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Table of contents:
FOREWORD ......................................................................................................................... 2
1 SCOPE ...................................................................................................................... 3
2 STANDARDS, CODES OF PRACTICE, REFERENCES ........................................... 3
2.1 Dimensions and Units ..................................................................................... 3
2.2 Shoes ............................................................................................................. 3
2.3 Stress Relieved Lines ..................................................................................... 3
2.4 Site Run Lines ................................................................................................ 3
2.5 Engineering Calculations ................................................................................ 3
3 TECHNICAL CONSIDERATIONS ............................................................................. 3
3.1 Pipe Support Design ....................................................................................... 4
3.2 Pipe Support Schedules ................................................................................. 4
3.3 Structural and Footing Design ........................................................................ 5
4 REVISION NOTES..................................................................................................... 6
5 APPENDICES............................................................................................................ 7
FOREWORD
Santos Engineering Standards apply to all Santos facilities and are based on
Australian Regulations and Standards. When applied outside of Australia, Local Regulations,
Codes of Practice and Environmental Regulations shall take precedence.
The Santos Engineering Standards are generated, implemented and reviewed in accordance
with the Santos Engineering Management Standards (EMS).
Use of this Santos Engineering Standard is MANDATORY. If any part of this Standard
appears inadequate, unsuitable or not cost effective, consult with the Custodian to agree a
suitable solution. This may result in a revision to the Standard.
Deviations from Santos Engineering Standards shall be approved in writing via the Santos
Engineering Standards Waiver process. Approval of waivers is vested in the Santos Chief
Facilities Engineer or his delegate.
1 SCOPE
This design procedure outlines work sequences and method used for selection and design of
pipe supports and identification of supports on isometric and piping plans.
The associated design manual is for use by Piping Design Drafters. It provides necessary
design aids, design parameters and guidelines to enable correct engineered support to be
called up. Design aids and design parameters identify support selection, forces, loads,
length, width and height limitations, permissible loadings, material specifications and so on.
Pipe support standards are divided into three sections:
Pipe Support Design Manual
Design Documentation - Engineering Calculations
Pipe Support Construction / Fabrication Detail Drawings.
For each piping design, a pipe support construction / fabrication drawing package is issued
to Santos construction contractors in the same way as construction specifications are issued.
Pipe support standards, once issued to Contractors, do not need to be included with tender
or construction packages.
2.2 Shoes
Piping Design Drafters shall set required length of standard shoes.
Support shoes shall be centred over support beams unless otherwise indicated.
3 TECHNICAL CONSIDERATIONS
The pipe support design manual comprises of technical notes below and appendices to this
Design Practice. Supporting detail includes:
Pipe Support Design– Appendices A to E
4 REVISION NOTES
Revision 3
This standard was previously TIMS document [1515-50-G-003-0].
Revision 3 reflects the migration of Santos engineering documentation from The Technical
Information Management Systems (TIMS) to myPlant OP during 2014. No technical update
changes have been made to this standard but where possible the update has addressed:
Compliance with the new Santos naming conventions
Links, including Redirect documents, to Santos Intranet, Extranet and external web
sites
Keyword replacements (eg. replace TIMS with myPlant)
Inclusion of reference to the Santos Engineering Management Standards (EMS)
which were launched in 2014.
Revision 2
Document updated (January 2009) for improved useability as part of continuous
improvement. Design Guide changed to Design Practice to align with international naming
convention. No technical changes have been made since the last revision.
Revision 1
Forward updated to revised version
Hyperlinks added for navigation and TIMS access to referenced drawings
July 2007: Hyperlinks updated for direct drawing access.
Prepared R J Schulz, Principal Mechanical Engineer Feb 2006
Reviewed P Morton, Technical Assistant Feb 2006
Approved D Craig, Manager Facilities Engineering Governance Feb 2006
Revision 0
Formerly Pipe Support Standard Design Manual prepared by ABB, June 1992.
Prepared R J Schulz, Principal Mechanical Engineer Jul 2004
Reviewed G Pietsch, Engineering Project Analyst Feb 2005
Approved D Craig, Manager Facilities Engineering Governance May 2005
5 APPENDICES
START
Select support
series and line size
from picture index
G series DS series
S series P series
TA series ST series
UC / UG series VS series
VG & VZ series Calculate pipe span,
AS series mass of pipes, fittings
Refer Engineer's
stress diagram
ST1 to ST20
F01 to F08
F03 and F07
Refer to FP1
Specific Examples
Pipe Support ST2C-3 ST2 C -3
Support Type
Structural Section Size And Type
Individual Number
Footing Type
Footing Size
Individual Number
Footing Type
Run Pipe Size
Individual Number
Footing Type
Individual Number
Guide - G
Translational Anchor - TA
Axial Stop - AS
Support - General
Length to suit
S5/
Bearing Pad
AS4/ TA4/*-*
Axial Stop Translational Anchor
G4/
Pipe Guide
Master Special and Schedule Pro Forma – Refer Santos Document Control
Drawing No. Rev. Description
M-40-800 0 Special pipe support footing – bolted - SF1
M-40-801 0 Special pipe support footing - sliding plate - SF2
M-40-802 0 Santos Pipe Support Schedule xxxx-55-xxx.xls
M-50-800 0 Special pipe support - SS
M-50-801 0 Santos Pipe Support Footing Schedule xxxx-55-xxx.xls.
Reference Drawings
Drawing No. Rev. Description
1500-011-DDR-0807-1 0 Mass of pipe and fittings
Table of contents:
G2 DS - Dummy Support
Drawing No. Rev. Number Description
Carbon Steel
1500-050-SYM-0801 0 DS Dummy Support CS Picture Index
1500-050-DDR-0823-1 0 DS1 / DS2 Dummy Support, Carbon Steel
1500-050-DDR-0824-1 0 DS3 to DS6 Dummy Support, Carbon Steel
1500-050-DDR-0825-1 0 DS7 / DS8 Dummy Support, Carbon Steel
1500-050-DDR-0826-1 0 DS9 / DS10 Dummy Support, Carbon Steel.
Stainless Steel
1500-050-SYM-0802 0 DS Dummy Support SS Picture Index
1500-050-DDR-0827-1 0 DS14 / DS15 Dummy Support, Stainless Steel
1500-050-DDR-0828-1 0 DS16 to DS19 Dummy Support, Stainless Steel Sheet 1
1500-050-DDR-0828-2 0 DS16 to DS19 Dummy Support, Stainless Steel Sheet 2
1500-050-DDR-0829-1 0 DS20 / DS21 Dummy Support, Stainless Steel
1500-050-DDR-0830-1 0 DS22 / DS23 Dummy Support, Stainless Steel.
G3 FO - Concrete Footings
Drawing No. Rev. Number Description
1500-040-DDR-0800-1 0 FO Concrete Footing Picture Index
1500-040-DDR-0802-1 0 FO1 Pipe Support Footing, 4-Bolt Pad Type
1500-040-DDR-0803-1 0 FO2 Pipe Support Footing, 2-Bolt Pad Type
1500-040-DDR-0804-1 0 FO3 Pipe Support Footing, Slide Plate Pad
Type
Sheet 1
G4 FP - Footing Plate
Drawing No. Rev. Number Description
1500-050-DDR-0894-1 0 FP Footing Slide Plate Picture Index
1500-050-DDR-0895-1 0 FP1 Footing Plate.
G5 G - Pipe Guide
Drawing No. Rev. Number Description
1500-050-SYM-0803 0 G Pipe Guide Picture Index
1500-050-DDR-0831-1 0 G1 / G2 Pipe Guide
1500-050-DDR-0832-1 0 G3 / G4 Pipe Guide, Carbon Steel
1500-050-DDR-0833-1 0 G5 / G6 Pipe Guide, Insulated
1500-050-DDR-0834-1 0 G7 Pipe Guide, Stainless Steel.
G6 P - Pedestal Support
Drawing No. Rev. Number Description
1500-050-SYM-0805 0 P Pedestal Support Picture Index
1500-050-DDR-0843-1 0 PI / P2 Pedestal Support, Sliding
1500-050-DDR-0844-1 0 P3 / P4 Pedestal Support, Bolted
1500-050-DDR-0845-1 0 P5 Pedestal Support, Sliding
1500-050-DDR-0846-1 0 P6 Pedestal Support, Bolted
1500-050-DDR-0847-1 0 P7 Pedestal Support, Adjustable
1500-050-DDR-0848-1 0 P8 Pedestal Support, Adjustable.
G7 PH - Pipe Hangers
Drawing No. Rev. Number Description
1500-050-SYM-0804 0 PH Pipe Hanger Assembly Picture Index
1500-050-DDR-0835-1 0 PH1 to PH4 Single Pipe Hangers
1500-050-DDR-0836-1 0 PH5 to PH12 Trapeze Pipe Hangers Sheet 1
1500-050-DDR-0836-2 0 PH5 to PH12 Trapeze Pipe Hangers Sheet 2
G8 S - Shoe
Drawing No. Rev. Number Description
1500-050-SYM-0806 0 S Shoe Picture Index
1500-050-DDR-0849-1 0 S1 Pipe Shoe, Carbon Steel
1500-050-DDR-0850-1 0 S3 / S4 Pipe Shoe, Carbon Steel
1500-050-DDR-0851-1 0 S5 Bearing Pad, Carbon Steel
1500-050-DDR-0852-1 0 S6 Pipe Shoe, Stainless Steel
1500-050-DDR-0853-1 0 S7 / S8 Pipe Shoe, Stainless Steel
1500-050-DDR-0854-1 0 S9 Bearing Pad, Stainless Steel.
G9 ST - Structural Support
Drawing No. Rev. Number Description
1500-050-SYM-0807 0 ST Structural Support Picture Index ST1 to ST12
1500-050-DDR-0855-1 0 ST1 * Pipe Support, 4-Bolt ‘T’ Post
1500-050-DDR-0856-1 0 ST2 * Pipe Support, 2-Bolt ‘T’ Post
1500-050-DDR-0857-1 0 ST3 * Pipe Support, 4-Bolt Offset ‘T’ Post
1500-050-DDR-0858-1 0 ST4 * Pipe Support Goal Post, 4-Bolt Goal Post
1500-050-DDR-0859-1 0 ST5 * Pipe Support Goal Post, 2-Bolt Goal Post
1500-050-DDR-0860-1 0 ST6 Pipe Support, Post - Bolted
1500-050-DDR-0861-1 0 ST7 Pipe Support, Post - Sliding
1500-050-DDR-0862-1 0 ST8 Pipe Support, Post - Bolted
1500-050-DDR-0863-1 0 ST9 Pipe Support, Post - Sliding
1500-050-DDR-0864-1 0 ST10 Pipe Support, Post - Welded
1500-050-DDR-0865-1 0 ST11 Pipe Support, Beam
1500-050-DDR-0866-1 0 ST12 Pipe Support, Flange.
* Refer Permissible Loading Charts for Structural Appendix G11 below.
G13 U - U-Bolt
Drawing No. Rev. Number Description
1500-050-DDR-0810-1 0 UC / UG 'U' Bolt Clamp / Guide Picture Index
1500-050-DDR-0882-1 0 UC U-Bolt Clamp
1500-050-DDR-0883-1 0 UG U-Bolt Guide.