INTERACTIVE SCHEMATIC

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 KENR5519
May 2015

349D and 349D2 Excavator

Hydraulic System - Attachment
349D: 349D2:
WTD1-UP XAC1-UP
NNF1-UP PFD1-UP
PZG1-UP TAH1-UP
MEN1-UP SDM1-UP
RAN1-UP

Alternate Pattern Control (Four-Way)

© 2015 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT LOCATION
Part Schematic Machine
Description
Number Location Location
Accumulator Gp - Pilot Manifold 164-6981 C-1 1
Cylinder Gp - Boom 225-4523 F-3 2
Cylinder Gp - Bucket 225-4529 F-4 3
Cylinder Gp - Stick 225-4526 E-4 4
Filter Gp - Case Drain 289-8194 B-2 5
Filter Gp - Drain Return 289-8194 C-2 6
Filter Gp - Pilot 158-8987 B-1 7
Filter Gp - Return 188-4145 C-1 8
Motor Gp - Cooling Fan 295-9429 A-4 9
Motor Gp - Left Travel 355-5669 B-8 10
Motor Gp - Right Travel 355-5669 B-7 11
Motor Gp - Swing 334-9975 B-6 12
Pump Gp - Piston 295-9426 A-3 13
Pump Gp - Piston And Gear 434-8189 A-2 14
Sensor Gp - Pressure (Boom Cyl. Head) 366-9311 F-3 15
Sensor Gp - Pressure (Boom Down) 297-4483 C-4 16
Sensor Gp - Pressure (Pump 1) 260-2180 A-3 17
Sensor Gp - Pressure (Pump 2) 260-2180 B-3 18
Switch As - Pressure (Boom Up/Stick In, Pilot) 309-5769 E-7 19
Switch As - Pressure (Implement) 309-5795 D-6 20
Switch As - Pressure (Swing Pilot) 309-5769 E-8 21
Switch As - Pressure (Travel) 309-5795 D-6 22
Swivel Gp 225-4547 A-7 23
Valve Gp - Check (Cooler Bypass) 352-7160 B-4 24
Valve Gp - Check (Slow Return) 443-3371 B-5 25
Valve Gp - Left Pilot Control (Stick/Swing) 297-0533 F-7 26
Valve Gp - Main Control 323-7680 C-5 27
Valve Gp - Pilot (Boom Drift Reduction) 448-7593 F-3 28
Valve Gp - Pilot Control (Travel) 369-8503 F-8 29
Valve Gp - Pilot Manifold 215-5037 D-2 30
Valve Gp - Priority (Boom/Swing) 310-0210 E-7 31
Valve Gp - Right Pilot Control (Bucket/Boom) 297-0532 F-6 32
Valve Gp - Shuttle (Boom / Stick, Pilot) 164-6979 E-7 33
Valve Gp - Shuttle (Swing Pilot) 164-6979 E-8 34
Valve Gp - Solenoid (Negative Flow Control) 398-2282 D-2 35
Valve Gp - Swing Cushion 295-9422 A-6 36
Valve Gp - Travel Counterbalance (Left) 266-7843 A-8 37
Valve Gp - Travel Counterbalance (Right) 266-7843 A-6 38
Attachment - Alternate Pattern Control (Four Way)
Valve Gp - Pilot (4-Way) 085-6455 F-5 39
TAP LOCATION

Tap Schematic
Description
Number Location
AA Driven Pump Pressure B-3
BB Drive Pump Pressure A-3
CC Powershift Pressure A-3
DD Pump Case Drain A-2
PG Pilot Pressure B-1
SOS Hydraulic Oil Sampling Port B-1
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
 8 7 6 5 4 3 2 1
(29) VALVE GP
PILOT CONTROL (2) CYLINDER GP LINES GROUP COLOR DESCRIPTIONS
TRAVEL TP BOOM
DRIVEN PUMP OUTPUT
369-8503 225-4523
PILOT PUMP OUTPUT
TT 2 3 6 5 PATTERN-1
HYDRAULIC OIL COOLING PUMP OUTPUT
(39) VALVE GP (3) CYLINDER GP DRIVE PUMP OUTPUT
1 4 MHI
TRAVEL(L) TRAVEL(R) PILOT BUCKET TRAVEL SPEED CONTROL CIRCUIT
SUPPLY LINE
4-WAY 225-4529 (15) SENSOR GP DRAIN / RETURN LINE
1 4 085-6455 PRESSURE POWER SHIFT CONTROL CIRCUIT
F (26) VALVE GP 2 3 6 5 BOOM CYL. HEAD ATTACHMENT CONTROL CIRCUIT F
LEFT PILOT CONTROL (32) VALVE GP 366-9311 HEAVY LIFT CONTROL CIRCUIT
PATTERN-4 (28) VALVE GP
STICK/SWING RIGHT PILOT CONTROL RIGHT TRAVEL CONTROL AND RIGHT TRAVEL MOTOR CIRCUIT
SCM PILOT LEFT TRAVEL CONTROL AND LEFT TRAVEL MOTOR CIRCUIT
297-0533 BUCKET/BOOM
JRP BOOM DRIFT REDUCTION SWING CONTROL AND SWING MOTOR CIRCUIT
JLP 297-0532
448-7593 BOOM CONTROL AND BOOM CYLINDER CIRCUIT
(BACK) (FWD) (FWD) (BACK) JLT JRT BUCKET CONTROL AND BUCKET CYLINDER CIRCUIT

T1 T2 T3 T4 STICK CONTROL AND STICK CYLINDER CIRCUIT

STICK SWING BUCKET BOOM SWING BRAKE CONTROL CIRCUIT
BL3 AL3 CH T CR
(21) SWITCH AS bR1 aR1 aL1 bL1
PATTERN-2
PRESSURE (4) CYLINDER GP
KOBELCO LINE PATTERNS
SWING PILOT STICK
309-5769 225-4526 Pressure Line
(OUT) (IN) (R) (L) (OPEN)(CLOSE) (DOWN) (UP)
(31) VALVE GP JL3 JL2 JR2 aR3 aR2 Pilot / Load Sensing Pressure
JL1 JL4 JR4 JR3 JR1
bL5 PiL
PRIORITY Drain / Return Lines
BOOM/SWING
Component Group
310-0210 bR3 bR2
B1 A1 B2 A2 (19) SWITCH AS Attachment
PRESSURE H
8
CALLOUTS
7
BOOM UP / STICK IN G
6 aL3 bL4
PILOT A1 A2 A3 A4 A5 A6 A7 A8 F
5
YY Taps (Pressure, Sampling, Sensor - by letter)
E
309-5769 D
4
DL DL D Connectors (By letter)
E T C
3
BR3 AR3
E
B1 B2 B3 B4 B5 B6 B7 B8 B
2 Callout Number Component
1 CV Pi DR (Machine Location from (52) VALVE GP - CONTROL Name

(34) VALVE GP P1 P2 (33) VALVE GP A

bL3 aL4 Component LocationsTable)
138-1234 Part Number

SHUTTLE SHUTTLE
SWING PILOT BOOM / STICK
164-6979 PILOT
164-6979 PATTERN-3
SAE(JIS)

1 7
(35) VALVE GP
T 3 6
aR3 (20) SWITCH AS (22) SWITCH AS SOLENOID
bR2 PRESSURE (NEGATIVE FLOW CONTROL)
AR1 PRESS. B2 P
IMPLEMENT BL1 bL3 398-2282
aR4 TRAVEL 5
BR1 bR1 309-5795 309-5795 bL1 AL1
BR3 AR3 BR2 AR2 BL3 AL3 2 4
B1
AR4 SDr SPi PSW PTA PAT aL2 AL2 BL2 aL4 BL4 AL4 aL5 HL A2

(UP) (OUT) (R) (BACK) (BACK) (CLOSE) (UP) (OUT)

D A1 D
Dr (30) VALVE GP
PILOT MANIFOLD
215-5037

P2 Pi1 P-IN PSA2 DR1 PSA1 T-OUT2 DR2

(TRAVEL)

(LOCK)
(SWING)

NO.3
NO.1

NO.2
STICK(2)
P1
SWING
BOOM(2)

TRAVEL(L)
STICK(1)

TRAVEL(R)

BUCKET
ATCH

BOOM(1)
(1) ACCUMULATOR GP
PILOT MANIFOLD
DR3 DR4 Pi2 DR5 T-OUT1 DR6
164-6981

C C
(IN) (L) (FWD) (FWD) (OPEN) (DOWN) (IN)
HR R3 R1 Y bR4 SPi2 SDr2 dSW dST1 PiH bL2 X R2 (8) FILTER GP
Pp2 (27) VALVE GP
bL5 RETURN
Pp1 MAIN CONTROL aL3 bL4
bR3 PiL aR2 aR1 PR PL aL1 323-7680 188-4145

(6) FILTER GP
DRAIN
RETURN
(10) MOTOR GP (11) MOTOR GP (24) VALVE GP 289-8194
CHECK (16) SENSOR GP
LEFT TRAVEL RIGHT TRAVEL
(12) MOTOR GP COOLER BYPASS PRESSURE
355-5669 355-5669 (5) FILTER GP
TRAVEL MOTOR (LEFT) TRAVEL MOTOR (RIGHT) SWING 352-7160 BOOM DOWN
(25) VALVE GP CASE DRAIN
334-9975 SWING MOTOR 297-4483
CHECK Pi2 289-8194
SLOW RETURN
B PG1 443-3371 (18) SENSOR GP PR SOS PG B
PRESSURE
DB1
PUMP 2
X 260-2180
X
PC PG
T1 MU1 T
(12) MOTOR GP (13) PUMP GP
T1 A2 PSV PB PS2 Di Dr1 B1 A4
SWING PISTON
T2 334-9975 a2 IN
T2 295-9426
B L L B AG1 BG1 SWING MOTOR L L1 S AA OUT
A BR BR A a5
PG2
A1 DE1 B1 (7) FILTER GP
L3 DR DR1
DB2
L2 CC a3 PILOT
158-8987
AG BG BG AG (14) PUMP GP
MU2 PISTON AND GEAR
434-8189
A B BB a4
AG2 A B a1
BG2 D0
A1 PS1
A (9) MOTOR GP B A
A2 DE2 B2
A B B A
(36) VALVE GP
COOLING FAN X PL DD
295-9429
SWING CUSHION (17) SENSOR GP
(38) VALVE GP 295-9422
(37) VALVE GP PRESSURE
TRAVEL COUNTERBALANCE (RIGHT) THIS SCHEMATIC IS FOR THE 349D AND 349D2 EXCAVATOR HYDRAULIC SYSTEM
TRAVEL COUNTERBALANCE (LEFT) PUMP 1
266-7843 ATTACHMENT: ALTERNATE PATTERN CONTROL (FOUR-WAY)
266-7843 260-2180
BR1 AR1 AL1 BL1 BR2 AR2 MEDIA NUMBER: KENR5519
Pi1 SCHEMATIC PART NUMBER: 323-7789, CHANGE: 00, VERSION: HE
(23) SWIVEL GP Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
225-4547 in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

8 7 6 5 4 3 2 1
MACHINE COMPONENT LOCATIONS
VIEW ALL CALLOUTS

2
4

37
3

10
11 38
CAB BOTTOM VIEW
VIEW ALL CALLOUTS

32
26
29
CHASSIS FRONT VIEW
VIEW ALL CALLOUTS

36 12 9

39

15 28 23
MAIN HYDRAULIC PUMP AND TANK
VIEW ALL CALLOUTS

5 6 8
SOS
PG

CC
13
14
BB

17 35 DD AA 18 7
MAIN CONTROL VALVE
VIEW ALL CALLOUTS

22 20
27

25 24

16
19

1 33

30

34 21 31