Escolar Documentos
Profissional Documentos
Cultura Documentos
Miguel Asuaje
LEMFI, Site ENSAM FRE CNRS 2866, ENSAM, 151 Boulevard de l’Hôpital, 75013 Paris, France
Email: miguel.asuaje@paris.ensam.fr
Farid Bakir
LEMFI, Site ENSAM FRE CNRS 2866, ENSAM, 151 Boulevard de l’Hôpital, 75013 Paris, France
Email: farid.bakir@paris.ensam.fr
Smaı̈ne Kouidri
LEMFI, Site ENSAM FRE CNRS 2866, ENSAM, 151 Boulevard de l’Hôpital, 75013 Paris, France
Email: smaine.kouidri@paris.ensam.fr
Frank Kenyery
Universidad Simón Bolı́var, Laboratorio de Conversión de Energı́a Mecánica, Apartado Postal 89000, Caracas, Venezuela
Email: fekenyery@usb.ve
Robert Rey
LEMFI, Site ENSAM FRE CNRS 2866, ENSAM, 151 Boulevard de l’Hôpital, 75013 Paris, France
Email: robert.rey@paris.ensam.fr
A 3D-CFD simulation of the impeller and volute of a centrifugal pump has been performed using CFX codes. The pump has
a specific speed of 32 (metric units) and an outside impeller diameter of 400 mm. First, a 3D flow simulation for the impeller
with a structured grid is presented. A sensitivity analysis regarding grid quality and turbulence models were also performed. The
final impeller model obtained was used for a 3D quasi-unsteady flow simulation of the impeller-volute stage. A procedure for
designing the volute, the nonstructured grid generation in the volute, and the interface flow passage between the impeller and
volute are discussed. This flow simulation was carried out for several impeller blades and volute tongue relative positions. As a
result, velocity and pressure field were calculated for different flow rates, allowing to obtain the radial thrust on the pump shaft.
Keywords and phrases: CFD, centrifugal pump, unsteady flow, radial thrust.
Three-dimensional view
Shroud
Outlet
Periodic
surface
Periodic
surface
Hub
Blade
Inlet
Y Z
Z Y X
X
(a) (b)
55
Grid B
(iii) Periodic: two symmetry surfaces positioned in the 19097 Grid D
H (m)
The simulation domain at the inlet and outlet sections was 53 Grid A
Grid C
sufficiently extended to allow inlet recirculation and the el- 10879 Grid E
28905 49824
liptic influence of the flow. 52
0 10 20 30 40 50 60 70 80 90 100 110
2.2. Mesh independence Number of nodes ×103
4.5
4 54
3.5
3
Cm1 (m/s)
53
2.5
Head (m)
2
1.5 52
s
1
0.5
51
0
0 0.2 0.4 0.6 0.8 1
S (adim)
50
Grid A Grid E κ−ε κ−ω SST
Grid B Grid F Turbulence model
Grid C Grid G
Grid D Déviation (%)
Head (m)
Figure 4: Influence of grid size on the meridional velocity at the Figure 6: Influence of turbulence model on the calculated pump
leading edge of the blade: CFX-TASCflow code and impeller NS32. head.
5
4.5
4
+
3.5 Transversals
Cm2 (m/s)
sections
3
Y
2.5 X Surface
2 Z
s Y
1.5 X
Z
1 Solid and
0.5 grid
Y
0 X
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 Z
S (adim)
Figure 10: Grid generation steps of pump-volute casing NS32.
κ−ε
κ−ω
SST Outlet
Impeller
Volute
Inlet bloc
+ =
Inlet
Figure 9: 3D elements of the pump NS32.
Figure 11: Definition of flow simulation domain showing extend
of inlet and outlet sections.
interface model. In this model, the simulation is performed
for a determined relative position of the machine compo-
nents, then this relative position is changed step by step in For the pump studied, nine relative positions have been
a quasi-unsteady calculation. analyzed starting at the position of α = 0◦ named position
Numerical Modelization of the Flow in Centrifugal Pump 249
Pressure
Pressure ×104
×104 50
50 45
45 Position 2
Position 1 40
40 α = 16◦
α = 8◦ 35
35
30
30
25
25
20
20
15
15
10
10
5
5
0
0
(Pa)
(Pa)
(a) (b)
Pressure Pressure
×104 ×104
50 50
45 45
Position 3 Position 4
40 40
α = 24◦ α = 32◦
35 35
30 30
25 25
20 20
15 15
10 10
5 5
0 0
(Pa) (Pa)
(c) (d)
Figure 15: Static pressure field of pump NS32 at the best efficiency point (Q/Qbep = 1) for different relative positions of impeller-volute
tongue.
α = 0◦ is presented in Figure 17. The pressure pulsation am- when the pump flow rate is reduced to 0.8 Qbep , but accentu-
plitudes reach 27% of the mean pressure generated by the ated when the flow rate is reduced to 0.5 Qbep .
impeller.
Figures 18 and 19 show the influence of the pump flow 3.1. Radial trust
rate on flow kinematics. In Figures 18 and 19, the velocity The nonuniform pressure distribution around the impeller
and pressure fields for different pump capacities (0.5 Qbep , periphery is the origin of periodic loads causing the radial
0.8 Qbep , 1.0 Qbep , and 1.2 Qbep ) and α = 0◦ are shown. trust. This fundamental parameter affects the life cycle of the
For the BEP flow rate, the fluid is well conducted by the pump shaft and bearings as well as the vibration behavior of
volute leading to a uniform operation of the impeller. There the machine. The pressure distribution around the impeller
are not large differences in the velocity and pressure fields for periphery is shown in Figure 21 for α = 0◦ and different flow
the various blade passages. On the other hand, a more signif- rates.
icant variation in velocity and pressure is observed when the As expected, the weakest amplitudes pressure pulsation
pump operates off the best efficiency point. is found in the range BEP. For flow rates outside this range,
For flow rates larger than that at BEP, the blade pas- (0.5 Qbep and 1.4 Qbep ) pressure pulsations are more signifi-
sage arriving at the volute tongue undergoes a strong pres- cant and can reach up 50% of relative values.
sure drop (see Figure 20). Therefore, this area favors the The radial trust can be determined from the pressure dis-
appearance of cavitation. This phenomenon has been re- tributions by carrying out the integration of the elementary
ported in the literature by Bakir et al. [16] and Kouidri et forces around the impeller periphery (see Figure 22).
al. [17]. As a function of the angle θ, the elementary force is writ-
The opposite occurs for partial pump capacities. The ten as
blade passage leaving the volute tongue experiences the
largest pressure gradient. This effect is hardly noticeable = p(θ) · dS · n̂.
dF(θ) (1)
Numerical Modelization of the Flow in Centrifugal Pump 251
Pressure Pressure
×104 ×104
50 50
45 45
Position 5 Position 6
40 40
α = 40◦ α = 48◦
35 35
30 30
25 25
20 20
15 15
10 10
5 5
0 0
(Pa) (Pa)
(a) (b)
Pressure Pressure
×104 ×104
50 50
45 45
Position 7 Position 8
40 40
35 α = 56◦ α = 64◦
35
30 30
25 25
20 20
15 15
10 10
5 5
0 0
(Pa) (Pa)
(c) (d)
Figure 16: Static pressure field of pump NS32 at the best efficiency point (Q/Qbep = 1) for different relative positions of impeller-volute
tongue.
4.2
2π
4 Fx = dFx (θ)dθ,
0
3.8 2π (3)
3.6 Fy = dF y (θ)dθ.
0
3.4
Tongue Finally, the resulting radial force is written
3.2
0 45 90 135 180 225 270 315 360
θ (◦ )
F = Fx2 + F y2 . (4)
Figure 17: Static pressure distribution at the impeller periphery, for
Q/Qbep = 1 and a = 0◦ . The radial trust F has been calculated for different relative
252 International Journal of Rotating Machinery
Velocity
Velocity
30 28
24
22 20
16
15
12
8
7.5
4
0 0
(ms−1 ) (ms−1 )
(a) (b)
Velocity Velocity
24 24
18 18
12 12
6 6
0 0
(ms−1 ) (ms−1 )
(c) (d)
positions, the results are presented in Figure 23. The di- quasi-unsteady flow simulation using CFX-TASCflow and
rection and module of the radial force change according CFX 5.5 codes.
to the relative position between the impeller and volute The sensitivity study performed on the isolated impeller
tongue. has shown two relevant aspects.
Figure 24 shows the amplitudes of the radial force as (i) The numerical solution is stabilized with grids con-
function of the pump flow rate for α = 0◦ . As it can be taining more than 40 000 nodes.
observed, this curve reaches a minimum at the BEP pump (ii) All turbulence models used (k − ε, k ω, k − ω, SST)
flow rate and the radial force values are comparable to those gave almost identical results, for the same simulating
obtained by an empirical correlation suggested by Stepanoff conditions.
[18].
The impeller-volute assembly requires the addition of two
extended computational domains; one at the impeller inlet
4. CONCLUSIONS and the other at the volute outlet. The Frozen-Rotor inter-
face model (quasi-unsteady) is considered for the study of
In this research work, an integral procedure for the optimiza- the impeller-volute assembly since it represents the best ac-
tion of centrifugal pumps has been developed based on 3D curacy of computing time tradeoff.
Numerical Modelization of the Flow in Centrifugal Pump 253
Pressure Pressure
×104 ×103
60 520
54 455
48 390
42
325
36
30 260
24 195
18 130
12
65
6
0 0
(Pa) (Pa)
Q/Qbep = 0.5 Q/Qbep = 0.8
(a) (b)
Pressure Pressure
×104 ×104
50 45
45 40
40 35
35 30
30 25
25 20
20 15
15
10
10
5
5
0 0
(Pa) (Pa)
(c) (d)
×105
6
Q/Qbep = 0.5
5.5
4.5 Q/Qbep = 1
4
p (Pa)
3.5
2.5
Q/Qbep = 1.4
Figure 20: Experimental cavitation observation in two channels of
impeller NS32 at capacity greater than that at the best efficiency 2
point. 1.5
0 30 60 90 120 150 180 210 240 270 300 330 360
Tongue θ (◦ )
The main results of this study are the following.
(i) The volute tongue causes an unsymmetrical flow dis-
tribution in the impeller. As a consequence, a nonax- Figure 21: Static pressure distribution at the impeller periphery, for
isymmetric cavitation appears in some of the blade different pump capacities (α = 0◦ ).
254 International Journal of Rotating Machinery
y 4000
= p(θ) · dS · n
F(θ) 3600
3200
2800
S
2400
F(N)
2000
dθ
1600
θ 1200
R2 800
b2 + ehub + eshroud 400
x 0
0.4 0.5 0.6 0.7 0.8 0.9 1 1.1 1.2 1.3 1.4
q/qv
FCFD
Figure 22: Radial force integration around impeller periphery.
F Stepanoff
Figure 24: Radial thrust versus flow rate ratio, NS32 pump, α = 0◦ .
×102
12
10 REFERENCES
8 Q/Qbep = 1.2
[1] H. Paßrucker and R. A. Van den Braembussche, “Inverse de-
6 sign of centrifugal impellers by simultaneous modification of
4 blade shape and meridional contour,” in Proc. 45th ASME In-
F y (N)
Rotating
Machinery
International Journal of
The Scientific
Engineering Distributed
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and Engineering
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