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RENR4869-03

July 2010
9
FLUID POWER SYMBOLS
236/246/252/262 21 BASIC COMPONENT SYMBOLS
20
6 10 11 MAIN AUX

Speed Sensing PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP
Pressure Tap Speed Sensing (FIXED) (2 - SECTION) (VARIABLE & PRESSURE
COMPENSATED)

Forward Pilot Port Valve Forward Pilot Port


CC
VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
4 5 (ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE
15 16 COMPENSATED)

VALVE ENVELOPES VALVES VALVE PORTS

13 14
Neutral Adjustment Screw Neutral Adjustment Screw

ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY

CONTROL VALVES CHECK VALVES


AB A B

216/226/232/242 P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED
6
FLUID STORAGE RESERVOIRS

25 Right Forward Crossover


Relief and Makeup Valve (MB2) VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL
24
3 2 22
1 7 8
17 18 26 12 23 31 32
Left Forward Crossover
Relief and Makeup Valve (MB1)
Charge Pressure 216B, 216B2, 226B, 226B2, 232B, MEASUREMENT ROTATING SHAFTS

Port (G1)

Right Reverse Crossover


232B2, 236B, 236B2, 242B, 242B2, PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

Charge Relief EE Relief and Makeup Valve (MA1)

236/246/252/262
Valve
Left Reverse Crossover
Relief and Makeup Valve (MA1) 246B, 252B, 252B2, and 262B COMBINATION CONTROLS

19
6 9 18 8 10 21 13 14 16 Forward Travel Drive Skid Steer Loader SOLENOID SOLENOID SOLENOID SOLENOID & SERVO THERMAL DETENT
Loop Pressure Port (MB1) OR MANUAL & PILOT PILOT OR MANUAL
Maximum Displacement
Stop DD
Maximum Displacement
Stop Hydraulic System MANUAL CONTROL SYMBOLS

216B: 216B2: 226B: 226B2: 232B:


PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING
Reverse Pilot Port Reverse Pilot Port RLL1-6799 RLL6800-UP MJH1-10574 MJH10575-UP SCH1-2474
RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE
Forward Travel Drive Case Drain
Loop Pressure Port (MB2) FF Port

Forward Travel Drive 232B2: 236B: 236B2: 242B: 242B2: EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
SUPPLY PRESSURE
Loop Port
SCH2475-UP HEN1-6749 HEN6750-UP BXM1-4224 BXM4225-UP ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

4 5
Reverse Travel Drive
246B: 252B: 252B2: 262B: HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

Loop Port PAT1-UP SCP1-4599 SCP4600-UP PDT1-UP FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE
DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING 3 POSITION 2 POSITION
Forward Travel Drive
Loop Port
UNIDIRECTIONAL UNIDIRECTIONAL
216/226/232/242
Reverse Travel Drive
6 25 Reverse Travel Drive GG HH Loop Pressure Port (MA1) FLOW IN ONE PARALLEL CROSS FLOW IN
BIDIRECTIONAL BIDIRECTIONAL
24 Loop Port DIRECTION FLOW FLOW EITHER
15 Reverse Travel Drive DIRECTION

Loop Pressure Port (MA2)


20 3 17 1 7 12 11
© 2010 Caterpillar, All Rights Reserved Printed in U.S.A.
2 22 23 31 32 26

MACHINE COMPONENT LOCATIONS HYDROSTATIC DRIVE PUMP 2

Component Locations A2 SOLENOID

Description
Part Machine Schematic
Description
Part Machine Schematic
P979-YL
L998-OR 31
ELECTRICAL SYMBOLS TABLE
Number Location Location Number Location Location
HYDRAULIC SYMBOLS (ELECTRICAL)
Accumulator 149-0686 32 E-3 Pump GP - Imp and Charge (216/226/232/242) 269-9427
1 B-1 , C-5
Cooler AS - Radiator (216/232) 280-8309 Pump GP - Imp and Charge (236/246/252/262) 238-7642
Cooler AS - Radiator (226/242) 280-8310 4 F-1 2
Screen 195-6768 23 F-3
Cooler AS - Radiator (236/246/252/262) 280-8312
G
Solenoid - Control Valve (1 and 2) 185-4254 31 E-4 A1 SOLENOID

Coupling - Female
Coupling - Male
193-8335
193-8334
13
14
G-3
G-3
Switch AS - Back Up Alarm
Tank GP - Hydraulic
192-0836
204-1491
21
3
E-9
E-1 , E-2
P978-GN
L998-OR M
Cylinder GP - Hydraulic Coupler 192-2640 24 F-5 , F-6 Valve - Check 123-4750 22 C-8
Cylinder GP - Lift LH (216/226) 230-3683 Valve GP - Ball 191-9783 19 G-6 TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
Cylinder GP - Lift LH (232/242) 230-3703 Tap Locations (FLUID) (GAS / AIR)
18 G-4 Valve GP - Control (216) 216-6166

(Dimensions: 39 inches x 28 inches)


Cylinder GP - Lift LH (236/246) 230-3685 Pressure, Sampling, and Sensor
Valve GP - Control (226) 216-6167
Cylinder GP - Lift LH (252/262) 230-3705
Valve GP - Control (232) 216-6168 Tap Schematic 1
12 E,F-3 , E,F-5 Description
Valve GP - Control (242) 191-9686 Number Location
Cylinder GP - Lift RH (216/226) 230-3693
Valve GP - Control (236/246) 216-6169
Cylinder GP - Lift RH (232/242) 230-3703 AA Main Worktool System Pressure F-5
17 G-4 Valve GP - Control (252/262) 216-6170
Cylinder GP - Lift RH (236/246) 230-3695 BB SOS F-2
Cylinder GP - Lift RH (252/262) 230-3705

RENR4869-03
Valve GP - Float Detent Magnet 299-9119 CC Signal Pressure D-7
Cylinder GP - Tilt LH (216/226/232/242) 230-3684 Handle AS - A1 and A2 218-6118 DD Main System Pressure (Pump 1 Forward) B-3 , C-7 PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE
16 G-4
Cylinder GP - Tilt LH (236/246/252/262) 230-3687 Handle AS - A1 and A2 223-3725 11 F-8 EE Charge Pressure B-3, C-7 AA (ADJUSTABLE) SWITCH
Cylinder GP - Tilt RH (216/226/232/242) 230-3694 Handle AS - A1 and A2 Proportional 215-8307
FF Main System Pressure (Pump 2 Forward) B-3 , C-7
15 G-4 Pin - Spring 117-8683
Cylinder GP - Tilt RH (236/246/252/262) 230-3697 GG Main System Pressure (Pump 2 Reverse) A-2 , B-7
Filter GP - Oil 223-9974 6 F-2 Valve GP - Hydraulic Coupler 209-0640 25 F-5,6 HH Main System Pressure (Pump 1 Reverse) A-3 , B-8
ELECTRICAL SYMBOLS (ELECTRICAL)
Manifold AS - Drain Manifold 218-5560 7 E-5 Valve GP - Inline Self-Level Raise (216/226) 224-9408
Motor GP - A/C Compressor 218-6840 26 E-1 , F-1 Valve GP - Inline Self-Level Raise (232/242) 223-8408
20 G-7
Valve GP - Inline Self-Level Raise (236/246) 224-9418
Motor GP - Fan (216/232) 216-6179
Valve GP - Inline Self-Level Raise (252/262) 223-8418
Motor GP - Fan (226/242) 230-3727
5 F-1 , F-2
Implement and Charge Pump (1), Hydrostatic Pump (2), 12
Motor GP - Fan (236/252) 225-9260 T
Motor GP - Fan (246/262) 216-6193
Valve GP - S-Turn Resolver Block 299-9116 Implement Control Valve (12), A1 and A2 Solenoids (31),
Handle AS - Control Flow 218-6117
Motor GP - (Single-Speed) (216/226/232/242) 280-7854 C,D-6 , C,D-8 Handle AS - Horn and Control Flow 218-6118 10 F-9 and Main Work Tool Pressure Tap (AA) PRESSURE TEMPERATURE LEVEL FLOW
Handle AS - Horn and Control Flow 223-3725 SWITCH SWITCH SWITCH SWITCH
Motor GP - (Single-Speed) (236/246/252/262) 280-7856 8 C,D-6 , C,D-8
Motor GP - (Two-Speed) (236/246/252/262) 280-7858 B,C-2 , B,C-4 Pin - Spring 117-8683

Pump GP - (Single-Speed) (216/232) 289-6340 B,C-6 , B,C-8 Valve GP - Brake (Single-Speed) 208-5681 D-8 WIRE NUMBER IDENTIFICATION CODES
9
Pump GP - (Single-Speed) (226/242) 289-6342 2 B,C-6 , B,C-8 Valve GP - Brake (Two-Speed) 222-3692 C-3
Pump GP - (Two-Speed) (236/246/252/262) 280-7858 A,B-1 , A,B-4
ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE
IMP PILOT SOL
P988-OR CURRENT STANDARD CURRENT STANDARD
975-WH
HARNESS IDENTIFICATION CODE THIS EXAMPLE
TRAVEL SOLENOID
SPEED SOL H416-GN INDICATES WIRE 135 IN HARNESS “AG”
P981-PU 20
975-WH WIRE
L999-GN
DIVERTER XRMTL

30 Page,
2x F905-YL CIRCUIT NUMBER
2x 200-BK
325-AG135 PK-14 IDENTIFICATION WIRE COLOR

10
CIRCUIT NUMBER WIRE WIRE GAUGE
IDENTIFICATION COLOR 325-PK

PREVIOUS STANDARD

BACKUP PRESS SW DETENT COIL WIRE WIRE COLOR


120-YL P988-OR
321-BR 975-WH 11

9 325-PK-14 B A
Inline Self-Level Valve - Raise (20)
CIRCUIT NUMBER WIRE GAUGE (EXAMPLE VALVE)
IDENTIFICATION

Single Speed Valve (9) Travel Pilot Valve (10)


Implement Pilot Valve (11)
COUPLER SOL
COUPLER SOL
779-WH
779-WH
2x K927-BU
2x K927-BU
780-PU
780-PU

BB
A/C SOLENOID
513-OR
200-BK

Related Manuals
Description Media Number
Parts Manual
Skid Steer Loaders 216B, 226B, 232B & 242B SEBP3770
19
Skid Steer Loaders 236B, 246B, 252B & 262B SEBP3769
25 Machine System
Specifications 216B, 226B, 232B & 242B RENR4895
Testing and Adjusting 216B, 226B, 232B & 242B RENR4897
5 Specifications 236B, 246B, 252B & 262B RENR4865
Testing and Adjusting 236B, 246B, 252B & 262B RENR4867
19 25
Electrical System
26
Schematic: (Electrical System) RENR6419
Hydraulic Fan Motor (5) & SOS Port (BB)

Manual Lower Ball Valve (19) and Quick Coupler Valve (25) Manual Lower Ball Valve (19) and Quick Coupler Valve (25) Motor GP A/C (26)
Locations shown are for 216B, 226B, 232B, and 242B. Locations shown are for 236B, 246B, 252B, and 262B.
8 7 6 5 4 3 2 1
CYLINDER GP - TILT
299-9116 VALVE GP (S-TURN RESOLVER BLOCK CONFIG WITHOUT SWITCHES) 299-9119 VALVE GP BASIC -B (FLOAT DETENT MAGNET) CYLINDER GP - LIFT LEFT HAND
218-6117 HANDLE AS (HORN AND NO C1 AND C2) 218-6118 HANDLE AS (A1 AND A2 BUTTON) LEFT HAND 230-3684 (216/226/232/242)
A COOLER AS
218-6118 HANDLE AS (HORN AND CONTINUOUS FLOW) 223-3725 HANDLE AS (A1 AND A2 BUTTON) 230-3683 (216/226) 230-3687 (236/246/252/262)
223-3725 HANDLE AS (HORN AND CONTINUOUS FLOW) 215-8307 HANDLE AS (ROLLER / A1 AND A2 PROP BUTTON) 230-3703 (232/242) RADIATOR
117-8683 PIN - SPRING CYLINDER GP - TILT 280-8309 (216/232)
117-8683 PIN - SPRING 230-3685 (236/246)
DRIVE PILOT VALVE IMPLEMENT PILOT VALVE 230-3705 (252/262) LIFT TILT RIGHT HAND 280-8310 (226/242)
B 230-3694 (216/226/232/242) 280-8312 (236/246/252/262)
CYLINDER GP - LIFT CYLINDERS CYLINDERS 230-3697 (236/246/252/262)
RIGHT HAND
230-3693 (216/226)
VALVE GP - BALL 230-3703 (232/242)
191-9783 DEMAND FAN
F 230-3695 (236/246) MOTOR GP-FAN 269-9467 (226/242/246/262) F
DRIVE PILOT VALVE IMPLEMENT PILOT VALVE 230-3705 (252/262) 216-6179 (216/232)
230-3727 (226/242)
NEUTRAL NEUTRAL NEUTRAL NEUTRAL 225-9260 (236/252)
REVERSE FORWARD LEFT RIGHT DUMP RACK LOWER RAISE AUXILIARY TOOLS FILTER GP 216-6193 (246/262)
COUPLING OIL
COUPLING 223-9974
FEMALE MALE
193-8335 193-8334

DEMAND FAN
D MOTOR RELIEF
SCREEN
C 195-6768

VALVE GP - DIVERTER - C
INLINE SELF LEVEL VALVE - RAISE SOS/
224-9408 (216/226) DIAGNOSTIC FAN MOTOR
223-8408 (232/242) 1A 1B 2A 2B 3A 3B PORT RELIEF
224-9418 (236/246) VALVE GP - IMPLEMENT BB
C
223-8418 (252/262) COUPLER 216-6166 (216)
1 3 2 4 T P
216-6167 (226) B A
216-6168 (232)
T P 191-9686 (242) A2 C
C L
216-6169 (236/246)
1 AUX
4 P T 2 3 216-6170 (252/262) RELIEF
T P
CYLINDER GP
E HYDRAULIC COUPLER
E
192-2640
AA

F E S1 S2 MAIN
C D RELIEF A1
C
MOTOR GP
VALVE GP A/C COMPRESSOR
P 218-6840
HYDRAULIC COUPLER T
233-7128
G
F C D E P T
SOLENOID ACCUMULATOR
(A1 AND A2) 149-0686
185-4254

ML MR CI BAFFLE

PRESSURE SWITCH HP
OPTIONAL BACK-UP DRAIN MANIFOLD
ALARM 218-5560
D D
192-0836 TANK GP - HYDRAULIC
D 204-1491
R
A
I
N RJ DL T CO

CC
(Dimensions: 39 inches x 28 inches)

Z L A B VALVE GP - TWO-SPEED
B A L Z 293-6591(236/246/252/262)
208-5681 MOTOR - SINGLE SPEED
C VALVE FLUSHING 280-7854 (216/226/232/242)
FLUSHING SINGLE SPEED 280-7856 (236/246/252/262)
PARKING BRAKE
RENR4869-03

B A
T

TO DRAIN MANIFOLD
CHECK VALVE

TO DRAIN MANIFOLD
P 123-4750
C A LEFT RIGHT B C
MOTOR MOTOR

FF
DD EE TO DRAIN MANIFOLD
MOTOR - SINGLE SPEED
MB1

MB2

280-7854 (216/226/232/242)
HYDROSTATIC PUMP
R T1 280-7856 (236/246/252/262) MG A B Y G1 G B A R
289-6340 (216/232)
289-6342 (226/242)
SPEED MOTOR GP - TWO-SPEED
SENSING 280-7858 (236/246/252/262)
FWD FWD IMPLEMENT / CHARGE PUMP
269-9427 (216/226/232/242)
238-7642 (236/246/252/262) PF PF

RIGHT

TO CHARGE FILTER
LEFT
MOTOR MOTOR

M
30 Page,

TO DRIVE PILOT

TO IMPLEMENT VALVE
T TO DRAIN MANIFOLD
FF
TO IMPLEMENT VALVE DD EE

TO FAN MOTOR
B B

MB

MB
LR LF RF RR
R T1 MG A B Y G1 GB A R

X3 X4 MA1 MA2 X4 X3 SPEED


SENSING
HH GG
FWD FWD

PF PF

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS


LR LF RF RR TO HYDRAULIC TANK
PUMP OUTPUT (LEFT HYDROSTATIC)
LINE PATTERNS
PUMP OUTPUT (RIGHT HYDROSTATIC)
Pressure Line HYDROSTATIC PUMP
PUMP OUTPUT (IMPLEMENT SUPPLY) X3 X4 MA MA X4 X3
Pilot / Load Sensing Pressure 289-6351 (236/246/252/262)
PUMP OUTPUT (CHARGE SUPPLY)
SUPPLY LINE
A Drain / Return Lines HH GG
TO DRIVE JOYSTICK
A
DRAIN / RETURN LINE TO DRIVE JOYSTICK
Component Group
DRIVE PILOT CONTROL CIRCUIT
IMPLEMENT PILOT CONTROL CIRCUIT Attachment TWO-SPEED OPTION (236, 246, 252, AND 262)
COUPLER CYLINDER CONTROL CICUIT
Air Line
LIFT CYLINDER CONTROL CIRCUIT
TILT CYLINDER CONTROL CIRCUIT CALLOUTS THIS SCHEMATIC IS FOR THE 216B, 216B2, 226B, 226B2, 232B, 232B2,
AUXILIARY TOOL CONTROL CIRCUIT 236B, 236B2, 242B, 242B2, 252B, 252B2, AND 262B SKID STEER LOADER
YY Taps (Pressure, Sampling,Sensor) by letter
PARKING BRAKE CONTROL CIRCUIT PART NUMBER: 218-6462, CHANGE: 11. VERSION: -
TWO SPEED CONTROL CIRCUIT Components are shown installed on a fully operable machine with the key and engine
off and transmission shifter in neutral.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations

8 7 6 5 4 3 2 1