INSPECTION AND TEST PLAN

STEEL STRUCTURE ERECTIO

DOC. NO.: ESR00551-30-QM-ITP-10XX

CONTRACTOR : OFFSET CONSTRUCTION L.L.C PROJECT / NO : 144

PROJECT NAME: ENOC MAINTENANCE BUILDING
CLIENT: ENOC PROCESSING COMPANY L.L.C
CONSTRUCTION WORKS
CONSULTANT: AWAJ
INSPECTION AND TEST PLAN - STEEL STRUCTURE ERECTIO

S.N Responsible
Process description References Quality inspection activity
O person

1 Document Review: QC Engineer Drawing Ref: Review approved Method Statement

a.)Approved Method Statement 30-M-21600 (0f) Review approved Risk Assessment
b.)Approved Risk Assesment/HSE 30-M-21601 (0f) Review approved Drawings
Plan 30-M-21602 (0f) Review approved MAR
c.)Approved Drawings Review approved RFIs
d.)Approved Material Approval General Specifications:
Request (MAR) EPCL/NI/3364:G10
e) Approved RFIs (Material
Inspection, Galvanizing, Painting
System)

2 Storage and Handling
Equipment Calibration:
Torque wrench
QC Engineer General Specifications: Stored properly on Wooden runners/planks
Construction EPCL/NI/3364:G10
Manager
QC Engineer General Specifications: Equipment Calibration
EPCL/NI/3364:G10
3 Inspection of Fabricated Steel QC Engineer General Specifications: Dimensions to be verified
Members / Dimensional EPCL/NI/3364:G10
Acceptance

4 Verification of: QC Engineer General Specifications: a.)Bolts to be tightened to required torques

a.) Bolt/Nut tightening EPCL/NI/3364:G10 b.) Plumb, alignment, squaring to be
b.) Alignment accurate
c.) Verticality Test frequency: 100%

5 Inspection of Field Welds; QC Engineer General Specifications: Welding Test

wherever applicable EPCL/NI/3364:G10
6 Painting / Coating QC Engineer Refer to Paint ITP Refer to Paint ITP
(Repair Works)
Grouting QC Engineer Refer to Grouting ITP Refer to Grouting ITP

INSPECTION AND TEST PLAN

STEEL STRUCTURE
DOC. NO.: ESR00551-30-QM-ITP-100X

CONTRACTOR : OFFSET CONSTRUCTION L.L.C PROJECT / NO : 144

PROJECT NAME: ENOC MAINTENANCE BUILDING
CLIENT: ENOC PROCESSING COMPANY L.L.C
CONSTRUCTION WORKS
CONSULTANT: AWAJ
INSPECTION AND TEST PLAN - STEEL FABRICATION AND PAINT

S.N Responsible
Process description References Quality inspection activity
O person
S.N
Process description
O person
Storage, Handling, Baking
4 Structural Fabrication -Cutting of
materials
Shop Inspection-3 after
completion of Fabrication
Fit up Inspection
5 Welding
Non Destructive Testing
6 Visual Inspection
7 Review of Weld Summary
Responsible
References
QC Engineer General Specifications:
EPCL/NI/3364:G10
Project General Specifications:
Engineer EPCL/NI/3364:G10 (180)
General Specifications:
EPCL/NI/3364:G10 (235)
QC Engineer General Specifications:
EPCL/NI/3364:G10 (180)
QC Engineer General Specifications:
EPCL/NI/3364:G10 (250, 255, 270, 290,
115)
QC Engineer General Specifications:
EPCL/NI/3364:G10 (466)
QC Engineer General Specifications:
EPCL/NI/3364:G10 (466)
QC Engineer General Specifications:
EPCL/NI/3364:G10 (466)
Quality inspection activity
Present M/s Al Nawras Welding
Consumables Handling (WCH-PR-01
Rev.0)
M/s Al Nawras work instructions for CNC
cutting are followed (ANS-WI-011 Rev.0)
Check measurements from approved
drawings
AWS D1.1, PQR/WPS
a.)Ultrasonic scanning (Frequency 100%)
b.)Magnetic particle inspection (Frequency
50%)
Visual examination (Frequency 100%)
Review of weld summary and results
8 Shot Blasting
Shop Inspection-4 after Grit
Blasting
9 Painting: Under coat
Shop Inspection-5,6 & 7 after
under coat, after intermediate
coat and after Final coat
respectively
10 Marking of Tag Plate
QC Engineer General Specifications:
EPCL/NI/3364:G10 (260)
General Specifications:
EPCL/NI/3364:G10 (235)
QC Engineer General Specifications:
EPCL/NI/3364:G10 (521 to 825)
General Specifications:
EPCL/NI/3364:G10 (235)
QC Engineer General Specifications:
EPCL/NI/3364:G10 (195)
SA 2.5 blast cleaning. Surface preparation
for painting is 8A 2.5. Work instructions for
blasting and Painting
Carry out Paint inspection after painting
Work instructions for blasting and Painting
(ANS-WI-10 Rev.0)
Tag plate with SAP number, Material
Number
 INSPECTION AND TEST PLAN
STEEL STRUCTURE
DOC. NO.: ESR00551-30-QM-ITP-100X

CONTRACTOR : OFFSET CONSTRUCTION L.L.C PROJECT / NO : 144

PROJECT NAME: ENOC MAINTENANCE BUILDING
CLIENT: ENOC PROCESSING COMPANY L.L.C
CONSTRUCTION WORKS
CONSULTANT: AWAJ
INSPECTION AND TEST PLAN - STEEL FABRICATION AND PAINT

S.N Responsible
Process description References Quality inspection activity
O person

11 Final inspection of manufactured QC Engineer General Specifications: Monitor all inspections, measurements and
items EPCL/NI/3364:G10 tests results are in compliance with General
Shop Inspection-8 Final Requirements
Inspection before delivery
12 Review of manufacturing data QC Engineer General Specifications: Compilation of Quality Record into data
book EPCL/NI/3364:G10 book
13 Packing and delivery of Materials QC Engineer General Specifications: Handling, Storage and Packaging &
to Site EPCL/NI/3364:G10 Delivery Procedure as per ANS-QP-012
Rev.3)

QC Engineer
OFFSET Construction
 INSPECTION AND TEST PLAN

STEEL STRUCTURE ERECTION

Rev : 0A Page : 1/3

SUBCONTRACTOR R - Review Document H - Hold Point

W - Witness
1 3 M - Monitoring
Point
2 4 I - Inspection
AND TEST PLAN - STEEL STRUCTURE ERECTION
Inspection Point
SUB- CONTR CLIENT
Quality inspection activity Acceptance criteria Verifying documents CONTR ACTOR
ACTOR
eview approved Method Statement All documents are approved by Client a.)Approved Method N/A H R
eview approved Risk Assessment Statement
eview approved Drawings b.)Approved Risk
eview approved MAR Assesment/HSE Plan
eview approved RFIs c.)Approved Drawings
d.)Approved Material Approval
Request (MAR)
e) Approved RFIs (Material
Inspection, Galvanizing,
Painting System)

ored properly on Wooden runners/planks No direct contact with Moisture, Soil, Approved Method Statement N/A H M
chemicals or any detrimental exposure

uipment Calibration Valid Equipment Calibration Certificate Valid Equipment Calibration N/A H W
Certificate
mensions to be verified Dimensions should match Fabrication Approved Drawings N/A H I
drawings

Bolts to be tightened to required torques a.)Bolts to be tightened to required torques a.)Approved Method N/A H I
Plumb, alignment, squaring to be (M20: 475N-m) Statement
curate b.) Plumb, alignment, squaring to be b.)Approved Drawings
st frequency: 100% accurate

elding Test Applicable Welding Procedure Test Report N/A H I

efer to Paint ITP Refer to Paint ITP Refer to Paint ITP N/A H W,M

efer to Grouting ITP Refer to Grouting ITP Refer to Grouting ITP N/A H W,M

INSPECTION AND TEST PLAN

STEEL STRUCTURE
Rev : 0A Page : 2/3

SUBCONTRACTOR R - Review Document H - Hold Point

W - Witness
1. AL NAWRAS STEEL CO3 M - Monitoring
Point
2 4 I - Inspection
D TEST PLAN - STEEL FABRICATION AND PAINTING
Inspection Point

Quality inspection activity Acceptance criteria Verifying documents

 SUB- CONTR CLIENT
Quality inspection activity Acceptance criteria Verifying documents CONTR ACTOR
ACTOR
esent M/s Al Nawras Welding Manufacturer's Recommendation Manufacturer's H H R
onsumables Handling (WCH-PR-01 Recommendation
ev.0)
s Al Nawras work instructions for CNC Dimensions in accordance with approved Approved Drawings: H,M H I
tting are followed (ANS-WI-011 Rev.0) drawings 30-M-21600 (0f)
30-M-21601 (0f)
30-M-21602 (0f)

heck measurements from approved Dimensions in accordance with approved Approved Drawings: H H W
awings drawings 30-M-21600 (0f)
30-M-21601 (0f)
30-M-21602 (0f)
WS D1.1, PQR/WPS AWS D1.1 AWS D1.1 H H R,W

Ultrasonic scanning (Frequency 100%) AWS D1.1 AWS D1.1 H H R,W

Magnetic particle inspection (Frequency
%)

sual examination (Frequency 100%) Dimensions in accordance with approved Approved Drawings: H H R,W
drawings 30-M-21600 (0f)
30-M-21601 (0f)
30-M-21602 (0f)
eview of weld summary and results Dimensions in accordance with approved Approved Drawings: H H R
drawings 30-M-21600 (0f)
30-M-21601 (0f)
30-M-21602 (0f)
A 2.5 blast cleaning. Surface preparation 50microns to steel Cleaning: Shot blast to BS EN H,M H I
painting is 8A 2.5. Work instructions for ISO 8501-1, grade Sa2½.
asting and Painting

arry out Paint inspection after painting 3 coat Paint system: DFT test result H,M H I
ork instructions for blasting and Painting a.)Hempadur primer 15569- 100Microns
NS-WI-10 Rev.0) b.)Hempadur Mastic 45889- 125Microns
c.)Hempathane Topcoat 55219-50Microns
Total: 275Microns

g plate with SAP number, Material Tag plate with SAP number, Material Visual Inspection H H R
umber Number
 INSPECTION AND TEST PLAN
STEEL STRUCTURE
Rev : 0A Page : 3/3

SUBCONTRACTOR R - Review Document H - Hold Point

W - Witness
1. AL NAWRAS STEEL CO3 M - Monitoring
Point
2 4 I - Inspection
D TEST PLAN - STEEL FABRICATION AND PAINTING
Inspection Point
SUB- CONTR CLIENT
Quality inspection activity Acceptance criteria Verifying documents CONTR ACTOR
ACTOR
onitor all inspections, measurements and Monitor all inspections, measurements and Final Inspection Report H,M H I
sts results are in compliance with General tests results are in compliance with General
equirements Requirements

ompilation of Quality Record into data Compilation of Quality Record into data book QA/QC Data Book H H R
ok
andling, Storage and Packaging & Handling, Storage and Packaging & Delivery P.O. and D.O. H H R
elivery Procedure as per ANS-QP-012 Procedure as per ANS-QP-012 Rev.3)
ev.3)

QC Engineer
EPCL