Escolar Documentos
Profissional Documentos
Cultura Documentos
Issue 01
Date 2014-07-15
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holders.
Notice
The purchased products, services and features are stipulated by the contract made between Huawei and
the customer. All or part of the products, services and features described in this document may not be
within the purchase scope or the usage scope. Unless otherwise specified in the contract, all statements,
information, and recommendations in this document are provided "AS IS" without warranties, guarantees or
representations of any kind, either express or implied.
The information in this document is subject to change without notice. Every effort has been made in the
preparation of this document to ensure accuracy of the contents, but all statements, information, and
recommendations in this document do not constitute a warranty of any kind, express or implied.
Overview
This document describes the DC power system in terms of product introduction, component
introduction, and system maintenance.
The figures of this document are for reference only.
Intended Audience
This document is intended for:
Sales engineers
Technical support engineers
Maintenance engineers
Symbol Conventions
The symbols that may be found in this document are defined as follows.
Symbol Description
Change History
Changes between document issues are cumulative. The latest document issue contains all the
changes made in earlier issues.
Issue 01 (2014-07-15)
This issue is the first official release.
Contents
2 Overview......................................................................................................................................... 6
2.1 Introduction .................................................................................................................................................................. 6
2.2 Model Description ...................................................................................................................................................... 10
2.3 Features....................................................................................................................................................................... 11
2.4 Working Principles ..................................................................................................................................................... 11
2.5 Configurations ............................................................................................................................................................ 12
3 Components ................................................................................................................................. 16
3.1 Interior ........................................................................................................................................................................ 16
3.2 Rectifier ...................................................................................................................................................................... 22
3.3 SMU02B ..................................................................................................................................................................... 24
3.4 UIM02C ...................................................................................................................................................................... 28
3.5 Temperature Control Units ......................................................................................................................................... 31
3.5.1 Heat Exchanger ........................................................................................................................................................ 31
3.5.2 Direct Ventilation Unit ............................................................................................................................................. 33
3.5.3 TEC.......................................................................................................................................................................... 35
3.5.4 TCUC....................................................................................................................................................................... 37
3.6 Heater ......................................................................................................................................................................... 38
3.7 Sensors and Lamp ....................................................................................................................................................... 40
3.7.1 (Optional) Smoke Sensor ......................................................................................................................................... 40
3.7.2 (Optional) Temperature and Humidity Sensor ......................................................................................................... 41
3.7.3 (Optional) Water Sensor .......................................................................................................................................... 42
3.7.4 Door Status Sensor................................................................................................................................................... 42
3.7.5 (Optional) Lamp ...................................................................................................................................................... 43
4 Maintenance ................................................................................................................................. 44
4.4.7 Replacing the External Fan for the Heat Exchanger ................................................................................................ 65
4.4.8 Replacing the Heat Exchanger Core ........................................................................................................................ 67
4.4.9 Replacing a Direct Ventilation Fan (TP48200A-DX09A2) ..................................................................................... 70
4.4.10 Replacing a Direct Ventilation Fan (TBC300A-DCA6 & DCA7) ......................................................................... 71
4.4.11 Replacing the TCUC Control Board (Battery Cabinet) ......................................................................................... 72
4.4.12 Replacing the TCUC Control Board (Device Cabinet) .......................................................................................... 76
4.4.13 Replacing the TEC04C .......................................................................................................................................... 79
4.4.14 Replacing an Ambient Temperature and Humidity Sensor .................................................................................... 82
4.4.15 Replacing a Smoke Sensor .................................................................................................................................... 83
4.4.16 Replacing a Temperature Sensor (Battery Cabinet) ............................................................................................... 85
4.4.17 Replacing a Water Sensor ...................................................................................................................................... 87
4.4.18 Replacing a Door Status Sensor ............................................................................................................................. 89
4.4.19 Replacing the Heater.............................................................................................................................................. 90
4.4.20 Replacing the air filter ........................................................................................................................................... 91
1 Safety Precautions
The power system is powered by high-voltage power sources. Direct or indirect contact
(through damp objects) with high-voltage power sources may result in serious danger.
Non-standard and improper operations may result in fire and electric shocks.
Before electrical connections, turn off the upstream protection switch for the device.
Before connecting the AC power supply, ensure that electrical connections are complete.
Before you connect cables to loads or battery cables, check cable and terminal polarities,
preventing reverse connections.
ESD Requirements
To prevent electrostatic-sensitive components from being damaged by the static on
human bodies, wear a well-grounded ESD wrist strap or gloves when touching circuit
boards.
When holding a board, hold its edge without components. Do not touch chips.
Removed boards must be packaged with ESD packaging materials before storage and
transportation.
Basic Requirements
Before installation and maintenance, wear goggles, rubber gloves, and protective clothes
to prevent injury caused by electrolyte overflow.
When handling a battery, ensure that its electrodes are upward. Leaning or reversing
batteries is prohibited.
Keep the battery loop disconnected during installation and maintenance.
Secure battery cables to a torque specified in battery documentation. Loose connections
will result in excessive voltage drop or cause batteries to burn out when the current is
large.
Battery short circuits may cause personal injury. Although the battery voltage is low, high
transient currents generated by short circuit will release a surge of power.
If conditions permit, disconnect the batteries in use before performing any other operations.
Lead-acid batteries in use emit flammable gas. Therefore, store the batteries in a place with
good ventilation, and take measures against fire.
High temperatures may result in battery distortion, damage, and electrolyte overflow.
When the battery temperature is higher than 60°C, check the battery for electrolyte overflow.
If the electrolyte overflows, absorb and counteract the electrolyte immediately. When moving
or handling a battery whose electrolyte leaks, exercise caution because the leaking electrolyte
may hurt human bodies. When you find electrolyte leaks, use sodium bicarbonate (NaHCO3)
or sodium carbonate (Na2CO3) to counteract and absorb the leaking electrolyte.
No cable is allowed to pass behind the air exhaust vent of the rectifier in the cabinet.
Do not walk under the cantilever or hoisted objects when heavy objects are being hoisted.
Only trained and qualified personnel can perform hoisting operations.
Before hoisting heavy objects, check that hoisting tools are complete and in good
condition.
Before lifting objects, ensure that hoisting tools are firmly fixed onto a weight-bearing
object or wall.
Ensure that the angle formed by two cables is not greater than 90 degrees.
Using a Ladder
Before using a ladder, ensure that the ladder is intact. Check the weight bearing capacity
of the ladder. Do not overload the ladder.
The recommended gradient of a ladder is 75 degrees. You can measure the gradient with
a right square or your arms, as shown in Figure 1-1. When using a ladder, ensure that the
wider feet of the ladder are downward, or take protection measures for the ladder feet to
prevent the ladder from sliding. Ensure that the ladder is placed securely.
If you want to climb up a roof, ensure that the ladder top is at least one meter higher than the
roof, as shown in Figure 1-2.
Drilling Holes
Do not drill holes on the cabinet without permission. Non-standard drilling may affect
electromagnetic shielding performance of the cabinet and damage the internal cables, and
metal scraps generated during drilling may short-circuit a circuit board.
Before drilling holes on the cabinet, remove the cables inside the rack.
Wear goggles and protective gloves when drilling holes.
After drilling, clean up metal shavings.
2 Overview
2.1 Introduction
The TP48200A-HX09A5 and TP48200A-HX09A6 are heat exchanging power cabinets, and
the TP48200A-DX09A2 is a direct ventilation power cabinet. The power cabinets supply
power to –48 V DC outdoor communications equipment and have a maximum output current
of 200 A. The TP48200A-HX09A7 is a hear exchanging device cabinet and provides space
for installing customer equipment. The TBC300A-DCA6 is a direct ventilation south-type
battery cabinet, the TBC300A-DCA7 is a direct ventilation north-type battery cabinet, and the
TBC300A-TCA3 is a thermal electric cooler (TEC) battery cabinet. The battery cabinets
supply backup power to communications equipment. The TP48200A-HX09A5 & HX09A6 &
HX09A7 have the same appearance, as shown in Figure 2-1. Figure 2-2 shows the
TP48200A-DX09A2. The TBC300A-DCA6 & DCA7 have the same appearance, as shown in
Figure 2-3. Figure 2-4 shows the TBC300A-TCA3.
2.3 Features
Wide input voltage range of 85 V AC to 300 V AC
Comprehensive battery management
Comprehensive AC and DC surge protection design
One fast Ethernet (FE) port and one RS485/RS232 port for network connections
SNMP and HTTPS for communicating with HUAWEI Network Ecosystem (NetEco) and
third-party network management systems (NMSs), which ensures remote management
and unattended operation
Liquid crystal display (LCD) for display and buttons for user operations
Web user interface (WebUI) for user operations
Multiple display languages, such as English, Chinese, Spanish, Portuguese, Italian,
French, and Russian
Hot-swappable rectifiers and SMU
Rectifier power factor (PF) of 0.99
High-efficiency rectifier with a maximum efficiency of 96%, and standard-efficiency
rectifier with a maximum efficiency of 94%
2.5 Configurations
Table 2-1 describes TP48200A-HX09A5 & HX09A6 & HX09A7 & DX09A2 configurations.
Table 2-2 describes TBC300A-DCA6 & DCA7 & TCA3 configurations. A power cabinet can
be configured with two battery cabinets of the same model and one device cabinet.
Table 2-1 TP48200A-HX09A5 & HX09A6 & HX09A7 & DX09A2 configurations
Space for 11 U 15 U
installing
customer
equipment
Sensor Mandatory: one equipment compartment temperature sensor and one
door status sensor
Optional: one smoke sensor, one temperature and humidity sensor,
and one water sensor
Lamp Optional
Heater N/A
Surge AC surge AC surge AC surge -
protective protection. protection. protection.
device (SPD) Nominal Nominal Nominal
lightning lightning lightning
strike strike strike
discharge discharge discharge
current: 20 current: 30 current: 20
kA (8/20 µs); kA (8/20 µs); kA (8/20 µs);
maximum maximum maximum
lightning lightning lightning
strike strike strike
discharge discharge discharge
current: 40 current: 60 current: 40
kA (8/20 µs) kA (8/20 µs) kA (8/20 µs)
DC surge DC surge DC surge
protection. protection. protection.
Differential Differential Differential
mode: 10 kA mode: 10 kA mode: 10 kA
(8/20 µs); (8/20 µs); (8/20 µs);
common common common
mode: 20 kA mode: 20 kA mode: 20 kA
(8/20 µs) (8/20 µs) (8/20 µs)
Maximum 12 kW 12 kW 12 kW -
output power
Application Class C Class C Class B Class C
environment
Temperature Direct ventilation unit Direct ventilation unit TEC and TCUC
control unit and TCUC and TCUC
Class B environments refer to indoor environments in which the ambient temperature and humidity
are not controlled and outdoor environments (with simple shielding measures) where humidity can
reach 100%.
Class C environments refer to sea environments or outdoor land environments (with simple
shielding measures) near pollution sources. If a site is near a pollution source, it is at most 3.7 km
away from salt water, such as the sea and salt lakes, 3 km away from heavy pollution sources, such
as smelteries, coal mines, and thermal power plants, 2 km away from medium pollution sources,
such as chemical, rubber, and galvanization industries, and 1 km away from light pollution sources,
such as packing houses, tanneries, and boiler rooms.
3 Components
3.1 Interior
TP48200A-HX09A5
Figure 3-1 shows the TP48200A-HX09A5 interior.
(1) Maintenance socket and circuit (2) AC output circuit breaker and (3) Ground bar
breaker terminal
(4) Space for installing customer (5) Heat exchanger core (6) RTN+ busbar
equipment
(7) Space for installing rectifiers (8) UIM02C (9) SMU02B
(10) Internal circulation fan (11) Battery switch (behind the (12) Battery
cover) circuit breakers
(13) Battery low voltage (14) Load low voltage (15) AC SPD
disconnection (BLVD) circuit disconnection (LLVD) circuit
breakers breakers
(16) AC input circuit breakers and
terminal
TP48200A-HX09A6
Figure 3-2 shows the TP48200A-HX09A6 interior.
(1) Maintenance socket and (2) AC output circuit breaker (3) Ground bar
circuit breaker and terminal
(4) Space for installing customer (5) Heat exchanger core (6) RTN+ busbar
equipment
(7) Space for installing rectifiers (8) UIM02C (9) SMU02B
(10) Internal circulation fan (11) Battery switch (behind the (12) Battery circuit
cover) breakers
(13) BLVD circuit breakers (14) LLVD circuit breakers (15) AC SPD
TP48200A-HX09A7
Figure 3-3 shows the TP48200A-HX09A7 interior.
(1) TCUC (2) Ground bar (3) Space for installing customer equipment
(4) Heat exchanger core (5) RTN+ busbar (6) Internal circulation fan
TP48200A-DX09A2
Figure 3-4 shows the TP48200A-DX09A2 interior.
(1) Maintenance socket and (2) AC output circuit breaker (3) Ground bar
circuit breaker and terminal
(4) Space for installing customer (5) Air filter (6) RTN+ busbar
equipment
(7) Space for installing rectifiers (8) UIM02C (9) SMU02B
(10) Direct ventilation fan (11) Battery switch (behind (12) Battery circuit
the cover) breakers
(13) BLVD circuit breakers (14) LLVD circuit breakers (15) AC SPD
(16) AC input circuit breakers
and terminal
TBC300A-DCA6
Figure 3-5 shows the TBC300A-DCA6 interior.
(1) Space for installing batteries (2) Direct ventilation fan (3) TCUC
TBC300A-DCA7
Figure 3-6 shows the TBC300A-DCA7 interior.
(1) Space for installing batteries (2) Direct ventilation fan (3) TCUC
(4) Heater
TBC300A-TCA3
Figure 3-7 shows the TBC300A-TCA3 interior.
3.2 Rectifier
Appearance
Rectifiers convert AC input into stable 48 V DC output. Figure 3-8 shows a rectifier.
Panel
Figure 3-9 shows the rectifier panel.
Indicators
Table 3-1 describes the indicators on the rectifier panel.
3.3 SMU02B
Appearance
Figure 3-10 shows an SMU02B.
Panel
Figure 3-11 shows an SMU02B panel.
(1) Run indicator (2) Minor alarm indicator (3) Major alarm indicator
(4) Buttons (5) USB port (reserved) (6) RS485/RS232 port
(7) Handle (8) Locking latch (9) FE port
(10) Liquid crystal display (LCD)
Indicator
Table 3-2 describes the indicators on the SMU02B panel.
Button
Table 3-3 describes the buttons on the SMU02B panel.
Communication Port
Table 3-4 describes the communication ports on the SMU02B panel.
Note:
All ports mentioned above support the security mechanism.
3.4 UIM02C
Panel
The user interface module (UIM02C) supports eight dry contact outputs, nine dry contact
inputs (including six universal dry contact inputs, one smoke sensor input, one water sensor
input, and one door status sensor input), and four analog parameter inputs (including one
ambient temperature and humidity input, two ambient temperature inputs, and one battery
temperature input).
Figure 3-13 shows a UIM02C panel.
Ports
DIN3
DIN4
DIN5
DIN6
ALM3
ALM4
ALM5
ALM6
ALM7
ALM8
Communications port COM RS485 port
Communication Port
COM port Baud rate: 9600 bit/s M/S and Modbus Connects to
protocol lower-level
devices
such as the
battery
voltage
detector,
DC Air
Conditioner
Note:
The COM port supports the security mechanism.
Pins
Figure 3-15 shows the pin numbers of the sensor ports. Table 3-10 defines the pins.
TEM-HUM 1 12 V
2 ENV_TEMP
3 12 V
4 ENV_HUM
WATER 1 12 V
2 WATER
3 GND
4 Not defined
TEMP1 1 GND
2 TEMP1
TEMP2 1 GND
2 TEMP2
GATE 1 GATE+
2 GATE-
SMOKE 1 SMOKE
2 12 V
BTEMP 1 GND
2 BTEMP1
Figure 3-19 Airflow directions in TBC300A-DCA6 and TBC300A-DCA7 direct ventilation units
3.5.3 TEC
The TEC controls the temperature inside the battery compartment.
TEC04C
Figure 3-20 shows a TEC04C.
(1) External circulation (2) External heat sink (3) Semiconductor refrigeration
fan chip
(4) Internal heat sink (5) Internal circulation
fan
Cooling The TCUC controls the TEC04C to cool the internal circulation air. The
internal circulation fan draws the hot air inside the battery compartment
into the internal heat sink. The internal heat sink cools the air and then
returns the cooled air to the battery compartment from the air exhaust
vent. At the same time, the external circulation fan draws the external
circulation air into the external heat sink to accelerate the airflow. The
air absorbs the heat and returns to the external environment from the air
exhaust vent of the external heat sink. In this way, the air is exchanged
between internal and external environments.
Heating The TCUC controls the TEC04C to heat the internal circulation air. The
internal circulation fan draws the air inside the battery compartment into
the internal heat sink. The internal heat sink heats the air and then
returns the heated air to the battery compartment from the air exhaust
vent. At the same time, the external circulation fan draws the external
circulation air into the external heat sink to accelerate the airflow. The
air gives out the heat and returns to the external environment from the
air exhaust vent of the external heat sink.
3.5.4 TCUC
The TCUC controls the running of the fans and refrigeration chip and monitors the TEC. It
reports alarms when faults occur. Figure 3-22 shows a TCUC.
(1) Power input port (2) External circulation fan (3) Boolean value port
port (reserved)
(4) Door status sensor port (5) Indicator (6) E-label port (reserved)
(7) COM port (8) Communications port 1 (9) Communications port 2
(10) Temperature sensor (11) Temperature sensor port (12) Smoke sensor port
port 1 2
(13) Water sensor port (14) Internal circulation fan (15) TEC port
port
3.6 Heater
A heater assembly unit (HAU) is adopted to ensure a proper operating temperature for the
equipment inside the cabinet.
Appearance
Figure 3-23 shows an HAU03A-01.
Heater Panel
Figure 3-24 shows the panel on the HAU03A-01.
(1) (Optional) Smoke (2) Door status (3) (Optional) Temperature and humidity
sensor sensor sensor
(4) (Optional) Water (5) (Optional) (6) (Optional) Water sensor
sensor Lamp
4 Maintenance
Do not maintain devices on raining days, preventing water from entering and damaging
devices.
Door lock The door lock is By observation The door lock is Replace the
damaged. or by locking damaged. door lock.
and unlocking
the door
Fan Dust By observation Thick dust Clean up the
accumulates on accumulates on dust.
the fan. the fan.
The fan is By observing or The fan is Replace the fan.
intact, and the listening to the damaged, the
rotation speed, fan vibration is
noise, and abnormal, or
vibration are in the noise is
normal ranges. loud.
Measures
1. Check whether the AC input cable is loose. If yes, secure the AC input cable.
2. Check whether the AC input circuit breaker is OFF. If yes, handle the back-end circuit
failure and then switch on the circuit breaker.
3. Check whether the AC input voltage is lower than 50 V AC. If yes, handle the mains
grid fault.
Measures
1. Check whether the AC overvoltage alarm threshold is properly set. If no, adjust it to a
proper value.
2. Check whether the AC input voltage exceeds the AC overvoltage alarm threshold (280 V
AC by default). If yes, handle the AC input fault.
Measures
1. Check whether the AC undervoltage alarm threshold is properly set. If no, adjust it to a
proper value.
2. Check whether the AC input voltage is below the AC undervoltage alarm threshold (180
V AC by default). If yes, handle the AC input fault.
Measures
1. Check whether the AC input power cable is correctly and securely installed. If no,
reinstall the cable. If the insulation layer deteriorates, replace the cable.
2. Check whether a short circuit occurs in the AC input power cable or the insulation layer
is damaged. If yes, replace the cable.
3. If the AC input is normal and the Alarm indicators on certain rectifiers are steady yellow,
reinstall the rectifiers.
4. If the alarm persists, replace the monitoring unit.
Measures
1. Check whether the DC overvoltage alarm threshold (58 V DC by default) is properly set.
If no, adjust it to a proper value.
2. Remove the rectifiers one by one and check whether the alarm is cleared. If the alarm
still exists, reinstall the rectifier. If the alarm is cleared, replace the rectifier.
3. Check whether the system voltage is set too high in manual mode. If yes, confirm the
reason and adjust the voltage to normal after the operation.
Measures
1. Check whether an AC power failure occurs. If yes, resume the AC power supply.
2. Check whether the DC undervoltage alarm threshold (45 V DC by default) is properly
set. If no, adjust it to a proper value.
3. Check whether the power system capacity is insufficient for the loads due to rectifier
failures. If yes, replace the faulty rectifier.
4. Check whether the load current is greater than the current power system capacity. If yes,
expand the power system capacity or reduce the load power.
5. Check whether the system voltage is set too low in manual mode. If yes, confirm the
reason and adjust the voltage to a proper value after the operation.
Measures
1. Check whether an alarm is generated for rectifier communication interruption. If yes,
remove the rectifier and reinstall it to check whether the alarm is cleared. If the alarm
still exists, replace the rectifier.
2. Remove the SMU and reinstall it to check whether the alarm is cleared. If the alarm still
exists, replace the SMU.
Measures
1. Check whether an AC power failure occurs. If yes, resume the AC power supply.
2. Check whether loads are manually disconnected. If yes, confirm the reason of the
manual disconnection, and reconnect the loads after the operation.
3. Check whether the load disconnection voltage (44 V DC by default) is set too high on
the SMU. If yes, adjust it to a proper value.
4. Check whether the power system capacity is insufficient for the loads due to rectifier
failures. If yes, replace the faulty rectifier.
5. Check whether the load current is greater than the current power system capacity. If yes,
expand the power system capacity or reduce the load power.
Measures
1. Check whether an AC power failure occurs. If yes, resume the AC power supply.
2. Check whether batteries are manually disconnected. If yes, confirm the reason of the
manual disconnection, and reconnect the batteries after the operation.
3. Check whether the battery disconnection voltage (43.2 V DC by default) is set too high
on the SMU. If yes, adjust it to a proper value.
4. Check whether the power system capacity is insufficient for the loads due to rectifier
failures. If yes, replace the faulty rectifier.
5. Check whether the load current is greater than the current power system capacity. If yes,
expand the power system capacity or reduce the load power.
Measures
1. Check whether the battery fuse detection cable is disconnected. If it is disconnected,
reconnect it.
2. Check whether the battery circuit breaker is disconnected or the battery fuse is blown. If
the battery breaker is disconnected or the battery fuse is blown, rectify the battery loop
fault and then switch on the circuit breaker or replace the fuse.
This alarm is generated only for the power system that has ambient temperature sensors installed.
Possible Causes
The ambient overtemperature alarm threshold is not set properly on the SMU.
The temperature control system is faulty in the cabinet where the ambient temperature
sensor is located.
The ambient temperature sensor is faulty.
Measures
1. Check whether the ambient temperature alarm threshold (55°C by default) is properly set
on the SMU. If no, adjust it based on site requirements.
2. Check whether the temperature control system in the cabinet is faulty. If yes, rectify the
fault. The alarm is cleared when the cabinet temperature falls within the allowed range.
3. Check whether the ambient temperature sensor is faulty. If yes, replace the temperature
sensor.
This alarm is generated only for the power system that has ambient temperature sensors installed.
Possible Causes
The ambient undertemperature alarm threshold is not set properly on the SMU.
The temperature control system is faulty in the cabinet where the ambient temperature
sensor is located.
The ambient temperature sensor is faulty.
Measures
1. Check whether the ambient undertemperature alarm threshold (-20°C by default) is
properly set on the SMU. If no, adjust it based on site requirements.
2. Check whether the temperature control system in the cabinet is faulty. If yes, rectify the
fault. The alarm is cleared when the cabinet temperature falls within the allowed range.
3. Check whether the ambient temperature sensor is faulty. If yes, replace the ambient
temperature sensor.
This alarm is generated only for the power system that has humidity sensors installed.
Possible Causes
The ambient overhumidity alarm threshold is not set properly on the SMU.
The humidity is too high in the cabinet where the humidity sensor is located.
The humidity sensor is faulty.
Measures
1. Check whether the ambient overhumidity alarm threshold (95% by default) is properly
set on the SMU. If no, adjust it based on site requirements.
2. Check whether water intrudes into the cabinet. If yes, wipe the water with dry cotton or
other tools and rectify the fault.
3. Check whether the humidity sensor is faulty. If yes, replace the humidity sensor.
This alarm is generated only for the power system that has humidity sensors installed.
Possible Causes
The ambient underhumidity alarm threshold is not properly set on the SMU.
The humidity is too low in the cabinet where the humidity sensor is located.
The humidity sensor is faulty.
Measures
1. Check whether the ambient underhumidity alarm threshold (5%RH by default) is
properly set on the SMU. If no, adjust it based on site requirements.
2. Check whether the cabinet humidity is too low. If yes, adjust the cabinet humidity. The
alarm is cleared when the humidity falls within the allowed range.
3. Check whether the humidity sensor is faulty. If yes, replace the humidity sensor.
This alarm is generated only for the power system that has battery temperature sensor installed.
Possible Causes
The battery overtemperature alarm threshold is not set properly on the SMU.
The battery temperature controlling system is faulty.
The battery temperature sensor is faulty.
Measures
1. Check whether the battery overtemperature alarm threshold (50°C by default) is properly
set. If no, adjust it to a proper value.
2. Check whether the battery temperature controlling system is faulty. If yes, rectify the
fault. The alarm is cleared when the battery temperature falls within the allowed range.
3. Check whether the battery temperature sensor is faulty. If yes, replace the temperature
sensor.
This alarm is generated only for the power system that has battery temperature sensor installed.
Possible Causes
The battery undertemperature alarm threshold is not set properly on the SMU.
The battery temperature controlling system is faulty.
The battery temperature sensor is faulty.
Measures
1. Check whether the battery undertemperature alarm threshold (-10°C by default) is
properly set. If no, adjust it to a proper value.
2. Check whether the battery temperature controlling system is faulty. If yes, rectify the
fault. The alarm is cleared when the battery temperature falls within the allowed range.
3. Check whether the battery temperature sensor is faulty. If yes, replace the temperature
sensor.
This alarm is generated only for the power system that has door status sensor installed.
Possible Causes
The cabinet doors are open.
The door status sensor is faulty.
Measures
1. Close cabinet doors.
2. Check whether the door status sensor is faulty. If yes, replace the door status sensor.
This alarm is generated only for the power system that has water sensors installed.
Possible Causes
Water intrudes into the cabinet.
The water sensor is faulty.
Measures
1. Check whether water intrudes into the cabinet. If yes, wipe the water with dry cotton or
other tools and rectify the fault.
2. Check whether the water sensor is faulty. If yes, replace the water sensor.
This alarm is generated only for the power system that has smoke sensors installed.
Possible Causes
There is smoke inside the cabinet.
The smoke sensor is faulty.
Measures
1. Check whether there is smoke inside the cabinet. If yes, disconnect the power supply
from the cabinet, handle the fault, and then resume system operation and clear the alarm
on the SMU.
2. Check whether the smoke sensor is faulty. If yes, replace the smoke sensor.
Measures
1. Check whether the rectifier circuit breakers corresponding to undetected rectifiers are
ON. If no, switch them on.
2. Check whether the rectifier is removed. If yes, find the cause and reinstall it.
Measures
1. Remove the rectifier and check whether the slot connector is damaged or deformed. If
yes, repair or replace the subrack or slot connector.
2. If the alarm persists after the rectifier is reinstalled, replace the rectifier.
3. If the alarm persists after the monitoring unit is restarted, replace the monitoring unit.
Measures
1. Remove the rectifier and check whether the slot connector is damaged or deformed. If
yes, repair or replace the subrack or slot connector.
2. If the alarm persists after the rectifier is reinstalled, replace the rectifier.
3. If the alarm persists after the monitoring unit is restarted, replace the monitoring unit.
Measures
1. Check the Fault indicator on the rectifier panel. If it is steady red, remove the rectifier,
and then reinstall it after the indicator turns off.
2. If the alarm still exists, replace the rectifier.
Measures
1. Check whether the AC input voltage exceeds the upper threshold of the rectifier working
voltage. If yes, rectify the power supply fault and then resume the power supply.
2. Check whether the AC input voltage is below the lower threshold of the rectifier working
voltage. If yes, rectify the power supply fault and then resume the power supply.
3. Check whether the ambient temperature is higher than the normal operating temperature
of the rectifier. If yes, check and rectify the temperature unit fault.
4. Remove the rectifier that generates the alarm and reinstall it after the indicator turns off.
If the alarm still exists, replace the rectifier.
Measures
1. Check whether the rectifier is removed. If yes, reinstall it.
2. If the rectifier is in position, remove the rectifier and reinstall it.
3. If the alarm still exists, replace the rectifier.
Measures
1. Check whether the load circuit breaker trips or fuse is blown. If yes, rectify the back-end
circuit fault and then switch on the circuit breaker or replace the fuse.
2. Check whether the load circuit breaker or fuse detection cable is disconnected. If yes,
reconnect the cable.
Measures
1. Check whether the AC SPD indication window turns red. If yes, replace the SPD.
2. Check whether the AC SPD detection cable is disconnected. If yes, reconnect the cable.
Measures
1. Check whether the DC SPD detection cable is disconnected. If yes, reconnect the cable.
2. Check whether the DC SPD detection cable is disconnected. If no, replace the DC SPD.
The AC input and monitoring unit are normal, but the monitoring unit cannot control the
rectifier.
Ensure that loads are supplied with power when replacing major components. For example,
keep the switches for primary loads in the ON position, and do not turn off the battery
switch and AC input switch at the same time.
Seek the customer's prior consent if load disconnection is required.
Rectifiers and the SMU are hot-swappable.
Protect yourself from being burnt when moving the rectifier because the rectifier has a high
temperature.
Procedure
Step 1 Put on protective gloves.
Step 2 Push the locking latch at the right side of the panel towards the left.
Step 3 Gently draw the handle outwards, and then remove the rectifier from the subrack, as shown in
Figure 4-1.
Step 4 Push the locking latch on the new rectifier towards the left, and pull out the handle.
Step 5 Place the new rectifier at the entry to the correct slot.
Step 6 Gently slide the rectifier into the subrack along the guide rail, and lock the handle, as shown
in Figure 4-2.
Follow-up Procedure
Pack the removed component, and return it to Huawei local warehouse.
Procedure
Step 1 Push the locking latch towards the left.
Step 2 Pull the handle outwards to remove the SMU, as shown in Figure 4-3.
Step 3 Insert a new SMU into the subrack, push the locking latch towards the left, and pull out the
handle.
Step 4 Slide the new SMU into the subrack slowly along the guide rail, pull in the handle, and then
push the locking latch towards the right.
Step 5 Reset parameters on the SMU.
----End
Follow-up Procedure
Pack the removed component, and return it to Huawei local warehouse.
Procedure
Step 1 Connect the ground cable to the ESD wrist strap and wear the ESD wrist strap and ESD
gloves.
Step 2 Hold down the faulty AC SPD and pull it out, as shown in Figure 4-5.
Step 3 Install a new AC SPD, as shown in Figure 4-5.
Step 4 Disconnect the ground cable from the ESD wrist strap and take off the ESD wrist strap and
ESD gloves.
----End
Follow-up Procedure
Check that the alarm for the AC SPD is cleared.
Before replacing an AC circuit breaker, switch off the input circuit breaker on the upper-level
device.
You have obtained the cabinet door key, insulation tapes, and tools.
The new circuit breaker is intact and has the same specifications as the original one.
Procedure
Step 1 Unscrew and remove the cover before the circuit breaker.
Step 2 Switch off the circuit breaker that is to be replaced.
Step 3 Record positions where the output cables and signal cable terminals connect to the circuit
breaker.
Step 4 Loosen the screws that secure the output cables and signal cable terminals using a Phillips
screwdriver and remove the cables and signal cable terminals. Wrap the cables and terminals
using the insulation tapes to prevent hazards.
Step 5 Loosen the screws that secure the input copper bars using a Phillips screwdriver and then
loosen the buckle at the circuit breaker base using an insulated flat-head screwdriver.
Step 6 Remove the circuit breaker from the guide rail. Figure 4-6 shows the procedure for removing
the circuit breaker.
Step 7 Switch off the new circuit breaker. Press the buckle at the circuit breaker base using an
insulated flat-head screwdriver and install the new circuit breaker. Then loosen the buckle and
secure the circuit breaker along the guide rail.
Step 8 Tighten the screws that secure the input copper bars.
Step 9 Remove the insulation tapes from the output cables and signal cable terminals. Then connect
the output cables and signal cable terminals to the output end of the circuit breaker based on
the recorded information and tighten the screws.
Step 10 Switch on the circuit breaker. Figure 4-7 shows the procedure for installing the new circuit
breaker.
Step 11 Place the cover before the circuit breaker, and tighten the screws for it.
----End
Procedure
Step 1 Connect the ground cable to the ESD wrist strap and wear the ESD wrist strap and ESD
gloves.
Step 2 Record the position where the main board of UIM02C panel connects to the signal cable, and
then disconnect the signal cable.
Step 3 Unscrew the main board of UIM02C panel and take out the main board of UIM02C, as shown
in Figure 4-8.
Step 4 Remove the -48 V power cable from the main board of UIM02C backplane.
Step 5 Record the positions where the main board of UIM02C backplane connects to all the cables,
and then disconnect the cables.
Step 6 Remove the main board of UIM02C, as shown in Figure 4-10.
Step 7 Take out and then install the new main board of UIM02C.
Step 8 Connect all cables on the main board of UIM02C backplane to the new main board of
UIM02C based on the recorded information.
Step 9 Connect the -48 V power cable to the main board of UIM02C backplane.
Step 10 Push in the main board of UIM02C and secure the screws.
Step 11 Connect the signal cable to the main board of UIM02C panel based on the record made
previously.
Step 12 Disconnect the ground cable from the ESD wrist strap and take off the ESD wrist strap and
ESD gloves.
----End
Follow-up Procedure
Pack the removed component, and return it to Huawei local warehouse.
Install the fan according to airflow directions. Do not install the fan reversely.
Context
You need only to disconnect the fan power cable, instead of the AC input to the system.
Procedure
Step 1 Disconnect the –48 V power cable from the UIM02C.
1. Connect the ground cable for the ESD wrist strap, and put on the ESD wrist strap and
ESD gloves.
2. Record the positions of signal cables on the UIM02C, and disconnect the cables.
3. Unscrew and remove the UIM02C, as shown in Figure 4-8.
4. Disconnect the –48 V power cable from the UIM02C, as shown in Figure 4-9.
Step 2 Disconnect the interconnection terminal from the fan power cable.
Step 3 Record the fan installation direction (the arrow mark on the fan), unscrew the fan, and remove
the fan cover and fan, as shown in Figure 4-11.
Step 4 Place the new fan based on the recorded installation direction (arrow mark on the fan), place
the fan cover, and tighten the screws.
Step 5 Reconnect the interconnection terminal to the fan power cable.
Step 6 Reconnect the –48 V power cable to the UIM02C.
Step 7 Insert the UIM02C into the correct slot, and tighten the screws.
Step 8 Reconnect the signal cables to the UIM02C based on the recorded information.
Step 9 Disconnect the ground cable for the ESD wrist strap, and take off the ESD wrist strap and
ESD gloves.
----End
Install the fan according to the airflow directions. Avoid installing the fan in reverse.
Context
You only need to disconnect the power cable for the fan, but do not need to disconnect the AC
input for the system.
Procedure
Step 1 Disconnect the –48 V power cable from the UIM02C.
1. Connect the ground cable to the ESD wrist strap and wear the ESD wrist strap and ESD
gloves.
2. Record the position where the UIM02C panel connects to the signal cable, and then
disconnect the signal cable.
3. Unscrew the UIM02C panel and take out the UIM02C, as shown in Figure 4-8.
4. Remove the –48 V power cable from the UIM02C, as shown in Figure 4-9.
Step 2 Disconnect the wiring terminal for the fan.
Step 3 Unscrew the fan baffle and remove the baffle from the cabinet, as shown in Figure 4-12.
Step 4 Unscrew and remove the fan fixing plate, as shown in Figure 4-13.
Step 5 Record the fan installation direction (see the arrow marks on the fan), unscrew the fan and
remove the fan from the fan fixing plate, as shown in Figure 4-14.
Step 6 Place the new fan based on the recorded installation direction (see the arrow marks on the fan),
and screw the fan to the fan fixing plate.
Step 7 Properly place the fan fixing plate and screw up the fan fixing plate.
Step 8 Properly place the fan baffle and screw up the fan baffle.
Step 9 Connect the wiring terminal for the fan.
Step 10 Connect the –48 V power cable to the UIM02C.
Step 11 Push in the UIM02C and secure the screws.
Step 12 Connect the signal cable to the UIM02C panel based on the record made previously.
Step 13 Disconnect the ground cable from the ESD wrist strap and take off the ESD wrist strap and
ESD gloves.
----End
Protect yourself against being burnt when removing the heat exchanging core as it has a high
temperature.
You have obtained an ESD wrist strap, a pair of ESD gloves, a pair of protective gloves, the
cabinet door key and maintenance tool box.
Context
You do not need to disconnect the AC input for the system.
Procedure
Step 1 Disconnect the –48 V power cable from the UIM02C.
1. Connect the ground cable to the ESD wrist strap and wear the ESD wrist strap and ESD
gloves.
2. Record the position where the UIM02C panel connects to the signal cable, and then
disconnect the signal cable.
3. Unscrew the UIM02C panel and take out the UIM02C, as shown in Figure 4-8.
4. Remove the –48 V power cable from the UIM02C, as shown in Figure 4-9.
Step 2 Put on protective gloves.
Step 3 Remove the heat exchanging core, as shown in Figure 4-15.
Step 4 Clean the heat exchanging core, or replace it with a new one.
Step 5 Install the heat exchanging core.
Step 6 Take off protective gloves.
Step 7 Connect the –48 V power cable to the UIM02C.
Step 8 Push in the UIM02C and secure the screws.
Step 9 Connect the signal cable to the UIM02C panel based on the record made previously.
Step 10 Disconnect the ground cable from the ESD wrist strap and take off the ESD wrist strap and
ESD gloves.
----End
Procedure
Step 1 Disconnect the –48 V power cable from the UIM02C.
1. Connect the ground cable for the ESD wrist strap, and put on the ESD wrist strap and
ESD gloves.
2. Record the positions of signal cables on the UIM02C, and disconnect the cables.
3. Unscrew and remove the UIM02C, as shown in Figure 4-8.
4. Disconnect the –48 V power cable from the UIM02C, as shown in Figure 4-9.
Step 2 Disconnect the interconnection terminal from the fan power cable.
Step 3 Remove the direct ventilation fan, as shown in Figure 4-16.
Step 9 Disconnect the ground cable for the ESD wrist strap, and take off the ESD wrist strap and
ESD gloves.
----End
Procedure
Step 1 Switch off the TCUC circuit breaker on the DC PDU in the power cabinet.
Step 2 Record the position of the cable on the TCUC, and disconnect the terminal corresponding to
the fan cable on the TCUC control board.
Step 3 Remove the direct ventilation fan, as shown in Figure 4-17.
Context
You need only to disconnect the power cable from the TCUC, instead of the AC input to the
power system.
Procedure
Step 1 Connect the ground cable for the ESD wrist strap, and put on the ESD wrist strap and ESD
gloves.
Step 2 Remove the TCUC.
1. Switch off the TCUC circuit breaker on the DC PDU.
2. Record the positions of cables on the TCUC, and disconnect the cables.
3. Unscrew and remove the TCUC, as shown in Figure 4-18.
2. Record the positions of cables on the TCUC control board, disconnect the cables, and
then remove the TCUC control board.
3. Record the positions of jumper caps on the TCUC control board.
Follow-up Procedure
Pack the removed component, and return it to Huawei local warehouse.
Context
You need only to disconnect the power cable from the TCUC, instead of the AC input to the
power system.
Procedure
Step 1 Connect the ground cable for the ESD wrist strap, and put on the ESD wrist strap and ESD
gloves.
Step 2 Remove the TCUC installation component.
1. Switch off the TCUC circuit breaker on the DC PDU.
2. Record the positions of cables on the TCUC, and disconnect the cables.
3. Unscrew and remove the TCUC installation component, as shown in Figure 4-23.
Step 3 Remove the TCUC. Unscrew and remove the TCUC, as shown in Figure 4-24.
3. Record the positions of jumper caps on the TCUC control board, as shown in Figure
4-26.
Follow-up Procedure
Pack the removed component, and return it to Huawei local warehouse.
Context
You need only to disconnect the power cable from the TCUC, instead of the AC input to the
power system.
Procedure
Step 1 Disconnect the power supply to the TCUC, and record the cable information.
1. Connect the ground cable for the ESD wrist strap, and wear the ESD wrist strap and ESD
gloves.
2. Switch off the TCUC circuit breaker on the DC PDU.
3. Disconnect the power cable from the TCUC.
4. Record the positions of signal cables on the TCUC, and then disconnect the signal
cables.
5. Unscrew and remove the TCUC.
6. Record the positions where the TEC04C power cable and signal cables connect to the
TCUC control board, and disconnect the cables.
Step 2 Cut off the cable ties of the temperature sensor on the TEC fan and remove the sensor.
Step 3 Remove the TEC04C.
1. Unscrew and remove the cover from the cabinet door, as shown in Figure 4-27.
Follow-up Procedure
Pack the removed component, and return it to Huawei local warehouse.
Procedure
Step 1 Connect the ground cable to the ESD wrist strap, and put on the ESD wrist strap and ESD
gloves.
Step 2 Remove the ambient temperature and humidity sensor cable from the user interface module
(UIM), as shown in Figure 4-29.
Step 3 Remove the temperature and humidity sensor, as shown in Figure 4-30.
1. Hold down the button on the sensor and remove the upper cover.
2. Unscrew the sensor base.
3. Record the positions where cables connect to the base and remove the cables.
Procedure
Step 1 Connect the ground cable to the ESD wrist strap, and put on the ESD wrist strap and ESD
gloves.
Step 2 Remove the smoke sensor, as shown in Figure 4-31.
Procedure
Step 1 Connect the ground cable to the ESD wrist strap, and put on the ESD wrist strap and ESD
gloves.
Step 2 Remove the temperature sensor cable from the TCUC, as shown in Figure 4-32.
Step 3 Cut off the cable ties of the temperature sensor and remove the sensor.
Step 4 Properly place the new temperature sensor and bind it securely with cable ties.
Step 5 Reconnect the temperature sensor cable to the TCUC.
Step 6 Disconnect the ground cable from the ESD wrist strap, and take off the ESD wrist strap and
ESD gloves.
----End
Procedure
Step 1 Connect the ground cable to the ESD wrist strap, and put on the ESD wrist strap and ESD
gloves.
Step 2 Remove the water sensor cable from the UIM, as shown in Figure 4-35.
Step 3 Cut off the cable tie of the water sensor and remove the water sensor.
Figure 4-36 Position of the water sensor in the battery cabinet (in stacked scenario)
Figure 4-37 Position of the water sensor in the power cabinet (in non-stacked scenario)
Step 4 Properly place the new water sensor and bind it securely with a cable tie, ensure that the
sensor is 5 mm to 10 mm away from the cabinet bottom.
Step 5 Reconnect the water sensor cable to the UIM.
Step 6 Disconnect the ground cable from the ESD wrist strap, and take off the ESD wrist strap and
ESD gloves.
----End
Procedure
Step 1 Open the cabinet door and remove the shell of the door status sensor.
Step 2 Record the positions where the alarm cables connect to the door status sensor, and unscrew
the alarm cables.
Step 3 Unscrew the door status sensor, as shown in Figure 4-38.
Step 4 Remove the shell of the new door status sensor and remove the screws from the signal cables.
Step 5 Properly place a new door sensor at the installation position and tighten the screws.
Step 6 Place the alarm cables in sequence and secure the screws.
Step 7 Reinstall the shell of the door status sensor.
----End
Follow-up Procedure
Check that the door status alarm is cleared.
Make sure the heater circuit breaker is in the off state before replacing it.
Procedure
Step 1 Connect the ground cable for the ESD wrist strap, and put on the ESD wrist strap and ESD
gloves.
Step 2 Switch off the heater circuit breaker on the AC PDU.
Step 3 Record the positions of cables on the heater, and disconnect the cables.
Step 4 Unscrew and remove the heater, as shown in Figure 4-39.
Follow-up Procedure
Pack the removed component, and return it to Huawei local warehouse.
Context
You can replacing the air filter directly, and do not need to disconnect the AC input.
Procedure
Step 1 Connect the ground cable to the ESD wrist strap, and put on the ESD wrist strap and ESD
gloves.
Step 2 Loosen the screws and then remove the air filter, as shown in Figure 4-40.
Step 3 Properly place the new air filter (place the side with label on the up direction and place the
side with tapes towards the cabinet door), then tighten the screws for the air filter.
Step 4 Disconnect the ground cable from the ESD wrist strap, and take off the ESD wrist strap and
ESD gloves.
----End
A Technical Specifications
Item Specifications
Item Specifications
Item Specifications
Item Specifications
Item Specifications
Item Specifications
Item Specifications
Item Specifications
Item Specifications
Figure B-1 Electrical conceptual diagram for a 220 V AC single-phase cabinet or a 220/380 V AC
three-phase, four-wire cabinet
B
BLVD Battery low voltage disconnection
E
EMC Electromagnetic compatibility
EMI Electromagnetic interference
EMS Electromagnetic susceptibility
H
HAU Heater Assembly Unit
HTTPS Hypertext Transfer Protocol Secure
L
LLVD Load low voltage disconnection
I
IEC International Electrotechnical Commission
M
MTBF Mean time between failures
P
PDU power distribution unit
S
SMU Site monitor unit
SNMP Simple Network Management Protocol
SPD Surge protection device
T
TCUC Temperature control unit C
TEC Thermoelectric cooler