead wire
terminal.
e Unscrew the three nuts
that hold the compressor.
r Disconnect the two brazed
sections that hold the
compressor and then
remove it.
Compressor mounting nut
Compressor terminal symbol
U(Red)
V
(Yellow)
N
(Brown)
W(Blue) Procedure
Removing
103
2 AKZJ188 to 908
Outside Panel Block to turn OFF all power supplies.
q Unscrew the two screws [AKZJ188 to 458]

Top panel
and then remove it.
rotate the air thermistor Air thermistor retainer
retainer upward.
e Unscrew the four screws
Right side
and then remove it. Left side panel
r Pull out the air filter panel
downward.
t Unscrew the eight screws
y Unscrew the eight screws
that hold the right side Air filter
panel to slide this panel Front panel
sideward.
q Unscrew the two screws [AKZJ568 and 908]

and then remove it.
Switch box (lid) Top panel
rotate the air thermistor
retainer upward. Air thermistor retainer
e Unscrew the five screws
and then remove it.
r Unscrew the two screws
that hold the switch box
(lid) and then remove it.
t Pull out the air filter
downward.
Air filter
y Unscrew the 10 screws
that hold the left side panel Front panel
u Unscrew the 12 screws
panel to slide this panel
sideward.
104

Propeller Fan/Fan Motor to turn OFF all power supplies.
 Following the Procedure [AKZJ188 to 458]

Panel Block, remove the Bell mouth
mounting plate Motor base
and right side panel. Propeller fan
q Pull out the fan motor Washer- Fan motor
based nut
connector from the main
PC board.
that hold the bell mouth
mounting plate fixing the
fan motor to remove this
plate and then pull out it to
the front.
e Remove the Bell mouth mounting
washer-based nut that plate fixing screws
hold the propeller fan and
then remove the fan.
and then remove it.
q Pull out the fan motor [AKZJ568 and 908]

connector from the inverter
PC board.
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that hold the fan guide fixing
Procedure
Removing
the fan motor to remove ��

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this guide and then pull out
it to the front.
e Use a hexagonal wrench to ��
remove the propeller fan.

that hold the fan motor and
then remove it.
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105
Switch Box to turn OFF all power supplies.
 Following the Procedure [AKZJ188 to 458]  In order to replace the

for Removing of Outside Fixing screw electrical component
Fixing screw assembly, replace the
setting data referring
and right side panel. Electrical component PC board replacement
q Remove each harness assembly
from the electrical
component assembly.
remove it.
q Remove all harnesses [AKZJ568 and 908]

Fixing screw
from the electrical Fixing screw
component assembly.
screws that hold the Electrical component
electrical component assembly
remove it.
106

PC Board (AKZJ188 to 458) to turn OFF all power supplies.

top panel.
1. R e m o ve t h e c o n t r o l  In order to replace the

panel. main PC board, replace
q Disconnect the lead wire CN1 the setting data referring
PC board replacement
pull out the lead wire. Control panel procedure” (on page 112).
panel.
2. Remove the main PC Hook

board.
q Disconnect all harnesses

w Unscrew the four screws Main PC board
and also one vibration
isolating screw.
Hook
board and remove this PC
Procedure
Removing

radiation fin.
107
PC Board (AKZJ568 and 908) to turn OFF all power supplies.

top panel.
panel.

pull out the lead wire. Control panel
panel.

2. Remove the main PC the setting data referring
board. to information in “Main
Hook
q Disconnect all harnesses PC board replacement
from the main PC board. Inverter
w Unscrew the four screws PC board
CAUTION
that hold the radiation fin. Main PC board
e Unhook the four hooks The inverter PC board cannot
be removed individually. Be
sure to replace it by the set of
board and remove this PC Hook
electrical component assembly.
radiation fin.
108

EV Valve / High Pressure Switch to turn OFF all power supplies.


and right side panel. Strainer EV valve coil EV valve main unit,
perform the “pulse
Remove the EV valve. detection operation
EV valve main unit
with the EV valve fully
Brazed closed” referring to the
through the service port. sections “Replacement procedure”
w Pull out the EV valve coil (on page 113).
EV valve outlet
upward. temperature thermistor
e Remove the EV valve  When mounting the EV
outlet thermistor. Thermistor valve main unit, mount
fixing spring
r Disconnect the two brazed the strainer without
sections that hold the EV fail. (For the mounting
direction, refer to Figure
valve main unit and then
on the left.)
remove it.
Remove the high

pressure switch.
q Use two spanners to  Since the service port
remove the high pressure is provided with a check
switch. valve, the high pressure
switch can be removed
without discharging the
refrigerant.
Service port
Procedure
Removing
High pressure switch
109
Compressor to turn OFF all power supplies.

Panel Block, remove the Brazed sections refrigerant.


through the service port. Compressor
w Disconnect the lead wire lead wire
from the compressor
terminal.
e Unscrew the three nuts
that hold the compressor.
sections that hold the
compressor and then
remove it.
Compressor
mounting nut
Compressor terminal symbol
U(Red)
V
(Yellow)
N
(Brown)
W(Blue)
110

Agitator Motor / Evaporator to turn OFF all power supplies.
 Following the Procedure [AKZJ188 to 458]

Agitator
motor
Remove the agitator
motor.
q Disconnect the motor
connector.
Brazed
w Unscrew the one screw sections
that holds the agitator Agitator
plate and then remove it. plate
Legs
e Unscrew the four external
Evaporator
agitator motor and then
remove it.
[AKZJ568 and 908]

Remove the evaporator.
q Place the equipment on
the worktable.
w Discharge the refrigerant
through the service port.
e Remove the two legs from
Agitator
the bottom frame. motor
Procedure
Removing
sections (*1).
Brazed
*1: Four brazed sections sections
on J568 and J908
models. Legs Agitator
t Pull the evaporator plate
downward to remove it.
Evaporator
111
9 Replacement Procedure
1 Procedure for Replacing Main PC Board
For the replacement of the main PC board, check to be sure the model name of the main unit of Oil Cooling Unit
corresponds to the applicable model of the PC board and then following the procedure shown below.
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112
Replacement Procedure
2 Procedure for Replacing EV Valve Main Unit

In order to replace the EV valve main unit, be sure to perform the pulse detection operation with the EV valve fully
closed. (The reason is that the pulse to fully close the EV valve varies.)
Replace the EV valve main unit according to the following procedure. (In order to only replace the EV valve coil, the
detection operation is not needed to perform.)
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Replacement
Procedure
113
10 Miscellaneous Reference Data
1 Thermistor Temperature/Resistance Characteristics
Figure and Table below show the characteristics of thermistors used in this Oil Cooling Unit.
In order to check the thermistors for troubleshooting, disconnect the connector to measure the resistance of the
thermistor concerned and then compare the measured resistance with the characteristic value.
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Temperature (°C) 0 10 15 20 25 30 35 40 45 50 55 60 65
Resistance (kΩ) 67.33 40.38 31.69 25.08 20.00 16.07 13.01 10.60 8.69 7.17 5.95 4.97 4.17
Temperature (°C) 70 75 80 85 90 95 100 105 110 115 120 125 130

Resistance (kΩ) 3.51 2.98 2.54 2.17 1.86 1.61 1.39 1.21 1.06 0.92 0.81 0.72 0.63
2 Refrigerant (R410A) Characteristics

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114
Miscellaneous Reference Data
3 Procedure for Mounting Optional Parts

3-1. Machine Body Synchronization Thermistor/Optional Oil Temperature Thermistor
qSymbol and intended use by type
Mounting this optional part to the oil piping of the main machine makes it possible to detect and control the
temperature.
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AKZ 8-OP-K5 ��
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AKZ 8-OP-K10 ��
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AKZ 8-OP-A5 ��
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AKZ 8-OP-A10 ��
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AKZ 8-OP-Y5 ��
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AKZ 8-OP-Y10 ��
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Reference Data
Miscellaneous
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115
10 Miscellaneous Reference Data
3-2. Communication PC Board (Option)
Mounting this communication PC board to the Oil Cooling Unit and then linking with the main machine enables the
following functions.
1. Operation modes and operation settings can be changed from the main machine.
2. Malfunction codes and temperature data (i.e., machine body temperature, room temperature, inlet oil temperature,
outlet oil temperature, temperature differential between inlet and outlet, and inverter frequency) can be read on
the main machine side.
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K
Preface
Thank you very much for usual patronage to Daikin products.
We have completed and pleased to present the Oil Cooling Unit (Model 8) Service Manual.
We at Daikin provide an extensive lineup of models to respond to high-accuracy
temperature control and needs for energy saving with the Oil Cooling Unit and appreciate
your further loyal patronage.
This Service Manual includes information on troubleshooting and a variety of services.
Please make use of the Service Manual for your servicing of the Oil Cooling Unit.
Name of information Models listed Date of issue
Oil Cooling Unit

• AKZ148 to 908 June
(Model 8)
• AKZJ188 to 908 2005
Service Manual
June 2005
After Sales Service Division

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Name of information Models listed Date of issue

Oil Cooling Unit

After Sales Service Division

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Type Page Listed

1. Functions of Electronic Expansion Valve

3. Characteristics of Electrical System

For AKZ Series

For AKZJ Series

inlet or outlet oil temperature (Factory set to inlet oil temperature)

Inlet oil temperature ˚C 5 to 50

Oil Cooling Unit equivalent horsepower (HP) 2.0 3.0

inlet or outlet oil temperature (Factory set to inlet oil temperature)

Inlet oil temperature ˚C 5 to 40

Transformer capacity — 2.2 kVA — 2.2kVA — 2.2kVA

Tank liquid temperature

Tank liquid temperature ˚C 5 to 50

Oil Cooling Unit equivalent horsepower (HP) 2.0 3.0

Transformer capacity — 5kVA — 6kVA

Tank liquid temperature

Tank liquid temperature ˚C 5 to 50

Oil inlet temperature (℃)*

3-2. Applicable Oil

1-5. AKZ568-E1/E2/E3, 908-E1/E2/E33

2-5. AKZJ568-E1/E2/E3, 908-E1/E2/E33

*For the layout of parts, refer to information on pages 44 and 45.

AKZ148 to 568 (-B) (-C) (-E1) (-E2), (-E3)

*For the layout of parts, refer to information on page 45.

AKZ908 (-B) (-C) (-E1) (-E2), (-E3)

25 Low-pressure gauge port — Used to mount a gauge for maintenance.

*For the layout of parts, refer to information on page 44.

25 Low-pressure gauge port — Used to mount a gauge for maintenance.

*For the layout of parts, refer to information on page 45.

25 Low-pressure gauge port — Used to mount a gauge for maintenance.

*For the layout of parts, refer to information on page 45.

25 Low-pressure gauge port — Used to mount a gauge for maintenance.

25 Low-pressure gauge port — Used to mount a gauge for maintenance.

*For the layout of parts, refer to information on page 45.

25 Low-pressure gauge port — Used to mount a gauge for maintenance.

*For the layout of parts, refer to information on page 45.

No. Part Name No. Part Name No. Part Name

No. Part Name No. Part Name No. Part Name

*For the layout of parts, refer to information on page 48.

AKZJ188 to 908 (-B) (-C) (-E1) (-E2), (-E3) (-H)

No. Part Name No. Part Name No. Part Name

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Used to display a variety of data.

DOWN button Used to decrease Mode No./Data No./Data Value by 1.

Used to save Mode No./Data No./Data, the setting of which is

(1) Mode shifting operation

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2 Operation Procedure by Mode

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 List of operation modes

Inlet oil temperature under fixed Liquid temperature under fixed

2 (Not used) (Not used) —

Inlet oil temperature offset value Liquid temperature offset value

7 (Not used) (Not used) —

8 (Not used) (Not used) —

Target temperature = Base temperature for synchronization + Offset value

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