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VFB INDUSTRIAL ENGG.

PROJECT OUT COME & OPPORTUNITY

Date - 08/12/2016

Department Project name Major out come or highlights of Study Opportunity Status

Most of the time operator engaged in can arranging for Proper allocation of Machine may Implementation in
Autocoro machines. reduce can transportation time. progress

Extra time taking for Lunch than alloted time ( on an avg 40- Automisation also may futher improve 100% implemented
45 min againt 30 min) productivity & reduction of man power.
Study of Work Load
Spinning (Open Distribution of
End Production) operators on
Autocoro machine Zig Zag material movement taking additional transpotration time. 100% implemented

Implementation in
Unequal load distribution of Auto Coro operator progress

unnecesary waiting time is 9.8 % which requires job Cleaning time can be reduce 100% implemented
redesigning.

Availability of tool box to fitter reduces time by 7 min Cleaning time can be reduce 100% implemented

Spinning Maintenance Planner Implementation in


(Maintenance) study of Comber Wrench time of group maintenance activity is 85.2% Further can be increase progress
cleaning,oiling and greasing,inspection activities have Possibility is there to optimize Need further discussion
chance of reducing PM time
Remarks by concern area/section

This activity is regularly done to keep the cans


in straight line below m/c to maintain TPM. It
was observed that the cans were shifted while
attending yarn breaks or monitors due to less
space available in between machine.

Lunch time reduced to standard after


counsling/educate the operators & by
arranged the new rest room for girls inside the
unit.

Draw frame & Autocoro M/C changed as per


mixing setup

For 20 OE m/c load is 3 m/c ( 2000 Kg) & for 10


OE m/c load is 1 m/c ( 1800 kg). The Operator
of 10 OE m/c helps in maintiaining register of
off standard, Roge rotors, idle rotors,
production & cuts monitoring register. He also
helps for starting m/cs after ct. change, m/c
cleaning, mixing change.

Action taken to avoid the waiting time and


around 5 minutes time reduced in cleaning

Arrangement made & training given to


concern to reduce the tool arranging time

we are getting already good level of wrench


then also it will be increase by around 5%
we are looking for the new ways to eliminate
the NVAs & optimize the times taken in these
activities but all the these are basic
requirement of PM

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