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ABSTRACT
The combined cycle gas-turbine (CCGT) power plant is a highly developed technology which generates electrical
power at high efficiencies. The first law of thermodynamics is used for energy analysis of the performance of the
CCGT plant. The effects of varying the operating conditions (ambient temperature, compression ratio, turbine inlet
temperature, isentropic compressor and turbine efficiencies, and mass flow rate of steam) on the performance of the
CCGT (overall efficiency and total output power) were investigated. The programming of the performance model for
CCGT was developed utilizing MATLAB software. The simulation results for CCGT show that the overall efficiency
increases with increases in the compression ratio and turbine inlet temperature and with decreases in ambient
temperature. The total power output increases with increases in the compression ratio, ambient temperature, and
turbine inlet temperature. The peak overall efficiency was reached with a higher compression ratio and low ambient
temperature. The overall efficiencies for CCGT were very high compared to the thermal efficiency of GT plants. The
overall thermal efficiency of the CCGT quoted was around 57%; hence, the compression ratios, ambient temperature,
turbine inlet temperature, isentropic compressor and turbine efficiencies, and mass flow rate of steam have a strong
influence on the overall performance of the CCGT cycle.
Keywords: Combined cycle, gas turbine, ambient temperature, compression ratio, power output, overall efficiency
1. Introduction
Many researchers have focused on improving the generator (HRSG) stage design is expected to
modeling of combined cycle gas-turbine (CCGT) achieve further improvement of the overall thermal
power plant systems utilizing the Brayton cycle gas efficiency of CCGT power plants [4, 5]. When
turbine (GT) and Rankine cycle steam turbine (ST) combined, the GT Brayton cycle and the ST power
with air (gases) and water (steam) as working plant Rankine cycle complement each other to
fluids to achieve efficient, reliable, and economic form an efficient CCGT. The Brayton cycle has a
power generation. The current commercially high source temperature and rejects heat at a
available CCGT generation typically achieves a temperature that is conveniently used as the
total thermal efficiency in the lower heating value energy source for the Rankine cycle plant. The
range of 50–60% [2, 3]. Further development of most commonly used working fluids for CCGT are
simple cycle GTs, metal surface cooling air and steam [6–10]. Kaushika et al. [5] studied
technology, and high temperature bleed materials the optimum performance of a CCGT by modeling
shows promise for the near-term generation of and simulation. The behavior of the GT was
power by CCGT capable of reaching more than studied at part load. The results of a sensitivity
60% plant thermal efficiency. Additionally, the analysis of the effect of atmospheric temperature
development of GT technology as well as on the GT performance are presented. The best
increases in ST cycle temperature and pressure combination of process parameters of steam
and enhancement of t he heat recovery steam leaving the steam generator which gives optimum
Journal of Applied Research and Technology 567
Thermal Impact of Operating Conditions on the Performance of a Combined Cycle Gas Turbine, Thamir K. Ibrahim / 567‐577
performance of the CCGT was determined at part Generally, the principle of the CCGT is that air is
load operation. Results for the optimum values of compressed by the air compressor and transferred
thermal efficiency and power output together with to the combustion chamber (CC) in order to combine
values of the decision variables are presented [6]. with fuel for producing high-temperature flue gas.
Khaliq and Kaushik [7] created a simulator of the Afterward, high-temperature flue gas will be sent to
combined-cycle co-generation power plant. The the GT, which is connected to the shaft of the
simulator is built by a mathematical model for generator for producing electricity [10]. The effluent
power plant modeling. The simulator is divided into exhaust gas temperature from the GT will decrease
two parts; the first one is a simulation of fluid flow as it flows into the HRSG, which consists of the
in the power plant, and the other part is a superheater, evaporator, and economizer. Then the
simulation of the control system of the plant [7–10]. HRSG supplies steam to the ST for the production of
electricity. In the latter, the effluent condensate from
The purpose of this work is to evaluate the the ST flows into a condenser, where cooling water
possibility of improving the overall thermal transfers waste heat to the cooling tower. In the final
efficiency of CCGT power plants. The effects of the stage, feed water, which is the output from the
operating parameters on the performance of condenser, is suctioned by the feed water pump and
CCGT are described, and the effects of the sent to the HRSG and so on [4]. Modeling of the
ambient temperature compression ratio of the GT CCGT has been done in the following steps:
cycle on the performance of the gas, steam, and
CCGT are also taken into consideration. 2.1 Gas Turbine Cycle Model
2. Thermodynamic modeling It is assumed that the compressor efficiency and
Figure 1 shows a schematic of the CCGT and the turbine efficiency are represented by c and t
,
bottoming cycle using a single-pressure heat respectively. The ideal and actual processes on
recovery steam generator (HRSG) without the temperature-entropy diagram shown in
reheating. The GT (topping cycle) includes a single Figure 2 are represented by the solid and dashed
stage axial flow compressor and combustor to burn lines, respectively [11].
natural gas for expansion in the GT.
568 Vol. 10, August 2012
Thermal Impact of Operating Conditions on the Performance of a Combined Cycle Gas Turbine, Thamir K. Ibrahim / 567‐577
The compressor compression ratio ( rp ) can be where C pa is the specific heat of air, which can be
defined as Eq. (1) [14]: fitted by Eq. (6) for the range of 200 K <T < 800 K
(R), and m is the mechanical efficiency of the
p2 compressor and turbine [15]:
rp (1)
p1
C pa 1.0189 10 3 0.13784Ta 1.9843 10 4 Ta2
where p1 and p2 are the compressor inlet and 4.2399 10 7Ta3 3.7632 10 10 Ta4
outlet air pressures, respectively. (6)
The isentropic efficiency of the compressor and Combustion chamber model: From the energy
turbine in the range of 85–90% is expressed as balance in the combustion chamber [18]:
Eq. (2) [10]:
aC paT2 m
m f LHV m
f C pf Tf
T T1 (7)
C 2s (2) (m
a m
f )C pg TIT
T 2 T1
Wc g
rp
m c m
(5) T 3 1 t Rpg
Journal of Applied Research and Technology 569
Thermal Impact of Operating Conditions on the Performance of a Combined Cycle Gas Turbine, Thamir K. Ibrahim / 567‐577
T4 Tg1 , where Tg1 is the inlet gases temperature by solid and dashed lines, respectively, as shown
in Figure 3 [16].
of the HRSG.
W Gnet W t WC (12)
Pm
a WGnet (13)
Figure 3. Temperature-entropy
The specific fuel consumption (SFC) is determined diagram for steam turbine plant.
by Eq. (14):
Heat recovery steam generator model (HRSG):
3600f A single pressure HRSG is considered here as a
SFC (14) common type for the CCGT plant. By applying the
WGnet
energy balance for gas and water in each part of
the HRSG, the gas temperature and water
The heat supplied is also expressed as Eq. (15): properties, as shown in Figure 4, are calculated by
solving the following equations:
Q add C pg m (TIT T1 (1 Rpa )) (15)
The heat available of the exhaust gases from the
GT can be given as Eq. (18):
The GT efficiency ( th ) can be determined by
Eq. (16) [14]:
Qav mg Cpg Tg1 Tg 4 h1f
(18)
WGnet
th (16)
Qadd where Tg 4 is the exhaust temperature of the
HRSG, and ( h1f ) is the heat loss factor, which
The heat rate (HR) can be expressed as Eq. (17)
[21, 22]: typically ranges from 0.98 to 0.99 [17].
2.2 Steam Turbine Cycle Model The thermal analysis of the HRSG depends on the
designed pinch point ( Tpp ) and approach points (
It is assumed that the ST efficiency and the pump
efficiency are represented by st and Tap ). The temperature of the gas leaving the
,
respectively. The ideal and actual processes are evaporator is expressed as Eq. (20):
represented on the temperature-entropy diagram
570 Vol. 10, August 2012
Thermal Impact of Operating Conditions on the Performance of a Combined Cycle Gas Turbine, Thamir K. Ibrahim / 567‐577
Tw 2 Ts Tap (21) Therefore, the net work of the ST power plant is:
Wsnet
st (27)
Qav
WGnet Wsnet
all (28)
Qadd
3600
Figure 4. A typical temperature heat transfer diagram
HR t (29)
all
for a single-pressure HRSG combined cycle
Journal of Applied Research and Technology 571
Thermal Impact of Operating Conditions on the Performance of a Combined Cycle Gas Turbine, Thamir K. Ibrahim / 567‐577
and also the total power output increases with in the air–fuel ratio because the losses with the
increases in the ambient temperature. exhaust gases increased.
240000
85
Total Power output
80
200000
70
Power Output (kW)
160000
T1=273 K rp=8
120000 60 rp=10
T1=288 K
rp=12
T1=303 K
rp=14
55
T1=318 K rp=16
Steam Turbine Power output T1=333 K rp=18
80000 50
270 280 290 300 310 320 330 340
Ambient Temperature (K)
40000
Figure 6. Effect of the compression ratio and ambient
8 10 12 14 16 18 20 temperature on steam flow rate.
Compression Ratio
0.6
Figure 5. Comparison between simulated power output
values, compression ratio and ambient temperature. 0.59
0.58
Figure 7 presents the relation between the overall
0.57
efficiency of CCGT and the compression ratio for
Overall Efficiency
is crucial for the higher compression ratio. The (a) Turbine inlet temperature
overall efficiency at the high compression ratio
increases from 54.2% to 59.4% with an increase of 0.59
0.57
In Figure 7(b), the overall efficiency increases
with increases in the compression ratio as well
Overall Efficiency
0.56
572 Vol. 10, August 2012
Thermal Impact of Operating Conditions on the Performance of a Combined Cycle Gas Turbine, Thamir K. Ibrahim / 567‐577
turbine inlet temperature, and ambient can be observed that overall efficiency increases
temperature on overall efficiency. with increases in the turbine inlet temperature and
decreases in the ambient temperature. However,
0.6 the variation in overall efficiency is more significant
0.59 at a higher value of turbine inlet temperature and
lower ambient temperature. Figure 12 shows a
0.58
comparison between the simulated power outputs
of the combined cycle and simple GT versus
Overall Efficiency
0.57
0.56
practical results from the Baiji GT power plant.
Figure 13 shows a comparison between the
0.55
simulated overall efficiency of the combined cycle
AFR=42
0.54 AFR=46 and the Kattha model together with the effect of
AFR=50
0.53 AFR=54 different values of the turbine inlet temperature. It
AFR=58
is clear that the overall efficiency increases with
0.52
8 9 10 11 12 13 14 15 16 17 18 increases in the turbine inlet temperature. The
Compression Ratio
simulation results were satisfactory compared with
the Kattha model of the CCGT plant [24].
Figure 8. Effect of varying the compression ratio and
air–fuel ratio on overall efficiency. 0.6
Isentropic Compressor Efficiency
0.59 0.75
Figure 9 shows the effect of varying the 0.58
0.80
Figure 11 shows the relation between ambient (b) Isentropic turbine efficiency
temperature and overall combined cycle efficiency
for different values of turbine inlet temperature. It Figure 9. Effect of varying the compression
Journal of Applied Research and Technology 573
Thermal Impact of Operating Conditions on the Performance of a Combined Cycle Gas Turbine, Thamir K. Ibrahim / 567‐577
ratio and isentropic compressor and turbine with decreases in the mass flow rate for exhaust
efficiencies on overall efficiency. gases, which leads to increases in the steam flow
rate in the steam cycle with decreases in the air–
fuel ratio, as shown in Figure 14(b); therefore, the
total power output of the CCGT increases with
increases in the ambient temperature because
the increases in the ST cycle are greater than the
GT power output.
210000
180000
Combined Cycle Gas Turbine Power Plant
Power (kW)
Single Shaft Gas Turbine
Practical (Single) Simple Gas Turbine
150000
120000
Figure 10.Variation in power with thermal
efficiency for different compression ratios
and turbine inlet temperatures.
90000
280 300 320 340
Ambient Temperature (K)
0.65
0.55
0.5
TIT=1100K
TIT=1300K
TIT=1500K
0.45 TIT=1700K
TIT=1900K
0.4
270 280 290 300 310 320 330 340
Ambient Temperature (K)
574 Vol. 10, August 2012
Thermal Impact of Operating Conditions on the Performance of a Combined Cycle Gas Turbine, Thamir K. Ibrahim / 567‐577
Figure 13. Comparison between simulated overall to decreases in the losses with the exhaust gases.
efficiency of the combined cycle and Kattha model with Figure 16 shows the effect of varying the ambient
the effect of the turbine inlet temperature. temperature and isentropic efficiency on the overall
efficiency of the CCGT. It is observed that the
5
x 10
2.1
overall efficiency decreases with increases in the
2.05 ambient temperature and with decreases in the
isentropic compressor and turbine efficiencies;
2 however, the overall efficiency always increased
with increases in the isentropic compressor and
Total Power(kW)
80 0.55
Overall Efficiency
75 0.545
0.54
Mass Flowrate of Steam (kg/s)
70
0.535 AFR=42
65 AFR=46
AFR=50
0.53 AFR=54
60 AFR=58
0.525
270 280 290 300 310 320 330 340
55 Ambient Temperature (K)
AFR=42
AFR=46
AFR=50
50 Figure 15. Effect of ambient temperature and
AFR=54
AFR=58
air–fuel ratio on overall efficiency.
45
270 280 290 300 310 320 330 340
Ambient Temperature (K)
Journal of Applied Research and Technology 575
Thermal Impact of Operating Conditions on the Performance of a Combined Cycle Gas Turbine, Thamir K. Ibrahim / 567‐577
0.55
increases in the ambient temperature and
0.54 air-to-fuel ratio.
4. The peak overall thermal efficiency occurs
0.53
at the higher compression ratio with low
0.52
ambient temperature.
0.51 Acknowledgements
0.5
270 280 290 300 310 320 330 340 The authors would like to thank Universiti Malaysia
Ambient Temperature (K)
Pahang for providing laboratory facilities and
financial support under the Doctoral Scholarship
(a) Isentropic compressor efficiency scheme (No. GRS100332).
0.64
Isentropic Turbine Efficiency References
0.62 0.75
0.80
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0.85
0.90 Improvement of gas turbine performance based on inlet
0.58
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0.54
[2] M. Mostafavi, A. Alaktiwi andB. Agnew,
0.52 Thermodynamic analysis of combined open-cycle-twin-
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[3] J. F. Mitre, A. I. Lacerda andR. F. Lacerda, Modeling
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[4] W. Chih, thermodynamics and heat powered cycles:
Figure 16. Effect of ambient temperature and isentropic a cognitive engineering approach. New York:Nova
compressor and turbine efficiencies on overall efficiency. Science Publishers, Inc., 2007.
576 Vol. 10, August 2012
Thermal Impact of Operating Conditions on the Performance of a Combined Cycle Gas Turbine, Thamir K. Ibrahim / 567‐577
Journal of Applied Research and Technology 577
Thermal Impact of Operating Conditions on the Performance of a Combined Cycle Gas Turbine, Thamir K. Ibrahim / 567‐577
578 Vol. 10, August 2012