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ABSTRACT: A series of catalysts containing 10−40 wt % of 12-tungstosilicic acid anchored to zeolite Hβ were synthesized and
characterized by different physicochemical techniques. Their catalytic activity was evaluated for esterification of free fatty acid and
oleic acid as well as transesterification of soybean oil with methanol. The effects of reaction variables such as catalyst loading,
methanol to acid ratio, reaction time, and temperature on the conversion were studied. The kinetic study was carried out for
esterification of oleic acid, and its Arrhenius constant (A) and activation energy (Ea) were evaluated. The maximum conversion
obtained for esterification of oleic acid and transesterification of soybean oil were 86% and 95%, respectively. Also the catalyst
was recycled up to four cycles without any loss in the conversion.
© 2013 American Chemical Society 13637 dx.doi.org/10.1021/ie402230v | Ind. Eng. Chem. Res. 2013, 52, 13637−13644
Industrial & Engineering Chemistry Research Article
2. EXPERIMENTAL SECTION necessary to study the stability as well as leaching of SiW12 from
2.1. Materials. The chemicals used were of A.R. grade. 12- the support. Heteropoly acids can be quantitatively charac-
Tungstosilicic acid was purchased from Merck. Sodium forms terized by the heteropoly blue color, which is observed when it
of zeolite beta (β) with an Si/Al ratio of 10 was procured from reacted with a mild reducing agent such as ascorbic acid. In the
zeolites and Allied Products, Bombay, India, and used as present study, this method was used for determining the
received. Oleic acid, methanol, and ammonium chloride were leaching of SiW12 from the support. One gram of catalyst with
purchased from Merck. Soybean oil was purchased from local 10 mL of conductivity water was refluxed for 24 h. Then, 1 mL
market. of the supernatant solution was treated with 10% ascorbic acid.
2.2. Treatment of the Support (Hβ). The zeolite support Development of blue color was not observed, indicating that
(Naβ) was converted into NH4+ form by a conventional ion there was no leaching. The same procedure was repeated with
exchange method19 using a 10 wt %, 1 M NH4Cl aqueous alcohols and the filtrate of the reaction mixture after
solution. The resulting NH4+ type zeolite was further converted completion of reaction in order to check the presence of any
to H+ type by calcination in air at 550 °C for 6 h. leached SiW12. The absence of blue color indicates no leaching
2.3. Synthesis of the Catalyst (SiW12 Anchored to Hβ). of SiW12.
A series of catalysts containing 10−40% of SiW12 anchored to
Hβ were synthesized by an impregnation method. One gram of 3. RESULTS AND DISCUSSION
Hβ was impregnated with an aqueous solution of SiW12 (0.1/ The analytically computed percentages of elements for 30%
10−0.4/40 g/mL of double distilled water) and dried at 100 °C SiW12/Hβ are as follows, (%): W, 17.66; Si, 26; Al, 2.5. Values
for 10 h. The obtained materials were labeled as 10% SiW12/ acquired from EDX are as follows (%): W, 18.5; Si, 26.6; Al,
Hβ, 20% SiW12/Hβ, 30% SiW12/Hβ, and 40% SiW12/Hβ, 2.2. The EDX results were comparable with the expected ones.
respectively. TGA-DTA curves of Hβ and 30% SiW12/Hβ are displayed in
2.4. Catalyst Characterization. Energy Dispersive X-ray Supporting Information, Figure S1. A unique weight loss of
Analysis (EDX) analysis was carried out using JSM 5910 LV 13−15% was observed up to 250 °C for zeolite support, which
mutual with INCA instrument for EDX-SEM. Thermogravi- is attributed to desorption of physically adsorbed water. No
metric analysis (TGA) was executed on METTLER TOLEDO further weight loss was observed beyond 250 °C which
STAR SW 7.01 instrument. BET surface area of the samples indicates zeolite Hβ retains its framework structure up to 600
was computed on a Micromeritics ASAP 2010 surface area °C. For the catalyst 30% SiW12/Hβ, a similar weight loss of
analyzer. The FT-IR data were noted on Perkin-Elmer. The 10−12% up to 200 °C assigned to adsorbed water was
Raman spectra were recorded on a FT-Raman spectropho- detected. A second weight loss of 1.2−1.5% was observed
tometer Model Bruker FRA 106. The XRD patterns of the between 200 and 300 °C due to the loss of water of
samples were recorded on PHILIPS PW-1830 at Cu Kα: crystallization of the Keggin anion. After 480 °C gradual weight
1.5417 Å. Scanning electron microscope depictions were loss was observed for 30% SiW12/Hβ . TGA analysis suggests
recorded on a JEOL-SEM instrument (model-JSM-5610LV). that catalyst is stable up to 480 °C.
NH3 chemisorption studies were carried out using Micro- Textural properties of Hβ and 30% SiW12/Hβ like surface
meritics Pulse Chemisorb-2705. area, pore diameter, and pore volumes are presented in
2.5. Catalytic Reaction. The esterification of (0.01 mol) Supporting Information, Table S3. Specific surface area, pore
oleic acid with (0.2 mol) methanol was executed in a 50 mL diameter, and pore volume all strongly decreased for the
batch reactor provided with Dean−Stark apparatus, double catalyst relative to the support. This indicates that SiW12
walled air condenser, a guard tube, and magnetic stirrer. The occupies sites inside the zeolite framework. Also the decrease
apparatus was attached with the round-bottom flask to separate in surface area is the first evidence of chemical interaction
the water from the reaction mixture. The reaction mixture was between SiW12 and Hβ.
refluxed for 10 h at 60 °C. The products were estimated on a The N2 adsorption isotherms of support and catalyst are
gas chromatograph (Nucon-5700) by using a BP1 capillary displayed in Supporting Information, Figures S2a and S2b.
column. All the products were recognized by comparison with Both isotherms showed a Type (IV) pattern with three stages:
authentic samples. monolayer adsorption of nitrogen on the walls of pores at P/Po
The typical transesterification of soybean oil (5 g) with a < 0.4, the part characterized by a sharp increase in adsorption
corresponding amount of methanol was carried out in a 100 due to capillary condensation in mesopores with hysteresis at
mL round reactor, provided with thermometer, mechanical P/Po = 0.4−0.8, and multilayer adsorption on the outer surface
stirring, and condenser. The reaction mixture was held at 65 °C of the particles. It is seen from the Figure S2b that the pore
for 20 h with stirring at 800 rpm in order to keep the system diameter of the catalyst is decreased after anchoring SiW12
uniform in temperature and suspension. After the reaction is inside the zeolite framework, as anticipated.
completed, the mixture was rotary evaporated at 50 °C to FT-IR of SiW12 (Figure 1) has four characteristic bands at
separate the methyl esters. The conversion of FFA to biodiesel 1020, 926, 878, and 779 cm−1 corresponding to W=Od
was calculated by means of the acid value (AV) of the oil layer asymmetrical, Si−Oa asymmetrical, W−Ob−W asymmetrical,
with the following equation and W−Oc−W asymmetrical, respectively, where Oa, Ob, Oc,
and Od attributed to the oxygen atoms connected to silicon, to
⎛ AVOL ⎞ oxygen atoms bridging to two tungsten (from two different
Conversion (%) = ⎜1 − ⎟ × 100
⎝ AVSO ⎠ triads for Ob and from the same triad for Oc), and to the
terminal oxygen W=O, respectively.20 FT-IR spectra for Hβ
where AVOL is acid value of biodiesel (oil layer), and AVSO and 30% SiW12/Hβ (Figure 1) shows a large and broad peak
refers to acid value of soybean oil. appearing in the range of 1020−1090 cm−1 is due to
2.6. Leaching Test. Any leaching of the active species from asymmetric stretching vibration O−T−O (νasym), which is
the support makes the catalyst unattractive, and hence, it is sensitive to the silicon and aluminum contents in the zeolite Hβ
13638 dx.doi.org/10.1021/ie402230v | Ind. Eng. Chem. Res. 2013, 52, 13637−13644
Industrial & Engineering Chemistry Research Article
Figure 1. FT-IR spectra of (a) Hβ, (b) 30% SiW12/Hβ, and c) SiW12.
Figure 5. NH3-TPD profiles of a) Hβ and b) 30% SiW12/Hβ. Figure 6. Effect of % loading, catalyst amount, reaction time, and
temperature on esterification of oleic acid over 30% SiW12/Hβ.
reaction time. The maximum of 86% conversion was achieved retention of both zeolite framework and Keggin unit in the
in 10 h of reaction time. recycled catalyst. BET surface area and pore diameter of the
The effect of reaction temperature on oleic acid conversion reused catalyst were found to be 416.3 m2/g and 1.67 nm,
was studied, and it was found that with an increase in reaction respectively, which is quite comparable with the fresh catalyst
temperature % conversion increases (Figure 6). At 60 °C, a (419 m2/g and 1.68 nm).
maximum of 86% conversion was achieved. Therefore 60 °C 3.1.3. Comparison of Oleic Acid Conversion with Reported
was considered the optimum temperature for maximum Catalysts. It is observed from Table 2 that sulfated CMK-3-
conversion.
The optimized conditions for esterification of oleic acid over Table 2. Comparison of Oleic Acid Conversion with
30% SiW12/Hβ are as follows: mole ratio of acid to alcohol, Reported Catalysts
1:20; amount of catalyst, 100 mg; reaction temperature, 60 °C;
reaction conversion
reaction time, 10 h. catalyst conditionsa (%) remarks ref
The control experiments by using only Hβ and SiW12 were CMK-3-873- 0.43:10:80:10 52 low conversion 24
carried out under optimized conditions. It can be seen from SO3H
Figure 7 that Hβ is not much active toward the esterification of protonated- 1.25:10:80:10 59 low conversion 24
oleic acid indicating catalytic activity is due to SiW12. Thus, we nafion
were successful in the synthesis of a heterogeneous catalyst and 6% WO3/ 0.28:6:200:2 80 very high 25
USY temperature
in overcoming the traditional problems of a homogeneous
20% H3PW/ 0.1:6:100:4 88 high temperature, 10
catalyst. ZrO2 use of nitrogen
3.1.1. Heterogeneity Test. A rigorous proof of heterogeneity atmosphere
can be obtained by filtering the catalysts at the reaction TPA3/Hβ 0.1:20:60:6 84 mild reaction 18
temperature before completion of the reaction and testing the conditions
filtrate for activity.23 A test was performed by filtering the 30% SiW12/
Hβ
0.1:20:60:10 86 high conversion
under mild
this
work
catalyst from the reaction mixture at 60 °C after 6 h, and the conditions
filtrate was allowed to react up to 10 h. The product of 10 h and a
Reaction conditions = amount of catalyst (g): mole ratio of alcohol/
the filtrate were analyzed by gas chromatogram. The oleic acid oleic acid: reaction temperature °C: reaction time (h).
conversion of both the samples was 74%, indicating the present
catalyst falls into the category C.23 On the basis of these results,
it can be concluded that there is no leaching of SiW12 species 873-SO3H24 and protonated nafion24 offered very low
from the support, and the present catalyst is truly conversion for esterification of oleic acid. Both WO3/USY25
heterogeneous in nature. and 20% H3PW/ZrO210 showed conversion of 80% and 88%,
3.1.2. Recycling of the Catalyst. The catalyst was recycled in respectively, at relatively high temperatures. TPA supported on
order to test its reusability as well as stability. The catalyst was zeolite Hβ18 showed better conversions of oleic acid under mild
separated from the reaction mixture only by simple reaction conditions. The superiority of the present catalyst lies
centrifugation; the first washing was given with methanol to in obtaining high conversion of oleic acid under mild reaction
remove unreacted oleic acid, then the subsequent washings conditions.
were done by conductivity water and then dried at 100 °C, and 3.1.4. Kinetic Study. A detailed study on the kinetic behavior
the recovered catalyst was charged for the further run. The was carried out for esterification of oleic acid over 30% SiW12/
successive cycles of catalyst run provided 86, 85, 82, and 80% Hβ. In all the experiments, reaction mixtures were analyzed at a
conversion, respectively. This suggests that catalyst retains its fixed interval of time. Esterification of oleic acid with methanol
activity up to four cycles. was carried with a 1:20 molar ratio; since methanol was taken
The reused catalyst was further characterized by FT-IR, in large excess, the rate law is expected to follow first-order
XRD, and BET surface area analysis. FT-IR spectrum of the dependence.
used catalyst (Figure 8a) shows the retention of typical band The plot of ln Co/C vs time (Figure 9) shows a linear
for SiW12, indicating that SiW12 retains its Keggin unit in the relationship of oleic acid consumption with respect to time.
recycled catalyst. The XRD pattern of the recycled catalyst With an increase in reaction time, there is a gradual and linear
(Figure 8b) was also identical with a fresh one suggesting the increase in the oleic acid conversion over the catalyst. This
13641 dx.doi.org/10.1021/ie402230v | Ind. Eng. Chem. Res. 2013, 52, 13637−13644
Industrial & Engineering Chemistry Research Article
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reported catalysts. H3PW12O40/Ta2O5 offered 75% conversion
for transesterification of soybean oil but suffered from
prolonged reaction time.17 Slag HC (800) catalyzed trans-
ASSOCIATED CONTENT
esterification offered 97% conversion under very mild *
S Supporting Information
conditions, but there was a decrease in the conversion for DT-TGA curves, N2 adsorption isotherms, and textural
successive cycles.29 SnO2/SiO2 composite showed 82% properties of the catalyst. This material is available free of
charge via the Internet at http://pubs.acs.org.
■
conversion with very high alcohol content and very high
reaction temperature.30 The superiority of the present catalyst
lies in obtaining high conversion of oleic acid under mild AUTHOR INFORMATION
reaction conditions. Corresponding Author
3.3. Proposed Mechanism for Transesterification. Guo *Phone: +91- 265 2795552. E-mail: aupatel_chem@yahoo.
et al.14 reported synthesis of mesoporous polyoxometalate- com.
tantalum pentoxide composite catalyst, H3PW12O40/Ta2O5, and Notes
its application for biodiesel production by esterification and The authors declare no competing financial interest.
13643 dx.doi.org/10.1021/ie402230v | Ind. Eng. Chem. Res. 2013, 52, 13637−13644
Industrial & Engineering Chemistry Research
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Article
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