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HPV-02.
Variable pumps for
closed loop operation.
Datenblatt_HPV_02_E.qxd 29.05.2007 14:06 Uhr Seite 2
1 control device
1 modular design, Data Sheets Linde Hydraulics.
precise and load-independent
.
2 swash plate Find the right products for your application.
hydrostatic bearing
3 piston-slipper assembly
21° swash angle Product range
4 housing Product Application Linde product name
2 monoshell for high rigidity
Pump Self-regulating pump for open loop operation HPR-02
5 valve plate housing
5 Variable pump for closed loop operation HPV-02
highly integrated
Motor Variable motor for closed and open loop operation HMV-02
6 control piston
6
integrated, hydraulically captured Regulating motor for closed and open loop operation HMR-02
7 through shaft Fixed motor for closed and open loop operation HMF-02
7 3 for additional pumps for open loop operation HMF-02 P
10 8 cylinder barrel for closed and open loop operation HMA-02
compact due to 21° technology
8 4 Directional
9 integrated pressure relief valves control valve for open loop operation VW
9 for system and boost pressure
Electronics Electronic control for open loop operation CEB
10 optional PTO
pumps and motors are available for closed and open loop operation CED
with this torque transmission for closed and open loop operation CEP
Diagnosis software for closed and open loop operation LinDiag®
Peripheral equipment for closed and open loop operation
Content HPV-02.
2 3
Datenblatt_HPV_02_E.qxd 29.05.2007 14:06 Uhr Seite 4
Speed Maximum speed (intermittent) min-1 3700 3500 3200 2900 2500 2200
higher speed on request
HMF-02
Minimum continuous speed min-1 500 500
HPV-02 R E1
Maximum operating pressure bar 420 420
External suction
Maximum pressure
(intermittent) bar 500 500
Pressure
Continuous pressure (Δp) bar 250 250
Permissible housing pressure bar 2.5 2.5
(absolute)
Continuous input torque
in development
at continuous pressure Nm 220 305 420 540 840 1115
Torque Maximum input torque
at max. operating pressure and Nm 350 485 670 870 1340 1785
19 bar boost pressure
Continuous power
Circuit diagram at max. continuous speed,
continuous pressure
kW 75 98 127 153 201 234
The boost pump is shown with internal and external suction. Power Maximum power at max.
continuous speed, max. operating kW 121 157 204 245 322 373
pressure and 19 bar boost pressure
250
HPV 280
4 5
Datenblatt_HPV_02_E.qxd 29.05.2007 14:06 Uhr Seite 6
In order to be able to select the right hydraulic fluid it is necessary to know the working temperature in the hydraulic circuit. The
Operational parameters. Filtration hydraulic fluid should be selected such that its optimum viscosity is within the working temperature range (see tables).
In order to guarantee long-term proper function and high efficiency of the hydraulic pumps the purity of the pressure fluid must
comply with the following criteria according to Linde Works Standard WN 51 210. High purity oil can extend the service time of the The temperature should not exceed 90 °C in any part of the system. Due to pressure and speed influences the leakage fluid
hydraulic system significantly. temperature is always higher than the circuit temperature. Please contact Linde if the stated conditions cannot be met in special
circumstances.
>> For reliable proper function 18/ 16/ 13 in accordance with ISO 4406 or better
and long service life Viscosity recommendations
>>Minimum requirements 20/ 18/ 15 in accordance with ISO 4406 Working temperature [°C] Viscosity class [mm2/s] = [cSt] at 40 °C
approx. 30 to 40 22
>> Commissioning The minimum purity requirement for the hydraulic oil is based on the most sensitive system approx. 40 to 60 32
component. For commissioning we recommend a filtration in order to achieve the required
approx. 60 to 80 46 or 68
purity.
Further information regarding installation can be found in the operating instructions.
>> Filling and operation The required purity of the hydraulic oil must be ensured during filling or topping up. When
of hydraulic systems drums, canisters or large-capacity tanks are used the oil generally has to be filtered. We
recommend the implementation of suitable measures (e.g. filters) to ensure that the required
minimum purity of the oil is also achieved during operation.
>> International standard code number according to ISO 4406 purity class according to SAE AS 4059
18/ 16/ 13 corresponds to 8A/ 7B/ 7C
20/ 18/ 15 9A/ 8B/ 8C
6 7
Datenblatt_HPV_02_E.qxd 29.05.2007 14:06 Uhr Seite 8
in development
with 4 additional threaded holes
A) Fixing hole distance K 2-hole flange 2-hole flange with 4 additional threaded holes
This shows the input side (A) and PTO-/output side (B) of a HPV-02 pump. The information on the following pages refers to
>> mounting flange and drive shaft (A)
>> PTO flange and through shaft (B).
A) Flange profile
Rated size HPV-02
Bolt hole dimensions
55 75 105 135 165 210 280
M1 inside diameter mm 17.5 17.5 17.5 21.5 22 22
in development
M2 outside diameter mm 34 40 34 40 38 39
M3 length mm 20 20 25 20 30 30
Min. plate thickness mm 6 6 6 6 (8) (8)
Bolt hole diameter Bolt hole length 4-hole flange 2-hole flange with 4 additional bolt holes
M1
M2
8 9
Datenblatt_HPV_02_E.qxd 29.05.2007 14:07 Uhr Seite 10
in development
44.05 62 1 x x D4 mm M 10 M 10 M12
in development
16/32, 33 t 53.57 58 1 x D5 max. bearing clearance mm 30 35 38 43 47 49
12/24, 14 t C 31.22 30 2 x x x L1 mm 1.5 1.9
L2 adapter length mm 7 8
12/24, 17 t C-C 37.68 30 2 x x
L3 mm 9 9
8/16, 13 t D 43.71 50 2 x
L4 minimum distance mm 35 39 33 35 38.5 50.5
8/16, 15 t 50.06 58 1 x
L5 usable spline length mm 14 18 19 20 29 30.6
L6 distance to bearing mm 51 57.5 53 55.9 68.3 83
A) Linde Hydraulics shaft types L7 min. bearing clearance mm 3 3 3 4 3 -
L8 hole distance 2-hole mm 106.4 106.4 146
diameter
diameter
Outside
Drive hub profile Z
Outside
10 11
Datenblatt_HPV_02_E.qxd 29.05.2007 14:07 Uhr Seite 12
Technical data
Max. displacement volume cm3/rev 16 19 22.5 31 38 44
Standard boost pump Rated
55 75-135 210 280
for HPV-02 size
12 13
Datenblatt_HPV_02_E.qxd 29.05.2007 14:07 Uhr Seite 14
M1-control HPV-02 E2
15
14
Datenblatt_HPV_02_E.qxd 29.05.2007 14:07 Uhr Seite 16
- 100 %
Displacement relative to pilot pressure and pressure cut-off High pressure outlet port
regulation for M-, H- and E-controls
Shaft rotation
(view on Z)
PCO
Regulation begin
Displacement [%]
1 0 1 P S
0
0 2 S P
Pre-loading valve
PCO P, S High pressure ports Note for left hand rotation
Regulation end
min. 0 A Pressure port, boost pump A Suction port, boost pump
0 max.
High pressure [bar] B Suction port, boost pump B Pressure port, boost pump
F Feed port, boost and control
X Test port, control pressure
Ms, Mp Test ports, high pressure
L, U Drain ports
L1, L2 Vent ports
16 17
Datenblatt_HPV_02_E.qxd 29.05.2007 14:07 Uhr Seite 18
100
80
60
Displacement [%]
40
20
Flow direction
By an external hydraulic signal input at the pilot pressure ports (Y, Z) the pump flow rate and direction of flow are controlled. The
0 flow direction of the fluid depends on
0 20 40 60 80 100 >> the pump direction of rotation
>> the over centre direction of the swash plate.
Control angle l [%]
High pressure outlet port
Y P S
M1-cam plate Control range
18 19
Datenblatt_HPV_02_E.qxd 29.05.2007 14:07 Uhr Seite 20
100
80
60
Displacement [%]
40
20
CA-control. Advantages P, S High pressure ports
>> pilot operated system A Suction port, boost pump
>> controlled load response F Feed port, boost and control
>> temperature independent Test ports
0
>> dynamics Mt Temperature
0 2 4 6 8 10 12
Pilot pressure Δp = IY-ZI [bar] >> precision Ms, Mp High pressure
>> low hysteresis Y, Z Pilot pressure
>> high versatility (modular design) Ml For power settings and inch pressure port
>> various motor control possible Msp Boost pressure
H1P-control with PCO >> simple adjusting X Pilot pressure port HMV
>> direct control of torque and tractive force L, U Drain ports
>> speed optimized inching function L1, L2 Vent ports
>> high safety standard T Drain and vent port
>> hydrostatic deceleration
Note for left hand rotation
A Suction port, boost pump
HMV-02 with
pressure override
HPV-02 CA
Thermostatic valve
temp
Inching pedal
Brake
20 21
Datenblatt_HPV_02_E.qxd 29.05.2007 14:07 Uhr Seite 22
Flow direction
By an external electrical signal input at the solenoids (MY and MZ) the pump flow rate and direction of flow are controlled. Flow direction
The flow direction of the fluid depends on
By an external electrical signal input at the solenoids (MY and MZ) the pump flow rate and direction of flow are controlled.
>> the pump direction of rotation The flow direction of the fluid depends on
>> the over centre direction of the swash plate.
>> the pump direction of rotation
>> the over centre direction of the swash plate.
High pressure outlet port
High pressure outlet port (see section Control. Electro-hydraulic E1)
Shaft rotation
(view on Z)
E2 with safety function Product advantages of E2
The electronic control unit compares the travel command to >> fulfils the rigorous demands for road traffic use
Active solenoid other machine signals. In case of a system fault (e.g. by cable
Right hand Left hand >> active drive enable
break or short-circuit) the electronic control unit will deactivate
>> minimized susceptibility to interference
the release solenoid of the E2-control and the pump is brought
actively to neutral under full control. Upon this the vehicle is >> controlled deceleration and stop in case of system fault
MY P S brought to rest in a smooth jerk-free manner – without endangering
the driver. P, S High pressure ports
A Pressure port, boost pump
Its use is recommended for mobile applications where specific B Suction port, boost pump
MZ S P
criteria have to be met in terms of travel and coasting behaviour,
F Feed port, boost and control
e.g. road traffic use.
X Test port, control pressure
Ms, Mp Test ports, high pressure
E1P. Electro-hydraulic control with PCO P, S High pressure ports
Y, Z Test ports, control pressure
A Pressure port, boost pump
L, U Drain ports
B Suction port, boost pump
T Vent port
F Feed port, boost and control
X Test port, pilot pressure
Note for left hand rotation
Ms, Mp Test ports, high pressure
A Suction port, boost pump
L, U Drain ports
B Pressure port, boost pump
T Vent port
22 23
Datenblatt_HPV_02_E.qxd 29.05.2007 14:07 Uhr Seite 24
under development
100 Hz Rectangle,
via Pulse Width Modulation PWM L4 [mm] 151 151
Pulse duty ratio variable over control range
with Linde transducers L5 [mm] 70 70
Control types Direct Current L6 [mm] 48 48
analogue control (with or without superimposed dither signal for H1 [mm] 88 93 99 106 134 152
with alternative transducers stability and reducing hysteresis, dither: +-125 mA, H2 [mm] 95 103 105 112 133 150
32-40 Hz, pulse duty ratio 1:1) H3 [mm] 184 188 193 198 226 238
P SAE 3/4“ SAE 1“ SAE 1 1/4“ SAE 1 1/2“
Minimum response time with standard orifices s 0.5
S SAE 3/4“ SAE 1“ SAE 1 1/4“ SAE 1 1/2“
A gear pump M27x2 SAE 3/4“
B gear pump M27x2 SAE 1 1/4“
Displacement relative to control current
L M22x1.5 M27x2 M33x2
U M22x1.5 M27x2 M33x2
100
F M22x1.5 M27x2 M27x2
24 Volt 24 Volt 12 Volt 12 Volt M22x1.5 M14x1.5
80 X
(4-10 bar) (4-16 bar) (4-10 bar) (4-16 bar)
Displacement [%]
Mp M14x1.5 M14x1.5
60 Ms M14x1.5 M14x1.5
L1 M22x1.5 M22x1.5
40 L2 M22x1.5 M22x1.5
20
24 25
Datenblatt_HPV_02_E.qxd 29.05.2007 14:07 Uhr Seite 26
in development
in development
in development
L3 [mm] 335 359 385 425 591 646 L3 [mm] 343 361
L4 [mm] 133 133 L4 [mm] 207
H1 [mm] 88 93 99 106 134 152 H1 [mm] 88 93
H2 [mm] 95 103 105 112 133 150 H2 [mm] 95 103
w/o PCO 194 154 158 163 191 204 H3 [mm] 178 184
H3 [mm] A gear pump M36x2
with PCO 185 190 194 199 201 214
P SAE 3/4“ SAE 1“ SAE 1 1/4“ SAE 1 1/2“ P SAE 1“
S SAE 3/4“ SAE 1“ SAE 1 1/4“ SAE 1 1/2“ S SAE 1“
A gear pump M27x2 SAE 3/4“ L M22x1.5
B gear pump M27x2 SAE 1 1/4“ U M22x1.5
L M22x1.5 M27x2 M33x2 F M22x1.5
U M22x1.5 M27x2 M33x2 T M22x1.5
F M22x1.5 M27x2 M27x2 X1 M14x1.5
T M22x1.5 M22x1.5 Mp M14x1.5
X M14x1.5 M14x1.5 Ml M14x1.5
Mp M14x1.5 M14x1.5 Ms M14x1.5
Ms M14x1,5
M14x1.5 M14x1.5 Msp M14x1.5
Y M14x1.5 M14x1.5 Mt M14x1.5
Z M14x1.5 M14x1.5 Y M14x1.5
Z M14x1.5
Shaft profile W
Flange profile F
26 27
Datenblatt_HPV_02_E.qxd 29.05.2007 14:07 Uhr Seite 28
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Datenblatt_HPV_02_E.qxd 29.05.2007 14:08 Uhr Seite 30
H1-control
2-hole
mounting flange Filter arrangement right
(PTO view) for size 55 - 105
Side view
>> M1-control
Control lever offset version >> IGP 22.5 cm3/rev with cover
Control lever straight >> IGP 16 cm3/rev without cover
>> filter mounting side for rated sizes 55 - 105
(IGP 22.5 ccm/rev)
(IGP 16 ccm/rev)
Coupling flange
(filt
er n
(filt o. 2
er n )
o. 3
)
)
o. 2
)
o. 3
er n
er n
(filt
(filt
(EGP 31 ccm/rev)
(EGP 38 ccm/rev)
(EGP 44 ccm/rev)
30 31
Datenblatt_HPV_02_E.qxd 29.05.2007 14:08 Uhr Seite 32
Hirschmann-connector
Charge pressure manifold
standard mounting position
for HPV 210-02 and 280-02
for E1-control
in development
L1 530 547 572 - - -
HPV 105
L2 587 609 634 - - -
with IGP 22.5 cm3
L3 643 665 690 - - -
L1 544 561 586 641 - -
HPV 135
L2 601 623 648 703 - -
with IGP 22.5 cm3
L3 676 698 723 778 - -
L1 611 628 653 689 731 -
HPV 210
L2 781 798 823 859 901 -
with EGP 38 cm3
L3 856 873 898 934 976 -
L1 647 664 689 777 823
HPV 280 in
L2 823 840 865 953 999
with EGP 44 cm3 development
L3 898 915 940 1028 1074
32 33
Datenblatt_HPV_02_E.qxd 29.05.2007 14:08 Uhr Seite 34
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Datenblatt_HPV_02_E.qxd 29.05.2007 14:08 Uhr Seite 36
Internet www.linde-hydraulics.com
Email info@linde-hydraulics.com
LHY.HPV.05/07.e
63741 Aschaffenburg
Excellence at work.