Deltacoat Pty Ltd

Thermal Analysis
Report
Report No. 2016-001
October 10, 2016

Prepared for PT. INDORAMA PETROCHEMICALS- CILEGON,INDONESIA

This report is a Property of Deltacoat and is to be held strictly confidential and should not be distributed to
anyone without Deltacoat’s consent. This report intends to deliver estimations accordingly to specified input
parameters mentioned in this analysis. This analysis is to be used as reference only

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Contents
Introduction ............................................................................................................................................ 3
Assumptions............................................................................................................................................ 4
Calculation Result ................................................................................................................................... 5
Disclaimer.............................................................................................................................................. 10

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Introduction

RIDWAN S. TEDJA has provided Deltacoat with input parameters to perform thermal analysis. This
analysis provides estimated surface temperatures and heat loss in different thickness of insulation
coating, ranging from 0mm to 4mm.

Client Contact Person – RIDWAN S. TEDJA

Client Company Name - PT. GRAHAMANDALA PRATAMAARTHA

Distributor Details – PT. GRAHAMANDALA PRATAMAARTHA,

JL. TERS. PROF.DR. SUTAMI NO 11- BANDUNG 40164,

WEST JAVA-INDONESIA.

EMAIL :grahamandala@gmail.com

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Assumptions

1. Calculations are based on estimations and predictions with input parameter

mentioned in this sheet. Actual field results may vary depending on different
situations and/or different equipment calibrations.

2. Calculations are based on steady state conditions.

3. Atmosphere behaves as constant state conditions.

4. Internal temperature is assumed to be constant, and is uniformly distributed.

5. Wall material properties are homogenous and atmospheric medium is air. Scaling on
substrate is ignored.

6. Natural convection is assumed around the outside surface of substrate.

7. Internal surface temperature is assumed to match the content temperature.

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Calculation Result

ACS Ceramic Insulation

Convection and Radiation Heat Loss Calculation - Pipe and Tank Wall (Internal Heat Source)
Client Details RIDWAN S. TEDJA
Date 10/10/2016

Results
Pipe Inside Diameter (D1) 3047 mm
Outside Diameter (D2) 3050 mm
Height 21000 mm
Surface Area 201.2190095 sqm
Operating Temperature 155 °C
Ambient Temperature 30 °C
Wind Speed 5.00 m/s
Pipe Material Stainless Steel

Insulation Thickness (mm) 0 0.5 1 1.5 2 2.5 3 3.5 4

Surface Temperature (˚C) 154.7 112.8 91.3 78.5 70.0 64.0 59.6 58.1 49.4
Heat Loss/meter (W/m) 30993.0 19308.6 14615.9 11719.0 9766.5 8366.0 7314.2 6963.5 4861.5
Heat Loss/sqm (W/m2) 3234.55 2015.12 1525.38 1223.04 1019.27 873.11 763.33 726.73 507.36
Total Heat Loss (W) 650853.63 405480.16 306934.87 246098.83 205097.43 175686.48 153597.30 146232.85 102090.95
Total Heat Loss (kW) 650.85 405.48 306.93 246.10 205.10 175.69 153.60 146.23 102.09
Energy Savings (kW) 0.00 245.37 343.92 404.75 445.76 475.17 497.26 504.62 548.76

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 Graph 2 - Total Heat Loss Vs Insulation
Thickness
Total Heat Loss (kW) Energy Savings (kW)

700.00
Total Heat Loss (kW)

600.00 0.00 245.37 343.92 404.75 445.76 475.17 497.26 504.62 548.76
500.00
400.00
300.00
200.00
100.00
650.85 405.48 306.93 246.10 205.10 175.69 153.60 146.23 102.09
0.00
0 0.5 1 1.5 2 2.5 3 3.5 4

Insulation Thickness (mm)

Graph 1- Estimated Surface Temperature Vs

Insulation Thickness
180.0
154.7
Surface Temperature (˚C)

160.0
140.0
120.0
112.8
100.0 91.3
78.5 70.0
80.0 64.0 59.6 58.1
60.0 49.4
40.0
20.0
0.0
0 0.5 1 1.5 2 2.5 3 3.5 4

Insulation Thickness (mm)

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Disclaimer

Estimations and calculations shown within this report are based on the data and input
parameters provided by the customer , actual in-field results may vary depending on
changes of ambient , and operating temperatures , as well other factors that have not been
considered or provided by the customer prior to the report being processed . Physical
testing , or the application of test patches to an area being considered for application is
always recommended to provide a good indication of product performance and efficiency .
Surfaces must be prepared as per the surface prep guidelines , or as per the chosen primer
recommendations / surface preparation procedures . Deltacoat are not responsible for
primer or underlayment adhesion failures. These estimations remain the property of
Deltacoat Pty Ltd , and the end customer .

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