CityGas CNG PDF

CERTIFICATE COURSES FOR CNG AND CITY GAS
GAIL TRAINING INSTITUTE

Overview
Training Programs on City Gas and CNG offered by GAIL Training Institute,
Noida, have been crafted to address the growing need of trained and skilled
manpower for development, operations & maintenance and ensuring safety in
City Gas and CNG Distribution networks in India.
The programs have been specifically designed to enhance the knowledge and
skills of the individuals working with City Gas and CNG companies,
Consultants, Pipeline Contractors and other Service providers to the natural
gas industry. Specific modules have been made available to cover the key
functional areas such as Design, Project Planning and Execution, Operations &
Maintenance, Safety and Integrity Management, Regulatory Compliances etc.,
based on the level and responsibility of the individuals.
2
About the Institute
GAIL Training Institute (GTI) was established in the year 1997 at

Noida, near New Delhi. GTI was established to cater to the
development needs of manpower in India and the South East
Asian Gas Sector particularly in the field of Natural Gas including
Compressed Natural Gas (CNG). Since then, it has expanded its
activities to include programs on LPG and Petrochemicals.
Today, it has emerged as a leading Training Institute offering

various training programmes related to hydrocarbons, particularly
in natural gas and professional development of human resources
with international linkage. GTI, an integral part of GAIL(India) Ltd.,
is an ISO 9001-2000 certified Institute.
To cover a wider spectrum of Technical Training Programmes and

the Development needs of Gas Value Chain within the country,
today GTI is offering training programmes and short term courses
from its campuses at Noida and Jaipur. GTI, Technical Training
Centre (GTI, TTC) at Jaipur was started in January 2005 and is
now conducting more than 50 programs per year.
While the ancestral unit, the GTI at Noida is totally committed to

shaping leaders for the hydrocarbon industry at executive level,
GTI Jaipur addresses the technical needs of manpower
development at Non- executive level by exposing them to the
latest advancements in technology through the state-of-the-art
laboratories and infrastructure.
3
Executive Level Courses
Sl.No. Subject Duration

1. Basic Course in City Gas & CNG 5 Days
2. Design Fundamentals for CNG & City Gas Network 3 Days
3. Project Planning & Execution / Project Management 3 Days
4. O&M of City Gas & CNG Stations 3 Days
5. Emergency Response & Disaster Management 3 Days
6. Regulatory Requirements & Compliances 3 Days
7. Integrity Management 3 Days
Field Level Courses
Sl.No. Subject Duration

1. Electrical Maintenance in CNG & City Gas Distribution 5 Days
2. Mechanical Maintenance 5 Days
3. Instrumentation & Control Maintenance 5 Days
4. CNG Station Operations 5 Days
5. Control Room Operations 5 Days
6. Corrosion Control & Cathodic Protection 5 Days
7. Pipeline repair methodology & Techniques 5 Days
8. CNG Kits Fitment, Inspection & Testing 5 Days
9. Fire Fighting & Safety 5 Days
10. Compressor Operations & Maintenance 5 Days
4
SLB01
Basic Course in City Gas & CNG
Course Objectives
Understanding City Gas/CNG Construction & Operational aspects
involved in design, construction, Operation & Maintenance of
Projects
Course Contents
· City Gas/CNG development in World and India, Industry
structure,
· Government policies, imperatives for CNG
· CNG business aspects of grid and CNG stations
· Design aspects for City Gas Network and CNG Stations
· Project development and execution
· Technical standards related to City Gas Pipelines and CNG
· Asset Integrity Management
· Regulatory framework, requirements and compliances
· CNG Kits and retrofitting
· Operational aspects of CNG stations and City Gas Grids
· Maintenance and safety of City Gas Networks and CNG
equipment
· Testing of CNG Cylinders
· Visit to City Gas Stations and CNG Stations for practical
demonstrations
Who Should Attend Middle / Junior level executives of City Gas

Distribution Companies, Consultants and Pipeline Contractors
Duration 5 DAYS
5
SPECIAL SHORT TERM COURSES FOR EXECUTIVES
6
Ex – 1
Design Fundamentals for CNG & City Gas Network
Course Objectives
To enable the participants in understanding the design aspects for City Gas
Network & CNG stations. To make them conceptualize & draft the design
basis for a new project.
Course Contents
1) Overview of City Gas & CNG network in India & abroad

2) Technical standards & codes related to City Gas & CNG
3) Demand assessment of various sections
4) Pipeline route selection / identification of locations for installations
including area classification
5) Gas Pipeline design & construction specifications
6) Design for City Gas terminals & CNG Stations
7) Equipment Selection
8) Documentation & reviews
Who should attend Middle / Junior level executives of City Gas

Distribution Companies, Consultants and Pipeline Contractors,
involved in design and implementation of new projects.
Duration: 3 DAYS
7
Ex– 2
Project Planning & Execution / Project Management
Course Objective
To prepare pipeline project personnel

with knowledge & skills required to
manage pipeline (City Gas) & CNG
Stations construction &
commissioning in line with the latest
project management practices
Course Contents
1) Economic Planning for a new City Gas Network & CNG

2) Tendering & Bidding process
3) Project Management Philosophy
4) Land requirements, acquisition (PMP Act)
5) Contract Management
6) Construction Activities
7) Equipment Installation & Commissioning
8) Safety in project execution
9) Quality control & management
10) Document control & reviews
11) Field visits
Who should attend

Project Management Executives
and Site Engineers of City Gas
Distribution Companies, Consultants
and Pipeline Contractors
Duration: 3 DAYS
8
Ex – 3
O&M of City Gas & CNG Stations
To introduce the basic aspects of operations & maintenance of City Gas

Pipelines & CNG Stations and to provide training to executives for effective
troubleshooting & problem solving.
Course Contents
1) Overview of the City Gas Pipeline & CNG Stations

2) Facilities & Equipment in City Gas & CNG Stations
3) Control Room Operations
4) CNG Station Operations
5) Custody transfer
6) Field maintenance activities – Elect./Mech./Instt.
7) Pipeline maintenance & repairs
8) Emergency response & safety
9) Inventory management
10) Quality control & regulatory compliances
12) Field visits
Who should attend Middle / Junior level O&M executives of City Gas
Distribution and CNG companies.
Duration: 3 DAYS
9
Ex – 4
Emergency Response & Disaster Management
Course Objectives
To prepare the pipeline & safety personnel with

knowledge & skills required to perform the HSE
functions & to ensure safety and integrity
of the pipeline network and stations.
Course Contents
1) Overview of City Gas Pipelines & CNG Stations

2) Facilities & utilities at CNG Stations & in gas pipeline network
3) Key elements of HSE management system
4) HSE Policy & Plan
5) Safety Procedures & practices
6) Internal & external safety audits, mock drills
7) Regulatory provisions & compliances
8) Safety systems & equipment
9) Risk assessment, Detection & Emergency Response
10) Incident & Accident analysis & reporting
11) Industry best practices
Who should attend
This course should

be attended by all the
executives of City Gas
Distribution and CNG
Companies, Consultants
irrespective of their
functions and discipline.
Duration: 3 DAYS
10
Ex – 5
Regulatory Requirements & Compliances
Course Objectives
To provide insight into the present regulatory frame work & compliances that
needs to be ensured by the City Gas & CNG distribution companies in India.
Course Contents
1) Overview of the City Gas & CNG Sector

2) Guidelines & Regulations for Oil & Gas Sector in other countries
3) Regulatory frame work for Oil & Gas Sector in India
4) Regulations for City Gas Pipeline networks & companies
5) Regulations for CNG Stations
6) Legal & Statutory provisions
7) Tariffs
Who should attend This course should be attended by Senior/

Middle level executives of City Gas Distribution & CNG Companies,
Consultants, Third party assessment bodies and Pipeline
Contractors
Duration: 3 DAYS
11
Ex – 6
Integrity Management
Course Objectives
To impart knowledge & enhance skills of the participants to effectively

maintain integrity of the pipeline network & stations.
Course Contents
1) Overview of the City Gas Network & CNG stations

2) Introduction to facilities in City Gas Pipeline & CNG Stations
3) Integrity Management
- Fitness for purpose concept
- Pipeline Integrity monitoring & maintenance
- Corrosion Control & Cathodic protection
- Direct & indirect assessment techniques
- Inline inspections
4) Risk assessment & mitigation measures
5) Emergency preparedness
6) Pipeline personnel & operator qualifications
7) Documentation & records
Who should attend All Middle / Junior level executives from

technical disciplines of City Gas Distribution Companies, Consultants
Duration: 3 DAYS
12
SPECIAL SHORT TERM COURSES FOR FIELD LEVEL
PERSONNEL, SUPERVISORS, OPERATORS AND
TECHNICIANS
13
OP-1
Electrical Maintenance in CNG & City Gas Distribution
Course Objectives
The course is aimed to provide familiarization

with the Electrical & Control systems in City
Gas Pipeline network and CNG stations. It
shall be focused on providing hands on
training on Electrical maintenance to the
participants.
Course Contents
1) Overview of CNG & City Gas Distribution network in India

2) Facilities & Utilities at CNG station & City Gas Network
3) Equipment details & specifications
4) Maintenance plans & procedures
5) Power system & UPS maintenance
6) Electrical equipment maintenance
7) Electrical Safety
8) Asset Integrity
9) Role & responsibility in case of an emergency
10) Hand on training
11) Site visits
12) Maintenance records
Who should attend
Electrical maintenance staff and

supervisors of City Gas & CNG
Companies. Preferably ITI /
Diploma holders with 1 – 5 years of
experience in Electrical
Maintenance.
Duration: 5 DAYS
14
OP-2
Mechanical Maintenance
Course Objectives
To provide familiarization and training

in the field of Mechanical Maintenance
for City Gas Pipeline & CNG stations
Course Contents

2) Facilities & utilities at CNG station & City Gas Network
4) Maintenance plan & procedures
5) Maintenance & repairs of Compressors & dispensers
6) Monitoring & maintenance of Actuator valves, PCV, SDV, Relief valves
etc.
7) Asset Integrity
8) Roles & responsibilities in case of an emergency
9) Hands on training
10) Site visits
Who should attend
Mechanical maintenance staff and

Companies. Preferably ITI / Diploma
holders with 1 – 5 years of
experience in Mechanical
maintenance.
Duration: 5 DAYS
15
OP-3
Instrumentation & Control Maintenance
Course Objectives
To provide familiarization and training

on Instrumentation & Controls in City
Gas pipeline networks and CNG stations
including monitoring & maintenance of
various instrumentation systems and
equipment.
Course Contents

2) Facilities & utilities at CNG station & City Gas Network
4) Maintenance plan & procedures
5) Metering & custody transfer
6) O&M of Measurement equipment
7) Monitoring & maintenance of Regulators, PCV, SOV, PT, TT, etc.
8) Monitoring & maintenance of Gas Chromatograph & flow computer
9) Monitoring & maintenance of Orifice meters, Turbine flow meters,
Ultrasonic meters & mass flow meters
10) Asset Integrity Management
11) Roles & responsibilities in case of an emergency
13) Site visits
Who should attend
Instrument technicians and

Companies who are responsible for
metering / custody transfer jobs &
instrumentation maintenance.
Preferably ITI / Diploma holders with
1 – 5 years of experience in
Instrumentation controls and
maintenance.
Duration: 5 DAYS
16
OP-4
CNG Station Operations
Course Objectives
This course aims at providing training on various operations & maintenance

activities of a CNG Station.
Course Contents
1) Overview of CNG Sector in India

2) Types & layout of CNG Stations
3) Mother Station, Daughter Booster Station
& Online Station operations
4) CNG Refueling Equipment
5) Vehicles movement at a CNG Station
6) Major Fueling station components –
their functions & operations
7) Maintenance plans & activities for a CNG Station
8) Trouble shooting guidelines
9) Safety & Emergency response
10) First Aid Training
11) Documentation & records
Who should attend
All operators & staff posted at CNG stations & responsible for various
operation & maintenance of CNG stations. ITI/Diploma holders with
preferably 1-5 years of experience.
Duration: 5 DAYS
17
OP-5
Control Room Operations
Course Objectives
The course is aimed to provide basic

understanding of gas pipelines &
CNG stations operations with focus on
control philosophies, pipeline pressure
monitoring, leak detection, trend analysis,
operational standards & procedures etc.
Course Contents

4) Control systems, SCADA & telecommunications
5) Control room operations
- Critical operations parameters
- Basic operating principles & procedures
- Pipeline pressure profile monitoring
- Leak detection
- Specialized equipment operations
- Gas scheduling & nominations
- System optimization
6) Abnormal operating conditions
7) Metering & custody transfer including gas re-conciliation
8) MIS Reporting
10) Role & responsibility of a Control Room operator in case of an
emergency
Who should attend
Control Room Operators and Supervisory

staff of City Gas & CNG Companies who
are responsible for Control Room
Operations.
Duration: 5 DAYS
18
OP-6
Corrosion Control & Cathodic Protection
Course Objectives
To familiarize the participants with fundamentals

of corrosion control & cathodic protection and to
provide training on tasks & operations related to
monitoring & maintenance of cathodic protection
system.
Course Contents

3) Corrosion in underground pipelines
4) Significance of corrosion control – fitness for purpose
5) Corrosion control techniques
6) Introduction to pipeline coatings & cathodic protection
7) Galvanic & impressed current C.P. systems
8) Equipment details of a CP system
9) Monitoring & maintenance of CP system
10) Special field surveys – CAT, CIPL & DCVG
11) ICDA & ECDA
13) Hands on training & site visits
Who should attend
Staff & supervisors of City Gas &

CNG companies involved in
monitoring & maintenance of CP
System. Preferably ITI / Diploma
holders with 1 – 5 years of
experience in corrosion monitoring
and maintenance of CP Systems.
Duration: 5 DAYS
19
OP-7
Pipeline Repair methodology & Techniques
Course objectives
The course aims at providing class room & practical training to the
participants on pipeline inspection, monitoring and maintenance techniques.
Course Contents

3) Overview of Pipe selection & laying
4) Steel pipe Vs PE pipelines
5) Pipeline coatings – coating inspections & repairs
6) Row inspection & pipeline thickness measurement
7) Valves maintenance
8) Pipeline pigging including ILI
9) Replacement of a defective section & hot tapping
10) Pressure testing
11) Non destructive testing techniques
13) Emergency response systems
14) Site visits
Who should attend
Staff & supervisors of City Gas & CNG companies involved in pipeline
monitoring & maintenance activities. Preferably ITI / Diploma holders with 1
– 5 years of experience in pipeline maintenance.
Duration: 5 DAYS
20
OP-8
CNG Kits Fitment, Inspection & Testing
Course Objectives
This course aims to provide training on fitment, inspection and testing of CNG
kits & cylinders fitted in vehicle.
Course Contents
1) Overview of CNG sector in India

2) CNG vehicles & kits in India
3) Components of a CNG conversion kit
4) Pre-conversion checks
5) Kits & cylinder installation
6) CNG retro fitment kits in India
7) Retro fitment & testing of kits
8) Inspection & testing of CNG cylinders
9) Safety issues & regulatory requirement
10) Documentation and records
Who should attend
Staff and supervisors involved in

installation & testing of CNG kits &
cylinders. ITI/Diploma holders
preferably with 1-5 years of
experience.
Duration: 5 DAYS
21
OP-9
Fire Fighting & Safety
Course Objectives
This programme aims to provide practical

training to the pipeline & safety personnel
required to ensure safe operations and
effectively handling any kind of emergency
situation including gas fire and leakages.
Course Contents
1) Overview of City Gas Pipeline & CNG Station in India

2) Facilities & utilities at CNG stations & in gas pipeline networks
3) Relevant safety codes & procedures
4) HSE Policy & plans of an organization
5) Safety systems & equipment for Natural Gas Industry
6) Work permit systems
7) Use of PPE & construction safety
8) Leakage detection & handling
9) Unsafe operations & near miss incidents
10) Mock drills & fire fighting
11) First aid training
12) Maintenance & upkeep for fire fighting equipment & tools
13) Site visits & hands on training
14) Documentation and reports
Who should attend
A must course for all the Fire &

Safety operators & Supervisors of the
CNG & City Gas Companies and
Pipeline Contractors. This course
should also be attended by all other
staff irrespective of their functions
and disciplines.
Duration: 5 DAYS
22
OP-10
Compressor Operations & Maintenance
Course Objectives
This course aims to provide training on Operation & Maintenance of

Compressors at CNG stations.
Course Contents
1) Overview of Gas pipelines & CNG stations in India

2) Introduction to facilities & utilities at CNG stations
3) CNG station operations
4) Operating principle of compressor
5) Compressor operations
6) Critical features & parameters to be monitored
7) Alarms & tripping
8) Compressor maintenance
9) Site visits
11) Safety & emergency response
Who should attend
Operation & Maintenance staff of Compressor Station / CNG Stations of all

CNG & City Gas Companies. ITI/Diploma holders preferably with 1-5 years of
experience.
Duration: 5 DAYS
23
Contact us:
GAIL TRAINING INSTITUTE

PLOT No. 24, Sector 16A
Noida, Uttar Pradesh
India
Phone: 91 120 2515353/54/55

Fax: 91 120 2511134
e-mail: gti@gail.co.in
website: www.gailonline.com
24

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CERTIFICATE COURSES FOR CNG AND CITY GAS

GAIL TRAINING INSTITUTE

GAIL Training Institute (GTI) was established in the year 1997 at

Today, it has emerged as a leading Training Institute offering

To cover a wider spectrum of Technical Training Programmes and

While the ancestral unit, the GTI at Noida is totally committed to

Sl.No. Subject Duration

Field Level Courses

Sl.No. Subject Duration

Who Should Attend Middle / Junior level executives of City Gas

Design Fundamentals for CNG & City Gas Network

1) Overview of City Gas & CNG network in India & abroad

Who should attend Middle / Junior level executives of City Gas

Project Planning & Execution / Project Management

To prepare pipeline project personnel

1) Economic Planning for a new City Gas Network & CNG

Who should attend

O&M of City Gas & CNG Stations

To introduce the basic aspects of operations & maintenance of City Gas

1) Overview of the City Gas Pipeline & CNG Stations

Emergency Response & Disaster Management

To prepare the pipeline & safety personnel with

1) Overview of City Gas Pipelines & CNG Stations

Who should attend

This course should

Regulatory Requirements & Compliances

1) Overview of the City Gas & CNG Sector

Who should attend This course should be attended by Senior/

To impart knowledge & enhance skills of the participants to effectively

1) Overview of the City Gas Network & CNG stations

Who should attend All Middle / Junior level executives from

Electrical Maintenance in CNG & City Gas Distribution

The course is aimed to provide familiarization

1) Overview of CNG & City Gas Distribution network in India

Who should attend

Electrical maintenance staff and

To provide familiarization and training

1) Overview of CNG & City Gas Distribution network in India

Who should attend

Mechanical maintenance staff and

To provide familiarization and training

1) Overview of CNG & City Gas Distribution network in India

Who should attend

Instrument technicians and

CNG Station Operations

This course aims at providing training on various operations & maintenance

1) Overview of CNG Sector in India

Who should attend

The course is aimed to provide basic

1) Overview of CNG & City Gas Distribution network in India

Who should attend

Control Room Operators and Supervisory

Corrosion Control & Cathodic Protection

To familiarize the participants with fundamentals

1) Overview of CNG & City Gas Distribution network in India

Who should attend

Staff & supervisors of City Gas &

Pipeline Repair methodology & Techniques

1) Overview of CNG & City Gas Distribution network in India

Who should attend

CNG Kits Fitment, Inspection & Testing

1) Overview of CNG sector in India

Who should attend