Mott MacDonald Consultants (India) Pvt.

Ltd, Mumbai
SHEET 1 OF 2
Oil , Gas & Petrochemical Division, Inspection Dept.

ITP NO.: MMCI/STD/IND/ITP/M-024,

INDICATIVE INSPECTION AND TEST PLAN R-00
EQUIPMENT DESCRIPTION : EFFLUENT TREATMENT PLANT (ETP) PROJECT : LPG Terminal - HPCL
Visakhapatnam
EQUIPMENT TAG NO : PROJECT No : 256324

TEST & INSPECTION AS PER : PR/MR/PS NO :

(CODES & SPECIFICATIONS)
A 1 Witness Inspection & / or Document review by HPCL (Hindustan Petroleum Corporation Ltd)
C
T
I
2 Witness Inspection & / or Document review by MMCI / or Third Party / Statutory Authority
V
I 3 Witness Inspection & / or Document review by Vendor & Sub-vendor.
T
Y 4 Certificates / Data to be Submitted by Vendor for Approval / review.
Detailed Inspection & Test Plan/ QAP after issue of PO/PR/MR/PS for all Equipment and Material supply of Effluent
1 I A P X Treatment Plant shall include but not necessarily be limited to following. Any additional equipment required to achieve
treated water quality shall be supplied by the Vendor.
2 A P X Preparation and approval of drawings as applicable.

3 R R X Summary of all supplementary requirements as specified in the PO/PR/PS.

Inspection & factory acceptance test procedures including NDT procedures , Performance, MRT & Painting Procedure
4 A P X
etc.
5 R P X Sub orders verification for bought out items.

6 R P X - Review / Verify of Calibration certificates for test instruments.

A. PIPING ITEMS.

7 W/R P X Material identification and review of manufacturer's test certificates / check test report

8 R P X PWHT records and NDT (UT/RT/MT/DP) records review as applicable

Final, visual, dimensional & pressure tests for Pipes and body, seat, for gate, globe , check, Butterfly valves, strainers,
9 W/R P X
Traps etc (100% by vendor )
10 R P X Protective coating/ painting, as applicable - review of compliance certificate / test certificate.

11 W/R P X Other supplementary test as specified in PO/PR/MR/PS

12 W/R P X Verification of Marking check & stamping for identification

B. ROTARY EQUIPMENT.

13 R P X Material identification and review of manufacturer's test certificates / compliance certificate

14 R P X NDT (UT/RT/MT/DP) as applicable in PR / drgs/ datasheets.

15 R P X Dynamic balancing of impeller - if applicable in PR / drawings /datasheets.

16 W/R P X Performance test, run test , Noise level test with job motors/ divers etc.

17 W/R P X Final ,visual & dimensional check of complete assembly / skid

18 R P X Protective coating/ painting, as applicable - review of compliance certificate / test certificate.

19 W/R P X Other supplementary test as specified in PO/PR/MR/PS

20 W/R P X Verification of Marking check & stamping for identification as applicable

C. FILTERS , TPI UNITS.

21 W/R P X Material identification and review of manufacturer's test certificates / check test report

22 R P X PWHT records and NDT (UT/RT/MT/DP) records review as applicable

Stage inspection e.g. Long seam / Cir. seam fit ups, nozzle attachments, filter element inspection & internal etc. as
23 R P X
applicable.
Final inspection , visual, dimensional, Air test of reinforcing pads, hydro tests including name plate and marking check ,
24 W P X
stamping for identification.
25 R P X Surface Preparation, Painting / Pickling & Passivation check.

26 W P X Other supplementary test as specified in PO/PR/MR/PS

___________
MMCI
FORMAT NO:MMCI/INSP/FORMAT/008 R0 IITP
 Mott MacDonald Consultants (India) Pvt. Ltd, Mumbai
SHEET 2 OF 2
Oil , Gas & Petrochemical Division, Inspection Dept.

ITP NO.: MMCI/STD/IND/ITP/M-024,

INDICATIVE INSPECTION AND TEST PLAN R-00
EQUIPMENT DESCRIPTION : EFFLUENT TREATMENT PLANT (ETP) PROJECT : LPG Terminal - HPCL
Visakhapatnam
EQUIPMENT TAG NO : PROJECT No : 256324

TEST & INSPECTION AS PER : PR/MR/PS NO :

(CODES & SPECIFICATIONS)
A 1 Witness Inspection & / or Document review by HPCL (Hindustan Petroleum Corporation Ltd)
C
T
I
2 Witness Inspection & / or Document review by MMCI / or Third Party / Statutory Authority
V
I 3 Witness Inspection & / or Document review by Vendor & Sub-vendor.
T
Y 4 Certificates / Data to be Submitted by Vendor for Approval / review.

D. INSTRUMENTATION / ELECTRICAL ITEMS

Electrical / routine & type ( review), range / calibration test for gauges ,Flow, instrument transmitters, switches,
27 W/R P X
regulators, level indicators, cables, control panel , junction box etc. as applicable.
28 W/R P X Other supplementary test as specified in PO/PR/MR/PS

29 W/R P X Verification of Marking check & stamping for identification as applicable

E. PROPRIETARY AND MISCELLANEOUS ITEMS
Review of test compliance certificates and special test records / certificates As required by the specifications/Datasheet /
30 R P X
Drawings
31 R P X Protective coating/ painting, as applicable - review of compliance certificate / test certificate.

32 W/R P X Other supplementary test as specified in PO/PR/MR/PS

33 W/R P X Verification of Marking check & stamping for identification as applicable

Final documentation for all bought out items before shipment to site, spares , stamping/marking for
34 I H P X
identification ( as applicable ) & issue of IRN/ Inspection Report.
Installation, testing, pre-commissioning and commissioning at site as specified in PO/PR/MR/PS . (
35 H P X Note:- Separate Detailed Inspection & Test Plan/ QAP for these activities shall be submitted by
Contractor / Supplier for approval.)
Welding procedure specification (WPS), Procedure qualification record (PQR), Welder performance
36 W/R P X
qualification test (WPQT), Welding repair procedure.
37 W/R P X Assembly inspection , fitment, Visual, Dimensional etc.

38 R P X Documentation Completion ( Completion of Inspection Reports before final Testing at site )

39 W P X Onsite testing and calibration.

40 H P X Pneumatic / Hydro test , Load test , Functional / Performance test of complete system as per procedure .

41 I H H X Final documentation/ Inspection Report at site after erection , commissioning & testing.

LEGENDS: H - Hold Point :- An activity , which requires inspection / Verification and acceptance by HPCL/MMCI /TPIA before any further
processing is permitted. The vendor shall not process activity/item beyond a hold point without written approval.,
W- Witness:- An activity, which requires witnessing by HPCL/ MMCI/ TPIA with prior notification of the same inspection agency. Vendor
is not obliged to hold further processing. Basis of acceptance shall be as per relevant technical specification/ drawings/PR/MR.
R - Review :-To examine the inspection records for confirming compliance to requirements.; A- Approval : -To approve the inspection
documents for conforming compliance to requirements.; P- Perform/Prepare; W/R- Witness or Review; I- Information; X- Submit,
PWHT- Post weld Heat Treatment, PO- Purchase Order,MR/PR- Material /Purchase Requisition, PS- Purchase Specification,
NDT- Non destructive Testing, TPIA - Third Party Inspection Agency, MMCI - Mott MacDonald Consultants (India) Pvt. Ltd
Note: This is an Indicative Inspection & Test Plan identifying scope of inspection & review of documents by MMCI / TPI Agency / HPCL
as a minimum requirement. Detailed Quality Assurance/Control Plan indicating all specified requirements after issue of PO/PR/MR / PS
to be generated by Vendor & same duly approved by MMCI / TPI agency to be submitted to HPCL for information.

___________
MMCI
FORMAT NO:MMCI/INSP/FORMAT/008 R0 IITP