MAINTENANCE MANUAL

OTV-S4
OTV-S4

Introduction
Repairs of this product require high-grade special knowl-
edge and technique. We recommend to contact the
Olympus agent in your country when the product goes out
of order.

For remodeling or repairs to be done by the agent or

person not authorized by us, we will not warrant the
product and not be liable for any result.
 OTV-S4

Contents

1. Outline of Product 1

2. Block Operation 2

3. Connection Diagram and Parts Layout 4

4. Troubleshooting 8

5. Disassembly Drawing 20

6. Parts List 22
OTV-S4

1. Outline of Product
1. Features
This is a miniature lightweight single-plate color camera which is designed to
observe and diagnose the endoscope images displayed on the TV monitor screen.
It is used in conjunction with a rigid scope, an R-eyepiece fiberscope and a light
source unit (A set is combined only with a rigid scope). The special TV adapter (AR-
TF2, AR-T2, AR-TZ, AR-TD) is connected to the camera head. The features are as
follows:

1. Very compact and lightweight suitable for handling with an endoscope

2. High quality pictures by digital signal processing
3. The camera head (including the cable) can be immersed in chemical solution by
connecting the special TV adapter to the camera mount and attaching the
special waterproof cap to the camera connector.
4 . Automatic light control is possible by connecting the CCU and the light source
unit having the automatic light control function via the light control cable. The
AGC function allows observation with the TV monitor.
5. The Y/C output function in addition to the composite signal allows to record with
a S-VHS VTR, etc.
6. The exclusive character generator allows to display the patient data, date and
time on the TV monitor.
7. The foot release (MB-332) allows to remote control the pictures recorded with
a VTR.
8. The camera head is compatible and usable with any type of CCU.

2. Using Conditions
(1) When using with the peripheral devices other than medical equipments whose
electric safety is confirmed, use an insulating transformer for those devices.
(2) When immersing the camera head in chemical solution, be sure to attach the
waterproof cap and the special adapter.
(3) When sterilizing the unit with gas, remove the waterproof cap.
(4) The A-set can not be used with the R-eyepiece fiberscope.

3. Leakage Current
Unit: µA Numeric value: Upper limit
Mode At normal Single defect (1) Single defect (2)

Rated voltage 100V 120V 200V 100V 120V 100V 120V 200V 200V

Patient leakage 50 50 100 50 50 100 50 50 100

Sheath leakage 10 10 10 500 100 500 500 100 500

Single defect (1): Earth broken

Single defect (2): One power supply cable broken

—1—
 OTV-S4

2. Block Operation
1. Power Supply
The power supply of OTV-S4 comprises a transformer, a rectifier, a stabilized
5VDC/12VDC power supply unit (UPIS40) and three units (CCU unit) which creates
+9V DC from 12VDC. The primary input power is sent from the AC inlet to the
transformer through the breaker and power supply switch. The transformer insu-
lates the primary and secondary sides, and supplies 13VAC and 6VAC to the light
adjustment board (UPIS40) as a secondary output. The UPIS40 creates 12VDC
and 5VDC from the stabilized AC power from the transformer and supplies to other
units. The CCU unit creates 9VDC from the 12VDC supplied from the UPIS40 and
supplies to the character generator through UPIS40.

2. UPFS40 (LED/SWITCH unit)

The UPFS40 unit is the board on which an indicator LED, a light adjustment switch,
AGC switch, a color bar switch, a white balance switch and color tone switch are
mounted. All input/output signals are connected to the UPSS40.

3. UPSS40 (Color tone/light intensity control)

The UPSS40 unit receives the switch operation signals from the UPFS40 (LED/SW
unit) and outputs the corresponding LED lighting signal to the UPFS40. The light
measurement (PEAK/APL) select signal is sent to the UPIS40. The AGS/color bar/
white balance/color tone switch operation signals are sent to the CCU unit. The
character signal from the character generator (MH-199) is sent to the CCU unit.

4. UPRS40 (Video signal output unit)

The UPRS40 unit creates the VTR record/pause signals from the operation signals
from the foot switch and outputs them to the VTR remote control box. The two
channels of composite signal and one channel of Y/C video signal from the CCU
unit are further converted into three channels of composite signal and two channels
of T/C signal and sent from the UPRS40 unit to the rear panel.

5. UPIS40 (Light adjustment unit)

The UPIS40 unit creates an automatic light adjustment signal for the xenon light
source in addition to rectifying and stabilizing power. The automatic light adjust-
ment signal (IRIS-OUT) is created from the light adjustment signal from the CCU
unit (the luminance signal extracted from IRIS-SIG CCD video signal, the light
measurement method select signal (PEAK/PAL) from the UPSS40 and the sam-
pling signal (SMPL).

6. CCU unit (CCD drive/video signal creation unit)

The CCU unit create the CCD drive signal, supplies power to the CCD, create the
composite and Y/C video signal from the CCD video output signal.

—2—
 OTV-S4
AC100V
Power SW AC inlet
AC100V

CHARA CHARA
Character Character Transformer Breaker
generator input
+9V +9V
MH-199 AC13V
AC6V

Automatic light MB-608

UPFS40 UPSS40 UPIS40 IRIS-OUT
intensity
PEAK/APL adjustment
LED & SW SW data Color tone & SMPL Light intensity
light intensity adjustment UPRS-40
control +5V
LED lit +5V
VIDEO
Video output

SW data
+9V IRIS-SIG +12V
CHARA
VIDEO
Video output

CCD-OUT CCD-OUT
Camera Y/C
Camera head CCU Output
connector VIDEO
øH, øV øH, øV
MH-201/204 Y/C
S-video

Foot SW Foot SW

MB-332 Y/C VTR remote

VIDEO
control box

VTR PAUSE
 OTV-S4

3. Connection diagram and Parts Layout

Parts Layout
~ Top view (include secondary circuit) ~
INLET/FILTER (FL1)

BREAKERS (CB1).(CB2) DIODE BRIDGE UPRS40SU

UPIS40U

REGULATOR

HEATSINK

CAMERA HEAD

TRANSFORMER (T1)

CAMERA CONTROL UNIT

UPSS40U
MAINS SWITCH (S1)
UPFS40U

CAMERA CONNECTOR

PRIMARY CIRCUIT SECONDARY CIRCUIT

—4—
OTV-S4
 E3

GRY
BREAKERS S1
FL1 PRP
W1 W1 W1 120V
CB1 E3 WHT

W1 W1 W1 BLK
0V
CB2
CODE SET
MAINS SWITCH

TRANSFORMER
INLET/FILTER

W1

E2

F means faston connector E1 and sleeve E4.

 PRIMARY SECONDARY
INLET/FILTER
DC12V

J4

D1 DIODE U1: VOLTAGE

BREAKER BRIDGE REGULATOR
CB2
CB1
VOLTAGE
REGULATOR
-5V
MAIN SW
GND
S1
J4
D2: DIODE U2: VOLTAGE
BRIDGE REGULATOR +5V DC5V
J3

J3 GND

GND
J2 DC5V
J7
GND

UPIS40U
 OTV-S4

4. Troubleshooting
1. Main Unit

1) Power is not supplied. (Power switch check) 9

2. Observation

1) No images appear. (Image check) 11

2) Noisy image (Image check) 11
3) Dark image (Image check) 11
4) Automatic light intensity adjustment fails.
(Automatic light intensity adjustment check) 13
5) Abnormal color (Color tone check) 14
6) Bad resolution (Camera head check) 15

3. Setting

1) AGC setting fails. (Panel switch check) 16

2) Color bar does not appear. (Panel switch check) 16
3) Manual color adjustment fails. (Panel switch check) 16
4) Measurement switching fails. (Measurement check) 17

4. Optional Accessories

1) Character input fails. (Character generator check) 18

2) VTR remote control fails. (Foot switch check) 19

—8—
OTV-S4

Power switch check

Start

Check the power Replace the power

cable. cable.

Broken? Yes

No

Turn on the power

switch.

No
Does the
power switch
light?
Yes
Yes Does the No
power switch Check the breaker.
light?

No
Reset Is the breaker
reset?

Yes
Yes Does the No
power switch Check the harness.
light?

No Is the harness
Connect correctly connected?

Yes

Yes Does the No

power switch Check the inlet U.
light?

No Is there any current

Replace the inlet U. in the breaker?

Yes

To 5-3 To 5-3

—9—
 OTV-S4

From 5-2 From 5-2

Yes No
Does the power Check the breaker.
switch light?

No Does the
Replace the breaker. breaker output any
current?

Yes
Yes No
Does the power Check the BR-SW
switch light? plug U.

No
Replace the BR-SW Broken?
plug U.

Yes
Yes No
Does the power
switch light?

Replace the power

switch.

End

— 10 —
OTV-S4

Image check
Start

Check the power

switch.

Check the BNC

cable. Replace the BNC
cable.

Yes
Broken?

No
Check the camera
head.>

Does any
image appear after replacing
No
the camera head?
Check the harness
Yes connection in the
CCU.
Check the camera
cable U. Replace the camera
cable U. Correctly
connected?
Broken?
No
Yes
Yes Connect
Check the camera
head.
Yes Does No
any image appear
Does No
any image appear

Yes Yes Does No

any image appear

Check the
transformer output.
Replace the
transformer.
Does
the transformer
output?
Yes Does No
any image appear Yes
Check the UPIS40
output.
Replace the UPIS40.
No Does the
UPIS40 output?

To 5-5 To 5-5

-11-
 OTV-S4

From 5-4 From 5-4

Yes Does No
any image
appear?
Check the CCU
output.

Replace the CCU.

Does the
No CCU output any video
signal?

Yes
Replace the output U.

No Does
any image
appear?
Yes

End

-12-
OTV-S4

Automatic light intensity adjustment check

Start

Connect to the light Set the light source unit to the automatic
source unit having the light intensity adjustment (AUTO) mode.
automatic light intensity
control function.

Check the automatic light

intensity adjustment cable. Replace the automatic light
intensity adjustment cable.
Yes
Broken?

No
Does the No
iris of the Iight source
unit work?
Check the harness
Yes connecting in the CCU.

No Correctly
connected?
Yes
Connect

Yes Does the No

iris of the light source
unit work?

Does the
Yes iris of the light source No
unit work?
Check the CCU output.

Replace the CCU. Does the CCU

No output the automatic light
intensityadjustment
signal?
Does the
Yes iris of the light source No Yes
unit work?
Check the UPIS40 output.

Replace the UPIS40 Does the UPIS40

No output the automatic light
intensity adjustment
signal?
Yes
Replace the LC
connector.
No Does the
End iris of the light source
unit work?
Yes

—13 —
 OTV-S4

Color tone check

Start

Connect to the
rigid scope.
Magnify the endoscope image
Adjust the as large as possible.
white balance. Set the brightness to the optimum level.

Does No
the button
tactile?
Yes Check the key-top.

No
Do all key-tops
in?
Yes Put in key-tops.

Yes
Tactile?

No No
Normal color?

Yes
Normal color?

Adjust the Check the UPFS40U.

white balance.

No
Replace the Normally work?
UPFS40U
Yes
No
Normal color?

Adjust the
Check the UPSS40U.
white balance.

Replace the
No
UPSS4OU. Normally work?

Yes
Replace the CCU.

Adjust the
white balance.

End Yes No
Normal color?

—14 —
OTV-S4

Camera head check

Start

Check the filter. Replace the filter.

Is the Yes
crystal filter
dirty?
No

Check the CCD. Eliminate the dirt.

Is the No
CCD dirty?

Yes

Adjust arid Adjust the focus.

check the focus.

Is the No
focus adjusted?

Yes

Replace the CCD unit

No
Normal image?

Yes

End

—15—
 OTV-S4

Panel switch check

Start

Check the power

switch.

Press the panel

switch.

Does No
the button
tactile?

Yes
Check the key-top,

Do all key-tops No
in?
Yes Put in key-tops.

Yes
Tactile?

Does the No No
panel switch work
normally? LED On/Off Other
functions
Yes Does the No
panel switch work
normally?
Yes
Check the harness.
Connect
No Is the
harness connected
Yes correctly?
Does the No
panel switch work Yes
normally?
Check the UPIS40.

Replace the UPIS40U, No Does the

UPIS40 output any
current (5V)?
Yes Does the No Yes
panel switch work
normally? Check the UPFS40U.

Replace the UPFS40U. No Normally work?

Yes Yes
Does the No
panel switch work Check the UPIS40U.
normally?

No
Replace the UPIS40U. Normally work?

Replace the CCU.

Yes Does the

End panel switch work
normally?

—16—
OTV-S4

Measurement check

Start

Check the panel

switch.

Switched to No
measurement?

Yes

Replace the UPIS40U.

Yes Normal No
operation?

End

—17—
 OTV-S4

Character generator check

Start

Connect the character

generator.

Does No
any character
appear?
Yes Check the harness
connection in the CCU.

No Correctly
connected?

Yes
Connect

Yes Does any No

character appear?

Yes Does any No

character appear?

Check the CAL

connector U.
Replace the CA1
connector U.
No
Broken?

Yes Does any No Yes

character appear?

Check the
UPSS40 output.
Replace the UPSS40.
No
Output?

Yes

Replace the CCU.

No Does any
character appear?

Yes

End

—18 —
OTV-S4

Foot switch check

Start

Connect the foot

switch.

Connect to the VTR

having the remote
control function and
set recording ready.

Can
the VTR remote No
controlled?

Yes
Check the harness.

No Is the
Connect harness connected
correctly?
Yes
Yes Can No
the VTR remote
controlled?
Check the FSW
Replace the FSW connector U.
connector U.
No
Broken?

Yes Can No Yes

the VTR remote
controlled?
Check the
UPRS40U OUTPUT.
Replace the UPRS40U.
No
Output?

Yes

Replace the VTR

connector U.

No Can
the VTR remote
controlled?
Yes

End

—19—
 OTV-S4

5. Disassembly Drawing

- 20 -
OTV-S4

-— 21 —
 OTV-S4

6. Parts List

Parts No. Parts Name Specification Index Remark

DB063100 BREAKER 0. 4A 240V T11-211 BB 1 -A2 100V CLASS

DB067700 BREAKER 0 .2A 240V T11-211 BB 1 -A2 200V CLASS
DF053000 LINE FILTER 1 -A2
DK300500 BNC JACK 1 -A1 C02SRFWB
DK426100 S-VIDEO JACK 1-B1 MC19-29-10
DO077700 CABLE CLAMP 1 -A4 KITAGAWA NK-6N
DY117400 MAIN SWITCH 16A AC125V A8A-213-1E 1-D3 100V CLASS
DY117500 MAIN SWITCH 16A AC250V A8A-223-1E 1 -D3 200V CLASS
DZ136000 HEAT SINK BLOCK 1 -A3
GH255300 VENTIDUCT 1-C1
GH255300 VENTIDUCT 1-D1
GH260100 NET 1-C1
GH260100 NET 1-D1
GH272900 FOOT 1 -A4
GH307300 BOX COVER 1-A1
GH452100 HEAD RUBBER 2-D1
GH452600 M17 FOCUSSING RING 2-B1
GH453100 FOCUSSING SPRING 2-C1
GH454000 R-RING 2-C2 FOR R
GH454100 F-RING 2-C2 FOR F
GH454300 NTSC-PLATE 2-C3 NTSC
GH454400 PAL-PLATE 2-C3 PAL
GH454500 FRONT PANEL J 1 -C3 JAPANESE
GH454600 FRONT PANEL E 1 -C3 ENGLISH
GH454700 FRONT PANEL S 1 -C3 SYMBOL
GH454800 REAR PANEL J 1 -C2 100V
GH454900 REAR PANEL E 1 -C2 120V
GH455000 REAR PANEL 200E 1 -C2 220,240V
GH455100 CHASSIS 1-B4
GH455200 COVER 1-D1
GH455800 KEY TOP 2 1-D3
GH456300 REAR CONNECTOR PLATE 1 -C2
GH456400 COLUMN 1 -A3
GH456400 COLUMN 1 -B4
GH456500 SHIELD BEAM 1-B3
GH456600 GASKET 1 -D2
GH456700 FRONT CONNECTOR PLATE 1 -D2
GH457300 HEAD CAP 2-D2
GH457800 FRONT SEAL 1 -D2
GH457900 SEAL C 1 -D2
GH458100 COVER HOLD 1-D1
GH459900 J-PLATE 1 -A1 JAPANESE
GH460000 E-PLATE 1-A1 ENGLISH 7 SYMBOL
GH482500 201 SEAL 2-B1 FOR MH-201
GH482600 204 SEAL 2-B1 FOR MH-204
GH487200 CAUTION PLATE J 1-D1 JAPANESE

—22—
OTV-S4

Parts. No. Parts Name Specification Index Remark

GH487300 CAUTION PLATE E 1-D1 ENGLISH

GP217900 EARTH PLATE 1-C2
GP272300 SPACER 1 -C3
GP272700 KEY TOP 1 -D3
GP698700 EARTH STICKER 1 -A4
GS901800 O RING 2-D3
GS902600 O RING 2-C3
GS930800 O RING 2-C2
GS950900 SCREW 2-B1
GS950900 SCREW 2-C3
GU645100 R FILTER UNIT 2-D2 MH-201
GU645200 CAMERA HEAD COVER 2-C1
GU645700 UPFS40U 1-C3
GU645800 UPSS40U 1-B3
GU645900 CHARA-GENE CONNECTOR U 1-D3
GU646000 FOOT SW CONNECTOR UNIT 1-D3
GU646300 UPRS40U 1-C2
GU646400 LC CONNECTOR UNIT 1-A1
GU646700 JAPANESE PANEL SHEET 1-D3 JAPANESE
GU646800 VTR BOX UNIT 1-B2
GU647100 UPIS40U 1-A3
GU647400 NTSC CCU UNIT 1-D4 NTSC
GU647500 100V TRANSFORMER UNIT 1-A3 100V
GU649200 120V TRANSFORMER UNIT 1-A3 120V
GU649900 ENGLISH PANEL SHEET 1-D3 ENGLISH
GU650000 PAL CCU UNIT 1-D4 PAL
GU650100 220V TRANSFORMER UNIT 1-A3 220V
GU651000 240V TRANSFORMER UNIT 1-A3 240V
GU651500 F FILTER UNIT 2-D2 MH-204
GU654400 WATER RESISTANT CAP 2-A1 MH-051
GU656700 SYMBOL PANEL SHEET 1-D3 SYMBOL
GU796600 R NTSC CCD UNIT 2-D1 MH-201,NTSC
GU796700 R PAL CCD UNIT 2-D1 MH-201,PAL
GU796800 F NTSC CCD UNIT 2-D1 MH-204,NTSC
GU796900 F PAL CCD UNIT 2-D1 MH-204,PAL
GU797000 CAMERA HEAD CABLE UNIT 2-D4

-— 23 —
 OTV-S4

Parts No. Parts Name Specification Index Remark

C6N3SZ NUT 1 -A3 WE178001

C6N3SZ NUT 1-B2 WE178001
C6N3SZ NUT 1 -C3 WE178001
C6N3SZ NUT 1-D1 WE178001
C6N3SZ NUT 1 -D4 WE178001
C6N3SZ NUT 1-C1 WE178001
C6N4SZ NUT 1 -A3 WE178003
CBK2x4SA SCREW 1 -A1 WE128014
CBK3x6SA SCREW 1 -A1 WE128012
CBK3x6SA SCREW 1 -A2 WE128012
CBK3x6SA SCREW 1-B1 WE128012
CBK3x6SZ SCREW 1-D1 WE128015
CCUK3x6SZ SCREW 1 -A4 WE139002
CCUK3x6SZ SCREW 1-B3 WE139002
CCUK3x6SZ SCREW 1 -C2 WE139002
CCUK3x6SZ SCREW 1 -C3 WE139002
CCUK3x6SZ SCREW 1 -D2 WE139002
CCUK3x8SZ SCREW 1-D4 WE139006
CQK3x10SA SCREW 1 -A1 WE110013
CUTS3x14SA SCREW 1-B1 WE159015
HWB3SZ WASHER 1 -A1 WE306011
HWB3SZ WASHER 1 -A2 WE306011
HWB3SZ WASHER 1-B1 WE306011
HWB3SZ WASHER 1 -B2 WE306011
HWB3SZ WASHER 1-B3 WE306011
HWB3SZ WASHER 1 -C2 WE306011
HWB3SZ WASHER 1 -C3 WE306011
HWB3SZ WASHER 1-D2 WE306011
HWB3SZ WASHER 1 -D4 WE306011
HWB4SZ WASHER 1 -A4 WE306010
KNW4SN WASHER 1 -A4 WE302031
PUK1 6-216UB SCREW 2-C2 WE115581
SCUKSK4x12SZ SCREW 1 -A4 WE162006

—24—
OTV-S4

OLYMPUS OPTICAL CO., LTD.

San-Ei Building, 22-2, Nishi shinjuku 1-chome, Shinjuku-ku, Tokyo, Japan
OLYMPUS OPTICAL CO.(EUROPA) GMBH
Postfach 104908, Wendenstrasse 14-16, 2 Hamburg 1, West Germany
OLYMPUS CORPORATION
4 Nevada Drive, Lake Success, N Y 11042-1179, U S A
OLYMPUS KEYMED
KeyMed House, Stock Road, Southend-on-Sea, Essex SS2 5QH, England
OLYMPUS SINGAPORE PTE LTD
BIK 211 HENDERsoN ROAD #13-03
HENDERSON INDUSTRIAL PARK, SINGAPORE 0315

ENDOSCOPE MARKETING DIVISION

Printed in Japan 12. '92 W012A