Te SPECIFICATION FOR CONCRETE POLES: Pat 4: Pro-stossed concrote Konya Power | poes for cise 50 ana 23 ‘TABLE OF CONTENTS 0.4 Cirouation List 0.2 Amendment Record FOREWORD SCoPE REFERENCES: ‘TERMS AND DEFINITIONS REQUIREMENTS TESTS AND INSPECTION MARKING DOCUMENTATION ANNEX A: Guaranteed Technical Particulars (lo bo filed and signed by the ‘Manufacturer and submited togethor wit relevant copies of he Manutcturers ‘catalogues, brochures, drawings, technical dala, sales recor, four customer reference ‘ettrs, devas of manufacturing capacly, the manutscturers ‘experience and copies of complete type test ceriicales and type fst reports {or tender evaluation, al in English Language) ANNEX: DRAWINGS‘ Kenya Power —e SPECIFICATION FOR CONCRETE POLE: Pe 4: Prestaeeod concrete polos for dass 60 and 2 (04 Circulation List COPY i Pigs BE 2 specs 02 Amendment Record Tv We. Deseripilon of Change Signature) Rppraved by ame Signature) issue 1] Revo "Replaces TSPIOATOOS dated 2210772008 de the B58C oe .Kinemia o ¥ BLA Ykme ‘SPECIFICATION FOR ‘CONCRETE POLES: avon Ped: Pre-stresed concrete bsas-oreaar ales for lage S0'and'25 faerie FOREWORD “This speciation has eon propared by the Research end Davolopment Deparment ofthe Kenya Power and Ligitng Company Limited (abbrevatod as KPLC) and it lays down requirements for Conerto Polos for use on overhead power linos. ti Intended fr use by the company in purchasing Concrete Pols, ‘SCOPE ‘This specication Is for prestressed concrete poles for use on overhead power ines ‘operating at voltages of upto SGKV SOHz. Tho poles shal bo stl for use 8 iner pels. ‘The specication covers poles forthe folowing applications: 4) Ovethoad Lines 1) Line Switchgear snd Equipment. ‘The epsctcation covers pole sizes 10m, 11m, 12m and 14M for both 50 and 25 ‘svengt class (808 25 SC) The 15M polos shal befor 0 strength clas (5080) only ‘Tho specification also covers sempling, Iepection an feet of the conrata pol ‘wall a6 schedule of Guaranteed Technic Pariculars to be filed, signad by the ‘manufacturer and submited fr tandor evaluation. “The speciation sipultes the minimum roquirents for concrete poles acceptable for use in to compary and it shall be the responsibilty of the supplier to ensure adequacy of th design, adhorence tothe specication and applcsble standerds and regulations as well as ensuing goca workmenshp and goed engineeting pracica in the manufacture cl the concrete poles for The Kenya Pawar & Lighting Company. The specteaton doesnot purprt te inctude athe necessary provisions of contrat REFERENCES ‘Tho folowing standards contain provisions which, tough reference in this tex, Constitute provsors ofthis specication. Uniess others stated, the latest elon of the referenced documents (eluding any amencments) apples. Tia iy Head Satin Sandeep] age Se42 42s 422 42a 42a SPECIFICATION FOR ‘CONCRETE POLES: Kenya Power — | pces orci 4.4Service Conditions: We Para: Pre-svessed concreta '50 and 25, Ks 1088: Kenya Standard- Concrete Poles for Telephon Lighting Purposes ~ Spectcation. 'AS 4065-1992: _Ausrllan Standard- Concrete Polos fo ovrhoad ines and street Tghting| ‘TERMS AND DEFINITIONS For the purpose 2f tis specication, the deftions given i the reference standards shall apply REQUIREMENTS “The concrete polos shal be sulable for cantinuous outdoor uso in topical areas wih humid of upto 80%, average ambient temperature of +30°C wih a minimum of °C snd maximum of +40°C and salne conltone with savero corrosive elects along the coast Design Mater nd Construction ‘The conerate poles chal bo designed, manulatured and tested to KS 1089 and the raqurements a Nis specticalion. The eating etal shall be as per his specication ‘based on AS 4065-1092. The poles shall be round, pre-strassedconcrote poles (PC) as por KS 1999, The matorals used shal bo in conformity with the design standard (KS. 1882) anc shallbe eeiactedto suit itorded appseaton ‘The pole shall be 0 dotigned that ile etenglh in transverse clicction shall be suliint to take to load ue to win en conductrs tings and the poo ln accordance with Annex A of KS 1899, the aggregates used inthe manufacturer of ‘ho pole shall be re fom veins anc herent coating and re from ijlous amountTHe Toate 7 SPECIFICATION FOR Fea [CONCRETE POLES: ea We Kenya Power | pdastor cass 50 and 25 aire of luintagrated peces, skal, vogotablo mater and other deleterious substances. As faras posible ky and elongated pices shal be avoided. 426 The suface of al reinforcament shal be foo ftom loose scale, ol, greaso, cay oF ‘or matorial tha’ may have deltarious eet on the bond between the reinforcement and conerte, 42.1 The mi design, mixing and compaction of the concrete shall be such that the rcessary strongtn nt poe is aban ator ouing in socorcance wth KS 1899, 428 Concrete shal be compacted by vibration, centitugation oF other efficient means, and compaction shal not be permite 429 Tho finished pda chal have a smooth extemal surface thal @ fee from honeycombing, ems and defects. 43 Sizes 41, The concrete poles shall confom tothe standard sizes and charactoristcs given a Table 1 based on KS 1938: “Tablo 1: Standard Sizes and Charactrsos Polo Length | Top Diameter | Uiimate Load | Clamping ™ mm a Length [5086 [2550 |m 0 190 30 [28 [16 7 190 85 [28 [17 2 190 [60 |30~—fr.8 co 180 70_[s5|20 5 70 a 43.2 Pole taper or each cencrae poe shall be 13mm pee moter. 48.3. The safety factor shallbo 25, 49.4. ‘Transportaton and storage ofthe concrete pole shal bein accordance wih KS 1988,Te THTSCETTS RTI SPECIFICATION FOR ‘CONCRETE POLES: Pena: Presstessed concrete Kenya Power | pues or class 60 and 25| (colar codes ach pale shal be color coded 10 feat slze Koncaton ding handing ard orage, The pat used or ear cing shal indee and mn acordance wh tho ‘aoe? “Table 2 Color Coding STANDARD POLE LENGTH (ay [ COLOUR OF PANT BSC [2556 10 ‘Greer ——[igh een [a0 Ray be | Sty Be 20. Yelow [Orange 140) Magenta [Viet 150 ‘Grey |= 48° Quality Management System 45.4. The supplier shal submit a quality assurance plan (QAP) that will bo used to ensure that the concrete poles material, manufacture, workmanship, ests, service capably, maintenance and documentation, wil fll the quirements stated in tho contact ‘documents, standards, specications and regulations, The QAP shall be based on and ineude rlavant pats t ull the requirements of [SO 9001:2008 for imported poles ‘nd the Diamond Maik o Quality for locally produced poles. 452. ‘The Manufacturer's Decration of Confoumty to releonce standards and copes of ually management coteations including copy of valid and relevant ISO 9001: 2008 onttcate (oF for locally manutacturad poles, the Diamond Mark of Quality from Kenya ‘Bureau of Standard) shall be submited wah th tender for evaluation, 5, TESTS AND INSPECTION 5.1 The concrete pots shal be Inspected and tested to te roquiremante of KS 1933 and this specication. I shal be the responsibly ofthe supplier to perform or to have performed al the tests spoctod ‘Copies of presoue Tost Crtictes and Test Reporte sued by athe party testing laboratory that is accradited to ISO/IEC 17025 shall be submited withthe tnder for ~ tr Ma aa ep | baie aseTe SFECIFICATION FOR ‘CONCRETE POLES: Pat &:Pro-stressed concrete | paaTeaor Kenya Power | povs fordlass 80 and 25, Payot 152.1. The Test Reports be submited wth tho tnd shall not be mare than fv year oe 522 Tho scerediation cedifeato for tho thd party testing laboratory shill alo ba submited wth the tender (ln Englsh Languege). {5.2.8 The Test Reports as per KS 1999 tobe submit wth the tondor shal include ') Rasitanceto prot led 1) Verieaton of cmensions; ©) Siraightnes; 1) Utimate toad, ‘Mor manufacture, Sampling, Inspection and Methods of Test shal be in accardanco lath KS 1983 and hs speciation, The tests shall be done at the manufacturers works inthe presence of KPLC Enginaers and shal inclu: «} Vortication at dimensions; 4) Siaightness; 9} Utimate load; 4) Vorileaionof sistance between esting ferrule. CCornpato tet ports forthe poles shall be submited to KPLC for approval before elven. Upon delivery of he conerate poles, KPC wil inspect them and may perfor or have performed any ofthe relavant tests in der to very complance wit the speeation, ‘The supplier shall oplacefectly witout extra or additonal charge to KPLO, concrete pales wich upon examination, test or use fall o meet any of he quirements in the poclication and tforenco standards. ‘55Sampling ‘55.1. Lot In consignnent of 500 poles or apart thereof ofthe samo overall length, same dimensions and belenging to the same batch of manuiacture shall be grouped together to conse a ot [Ber nage Sle‘SPECIFICATION FOR ‘CONCRETE POLES: Pen 4; Prestressed concrete des fer lage 80 and 25, 55.2. For ascertaining he conformity ofthe poles Inthe consignment othe quirements of this specication, samples call bo tosid fom each lot separately 55.9 ‘The numberof poles to be selected from the ll shall dapend on the size of helt ard shallbe according tthe eamplng able bolw. ‘Al the poles edlocted according to 5.5.3 shall be tested for delecs, physical ‘mensions. and staighinss. A polo aling 10 salty ono or mow of these requirements shill be considered as delecive. Al tho poles in tho lt shall bo ‘coneldered as conforming to these requirements I tho number of defective poles found in the sample [08s than or equal te the coresponding acceptance number ven in Column Sof he sampling tao ‘The lot having been found saistactory according to 5.6.4 shall bo futher tested for timate load ofthe poles, For this purpose, the ume a pales given in column 4 of ‘th sampling table shal be tested. theso poles may bo solcied from those already tasted according to 65.4 and found satstacior. Al these poles tested for ulimato load shall satsty the corresponding specication requirements. If one oF more poles {al te the numberof poles required fr ullmte load tests shall be solctd trom ‘he fot again and eubjectod tots tos. If there is no falure among these poles, he lt shall be considord 1 have saisled the requirements ofthis tet. Wf thoro is fara then the enti atcha be rojacte. ‘Sampling Table No.of pols ‘afeeis and Dinansional ln thot ocuirementsaccoptance number a wo a Utimae toad testTie Dox fo | RRBCaTSROST SPECIFICATION FOR Tee ‘CONCRETE POLES: Ton Wo Patt 4: Pre-evessed concrete Batioam-] Kenya Power — | pas foretass su ana 25 ee 6 MARKING 6.1 Each concrete ple shall be maked permanently by embossing on a permanently ‘secured coreson sistant pate at a poston 1.5m above the pole Ground ine with the folowing deal 49) Manufactures name ') Date of manutsctura (rm) «} Length of pole (meters) and Tip dimensions (nn) 4) UtimatenWorkng loadStongih Class } Type of pole 4) Weight of pole 4) Standard to which the pote complies 1h) The words "PFOPERTY OF KPLC™ ‘Ground tine reference mark as detained in 4.3.1 shall be conspicuous onthe pole. ‘Tho plato usod eral be mado of sanloss sloo, socuraly affixed tothe pol. In al ‘cases the ltterng shal be not loss tan Sr high leg improssed, ocuMENTATICN 7A The bidder shall submit its tender complato with tchnical documents required by ‘Annex A (Guaranteed Technical Partculars) for tender evakiaton. The technical documents o be submited (alin English language) for tender evaluation shal ince the folowing 8) Guarantood Techical Particulars; 1b) Copies ofthe Manufacture’ catalogues, brochures, crawings and technical data; 1) Sal rzords or holst ive years and a least fou customer relerance letra etal of mansfacuring capacity and the manutacturer’s experience; 6} Copies of roqirod test reporls by a thd paty testing laboratory accredited to ISOMIEC 17025. The test ropots shall nt be more than ho yoars old and shall include 1. sistas o root load |. Vesieaion of dmonsions; HL Svalghnoss; i. timate oa Tied i Wed Sn Sars DopeTe ‘SPECIFICATION FOR ‘CONCRETE POLES: Por tere steezod eonerto pels for lass 50 and 25, Page Oat 1) Copy o acerodtation cotote forthe esting laboratory, 8) Copy of the mandacturer's ISO 9001:2008 cericale ot for leal manufacturer's valid Diamond Mak of Goality Cortical lsued by KEBS, ‘The sucoasstl Hdd (supple) shall bmi he folowing documentsdetals to The Konya Power & Lighting Company for approval belore manulacture: 8) Guarantoed Technical Particulars, ') Design Draings with dots ofthe conaretepoes to be manufactured for KPLC, 1) ually assurance plan (GAP) that wil bo usod to onsure that the design, mate, wosimanship, ess, service capeblty, mantznance and documentation wil fll the requirments) slated in tho contract documonte, standards, pecteations and regulations. The CAP shall be based on and include rolevent ars to full requirements of 130 9001:2008 and fo local manufacturers the Diamond Matk of Quay (EBS). Detaled test program tobe used ding factory tosting, Marking deta and mathod ta bo used In marking the concrete poles, Manufacturers uretaking to ensuro adaquacy of the design, good engineering practi, adherence to the specleston and appcable standards and rogultions [8 well ae ensuring good workmanship inthe manulacture othe concrete pols for “Tho Kenya Powor & Lighting Company. 4) Packaging dail (including packaging materials and thar dimension). 173. _Inaallaton and techrical instructions forthe coneote poles shal be euppied wit the poles curing dlr, sees THIS SPACE LEFT BLANKTe: ‘SPECIFICATION FOR ‘CONCRETE POLES: Part 4: Pre-sressed concrote | Baste [AEDT Kenya Power — | pase lor siane 60 ana 26 aa ANNEX A Guaranteed Technical Particulars (bette and med by the Manuacrar ‘and submited tgetor wi revert copes of he htnutactrors catloqus,bocres, ravings, fechvica data sales rocorts, our customer alarence lat, deta of anulactring expec, ne ‘manufac’ exparioneand copes of compote ype fs caklcates ard ype est rps or fender evauaton an Ertan Language) Tender No, ‘Clause number [Name of tie Wanclactarer,aderess and Country of manufacture —___] [Namo & address of Bidder ————| 1. Scope. 1 4 2 13 i 4. Raguremenis 14:1 Sono Conlon [42 Design Materials and Consiwoon — 421 422 - 5 | Pole gi —— Charactrsies |Top camer, [uate aa [Strong elses I ‘Gamoirg longi | aaz — — fess — aaa ‘4d Caer codes = -45Gualiy Managerial Sater Tae by Meo Se, Sar pasar aTe V SPECIFICATION FOR CONCRETE POLES: Pan Pre-srseod concrete Konya Power — | pds forclass 80 and 25, Tatar