HINDALCO INDUSTRIES LIMITED

6 x 150 MW ADITYA AND MAHAN ALUMINIUM PROJECT

ANNEXURE - 2

Technical Data
TURBINE & AUXILIARIES:
Sl. Unit of
Description Data To be Filled by vendor
No. Measurement
1.0 TURBINE:
1.1 Most Economic Rating (MER) MW 150
1.2 Continuous Minimum Load Operation MW 20
1.3 Heat Rate K.cal/kWh 1985.5
1.4 Auxiliary Power Consumption % of MER 4339.1
1.5 Live Steam Pressure at Turbine Inlet kg/cm2(g) 132
1.6 Live Steam Temperature at Turbine Inlet 0
C 537
1.7 Live Steam Flow kg/sec 449.183 tph
1.8 Number of Main Emergency Stop Valve on H.P. Turbine No. 2
1.9 Number of Control Valves on H.P. Turbine No. 2
1.10 Number of Stages in H.P.Turbine No. 22(Preliminary)
1.11 Number of Journal Bearing on HP Turbine No. TOTAL 3 FOR THE TRIAN.Front
Journal cum Thrust for HP-IP,
HP-IP rear(common for LP
Front), LP rear

1.12 Steam Pressure at HP Stage Outlet (Steam for Reheat) kg/cm2(g) 36.34 ata
1.13 Steam Temperature at HP Stage Outlet (Steam for Reheat) 0
C 344.5
1.14 Steam Flow at HP Stage Outlet (Steam for Reheat) kg/sec 384.580 tph
1.15 Number of Main Emergency Stop Valve on I.P.Turbine No. 2
1.16 Number of Control Valves on I.P.Turbine No. 2
Page 1 of 11
Sl. Unit of
Description Data To be Filled by vendor
No. Measurement
1.17 Number of Stages on I.P.Turbine includijg L.P. stages No. IP TURBINE:19(Preliminary),LP
TURBINE:10(preliminary)

1.18 Number of Journal Bearing on IP Turbine No. Refer reply above.

1.19 Steam Pressure at IP Stage Inlet kg/cm2(g) 32.6 ata
1.20 Steam Temperature at IP Stage Inlet 0
C 538
1.21 Number of Uncontrolled Extractions No. 6
1.22 Drive of Turning Gear Motor/Hydraulic Hydro-Motor
1.23 Turning Gear Speed rpm 50
1.24 Hand Barring Yes/No Yes
1.25 L.P. Last Stage Moving Blade Length mm 560
1.26 Condenser Pressure kg/cm2(g) 0.1033 ata
1.27 L.P. Exhaust Area sqm 2 X 3.2
1.28 Steam Leaving Velocity at LP Exhaust m/sec.
1.29 Turbine H.P. Bypass System included Yes/No not in Hyd scope.
1.30 Turbine I.P. Bypass System included Yes/No Yes
1.31 Period between Capital Overhaul Years 5
1.32 1st Critical Speed (If applicable) rpm Later
1.33 2nd Critical Speed (If applicable) rpm Later
1.34 Allowable Frequency Band with respect to Nominal 50 Hz for +% +3/-5%
Continuous Full Load Operation

2.0 Lubrication Oil System

2.1 ISO Code of Lubrication Oil To specify ISO VG 46
2.2 Lubrication Oil Tank Capacity Ltrs. 8000
2.3 Main Oil Pump (Mounting on turbine shaft) Yes/No YES,AC motor driven
2.4 Number of Auxiliary oil pump (A.C.) No. 1
2.5 Number of Auxiliary oil pump (D.C.) No. not applicable
2.6 Number of Emergency oil pump (D.C.) No. 2, one DC, One AC

2.7 Lubrication Oil Filteration (Microns) Microns 25

Page 2 of 11
Sl. Unit of
Description Data To be Filled by vendor
No. Measurement
2.8 Number of Jacking Oil Pump(A.C.) No. 1
2.9 Number of Jacking Oil Pump (D.C.) No. 1

2.10 Pipe & fittings material of Lubrication Oil from Discharge to Stainless SS304
Bearings /Carbon Steel
To specify Code
ASTM/DIN/BS
2.11 Pipe & fittings material of Lubrication Oil from Bearing Drain to Stainless SS304
Main Oil Tank /Carbon Steel
To specify Code
ASTM/DIN/BS

3.0 Control Oil System

3.1 Oil Tank capacity Ltrs. 800
3.2 Control Oil Filteration (Microns) Micron 12
3.3 Number of Control Oil Pump (A.C.) No. 2 X 100%
3.4 Number of Control Oil Pump (D.C.) No. NOT APPLICABLE
3.5 Number of Oil Accumulators No. AS REQUIRED
3.6 Pipe & Fittings material of Control Oil System Stainless SS304
/Carbon Steel
To specify Code
ASTM/DIN/BS
4.0 Ejector:
4.1 Hogging Ejector:
4.1.1 Type To specify Steam Jet air Ejector
4.1.2 Number of Ejector working No. one
4.1.3 Design Pressure kg/cm2(g) 16
4.1.4 Material of Body To specify CS
4.1.5 Material of Nozzle To specify SS
4.1.6 Time taken to bring full vacuum during start-up Minutes 30 min ( from Atmospheric to
10in.Hg)

Page 3 of 11
Sl. Unit of
Description Data To be Filled by vendor
No. Measurement
4.2 Main Ejector:
4.2.1 Type To specify Steam Jet air Ejector
4.2.2 Number of Ejector working No. one
4.2.3 Design Pressure - Shell side kg/cm2(g) 3.5
4.2.4 Design Temperature - Shell side 0
C 250
4.2.5 Design Pressure - Tube side kg/cm2(g) 25
4.2.6 Design Temperature - Tube side 0
C 100
4.2.7 Number of passes No. 2(will be confirmed later)
4.2.8 Number of Tubes No. Later ( At contract stage)
4.2.9 Tube Material To specify Welded SS (SA 249 TP 304)
4.2.10 Tube Outside dia mm 19.05
4.2.11 Tube Thickness mm 0.889
4.2.12 Material of Nozzle To specify SS

5.0 Condensers
5.1 Type of Condenser Rectangular/Cylind Rectangular
rical
5.2 Design Pressure Shell side kg/cm2(g) 1.05*F.V
5.3 Design Temperature Shell side 0
C 100
5.4 Design Pressure Tube side kg/cm2(g) 3.5
5.5 Design Temperature Tube side 0
C 60
5.6 Construction of Water Boxes Bolted / Welded Bplted
5.7 Number of passes One/Two Two
5.8 Tubes Material Stainless Steel/ Stainless Steel
Admittary Brass
5.9 Tube size (Outside Diameter) mm 22
5.10 Tube Wall thickness mm 1
5.11 Tube Sheet Material Stainless Steel/ Carbon Steel
Carbon Steel
5.12 Tube Sheet Thickness mm 40
5.13 C.W. Inlet temp. 0
C 33

Page 4 of 11
Sl. Unit of
Description Data To be Filled by vendor
No. Measurement
5.14 C.W. Outlet temp. 0
C 43
5.15 C.W. Flow Kgs/sec. 18100
5.16 Empty Weight Kgs 300000
5.17 Type of Support Spring/Rigid Spring
5.18 Type of Corrosion Protection Cathodic/Epoxy Epoxy Paint
Paint
5.19 Extra tube for Plugging margin % 0

6.0 Deaerator
6.1 Type of Deaerator To Specify spray cum ray
6.2 Deaerator Storage Tank capacity Ltrs. 10 min of feed water flow
(367);87.2 cu.m
6.3 Deaerator Max. O2 Removal capacity % 0.005cc/litre (7ppb)
6.4 Deaerator Storage Tank material To specify Code CS(SA 516 Gr 70)
ASTM/DIN/BS

6.5 Deaerator Storage Tank thickness mm 12

6.6 Deaerator, Storage Tank Design Pressure kg/cm2(g) 6.4
6.7 Deaerator, Storage Tank Design Temperature 0
C 210
6.8 Deaerator Tray material To specify Code SS304
ASTM/DIN/BS
6.9 Deaerator Spray Nozzle material To specify Code SS316
ASTM/DIN/BS

7.0 L.P. Heaters:

7.1 L.P. Heater-1:
7.1.1 Design Code To Specify HEI & ASME sec VIII Div I
7.1.2 Design Pressure of Shell side kg/cm2(g) 3.5
7.1.3 Design Temperature of Shell side 0
C 150
7.1.4 Design Pressure of Tube side kg/cm2(g) 25
7.1.5 Design Temperature of Tube side 0
C 150
7.1.6 Tubes Materials To Specify SA 213 TP304
Page 5 of 11
Sl. Unit of
Description Data To be Filled by vendor
No. Measurement
7.1.7 Tubes Outside diameter mm 19.05
7.1.8 Tubes Wall thickness mm 0.889
7.1.9 Number of passes. No. 4
7.1.10 Heater Effectiveness %
7.1.11 Terminal Temperature Difference (TTD) 0
C Refer relevant HBD
7.1.12 Drain Cooler Approach (DCA) 0
C Refer relevant HBD
7.1.13 Heat Transfer Surfaces Area Sqm. 330
7.1.14 Extra tube for Plugging margin % 10

7.2 L.P. Heater-2:

7.2.1 Design Code To Specify HEI & ASME sec VIII Div I
7.2.2 Design Pressure of Shell side kg/cm2(g) 3.5
7.2.3 Design Temperature of Shell side 0
C 150
7.2.4 Design Pressure of Tube side kg/cm2(g) 25
7.2.5 Design Temperature of Tube side 0
C 150
7.2.6 Tubes Materials To Specify SA 213 TP304
7.2.7 Tubes Outside diameter mm 19.05
7.2.8 Tubes Wall thickness mm 0.889
7.2.9 Number of passes. No. 4
7.2.10 Heater Effectiveness %
7.2.11 Terminal Temperature Difference (TTD) 0
C Refer relevant HBD
7.2.12 Drain Cooler Approach (DCA) 0
C Refer relevant HBD
7.2.13 Heat Transfer Surfaces Area Sqm. 330
7.2.14 Extra tube for Plugging margin % 10

7.3 L.P. Heater-3:

7.3.1 Design Code To Specify HEI & ASME sec VIII Div I
7.3.2 Design Pressure of Shell side kg/cm2(g) 3.5
7.3.3 Design Temperature of Shell side 0
C 150
7.3.4 Design Pressure of Tube side kg/cm2(g) 25
7.3.5 Design Temperature of Tube side 0
C 150
7.3.6 Total Number of Tubes No. SA 213 TP304
Page 6 of 11
Sl. Unit of
Description Data To be Filled by vendor
No. Measurement
7.3.7 Tubes Materials To Specify 19.05
7.3.8 Tubes Outside diameter mm 0.889
7.3.9 Tubes Wall thickness mm 4
7.3.10 Number of passes. No.
7.3.11 Heater Effectiveness % Refer relevant HBD
7.3.12 Terminal Temperature Difference (TTD) 0
C Refer relevant HBD
7.3.13 Drain Cooler Approach (DCA) 0
C 330
7.3.14 Heat Transfer Surfaces Area Sqm. 10
7.3.15 Extra tube for Plugging margin %

8.0 H.P. Heaters:

8.1 H.P. Heater-1:
8.1.1 Design Code To Specify HEI & ASME sec VIII Div I
8.1.2 Design Pressure of Shell side kg/cm2(g) 16
8.1.3 Design Temperature of Shell side 0
C 205
8.1.4 Design Pressure of Tube side kg/cm2(g) 240
8.1.5 Design Temperature of Tube side 0
C 225
8.1.6 Total Number of Tubes No. Later
8.1.7 Tubes Materials To Specify SA 213 TP304
8.1.8 Tubes Outside diameter mm 15.875
8.1.9 Tubes Wall thickness BWG 16
8.1.10 Number of passes. No.
8.1.11 Heater Effectiveness %
8.1.12 Terminal Temperature Difference (TTD) 0
C Refer Relevant HBD
8.1.13 Drain Cooler Approach (DCA) 0
C Refer Relevant HBD
8.1.14 Heat Transfer Surfaces Area Sqm. 460
8.1.15 Extra tube for Plugging margin % 10

8.2 H.P. Heater-2:

8.2.1 Design Code To Specify HEI & ASME sec VIII Div I
8.2.2 Design Pressure of Shell side kg/cm2(g) 16
8.2.3 Design Temperature of Shell side 0
C 205

Page 7 of 11
Sl. Unit of
Description Data To be Filled by vendor
No. Measurement
8.2.4 Design Pressure of Tube side kg/cm2(g) 240
8.2.5 Design Temperature of Tube side 0
C 225
8.2.6 Tubes Materials To Specify Later
8.2.7 Tubes Outside diameter mm SA 213 TP304
8.2.8 Tubes Wall thickness mm 15.875
8.2.9 Number of passes. No. 16
8.2.10 Heater Effectiveness %
8.2.11 Terminal Temperature Difference (TTD) 0
C
8.2.12 Drain Cooler Approach (DCA) 0
C Refer Relevant HBD
8.2.13 Heat Transfer Surfaces Area Sqm. Refer Relevant HBD
8.2.14 Extra tube for Plugging margin % 510
10
9.0 Gland Steam Cooler/Condenser:
9.1 Design Code To Specify HEI & ASME sec VIII Div I
9.2 Design Pressure of Shell side kg/cm2(g) 3.5
9.3 Design Temperature of Shell side 0
C 150
9.4 Design Pressure of Tube side kg/cm2(g) 25
9.5 Design Temperature of Tube side 0
C 150
9.6 Tubes Materials To Specify SA 213 TP304
9.7 Tubes Outside diameter mm 19.05
9.8 Tubes Wall thickness mm 0.889
9.9 Number of passes. No. 2
9.10 Heat Transfer Surfaces Area Sqm. 10

10.0 H.P. Flash Tank:

10.1 Number of HP Flash Tank No.
10.2 Design Code To specify Code
ASTM/DIN/BS
10.3 Type Cylindrical/Spheric
al
10.4 Design Pressure kg/cm2(g)
10.5 Design Temp. 0
C

Page 8 of 11
Sl. Unit of
Description Data To be Filled by vendor
No. Measurement
10.6 Material To specify
10.7 Thickness mm

11.0 L.P. Flash Tank:

11.1 Number of LP Flash Tank No.
11.2 Design Code To specify Code
ASTM/DIN/BS
11.3 Type Cylinderical/Spheri
cal
11.4 Design Pressure kg/cm2(g)
11.5 Design Temp. 0
C
11.6 Material To specify
11.7 Thickness mm

12.0 Condensate Pump

12.1 Number of Condensate Pump No. 2x100%
12.2 Number of Pump working at MER No. ONE
12.3 Type of Installation Vertical/Horizontal VERTICAL

12.4 Power Rating of each pump Kw

12.5 Number of Stages on the pump No.
12.6 Flow at duty point Cu.m/hr.
12.7 Discharge Head at duty point Mtrs.Liquid Column

12.8 Shut-off head kg/cm2(g)

12.9 Type of Impeller To Specify
12.10 Material of Impeller To Specify
12.11 Type of Casing To Specify
12.12 Material of Casing To Specify
12.13 Material of Shaft To Specify
12.14 Pump Efficiency %
12.15 Electrical Power required on each pump at MER kW

Page 9 of 11
Sl. Unit of
Description Data To be Filled by vendor
No. Measurement
12.16 Type of Sealing on Pump Mechanical Seal/
Gland packing
12.17 Rotating Speed rpm
12.18 Fluid Operating Temperature 0
C
12.19 Minimum Net Positive Suction Head (NPSH) required Mtrs.Water Column

12.20 Fluid Specific Gravity To Specify

13.0 Feed Water Pump

13.1 Number of Pumps No. 2x100%
13.2 Number of Pump working at MER No. ONE
13.3 Type of Pump Barrel / Split BARREL
Casing /
Ring Section
13.4 Power Rating of each pump at MER kW
13.5 Number of Stages on the pump No.
13.6 Flow at duty point Cu.m/hr.
13.7 Discharge Head at duty point Mtrs.Liquid Column

13.8 Shut-off head kg/cm2(g)

13.9 Type of Impeller To Specify
13.10 Material of Impeller To Specify
13.11 Type of Casing To Specify
13.12 Material of Casing To Specify
13.13 Material of Shaft To Specify
13.14 Pump Efficiency %
13.15 Electrical Power required on each pump at MER kW
13.16 Type of Sealing on Pump Mechanical Seal/
Gland packing
13.17 Rotating Speed rpm
13.18 Fluid Operating Temperature 0
C
13.19 Net Positive Suction Head at (NPSH) required Mtrs.Water Column

13.20 Fluid Specific Gravity To Specify

Page 10 of 11
Sl. Unit of
Description Data To be Filled by vendor
No. Measurement

14.0 Insulations
14.1 Type of Insulation Material on turbine To Specify MINERAL WOOL
14.2 Surface temperature on turbine insulation with respect to 0
C AMBIENT + 20 Deg.C
30 deg. ambient temperature
14.3 Insulation Material on turbine auxiliaries equipments To Specify MINERAL WOOL
14.4 Surface temperature on turbine auxiliaries equipments with 0
C AMBIENT + 20 Deg.C
respect to 300C ambient temperature
14.5 Insulation Material on turbine auxiliaries pipings To Specify MINERAL WOOL
14.6 Surface temperature on turbine auxiliaries pipings with respect 0
C AMBIENT + 20 Deg.C
to 300C ambient temperature

Note 1. The unfilled data will follow.

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