Manual Repuestos TH 255

Parts Manual
Model
TH255
S/N TBS00100 & After
31200363
Revised
January 13, 2011
EFFECTIVITY PAGE
February 22, 2008 - A - Original Issue Of Manual

May 1, 2008 - B - Revision
October 23, 2008 - C - Revised Manual
June 1, 2009 - D - Revised Manual
January 13, 2011 - E - Revised Manual
31200363 TH255 i
EFFECTIVITY PAGE
-ii TH255 31200363

TABLE OF CONTENTS
FIGURE NO. TITLE PAGE NO.
SECTION 1 –
FRAME & ATTACHING PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1-1 Frame Shrouding & Attaching Parts, Right Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1-2 Frame Shrouding & Attaching Parts, Left Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
1-3 Engine Pod Insulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
1-4 Axle & Fender Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14
1-5 Hitches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16
1-6 License Plate Holder Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20
1-7 Rear Engine Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-24
SECTION 2 –
BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2-1 Boom Assembly - Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2-2 Boom Assembly - Pads, Shims & Spacers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
2-3 Boom Pin Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
2-4 Quick Coupler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
2-5 Universal Quick Coupler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
SECTION 3 –
ATTACHMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3-1 Standard Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3-2 Universal Standard Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
3-3 Rotate/Side Tilt Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
3-4 Universal Rotate/Side Tilt Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
3-5 Universal Side Shift Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
3-6 Forks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
3-7 Grapple Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
3-8 Light Material Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
3-9 Fork Mounted Hook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20
3-10 Universal Quick Coupler Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22
SECTION 4 –
ENGINE & ATTACHING PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4-1 Engine Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4-2 Engine Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
4-3 Cat Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
4-4 Radiator/Oil Cooler Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
4-5 Air Cleaner Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
4-6 Exhaust Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
SECTION 5 –
DRIVE TRAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5-1 Front Axle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5-2 Front Differential & Central Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
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TABLE OF CONTENTS
5-3 Front Hub Reduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8

5-4 Front Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
5-5 Front Steering Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
5-6 Rear Axle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
5-7 Rear Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
5-8 Rear Hub Reduction & Central Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20
5-9 Rear Steering Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24
5-10 Driveshaft Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26
5-11 Tires & Rims . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28
SECTION 6 –
CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6-1 Cab Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6-2 Open Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
6-3 Enclosed Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
6-4 Rear Hinged Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14
6-5 Suspension Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16
6-6 Wiper Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-18
6-7 Heater & AC Installation - Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-20
6-8 Heater & A/C Installation - Engine Pod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-24
6-9 Overhead Console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-26
SECTION 7 –
CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
7-1 Boom Joystick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
7-2 Steering Column & Attaching Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
7-3 Accelerator Pedal Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
7-4 Brake Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
SECTION 8 –
HYDRAULIC CIRCUITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
8-1 Supply Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
8-2 Dump Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
8-3 Steer Select . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8
8-4 Service/Park Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10
8-5 Boom Joystick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12
8-6 Lift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-16
8-7 Extend/Retract Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-18
8-8 Tilt & Compensating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-20
8-9 Auxiliary Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-22
8-10 Rear Auxiliary Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-24
8-11 Auxiliary Hydraulics Pressure Relief . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-26
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SECTION 9 –
HYDRAULIC COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
9-1 Lift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
9-2 Extend/Retract Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-4
9-3 Tilt Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-6
9-4 Compensating Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-8
9-5 Hydraulic Quick Coupler Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10
9-6 Rotate/Side Tilt Cylinder & Grapple Bucket Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-12
9-7 Universal Side Shift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-14
9-8 Main Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-16
9-9 Front Drive Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-18
9-10 Hydrostatic Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-20
9-11 Divertor Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-22
9-12 Steering Select Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-26
9-13 Blocking Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-28
9-14 Pilot Select Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-30
9-15 Brake Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-32
9-16 LSI Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-34
9-17 Auxiliary Hydraulic Pressure Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-36
SECTION 10 –
ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
10-1 Electrical Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2
10-2 Road Lights Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-6
10-3 Work Lights Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-10
10-4 Cab Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-12
10-5 Cab Fuse Holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-14
10-6 Frame Base Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-16
10-7 Frame Option Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-18
10-8 Cab Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-20
10-9 Cab Roof Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-22
10-10 Roof Worklights Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-24
10-11 Boom Worklights Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-26
10-12 AC System Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-28
10-13 Boom Aux Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-30
10-14 LSI Timer Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-32
10-15 LMI Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-34
10-16 Speedometer Sensor Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-36
SECTION 11 –
DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1
11-1 Decal Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2
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SECTION 12 –
MAINTENANCE PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1
SECTION 13 – PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-1
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SMCS CODES - TELEHANDLER
1350 ENGINE COOLING SYSTEM 3000 TRANSMISSION & DRIVE LINE

1351 RADIATOR & OIL COOLER 3013 AXLE ARRANGEMENT
1353 RADIATOR 3020 DRIVE & STEERING AXLE
1354 EXPANSION TANK 3061 TRANSMISSION GEARS
1360 FAN GUARD 3063 TRANSMISSION SHAFT
1374 HYDRAULIC OIL COOLER 3064 TRANSMISSION CASE
1375 TORQUE CONVERTER / TRANSMISSION OIL 3065 TRANSMISSION CONTROL
COOLER
3066 TRANSMISSION OIL PUMP
1380 COOLANT HOSE / LINES
3067 TRANSMISSION OIL FILTER
1381 RADIATOR AND GUARD
3068 TRANSMISSION OIL FILTER BASE
1382 RADIATOR CAP
3075 TRANSMISSION OUTPUT GEARS
1384 ENGINE COOLANT HEATER
3080 TRANSMISSION OIL
1386 HYDRAULIC FAN MOTOR
3081 TRANSMISSION OIL LEVEL
1387 HYDRAULIC FAN PUMP
3082 TRANSMISSION MOUNT
1395 ENGINE COOLANT
3100 TORQUE CONVERTER, TORQUE DIVIDER,

1400 ELECTRICAL SYSTEM RETARDER
1401 BATTERY 3101 TORQUE CONVERTER
1402 BATTERY CABLE 3115 TORQUE CONVERTER/TRANSMISSION SCAVENGE
PUMP
1408 WIRING HARNESS
3133 TORQUE CONVERTER RELIEF VALVE
1416 START SWITCH
3139 MODULATING VALVE
1417 FUSE / CIRCUIT BREAKER PANEL
3141 TORQUE CONVERTER SPEED SENSOR
1428 BACKUP LIGHT(S)
1429 LIGHT(S)
3030 POWER SHIFT / HYDROSTATIC TRANSMISSION
1430 DIRECTIONAL LIGHT
3063 TRANSMISSION SHAFT
1431 BEACON LIGHT(S)
3064 TRANSMISSION CASE
1432 STOP /LIGHT / TAILLIGHT
3065 HYDROSTATIC CONTROL LINKAGE (EXTERNAL)
1434 CAB LIGHT
3066 POWER SHIFT TRANSMISSION OIL PUMP
1434 FLOODLIGHT
3067 HYDROSTATIC TRANSMISSION OIL FILTER
3073 HYDROSTATIC MAIN CONTROL VALVE
OTHER ENGINE COMPONENTS
3151 TRANSMISSION GOVERNOR
1801 ENGINE SOUND SUPPRESSION
3154 TRANSMISSION LINES/HOSES
1802 REFRIGERANT COMPRESSOR
3155 TRANSMISSION CLUTCH
1805 REFRIGERANT CONDENSER
3157 TRANSMISSION SELECTOR VALVE
1807 AIR CONDITIONER COMPRESSOR DRIVE
3159 TRANSFER GEARS
1808 AIR CONDITIONER LINES
3160 TRANSMISSION PLANETARY
1810 RADIATOR & REFRIGERANT CONDENSER
3167 TRANSMISSION HYDRAULIC CONTROL
1812 HEATER / HOSE LINES
3168 TRANSMISSION ELECTRONIC CONTROL
1813 RADIATOR HOSE
3174 SHIFT SOLENOID
3175 TRANSMISSION SPEED SENSOR
vii
3181 TRANSMISSION NEUTRALIZER CONTROL VALVE 3269 PINION HOUSING
3182 TRANSMISSION LUBRICATION RELIEF VALVE 3274 CONSTANT VELOCITY UNIVERSAL JOINT
3184 TRANSMISSION OIL COOLER BYPASS VALVE 3275 DRIVE LINE BRAKE
3186 TRANSMISSION PLANET CARRIER 3276 DRIVE LINE BRAKE DISC
3187 TRANSMISSION CARRIER THRUST DISC/PLATE 3278 DRIVE AXLE
3190 TRANSMISSION CLUTCH PLATE 3281 BEVEL GEAR CASE
3191 TRANSMISSION NEUTRALIZER 3282 AXLE
3194 TRANSMISSION TEMPERATURE SENSOR 3283 DIFFERENTIAL CASE
3202 TRANSMISSION FLOW CONTROL VALVE 3284 DIFFERENTIAL CARRIER
3203 DRIVE PUMP
3204 CHARGE PUMP 4000 DRIVE TRAIN
3205 SERVO CONTROL VALVE 4004 BRAKE & AXLE
3206 MANIFOLD/METERING VALVE 4005 STEERING & BRAKING SYSTEM
3207 SERVO CYLINDER
3210 HIGH PRESSURE RELIEF VALVE 4050 FINAL DRIVE
3213 CHARGE & MAIN RELIEF VALVE 4051 FINAL DRIVE & WHEEL
3214 SYNCHRONIZING VALVE 4052 FINAL DRIVE SEAL
3215 POWER UNIT CONTROL LINKAGE 4053 DRIVE AXLE HUB/GEAR ASSEMBLY
3216 TRANSMISSION UNDERSPEED/OVERSPEEDVALVE 4054 FINAL DRIVE HUB
3219 TRANSMISSION PILOT OVERSPEED VALVE 4055 FINAL DRIVE GEARS
3220 TRAVEL SPEED CONTROL VALVE 4056 FINAL DRIVE - DRIVE SHAFT
3221 HYDROSTATIC POWER CASE 4057 FINAL DRIVE PINION FLANGE
3222 PUMP HEAD 4059 FINAL DRIVE CASE/BORE
3223 TRANSMISSION UNDERSPEED OVERRIDE VALVE 4084 FINAL DRIVE PLANETARY CARRIERS, HUB & RING
GEAR
3225 TRAVEL ELECTRONIC CONTROL
4091 FINAL DRIVE PINION
3226 DOWNSHIFT INHIBITOR
4092 PLANETARY FINAL DRIVE CARRIER
4093 FINAL DRIVE PLANETARY CARRIER THRUST
3250 DRIVE LINE/DRIVE AXLE
SURFACE
3251 UNIVERSAL JOINT
4094 FINAL DRIVE PINION & FLANGE
3252 FLEXIBLE COUPLING
3253 DRIVE SHAFT
4200 WHEEL & TIRE
3254 DRIVE LINE PINION
4201 WHEEL
3256 BEVEL GEAR/SHAFT
4202 RIM & TIRE
3257 BEVEL GEAR SHAFT BEARING
4203 TIRE
3258 DIFFERENTIAL
4208 WHEEL ASSEMBLY
3259 AXLE SHAFT
4209 WHEEL RIM
3260 AXLE HOUSING ASSEMBLY
4210 WHEEL STUD/BOLT/NUT
3263 LIMITED SLIP DIFFERENTIAL
4220 MUD GUARD
3267 DRIVE SHAFT SUPPORT
4233 STEER TIRE, PNEUMATIC
3268 AXLE HOUSING SUPPORT/TRUNNION
viii
4250 BRAKING SYSTEM 5000 IMPLEMENT CONTROLS
4251 SERVICE BRAKE 5001 IMPLEMENT CONTROL LOCK
4255 BRAKE DISC 5002 HYDRAULIC & FUEL TANK
4256 BRAKE CALIPER, HEAD ASSEMBLY 5004 RIDE CONTROL SYSTEM
4257 BRAKE LINES 5005 AUXILIARY HYDRAULIC CIRCUIT
4258 BRAKE MASTER CYLINDER
4262 BRAKE ACTUATOR 5050 HYDRAULIC SYSTEM
4265 SERVICE BRAKE CONTROL VALVE 5051 HYDRAULIC CONTROL VALVE
4267 PARKING BRAKE 5056 HYDRAULIC TANK
4269 SERVICE BRAKE CONTROL 5057 HYDRAULIC HOSES/LINES
4273 FRICTION PADS 5059 PILOT CONTROL VALVE
4282 PARKING/SECONDARY BRAKE CONTROL VALVE 505C PISTON CYLINDER
4284 PARKING BRAKE CONTROL 5063 IMPLEMENT CONTROL
4291 BRAKE HYDRAULIC RESERVOIR 5068 HYDRAULIC OIL FILTER
5069 MAIN SYSTEM RELIEF VALVE
4300 STEERING SYSTEM 506P IMPLEMENT PRIORITY VALVE
4301 STEERING GEAR 5070 PISTON PUMP
4303 STEERING CYLINDER 5071 HYDRAULIC OIL COOLER BYPASS VALVE
4307 STEERING VALVE 5072 PILOT SYSTEM RELIEF VALVE
4309 STEERING WHEEL 5084 IMPLEMENT PUMP
430S STEERING SENSOR 5086 COMPENSATOR VALVE
4310 STEERING COLUMN 5093 HYDRAULIC FILTER BYPASS VALVE
4312 STEERING METERING PUMP 5095 HYDRAULIC OIL
4313 STEERING AXLE 509T HYDRAULIC OIL TEMPERATURE SENSOR
4314 KINGPIN
4318 TIE ROD 5100 LIFT, TILT, TIP & OTHER CONTROLS
4321 STEERING KNUCKLE 5102 LIFT/HOIST CYLINDER
4322 STEERING RELIEF VALVE 5103 LIFT CYLINDER TRUNNION
4329 TIE ROD END 5104 TILT CYLINDER
4338 ADJUSTABLE STEERING COLUMN 5106 TIP CYLINDER
4349 STEERING SELECTOR & PRESSURE CONTROL 5116 ATTACHMENT CYLINDER
VALVE
5130 LOCK VALVE
5141 HITCH LIFT CYLINDER
4350 HYDROSTATIC DRIVE
5144 FRAME LEVEL VALVE
4351 HYDRAULIC PROPEL/DRIVE MOTOR
5486 EXTENSION CYLINDER
4352 DRIVE CONTROL VALVE
4267 HYDROSTATIC DRIVE PARKING BRAKE
4354 BRAKE RELEASE PUMP
4355 HYDROSTATIC DRIVE GEAR REDUCER
4356 BRAKE & SHIFT VALVE
ix
5700 IMPLEMENT ELECTRONIC CONTROLS 7165 CAB/CANOPY SCREEN
5701 IMPLEMENT ELECTRONIC CONTROL MODULE 7170 RADIATOR GRILLE
(PREPROGRAMMED)
7177 ROPS ROLL BAR
5702 IMPLEMENT HYDRAULIC ELECTRONIC CONTROL
7192 WHEEL CHOCK
5705 JOYSTICK
5734 HYDRAULIC SYSTEM WIRING HARNESS
7200 SUSPENSION
5735 FRAME LEVEL CONTROL
7221 OUTRIGGER
5800 OTHER CONTROLS

7250 BODY
5804 SIDESHIFT CYLINDER
7251 HOOD
5811 LOAD CONTROL VALVE
7252 FENDER
5816 COMPENSATING CYLINDER
7253 PLATFORM/DECK
5823 FORK LEVEL CYLINDER
7257 BATTERY BOX/SUPPORT
7261 PLATFORM SOUND SUPPRESSION
6400 MATERIAL HANDLING ATTACHMENTS
7262 FIREWALL
6402 STANDARD CARRIAGE
7263 ENGINE ENCLOSURE
6404 LIFT CHAIN
7264 ROPS MOUNT REAR SUPPORT
6405 LIFT FORK
7265 FLOORPLATE
6408 ROTATING CARRIAGE
7266 ROPS MOUNT
6409 WIDE CARRIAGE
7267 BODY PANEL
6416 BALE CLAMP
726A ACCESS PANEL
6425 SIDESHIFT CARRIAGE
726M FLOORMAT
6459 LIFTING HOOK
7272 RADIATOR ENCLOSURE/SHROUD
6460 TELESCOPING BOOM
7273 COMPARTMENT DOOR
6461 MAN BASKET
7276 MACHINE ENCLOSURE
7050 FRAME
7300 OPERATOR STATION
7051 MAIN FRAME
7301 CAB
7056 COUNTERWEIGHT
7302 CANOPY
7059 FUEL TANK, SEAT & FRAME
7304 CAB HEATER
7078 FRAME LEVEL CYLINDER
7305 WINDSHIELD WIPER
7306 WINDSHIELD WASHER
7100 HITCH
7307 SEAT/ARM CUSHION
7105 FIXED DRAWBAR
7308 CAB DOOR
7116 HITCH/TOW PIN
7309 HEATER & AIR CONDITIONER
7310 WINDOW GLASS
7150 GUARD
7312 SEAT ASSEMBLY
7151 CRANKCASE GUARD
7314 DASH
7154 ENGINE GUARD
7316 CAB AIR FAN
7155 RADIATOR GUARD
7319 MIRROR
7159 OVERHEAD GUARD
x
731S SEAT AIR COMPRESSOR 7481 FUEL LEVEL GAUGE
7320 AIR CONDITIONER 7483 LOW FUEL LEVEL INDICATOR
7321 SEAT FRAME 7485 ENGINE LOW OIL PRESSURE INDICATOR
7322 AIR CONDITIONER RECEIVER/DRYER 7486 PARKING BRAKE INDICATOR LIGHT
7323 ROPS/FOPS CANOPY 7488 HYDRAULIC OIL TEMPERATURE GAUGE
7324 SUSPENSION SEAT 7490 ELECTRONIC MONITORING SYSTEM/PANEL
7325 ROPS/FOPS CAB 7493 GROUND SPEED SENSOR
7327 SEAT BELT 7496 ALTERNATOR INDICATOR
7329 CAB LINER/SOUND SUPPRESSION
7330 CANOPY SOUND SUPPRESSION 7500 MAINTENANCE
7332 ELECTRIC SWITCH (MANUAL) 7501 FIRST SERVICE INTERVAL
7338 RADIO 7502 SECOND SERVICCE INTERVAL
7340 WINDSHIELD 7503 THIRD SERVICE INTERVAL
7342 CAB AIR FILTER 7504 FOURTH SERVICE INTERVAL
7507 LIFT ARM SUPPORT
7400 PROTECTION DEVICES, ALARMS & INDICATORS 751B BATTERY CHARGER
7402 WARNING HORN 7524 250 SERVICE HOUR MAINTENANCE
7405 INSTRUCTION/WARNING PLATE/FILM 7525 500 SERVICE HOUR MAINTENANCE
7406 BACK-UP ALARM 7526 1000 SERVICE HOUR MAINTENANCE
7407 ACTION ALARM 7527 2000 SERVICE HOUR MAINTENANCE
7420 LOW COOLANT TEMPERATURE ALARM 7534 750 SERVICE HOUR MAINTENANCE
7421 LOW ENGINE OIL PRESSURE SHUTOFF 7542 SOS
7431 WARNING/INDICATOR LIGHT
7550 COMMON SUBJECTS
7450 GAUGES & INDICATORS 7551 BEARINGS
7451 INSTRUMENT PANEL/CONTROL PANEL 7552 GEARS
7452 AIR FILTER INDICATOR 7553 FASTENERS, CONNECTORS & HARDWARE
7453 ENGINE COOLANT TEMPERATURE GAUGE 7554 HOSES & LINES
7455 ENGINE OIL PRESSURE GAUGE 7555 SEALS & GASKETS
7459 TRANSMISSION GEAR/SHIFT INDICATOR 7556 WIRE
7462 TACHOMETER 7557 INFORMATION/IDENTIFICATION PLATES &
TRANSFERS
7463 SPEEDOMETER
7558 WEAR SLEEVES
7464 ODOMETER
7559 PAINTED SURFACES
7467 AMMETER
755R RETAINER SYSTEM
7470 COOLANT LEVEL GAUGE
7560 COMPARTMENT FLUID LEVEL
7475 OIL FILTER INDICATOR
7561 DUO-CONE SEAL
7477 TRANSMISSION/TORQUE CONVERTER
TEMPERATURE GAUGE 7562 HYDRAULIC CYLINDERS
7478 SERVICE METER 7569 TROUBLESHOOTING PROCEDURE
7479 SIGHT GAUGE 756P MAINTENANCE PARTS
7480 ELECTRIC HOUR METER 7570 PRODUCT UPDATE PROGRAM
xi
7571 SOS ENGINE PRODUCT INFORMATION 7771 SOS "URGENT" REPORTS
7573 SOS TRANSMISSION PRODUCT INFORMATION 7851 FUEL FILTER INDICATOR
7574 SOS DRIVE TRAIN PRODUCT INFORMATION 7856 STABILITY INDICATOR
7575 SOS HYDRAULIC PRODUCT INFORMATION 7858 ANGLE INDICATOR
7576 SOS OTHER PRODUCT INFORMATION 7859 ENGINE OIL TEMPERATURE GAUGE
7577 SOS FLUID INFORMATION 7942 PERSONALITY MODULE - UPDATE ELECTRONIC
COMPONENTS
7578 SOS FILTER INFORMATION
7950 MISCELLANEOUS
7579 FLUID
79M4 OTHER ADJUSTMENTS
7581 PAINTING & LUBRICATION
7588 PRE-DELIVERY INSPECTION
7589 PRE-DELIVERY WARRANTY
7590 DELIVERY
7591 FIRST REVISIT
7592 SECOND REVISIT
7593 USER ACCEPTANCE/FIELD FOLLOW
7594 CONTRACT FIELD FOLLOW RECORDS
7595 GENERAL OVERHAUL (NO FAILURE)
7600 MACHINE ELECTRONIC CONTROLS & DATA

MANAGEMENT SYSTEMS
7606 PRODUCT LINK SYSTEM
7610 PROGRAMMABLE CONTROL
7620 SOFTWARE
7630 INTERLOCK ELECTRONIC CONTROL MODULE
7631 MACHINE SECURITY SYSTEM
7700 SERVICE CLAIM CATEGORIES
7714 ROLL OVER PROTECTION STRUCTURE
DECERTIFIED
7715 ROLL OVER PROTECTION STRUCTURE
RECERTIFIED
7729 HEUI ACTUATION (OIL)
7730 REPAIR PROCEDURE (RP) PROGRAM
7750 DEFECTIVE PARTS STOCK
7751 PRODUCT IMPROVEMENT PROGRAM (PIP)
7752 PARTS STOCK CLAIM
7754 REMANUFACTURED COMPONENT
7755 PRODUCT SUPPORT PROGRAM (PSP)
7756 SERVICE ENGINEERING REQUESTED WORK
7760 INFORMATION RECORD ONLY
7762 DELIVERY DATE/SERVICE FEE
7770 SOS GENERAL INFORMATION
xii
SECTION 1
FRAME & ATTACHING PARTS
31200363 TH255
Figure 1-1 Frame Shrouding & Attaching Parts, Right Side
313
304
314
403
404
306
402 309
313 405
314 4
401
302
305 310
308
301
308
PAL3853
1-2 TH255 31200363

Figure 1-1 Frame Shrouding & Attaching Parts, Right Side (Continued)
208
212
710
711
717
704
718 709 705

707
702
708
201 714 716
703
712 713
203
708 705
201 706
703
705
206
702 707 205
707 207
203
715 207
102 131 713
114
150 104 207
114 207
205 164
802 713
214 203
207
220 211
3 130 163
203 210 557
102 152
114 204
558
559
136
203
221
509
508
207
2 209
1
201 163 506
204 152
219
102 901 504
114 507
509
114
203
PAL3843
31200363 TH255 1-3

Figure 1-1 Frame Shrouding & Attaching Parts, Right Side

Item Part Number Qty. Description Rev.
317-3319 1 ENGINE POD INSTALLATION, D
(not available to order, see items 1 thru 4 for service)
1 309-2835 4 HEX HD CAPSCREW, 3/4-10X2-1/2,GR8
2 298-7394 4 WASHER, 3/4
3 317-3306 1 FOAM GASKET SEAL
4 330-8103 3 HOSE CLAMP
102 297-7016 7 HEX HD CAPSCREW, 5/16-18X3/4, GR5
104 297-7021 2 HEX HD CAPSCREW, 5/16-18X1-3/4, GR5
114 298-7364 11 WASHER, 5/16, (Before S/N TBS00206)
298-7364 9 WASHER, 5/16, (S/N TBS00206 & After)
130 315-4207 1 ENGINE POD FRAME
131 317-5924 1 HOOD SUPPORT
136 317-5965 1 REAR ENGINE MOUNT
150 330-3837 1 WASHER, 0.375X1.25
152 298-7363 4 WASHER, 1/4
164 322-0639 5 BUTTON HEAD SCREW, 5/16-18X1-3/4
331-8029 1 HOOD INSTALLATION, (ANSI), M, 7
(not available to order, see items 201 thru 219 & 221 for service)
1 HOOD INSTALLATION, (ANSI), (Agricultural) M, 1
(not available to order, see items 201 thru 219 & 221 for service
331-8030 1 HOOD INSTALLATION, (CE & AUS) M, 7
356-6564 HOOD INSTALLATION, (CE & AUS), (Agricultural) M, 1
(not available to order, see items 201 thru 221 for service
201 AR CAT THREADLOCK
203 330-6145 11 HEX LOCK NUT, 5/16-18, (Before S/N TBS00206)
330-6145 9 HEX LOCK NUT, 5/16-18, (S/N TBS00206 & After)
204 030-8294 7 BUTTONHEAD SCREW, 5/16-18X3/4
205 342-1948 15 BUTTONHEAD SCREW, 5/16-18X1 3/4
206 343-3807 1 GAS SPRING
207 4B-5270 10 WASHER, 5/16
208 231-3761 1 PRECLEANER
209 317-3285 2 RUBBER BUMPER
210 331-8024 1 FRONT ENGINE COVER
211 307-7359 1 BUTTONHEAD SCREW, 5/16-18X2.5
212 331-4486 1 ENGINE HOOD, (ANSI), (includes items 201, 702 thru 709, & 711 thru 718) C
331-4488 1 ENGINE HOOD, (CE & AUS), (includes items 201, 702 thru 718) C
214 Ref REAR ENGINE COVER, (see Figure 1-7 for details)
219 327-5533 1 ENGINE DOOR, (includes 2 of items 114, 203, & items 504, 506, 509 & 901),
(Before S/N TBS00206)
331-8020 1 ENGINE DOOR, (includes items 504, 506, 508 & 509), (ANSI),
(S/N TBS00206 & After)
331-8021 1 ENGINE DOOR, (includes items 504 thru 509), (CE & AUS),
(S/N TBS00206 & After)
220 Ref ENGINE POD TRAY INSULATION INSTALL, (see Figure 1-3 for details) E
221 211-0089 2 NUT, 1/4-20
309-9167 1 FRAME COMPONENT ASSY, (includes items 301 thru 314) G,6
301 309-2848 1 FRAME WELDMENT
1-4 TH255 31200363

Figure 1-1 Frame Shrouding & Attaching Parts, Right Side (Continued)
302 309-2841 1 FUEL TANK COVER ASSY, (includes items 401 thru 405) B
304 309-2838 1 HYDRAULIC TANK COVER
305 309-2852 1 FUEL TANK COVER GASKET
306 309-2839 1 HYDRAULIC COVER GASKET
308 334-5135 3 PLUG, (includes o-ring)
309 323-6144 1 VENTED HYDRAULIC FILLER CAP
310 309-2843 1 CUSTOM SIGHT GAGE
314 298-7363 26 WASHER, 1/4
401 309-2850 1 FUEL TANK COVER
402 309-2849 1 FUEL GAGE
403 309-2855 6 SOCKET HD CAPSCREW, 6-32X3/4
404 304-4555 6 WASHER, #6
405 309-9036 1 FUEL LEVEL SENDER GASKET
504 317-3280 1 ENGINE COMPARTMENT DOOR
506 317-3288 1 COMPRESSION LEVER LATCH
507 Ref DOOR PANEL INSULATION INSTALL, (see Figure 1-3 for details)
508 334-5142 2 SCREW, 5/16-18X1
509 317-3286 1 HOOD LATCH BRACKET, (Before S/N TBS00206)
334-5144 1 HOOD LATCH PLATE, (S/N TBS00206 & After)
557 326-5101 1 ROD
558 334-5884 1 PUSHNUT
559 317-3326 1 COTTER PIN
703 297-7017 9 HEX HD CAPSCREW, 5/16-18X1, GR5
704 303-4779 4 HEX LOCK NUT, M6X1, GR5
705 298-0552 13 HEX LOCK NUT, 5/16-18, GR2
706 298-0568 4 BUTTONHEAD SCREW, 5/16-18X3/4
707 298-7364 22 WASHER, 5/16
708 298-7373 9 WASHER, 5/16
709 8T-4205 4 WASHER, 6mm
710 Ref HOOD INSULATION INSTALL, (see Figure 1-3 for details)
711 317-3271 1 ENGINE COVER
712 317-3273 1 HOOD SUPPORT
713 317-3277 2 CONTINUOUS HINGE
714 317-3316 1 COMPRESSION LATCH
715 317-3294 7 HOOD ATTACH CLIP
716 317-3295 2 HOOD ATTACH CLIP
717 317-3297 1 AIR INTAKE HOOD SEAL
718 317-3301 14.8ft SELF GRIPPING BULB SEAL
331-8025 Ref FRONT ENGINE COVER, (CE & AUS),

(not available to order, see items 210 & 802 for service)
802 Ref FRONT COVER INSULATION INSTALL, (see Figure 1-3 for details)
901 318-4658 2 BUTTON HD SCREW, 5/16-18X1, (Before S/N TBS00206)
NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE.
31200363 TH255 1-5

Figure 1-2 Frame Shrouding & Attaching Parts, Left Side
153 152
159
157 154
701 158 155
603 704 154
12 162
163
604 156 151
605 702 154
606 602 703
601
155 AUS
853
7
12
11
204 2
201 502
26 22
4
202 6
502 8
5 301 401
34 302
28 30 303
10
24 203 32 5
25 27 13
402
28 403
29
18 102
35 33
103 101
502
18
31
954
955
956
501
904
903
901
901
902
902
VIEW OF REAR PLATE
PAL3885
1-6 TH255 31200363

Figure 1-2 Frame Shrouding & Attaching Parts, Left Side

309-2832 Ref FRAME INSTALLATION, N
2 298-8052 2 HEX NUT, 3/4-10, GR5
5 309-2854 2 HOSE CLAMP
6 298-7981 2 HOSE CLAMP
8 309-2837 1 FUEL FILL HOSE
10 298-7364 2 WASHER, 5/16
11 309-2853 4 WASHER, 3/4
12 309-2840 1 REAR PLATE
13 309-2845 1 FUEL NOZZLE TUBE
18 303-4788 6 WASHER, 5/16
22 309-6407 1 HYDRAULIC TANK HOSE
24 298-7369 1 WASHER, 3/4
25 298-7383 1 LOCKWASHER, 3/4
26 327-5262 1 MIRROR BRACKET
27 327-5263 1 HEADLIGHT WELDMENT MOUNT
28 309-2974 2 HEX NUT, 3/4-10, GR8
29 297-7021 3 HEX HD CAP SCREW, 5/16-18X1-3/4, GR5
30 192-0089 2 SOCKET HD CAPSCREW, 1/4-20X1
31 298-0552 3 HEX LOCKNUT, 5/16-18, GR2
32 330-5803 1 BOOM STOP PAD
33 331-3887 1 SEAL
34 331-3888 1 SEAL
35 335-7584 2 GROMMET
323-6958 Ref COUNTERWEIGHT INSTALLATION, (ANSI), A

323-6959 Ref COUNTERWEIGHT INSTALLATION, (CE), A
342-6741 Ref COUNTERWEIGHT INSTALLATION, (AUS), C
102 309-2853 4 WASHER, 3/4
103 317-3265 1 COUNTERWEIGHT, 460 lb, (ANSI)
323-6957 1 COUNTERWEIGHT, 129 kg, (CE)
151 2 HEX HD CAPSCREW, 3/4-10X4, GR8
152 4 HEX HD CAPSCREW, 3/4-10X4-1/4, GR8
153 3B-6753 2 HEX HD CAPSCREW, 3/4-10X4-3/4, GR8
154 298-7369 8 WASHER, 3/4
155 298-8052 6 HEX NUT, 3/4-10
156 342-6735 1 BOTTOM WEIGHT, (AUS)
157 342-6736 1 LEFT WEIGHT, (AUS)
158 342-6737 1 RIGHT WEIGHT, (AUS)
159 342-6740 1 REAR WEIGHT, (AUS)
163 298-7367 2 WASHER, 1/2
31200363 TH255 1-7

Figure 1-2 Frame Shrouding & Attaching Parts, Left Side (Continued)
334-5136 Ref BATTERY COVER INSTALLATION, A
201 309-9037 1 BATTERY COVER
202 323-6830 1 CAM LATCH
203 334-5137 1 SPECIAL SEALING WASHER
204 334-5138 1 CAM LOCK LATCH
312-3302 Ref FUEL CAP INSTALLATION, A

301 298-1540 1 NECK FILLER ADAPTER
302 298-7224 1 LOCKING CAP
303 AR LOCTITE, #30512, (apply to item 301)
Ref WHEEL CHOCK INSTALLATION, (if equipped), (Germany), C

401 368-5401 1 WEDGE, (includes metal frame)
402 8T-4224 4 WASHER, 8mm
403 8T-4199 4 HEX HD CAPSCREW, M8X12
404 1 CABLE TIE DOWN
405 368-5402 1 WEDGE HOLDER
501 Ref CAB ASSY, (see Figure 6-1 for details)

502 Ref ROADLIGHT INSTALLATION, (see Figure 10-2 for details)
601 299-0334 1 MIRROR, (ANSI)
602 329-0046 1 RECTANGULAR MIRROR, (CE & AUS)
603 279-8796 1 MIRROR, (CE & AUS), (includes items 604 thru 606) B
604 3B-4503 2 LOCKWASHER, #12
605 8T-0328 2 WASHER
606 281-0791 2 HEX HD BOLT
Ref BOOM PROP INSTALLATION, (CE & AUS) B

701 0.64m TRIM
702 321-4066 1 LIFT CYLINDER PROP WELDMENT
703 329-3624 2 O-RING
704 324-6470 2 SCREW, M12X103
853 Ref LICENSE PLATE LIGHT, (see Figure 10-2 for details)
331-6117 Ref REAR CONVEX MIRROR INSTALL, A

355-2231 Ref REAR CONVEX MIRROR INSTALL, (AUS), A
901 298-7369 2 WASHER, 3/4
902 298-8052 2 HEX NUT, 3/4-10
903 279-8796 1 MIRROR, (includes items 954 thru 956) B
904 309-3970 1 BAR
355-2222 1 BAR, (AUS)
954 3B-4503 2 LOCKWASHER, #12
955 8T-0328 2 WASHER
956 281-0791 2 HEX HD BOLT
1-8 TH255 31200363

Figure 1-2 Frame Shrouding & Attaching Parts, Left Side (Continued)
31200363 TH255 1-9

Figure 1-3 Engine Pod Insulation
CE & AUS
301
317
305
102
306
403 402
404
405 101 103
401
105 104
3 1
318 310
319 315
320
304
216 308
202
217
302
208
204 309
207 214
205 303
210
215
314
211
212
213
209
316
311
PAL4761
1-10 TH255 31200363

Figure 1-3 Engine Pod Insulation

325-8254 Ref ENGINE POD TRAY INSULATION INSTALLATION, E
1 325-8255 1 ENGINE POD TRAY INSULATION
326-0095 Ref DOOR PANEL INSULATION INSTALLATION, H

101 328-8837 1 DOOR PANEL INSULATION
331-8026 Ref REAR COVER INSULATION INSTALLATION, C

204 327-2213 1 ENGINE POD REAR COVER INSULATION
211 350-3696 16 SPINDLE ANCHOR FASTENER ASSY, (includes items 212 & 213)
212 Use Item 211 16 SELF-LOCKING WASHER, 0.104X1.50
213 Use Item 211 16 SELF-LOCKING CAP
325-5885 Ref HOOD INSULATION INSTALLATION, H

301 325-5886 1 SOUND DAMPENING HOOD INSULATION
31200363 TH255 1-11

Figure 1-3 Engine Pod Insulation (Continued)

327-2204 Ref FRONT COVER INSULATION INSTALLATION, D

401 327-2205 1 ENGINE POD FRONT COVER INSULATION
402 327-2206 1 ENGINE POD FRONT COVER INSULATION
1-12 TH255 31200363

Figure 1-3 Engine Pod Insulation (Continued)

31200363 TH255 1-13

Figure 1-4 Axle & Fender Installation
307
314
104
314
103 502
313
1
102 447
101 446
105
501 445
316
306
314
308
203
NOTE:
USE ITEM #309 ON ITEMS 307 & 313 201 202
PAL3912
1-14 TH255 31200363

Figure 1-4 Axle & Fender Installation

309-3953 1 FENDER INSTALLATION, (if equipped), (includes item 1) D
1 309-3966 4 FENDER ASSY, (if equipped), (includes items 101 thru 105) E
101 326-1034 1 FENDER MOUNT
102 309-3962 1 FENDER WHEEL
103 309-4000 4 FENDER WASHER, 0.375X0.048X1.50
104 303-4783 4 SOCKET HD CAPSCREW, 3/8-16X1-1/4
105 298-0541 4 LOCKNUT, 3/8-16
317-3317 1 FRONT FENDER INSTALLATION, (ANSI - if equipped), A

(includes items 201 thru 203)
201 297-7022 4 HEX HD CAPSCREW, 5/16-18X2
202 298-7364 4 WASHER, 5/16
203 317-3268 1 FRONT FENDER
306 309-2975 2 MOUNTING PLATE
307 309-2934 4 HEX HD CAPSCREW, 3/4-10X8, (torque to 420 lb-ft)
308 309-2974 4 NUT, 3/4-10
313 298-1751 4 HEX HD CAPSCREW, 3/4-10X5, (torque to 420 lb-ft)
314 298-7394 12 WASHER, 3/4
316 323-6120 4 FRONT AXLE MOUNTING SLEEVE
445 298-8290 4 FENDER STUD
446 298-1864 4 WASHER
447 322-0816 4 NUT
501 Ref FRONT AXLE, (see Figure 5-1 for details)
502 Ref REAR AXLE, (see Figure 5-6 for details)
31200363 TH255 1-15

Figure 1-5 Hitches
ANSI & CE
106
7
108
109
101 4 2
104
1
6
201 202
206
208
206
204 203
9
205
207
303 3
301
304
PAL3931
1-16 TH255 31200363

Figure 1-5 Hitches

309-9151 1 ADJUSTABLE HITCH, (ANSI & CE), (includes items 1 thru 9) B
309-9152 1 AUTOMATIC HITCH ASSY, (ANSI & CE), B
(includes items 1, 2, 4, 6, 7, 9 & 101 thru 109)
344-7185 1 PIN HITCH, (ANSI & CE), (includes items 3 & 301 thru 304)
1 309-2835 4 HEX HD CAPSCREW, 3/4-10X2-1/2
2 309-9154 1 HITCH MOUNTING BRACKET
3 309-9191 1 HITCH PIN
4 309-2853 4 WASHER, 3/4
5 309-9193 1 HITCH
6 316-9019 2 HITCH MOUNTING PIN
7 298-8052 4 HEX NUT, 3/4-10
9 309-9165 1 TRAILER PLUG KIT, (includes items 201 thru 208) A
101 304-3781 4 HEX HD CAPSCREW, 5/8-11X2-1/4
104 298-7368 4 WASHER, 5/8
106 334-5877 1 AUTOMATIC HITCH
108 309-9194 1 HITCH ADAPTER
109 298-8051 4 HEX NUT, 5/8-11
201 8T-4199 2 HEX HD CAPSCREW, 8-1.25x12mm
202 309-3990 3 HEX LOCKNUT, 8mm
203 309-3991 1 TRAILER PLUG GASKET
204 309-3992 3 HEX HD CAPSCREW, M5X40
205 309-3994 1 TRAILER PLUG
206 309-3996 6 WASHER, 5mm
207 317-8673 1 TRAILER INDICATOR
208 309-9166 1 TRAILER PLUG BRACKET
301 336-9881 1 HITCH
303 346-8331 2 HEX HD CAPSCREW, 16x55mm, GR10.9
304 3 HEX NUT, 16mm
31200363 TH255 1-17

Figure 1-5 Hitches
AUS
105
403
107
108
101 402 2
104 1
301
305
305
303 302
304
306
204
201 3
205 202
PAL5080
1-18 TH255 31200363

Figure 1-5 Hitches

342-6729 1 ADJUSTABLE HITCH, (AUS), A
342-6728 1 AUTOMATIC HITCH ASSY, (AUS), A
(not available to order, see items 2,3,5 & 101 thru 108 for service)
342-6742 1 PIN HITCH, (AUS), (not available to order, see items 3, & 201 thru 205 for B
service)
1 3B-6753 4 HEX HD CAPSCREW, 3/4-10X4 3/4
2 309-9154 1 HITCH BRACKET
3 309-9191 1 HITCH PIN
4 309-9193 1 HITCH
5 316-9019 2 HITCH MOUNTING PIN
101 304-3781 4 HEX HD CAPSCREW, 5/8-11X2 1/4
104 298-7368 4 WASHER, 5/8
105 334-5877 1 AUTOMATIC HITCH
107 309-9194 1 HITCH ADAPTER
108 298-8051 4 HEX NUT, 5/8-11
201 2 HEX HD CAPSCREW, 5/8-11X5
202 2 HEX LOCK NUT, 5/8-11, GR2
204 298-7368 2 WASHER, 5/8
205 336-9881 1 HITCH BRACKET
1 TRAILER PLUG KIT, (includes items 301 thru 306

301 309-3990 3 HEX LOCK NUT, M5X0.8
302 309-3991 1 TRAILER PLUG GASKET
303 309-3992 3 HEX HD SOCKET SCREW, M5X40
304 309-3994 1 TRAILER PLUG
305 309-3996 6 WASHER, 5mm
306 309-9163 1 TRAILER INDICATOR
401 Ref COUNTERWEIGHT INSTALLATION, (AUS), (see Figure 1-2 for details)
402 Ref WASHER, (see Figure 1-2 for details)
403 Ref NUT, (see Figure 1-2 for details)
31200363 TH255 1-19

Before S/N TBS00525
Figure 1-6 License Plate Holder Install
4
5 1
152
111
151
102
107
111
PAL5070
1-20 TH255 31200363

Before S/N TBS00525

341-1724 1 LICENSE PLATE HOLDER INSTALL, (UK & IRELAND) B
(not available for service, see items 1 thru 5 for service)
1 2 HEX HD CAPSCREW, 3/4-10X2-3/4
2 346-8311 1 FLAT HD SOCKET SCREW, 5/16-18X0.75
3 346-4847 1 BOLT, 5/16-18X2.5
4 341-1722 1 LICENSE HOLDER PLATE
5 341-1723 1 LICENSE HOLDER SPACER
102 298-8052 2 HEX NUT, 3/4-10, GR5
111 309-2853 4 WASHER, 3/4
151 Ref CLAMP, (see Figure 8-9 for details)
152 Ref HOSE CLAMP SUPPORT, (see Figure 8-7 for details)
31200363 TH255 1-21

ANSI
CE & AUS - IF EQUIPPED CE & AUS - IF EQUIPPED
11
11
10 10
9 9
6 6
8 8
7 7
104
102
103
104
PAL5061
1-22 TH255 31200363


341-1724 1 REAR LICENSE PLATE HOLDER INSTALL, (CE & AUS - if equipped), C
349-8584 1 REAR LICENSE PLATE HOLDER INSTALL, (ANSI), (CE & AUS - if equipped) A
6 297-7021 3 HEX HD CAPSCREW, 5-16-18X34
7 297-7030 2 HEX HD CAPSCREW, 3/8
8 298-7374 2 WASHER, 3/8
9 299-0949 3 COVER PLATE
10 298-7846 3 CLAMP SET
11 349-8588 1 LICENSE BRACKET, (CE & AUS - if equipped)
317-3318 1 LICENSE BRACKET HOSE CLAMP SUPPORT, (ANSI),
(CE & AUS - if equipped)
349-8583 1 FRONT LICENSE HOLDER INSTALL

101 349-8582 1 FRONT LICENSE BRACKET
102 343-2938 2 WASHER, 1/4
103 5L-4126 2 NUT, 1/4-20, G2
104 4 SCREW, 1/4-20X0.625
31200363 TH255 1-23

Figure 1-7 Rear Engine Cover
1
5
1
107 5
108
103
110
104
109
3
105
PAL5310
1-24 TH255 31200363

Figure 1-7 Rear Engine Cover

356-6574 1 REAR ENGINE COVER, (ANSI), (includes items 1 thru 5) B
356-6573 1 REAR ENGINE COVER, (ANSI), (Agricultural), B
(includes items 1 thru 5 & 103 thru 110)
356-6576 1 REAR ENGINE COVER, (CE & AUS), (includes items 1 thru 5 A
356-6575 1 REAR ENGINE COVER, (CE & AUS), (Agricultural),
(includes items 1 thru 5 & 103 thru 110)
1 Ref REAR COVER INSULATION
3 356-6568 1 RADIATOR GRILL
4 1 REAR COVER
5 317-3300 25 in SELF GRIPPING BULB SEAL
103 1 RADIATOR COVER SCREEN
104 1 RADIATOR GRILL
105 1 RADIATOR GRILL
107 356-6569 2 EXPANSION GROMMET FASTENER
108 356-6570 2 EXPANSION PLUNGER FASTENER
110 303-4911 26 in NEOPRENE TAPE
31200363 TH255 1-25

This Page Intentionally Left Blank
1-26 TH255 31200363

SECTION 2
BOOM
31200363 TH255
BOOM
Figure 2-1 Boom Assembly - Components
44 30
30
28
44
26
43
4
28
8
14
33
34
9 46
16
27 17 17
42 13
10 11 19
33
34 14
45
29
27
30 47
22
22
PAL3780
NOTE:
USE ITEM #1 ON ALL BOLT THREADS
APPLY A THIN COAT OF ITEM #31 TO ALL PIN BORES
USE ITEM #39 THE FORK CYLINDER BASE PIN (ITEM #45)
2-2 TH255 31200363

BOOM
Figure 2-1 Boom Assembly - Components

1 AR CAT THREADLOCK, (not shown)
4 7X-0290 1 HEX HD CAPSCREW, 3/8-16X3-1/2, GR5
8 309-6239 1 FIRST BOOM SECTION
9 309-6240 1 SECOND BOOM SECTION
10 Ref TILT CYLINDER, (see Figure 9-3 for details)
11 Ref EXTEND/RETRACT CYLINDER, (see Figure 9-2 for details)
13 Ref LOCKNUT, 7/16-14, (see Figure 11-1 for details)
14 298-0568 4 SOCKET BUTTON HD CAPSCREW, 5/16-18X3/4, (torque to 17 lb-ft)
16 Ref BOOM ANGLE DECAL, (see Figure 11-1 for details)
17 Ref FLAT WASHER, 7/16, (see Figure 11-1 for details)
19 Ref BOOM ANGLE INDICATOR, (see Figure 11-1 for details)
22 309-6294 2 CHAIN SHEAVE BUSHING
26 309-6301 1 HEX LOCKNUT, 3/8-16
27 309-6302 AR SHIM WASHER, 2.00X3.50X0.048
28 309-6303 AR SHIM, 1.50X3.00X0.048
29 309-6305 2 RETAINING NUT, 5/16
30 298-1612 4 STRAIGHT LUBE FITTING, 1/8
31 AR CAT THREAD LUBRICANT, (not shown)
32 AR CAT MULTIPURPOSE GREASE - NLGI GRADE 2
33 309-6306 2 RETAINING RING, 1-1/2 in. DIA.
34 298-7314 2 RETAINING RING, 2 in. DIA
39 AR MYSTIK TETRIMOLY GREASE, (not shown)
42 309-6261 1 EXTEND/RETRACT CYLINDER BASE PIN
43 309-6262 1 EXTEND/RETRACT CYLINDER ROD PIN
44 309-6263 2 BUSHING W/GREASE GROOVES
45 309-6266 1 TILT CYLINDER BASE PIN
46 309-6272 1 HOSE GUARD CHANNEL
47 309-6273 1 HOSE CHANNEL BRACE
31200363 TH255 2-3

BOOM
Figure 2-2 Boom Assembly - Pads, Shims & Spacers
24
21
56
23
18
25 15
57 18
15 7 57
25
18
23
41
SECOND BOOM SECTION
5
FIRST BOOM SECTION
18
23
25
23
24
7
18
48
57
20 18
21 6
PAL3790
56
NOTE:
FILL POCKETS OF BOTTOM FRONT AND TOP REAR PADS
WITH MYSTIK TETRIMOLY GREASE (ITEM #39).
2-4 TH255 31200363

BOOM
Figure 2-2 Boom Assembly - Pads, Shims & Spacers

1 AR CAT THREADLOCK, #242
15 309-6291 10 BUTTON HD CAPSCREW, M10-1.5X20
18 8T-4121 38 WASHER, 10mm
20 309-6292 2 SPACER, (0.13 in)
21 309-6293 Ref SPACER OPTIONS
2 SPACER, (0.07 in), (first boom section)
AR SPACER, (0.07 in), (second boom section)
23 309-6295 8 WEAR PAD
24 309-6297 4 WEAR PAD
25 309-6300 6 SPACER, 1.90mm
39 AR CAT ADVANCED 3MOLY-NLGI GRADE 2
41 309-6258 2 WEAR PAD CHANNEL ASSY
48 309-6275 2 WEAR PAD SPACER
56 317-3292 AR SHIM, (requires item 21)
57 317-3293 AR SHIM, (requires item 25)
31200363 TH255 2-5

BOOM
Figure 2-3 Boom Pin Installation
7
13
10 5
8 3 8
9 6
6 4 2 7 10
9
12
1
11 10
PAL3810
2-6 TH255 31200363

BOOM
Figure 2-3 Boom Pin Installation

309-2924 1 BOOM PIN INSTALLATION, (includes all items) C
1 Ref LIFT CYLINDER, (see Figure 9-1 for details)
2 Ref COMPENSATING CYLINDER, (see Figure 9-4 for details)
3 309-2940 1 COMPENSATING CYLINDER ROD PIN
4 309-2941 1 LIFT CYLINDER ROD PIN
5 309-2955 1 BOOM PIVOT PIN
6 297-7041 2 HEX HD CAPSCREW, 1/2-13X1-1/4
7 309-2933 2 HEX HD CAPSCREW, 1/2-13X5-1/2
8 298-7367 2 FLAT WASHER, 1/2
9 309-2980 2 PIN RETAINER SPACER
10 298-1580 3 HEX LOCKNUT, 1/2-13
11 07X-0332 1 HEX HD CAPSCREW, 1/2-13X4
12 309-6429 1 COMPENSATING CYLINDER BASE PIN
13 309-6430 1 LIFT CYLINDER BASE PIN
31200363 TH255 2-7

BOOM
Figure 2-4 Quick Coupler
304
302
10
4
301 303
9
3 7
5 1
6 8
2
MECHANICAL QUICK COUPLER
106
108
107
101
115
116
105
112
109
114
204
113 104
110 205 203 112
103
102 111
201
110 202
109
113
HYDRAULIC QUICK COUPLER
PAL3941
2-8 TH255 31200363

BOOM
Figure 2-4 Quick Coupler

318-4725 1 MECHANICAL QUICK COUPLER ASSY, (if equipped), C
1 1 KEY RING
2 309-6404 2 HEX HD CAPSCREW, 1/2-13X4
3 312-3282 1 HEX HD CAPSCREW, 6-1.0x10mm
4 1 GALVANIZED CHAIN
5 312-3338 1 SPLIT PIN
6 312-3346 1 FORK LOCKING ROD
7 298-1580 2 LOCKNUT, 1/2-13
8 318-4704 1 FORK CYLINDER ROD PIN
9 318-4705 1 QUICK COUPLER PIVOT PIN
10 318-4719 1 QUICK COUPLER WELDMENT
318-4696 1 HYDRAULIC QUICK COUPLER ASSY, (if equipped), G

101 318-4693 1 HYDRAULIC QUICK COUPLER WELDMENT
102 318-4702 1 COVER PLATE
104 318-4705 1 QUICK COUPLER PIVOT PIN
105 309-8523 1 FORK LOCKING CYLINDER KIT, (includes items 201 thru 205) C
106 309-6309 1 TWIN CLAMP SET
107 309-6310 1 TWIN COVER PLATE
108 297-7018 1 HEX HD CAPSCREW, 5/16-18X1-1/4
109 298-7365 5 FLAT WASHER, 3/8
110 297-7031 5 HEX HD CAPSCREW, 3/8-16X1
111 309-6404 2 HEX HD CAPSCREW, 1/2-13X4
112 298-0488 2 GREASE FITTING
113 298-7380 5 LOCKWASHER, 3/8
114 298-1580 2 LOCKNUT, 1/2-13
115 319-1555 1 HOSE ASSY
116 327-6765 1 HOSE ASSY
117 Ref QUICK COUPLER SWITCH, (not shown), (see Figure 10-4 for details)
201 309-8533 2 SPLIT PIN
202 309-8558 2 PIN
203 309-8559 2 CLEVIS PIN
204 298-0471 2 ELBOW, 90 DEGREES
205 Ref HYDRAULIC QUICK COUPLER CYLINDER, (see Figure 9-5 for details)
301 327-5529 1 MALE COUPLING
302 327-5530 1 FEMALE COUPLING
303 300-6103 1 DUST CAP
304 344-7188 1 DUST PLUG
31200363 TH255 2-9

BOOM
Figure 2-5 Universal Quick Coupler
204
202
104
2 102
108
110 201 203
116
112
4 301 107
106
111
1
303
112
306
109
115
304 113
305
114
302
3
117
1 103
101
5 105
PAL4021
2-10 TH255 31200363

BOOM
Figure 2-5 Universal Quick Coupler

327-1769 1 UNIVERSAL QUICK COUPLER INSTALLATION, (if equipped), B
1 309-6404 2 HEX HD CAPSCREW, 1/2-13X4
2 298-1580 2 LOCKNUT, 1/2-13
4 318-4705 1 UNIVERSAL QUICK COUPLER PIVOT PIN
5 325-8260 1 UNIVERSAL QUICK COUPLER ASSY, (includes items 101 thru 117) F
101 8T-4198 2 HEX HD CAPSCREW,
102 6V-7744 2 HEX LOCKNUT, M10X1.5
103 309-2978 2 WASHER, 10mm
104 131-5879 2 WASHER
105 3B-8489 2 GREASE FITTING
106 7X-7729 2 WASHER
107 8T-4123 2 WASHER
108 132-7551 2 WASHER
109 166-2560 2 SPRING PIN
110 192-2637 2 PLATE
111 192-2645 2 SPRING
112 195-6754 4 SPRING PIN
113 206-0828 2 PIN
114 206-0829 1 L.H. HANDLE
115 206-0830 1 R.H. HANDLE
116 209-8994 2 SPRING
117 325-8261 1 UNIVERSAL QUICK COUPLER WELDMENT
201 300-6079 1 MALE COUPLING
202 300-6078 1 FEMALE COUPLING
203 300-6103 1 DUST CAP
204 300-6084 1 DUST PLUG
344-7189 Ref HOSE RETAINER INSTALLATION, (if equipped), B

301 298-8010 2 HEX HD CAPSCREW, 3/4-10X2
302 2 NUT, 3/4-10
303 298-7369 2 WASHER, 3/4
304 4B-5276 2 WASHER, 3/4
305 298-7383 2 WASHER, 3/4
306 344-7190 1 BRACKET
31200363 TH255 2-11

BOOM
2-12 TH255 31200363

SECTION 3
ATTACHMENTS
31200363 TH255
ATTACHMENTS
Figure 3-1 Standard Carriage
48 in CARRIAGE
2
1
3 5
4 105
107
50 in CARRIAGE
101 103
102 201
104
1200 mm CARRIAGE
205
203 202
204 206
PAL4372
3-2 TH255 31200363

ATTACHMENTS
Figure 3-1 Standard Carriage

1 48 in STANDARD CARRIAGE, (ANSI), (7000 lb), (no longer available, order A
336-3523 for replacement), (includes items 1 thru 7)
1 327-6321 4 HEX HD CAPSCREW, 1/2X1-1/4
2 327-6329 4 LOCK WASHER, 1/2
3 327-6276 4 FLAT HARD WASHER, 1/2
4 327-6320 2 FORK PIN RETAINER
5 327-6277 1 FORK PIN
6 1 CARRIAGE WELDMENT
7 1 S/N PLATE
336-3523 1 50 in STANDARD CARRIAGE, (ANSI), (7000 lb), (includes items 101 thru 107) A
101 303-4741 2 HEX HD CAPSCREW, 5/8-11X4
102 303-4782 2 LOCKNUT, 5/8-11
103 303-4957 1 FORK PIN
104 303-4988 2 COLLAR
107 1 S/N PLATE
350-0501 1 1200 mm STANDARD CARRIAGE, (CE), (4000 kg), A

202 309-9192 2 SHAFT
203 309-9190 4 COLLAR
204 7X-2538 4 HEX HD CAPSCREW, M8X100, GR8.8
205 309-9184 2 HEX LOCKNUT, M8X1.25, GR8
206 1 S/N PLATE
31200363 TH255 3-3

ATTACHMENTS
Figure 3-2 Universal Standard Carriage
1200 mm
2
4
6 5
101
102
107
105 48 in
108
106
104
205
206
50 in
203 201
204
202
PAL4951
3-4 TH255 31200363

ATTACHMENTS
Figure 3-2 Universal Standard Carriage

330-4242 1 1200mm STANDARD CARRIAGE, (CE), A
(use with universal quick coupler), (2268 kg), (includes items 1 thru 6)
2 309-9192 2 CARRIAGE SHAFT
3 309-9190 4 SHAFT COLLAR
4 7X-2538 4 HEX HD CAPSCREW, M8X1.25
5 309-9184 4 LOCKNUT
6 1 S/N PLATE
1 48 in STANDARD CARRIAGE, (ANSI), (use with universal quick coupler), A

(5500 lbs), (no longer available, order 350-9099 for replacement), (includes
items 101 thru 108)
102 1 S/N PLATE
105 327-6321 4 HEX HD CAPSCREW, 1/2-1.25
106 327-6276 4 FLAT HARD WASHER, 1/2
107 327-6329 4 LOCKWASHER, 1/2
108 339-8041 1 FORK PIN
350-9099 1 50 in STANDARD CARRIAGE, (ANSI & AUS), A

(use with universal quick coupler), (includes items 201 thru 206)
202 303-4782 2 LOCKNUT, 5/8-11
203 303-4957 1 FORK PIN
204 303-4988 2 FORK PIN COLLAR
206 1 S/N PLATE
NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE
31200363 TH255 3-5

ATTACHMENTS
Figure 3-3 Rotate/Side Tilt Carriage

ANSI
18 19
23 24
20
3 16
1 25
5
14
3
15 9
1
5
22
12
10
26
29
17
27
13 6
4 28 11
7
2
21
PAL4400
3-6 TH255 31200363

ATTACHMENTS
Figure 3-3 Rotate/Side Tilt Carriage

330-4243 1 48 in ROTATE/SIDE TILT CARRIAGE ASSY, (ANSI), (7000 lb), A
1 327-6285 2 HEX HD CAPSCREW, 0.38X1.00
2 327-6321 4 HEX HD CAPSCREW, 0.50X1.25
3 327-6330 2 LOCKWASHER, 0.38
4 327-6329 4 LOCKWASHER, 0.50
5 327-6286 2 FLAT WASHER, 0.38
6 327-6282 1 FLAT WASHER, 1.50
7 327-6276 4 HARD WASHER, 0.50
8 327-6323 1 COTTER PIN
9 327-6333 1 ELBOW, 90 DEGREES
11 327-6283 1 HEX HD CAPSCREW, 1.50X7.00
12 327-6326 1 HEX NUT, 1.50
14 327-6324 1 ELBOW, 90 DEGREES
15 327-6284 1 PIN
16 327-6287 1 PIN
17 327-6281 1 SPACER
18 327-6322 1 MALE QUICK COUPLER
19 327-6278 1 FEMALE QUICK COUPLER
20 327-6279 2 HOSE ASSY
21 327-6328 2 PINCH POINT DECAL
22 327-6325 1 HI-PRESSURE DECAL
23 327-6332 1 DUST CAP
24 327-6334 1 DUST PLUG
25 Ref ROTATE/SIDE TILT CYLINDER, (see Figure 9-6 for details)
26 327-6277 1 FORK PIN
28 1 REAR FRAME WELDMENT
29 1 S/N PLATE
31200363 TH255 3-7

ATTACHMENTS
Figure 3-4 Universal Rotate/Side Tilt Carriage
ANSI & AUS
3-8 TH255 31200363

ATTACHMENTS
Figure 3-4 Universal Rotate/Side Tilt Carriage

331-3251 1 48 in ROTATE/SIDE TILT CARRIAGE, (ANSI & AUS), B
(used with universal quick coupler), (7000 lb), (includes all items)
1 339-8037 1 DUST CAP
2 339-8038 1 DUST PLUG
5 327-6279 2 HOSE ASSY
7 327-6326 1 HEX NUT, 1.50
8 327-6323 1 COTTER PIN
9 327-6281 1 SPACER
10 327-6282 1 FLAT WASHER, 1.50
11 327-6283 1 HEX HD CAPSCREW, 1.50X7.00
12 1 S/N PLATE
14 Ref ROTATE/SIDE TILT CYLINDER, (see Figure 9-6 for details)
15 327-6333 1 ELBOW, 90 DEGREES
16 327-6324 1 ELBOW, 90 DEGREES
17 327-6284 1 PIN
18 327-6285 2 HEX HD CAPSCREW, 0.38X1.00
19 327-6330 2 LOCKWASHER, 0.38
20 327-6286 2 FLAT WASHER, 0.38
21 327-6287 1 PIN
23 327-6321 4 HEX HD CAPSCREW, 0.50X1.25
24 327-6276 4 HARD WASHER, 0.50
25 327-6329 4 LOCKWASHER, 0.50
28 339-8041 1 FORK PIN
29 327-6325 1 HI -PRESSURE DECAL
31200363 TH255 3-9

ATTACHMENTS
Figure 3-5 Universal Side Shift Carriage
ANSI & AUS
3-10 TH255 31200363

ATTACHMENTS
Figure 3-5 Universal Side Shift Carriage

331-3252 1 48 in SIDE SHIFT CARRIAGE, (ANSI & AUS), A
(used with universal quick coupler), (7000 lb), (includes all items)
1 339-8037 1 DUST CAP
3 339-8038 1 DUST PLUG
5 339-8044 2 STRAIGHT CONNECTOR
6 339-8046 2 HOSE ASSY
7 339-8047 2 STRAIGHT CONNECTOR
8 Ref CYLINDER ASSY, (see Figure 9-7 for details)
9 339-8050 1 PIN
10 339-8051 1 PIN
11 327-6285 2 HEX HD CAPSCREW, 0.38X1.00
12 327-6286 2 FLAT WASHER, 0.38
13 327-6330 2 LOCKWASHER, 0.38
15 8 HEX HD CAPSCREW, 0.5X1.25
16 327-6329 8 LOCKWASHER, 0.50
17 327-6276 4 HARD WASHER
18 339-8052 1 SIDE SHIFT PIN
19 339-8053 1 SIDE SHIFT PIN RETAINER
22 1 S/N PLATE
24 327-6325 1 HI -PRESSURE DECAL
27 339-8041 1 FORK PIN
31200363 TH255 3-11

ATTACHMENTS
Figure 3-6 Forks
PZ0771
3-12 TH255 31200363

ATTACHMENTS
Figure 3-6 Forks

301-9752 4 CUBING FORK, 2x2x48, (ANSI & AUS), (7760 lb) A
323-5738 2 PALLET FORK, 2x4x48, (ANSI & AUS), (7600 lb) A
323-5737 2 LUMBER FORK, 1.5x6x60, (ANSI & AUS), (7300 lb) A
334-4055 1 PALLET FORK ASSY, (CE), (sold as a pair) B

1 252-1436 2 PALLET FORK, 45x100x1070mm, (3880 kg)
2 2L-1701 2 BOLT, 5/8-18X1-1/2, GR8
252-1456 1 PALLET FORK ASSY, (CE), (sold as a pair) A

2 2L-1701 2 BOLT, 5/8-18


1 309-9181 2 FORK, 50x100x1200mm, (4000 kg)
31200363 TH255 3-13

ATTACHMENTS
Figure 3-7 Grapple Bucket
ANSI
3-14 TH255 31200363

ATTACHMENTS

330-4240 1 GRAPPLE BUCKET, (ANSI), (includes items 101 thru 129) A
101 327-6306 4 HEX HD CAPSCREW, 0.38X2.25
102 327-6300 4 HEX HD CAPSCREW, 0.38X2.75
103 327-6301 8 LOCKNUT, 0.38
104 327-6274 2 TEE
105 327-6333 4 ELBOW, 90 DEGREES
107 327-6298 2 PIN
108 327-6295 2 PIN
109 327-6299 2 PIN
110 327-6296 2 PIN
111 327-6294 4 BUSHING
112 327-6293 2 SPACER
113 327-6292 4 BUSHING
116 327-6290 1 R.H. GRAPPLE HOOK
117 327-6291 1 L.H. GRAPPLE HOOK
118 327-6273 1 HOSE ASSY
119 327-6302 2 HOSE ASSY
120 327-6304 1 HOSE ASSY
121 327-6303 2 HOSE ASSY
123 327-6325 1 HI-PRESSURE DECAL
124 327-6332 1 DUST CAP
125 327-6334 1 DUST PLUG
126 327-6305 4 CLAMP, (not shown)
127 Ref GRAPPLE BUCKET CYLINDER, (see Figure 9-6 for details)
128 1 GRAPPLE BUCKET
129 1 S/N PLATE
31200363 TH255 3-15

ATTACHMENTS
CE
9
8 4 3
5
5
4 3
9
5
8
10 11 5
6
7 4
5 6
11
7 4 10
5 1
27
13
26 28
13 15
14 12
16 16
27 20
15 22 18
16 21
12 27
19 16
12 18
16
17
18
29
12 25
27 23
18
18
18
K1 24
PAL5131
3-16 TH255 31200363

ATTACHMENTS

350-0509 1 GRAPPLE BUCKET, (CE), (includes items 1 thru 29) A
1 1 GRAPPLE BUCKET
2 362-3752 1 CLAMP
3 362-3753 2 PIN
4 362-3754 4 PIN
5 309-9184 6 LOCKNUT, M8
6 362-3755 2 GREASE FITTING COVER
7 362-3756 2 PIN
8 362-3757 2 PIN
9 362-3758 2 PIN
10 362-3759 4 BUSHING
12 362-3761 4 FITTING, 90 DEGREES
13 362-3762 2 TEE FITTING
14 362-3763 1 ADAPTER
15 362-3764 2 ADAPTER
16 362-3765 5 O-RING
17 362-3766 2 PLUG
18 333-9864 6 CLAMP
19 362-3768 1 VALVE
20 362-3769 2 BOLT, M6X55
21 362-3770 2 BOLT, M6
22 362-3771 1 PIPE ASSY
23 362-3772 1 PIPE ASSY
24 362-3773 1 PIPE ASSY
25 362-3774 1 PIPE ASSY
26 362-3775 4 GASKET
28 362-3777 1 HYDRAULIC CYLINDER
29 362-3779 1 HYDRAULIC CYLINDER
K1 362-3778 1 CYLINDER SEAL KIT, (used for 362-3777 & 362-3779)
31200363 TH255 3-17

ATTACHMENTS
Figure 3-8 Light Material Bucket
1
2
3
4
101
PAL4541
3-18 TH255 31200363

ATTACHMENTS
Figure 3-8 Light Material Bucket

1 330-4237 1 1.0 CU YD LIGHT MATERIAL BUCKET, (ANSI) A
2 330-4236 1 1.7 CU YD LIGHT MATERIAL BUCKET, (ANSI) A
3 350-0505 1 0.8 CU M LIGHT MATERIAL BUCKET, (CE) A
4 350-0508 1 1.3 CU M LIGHT MATERIAL BUCKET, (CE) A
101 1 S/N PLATE
31200363 TH255 3-19

ATTACHMENTS
Figure 3-9 Fork Mounted Hook
ANSI
3 5
PAL4560
3-20 TH255 31200363

ATTACHMENTS
Figure 3-9 Fork Mounted Hook

321-0556 1 FORK MOUNTED HOOK, (ANSI), (includes all items) A
1 327-6317 2 COTTER PIN
2 327-6271 2 PIN
3 327-6272 1 BUSHING
4 327-6335 1 HOOK
5 327-6318 1 CHAIN
6 1 FORK MOUNTED HOOK WELDMENT
7 1 S/N PLATE
31200363 TH255 3-21

ATTACHMENTS
Figure 3-10 Universal Quick Coupler Adapter
ANSI
3-22 TH255 31200363

ATTACHMENTS
Figure 3-10 Universal Quick Coupler Adapter

330-4244 1 UNIVERSAL QUICK COUPLER ADAPTER, (ANSI), (includes all items) A
1 333-0705 2 HEX HD CAPSCREW, 0.38X1.25
2 327-6286 2 FLAT WASHER, 0.38
3 1 MADE IN U.S.A. DECAL
5 333-0706 4 SPACER
6 333-0707 2 LOCKING PIN
7 333-0708 2 CLEVIS
8 333-0709 2 BEARING
9 333-0710 1 LEFT LOCK HANDLE
10 333-0711 2 SPRING LOCK HANDLE
11 333-0712 2 CLEVIS SPRING
12 333-0713 2 BOLT
13 333-0714 2 PIN
14 333-0715 1 RIGH LOCK HANDLE
15 1 UNIVERSAL QUICK COUPLER ADAPTER WELDMENT
16 1 S/N PLATE
31200363 TH255 3-23

ATTACHMENTS
3-24 TH255 31200363

SECTION 4
ENGINE & ATTACHING PARTS
TH255 31200363
Figure 4-1 Engine Installation
41
101
43
59
56
44
1 6
15
41
66
67
10
28
55
58
45 60
41
32
38 34
33
51
52
17
39
20
48
49
22 64
35
8
52 65
53
41
44 43
59
37
7 54
13 62
16
18
19
40
57
61 PAL4231
4-2 TH255 31200363

Figure 4-1 Engine Installation

1 Ref RADIATOR/OIL COOLER INSTALLATION, (see Figure 4-4 for details)
7 309-2930 4 HEX HD CAPSCREW, 1/2-13X3 1/2, GR5
8 331-4387 1 MUFFLER CLAMP
10 303-4758 2 FITTING, 90 DEGREES
13 298-0559 4 NUT, 1/2-13 GR2
15 298-7365 4 WASHER, 3/8
16 298-7375 4 WASHER, 1/2
17 317-5987 1 CLIP
18 298-8380 4 ENGINE MOUNT WASHER
19 298-8435 4 RUBBER ENGINE MOUNT
20 317-5912 1 FLANGE
22 Ref PRIORITY VALVE, (see Figure 8-1 for details)
28 330-3831 1 CAT HYDRAULIC OIL FILTER
1G-8878 1 REPLACEMENT FILTER
32 1 WATER SEPERATOR FILTER, (see Figure 4-3 for details)
33 317-5936 1 WATER SEPERATOR SUPPORT MOUNT
34 317-5955 2 ADAPTOR
35 317-5964 1 EXHAUST TUBE
37 317-5969 1 SUPPORT BRACKET
38 330-8102 1 FLEX EXHAUST PIPE
39 Ref ENGINE ASSY, CAT C4.4DIT, (see Figure 4-2 for details)
40 317-5977 4 ENGINE MOUNT WASHER
41 334-5145 8 HOSE CLAMP
43 317-5957 1 SUPPLY FUEL LINE HOSE
44 317-5958 1 RETURN FUEL LINE HOSE
45 317-5959 1 SEPERATOR FUEL LINE
48 06I-4012 3 ENGINE EXHAUST BOLT
49 8T-4133 3 HEX NUT, M10X1.5
52 298-7363 10 WASHER, 10mm
53 8T-9368 1 HEX HD CAPSCREW, 1/4-20X2-1/4, GR5
54 8T-4121 2 WASHER, 10mm
55 8T-4223 1 WASHER, 12mm
56 330-3832 1 SUPPORT CLAMP
57 6K-8178 1 CLIP
58 330-3833 2 CLAMP
59 329-1284 1 FUEL RETURN HOSE
60 8T-4956 1 HEX HD CAPSCREW, M12X35, GR8.8
61 300-6101 2 TIESTRAP
64 326-0061 1 INSULATION
66 322-0639 5 BUTTON HD SCREW, 5/16-18X1 3/4 LG
67 317-3277 1 CONTINUOUS HINGE
101 317-6330 1 THROTTLE CONTROL CABLE
31200363 TH255 4-3

Figure 4-2 Engine Assembly
34
46
35
33
30 4
13
28 45
19
8 22
15 38 37
31 201 40
14 41
202 26
42
101
5 12
16
36
27
1
18 102
32 103
1 25
7 104
18 1
3
17 103
PAL4202
4-4 TH255 31200363

Figure 4-2 Engine Assembly

317-5975 1 ENGINE ASSEMBLY, CAT C4.4DIT, (includes items 1 thru 46) L
1 AR CAT THREADLOCK
2 Ref AIR CLEANER INSTALLATION, (see Figure 4-5 for details)
8 309-6405 4 HEX HD CAPSCREW, M16X50, GR10.9
12 309-2972 1 TEMPERATURE SENDER
13 303-4779 2 HEX LOCK NUT, M6X1, GR8
15 312-3345 4 WASHER, 16mm
17 298-7393 2 WASHER, 5/8
18 309-2978 12 WASHER, 10mm
19 307-9604 0.4m HOSE
20 317-5986 2 GEAR CLAMP
21 309-4002 1 T-BOLT CLAMP
22 309-2982 1 GEAR CLAMP
25 309-2937 1 FLYWHEEL COUPLING ASSY, (includes items 101 thru 104) D
26 Ref HYDRAULIC IMPLEMENT PUMP, (see Figure 8-1 for details)
27 Ref HYDROSTATIC DRIVE PUMP, (see Figure 9-10 for details)
28 309-6328 1 FAN
30 323-6647 1 THROTTLE CABLE BRACKET
31 317-3261 1 ENGINE SUPPORT
32 317-5930 1 ENGINE SUPPORT
33 317-5933 1 AIR INTAKE HOSE
34 344-0940 1 AIR INTAKE HOSE
35 317-5941 1 AIR INTAKE TUBE
36 Ref ENGINE, CAT C4.DIT, (see Figure 4-3 for details)
37 353-5850 1 SHUTOFF VALVE
38 331-5426 1 O-RING
40 331-5302 1 OIL FILL ADAPTER
41 130-9888 1 OIL FILL CAP
42 331-5300 1 GASKET
45 298-0402 1 OIL PRESSURE SWITCH
46 309-6461 1 GEAR CLAMP
101 Ref ADAPTERS, (see Figure 8-1 for details)
102 315-4274 1 COUPLING
103 315-4275 1 BOLT KIT
104 315-4276 1 CONVEX SAE 3 HOUSING
336-8835 Ref THROTTLE STOP, (CE & AUS), A

201 331-5298 AR THROTTLE STOP, (CE & AUS)
202 336-8834 AR THROTTLE STOP, (CE & AUS)
31200363 TH255 4-5

Figure 4-3 Cat Engine
PAL4660
4-6 TH255 31200363

Figure 4-3 Cat Engine

310-6940 1 CAT ENGINE, C4.4DIT G
321-7782 1 SHORT BLOCK
252-6338 1 FUEL/WATER SEPARATOR
1R-1804 1 FUEL FILTER ELEMENT
263-2162 1 DIPSTICK
232-2551 1 DIPSTICK TUBE
7W-2326 1 OIL FILTER
329-0290 1 STARTER MOTOR
225-3142 1 ALTERNATOR
254-2269 1 THERMOSTAT
9L-0895 1 FAN BELT SET
FOR ADDITIONAL ENGINE INFORMATION REFER TO THE FOLLOWING:

SEBU8327-00 OPERATION AND MAINTENANCE MANUAL (O&MM)
KENR6900-00 SYSTEMS OPERATION TEST AND ADJUST (SOTA)
KENR6249-00 DISASSEMBLY & ASSEMBLY (D&A)
KENR6248-00 SPECIFICATIONS MANUAL (SPEC)
31200363 TH255 4-7

Figure 4-4 Radiator/Oil Cooler Installation
10
201
1
101
104 18
19
105
3 19
102
103
19
105
20
104 106
105 14
104
13 11
17
2
106
7 6
5
5
4 16
18
PAL4111
4-8 TH255 31200363

Figure 4-4 Radiator/Oil Cooler Installation

309-2925 1 RADIATOR/OIL COOLER INSTALLATION, H
1 309-3960 1 RADIATOR/OIL COOLER ASSY, (includes items 101 thru 106) G
2 299-0353 2 MOUNTING PAD
3 309-3961 1 UPPER RADIATOR HOSE
4 309-3968 1 LOWER RADIATOR HOSE
5 298-7374 5 WASHER, 3/8
6 298-0541 2 LOCKNUT, 3/8-16
7 309-4001 1 GEAR CLAMP
10 323-6960 1 EXPANSION TANK HOSE
11 309-3993 1 COOLANT RESERVE TANK
13 309-3980 1 FAN GUARD
14 309-3982 1 COOLANT TANK BRACKET
17 298-7297 1 DRAIN COCK
18 332-1989 2 GEAR CLAMP
19 331-3773 3 TIE STRAP
20 323-7265 1 GEAR CLAMP
101 312-3326 1 RADIATOR, (includes item 201) B
102 312-3327 1 OIL COOLER
103 312-3328 1 FAN SHROUD HOUSING
104 6V-0413 12 HEX HD CAPSCREW, 5/16-18X3/8, GR5
105 298-7364 12 WASHER, 5/16
106 Ref FITTING, 90 DEGREES, (see Figure 8-2 for details)
201 299-0912 1 RADIATOR CAP
31200363 TH255 4-9

Figure 4-5 Air Cleaner Installation
12
10
12
2
10
11
11
9
9 PAL4210
4-10 TH255 31200363

Figure 4-5 Air Cleaner Installation

309-3951 Ref AIR CLEANER INSTALLATION, H
1 319-7541 1 AIR CLEANER
319-7540 1 COVER ASSY
319-7539 1 SECONDARY ELEMENT
319-7538 1 PRIMARY ELEMENT
2 323-4816 1 AIR CLEANER BRACKET
3 317-5971 1 AIR INTAKE DUCT
7 309-3977 1 T-BOLT CLAMP
11 309-3997 2 WASHER, 8mm
12 8T-4121 2 WASHER, 10mm
13 AR CAT THREADLOCK, (not shown)
31200363 TH255 4-11

Figure 4-6 Exhaust Installation
3
7
7
10
6
4
5 11
9 8
10
12
PAL4082
4-12 TH255 31200363

Figure 4-6 Exhaust Installation

325-9330 Ref EXHAUST INSTALLATION, E
1 331-4383 1 EXHAUST MUFFLER
2 331-4384 1 HEAT SHIELD
3 337-3971 1 TAILPIPE TUBE
4 331-4386 2 HEAT SHIELD CLAMP
5 9X-2480 2 HEX HD CAPSCREW, M8X40, GR8.8
6 326-1804 1 EXHAUST TUBE
7 331-4387 2 MUFFLER CLAMP, 2-1/2 U TYPE
8 309-9184 2 HEX LOCK NUT, M8X1.25, GR8
9 303-4790 6 BOLT, M6X10mm
10 298-7343 2 BAND CLAMP
11 326-1797 1 EXHAUST TUBE SLEEVE
31200363 TH255 4-13

4-14 TH255 31200363

SECTION 5
DRIVE TRAIN
31200363 TH255
DRIVE TRAIN
Figure 5-1 Front Axle Assembly
1
8 11
4
7
2
10
104
3
6
101
102
12
103
PAL4272
5-2 TH255 31200363

DRIVE TRAIN
Figure 5-1 Front Axle Assembly

309-2929 1 FRONT AXLE ASSEMBLY, (includes items 1 thru 12) K
1 Ref FRONT DRIVE MOTOR, (see Figure 9-9 for details)
2 309-2987 1 ELBOW, 90 DEGREES, M14X1.5, (includes o-ring)
3 331-6880 2 FITTING, M18X1.5, (includes o-ring)
4 303-8559 4 HEX HEAD CAPSCREW, M16X45, GR8.8
6 309-2927 Ref FRONT AXLE, (includes items 101 thru 104)
7 309-2971 1 FITTING, (includes o-ring)
8 323-6978 1 O-RING
10 1 ADAPTOR, (includes o-ring)
11 298-0471 2 ADAPTOR, (includes o-ring)
12 8C-8988 1 ADAPTOR, 45 DEGREES, (includes o-ring)
101 Ref FRONT DIFFERENTIAL & CENTRAL HOUSING, (see Figure 5-2 for details)
102 Ref FRONT HUB REDUCTION, (see Figure 5-3 for details)
103 Ref FRONT BRAKES, (see Figure 5-4 for details)
104 Ref FRONT STEERING COMPONENTS, (see Figure 5-5 for details)
31200363 TH255 5-3

DRIVE TRAIN
Figure 5-2 Front Differential & Central Housing
5-4 TH255 31200363

DRIVE TRAIN
Figure 5-2 Front Differential & Central Housing

1 322-0642 1 GEAR
2 322-0643 1 CIRCLIP
3 322-0644 1 BALL BEARING
4 322-0645 1 CIRCLIP
5 299-7134 1 VENT
6 322-0646 1 SPACER
7 322-0647 1 BEARING
8 322-0648 1 RING NUT
9 322-0649 1 RING
10 322-0650 1 SHIM
11 322-0651 1 BEVEL GEAR SET
12 322-0652 1 SHIM
13 322-0653 1 TAPER ROLLER BEARING
14 1 DIFFERENTIAL CARRIER, (Before Axle S/N KITA522692), (no longer
available; for initial replacement use 344-3277 & 344-3278)
344-3277 1 DIFFERENTIAL CARRIER, (Axle S/N KITA522692 & After)
15 322-0655 1 FRICTION WASHER
16 322-0656 1 DIFFERENTIAL SIDE GEAR
17 322-0657 4 DIFFERENTIAL PINION
19 2 PIN, (Before Axle S/N KITA529438), (no longer available; for initial replacement
use 345-6963 & 345-6962)
345-6963 2 PIN, (Axle S/N KITA529438 & After)
20 322-0660 3 DOWEL
21 1 PIN, (Before Axle S/N KITA529438), (no longer available; for initial replacement
use 345-6963 & 345-6962)
345-6962 1 PIN, (Axle S/N KITA529438 & After)
22 322-0662 1 SHAFT RETAINER
24 322-0664 12 BOLT
26 322-0666 1 CIRCLIP
27 322-0667 1 SHIM
28 322-0640 1 BEARING
29 322-0668 1 CIRCLIP
30 322-0669 1 BEARING
31 322-0670 7 CLUTCH DISC
32 322-0671 8 INTERMEDIATE CLUTCH DISC
33 322-0672 1 SEAL
35 322-0674 1 GEAR
36 322-0675 1 CIRCLIP
38 322-0676 1 SEAL
39 299-7156 1 PLUG
40 322-0795 8 SPRING WASHER
41 322-0677 8 HEXAGON BOLT
42 322-0771 1 MAGNET PLUG
43 322-0678 1 DOWEL
31200363 TH255 5-5

DRIVE TRAIN
Figure 5-2 Front Differential & Central Housing (Continued)

44 322-0679 1 PLUG
45 322-0680 1 FLANGE
46 323-6978 1 O-RING
47 322-0682 6 CYLINDER BOLT
48 322-0683 1 COVER
49 322-0684 1 CLUTCH DISC
101 299-0821 1 CIRCLIP
102 299-7161 1 PLUG
103 322-0771 1 MAGNET PLUG
104 322-0685 1 HOUSING
5-6 TH255 31200363

DRIVE TRAIN
Figure 5-2 Front Differential & Central Housing (Continued)

31200363 TH255 5-7

DRIVE TRAIN
Figure 5-3 Front Hub Reduction
5-8 TH255 31200363

DRIVE TRAIN
Figure 5-3 Front Hub Reduction

1 322-0741 2 O-RING
2 299-7134 1 VENT
3 322-0742 16 BOLT
4 322-0743 1 HOUSING
5 322-0744 2 THRUST BUSHING
6 322-0745 4 SEAL
7 322-0746 2 UNIVERSAL JOINT
8 322-0747 2 PIVOT PIN
10 299-7103 4 PLUG
11 298-1865 20 BOLT
12 322-0748 2 SHIM
13 322-0749 2 SEAL
14 322-0641 2 BUSHING
15 322-0750 2 JOINT
16 322-0751 2 PIVOT PIN
17 4 NUT
18 4 BOLT
19 322-0752 1 RH STEERING CASE
20 322-0753 1 LH STEERING CASE
21 299-7156 3 PLUG
22 299-0485 2 SEAL
23 322-0637 12 WHEEL STUD
25 322-0754 2 RING
26 322-0755 2 CIRCLIP
27 322-0756 2 RING GEAR
28 322-0757 2 RING GEAR SUPPORT
29 322-0758 2 LOCKING PLATE
30 322-0759 6 CIRCLIP
31 322-0760 6 PIN
34 322-0763 12 NEEDLE BEARING
37 322-0764 4 BOLT
38 322-0765 2 PLANET GEAR CARRIER
40 322-0773 16 NUT
41 322-0774 16 STUD
42 322-0775 4 BEARING
43 322-0776 2 WHEEL HUB
45 298-8290 8 STUD
46 298-1864 8 WASHER
47 322-0816 8 NUT
48 322-0777 2 PLANET GEAR CARRIER, (includes items 26 thru 28, 30 thru 34, 38 &39)
50 322-0766 1 HOUSING
51 322-0767 16 BOLT
52 322-0768 2 SPACER
53 322-0769 2 PLANET GEAR
54 322-0770 2 CIRCLIP
31200363 TH255 5-9

DRIVE TRAIN
Figure 5-3 Front Hub Reduction (Continued)

55 305-5426 4 STEERING ADJUST BOLT, (includes items 17 & 18)
K1 2 CROSS KIT
5-10 TH255 31200363

DRIVE TRAIN
Figure 5-3 Front Hub Reduction (Continued)

31200363 TH255 5-11

DRIVE TRAIN
Figure 5-4 Front Brakes
5-12 TH255 31200363

DRIVE TRAIN
Figure 5-4 Front Brakes

1 322-0686 6 BRAKE DISC
2 322-0687 6 INTERMEDIATE BRAKE DISC
3 1 REDUCTION BUSHING, (Before Axle S/N KITA516408), (no longer available;
for initial replacement use 345-6965, 322-0689, 345-6964 & item 7)
345-6965 1 REDUCTION BUSHING, (Axle S/N KITA516408 & After)
4 1 DETENT BALL, (Before Axle S/N KITA516408), (no longer available; for initial
replacement use 345-6965, 322-0689, 345-6964 & item 7)
322-0689 2 DETENT BALL, (Axle S/N KITA516408 & After)
5 1 SPACER, (Before Axle S/N KITA516408), (no longer available; for initial
replacement use 345-6965, 322-0689, 345-6964 & item 7)
345-6964 1 SPACER, (Axle S/N KITA516408 & After)
6 322-0797 2 SHIM
7 1 INTERMEDIATE BRAKE DISC, (Before Axle S/N KITA516408),
(no longer available; for initial replacement use 345-6965, 322-0689, 345-6964 &
344-3278)
1 INTERMEDIATE BRAKE DISC, (Axle S/N KITA516408 thru KITA522692),
(no longer available; for initial replacement use 344-3278 & 344-3277 on
Figure 5-2)
344-3278 1 INTERMEDIATE BRAKE DISC, (Axle S/N KITA522692 & After)
8 322-0692 2 ROLL PIN
9 322-0693 1 PISTON
10 322-0694 1 O-RING
11 322-0695 1 PLUG
12 304-2602 2 BLEEDING BOLT
13 299-7103 2 PLUG
14 322-0696 1 BACK-UP RING
15 298-1880 1 O-RING
16 299-0983 1 BACK-UP RING
17 322-0697 2 CIRCLIP
18 322-0698 1 SPRING
19 322-0699 4 BACK-UP RING
20 322-0700 4 O-RING
21 322-0660 1 DOWEL
22 322-0702 1 PISTON
23 322-0703 3 O-RING
24 322-0704 3 PIN
25 322-0705 1 O-RING
26 322-0706 1 O-RING
27 322-0707 1 PISTON
28 322-0708 2 SPRING
29 322-0709 1 RING NUT
30 322-0710 2 BOLT
31 322-0794 2 O-RING
32 322-0711 2 SPACER
33 322-0712 1 GRUB BOLT
34 298-1879 2 SEAL WASHER
35 298-1878 2 BOLT
31200363 TH255 5-13

DRIVE TRAIN
Figure 5-5 Front Steering Components
5-14 TH255 31200363

DRIVE TRAIN
Figure 5-5 Front Steering Components

1 322-0713 1 CYLINDER
2 322-0714 2 O-RING
3 322-0715 2 ARTICULATED TIE ROD
2 NUT, SELF LOCKING
K1 350-3723 1 SEAL KIT, STEER CYLINDER
31200363 TH255 5-15

DRIVE TRAIN
Figure 5-6 Rear Axle Assembly
102
103
101
PAL4280
5-16 TH255 31200363

DRIVE TRAIN
Figure 5-6 Rear Axle Assembly

312-3277 1 REAR AXLE ASSY, (includes items 1 & 2)
1 309-2928 1 REAR AXLE, (includes items 101 thru 103)
2 309-2969 2 FITTING, M18X1.5, (includes o-ring)
101 Ref REAR DIFFERENTIAL, (see Figure 5-7 for details)
102 Ref REAR HUB REDUCTION & CENTRAL HOUSING, (see Figure 5-8 for details)
103 Ref REAR STEERING COMPONENTS, (see Figure 5-9 for details)
31200363 TH255 5-17

DRIVE TRAIN
Figure 5-7 Rear Differential
5-18 TH255 31200363

DRIVE TRAIN
Figure 5-7 Rear Differential

1 322-0798 1 NUT
2 322-0701 1 FLANGE
3 322-0647 2 BEARING
4 299-0508 1 SEAL
5 322-0646 1 SPACER
6 322-0650 1 SHIM
7 322-0649 1 RING
8 322-0716 1 SPACER
9 322-0718 1 BEVEL GEAR SET
10 322-0664 12 BOLT
11 322-0652 2 SHIM
12 322-0653 2 TAPER ROLLER BEARING
13 322-0719 1 DIFFERENTIAL CARRIER
18 2 PIN, (Before Axle S/N KHUN129104), (no longer available; for initial
replacement use 345-6963 & 345-6962)
345-6963 2 PIN, (Axle S/N KHUN129104 & After)
19 322-0660 3 DOWEL
20 1 PIN, (Before Axle S/N KHUN129104), (no longer available; for initial
replacement use 345-6963 & 345-6962)
345-6962 1 PIN, (Axle S/N KHUN129104 & After)
21 322-0662 1 SHAFT RETAINER
22 322-0729 1 COVER PLATE
25 322-0778 1 O-RING
31200363 TH255 5-19

DRIVE TRAIN
Figure 5-8 Rear Hub Reduction & Central Housing
5-20 TH255 31200363

DRIVE TRAIN
Figure 5-8 Rear Hub Reduction & Central Housing

1 322-0741 1 O-RING
2 299-7134 1 VENT
3 322-0742 16 BOLT
4 322-0743 1 HOUSING
6 322-0745 4 SEAL
7 322-0746 2 UNIVERSAL JOINT
8 322-0747 2 PIVOT PIN
10 299-7103 4 PLUG
11 298-1865 20 BOLT
12 322-0748 2 SHIM
13 322-0749 2 SEAL
14 322-0641 2 BUSHING
15 322-0750 2 JOINT
16 322-0751 2 PIVOT PIN
17 4 NUT
18 4 BOLT
19 322-0753 1 RH STEERING CASE
20 322-0752 1 LH STEERING CASE
21 299-7156 3 PLUG
22 299-0485 2 SEAL
23 322-0637 12 WHEEL STUD
25 322-0754 2 RING
26 322-0755 2 CIRCLIP
27 322-0756 2 RING GEAR
28 322-0757 2 RING GEAR SUPPORT
29 322-0758 2 LOCKING PLATE
30 322-0759 6 CIRCLIP
31 322-0760 6 PIN
34 322-0763 12 NEEDLE BEARING
37 322-0764 4 BOLT
38 322-0777 2 PLANET GEAR CARRIER
40 322-0773 16 NUT
41 322-0774 16 STUD
42 322-0775 4 BEARING
43 322-0776 2 WHEEL HUB
44 322-0779 1 HOUSING
45 298-8290 8 STUD
46 298-1864 8 WASHER
47 322-0816 8 NUT
48 322-0765 2 PLANET GEAR CARRIER, (includes items 26 thru 28, 30 thru 34, 38 & 39)
52 322-0768 2 SPACER
53 322-0769 2 PLANET GEAR
54 322-0770 2 CIRCLIP
55 305-5426 4 STEERING ADJUST BOLT, (includes items 17 & 18)
31200363 TH255 5-21

DRIVE TRAIN
Figure 5-8 Rear Hub Reduction & Central Housing (Continued)

101 299-0197 4 REDUCTION BUSHING
103 322-0781 2 SUPPORT
105 299-7103 2 PLUG
106 322-0782 2 SUPPORT, (includes items 201 thru 205)
201 299-0821 1 CIRCLIP
202 299-7161 1 PLUG
203 322-0771 1 MAGNET PLUG
K1 2 CROSS KIT
5-22 TH255 31200363

DRIVE TRAIN
Figure 5-8 Rear Hub Reduction & Central Housing (Continued)

31200363 TH255 5-23

DRIVE TRAIN
Figure 5-9 Rear Steering Components
5-24 TH255 31200363

DRIVE TRAIN
Figure 5-9 Rear Steering Components

1 322-0713 1 CYLINDER
2 322-0714 2 O-RING
3 322-0715 2 ARTICULATED TIE ROD
2 NUT, SELF LOCKING
K1 350-3723 1 SEAL KIT, STEER CYLINDER
31200363 TH255 5-25

DRIVE TRAIN
Figure 5-10 Driveshaft Installation
4
5
6
2
3
4
5
6
1 PAL4181
5-26 TH255 31200363

DRIVE TRAIN
Figure 5-10 Driveshaft Installation

1 Ref FRONT AXLE, (see Figure 5-1 for details)
2 Ref REAR AXLE, (see Figure 5-6 for details)
3 309-2976 1 DRIVESHAFT
4 309-2992-OM 2 STRAP KIT, (includes items 5 & 6) A
5 318-4734 4 SCREW
6 317-3339 2 STRAP
31200363 TH255 5-27

DRIVE TRAIN
Figure 5-11 Tires & Rims
1
2
102
105
101
103
1
2
PAL4291
5-28 TH255 31200363

DRIVE TRAIN
Figure 5-11 Tires & Rims

0275506CP 1 TIRE SET, 12X16.5, PNEUMATIC, (ANSI & CE - if equipped),
(includes items 1 & 2)
0275507CP 1 TIRE SET, 14X17.5, PNEUMATIC, (ANSI & CE - if equipped),
1001080658CP 1 TIRE SET, 12X16.5, FOAM, (ANSI & CE - if equipped), (includes items 1 & 2)
1001080659CP 1 TIRE SET, 14X17.5, FOAM, (ANSI, CE & AUS - if equipped),
1001112558CP 1 TIRE SET, 33X12-20, NON-MARKING, (ANSI - if equipped),
1 1001081220CP 2 WHEEL & TIRE ASSY, RIGHT, 12X16.5, PNEUMATIC,
(ANSI & CE - if equipped), (includes items 101 thru 103)
4520658CP 2 WHEEL & TIRE ASSY, RIGHT, 14X17.5, PNEUMATIC,
1001081218CP 2 WHEEL & TIRE ASSY, RIGHT, 12X16.5, FOAM,
1001080662CP 2 WHEEL & TIRE ASSY, RIGHT, 14X17.5, FOAM,
(ANSI, CE & AUS - if equipped), (includes items 101 thru 103)
1001112557CP 2 WHEEL & TIRE ASSY, RIGHT, 33X12-20, NON-MARKING,
(ANSI - if equipped)
2 1001081221CP 2 WHEEL & TIRE ASSY, LEFT, 12X16.5, PNEUMATIC,
4520659CP 2 WHEEL & TIRE ASSY, LEFT, 14X17.5, PNEUMATIC,
1001081219CP 2 WHEEL & TIRE ASSY, LEFT, 12X16.5, FOAM,
1001080663CP 2 WHEEL & TIRE ASSY, LEFT, 14X17.5, FOAM,
(ANSI, CE & AUS - if equipped), (includes items 101 thru 103)
1001112556CP 2 WHEEL & TIRE ASSY, LEFT, 33X12-20, NON-MARKING,
(ANSI - if equipped)
101 334-5140 1 WHEEL, 16.5
315-4245 1 WHEEL, 17.5
102 1001081222 1 TIRE, 12X16.5
1001080228 1 TIRE, 14X17.5
103 312-3342 1 TIRE VALVE
105 309-9039 24 LUG NUT, M18X1.5
31200363 TH255 5-29

DRIVE TRAIN
5-30 TH255 31200363

SECTION 6
CAB
31200363 TH255
CAB
Figure 6-1 Cab Install
108 118
119
120
961
962 122
111
963 7
409 11
202
201
117
121
2
401 504
402 4
404
15
16 138
139 653
132 140
653 141 809
105 13 810
107 1
10 142
653
808
502 127
604 807
653 14
654 114 802
8 801
651
115
9
137
144
501
109
116
301 3
302
304
305
405
408 PAL4714
6-2 TH255 31200363

CAB
Figure 6-1 Cab Install (Continued)
901
902
903
905 906
904
950
902 903
701
702
707
708 613
611
703
609
137
704
607
606 608
710
705 702 608
709
673
681
671 672
675
674 676
682
683
PAL4723
31200363 TH255 6-3

CAB
Figure 6-1 Cab Install

Item Part Number Qty. Descriptions Rev.
309-6452 1 OPEN CAB, FIXED, (ANSI), (includes items 1 thru 3, 5, 7 thru 17, 105 thru 144, 5
201 thru 202, 301 thru 305 & 501 thru 504)
309-6451 1 OPEN CAB, TILT, (ANSI), (includes items 1 thru 3, 5, 7 thru 17, 105 thru 144, 5
201 thru 202, 301 thru 305 & 501 thru 504)
309-6449 1 ENCLOSED CAB, TILT, with HEAT, (ANSI), (includes items 1, 2, 4 thru 17, 105 6
thru 144, 201 thru 202, 301 thru 305, 604 thru 613 & 961 thru 963)
309-6448 1 ENCLOSED CAB, TILT, with HEAT & AC, (ANSI), (includes items 1, 2, 4 thru 17, 6
105 thru 144, 201 thru 202, 301 thru 305, 604 thru 613 & 961 thru 963)
317-8678 1 ENCLOSED CAB, TILT, with HEAT, (CE & AUS), (includes items 1, 2, 4 thru 17, 8
105 thru 144, 201 thru 202, 401 thru 413, 604 thru 613 & 961 thru 963)
318-4668 1 ENCLOSED CAB, TILT, with HEAT & AC, (CE & AUS), (includes items 1, 2, 4 8
thru 17, 105 thru 144, 201 thru 202, 401 thru 413, 604 thru 613 & 961 thru 963)
1 Ref STEERING COLUMN, (see Figure 7-2 for details)
2 Ref HEATER OPTIONS, (see Figure 6-7 for details)
3 Ref OPEN CAB WELDMENT, (see Figure 6-2 for details)
4 Ref ENCLOSED CAB WELDMENT, (see Figure 6-3 for details)
5 Ref SUSPENSION SEAT, (not shown), (see Figure 6-5 for details)
6 Ref WIPER INSTALL, (not shown), (see Figure 6-6 for details)
7 Ref COVER OPTIONS, (see Figure 6-9 for details)
8 Ref ACCELERATOR PEDAL & ATTACHING PARTS, (see Figure 7-3 for details)
9 Ref BRAKE PEDAL & ATTACHING PARTS, (see Figure 7-4 for details)
10 Ref JOYSTICK, (see Figure 7-1 for details)
11 Ref CAB SWITCHES, (see Figure 10-4 for details)
12 Ref CAB ROOF HARNESS, (not shown), (see Figure 10-9 for details)
13 Ref CAB HARNESS, (see Figure 10-8 for details)
14 317-6372 1 LIFT LOADER HARNESS
15 Ref CAB FUSE/RELAY HOLDER & FUSE DECAL, (see Figure 10-5 for details)
16 325-8147 1 FULL JUMPER HARNESS
17 Ref CAB HOSES, (not shown), (see SECTION 8 for details)
105 317-6314 8 FLAT HD SOCKET SCREW
107 317-6375 8 NUT, 1/4-20
108 317-6376 2 BUTTON HD SCREW, 1-4-20
109 317-6377 4 SOCKET HD SCREW, 1/4-20X3/4
111 317-6379 1 12 VOLT POWER SUPPLY TERMINAL
114 317-6383 1 BOLT, 0.25-20X0.62
115 317-6384 16 TRUSS HD SCREW, 1/4-20X3/4
116 298-7363 4 WASHER, 0.25
117 317-6385 4 WASHER, 0.312
118 299-0354 1 TILT ANGLE GAGE
119 317-6387 1 L.H. CAB MIRROR
120 317-0088 1 MIRROR MOUNT ARM
121 298-1578 4 LOCKNUT, 5/16-18
122 317-6316 1 4in ELECTRIC GAUGE
127 317-6326 1 RIGHT SIDE CONSOLE, (includes items 11 & 801 thru 810) E
132 317-6332 1 CAPACITY CHART HOLDER
137 317-6353 4 TRUSS HD SCREW, 0.31-18
138 317-6367 1 FUSE BLOCK BRACKET
139 317-6368 4 PAN HD SCREW, 12-24
140 317-6369 4 LOCKNUT, 12-24
141 317-6370 4 FLAT WASHER
6-4 TH255 31200363

CAB

142 319-7640 1 SOCKET PLUG
144 323-6829 1 CAB INSULATION
201 154-3197 1 CAT STARTER SWITCH
5P-8500 1 KEY
202 317-6342 1 FLOOR MAT
301 317-6384 4 TRUSS HD SCREW, 1/4-20X.75
302 319-7641 2 TRUSS SCREW, 1/4-20X1.5
304 Ref PARK BRAKE RELEASE VALVE ASSY, (see Figure 9-15 for details)
305 317-6354 1 PARK BRAKE VALVE BRACKET
401 178-9983 2 HEX LOCK NUT, M4X0.7, GR 8
402 319-7642 2 HEX SOCKET HD SCREW, M4X25
404 5W-5038 4 WASHER, 4mm
405 317-6384 4 TRUSS HD SCREW, 1/4-20X0.75
408 317-8672 1 PARK BRAKE VALVE MOUNT
409 317-8673 1 TURN/HIGH BEAM INDICATOR
413 Ref HYD PARK BRAKE ASSY, (see Figure 9-15 for details)
501 317-6343 1 FLOOR SKID ASSY
502 317-6356 1 OPEN CAB DASH ASSY, (includes items 551, 552 & 806)
504 317-6384 6 TRUSS HD SCREW, 1/4-20X0.75
551 317-6355 1 OPEN CAB DASH PANEL
552 317-6357 1 CENTER DASH COVER
604 317-8669 1 DASH ASSY, (includes items 651 thru 654) A
606 317-8687 1 LOWER DUCT
607 319-7636 1 FRONT DUCT
608 317-6353 6 SCREW
609 317-8699 Ref WASHER TANK W/PUMP INSTALLATION, B
610 328-3716 8 TIEWRAP
611 144-0195 A/R WINDOW WASHER HOSE
612 318-4684 A/R DUCT HOSING
613 327-6909 A/R WINDOW WASHER HOSE
651 317-6327 1 SWITCH COVER
652 317-8679 1 DASH PANEL PLASTIC
653 317-8685 4 VENT
654 317-8686 1 COVER
672 317-8723 2 STAINLESS STEEL SCREW, #8
673 317-8668 1 WINDSHIELD WASHER PUMP
674 317-8683 1 WASHER FLUID BOTTLE, (includes items 681 thru 683) B
675 317-8698 1 CLAMP
676 144-0195 5 in HOSE
681 317-8689 1 CAP
682 317-8715 1 WASHER FLUID TANK
683 328-3324 1 FITTING
309-6235 Ref CAB INSTALLATION, E

31200363 TH255 6-5

CAB

703 309-2974 2 HEX NUT, 3/4-10, GR8
704 7X-0449 2 HEX NUT, 7/8-9, GR8
705 298-7395 2 WASHER, 7/8
706 298-1631 2 WASHER, 3/4
707 298-7030 2 CENTER BONDED MOUNT
708 321-5874 2 WASHER
709 298-8581 4 SHOCK MOUNT
710 298-1746 2 REBOUND WASHER
801 317-6339 1 RIGHT SIDE CONSOLE
802 317-6341 1 LOWER RIGHT SIDE CONSOLE
806 317-6327 13 SWITCH COVER
807 317-6359 1 SIX GANG SWITCH MOUNT PANEL
808 317-6360 1 EIGHT GANG SWITCH MOUNT PANEL
809 317-6361 12 PAN HD SCREW, #8-32
810 317-6362 12 WASHER, #8
331-6272 Ref FRONT BRICK GUARD INSTALLATION, (if equipped), B

(not available to order, see items 902, 903 & 950 for service)
331-6271 Ref TOP BRICK GUARD INSTALLATION, (if equipped), B
901 317-3263 1 UPPER BRICK GUARD
902 318-4733 4 BUTTON HD CAPSCREW, 5/16-18X1
903 318-4730 4 HEX LOCKNUT, 5/16, GR8
904 331-6273 1 LEFT BRICK GUARD WELDMENT
905 331-6274 1 RIGHT BRICK GUARD WELDMENT
906 331-6275 4 SCREW, 0.250-20X0.5, GR5
950 317-3264 1 LOWER BRICK GUARD SHIELD
961 344-3305 1 STRIKER LATCH, (ENCLOSED CAB)
662 8T-4244 1 HEX NUT, M12X1.75, (ENCLOSED CAB)
963 8T-4223 1 HARD WASHER, (ENCLOSED CAB)
6-6 TH255 31200363

CAB

31200363 TH255 6-7

CAB
Figure 6-2 Open Cab
21
2
3
1 PAL3962
6-8 TH255 31200363

CAB
Figure 6-2 Open Cab

331-0099 1 OPEN CAB (ANSI), (includes items 1 thru 22) C
1 1 CAB WELDMENT
3 Ref REAR HINGED WINDOW, (see Figure 6-4 for details) F
21 330-9058 1 RIGHT SIDE GLASS
22 320-0534 2 SEALANT (not shown)
31200363 TH255 6-9

CAB
Figure 6-3 Enclosed Cab
5 3 13
4
61
9
11
45
42
35 68
56
1 73
44
36 70
49
66
65 71 39
52 50 48 64 45
57
60 67 63 69
46 40 51 62 72
47
43
58 61
54
45
55 38
41
39
45
74
37
43
53
PAL4303
6-10 TH255 31200363

CAB
Figure 6-3 Enclosed Cab

331-0100 Ref ENCLOSED CAB GLASS INSTALLATION, A
1 1 CAB WELDMENT
3 320-0492 1 PLUG, (if equipped)
6 330-9060 1 SKYLIGHT GLASS
7 330-9057 1 FRONT GLASS
8 330-9058 1 RIGHT SIDE GLASS
11 330-9059 1 LEFT SIDE GLASS
12 320-0534 3 SEALANT, (not shown)
13 Ref REAR HINGED WINDOW, (see Figure 6-4 for details) F
35 330-8284 1 DOOR ASSY, (includes items 12 & 36 thru 74) 2,B
36 322-0803 1 BLACK NYLON WASHER
37 322-0728 2 HEX BOLT, G5
38 322-0808 1 HEX HD CAPSCREW
39 322-0805 3 HEX NUT, G5
40 322-0799 2 SCREW
41 330-8272 1 LATCH, PADDLE W/KEY
1 KEY, (set of two)
42 322-0807 2 HEX BOLT, 3/8-16X6.5
43 322-0721 2 NUT, G2
44 322-0740 1 BOLT
45 320-0533 6 CAP
46 322-0730 2 BOLT
47 322-0731 2 HEX NUT
48 322-0732 2 BOLT
49 320-0499 1 LATCH COVER
50 330-8276 1 WINDOW LATCH BLOCK
51 322-0733 2 NUT, M6X1
52 330-8278 1 DOOR HANDLE, (includes item 49) C
53 331-6125 2 RIVNUT
54 330-8280 1 DOOR RESTRAINT STRAP
55 330-8252 1 FRONT DOOR GLASS
56 330-8251 1 DOOR FRAME WELDMENT
57 330-8279 1 LATCH COVER
58 330-8281 1 LATCH LINKAGE
60 304-2648 1 FLAT WASHER, 3/8
61 330-8274 1 DOOR HOLD OPEN
62 320-0508 1 SEAL
63 330-8277 5 WINDOW CAP
64 322-0734 4 BOLT
65 322-0735 1 NUT
66 330-8275 1 LATCH HANDLE
67 322-0736 1 HEX BOLT
68 322-0737 4 NUT, M8
69 330-8257 1 HINGED DOOR GLASS
70 330-8273 2 HINGE
71 330-8282 2 SPACER
31200363 TH255 6-11

CAB
Figure 6-3 Enclosed Cab (Continued)

72 330-8283 1 SEAL
73 330-9716 1 DOOR SEAL
74 330-8271 1 LOWER DOOR PANEL
6-12 TH255 31200363

CAB
Figure 6-3 Enclosed Cab (Continued)

31200363 TH255 6-13

CAB
Figure 6-4 Rear Hinged Window
14
4
7
9
8
6
13
15
3
16
10 11
12
5 PAL5120
6-14 TH255 31200363

CAB
Figure 6-4 Rear Hinged Window

330-9056 1 REAR HINGED WINDOW, (includes items 1 thru 16) F
1 340-7566 1 WINDOW REAR SEAL
2 330-9062 1 REAR HINGED GLASS
3 330-9063 1 T-STYLE HOLD OPEN
4 330-9064 2 PLASTIC HINGE
5 330-9065 1 REAR WINDOW LATCH BRACKET
6 330-9066 2 GROMMET
7 330-9068 2 HINGE SEAL
8 330-9069 2 BUSHING
9 330-9070 2 HINGE MOUNTING PAD
10 343-2933 2 TRUSS HEAD SCREW, 1/4-20X.75
11 343-2937 2 LOCK WASHER, 1/4
12 343-2938 2 WASHER, 1/4
13 5L-4126 2 NUT, 1/4-20
14 343-2947 6 TORX SCREW, 1/4-20X1.25
15 343-2939 2 FLAT WASHER, 1/4
16 122-1084 1 DETENT RING PIN
31200363 TH255 6-15

CAB
Figure 6-5 Suspension Seat
6
8
1 PAL3971
31200363 TH255 6-16

CAB
Figure 6-5 Suspension Seat

298-8726 1 SUSPENSION SEAT, (ANSI), (includes items 1 thru 7) B
317-8695 1 SUSPENSION SEAT, (CE & AUS), (includes items 1 thru 7) A
1 299-0921 1 SLIDE KIT
2 299-0922 1 KNOB KIT
3 304-2626 1 BACK CUSHION KIT, (ANSI)
319-7697 1 BACK CUSHION KIT, (CE & AUS)
4 299-0924 1 SEAT CUSHION KIT, (ANSI)
319-7698 1 SEAT CUSHION KIT, (CE & AUS)
5 299-0928 1 SEAT BELT KIT
6 299-6637 1 TETHER KIT
7 299-0925 1 BACK PANEL KIT
8 298-8669 1 3 in. SEAT BELT
31200363 TH255 6-17

CAB
Figure 6-6 Wiper Installation
108
101
103
104
4
105
3
2
5
110
6
1
111 110
106
101 108
102 103
107 105
104
109
PAL4733
6-18 TH255 31200363

CAB
Figure 6-6 Wiper Installation

317-8670 1 FRONT WIPER ASSY, (includes items 1 thru 7) C
1 1 FRONT WIPER MOTOR
2 336-7167 1 FRONT WIPER SPACER
3 336-7168 1 ADAPTER KIT
4 336-7169 1 WIPER ARM
5 336-7170 1 WIPER BLADE
6 336-7171 1 WET ARM ADAPTOR
7 339-9567 1 WET ARM KIT
317-8690 1 ROOF/REAR WIPER INSTALL, D

101 343-2936 2 LOCK NUT, #10-32
102 317-8723 2 SOCKET HD CAPSCREW, GR8
103 343-2929 2 TORX HD SCREW, #10-32X0.5
104 4 NYLON WASHER, 0.48X0.6mm
105 6K-9632 2 TEE COUPLING
106 Ref REAR/ROOF WIPER SWITCH, (see Figure 10-4 for details)
107 317-8668 1 WINDSHIELD WASHER PUMP
108 319-7635 2 ROO/REAR WIPER
109 317-8698 1 WASHER PUMP CLAMP
110 317-8713 2 SPRAY NOZZLE
111 144-0195 HOSE
31200363 TH255 6-19

CAB
Figure 6-7 Heater & AC Installation - Cab
18
19
3
NO HEAT/AC
1
2
K1 7
6
4
PAL4252
6-20 TH255 31200363

CAB
Figure 6-7 Heater & AC Installation - Cab (Continued)
503
504
503 HEAT ONLY
502 501
101
2
310 308
312
311
307
104 301 302

304 601
309 602
103
102 305 313
303
306
503
505 504
503 HEAT & AC
502 501
401
201
2
406
405
404
205
204
203
103 403
202 402
PAL4260
31200363 TH255 6-21

CAB
Figure 6-7 Heater & AC Installation - Cab

317-6345 1 NO HEAT/AC INSTALL, (ANSI), (includes items 1 thru 7) D
317-8681 1 HEAT ONLY INSTALL, (if equipped), (includes items 2 & 101 thru 104) G
317-8682 1 HEAT & AC INSTALL, (if equipped), (includes items 2, 103 & 201 thru 205) F
1 317-6344 1 HEATER CONTROL COVER
2 343-2930 4 SELF TAPPING SCREW, #8X1/2
3 317-6363 1 SEAT RISER COVER, (no heat/ac)
328-3717 HVAC COVER, (heat, heat/ac)
4 317-6364 1 DUCTWORK PANEL
5 317-6365 1 PARKING BRAKE RELEASE VALVE ONLY PANEL
7 317-6371 1 DUCTWORK PANEL
18 340-7564 1 CAB AIR FILTER
19 340-7565 1 CAB AIR O-RING
101 317-8697 1 HEATER CONTROL SWITCH, (includes items 501 thru 504) B
102 323-4801 1 WATER HEATER, (includes items 301 thru 313) B
103 317-6384 3 TRUSS HD SCREW, 1/4-20X.75
104 317-8711 1 PARKING BRAKE RELEASE VALVE AND HEATER PANEL
201 317-8671 1 HVAC CONTROL SWITCH, (includes items 501 thru 505)
202 353-3503 1 HEATER W/AC, (includes items 401 thru 406)
203 317-8712 1 PARKING BRAKE RELEASE VALVE, HEATER AND A/C PANEL
204 321-5872 1 AC SUPPLY HOSE ASSY
205 321-5873 1 AC RETURN HOSE ASSY
301 323-4792 1 HEATER BOX
302 323-4793 1 HEATER, (includes items 601 & 602)
303 323-4798 2 ELBOW HOSE
304 323-4795 1 WATER HEATER VALVE
305 323-4796 3 ADAPTER
306 323-4794 1 SEAL
307 323-4799 2 SPLIT GROMMIT
308 323-4800 1 RUBBER GROMMIT
309 298-1620 3 PILOTED HEX WELD NUT, 1/4-20
310 323-4797 1 HEATER RETURN HOSE
311 323-4802 1 HEATER SUPPLY HOSE
312 323-4803 8 HEATER CLAMP
313 323-4804 4 SCREW, #8-15
401 319-7678 1 BLOCK VALVE
402 323-4795 1 HEATER CONTROL VALVE
403 319-7703 1 THERMOSTAT
404 319-7676 1 HEATER COIL
405 319-7679 1 EVAPORATOR COIL
406 319-7677 1 BLOWER, 12V
501 319-7680 1 CABLE
502 319-7681 1 ROTARY CONTROL
503 319-7706 2 POSITIONING KNOB, (includes set screw)
504 319-7708 1 TEMPERATURE CONTROL SWITCH
505 319-7707 1 AIR CONDITIONING SWITCH
601 334-0269 1 BLOWER,12V
602 334-0270 1 HEATER COIL
6-22 TH255 31200363

CAB
Figure 6-7 Heater & AC Installation - Cab (Continued)

K1 1 A/C FIELD KIT, (if equipped with enclosed cab and heater), (includes items 2,
103 & 201 thru 205 and items 101 thru 126 on Figure 6-8)
31200363 TH255 6-23

CAB
Figure 6-8 Heater & A/C Installation - Engine Pod
101
124
123
106
107
109
120 125
116
126
102
104 110
116 114 122
105 111
118
119 112
113 103
120 121
10 115
3 117
13
4 108
12
10
11
9
6
1 2
10
10
PAL4311
6-24 TH255 31200363

CAB
Figure 6-8 Heater & A/C Installation - Engine Pod

318-4665 Ref HEATER & A/C INSTALL, G
1 318-4666 1 HOSE ASSY
2 318-4667 1 HOSE ASSY
3 331-3772 1 FITTING
4 323-6953 1 ELBOW
6 8T-4137 1 HEX HD SCREW, M10X20
9 8T-4223 1 WASHER, M12
10 303-8599 4 GEAR CLAMP
11 003-6271 1 CLIP TUBE
12 331-3773 2 TIE STRAP
13 331-3771 1 SHUTOFF VALVE
309-6443 Ref AC SYSTEM INSTALL, M

101 309-6440 1 A/C RADIATOR CONDENSOR
102 315-4214 1 A/C PUMP COMPRESSOR
103 309-6444 1 A/C SYSTEM DRYER
319-7709 1 PRESSURE SWITCH
319-7674 1 O-RING
104 317-5921 1 A/C SUPPORT
105 309-6445 1 DRYER MOUNTING PLATE
106 319-1599 1 HOSE ASSY
107 321-4044 1 HOSE ASSY
108 321-4045 1 HOSE ASSY
109 319-1600 1 HOSE ASSY
110 309-6453 1 A/C SYSTEM V-BELT
111 309-6461 2 GEAR CLAMP
112 333-1270 1 IDLER PULLEY
113 333-1271 1 IDLER PULLEY ADJ. BLOCK
114 309-6402 1 A/C PULLEY BOLT
115 297-7032 3 HEX HD CAPSCREW, 3/8-16X1 1/4
116 303-4795 4 NUT 3/8-16
117 272-3089 1 HEX HD SCREW, M10X90
118 325-8139 2 THREADED ROD, 3/8-16 X 5.375
119 298-7366 4 WASHER, 7/16
120 298-7374 7 WASHER, 3/8
121 8T-4121 1 WASHER, 10MM
122 Ref AC SYSTEM HARNESS, (see Figure 10-12 for details)
123 6V-0413 4 HEX HD CAPSCREW, 5/16-18X3/8
124 298-7364 4 WASHER, 5/16
125 297-7012 2 HEX HD CAPSCREW, 1/4-20X1
126 298-7372 2 WASHER, 1/4
31200363 TH255 6-25

CAB
Figure 6-9 Overhead Console
101
102 311
305
306
312
3 305
301 305
4 303 307
111 308
5 602 302
309
601 304
310
3
4 6
110
111 3
4
111
2 501
305 503
401
402 502
PAL4222
6-26 TH255 31200363

CAB
Figure 6-9 Overhead Console

327-0774 1 OVERHEAD CONSOLE, (open) (includes items 1 thru 6)
327-0773 1 OVERHEAD CONSOLE, (enclosed), (ANSI), E
(includes items 1 thru 6 &101 thru 111)
317-8708 1 OVERHEAD CONSOLE, (enclosed), (CE & AUS) B
(includes items 1, 3 thru 6, 101, 102 & 201)
1 317-8700 1 OVERHEAD CONSOLE INSTALL, (includes items 301 thru 313) F
2 317-8707 1 FRONT FOPS INSTALL, (includes 2 of items 305 & 401) E
3 326-0480 11 HOOK 1 IN WIDE TAPE
4 326-0481 11 LOOP 1 IN WIDE TAPE
5 327-0771 1 IN-BOARD ROPS BAR COVER
6 326-0483 1 OUT-BOARD ROPS BAR COVER
101 8T-9394 2 BUTTON HD SCREW, #10-24X1/2
102 317-8703 1 VISOR
110 326-0485 1 A-PILLAR COVER
111 AR ADHESIVE STRIP
201 Ref CAB ROOF HARNESS (not shown), (see Figure 10-9 for details)
301 317-8722 1 DOME LIGHT LAMP
323-5645 1 LIGHT BULB
302 344-3304 3 BUTTON HD SCREW, 1/4-20X3/8
303 343-2931 8 SCREW, M4X0.7X20
304 343-2932 2 SOCKET HD CAPSCREW, 10-24X5/8
305 317-6384 10 TRUSS HD SCREW, 1/4-20X0.75
306 298-1581 2 HEX LOCKNUT, 1/4-20
307 317-8688 1 OVERHEAD CONSOLE COVER
308 317-8701 8 NUT, M4
309 317-8702 2 SPEAKER COVER
310 317-8704 1 HOOK
311 317-8705 1 VISOR MOUNT BRACKET
312 317-8706 1 RADIO MOUNT PLATE
313 317-8709 1 RADIO MOUNT OUTER PLATE
401 326-0484 1 FRONT ROPS BAR COVER, (ANSI)
402 326-0482 1 FRONT ROPS BAR COVER, (CE & AUS)
312-3309 1 LSI DISPLAY INSTALL, (CE & AUS), (includes items 402 & 501 thru 503) D
501 312-3331 1 LSI DISPLAY
502 317-8721 1 SPEEDOMETER
503 315-3886 4 SCREW, M4X20
318-4669 1 RADIO READY INSTALL, (if equipped), (includes items 601 & 602)
601 318-4686 2 SPEAKER
602 318-4687 1 ANTENNA
31200363 TH255 6-27

CAB
6-28 TH255 31200363

SECTION 7
CONTROLS
31200363 TH255
CONTROLS
Figure 7-1 Boom Joystick
1
8
12
2
3
13
15
14
2 3
1 4
4
9 6 10
16
17
18
7
11
19
K1 20
PAL3671
7-2 TH255 31200363

CONTROLS

309-6326 1 BOOM JOYSTICK, (includes all items)
1 319-7661 1 HANDLE ASSY
2 319-7662 1 STRAIGHT LEVER KIT, (includes items 3 thru 4)
3 1 STRAIGHT LEVER
4 1 HEX NUT
5 319-7663 1 RUBBER BOOT
6 299-0953 1 CARDAN KIT, (includes item 7)
7 AR SHIM
8 298-7082 1 RETAINING PLATE
9 299-0834 1 GROMMIT KIT
10 299-0967 1 UPPER BODY
11 1 LOWER BODY
12 319-7710 2 PLUNGER & GUIDE KIT
13 299-0986 4 REGULATING UNIT
14 299-0209 1 RETURN SPRING
15 299-0210 1 RETURN SPRING
16 Use kit K1 1 O-RING
18 Use kit K1 2 DOWEL PIN
20 Use kit K1 1 SCREW ASSY
K1 299-0498 1 SEAL KIT, (includes items 16 thru 20)
31200363 TH255 7-3

CONTROLS
Figure 7-2 Steering Column & Attaching Parts
107 103
106
105
104
102
101
401
302
301
303
3
4
5
203
1
6
7
3
4
203 5
201
202
PAL4160
7-4 TH255 31200363

CONTROLS
Figure 7-2 Steering Column & Attaching Parts

1 330-9834 1 FIXED STEERING COLUMN, (includes items 3 thru 5) A
2 317-8684 1 TILT STEERING COLUMN, (includes items 3 thru 7) A
3 319-7692 1 NUT, M18X1.5
4 319-7693 1 WASHER
5 319-7694 1 RUBBER CAP
6 319-7695 BELLOWS
7 319-7696 1 LOCKING HANDLE
101 317-6324 1 STEERING WHEEL, (includes items 102 thru 107) C
102 319-7682 1 NUT
103 319-7683 1 BOLT
104 319-7684 1 WASHER
105 319-7685 1 KNOB
106 319-7686 1 WASHER
107 319-7687 1 CAP
201 317-6380 1 ORBITAL STEERING VALVE, (includes item 202) B
202 319-7657 1 SEAL KIT
203 297-7031 4 HEX HD CAPSCREW, 3/8-16X1
301 317-6322 1 FNR SWITCH A
302 319-7637 1 LEVER ASSY CLAMP
303 309-3992 2 HEX HD SOCKET SCREW, M5X40
401 317-6347 1 CAT CENTER STEERING WHEEL CAP
31200363 TH255 7-5

CONTROLS
Figure 7-3 Accelerator Pedal Assembly
9 8
7
5 6
5
7
4 5 5
8
7
8
7
2
3
PAL4171
7-6 TH255 31200363

CONTROLS
Figure 7-3 Accelerator Pedal Assembly

327-6962 1 ACCELERATOR PEDAL ASSEMBLY, (includes items 1 thru 8) A
1 327-6964 1 ACCELERATOR PEDAL PLATE
2 327-6965 1 ACCELERATOR PEDAL
3 327-6966 1 ACCELERATOR PIVOT LEVER
4 327-6967 1 ACCELERATOR LINK LEVER
5 327-6968 5 SLEEVE
6 327-6969 1 4 in SPRING EXTENSION
7 327-6971 4 WASHER
8 327-6973 4 1/2 in SHAFT CLIP
9 Ref THROTTLE CONTROL CABLE, (see Figure 4-1 for details)
31200363 TH255 7-7

CONTROLS
Figure 7-4 Brake Assembly
203
205
201
202
103
204
101
102 205
11
14
3
2 1
4
13
5
7
8
9
10
12
PAL4691
7-8 TH255 31200363

CONTROLS
Figure 7-4 Brake Assembly

333-0738 1 BRAKE ASSY (includes items 1 thru 14) D
1 297-7011 1 HEX HD CAP SCREW, 1/4-20X3/4, GR5
2 5P-2675 1 HEX HD CAP SCREW, 1/4-20X1-3/4, GR8
3 298-7378 1 WASHER, 1/4
4 298-1581 1 HEX LOCKNUT, 1/4-20
5 334-2325 1 BRAKE SPRING
6 334-2326 2 BEARING
7 160-8500 1 HEX NUT, M8X1.25
8 334-2327 1 CLEVIS PIN
9 334-2328 1 UNIVERSAL CLEVIS YOKE
10 323-7225 1 COTTER PIN, 2X20
11 334-2329 1 BRAKE SUPPORT MOUNT
12 334-2330 1 BRAKE WELDMENT LEVER
13 334-2331 1 BRAKE PUSH ROD
14 334-2332 1 BRAKE SHAFT PIN
102 298-7364 2 WASHER, 5/16
103 Ref BRAKE MASTER CYLINDER, (see Figure 9-15 for details)
201 326-1147 1 HYDRAULIC LINE HOSE
202 326-1145 1 BRAKE RESERVIOR ANGLE
203 326-1146 1 BRAKE RESERVIOR
204 334-2334 1 COTTER HAIRPIN
205 333-0736 2 GEAR CLAMP
31200363 TH255 7-9

CONTROLS
7-10 TH255 31200363

SECTION 8
HYDRAULIC CIRCUITS
31200363 TH255
HYDRAULIC CIRCUITS
Figure 8-1 Supply Circuit
704
421
4
ANSI
704
320
421
4
50
22 401 11 11
49 404 707
426 27
403
24
401 319
28 21 645
319
705 404
19
22 319
645 18
3 426 402
703
703
19
703 CONNECTIONS TO TANK
20
403
706 ANSI
31 606
23 606
416 TO TANK
114
210 609
126
211 2
123
1
129
227 223
646
647
252 253 TO TANK
609 701
13
17 16
414
14
31 312
8 9 6 12
10
311
31 702
312
311 PAL4150
8-2 TH255 31200363

HYDRAULIC CIRCUITS

1 309-6362 1 FITTING
2 322-0638 1 ADAPTER
3 331-6880 1 ADAPTER
8 298-0496 1 ADAPTER, (torque to 31 Nm), (CE & AUS)
9 324-7945 1 ADAPTER, (torque to 31 Nm), (CE & AUS)
10 324-7944 1 STEERING PRESSURE SENSOR, (CE & AUS)
11 298-7355 2 ADAPTER, (includes o-ring)
12 317-6381 1 ADAPTER
13 300-6096 1 ELBOW, 90 DEGREES
16 309-6349 1 ELBOW, 45 DEGREES
17 309-6322 1 PRIORITY VALVE A
317-8727 1 SEAL KIT
18 317-8719 1 FITTING
19 317-6382 2 CHECK FITTING
20 317-6386 1 FITTING
21 309-2966 2 FLANGE KIT, (includes mounting hardware & o-ring)
22 329-2454 2 FLANGE KIT, (includes mounting hardware & o-ring)
23 317-5981 1 ADAPTER
27 309-2986 2 ELBOW, 90 DEGREES
28 324-7943 2 FITTING
31 298-0471 4 ELBOW, 90 DEGREES
49 309-2964 TEE ADAPTER, (includes o-ring)
50 331-5299 1 TEST FITTING
114 317-5984 2 SOCKET HD CAPSCREW, M10X35
123 312-3348 1 ADAPTER
126 309-2939 1 IMPLEMENT PUMP A
317-8728 1 SHAFT LIP SEAL
317-8729 1 SEAL KIT, (includes shaft lip seal)
129 312-3297 1 ADAPTER
223 317-5913 1 HOSE ASSY
227 317-5917 1 HOSE ASSY
252 298-7363 1 WASHER, 1/4
253 8T-9368 1 SOCKET HD CAPSCREW, 1/4-20X2-1/4
311 334-4058 1 HOSE ASSY
312 334-4059 1 HOSE ASSY
319 334-4064 1 HOSE ASSY
320 334-4068 1 HOSE ASSY, (CE & AUS)
401 334-4040 1 HOSE ASSY
402 334-4041 1 HOSE ASSY
403 334-4042 1 HOSE ASSY
404 334-4043 1 HOSE ASSY
414 334-4051 1 HOSE ASSY
416 334-4052 1 HOSE ASSY
31200363 TH255 8-3

HYDRAULIC CIRCUITS

421 326-0080 1 HOSE ASSY
426 323-8662 1 HOSE ASSY
645 298-1656 2 CUSHION CLAMP
646 329-2455 1 HOSE CLAMP
647 298-1580 1 LOCKNUT, 1/2-13
701 Ref MAIN CONTROL VALVE, (see Figure 9-8 for details)
702 Ref ORBITAL STEERING VALVE, (see Figure 7-2 for details)
703 Ref BRAKE VALVE OPTIONS, (see Figure 9-15 for details)
704 Ref BOOM JOYSTICK, (see Figure 7-1 for details)
705 Ref HYDROSTATIC TRANSMISSION, (see Figure 9-10 for details)
706 Ref FRONT DRIVE MOTOR, (see Figure 9-9 for details)
707 Ref BLOCKING VALVE, (CE), (see Figure 9-13 for details)
8-4 TH255 31200363

HYDRAULIC CIRCUITS

31200363 TH255 8-5

HYDRAULIC CIRCUITS
Figure 8-2 Dump Circuit
704
36
19
129 23
37
117
CONNECTIONS TO TANK
147
3 315
106 1
115
125
35
4 146
128
701
708
19
TO TANK
126 6
402
5
705 124
533
7 23 14 703
608
37 9
36
707
328 TO TANK
10
2 16 702
327 11
23
TO TANK
706 17 18
45 ANSI
313
202 18
45
707
203
18
8 707
PAL4121
8-6 TH255 31200363

HYDRAULIC CIRCUITS
Figure 8-2 Dump Circuit

2 331-6880 1 ADAPTER
6 309-6332 1 CHECK VALVE
7 298-0522 1 ADAPTER
10 303-4754 1 ELBOW, 90 DEGREES
11 298-0494 1 TEE ADAPTER, (includes o-ring)
14 334-4060 1 HOSE ASSY
16 334-4062 1 HOSE ASSY
17 334-4063 1 HOSE ASSY
18 325-8292 1 HOSE ASSY
115 298-7365 4 WASHER, 3/8
117 317-5987 1 CLIP
124 317-5914 1 HOSE ASSY
125 317-5915 1 HOSE ASSY
126 317-5916 1 HOSE ASSY
128 Ref HYDRAULIC OIL FILTER, (see Figure 4-1 for details)
129 317-5922 1 HOSE ASSY
146 317-5972 1 PIPE ASSY
147 317-5973 1 PIPE ASSY
202 319-7705 1 ADAPTER
203 298-0471 1 ELBOW, 90 DEGREES
313 334-4039 1 HOSE ASSY
315 334-4046 1 HOSE ASSY
327 334-4049 1 HOSE ASSY
328 334-4050 1 HOSE ASSY
402 298-7355 1 ADAPTER, (CE & AUS), (includes o-ring)
533 325-8292 1 HOSE ASSY, (CE & AUS)
608 298-0496 1 TEE ADAPTER, (CE & AUS), (includes o-ring)
704 Ref RADIATOR ASSY, (see Figure 4-4 for details)
705 Ref HYDRAULIC MOTOR, (see Figure 9-9 for details)
706 Ref HYDRAULIC PUMP, (see Figure 9-10 for details)
708 Ref LSI VALVE, (CE & AUS), (see Figure 9-15 for details)
31200363 TH255 8-7

HYDRAULIC CIRCUITS
Figure 8-3 Steer Select
201
4
3 TO FRONT STEERING CYLINDER
5 2
409
505
403 2
103
104
301 102
101 103
344
TO REAR STEERING CYLINDER 506

507
2
344
PAL4040
8-8 TH255 31200363

HYDRAULIC CIRCUITS
Figure 8-3 Steer Select

2 331-6880 4 FITTING
4 317-6381 1 ADAPTER
309-6325 1 STEERING SELECT VALVE ASSY, (includes items 101 thru 104) D
101 298-0462 1 ADAPTER
102 Ref STEERING SELECT VALVE, (see Figure 9-12 for details)
103 303-4754 2 ELBOW, 90 DEGREES
104 309-6347 1 ELBOW, 90 DEGREES
301 309-6367 2 SOCKET HD CAPSCREW, 5/16-18X1-1/4
403 334-4054 1 HOSE ASSY
409 334-4056 1 HOSE ASSY
505 334-4044 1 HOSE ASSY
506 328-9554 1 HOSE ASSY
507 334-4045 1 HOSE ASSY
31200363 TH255 8-9

HYDRAULIC CIRCUITS
Figure 8-4 Service/Park Brake
101
917 101
504
602
701
903
102
45 101
302 505
222 901
22
45
504 CE
307
TO FRONT AXLE
901 701
504
101 PAL4091
ANSI
8-10 TH255 31200363

HYDRAULIC CIRCUITS
Figure 8-4 Service/Park Brake

22 309-2964 1 SWIVEL TEE
222 334-4053 1 HOSE ASSY
302 309-2987 1 ELBOW, 90 DEGREES
307 309-2971 1 ELBOW, 45 DEGREES
504 329-7311 1 HOSE ASSY
505 1 HOSE ASSY
602 309-6313 1 ELBOW, 45 DEGREES
701 319-7704 1 ELBOW, 90 DEGREES, (CE & AUS)
317-6373 1 ELBOW, 45 DEGREES, (ANSI)
901 317-6384 4 SCREW, 1/4-20X.75, (CE & AUS)
319-7641 2 SCREW, 1/4-20X1.50, (ANSI)
917 298-7364 2 WASHER, 5/16
31200363 TH255 8-11

HYDRAULIC CIRCUITS
ANSI
805
P
2
3
4
T
2
2
806 TO TANK
3
T
P
801
2
418
106
402
445 TO DRIVE PUMP
2 4
107
110
803 115
301
301
723
724
504
804
PAL4033
8-12 TH255 31200363

HYDRAULIC CIRCUITS

106 325-8291 1 HOSE ASSY
107 334-4037 1 HOSE ASSY
110 334-4057 1 HOSE ASSY
115 334-4061 1 HOSE ASSY
418 309-6361 2 WASHER, 1/4
723 334-4066 3 HOSE ASSY
724 334-4048 3 HOSE ASSY
801 Ref HOSE & ADAPTER ASSY, (see Figure 8-1 for details)
803 Ref PILOT SELECT VALVE, (see Figure 9-14 for details)
31200363 TH255 8-13

HYDRAULIC CIRCUITS
CE & AUS
905
603
2
P
604
902
1
3
4
901
T
2
901
1
901
2
TO TANK
3
906
P T
901
106 906 906
813 814 811 906
907 221 2
901
TO DRIVE PUMP
2 4
301
234 903
115
221
231
301 110
232
301
724
723 418
402
445
504
904
PAL4191
8-14 TH255 31200363

HYDRAULIC CIRCUITS

106 325-8291 1 HOSE ASSY
110 334-4057 1 HOSE ASSY
115 334-4061 1 HOSE ASSY
221 325-8300 1 HOSE ASSY, (Before S/N TBS00236 including TBS00237)
334-0705 1 HOSE ASSY, (S/N TBS00236 & After excluding TBS00237)
231 325-8298 1 HOSE ASSY
232 325-8299 1 HOSE ASSY
418 309-6361 2 WASHER, 1/4
604 298-7363 2 WASHER, 1/4
723 334-4066 3 HOSE ASSY
724 334-4048 3 HOSE ASSY
811 325-8293 1 BRACKET, (Before S/N TBS00236 including TBS00237)
Ref BRACKET, (S/N TBS00236 & After excluding TBS00237),
(see Figure 8-11 for details)
813 2 HEX HD CAPSCREW,1/4-20x1/2, GR8
814 298-7372 2 WASHER, 1/4
902 Ref BLOCKING VALVE, (see Figure 9-13 for details)
903 Ref PILOT SELECT VALVE, (see Figure 9-14 for details)
907 Ref LSI VALVE, (see Figure 9-16 for details)
31200363 TH255 8-15

HYDRAULIC CIRCUITS
Figure 8-6 Lift Cylinder
205
130
7
9
300
301
402
403
403 402
505
504
501
405
602 404
404
405
503
401
601
401
PAL3991
8-16 TH255 31200363

HYDRAULIC CIRCUITS

9 322-0638 1 STRAIGHT ADAPTER
130 334-4038 2 HOSE ASSY
205 300-6096 2 ELBOW, 90 DEGREES
300 Ref LIFT CYLINDER, (see Figure 9-1 for details)
349-8589 1 REMOTE GREASE INSTALL, (CE, AUS-if equipped), A

344-2096 1 REMOTE GREASE INSTALL, (ANSI), (CE, AUS-if equipped) B
401 281-5863 1 ELBOW, 90 DEGREES
402 344-2098 1 FITTING
403 344-2104 1 ADAPTER
404 344-2094 1 HOSE ASSY
405 3 CABLE TIE
501 344-2095 1 BRACKET
503 2 HEX HD CAPSCREW, M5X20, GR8.8
504 309-3996 2 WASHER, 5MM
505 179-4324 2 HEX LOCKNUT, M5X8
601 Ref REAR LICENSE PLATE HOLDER INSTALL, (ANSI), (CE, AUS-if equipped),
602 Ref REAR LICENSE PLATE HOLDER INSTALL, (CE, AUS-if equipped),
31200363 TH255 8-17

HYDRAULIC CIRCUITS
Figure 8-7 Extend/Retract Cylinder
209
342
212
341
303 340
317
339
345
111 140
401
150
151
137
138 103
PAL4000
8-18 TH255 31200363

HYDRAULIC CIRCUITS

111 Ref EXTEND/RETRACT CYLINDER, (see Figure 9-2 for details)
137 309-6311 1 TWIN PLATE COVER
138 303-4796 1 CLAMP SET, 0.75 DIA
140 298-0414 2 ADAPTER
150 309-6268 1 TUBE ASSY
151 309-6269 1 TUBE ASSY
209 323-8658 1 HOSE ASSY
212 323-8661 1 HOSE ASSY
317 298-7364 2 WASHER, 5/16
340 299-0949 1 COVER PLATE
341 298-7846 1 CLAMP SET
342 317-3318 1 HOSE CLAMP SUPPORT
31200363 TH255 8-19

HYDRAULIC CIRCUITS
Figure 8-8 Tilt & Compensating
319
440 441
403 320
254
202
235
236
502
202 252
235 318
110 10
202 236 253
236 110
2
235
212 317
249
501
236 235
210 255
PAL4011
8-20 TH255 31200363

HYDRAULIC CIRCUITS
Figure 8-8 Tilt & Compensating

10 298-0497 2 SWIVEL TEE
210 Ref TILT CYLINDER, (see Figure 9-3 for details)
212 317-3320 2 ELBOW, 90 DEGREES
235 309-6309 4 TWIN CLAMP, 0.62 DIA
236 309-6310 4 TWIN COVER PLATE
249 309-6276 1 TWIN SPACER, 0.50 THK
252 309-6270 1 TUBE ASSY
253 309-6271 1 TUBE ASSY
254 317-8717 1 TWIN LINE HOSE ASSY
318 1 HOSE ASSY, (Before S/N TBS00236 including TBS00237)
319 323-8663 1 HOSE ASSY
320 323-8664 1 HOSE ASSY
440 299-0949 1 COVER PLATE
441 298-7846 1 CLAMP SET
502 Ref COMPENSATING CYLINDER, (see Figure 9-4 for details)
31200363 TH255 8-21

HYDRAULIC CIRCUITS
Figure 8-9 Auxiliary Hydraulics
302 334
320
319
AUXILIARY HYDRAULICS W/ HYDRAULIC QUICK COUPLER

327
302
319
320
328
110
302
319 111
320 241
240
242
321
319
320 3
332 317
335 316 303
336
308 501
325 323
323 326
310
324 306
337
311
418
STANDARD AUXILIARY HYDRAULICS
403
406
PAL4071
8-22 TH255 31200363

HYDRAULIC CIRCUITS
Figure 8-9 Auxiliary Hydraulics

3 309-6355 2 TEE FITTING, (includes o-ring)
110 323-8659 1 HOSE ASSY
111 323-8660 1 HOSE ASSY
240 299-0949 1 COVER PLATE
241 298-7846 1 CLAMP SET
242 297-7021 1 HEX HD CAPSCREW, 5/16X1-3/4
309-6426 1 AUXILIARY HYDRAULICS W/ HYDRAULIC QUICK COUPLER, (if equipped), F

309-6425 1 STANDARD AUXILIARY HYDRAULICS INSTALLATION, E
(AUS), (ANSI & CE - if equipped),
(includes items 301 & 302, 319 thru 321, 327 & 328, 332, 403, 406 & 418)
306 303-4760 2 ELBOW, 45 DEGREES
308 309-6359 2 ELBOW, 90 DEGREES
311 3K-6197 2 SOCKET HD CAPSCREW, 5/16-18X3
316 309-6301 2 HEX LOCKNUT, 3/8-16
317 298-7365 2 WASHER, 0.375
319 309-6309 4 CLAMP SET, 0.625 DIA
320 309-6310 4 COVER PLATE
321 309-6276 1 TWINLINE CLAMP SPACER, 0.50 THK
322 Ref AUXILIARY BOOM HARNESS, (see Figure 10-13 for details)
323 298-0414 3 ADAPTER
324 300-6095 2 FITTING
325 327-5636 1 BRACKET
326 Ref DIVERTOR VALVE, (see Figure 9-11 for details)
327 309-6421 1 TUBE ASSY
328 309-6422 1 TUBE ASSY
331 298-6828 AR CABLE TIE STRAP, (not shown)
332 297-7022 1 HEX HD CAPSCREW, 5/16-18X2
334 317-8718 1 TRI-LINE HOSE ASSY
335 330-6145 2 HEX LOCKNUT, 0.312
336 298-7364 2 PLAIN WASHER, 0.312
403 300-6095 2 ELBOW, 90 DEGREES
406 309-6359 2 ELBOW, 90 DEGREES
418 317-8717 1 TWINLINE HOSE ASSY
31200363 TH255 8-23

S/N TBS00236 & After excluding
HYDRAULIC CIRCUITS TBS00237
Figure 8-10 Rear Auxiliary Hydraulics
301
302
304
101
20
4
21
101
17
103
102
15
403
14
19 303
18
21
16
201 11
18
7
202 1
203 21
204
PAL3981
8-24 TH255 31200363

TBS00237 HYDRAULIC CIRCUITS
Figure 8-10 Rear Auxiliary Hydraulics

344-3258 1 REAR AUXILIARY HYDRAULIC INSTALLATION, (ANSI - if equipped)
(not available to order, see items 1 thru 19, 52, 55, & 67for service)
344-3261 REAR AUXILIARY HYDRAULIC INSTALLATION, (CE & AUS - if equipped)
1 Ref CAT THREADLOCK
4 3K-6197 2 SOCKET HD SCREW, 5/16-18X3
6 298-7374 2 WASHER, 3/8
8 Ref FRONT/REAR AUXILIARY HYDRAULIC SWITCH, (if equipped),
9 309-6343 1 REAR DIVERTOR VALVE ASSY,
10 342-4204 1 HOSE ASSY
11 334-4067 1 HOSE ASSY
12 342-4205 1 HOSE ASSY
17 318-4729 1 VALVE ATTACH SUPPORT
19 331-9917 1 HOSE ASSY
55 298-7363 4 WASHER, 1/4
57 309-3969 1 TRAILER HITCH BRACKET
102 298-0475 1 ELBOW, 90 DEGREES
104 298-0508 1 ADAPTER, ELBOW, (includes o-ring)
345-1792 1 QUICK DISCONNECT KIT, (FLAT FACED), (if equipped), A

345-1793 1 QUICK DISCONNECT KIT, (AG STYLE), (if equipped), A
201 327-5529 1 MALE COUPLING, (FLAT FACED)
300-6079 1 MALE COUPLING, (AG STYLE)
202 327-5530 1 FEMALE COUPLING, (FLAT FACED)
300-6078 1 FEMALE COUPLING, (AG STYLE)
203 300-6103 1 DUST CAP
204 344-7188 1 DUST PLUG, (FLAT FACED)
300-6084 1 DUST PLUG, (AG STYLE)
301 Ref HOSE ASSY, (see Figure 8-9 item 110 for details)
302 Ref HOSE ASSY, (see Figure 8-9 item 111 for details)
304 Ref CLAMP SET, (see Figure 8-9 for details)
403 Ref ADAPTER, (see Figure 8-9 for details)
31200363 TH255 8-25

Before S/N TBS00236 including
Figure 8-11 Auxiliary Hydraulics Pressure Relief
201
102
10
8 4
108
6
2 105
101
106 CE
1
3
107 5
104 103
11
203
202
14
13
PAL4770
8-26 TH255 31200363


331-9981 Ref AUXILIARY HYDRAULICS PRESSURE RELIEF, (ANSI),
332-0024 Ref AUXILIARY HYDRAULICS PRESSURE RELIEF, (CE),
(not available to order, see items 1 thru 3, & 5 thru 14 for service)
2 3K-6197 2 SOCKET HD CAPSCRW, 5/16-18X3
3 298-7374 2 WASHER, 3/8
4 298-0496 1 ADAPTOR
5 334-4067 1 HOSE ASSY
6 318-4729 1 BRACKET
7 Ref AUXILIARY HYDRAULICS PRESSURE RELIEF SWITCH, (not shown),
8 331-9983 1 AUXILIARY HYDRAULICS PRESSURE RELIEF VALVE ASSY,
9 331-9920 1 HOSE
10 331-9921 1 HOSE
11 331-9917 1 HOSE
13 298-0498 1 ADAPTOR
14 331-9919 1 HOSE
201 Ref HOSE ASSY, (see Figure 8-9 for details)
203 Ref LSI VALVE, (see Figure 9-16 for details)
31200363 TH255 8-27

53 133
49
52 36
18
48
54
135
51
50
CE & AUS
136
301
213
214 137
53
208
212 33
PAL4790
8-28 TH255 31200363


18 309-6361 2 WASHER
50 298-0473 1 ADAPTER, 90 DEGREES, (includes o-ring)
51 303-4760 1 ADAPTER, 45 DEGREES, (includes o-ring)
52 298-7842 2 NUT, 0.25-20
53 334-0703 1 BRACKET
54 1 AUXILIARY HYDRAULIC PRESSURE RELIEF VALVE,
133 334-1315 1 HOSE ASSY
135 334-1316 1 HOSE ASSY
136 334-1317 1 HOSE ASSY
137 334-1318 1 HOSE ASSY, (CE & AUS)
208 298-0496 1 ADAPTER, (includes o-ring), (CE & AUS)
212 1 LSI VALVE ASSY, (CE & AUS), (see Figure 9-16 for details)
213 2 HEX HD CAPSCREW, 1/4-20X1/2, GR8, (CE & AUS)
214 298-7372 2 WASHER, 0.25, (CE & AUS)
31200363 TH255 8-29

HYDRAULIC CIRCUITS
8-30 TH255 31200363

SECTION 9
HYDRAULIC COMPONENTS
31200363 TH255
1
7
2
1
13
8 3
9
17
17
6
10
11
18
14
1
12 5
16
15
4
K1 1
7 PAL3891
9-2 TH255 31200363


309-2959 1 LIFT CYLINDER, (includes all items) E
1 315-4248 4 BUSHING
2 315-4249 1 CASE ASSY
3 315-4250 1 PISTON
4 315-4251 1 HEAD GLAND
5 315-4252 1 ROD
6 315-4278 3 SET SCREW, 3/8-16X3/4
7 315-4253 2 LUBE FITTING, 1/8-27
8 315-4254 1 COUNTERBALANCE VALVE
10 Use kit K1 1 ORING
12 Use kit K1 1 BACKUP RING
13 Use kit K1 1 DISO-PAC
14 Use kit K1 1 DZR SEAL
15 Use kit K1 1 ROD WIPER
16 Use kit K1 1 PRECISION WEARBAND
17 Use kit K1 2 PRECISION WEARBAND W/OIL SLOTS
18 Use kit K1 2 LOCKING INSERT
31200363 TH255 9-3

6 9
17
20 7
13
20
12 4
14
19
19
10 18 21
11
16
6
15 5 8
K1 6
PAL3921
9-4 TH255 31200363


309-6279 1 EXTEND/RETRACT CYLINDER, (includes all items) C
1 315-4266 1 CASE ASSY
2 315-4267 1 PISTON
3 315-4268 1 HEAD GLAND
4 315-4269 1 ROD SPACER
5 315-4270 1 ROD
6 315-4271 4 BUSHING
7 315-4272 1 SET SCREW, 1/4-20X44
12 Use kit K1 1 SQUARE RING
15 Use kit K1 1 U-CUP
16 Use kit K1 1 BUFFER SEAL
17 Use kit K1 1 PISTON SEAL
31200363 TH255 9-5

Figure 9-3 Tilt Cylinder
1 7
10
2 11
20
16
20
4
22
12
13
15
14
19
17 21
18
5
10
6
K1 1
PAL4131
1
9-6 TH255 31200363

Figure 9-3 Tilt Cylinder

309-6278 1 TILT CYLINDER, (includes all items) E
1 315-4248 4 BUSHING
2 315-4256 1 CASE ASSY
3 315-4257 1 PROTECTIVE COVER
4 315-4258 1 PISTON
5 315-4259 1 HEAD GLAND
6 315-4260 1 ROD
7 315-4277 2 SPRING LOCKWASHER, 3/8
8 315-4261 2 HEX HD CAPSCREW, 3/8-16X1
9 315-4279 3 SET SCREW, 3/8-16X0.63
10 315-4253 2 LUBE FITTING
17 Use kit K1 1 DZR SEAL
18 Use kit K1 1 ROD WASHER
22 320-8405 1 ROD SPACER
31200363 TH255 9-7

Figure 9-4 Compensating Cylinder
1 2
16
12
16
3
5
9
11
10
15
13 17
14
4
1
K1
1
PAL4141
9-8 TH255 31200363

Figure 9-4 Compensating Cylinder

309-2960 1 COMPENSATING CYLINDER, (includes all items) B
1 315-4263 4 BUSHING
2 315-4264 1 CASE ASSY
3 1 PISTON
4 315-4259 1 HEAD GLAND
5 315-4265 1 ROD
6 315-4279 3 SET SCREW, 3/8-16X0.63LG
7 315-4253 4 LUBE FITTING, 1/8-27
13 Use kit K1 1 DSR SEAL
31200363 TH255 9-9

Figure 9-5 Hydraulic Quick Coupler Cylinder
13
3
9
16
7
10
8
12
14
11
5
15
2
6 14
K1
PAL3830
9-10 TH255 31200363

Figure 9-5 Hydraulic Quick Coupler Cylinder

309-8524 1 HYDRAULIC QUICK COUPLER CYLINDER, (includes all items) D
1 322-0786 1 CASE ASSY
2 322-0787 1 PISTON
3 322-0788 1 HEAD GLAND
4 322-0789 1 ROD
5 322-0790 2 ELBOW
6 322-0791 1 LOCKNUT
10 Use kit K1 1 BACK-UP RING
12 Use kit K1 1 DEEP Z-SEAL
31200363 TH255 9-11

Figure 9-6 Rotate/Side Tilt Cylinder & Grapple Bucket Cylinder
9-12 TH255 31200363

Figure 9-6 Rotate/Side Tilt Cylinder & Grapple Bucket Cylinder

327-6319 1 ROTATE/SIDE TILT CYLINDER, (ANSI), (includes all items) A
327-6297 1 UNIVERSAL ROTATE/SIDE TILT CYLINDER, (ANSI & AUS), A
(includes all items)
327-6297 2 GRAPPLE BUCKET CYLINDER, (ANSI), (includes all items) A
1 327-6307 1 HEX NUT
2 327-6308 1 WASHER
4 327-6313 1 PISTON
5 327-6310 1 GLAND
6 327-6311 1 BUSHING
7 327-6312 2 BUSHING
8 327-6309 1 ROD, (ROTATE/SIDE TILT)
334-0274 1 ROD, (GRAPPLE BUCKET & UNIVERSAL ROTATE/SIDE TILT)
9 327-6316 1 CYLINDER BARREL W/ VALVE, (ROTATE/SIDE TILT)
334-0276 1 CYLINDER BARREL W/ VALVE,
(GRAPPLE BUCKET & UNIVERSAL ROTATE/SIDE TILT)
10 327-6315 2 VALVE CARTRIDGE
11 327-6314 1 SEAL KIT
31200363 TH255 9-13

Figure 9-7 Universal Side Shift Cylinder
9-14 TH255 31200363

Figure 9-7 Universal Side Shift Cylinder

339-8048 1 SIDE SHIFT CYLINDER, (ANSI & AUS), (includes all items) A
1 339-8049 1 CYLINDER BARREL
2 327-6312 2 BUSHING
3 327-6307 1 HEX NUT
4 Use kit K1 1 PISTON RING
6 327-6313 1 PISTON
8 327-6308 1 WASHER
10 Use kit K1 1 BACK-UP RING
12 327-6310 1 GLAND
13 Use kit K1 1 POLY-PAK SEAL
15 334-0274 1 CYLINDER ROD
16 327-6311 1 BUSHING
K1 327-6314 1 SEAL KIT, (includes items 4, 5, 7, 9 thru 11, 13 & 14)
31200363 TH255 9-15

Figure 9-8 Main Control Valve
18 1 12
2 13
10
11
15
16
3 10
11
7 15
8 16
4 10
11
14
16
5 10
11
12
13
9 101
11 15
16 102
6
9 15
11 16
9 12
11 13
K1
9 17
11
PAL3861
9-16 TH255 31200363

Figure 9-8 Main Control Valve

309-6323 1 MAIN CONTROL VALVE W/AUX, (includes items 1 thru 18) B
1 304-2270 1 LH END COVER ASSY, (includes items 7 & 8)
2 304-2294 1 LIFT VALVE SECTION ASSY, (includes items 9 thru 13)
3 304-2295 1 TILT VALVE SECTION ASSY, (includes items 9 thru 15)
4 317-3334 1 AUX VALVE SECTION ASSY, (includes items 9 thru 11, 14 & 15)
5 317-3335 1 CROWD VALVE SECTION ASSY, (includes items 9 thru 11, 14 & 15)
6 304-2271 1 RH END COVER ASSY, (includes item 16)
7 329-9750 1 RELIEF VALVE, 3500 PSI 20 GPM
8 317-3332 1 MAIN RELIEF SEAL KIT
9 316-9020 4 HYD REMOTE POSITIONER
10 304-4564 4 HYD REMOTE POSITIONER
11 317-3340 8 SEAL
12 303-8609 3 LOAD CHECK PLUG
13 304-2250 3 PLUG SEAL KIT
14 329-9753 1 RELIEF CARTRIDGE, 3800 PSI 20 GPM
15 329-9752 4 RELIEF CARTRIDGE, 3800 PSI 10 GPM
16 317-3333 5 RELIEF CARTRIDGE SEAL KIT
17 304-3813 1 PLUG
18 334-0284 1 BOLT ASSY
101 303-4788 3 WASHER, 5/16
102 303-4736 3 HEX HD CAPSCREW, 5/16-18X2-3/4, GR 5
K1 1 COMPLETE VALVE SEAL KIT
31200363 TH255 9-17

Figure 9-9 Front Drive Motor
PAL3470
K1
9-18 TH255 31200363

Figure 9-9 Front Drive Motor

309-2973 1 FRONT DRIVE MOTOR
1 317-3336 1 ROTARY GROUP
2 317-3329 1 CONTROL ASSY
3 317-3331 1 SHAFT SEAL RING
4 317-3330 1 CONTROL
5 317-3338 1 FLUSH VALVE
K1 317-3337 1 SEAL KIT, (includes item 6 and other items not shown)
31200363 TH255 9-19

Figure 9-10 Hydrostatic Transmission
18
17
21
6 18
7 20
8
8
7
6
5
3
9
4
13
11
22 16
19
23
24
10
14 12
15
1 11 K1
2
PAL3823
9-20 TH255 31200363

Figure 9-10 Hydrostatic Transmission

309-2938 1 HYDROSTATIC TRANSMISSION PUMP, (includes all items) B
1 319-7645 1 ROTARY GROUP ASSY, (includes items 2 thru 4)
2 319-7666 1 ROTARY GROUP
3 319-7643 1 DRIVESHAFT
4 319-7667 1 SHAFT SEAL
5 319-7664 1 HYDRAULIC CONTROL
7 Use kit K1 2 GUIDE RING
8 Use kit K1 2 TURCON-GLYD RING & O-RING
9 Use kit K1 8 SOCKET HD SCREW, M8X16
10 319-7646 1 PORT PLATE W/VALVE, (includes items 11 thru 15)
11 319-7648 2 RELIEF VALVE
12 319-7649 1 RELIEF VALVE
13 319-7647 1 PRESSURE OVERRIDE VALVE
15 Use kit K1 2 LOCKING SCREW
16 319-7650 1 INTERNAL GEAR PUMP ASSY
17 319-7701 1 4/3-WAY DIRECTIONAL VALVE, (includes items 18)
18 319-7702 1 SOLENOID PAIR
19 319-7665 1 THROTTLE SCREW
20 319-7644 1 THROTTLE SCREW
21 319-7699 1 GASKET
22 319-7651 1 FILTER CARTRIDGE
23 336-5430 1 DA CONTROL CARTRIDGE
24 336-5431 1 ORIFICE DISC
K1 319-7656 1 SEAL KIT, (includes items 6 thru 9, 14, 15 & additional items not shown)
31200363 TH255 9-21

HYDRAULIC COMPONENTS TBS00237
Figure 9-11 Divertor Valve
1
4
2
K1
PZ0672
9-22 TH255 31200363

TBS00237 HYDRAULIC COMPONENTS

295-3437 1 DIVERTOR VALVE, (includes all items) D
1 319-7658 1 COIL
3 319-7660 1 RETAINER KIT, (includes o-ring & nut)
K1 319-7659 1 SEAL KIT, (includes item 5)
31200363 TH255 9-23

HYDRAULIC COMPONENTS TBS00237
PZ2780
9-24 TH255 31200363

TBS00237 HYDRAULIC COMPONENTS

1 DIVERTOR VALVE, (includes all items) B
1 319-7658 1 COIL
2 1 RETAINER KIT, (includes o-rings & nut)
31200363 TH255 9-25

Figure 9-12 Steering Select Valve
2
3
PZ1771
9-26 TH255 31200363

Figure 9-12 Steering Select Valve

323-7242 1 STEERING SELECT VALVE, (includes all items) A
1 319-7670 1 VALVE BODY
2 319-7671 2 SEAL KIT
3 319-7672 2 COIL
31200363 TH255 9-27

Figure 9-13 Blocking Valve
CE
1
3
PAL4050
9-28 TH255 31200363

Figure 9-13 Blocking Valve

312-3293 1 BLOCKING VALVE, (CE), (includes all items) B
1 322-0784 1 CARTRIDGE, (includes item 3)
1 SEAL KIT
2 322-0785 1 BODY
3 319-7700 1 COIL
31200363 TH255 9-29

Figure 9-14 Pilot Select Valve
PAL4060
9-30 TH255 31200363

Figure 9-14 Pilot Select Valve

318-4713 1 PILOT SELECT VALVE, (includes all items) B
1 322-0724 3 SOLENOID VALVE
2 322-0725 3 COIL
31200363 TH255 9-31

Figure 9-15 Brake Valves
PARK BRAKE RELEASE VALVE - ANSI PARK BRAKE RELEASE VALVE - CE & AUS
102
101
202
201
203
1
303
302
301 PAL4101
BRAKE VALVE BRAKE VALVE MASTER CYLINDER
9-32 TH255 31200363

Figure 9-15 Brake Valves

309-6360 1 BRAKE VALVE, (INCHING VALVE) C
1 319-7690 1 SEAL KIT
317-8720 1 PARK BRAKE RELEASE VALVE, (CE & AUS) A

101 319-7691 1 SEAL KIT
102 1 MICROSWITCH KIT
309-6334 1 PARK BRAKE RELEASE VALVE, (ANSI), (includes items 201 thru 203) A
201 299-0611 1 CARTRIDGE
299-0473 1 SEAL KIT
202 319-7673 1 BODY
203 299-0903 1 COIL
309-6274 1 BRAKE VALVE CYLINDER, (includes items 301 thru 303) A

301 319-7688 1 SEAL KIT
302 319-7689 1 RUBBER BOOT
303 334-2333 1 FITTING
31200363 TH255 9-33

Figure 9-16 LSI Valve
CE & AUS
1
102
101
PAL4241
9-34 TH255 31200363

Figure 9-16 LSI Valve

325-8297 1 LSI VALVE ASSY, (CE & AUS), (includes items 1 thru 3) B
1 325-8294 1 LSI VALVE, (CE & AUS), (includes items 101 & 102)
2 298-7355 5 FITTING
3 337-9647 2 FITTING, (includes o-ring)
101 320-8593 1 COIL
102 320-8594 1 RETAINER KIT WITH SEALS
31200363 TH255 9-35

Figure 9-17 Auxiliary Hydraulic Pressure Relief Valve
1
2
101
102
103
3
104
105
106
107
108 K1
K2
PAL5112
9-36 TH255 31200363

Figure 9-17 Auxiliary Hydraulic Pressure Relief Valve

334-1314 1 AUXILIARY HYDRAULIC PRESSURE RELIEF VALVE, (includes items 1 thru 3) A
1 349-8255 1 SOLENOID VALVE
2 349-8256 1 COIL
3 349-8257 1 SHUTTLE VALVE
103 Use kit K1 2 BACK UP RING

31200363 TH255 9-37

9-38 TH255 31200363

SECTION 10
ELECTRICAL
31200363 TH255
ELECTRICAL
Figure 10-1 Electrical Install
4
11
16
18
34 5
23 13 8 3
12
13
17
26 24
27 25
7
15
21
36
28 37
39 38
6 22
35 40
14
20
29
19
9 30 201 204
202
31 203
104 105
206
102
101
PAL4361
10-2 TH255 31200363

ELECTRICAL

312-3275 1 ELECTRICAL INSTALLATION, (includes items 3 thru 40) G
6 8T-4200 1 HEX HD SCREW, M8X16, GR8.8
7 8T-4186 1 HEX HD SCREW, M10X40, GR8.8
8 330-3808 3 SCREW, #10-24X1/2
9 303-4774 1 SCREW, #10
11 298-7363 2 WASHER, 1/4
12 298-7377 2 LOCK WASHER, #10
13 298-7378 4 LOCK WASHER, 1/4
14 8T-4224 1 WASHER, 8mm
15 8T-4121 1 WASHER, 10mm
16 325-7701 1 BACKUP ALARM, (CE, AUS)
325-4915 1 BACKUP ALARM, (ANSI)
17 312-3347 2 SCREW, 10-32X1/2
18 298-7900 2 HEX NUT
19 298-7380 1 LOCK WASHER, 3/8
20 298-7971 1 CLAMP, 1/2
21 298-7972 1 P-CLAMP
22 298-6870 1 HORN
23 312-3294 1 POWER MODULE RELAY, GREEN
339-6362 1 50 AMP FUSE
24 312-3295 1 BUS BAR
25 312-3296 1 FUSE BOX BRACKET
26 312-3298 1 POWER MODULE RELAY, RED
339-6361 1 40 AMP FUSE
339-6363 1 60 AMP FUSE
27 312-3299 1 POWER MODULE RELAY, YELLOW
339-6361 1 40 AMP FUSE
339-6363 1 60 AMP FUSE
28 Ref FRAME BASE HARNESS, (see Figure 10-6 for details)
29 315-4195 1 BATTERY POSITIVE CABLE
30 315-4196 1 BATTERY NEGATIVE CABLE
31 315-4197 1 STARTER NEGATIVE CABLE
34 312-3330 1 INSULATOR
35 5C-8290 1 HEX LOCK NUT, M6X1, GR8
36 298-0541 1 WHEEL NUT
37 303-4737 1 HEX HD CAP SCREW, 3/8-16X1-3/8, GR5
38 298-7365 2 WASHER, 3/8
39 179-4324 1 HEX LOCK NUT, M5X0.8, GR8
40 327-5639 1 JUMPER HARNESS, (Before S/N TBS00177)
323-8148 1 INSTALL CAT BATTERY, (includes items 101 thru 105) C

101 324-6661 2 J-BOLT
102 298-0553 2 HEX NUT, 5/16-18, GR2
104 324-6611 1 BATTERY HOLD DOWN PLATE
105 115-2422 1 12V CAT BATTERY
31200363 TH255 10-3

ELECTRICAL

318-4664 1 BATTERY DISCONNECT ELECTRICAL ASSY, (if equipped), A
201 303-4749 2 SCREW, 1/4-20X3/4
202 298-0549 2 HEX LOCK NUT, 1/4-20, GR2
203 298-7363 2 WASHER, 1/4
204 303-4828 1 BATTERY DISCONNECT SWITCH
205 303-4829 1 BATTERY DISCONNECT BAR
206 318-4663 1 BATTERY DISCONNECT MOUNT
10-4 TH255 31200363

ELECTRICAL

31200363 TH255 10-5

ELECTRICAL
Figure 10-2 Road Lights Install
7
301
302
304
305
13
12
3
301
302
303
304
4
5
2
202
152 408
409
122 201
151
10
104 11
14
9
103
102
105
101
119
120
121
PAL4382
10-6 TH255 31200363

ELECTRICAL

318-4683 Ref ROAD LIGHTS INSTALLATION, (CE), (GERMANY), J
318-4685 Ref ROAD LIGHTS INSTALLATION, (ANSI), (if equipped), O
(not available to order, see items 2 thru 14 & 101 thru 122 for service)
338-3286 Ref ROAD LIGHTS INSTALLATION, (CE & AUS), (UK, IRELAND), A
(not available to order, see items 3 thru 5, 7, 10 thru 14, 201, 408 & 409)
2 318-4678 Ref LEFT HEADLIGHT INSTALLATION, A
3 326-0970 Ref RIGHT TAILLIGHT INSTALLATION, D
5 298-7363 6 WASHER, 1/4
7 326-0971 Ref LEFT TAILLIGHT INSTALLATION, A
(not available to order, see items 301 thru 302, 305 & 306 for service)
9 303-4956 1 R.H. DRIVING LIGHT
305-2107 1 BULB, 12V
305-2108 2 BULB, 12V-55W
11 298-0552 3 LOCKNUT, 5/16-18
12 323-5642 1 LICENSE PLATE LIGHT
13 328-3203 2 RIPPNUT, 5mm
14 303-4788 6 WASHER, 5/16
101 317-8667 1 TURN SIGNAL-HEADLIGHT SWITCH
102 317-8673 1 TURN/HIGH BEAM INDICATOR
103 325-8145 1 FOUR PIN FLASHER RELAY
104 325-8146 1 HALF JUMPER HARNESS
105 Ref HAZARD SWITCH, (see Figure 10-4 for details)
119 317-8726 1 BRAKE LIGHT SWITCH
120 346-8333 2 SOCKET HD CAPSCREW, M4X0.7X25
121 5W-5038 2 WASHER, 4mm
122 337-8069 1 FRAME OPTION HARNESS, (includes items 151 & 152) A
151 362-6745 1 CONNECTOR
152 362-6744 1 CONNECTOR
201 318-4676 1 HEAD LIGHT MOUNT
202 303-4955 1 L.H. DRIVING LIGHT
305-2107 1 BULB, 12V
305-2108 2 BULB, 12V-55W
301 303-4780 2 HEX LOCK NUT, M8X1.25, GR8
302 8T-4224 2 WASHER, 8mm
303 303-4975 1 R.H. TAILLIGHT
319-7633 4 BULB, 12V-21W
319-7632 2 BULB, 12V-10W
304 344-2082 2 TAILLIGHT MOUNT
305 303-4976 1 L.H. TAILLIGHT
319-7633 4 BULB, 12V-21W
319-7632 2 BULB, 12V-10W
408 316-7999 1 R.H. DRIVING LIGHT
305-2107 1 BULB, 12V
305-2108 1 BULB, 12V-55W
31200363 TH255 10-7

ELECTRICAL

305-2109 1 BULB, 12V-21W
409 316-8000 1 L.H. DRIVING LIGHT
305-2107 1 BULB, 12V
305-2108 1 BULB, 12V-55W
305-2109 1 BULB, 12V-21W
501 Ref FRAME BASE HARNESS, (not shown), (see Figure 10-6 for details)
10-8 TH255 31200363

ELECTRICAL

31200363 TH255 10-9

ELECTRICAL
Figure 10-3 Work Lights Install
5 101
104 103
105
106
102
7
8
3 13
1
2
4
12
10
9
PAL4551
10-10 TH255 31200363

ELECTRICAL
Figure 10-3 Work Lights Install

317-3255 1 WORK LIGHTS INSTALL, (includes items 1 thru 12) F
1 312-3332 4 WORKLIGHT
2 6V-8225 4 LOCK NUT, M6X1, GR8
3 317-3270 1 YELLOW WARNING LIGHT LAMP
323-5644 1 BULB
4 187-0789 4 WASHER, 6mm
5 309-9164 1 BOOM LIGHTS INSTALL, (includes items 101 thru 106)
6 Ref BEACON SWITCH, (see Figure 10-4 for details)
7 Ref FRONT WORKLIGHTS SWITCH, (see Figure 10-4 for details)
8 Ref REAR WORKLIGHTS SWITCH, (see Figure 10-4 for details)
9 318-4670 4 WORKLIGHT JUMPER HARNESS
10 Ref CAB ROOF WORKLIGHTS HARNESS
12 318-4688 4 GROMMET
101 Ref BOOM WORKLIGHT HARNESS, (see Figure 10-11 for details)
102 Ref BOOM WORKLIGHT SWITCH, (see Figure 10-4 for details)
103 331-3773 14 TIE STRAP
104 312-3332 2 WORKLIGHT
105 303-4787 2 SPRING LOCKWASHER, 6mm
106 129-3178 2 HEX NUT, M6X1, GR12
31200363 TH255 10-11

ELECTRICAL
Figure 10-4 Cab Switches
16
15
14 1
2
3
4
5
6
7
13
12
11
10
9
17
PAL4521
10-12 TH255 31200363

ELECTRICAL
Figure 10-4 Cab Switches

1 317-6319 1 ROAD USE OPERATION SWITCH, (CE & AUS)
2 317-6321 1 STEER SELECT SWITCH
3 309-9162 1 BOOM WORK LIGHT SWITCH, (if equipped)
4 318-4661 1 FRONT WORK LIGHT SWITCH, (if equipped)
5 318-4662 1 REAR WORK LIGHT SWITCH, (if equipped)
6 317-8664 1 FRONT WIPER SWITCH, (if equipped)
7 317-8663 1 FRONT WINDSHIELD WASHER SWITCH, (if equipped)
8 317-8666 1 SKYLIGHT AND REAR WIPER SWITCH, (if equipped)
9 318-4660 1 BEACON LIGHT SWITCH, (if equipped)
10 309-6335 1 FRONT/REAR AUXILIARY HYDRAULIC SWITCH, (if equipped)
11 317-6317 1 HAZARD LIGHT SWITCH, (if equipped)
12 317-6366 1 LIFT/LOADER JOYSTICK PATTERN SWITCH
13 Ref HEATER & AC CONTROLS, (see Figure 6-7 for details)
14 317-6320 1 PARKING BRAKE SWITCH, (ANSI)
317-8665 1 LSI OVERRIDE SWITCH, (CE & AUS)
15 317-6318 1 HORN SWITCH
16 327-5627 1 HYDRAULIC QUICK COUPLER SWITCH
17 331-9982 1 AUXILIARY HYDRAULICS PRESSURE RELIEF SWITCH
31200363 TH255 10-13

ELECTRICAL
Figure 10-5 Cab Fuse Holder
101
PAL4501
10-14 TH255 31200363

ELECTRICAL
Figure 10-5 Cab Fuse Holder

317-6338 1 CAB FUSE RELAY HOLDER A
1 141-2759 2 FUSE, 5A, (not shown)
2 141-2760 6 FUSE, 7.5A, (not shown)
3 113-8490 3 FUSE, 10A, (not shown)
4 113-8491 4 FUSE, 15A, (not shown)
5 113-8492 2 FUSE, 20A, (not shown)
6 124-3548 1 FUSE, 30A, (not shown)
7 330-1792 1 RELAY, 35A, (not shown)
101 333-0737 1 FUSE DECAL
31200363 TH255 10-15

ELECTRICAL
Figure 10-6 Frame Base Harness
12
13 EC53-D
EC53-B
14
SN59
15
EC56 16
16 EC54
7 17
18 X136 10
RL67 11
6 SN62 14 HV77-FW
9
5 RL68
4 S21 EC100 EC57-S 10
X87-4 RL66 FC65 8 11
S92 HV77-RV
HV76-AW
RL203 S94
S90 10 HV76-CB
RL66-Y 11 EC57-B-2
RL204 19
10 EC55 10
RL205
2 RL67-R 11 11
3 9
S98 RL68-Y
S86
S85
S101
S46 S96
1
X20
S02
S44
S208
17
18 25
AH64 AH64-G
23
24
10
11 X89 10
X88 11
HV144
21 26
22 10
20 11 AH135
X27 HV49-AUX
SN127
HV49-TC
23
24 S97 HV49-CT 10
JS52 11
HV71
PAL4612
10-16 TH255 31200363

ELECTRICAL
Figure 10-6 Frame Base Harness

312-3300 1 FRAME BASE HARNESS, (includes all items) G
1 272-2840 CONNECTOR
2 334-5868 3 CONNECTOR
3 299-0312 3 RELAY
4 334-5883 1 TERMINAL
299-0350 2 DUST CAP PLUG
141-2759 2 FUSE, 5A
141-2760 1 FUSE, 7.5A
113-8490 7 FUSE, 10A
113-8491 4 FUSE, 15A
330-1792 2 RELAY, 35A
9 4 RING TERMINAL
10 334-5871 11 CONNECTOR
11 305-5449 11 LOCK CONNECTOR
12 334-5865 1 TERMINAL
13 334-5882 1 TERMINAL
14 176-1477 2 CONNECTOR
15 362-4916 1 CONNECTOR
16 334-5866 2 CONNECTOR
17 362-6359 2 CONNECTOR
19 334-5879 1 TERMINAL
20 1 CONNECTOR
21 334-5874 1 CONNECTOR
23 334-5870 2 CONNECTOR
25 334-5864 1 TERMINAL
26 362-4935 1 CONNECTOR
31200363 TH255 10-17

ELECTRICAL
Figure 10-7 Frame Option Harness
4 X25
HV80
3
SN79
LB81 7
X87-5 8
1
2 S175
1 LB82
S174
2
SN37
5
6
MS125-6
MS125-3
MS125-1
MS125-7
MS125-4
LB60
MS125-5
12
SN78
13
7
LB83 10
11
S133
S132 SN128
S131
7
S130
8
S129
HV134
LB84
10
PAL4621
11
10-18 TH255 31200363

ELECTRICAL
Figure 10-7 Frame Option Harness

309-2958 1 FRAME OPTION HARNESS, (includes all items) F
4 334-4102 1 3 PIN CONNECTOR
6 304-2623 1 SECONDARY LOCK
8 305-5449 3 CONNECTOR LOCK
10 362-4932 2 CONNECTOR
11 334-4106 2 CAP
12 362-4931 1 HOUSING
13 334-5866 6 CONNECTOR
31200363 TH255 10-19

ELECTRICAL
Figure 10-8 Cab Harness
7 SW19
SW27
8
GD138 X21 X50A
GD17 15 9
9
10 GD139 16 10
12 12 X22 SW12
SW28
13
FC29
S141 X50B 7 1
S140 19
11 14 8
SW18
SW32 10 S51
1 SW13
7
SW14 S172
8
S04
WH40-G S166
S07
RL68-R S45
WH41-R WH40-H S171
WH40-P
6 S47
2 S06
WH40-L S05
3 5
5 S03
X87-3 FC65-L1 WH41-F S48
18
4 X25
S170
S169 X20
S168 17
S167
SW10
SW11
SW15
SW34
1
SW33
SW35
SW38-AC
SW38-F
SW16
SW36
20 SW26
23 SW08
WH42
1 21 1
5 22 25 HV31
SW09
26 HV93
27
24 5
WH39-F WH39-AC
PAL4581
10-20 TH255 31200363

ELECTRICAL
Figure 10-8 Cab Harness

317-6337 1 ENCLOSED CAB HARNESS, (includes all items) E
1 362-8013 13 CONNECTOR
2 334-5867 1 RING TERMINAL
3 1 RING TERMINAL
5 368-9616 4 2 WAY 90 DEGREE CONNECTOR
6 334-5866 4 HOUSING TERMINAL
8 305-5467 3 SECONDARY LOCK WEDGE
11 1 CONNECTOR
12 362-8016 2 CONNECTOR
13 334-4111 1 CONNECTOR
14 334-5869 1 CONNECTOR
15 334-5870 1 CONNECTOR
17 272-2838 1 CONNECTOR
18 362-6745 1 CONNECTOR
19 Ref CAB FUSE/RELAY HOLDER, (see Figure 10-5 for details)
20 362-8014 1 CONNECTOR
21 362-6741 1 CONNECTOR
22 362-8012 1 CONNECTOR
23 362-8011 1 CONNECTOR
24 5W-4957 1 4-WAY CONNECTOR
25 334-4102 1 CONNECTOR
26 334-5871 1 CONNECTOR
31200363 TH255 10-21

ELECTRICAL
Figure 10-9 Cab Roof Harness
GD102
5
X50B
1
2 S173
X50A
2
3
GD30-S
GD30+
12
12
12 GD30-
MS116-GRY
MS116-BRN
11
WH114-G LB107-G
6 LB107
WH114-W
4
8 6 WH115-G
4 10 MS117+
4
7
WH115-W
WH115-P
S119 S123
10 9
MS117-
S121 S122
MS118+
9 PAL4602
MS118-
10-22 TH255 31200363

ELECTRICAL
Figure 10-9 Cab Roof Harness

317-8677 1 CAB ROOF HARNESS, (includes all items) G
1 1 CONNECTOR
2 334-5962 2 WEDGE LOCK
3 334-5875 1 CONNECTOR, (includes item 2)
9 362-6354 2 HOUSING
10 362-6352 2 FEMALE COVER
11 368-9616 1 2 WAY 90 DEG. CONNECTOR
12 3 CONNECTOR
31200363 TH255 10-23

ELECTRICAL
Figure 10-10 Roof Worklights Harness
X105-N
3 X105-P
1
2 4
S110
X22 S111
X106-P
3 X106-NT
X104-N
3
X104-P X103-N
3
4
4
S112
S113
X103-P
5 MS109 PAL4671
10-24 TH255 31200363

ELECTRICAL
Figure 10-10 Roof Worklights Harness

318-4671 1 ROOF WORKLIGHTS HARNESS, (includes all items)
2 334-5961 1 LOCK TERMINAL
5 368-9616 1 2 WAY 90 DEGREE CONNECTOR
31200363 TH255 10-25

ELECTRICAL
Figure 10-11 Boom Worklights Harness
LB73
1 3
2 4
3
4
S91 S95
X88
LB74 PAL4681
10-26 TH255 31200363

ELECTRICAL
Figure 10-11 Boom Worklights Harness

312-3310 1 BOOM WORKLIGHTS HARNESS, (includes all items) C
2 334-4128 1 WEDGE LOCK
4 334-5143 2 TERMINAL
31200363 TH255 10-27

ELECTRICAL
Figure 10-12 AC System Harness
WH99
2
3 SN137-2
1
X136
SN137-1
3
PAL4631
10-28 TH255 31200363

ELECTRICAL
Figure 10-12 AC System Harness

312-3325 1 AC SYSTEM HARNESS, (includes all items) B
2 334-4127 1 TERMINAL
31200363 TH255 10-29

ELECTRICAL
Figure 10-13 Boom Aux Harness
1
2
X1
X1 PAL4641
10-30 TH255 31200363

ELECTRICAL
Figure 10-13 Boom Aux Harness

309-6434 1 BOOM AUX HARNESS, (includes all items)
31200363 TH255 10-31

ELECTRICAL
Figure 10-14 LSI Timer Install
102
104 103 4
3
105 2
1
101
PAL5090
10-32 TH255 31200363

ELECTRICAL
Figure 10-14 LSI Timer Install

342-6734 1 LSI TIMER INSTALL, (AUS), A
2 298-7363 1 WASHER, 1/4
3 298-7900 1 HEX LOCK NUT, 1/4-20
4 342-6730 1 TIME DELAY RELAY
5 342-6732 1 LSI INTERFACE HARNESS, (includes items 101 thru 105) A
101 334-5866 4 CONNECTOR
102 323-7236 1 CONNECTOR
103 334-4128 1 LOCKING WEDGE
104 1 CONNECTOR
105 334-5961 1 LOCKING WEDGE
31200363 TH255 10-33

ELECTRICAL
Figure 10-15 LMI Install
7
4
5
6
PAL5240
10-34 TH255 31200363

ELECTRICAL
Figure 10-15 LMI Install

312-3307 1 LMI INSTALL, (not available to order, see items 4 thru 7 for service) E
4 312-3286 2 HEX HD CAPSCREW, M10X40, GR10.9
5 8T-4121 2 WASHER, 10MM
6 320-9307 1 REAR AXLE LMI SENSOR
7 327-5266 1 LMI HARNESS
31200363 TH255 10-35

ELECTRICAL
Figure 10-16 Speedometer Sensor Install
1
PAL5670
2
10-36 TH255 31200363

ELECTRICAL
Figure 10-16 Speedometer Sensor Install

323-5840 1 SPEEDOMETER INSTALL, (not available to order, see items 1 thru 2 for E
service)
1 323-5841 1 SPEEDOMETER SENSOR
2 340-5277 1 WASHER SEAL
31200363 TH255 10-37

ELECTRICAL
10-38 TH255 31200363

SECTION 11
DECALS
31200363 TH255
DECALS
Figure 11-1 Decal Installation
302
9 307
304 21 17
1
16
17
13
19
9 17
305
18
301
3
20
13
6
101
15
PAL4320
11-2 TH255 31200363

DECALS
Figure 11-1 Decal Installation (Continued)
ISO
201
202 24
A
203 13
A
308
251 204 303 306
17
A
A
A B
1
17
24
2
4
17
CE
401
501 XXXXX
601 XXX 10
7
701 12
801 19
26
29 14
11
VIEW A-A
VIEW OF 8
BATTERY COVER 23 102
25
27
5 PAL4332
31200363 TH255 11-3

DECALS
Figure 11-1 Decal Installation

324-8741 Ref ISO COMMON DECAL INSTALLATION, (CE, AUS), (ANSI - if equipped), I
324-8742 Ref ASME COMMON DECAL INSTALLATION, (ANSI - if equipped), H
(not available to order, see items 1 thru 3, 5, 7, 9 thru 14, 16, 20, 21, 23 thru 27,
29 & 101 thru 102 for service)
1 330-4920 4 LIFT DECAL
2 330-4921 4 TIE DOWN DECAL
3 323-5615 1 ETHER START WARNING DECAL, (ISO)
330-4923 1 ETHER START WARNING DECAL, (ASME)
4 323-5616 1 PARK BRAKE DECAL, (ISO)
5 314-5318 1 BATTERY WARNING DECAL, (ISO)
303-4939 1 BATTERY WARNING DECAL, (ASME)
6 314-5319 1 CARRY PERSONNEL DECAL, (ISO)
7 314-5320 1 DO NOT JUMP DECAL, (ISO)
303-4950 1 DO NOT JUMP DECAL, (ASME)
8 314-5321 1 ELECTROCUTION HAZARD DECAL, (ISO)
9 314-5322 2 MOVING PARTS DECAL, (ISO)
303-4942 2 ROTATING PART WARNING DECAL, (ASME)
10 314-5323 1 READ MANUAL DECAL, (ISO)
303-4944 1 READ MANUAL DECAL, (ASME)
11 314-5324 1 TIP OVER WARNING DECAL, (ISO)
303-4946 1 TIP OVER WARNING DECAL, (ASME)
12 314-5325 1 VEHICLE ROLL AWAY DECAL, (ISO)
303-4947 1 VEHICLE ROLL AWAY DECAL, (ASME)
13 314-5326 3 PINCH POINT DECAL, (ISO)
303-4943 3 PINCH POINT DECAL, (ASME)
14 314-5327 1 RUN-OVER HAZARD DECAL, (ISO)
303-4945 1 RUN-OVER HAZARD DECAL, (ASME)
15 2 REFLECTOR, (ISO)
16 303-4962 1 HYDRAULIC OIL FILL DECAL
17 329-3635 6 REFLECTOR, (ISO)
18 329-3667 1 READ OPERATORS MANUAL DECAL, (ISO)
19 323-7256 2 CYLINDER LOCK WARNING DECAL, (ISO)
20 323-7259 1 EMERGENCY EXIT DECAL
21 298-8438 1 OIL LEVEL DECAL
23 314-5315 1 CRUSH HAZARD WARNING DECAL, (ISO)
303-4949 1 CRUSH HAZARD WARNING DECAL, (ASME)
24 314-5316 1 NO RIDERS DECAL, (ISO)
303-4948 1 NO RIDERS DECAL, (ASME)
25 323-4284 1 FUSE COVER DECAL
26 323-6667 1 MAINTENCE CHART
27 324-9476 1 JOYSTICK DECAL
29 326-1160 1 LUBE CHART
101 303-4940 1 ATTACHMENT FALLING OFF WARNING DECAL, (ASME)
102 303-4941 1 CONTACTING POWER LINES WARNING DECAL, (ASME)
201 298-8743 1 BOOM ANGLE INDICATOR

202 298-0576 1 BOOM ANGLE DECAL
203 298-0556 1 LOCKNUT, 7/16-14
11-4 TH255 31200363

DECALS

204 298-7366 3 FLAT WASHER, 7/16
251 323-6668 1 BOOM EXTEND DECAL
324-8744 Ref BRAND DECAL INSTALLATION, (CE), E

324-8743 Ref BRAND DECAL INSTALLATION, (ANSI), E
(not available to order, see items 302 thru 305 & 307 for service)
342-6739 R BRAND DECAL INSTALLATION, (AUS), C
(not available to order, see items 301 & 303 thru 308 for service)
301 213-2243 1 CATERPILLAR FILM DECAL
302 1 S/N PLATE
303 323-6665 1 L.H. BOOM DECAL
304 323-6666 1 R.H. BOOM DECAL
305 323-6942 1 ENGINE POD DOOR DECAL
306 326-1161 1 105dB ACOUSTIC DECAL
307 4 AMTAK FASTENER
308 299-0354 1 TILT ANGLE GAUGE
401 327-0051 1 LOAD CHART BOOKLET, (ENGLISH UNIT), (ANSI - if equipped), A

(use with standard quick coupler)
327-0052 1 LOAD CHART COVER
327-0053 1 CARRIAGE W/FORKS LOAD CHART
327-0054 1 ROTATE/SIDE TILT CARRIAGE LOAD CHART
327-0055 1 1.0 CU. YD BUCKET LOAD CHART
327-0057 1 GRAPPLE BUCKET LOAD CHART
501 335-7014 1 LOAD CHART BOOKLET, (ENGLISH UNIT), (ANSI - if equipped), E

(use with universal quick coupler)
337-3090 1 MACHINE MOUNTED LIFTING HOOK LOAD CHART
1 SIDE SHIFT, LOAD CHART
601 327-0761 1 LOAD CHART BOOKLET, (METRIC UNIT), (CE), A

(use with universal quick coupler)
337-3091 1 MULTI-PURPOSE BUCKET LOAD CHART
337-3092 1 0.82 CU. METER BUCKET LOAD CHART
31200363 TH255 11-5

DECALS

701 1 LOAD CHART BOOKLET, (METRIC UNIT), (CE) A
(use with standard quick coupler)
1 LOAD CHART COVER
1 CARRIAGE W/FORKS LOAD CHART
1 1.0 CU. YD BUCKET LOAD CHART
1 1.7 CU. YD BUCKET LOAD CHART
1 GRAPPLE BUCKET LOAD CHART
801 355-2221 1 LOAD CHART BOOKLET, (METRIC UNIT), (AUS) (use with universal quick B
coupler)
355-2226 1 MULTI-PURPOSE BUCKET LOAD CHART
355-2230 1 SIDE SHIFT CARRIAGE LOAD CHART
11-6 TH255 31200363

DECALS

31200363 TH255 11-7

DECALS
11-8 TH255 31200363

SECTION 12
MAINTENANCE PARTS LIST
Part Number Description Qty./Machine

Engine
252-6338 Primary Fuel Filter, (see Figure 4-3) 1
1R-1804 Secondary Fuel Filter, (see Figure 4-3) 1
263-2162 Engine Oil Dipstick, (see Figure 4-3) 1
130-9888 Engine Oil Filler Cap, (see Figure 4-2) 1
331-5426 Engine Oil Filler Cap Seal, (see Figure 4-2) 1
Engine General
319-7540 Air Filter Cover Assy, (see Figure 4-5)
319-7539 Secondary Element, (see Figure 4-5)
319-7538 Primary Element, (see Figure 4-5)
231-3761 Air Filter Precleaner, (see Figure 1-1) 1
7W-2326 Engine Oil Filter, (see Figure 4-3) 1
1G-8878 Hydraulic Oil Replacement Filter, (see Figure 4-1)
9L-0895 Belt, Fan, (see Figure 4-3) 1
299-0912 Radiator Cap, (see Figure 4-4) 1
298-7224 Fuel Cap Assy, (see Figure 1-2) 1
330-3831 Hydraulic Filter Assy, (see Figure 4-1) 1
309-6453 Belt, Air Conditioning, (see Figure 6-8) 1
115-2422 Battery, 12 Volt, (see Figure 10-1) 1
254-2269 Thermostat, (see Figure 4-3) 1
Axles
299-7134 Breather, (see Figure 5-2) 4
299-7156 Plug, Front/Rear Hub, (see Figure 5-2) 1
322-0771 Plug, Front/Rear Hub Magnetic, (see Figure 5-2) 1
299-7103 Plug, Rear Hub, (see Figure 5-3) 2
Cabin
317-8722 Dome Light Assy, (see Figure 6-9) 1
317-8663 Switch, Front Washer, (see Figure 10-4) 1
317-8664 Switch, Front Wiper, (see Figure 10-4) 1
319-7706 Switch, Fan & Temp, (Rotary), (see Figure 6-7) 2
319-7707 Switch, A/C, (see Figure 6-7) 1
317-8666 Switch, Roof & Rear Wiper/Washer, (see Figure 10-4) 1
317-6366 Switch, Lift/Loader, (see Figure 10-4) 1
317-6321 Switch, Steer Select, (see Figure 10-4) 1
327-5627 Switch, Hydraulic Quick Coupler, (see Figure 10-4) 1
317-6318 Switch, Horn, (see Figure 10-4) 1
317-6319 Switch, Joystick Lockout, (see Figure 10-4) 1
317-6317 Switch, Hazard, (see Figure 10-4) 1
318-4661 Switch, Front Worklight, (see Figure 10-4) 1
318-4662 Switch, Rear Worklight, (see Figure 10-4) 1
318-4660 Switch, Beacon, (see Figure 10-4) 1
309-9162 Switch, Boom Worklight, (see Figure 10-4) 1
317-6320 Switch, Park Brake, (see Figure 10-4) 1
331-9982 Switch, Auxiliary Hydraulics Pressure Relief Switch, (see Figure 10-4) 1
31200363 TH255 12-1


309-6326 Joystick, (see Figure 7-1) 1
319-7663 Joystick Boot, (see Figure 7-1) 1
319-7661 Joystick Handle Assy, (see Figure 7-1) 1
317-8667 Lever, Turn Signal/Headlight, (see Figure 10-2) 1
317-6322 Lever, FNR, (see Figure 7-2) 1
330-8272 Door Latch w/Key, (see Figure 6-3) 1
319-7635 Blade, Roof/Rear Wiper, (see Figure 6-6) 2
336-7170 Blade, Front Wiper, (see Figure 6-6) 1
Windshield Wiper Motor, (see Figure 6-6) 1
299-0928 Seat Belt, 2 in, (see Figure 6-5) 1
330-8280 Strap, Door, (see Figure 6-3) 1
299-0354 Frame Level Indicator, (see Figure 6-1) 1
317-6338 Fuse/Relay Holder, (see Figure 10-5) 1
Boom
317-8717 Boom Hose, Twinline, (Tilt & Aux), (Mechanical Quick Coupler), (see Figure 8-8) 2
317-8717 Boom Hose, Twinline, (Tilt), (Hydraulic Quick Coupler), (see Figure 8-9) 1
317-8718 Boom Hose, Triline, (Aux), (Hydraulic Quick Coupler), (see Figure 8-9) 1
309-6292 Shim, 0.134, (see Figure 2-2) 2
309-6293 Shim, 0.0747, (see Figure 2-2) 2
309-6300 Shim, 0.0747, (see Figure 2-2) 6
317-3292 Shim, 0.0359, (see Figure 2-2) 6
317-3293 Shim, 0.0359, (see Figure 2-2) 6
309-6295 Wear Pad, 15.88, (see Figure 2-2) 8
309-6297 Wear Pad, 15.9, (see Figure 2-2) 4
309-6275 Wear Pad Spacer, 1.00, (see Figure 2-2) 2
Chassis
309-2852 Fuel Tank Cover Gasket, (see Figure 1-1) 1
334-5135 Hydraulic/Fuel Tank Plug, (see Figure 1-1) 2
312-3294 Power Module Relay, Green, (see Figure 10-1) 1
312-3299 Power Module Relay, Red, (see Figure 10-1) 1
312-3298 Power Module Relay, Yellow, (see Figure 10-1) 1
298-6870 Horn, (see Figure 10-1) 1
325-7701 Back Up Alarm, (CE, AUS), (see Figure 10-1) 1
325-4915 Back Up Alarm, (ANSI), (see Figure 10-1) 1
317-3316 Compression Latch, (Engine Hood), (see Figure 1-1) 1
317-3297 Air Intake Hood Seal, (Engine Hood), (see Figure 1-1) 1
317-3277 Hinge, (Engine Hood), (see Figure 1-1) 1
317-3288 Compression Latch, (Engine Compartment Door), (see Figure 1-1) 1
343-3807 Gas Spring, (Engine Hood), (see Figure 1-1) 1
Reflector, (see Figure 11-1) 2
Hydraulic
309-2839 Hydraulic Tank Cover Gasket, (see Figure 1-1) 1
323-6144 Hydraulic Cap Assy, (see Figure 1-1) 1
315-4262 Seal Kit, Comp. Cylinder, (see Figure 9-4) 1
12-2 TH255 31200363


315-4273 Seal Kit, Extend/Retract Cylinder, (see Figure 9-2) 1
315-4262 Seal Kit, Tilt Cylinder, (see Figure 9-3) 1
315-4255 Seal Kit, Lift Cylinder, (see Figure 9-1) 1
319-7691 Seal Kit, Park Brake Lever, (see Figure 9-15) 1
319-7688 Seal Kit, Brake Master Cylinder, (see Figure 9-15) 1
319-7671 Seal Kit, Steer Select Valve, (see Figure 9-12) 1
315-4248 Bushings, Tilt/Lift Cylinder, (see Figure 9-3) 4
315-4271 Bushings, Extend/Retract Cylinder, (see Figure 9-2) 4
315-4263 Bushings, Comp Cylinder, (see Figure 9-4) 4
Decals
324-8742 Decals, Complete Set, (ASME), (see Figure 11-1) 1
324-8741 Decals, Complete Set, (ISO), (see Figure 11-1) 1
298-0576 Boom Angle Decal, (see Figure 11-1) 1
323-6668 Boom Extend Decal, (see Figure 11-1) 1
323-6942 Decal, Door, CAT, (see Figure 11-1) 1
323-6666 Decal, TH255 RH Boom, CAT, (see Figure 11-1) 1
323-6665 Decal, TH255 LH Boom, CAT, (see Figure 11-1) 1
Misc.
5P-8500 Ignition Key 1
Exterior Door Key 1
Padlock 1
31200362 Operation & Maintenance Manual 1
31200364 Service Manual 1
31200363 Parts Manual 1
31200363 TH255 12-3

12-4 TH255 31200363

SECTION 13 PART NUMBER INDEX
PART NUMBER INDEX
Part Number Page Part Number Page Part Number Page Part Number Page
003-6271 ........................ 6-25 272-3089........................ 6-25 298-1620 ........................ 6-22 298-8051 ............... 1-17, 1-19
0275506CP .................... 5-29 279-8796.......................... 1-8 298-1631 .......................... 6-6 298-8052 .1-7, 1-8, 1-17, 1-21
0275507CP .................... 5-29 281-0791.......................... 1-8 298-1638 .......................... 8-9 298-8290 ........ 1-15, 5-9, 5-21
030-8294 .......................... 1-4 281-5863........................ 8-17 298-1656 ......... 8-4, 8-7, 8-11 298-8380 .......................... 4-3
1001080228 ................... 5-29 295-3437........................ 9-23 298-1746 .......................... 6-6 298-8435 .......................... 4-3
1001081218CP .............. 5-29 297-7011................... 1-4, 7-9 298-1751 ........................ 1-15 298-8438 ........................ 11-4
1001081219CP .............. 5-29 297-7012 4-3, 6-5, 6-25, 8-25, 298-1857 ....... 5-9, 5-21, 5-22 298-8581 .......................... 6-6
1001081220CP .............. 5-29 10-3 298-1864 ....... 1-15, 5-9, 5-21 298-8669 ........................ 6-17
1001081221CP .............. 5-29 297-7013...................... 10-33 298-1865 .................5-9, 5-21 298-8726 ........................ 6-17
1001081222 ................... 5-29 297-7016............ 1-4, 1-5, 1-7 298-1878 ........................ 5-13 298-8743 ........................ 11-4
1001112556CP .............. 5-29 297-7017................... 1-5, 7-9 298-1879 ........................ 5-13 299-0197 ........................ 5-22
1001112557CP .............. 5-29 297-7018.......................... 2-9 298-1880 ........................ 5-13 299-0209 .......................... 7-3
113-8490 ...........10-15, 10-17 297-7020............... 8-21, 8-23 298-6828 ........................ 8-23 299-0210 .......................... 7-3
113-8491 ...........10-15, 10-17 297-7021 1-4, 1-7, 1-23, 8-11, 298-6870 ........................ 10-3 299-0312 ...................... 10-17
113-8492 ...................... 10-15 8-19, 8-21, 8-23, 298-7030 .......................... 6-6 299-0334 .......................... 1-8
115-2422 ........................ 10-3 10-7 298-7082 .......................... 7-3 299-0350 ...................... 10-17
122-1084 ........................ 6-15 297-7022...... 1-15, 8-21, 8-23 298-7224 .......................... 1-8 299-0353 .......................... 4-9
124-3548 ...................... 10-15 297-7029............ 4-3, 4-9, 8-7 298-7297 .......................... 4-9 299-0354 ................. 6-4, 11-5
129-3178 ...................... 10-11 297-7030............... 1-23, 8-19 298-7314 .......................... 2-3 299-0471 ........................ 8-27
130-9888 .......................... 4-5 297-7031................... 2-9, 7-5 298-7343 ........................ 4-13 299-0473 ............... 9-33, 9-37
131-5879 ........................ 2-11 297-7032........................ 6-25 298-7355 8-3, 8-7, 8-13, 8-15, 299-0485 ................. 5-9, 5-21
132-7551 ........................ 2-11 297-7034........................ 8-23 9-35 299-0498 .......................... 7-3
141-2759 ...........10-15, 10-17 297-7041.......................... 2-7 298-7356 ...............8-13, 8-15 299-0508 ........................ 5-19
141-2760 ...........10-15, 10-17 297-7077.......................... 1-7 298-73588-7, 8-13, 8-15, 8-29 299-0611 ........................ 9-33
144-0195 .................6-5, 6-19 298-0402.......................... 4-5 298-7363 ... 1-4, 1-5, 4-3, 6-4, 299-0821 ................. 5-6, 5-22
154-3197 .......................... 6-5 298-0414............... 8-19, 8-23 8-3, 8-15, 8-25, 299-0834 .......................... 7-3
160-8500 .......................... 7-9 298-0462................... 8-3, 8-9 10-3, 10-4, 10-7, 299-0903 ........................ 9-33
166-2560 ........................ 2-11 298-0463........................ 8-21 10-33 299-0912 .......................... 4-9
176-1477 ...................... 10-17 298-0464...... 8-21, 8-25, 8-27 298-7364 . 1-4, 1-5, 1-7, 1-15, 299-0921 ........................ 6-17
178-9983 .......................... 6-5 298-0466........ 8-7, 8-17, 8-19 4-9, 6-25, 7-9, 299-0922 ........................ 6-17
179-4324 ...............8-17, 10-3 298-0468.......................... 8-7 8-11, 8-19, 8-23 299-0924 ........................ 6-17
187-0789 ...................... 10-11 298-0469.......................... 8-7 298-7365 . 2-9, 4-3, 8-7, 8-23, 299-0925 ........................ 6-17
192-0089 .......................... 1-7 298-0470.......................... 8-3 10-3 299-0928 ........................ 6-17
192-2637 ........................ 2-11 298-0471..... 2-9, 5-3, 8-3, 8-7 298-7366 ...............6-25, 11-5 299-0949 .....1-23, 8-19, 8-21,
192-2645 ........................ 2-11 298-0473.......... 8-3, 8-9, 8-29 298-7367 ...................1-7, 2-7 8-23
195-6754 ........................ 2-11 298-0475............... 8-25, 8-27 298-7368 ...............1-17, 1-19 299-0953 .......................... 7-3
1G-8878 ........................... 4-3 298-0476.......................... 8-7 298-7368 ........................ 1-19 299-0967 .......................... 7-3
1R-1804 ........................... 4-7 298-0488.......................... 2-9 298-7369 ......... 1-7, 1-8, 2-11 299-0983 ........................ 5-13
206-0828 ........................ 2-11 298-0492........................ 8-29 298-7372 ..... 6-25, 8-15, 8-29 299-0986 .......................... 7-3
206-0829 ........................ 2-11 298-0494.......................... 8-7 298-7373 .......................... 1-5 299-6637 ........................ 6-17
206-0830 ........................ 2-11 298-0496. 8-3, 8-7, 8-27, 8-29 298-7374 ...... 1-23, 4-9, 6-25, 299-7096 ...................... 10-17
209-8994 ........................ 2-11 298-0497........................ 8-21 8-25, 8-27 299-71035-9, 5-13, 5-21, 5-22
211-0089 .......................... 1-4 298-0498........................ 8-27 298-7375 .......................... 4-3 299-7107 ........... 10-17, 10-21
213-2243 ........................ 11-5 298-0507........................ 8-27 298-7377 ........................ 10-3 299-7134 ..........5-5, 5-9, 5-21
213-8350 ...................... 10-23 298-0508............... 8-25, 8-27 298-7378 .................7-9, 10-3 299-7156 ..........5-5, 5-9, 5-21
213-8351 ...................... 10-23 298-0522.......................... 8-7 298-7380 .................2-9, 10-3 299-7161 ................. 5-6, 5-22
225-3142 .......................... 4-7 298-0541........ 1-15, 4-9, 10-3 298-7383 .................1-7, 2-11 2L-1701.......................... 3-13
230-4011 ...................... 10-17 298-0549........................ 10-4 298-7393 .......................... 4-5 300-6078 ............... 2-11, 8-25
231-3761 .......................... 1-4 298-0552.......... 1-5, 1-7, 10-7 298-7394 .................1-4, 1-15 300-6079 ............... 2-11, 8-25
232-2551 .......................... 4-7 298-0553........................ 10-3 298-7395 .......................... 6-6 300-6084 ............... 2-11, 8-25
238-8247 ...................... 10-17 298-0556........................ 11-4 298-7842 ........................ 8-29 300-6095 ........................ 8-23
252-1436 ........................ 3-13 298-0559.......................... 4-3 298-7846 .... 1-23, 8-19, 8-21, 300-6096 ................. 8-3, 8-17
252-1438 ........................ 3-13 298-0568................... 1-5, 2-3 8-23 300-6101 .......................... 4-3
252-1456 ........................ 3-13 298-0576........................ 11-4 298-7900 .............10-3, 10-33 300-6103 ........ 2-9, 2-11, 8-25
252-6338 .......................... 4-7 298-1540.......................... 1-8 298-7971 ........................ 10-3 301-9752 ........................ 3-13
254-2269 .......................... 4-7 298-1578.......................... 6-4 298-7972 ........................ 10-3 303-4736 ........................ 9-17
263-2162 .......................... 4-7 298-1580... 2-7, 2-9, 2-11, 8-4 298-7981 .......................... 1-7 303-4737 ......8-25, 8-27, 10-3
272-2838 ...................... 10-21 298-1581................. 6-27, 7-9 298-7987 ........................ 10-7 303-4741 ................... 3-3, 3-5
272-2840 ...................... 10-17 298-1612.......................... 2-3 298-8010 ........................ 2-11 303-4749 ........................ 10-4
31200363 TH255 13-1

PART NUMBER INDEX
303-4754 ................... 8-7, 8-9 305-5450 .......... 10-17, 10-21 309-3966 ........................ 1-15 309-6332.......................... 8-7
303-4758 ................... 4-3, 8-7 305-5467 .......... 10-19, 10-21 309-3968 .......................... 4-9 309-6334........................ 9-33
303-4759 .......................... 8-4 307-9604 ..........................4-5 309-3969 ........................ 8-25 309-6335...................... 10-13
303-4760 ............... 8-23, 8-29 309-2832 ..........................1-7 309-3970 .......................... 1-8 309-6343........................ 8-25
303-4774 ........................ 10-3 309-2834 ..........................1-5 309-3977 ........................ 4-11 309-6346. 8-3, 8-7, 8-13, 8-15
303-4779 ................... 1-5, 4-5 309-2835 1-4, 1-7, 1-17, 1-21 309-3980 .......................... 4-9 309-6347.......................... 8-9
303-4780 ........................ 10-7 309-2837 ..........................1-7 309-3982 .......................... 4-9 309-6349.......................... 8-3
303-4782 ................... 3-3, 3-5 309-2838 ..........................1-5 309-3990 ............... 1-17, 1-19 309-6355........................ 8-23
303-4783 ........................ 1-15 309-2839 ..........................1-5 309-3991 ............... 1-17, 1-19 309-6359........................ 8-23
303-4787 ...................... 10-11 309-2840 ..........................1-7 309-3992 ........1-17, 1-19, 7-5 309-6360........................ 9-33
303-4788 ........1-7, 9-17, 10-7 309-2841 ..........................1-5 309-3993 .......................... 4-9 309-6361...... 8-13, 8-15, 8-29
303-4790 ........................ 4-13 309-2843 ..........................1-5 309-3994 ............... 1-17, 1-19 309-6362.......................... 8-3
303-4795 ........................ 6-25 309-2845 ..........................1-7 309-3996 ......1-17, 1-19, 8-17 309-6367.......................... 8-9
303-4796 ........................ 8-19 309-2848 ..........................1-4 309-3997 ........................ 4-11 309-6402........................ 6-25
303-4828 ........................ 10-4 309-2849 ..........................1-5 309-4000 ........................ 1-15 309-6404................. 2-9, 2-11
303-4829 ........................ 10-4 309-2850 ..........................1-5 309-4001 .......................... 4-9 309-6405.......................... 4-5
303-4911 ........................ 1-25 309-2852 ..........................1-5 309-4002 .......................... 4-5 309-6407.......................... 1-7
303-4939 ........................ 11-4 309-2853 ....... 1-7, 1-17, 1-21 309-6235 .......................... 6-5 309-6421........................ 8-23
303-4940 ........................ 11-4 309-2854 ..........................1-7 309-6238 .......................... 6-5 309-6422........................ 8-23
303-4941 ........................ 11-4 309-2855 ..........................1-5 309-6239 .......................... 2-3 309-6425........................ 8-23
303-4942 ........................ 11-4 309-2924 ..........................2-7 309-6240 .......................... 2-3 309-6426........................ 8-23
303-4943 ........................ 11-4 309-2925 ..........................4-9 309-6258 .......................... 2-5 309-6429.......................... 2-7
303-4944 ........................ 11-4 309-2927 ..........................5-3 309-6261 .......................... 2-3 309-6430.......................... 2-7
303-4945 ........................ 11-4 309-2928 ........................5-17 309-6262 .......................... 2-3 309-6434...................... 10-31
303-4946 ........................ 11-4 309-2929 ..........................5-3 309-6263 .......................... 2-3 309-6440........................ 6-25
303-4947 ........................ 11-4 309-2930 ..........................4-3 309-6266 .......................... 2-3 309-6443........................ 6-25
303-4948 ........................ 11-4 309-2931 ..........................4-5 309-6268 ........................ 8-19 309-6444........................ 6-25
303-4949 ........................ 11-4 309-2933 ..........................2-7 309-6269 ........................ 8-19 309-6445........................ 6-25
303-4950 ........................ 11-4 309-2934 ........................1-15 309-6270 ........................ 8-21 309-6448.......................... 6-4
303-4955 ........................ 10-7 309-2937 ..........................4-5 309-6271 ........................ 8-21 309-6449.......................... 6-4
303-4956 ........................ 10-7 309-2938 ........................9-21 309-6272 .......................... 2-3 309-6451.......................... 6-4
303-4957 ................... 3-3, 3-5 309-2939 ..........................8-3 309-6273 .......................... 2-3 309-6452.......................... 6-4
303-4962 ........................ 11-4 309-2940 ..........................2-7 309-6274 ........................ 9-33 309-6453........................ 6-25
303-4975 ........................ 10-7 309-2941 ..........................2-7 309-6275 .......................... 2-5 309-6461................. 4-5, 6-25
303-4976 ........................ 10-7 309-2955 ..........................2-7 309-6276 ............... 8-21, 8-23 309-8523.......................... 2-9
303-4988 ................... 3-3, 3-5 309-2958 ......................10-19 309-6278 .......................... 9-7 309-8524........................ 9-11
303-8559 .......................... 5-3 309-2959 ..........................9-3 309-6279 .......................... 9-5 309-8533.......................... 2-9
303-8599 ........................ 6-25 309-2960 ..........................9-9 309-6291 .......................... 2-5 309-8558.......................... 2-9
303-8609 ........................ 9-17 309-2963 ..........................8-3 309-6292 .......................... 2-5 309-8559.......................... 2-9
304-2250 ........................ 9-17 309-2964 ................ 8-3, 8-11 309-6293 .......................... 2-5 309-9036.......................... 1-5
304-2270 ........................ 9-17 309-2966 ..........................8-3 309-6294 .......................... 2-3 309-9037.......................... 1-8
304-2271 ........................ 9-17 309-2969 ........................5-17 309-6295 .......................... 2-5 309-9039........................ 5-29
304-2294 ........................ 9-17 309-2971 ................ 5-3, 8-11 309-6297 .......................... 2-5 309-9151........................ 1-17
304-2295 ........................ 9-17 309-2972 ..........................4-5 309-6300 .......................... 2-5 309-9152........................ 1-17
304-2602 ........................ 5-13 309-2973 ........................9-19 309-6301 ................. 2-3, 8-23 309-9154............... 1-17, 1-19
304-2606 ...................... 10-31 309-2974 ......... 1-7, 1-15, 6-6 309-6302 .......................... 2-3 309-9162...................... 10-13
304-2623 ...................... 10-19 309-2975 ........................1-15 309-6303 .......................... 2-3 309-9163........................ 1-19
304-2626 ........................ 6-17 309-2976 ........................5-27 309-6305 .......................... 2-3 309-9164...................... 10-11
304-2648 ........................ 6-11 309-2978 ................ 2-11, 4-5 309-6306 .......................... 2-3 309-9165........................ 1-17
304-3181 ........................ 6-11 309-2980 ..........................2-7 309-6309 ........2-9, 8-21, 8-23 309-9166........................ 1-17
304-3781 ............... 1-17, 1-19 309-2982 ..........................4-5 309-6310 ........2-9, 8-21, 8-23 309-9167.......................... 1-4
304-3813 ........................ 9-17 309-2986 ..........................8-3 309-6311 ........................ 8-19 309-9179........................ 3-13
304-4555 .......................... 1-5 309-2987 ................ 5-3, 8-11 309-6313 ........................ 8-11 309-9180........................ 3-13
304-4564 ........................ 9-17 309-2992 ........................5-27 309-6321 ........................ 8-19 309-9181........................ 3-13
305-2107 ............... 10-7, 10-8 309-3951 ........................4-11 309-6322 .......................... 8-3 309-9184. 3-3, 3-5, 3-17, 4-13
305-2108 ............... 10-7, 10-8 309-3953 ........................1-15 309-6323 ........................ 9-17 309-9190................... 3-3, 3-5
305-2109 ........................ 10-8 309-3960 ..........................4-9 309-6325 .......................... 8-9 309-9191............... 1-17, 1-19
305-5426 ............... 5-10, 5-21 309-3961 ..........................4-9 309-6326 .......................... 7-3 309-9192................... 3-3, 3-5
305-5449 10-17, 10-19, 10-21 309-3962 ........................1-15 309-6328 .......................... 4-5 309-9193............... 1-17, 1-19
13-2 TH255 31200363

PART NUMBER INDEX
309-9194 ...............1-17, 1-19 315-4254............ 9-3, 9-5, 9-7 317-3322 .......................... 8-7 317-6332 .......................... 6-4
312-3275 ........................ 10-3 315-4255.......................... 9-3 317-3323 ........................ 8-23 317-6337 ...................... 10-21
312-3277 ........................ 5-17 315-4256.......................... 9-7 317-3326 .......................... 1-5 317-6338 ...................... 10-15
312-3278 ........................ 10-3 315-4257.......................... 9-7 317-3329 ........................ 9-19 317-6339 .......................... 6-6
312-3279 ........................ 10-3 315-4258.......................... 9-7 317-3330 ........................ 9-19 317-6341 .......................... 6-6
312-3282 .......................... 2-9 315-4259................... 9-7, 9-9 317-3331 ........................ 9-19 317-6342 .......................... 6-5
312-3286 ...................... 10-35 315-4260.......................... 9-7 317-3332 ........................ 9-17 317-6343 .......................... 6-5
312-3293 ........................ 9-29 315-4261.......................... 9-7 317-3333 ........................ 9-17 317-6344 ........................ 6-22
312-3294 ........................ 10-3 315-4262................... 9-7, 9-9 317-3334 ........................ 9-17 317-6345 ........................ 6-22
312-3295 ........................ 10-3 315-4263.......................... 9-9 317-3335 ........................ 9-17 317-6347 .......................... 7-5
312-3296 ........................ 10-3 315-4264.......................... 9-9 317-3336 ........................ 9-19 317-6353 ................... 6-4, 6-5
312-3297 .......................... 8-3 315-4265.......................... 9-9 317-3337 ........................ 9-19 317-6354 .......................... 6-5
312-3298 ........................ 10-3 315-4266.......................... 9-5 317-3338 ........................ 9-19 317-6355 .......................... 6-5
312-3299 ........................ 10-3 315-4267.......................... 9-5 317-3339 ........................ 5-27 317-6356 .......................... 6-5
312-3300 ...................... 10-17 315-4268.......................... 9-5 317-3340 ........................ 9-17 317-6357 .......................... 6-5
312-3302 .......................... 1-8 315-4269.......................... 9-5 317-5912 .......................... 4-3 317-6359 .......................... 6-6
312-3307 ...................... 10-35 315-4270.......................... 9-5 317-5913 .......................... 8-3 317-6360 .......................... 6-6
312-3309 ........................ 6-27 315-4271.......................... 9-5 317-5914 .......................... 8-7 317-6361 .......................... 6-6
312-3310 ...................... 10-27 315-4272.......................... 9-5 317-5915 .......................... 8-7 317-6362 .......................... 6-6
312-3311 ........................ 5-29 315-4273.......................... 9-5 317-5916 .......................... 8-7 317-6363 ........................ 6-22
312-3312 ........................ 5-29 315-4274.......................... 4-5 317-5917 .......................... 8-3 317-6364 ........................ 6-22
312-3325 ...................... 10-29 315-4275.......................... 4-5 317-5921 ........................ 6-25 317-6365 ........................ 6-22
312-3326 .......................... 4-9 315-4276.......................... 4-5 317-5922 .......................... 8-7 317-6366 ...................... 10-13
312-3327 .......................... 4-9 315-4277.......................... 9-7 317-5924 .......................... 1-4 317-6367 .......................... 6-4
312-3328 .......................... 4-9 315-4278.......................... 9-3 317-5930 .......................... 4-5 317-6368 .......................... 6-4
312-3330 ........................ 10-3 315-4279................... 9-7, 9-9 317-5933 .......................... 4-5 317-6369 .......................... 6-4
312-3331 ........................ 6-27 316-7999........................ 10-7 317-5936 .......................... 4-3 317-6370 .......................... 6-4
312-3332 ...................... 10-11 316-8000........................ 10-8 317-5941 .......................... 4-5 317-6371 ........................ 6-22
312-3338 .......................... 2-9 316-9019............... 1-17, 1-19 317-5955 .......................... 4-3 317-6372 .......................... 6-4
312-3342 ........................ 5-29 316-9020........................ 9-17 317-5957 .......................... 4-3 317-6373 ........................ 8-11
312-3345 .......................... 4-5 317-0088.......................... 6-4 317-5958 .......................... 4-3 317-6375 .......................... 6-4
312-3346 .......................... 2-9 317-3255...................... 10-11 317-5959 .......................... 4-3 317-6376 .......................... 6-4
312-3347 ........................ 10-3 317-3261.......................... 4-5 317-5964 .......................... 4-3 317-6377 .......................... 6-4
312-3348 .......................... 8-3 317-3263.......................... 6-6 317-5965 .......................... 1-4 317-6379 .......................... 6-4
314-5315 ........................ 11-4 317-3264.......................... 6-6 317-5969 .......................... 4-3 317-6380 .......................... 7-5
314-5316 ........................ 11-4 317-3265.......................... 1-7 317-5971 ........................ 4-11 317-6381 ................... 8-3, 8-9
314-5318 ........................ 11-4 317-3268........................ 1-15 317-5972 .......................... 8-7 317-6382 .......................... 8-3
314-5319 ........................ 11-4 317-3270...................... 10-11 317-5973 .......................... 8-7 317-6383 .......................... 6-4
314-5320 ........................ 11-4 317-3271.......................... 1-5 317-5974 .......................... 4-7 317-6384 6-4, 6-5, 6-22, 6-27,
314-5321 ........................ 11-4 317-3273.......................... 1-5 317-5975 .......................... 4-5 8-11
314-5322 ........................ 11-4 317-3277................... 1-5, 4-3 317-5977 .......................... 4-3 317-6385 .......................... 6-4
314-5323 ........................ 11-4 317-3280.......................... 1-5 317-5981 .......................... 8-3 317-6386 .......................... 8-3
314-5324 ........................ 11-4 317-3285.......................... 1-4 317-5982 .......................... 8-7 317-6387 .......................... 6-4
314-5325 ........................ 11-4 317-3286.......................... 1-5 317-5983 .......................... 8-3 317-8663 ...................... 10-13
314-5326 ........................ 11-4 317-3288.......................... 1-5 317-5984 .......................... 8-3 317-8664 ...................... 10-13
314-5327 ........................ 11-4 317-3292.......................... 2-5 317-5986 .......................... 4-5 317-8665 ...................... 10-13
315-3886 ........................ 6-27 317-3293.......................... 2-5 317-5987 ...................4-3, 8-7 317-8666 ...................... 10-13
315-4195 ........................ 10-3 317-3294.......................... 1-5 317-6314 .......................... 6-4 317-8667 ........................ 10-7
315-4196 ........................ 10-3 317-3295.......................... 1-5 317-6316 .......................... 6-4 317-8668 ................. 6-5, 6-19
315-4197 ........................ 10-3 317-3297.......................... 1-5 317-6317 ...................... 10-13 317-8669 .......................... 6-5
315-4207 .......................... 1-4 317-3300........................ 1-25 317-6318 ...................... 10-13 317-8670 ........................ 6-19
315-4214 ........................ 6-25 317-3301.......................... 1-5 317-6319 ...................... 10-13 317-8671 ........................ 6-22
315-4245 ........................ 5-29 317-3306.......................... 1-4 317-6320 ...................... 10-13 317-8672 .......................... 6-5
315-4248 ...................9-3, 9-7 317-3316.......................... 1-5 317-6321 ...................... 10-13 317-8673 ........ 1-17, 6-5, 10-7
315-4249 .......................... 9-3 317-3317........................ 1-15 317-6322 .......................... 7-5 317-8677 ...................... 10-23
315-4250 .......................... 9-3 317-3318............... 1-23, 8-19 317-6324 .......................... 7-5 317-8678 .......................... 6-4
315-4251 .......................... 9-3 317-3319.......................... 1-4 317-6326 .......................... 6-4 317-8679 .......................... 6-5
315-4252 .......................... 9-3 317-3320........................ 8-21 317-6327 ...................6-5, 6-6 317-8681 ........................ 6-22
315-4253 ............9-3, 9-7, 9-9 317-3321.......................... 8-7 317-6330 .......................... 4-3 317-8682 ........................ 6-22
31200363 TH255 13-3

PART NUMBER INDEX
317-8683 .......................... 6-5 318-4696 ..........................2-9 319-7681 ........................ 6-22 322-0648.......................... 5-5
317-8684 .......................... 7-5 318-4702 ..........................2-9 319-7682 .......................... 7-5 322-0649................. 5-5, 5-19
317-8685 .......................... 6-5 318-4704 ................ 2-9, 2-11 319-7683 .......................... 7-5 322-0650................. 5-5, 5-19
317-8686 .......................... 6-5 318-4705 ................ 2-9, 2-11 319-7684 .......................... 7-5 322-0651.......................... 5-5
317-8687 .......................... 6-5 318-4713 ........................9-31 319-7685 .......................... 7-5 322-0652................. 5-5, 5-19
317-8688 ........................ 6-27 318-4719 ..........................2-9 319-7686 .......................... 7-5 322-0653................. 5-5, 5-19
317-8689 .......................... 6-5 318-4725 ..........................2-9 319-7687 .......................... 7-5 322-0655................. 5-5, 5-19
317-8690 ........................ 6-19 318-4729 .............. 8-25, 8-27 319-7688 ........................ 9-33 322-0656.......................... 5-5
317-8695 ........................ 6-17 318-4730 ..........................6-6 319-7689 ........................ 9-33 322-0657................. 5-5, 5-19
317-8697 ........................ 6-22 318-4733 ..........................6-6 319-7690 ........................ 9-33 322-0658................. 5-5, 5-19
317-8698 ................. 6-5, 6-19 318-4734 ........................5-27 319-7691 ........................ 9-33 322-0660........ 5-5, 5-13, 5-19
317-8699 .......................... 6-5 319-1555 ..........................2-9 319-7692 .......................... 7-5 322-0662................. 5-5, 5-19
317-8700 ........................ 6-27 319-1599 ........................6-25 319-7693 .......................... 7-5 322-0663.......................... 5-5
317-8701 ........................ 6-27 319-1600 ........................6-25 319-7694 .......................... 7-5 322-0664................. 5-5, 5-19
317-8702 ........................ 6-27 319-6783 ..........................8-7 319-7695 .......................... 7-5 322-0665.......................... 5-5
317-8703 ........................ 6-27 319-7538 ........................4-11 319-7696 .......................... 7-5 322-0666.......................... 5-5
317-8704 ........................ 6-27 319-7539 ........................4-11 319-7697 ........................ 6-17 322-0667.......................... 5-5
317-8705 ........................ 6-27 319-7540 ........................4-11 319-7698 ........................ 6-17 322-0668.......................... 5-5
317-8706 ........................ 6-27 319-7541 ........................4-11 319-7699 ........................ 9-21 322-0669.......................... 5-5
317-8707 ........................ 6-27 319-7632 ........................10-7 319-7700 ........................ 9-29 322-0670.......................... 5-5
317-8708 ........................ 6-27 319-7633 ........................10-7 319-7701 ........................ 9-21 322-0671.......................... 5-5
317-8709 ........................ 6-27 319-7634 ........................5-29 319-7702 ........................ 9-21 322-0672.......................... 5-5
317-8711 ........................ 6-22 319-7635 ........................6-19 319-7703 ........................ 6-22 322-0673.......................... 5-5
317-8712 ........................ 6-22 319-7636 ..........................6-5 319-7704 ........................ 8-11 322-0674.......................... 5-5
317-8713 ........................ 6-19 319-7637 ..........................7-5 319-7705 .......................... 8-7 322-0675.......................... 5-5
317-8715 .......................... 6-5 319-7640 ..........................6-5 319-7706 ........................ 6-22 322-0676.......................... 5-5
317-8717 ............... 8-21, 8-23 319-7641 ................ 6-5, 8-11 319-7707 ........................ 6-22 322-0677.......................... 5-5
317-8718 ........................ 8-23 319-7642 ..........................6-5 319-7708 ........................ 6-22 322-0678.......................... 5-5
317-8719 .......................... 8-3 319-7643 ........................9-21 319-7709 ........................ 6-25 322-0679.......................... 5-6
317-8720 ........................ 9-33 319-7644 ........................9-21 319-7710 .......................... 7-3 322-0680.......................... 5-6
317-8721 ........................ 6-27 319-7645 ........................9-21 320-0492 ........................ 6-11 322-0682................. 5-6, 5-25
317-8722 ........................ 6-27 319-7646 ........................9-21 320-0499 ........................ 6-11 322-0683.......................... 5-6
317-8723 ................. 6-5, 6-19 319-7647 ........................9-21 320-0508 ........................ 6-11 322-0683.......................... 5-6
317-8726 ........................ 10-7 319-7648 ........................9-21 320-0520 ........................ 6-11 322-0684.......................... 5-6
317-8727 .......................... 8-3 319-7649 ........................9-21 320-0533 ........................ 6-11 322-0685.......................... 5-6
317-8728 .......................... 8-3 319-7650 ........................9-21 320-0534 ................. 6-9, 6-11 322-0686........................ 5-13
317-8729 .......................... 8-3 319-7651 ........................9-21 320-8405 .......................... 9-7 322-0687........................ 5-13
318-4658 .......................... 1-5 319-7656 ........................9-21 320-8593 ........................ 9-35 322-0689........................ 5-13
318-4660 ...................... 10-13 319-7657 ..........................7-5 320-8594 ........................ 9-35 322-0692........................ 5-13
318-4661 ...................... 10-13 319-7658 .............. 9-23, 9-25 320-9307 ...................... 10-35 322-0693........................ 5-13
318-4662 ...................... 10-13 319-7659 ........................9-23 321-0556 ........................ 3-21 322-0694........................ 5-13
318-4663 ........................ 10-4 319-7660 ........................9-23 321-4044 ........................ 6-25 322-0695........................ 5-13
318-4664 ........................ 10-4 319-7661 ..........................7-3 321-4045 ........................ 6-25 322-0696........................ 5-13
318-4665 ........................ 6-25 319-7662 ..........................7-3 321-4066 .......................... 1-8 322-0697........................ 5-13
318-4666 ........................ 6-25 319-7663 ..........................7-3 321-5872 ........................ 6-22 322-0698........................ 5-13
318-4667 ........................ 6-25 319-7664 ........................9-21 321-5873 ........................ 6-22 322-0699........................ 5-13
318-4668 .......................... 6-4 319-7665 ........................9-21 321-5874 .......................... 6-6 322-0700........................ 5-13
318-4669 ........................ 6-27 319-7666 ........................9-21 321-7782 .......................... 4-7 322-0701........................ 5-19
318-4670 ...................... 10-11 319-7667 ........................9-21 322-0637 ................. 5-9, 5-21 322-0702........................ 5-13
318-4671 ...................... 10-25 319-7670 ........................9-27 322-0638 ................. 8-3, 8-17 322-0703........................ 5-13
318-4676 ........................ 10-7 319-7671 ........................9-27 322-0639 ................... 1-4, 4-3 322-0704........................ 5-13
318-4678 ........................ 10-7 319-7672 ........................9-27 322-0640 .......................... 5-5 322-0705........................ 5-13
318-4683 ........................ 10-7 319-7673 ........................9-33 322-0641 ................. 5-9, 5-21 322-0706........................ 5-13
318-4684 .......................... 6-5 319-7674 ........................6-25 322-0642 .......................... 5-5 322-0707........................ 5-13
318-4685 ........................ 10-7 319-7676 ........................6-22 322-0643 .......................... 5-5 322-0708........................ 5-13
318-4686 ........................ 6-27 319-7677 ........................6-22 322-0644 .......................... 5-5 322-0709........................ 5-13
318-4687 ........................ 6-27 319-7678 ........................6-22 322-0645 .......................... 5-5 322-0710........................ 5-13
318-4688 ...................... 10-11 319-7679 ........................6-22 322-0646 ................. 5-5, 5-19 322-0711........................ 5-13
318-4693 .......................... 2-9 319-7680 ........................6-22 322-0647 ................. 5-5, 5-19 322-0712........................ 5-13
13-4 TH255 31200363

PART NUMBER INDEX
322-0713 ...............5-15, 5-25 322-0780........................ 5-22 323-6830 .......................... 1-8 325-8298 ........................ 8-15
322-0714 ...............5-15, 5-25 322-0781........................ 5-22 323-6942 ........................ 11-5 325-8299 ........................ 8-15
322-0715 ...............5-15, 5-25 322-0782........................ 5-22 323-6953 ........................ 6-25 325-8300 ........................ 8-15
322-0716 ...............5-15, 5-19 322-0783........................ 5-19 323-6957 .......................... 1-7 325-8301 ........................ 8-15
322-0718 ........................ 5-19 322-0784........................ 9-29 323-6958 .......................... 1-7 325-9330 ........................ 4-13
322-0719 ........................ 5-19 322-0785........................ 9-29 323-6959 .......................... 1-7 325-9331 ................. 4-3, 4-13
322-0721 ........................ 6-11 322-0786........................ 9-11 323-6960 .......................... 4-9 325-9767 ........................ 1-11
322-0724 ........................ 9-31 322-0787........................ 9-11 323-6978 ...................5-3, 5-6 326-0061 .......................... 4-3
322-0725 ........................ 9-31 322-0788........................ 9-11 323-7225 .......................... 7-9 326-0080 .......................... 8-4
322-0728 ........................ 6-11 322-0789........................ 9-11 323-7236 ...........10-27, 10-33 326-0095 ........................ 1-11
322-0729 ........................ 5-19 322-0790........................ 9-11 323-7242 ........................ 9-27 326-0096 ........................ 1-11
322-0730 ........................ 6-11 322-0791........................ 9-11 323-7256 ........................ 11-4 326-0097 ........................ 1-11
322-0731 ........................ 6-11 322-0792........................ 9-11 323-7259 ........................ 11-4 326-0098 ........................ 1-11
322-0732 ........................ 6-11 322-0794........................ 5-13 323-7265 .......................... 4-9 326-0099 ........................ 1-11
322-0733 ........................ 6-11 322-0795.......................... 5-5 323-8148 ........................ 10-3 326-0480 ........................ 6-27
322-0734 ........................ 6-11 322-0796.......................... 5-5 323-8658 ........................ 8-19 326-0481 ........................ 6-27
322-0735 ........................ 6-11 322-0797........................ 5-13 323-8659 ........................ 8-23 326-0482 ........................ 6-27
322-0736 ........................ 6-11 322-0798........................ 5-19 323-8660 ........................ 8-23 326-0483 ........................ 6-27
322-0737 ........................ 6-11 322-0799........................ 6-11 323-8661 ........................ 8-19 326-0484 ........................ 6-27
322-0740 ........................ 6-11 322-0803........................ 6-11 323-8662 .......................... 8-4 326-0485 ........................ 6-27
322-0741 .................5-9, 5-21 322-0805........................ 6-11 323-8663 ........................ 8-21 326-0970 ........................ 10-7
322-0742 .................5-9, 5-21 322-0807........................ 6-11 323-8664 ........................ 8-21 326-0971 ........................ 10-7
322-0743 .................5-9, 5-21 322-0808........................ 6-11 324-6470 .......................... 1-8 326-1034 ........................ 1-15
322-0744 .................5-9, 5-21 322-0816........ 1-15, 5-9, 5-21 324-6611 ........................ 10-3 326-1145 .......................... 7-9
322-0745 .................5-9, 5-21 323-4284........................ 11-4 324-6661 ........................ 10-3 326-1146 .......................... 7-9
322-0746 .................5-9, 5-21 323-4792........................ 6-22 324-7943 .......................... 8-3 326-1147 .......................... 7-9
322-0747 .................5-9, 5-21 323-4793........................ 6-22 324-7944 .......................... 8-3 326-1160 ........................ 11-4
322-0748 .................5-9, 5-21 323-4794........................ 6-22 324-7945 .......................... 8-3 326-1161 ........................ 11-5
322-0749 .................5-9, 5-21 323-4795........................ 6-22 324-8741 ........................ 11-4 326-1797 ........................ 4-13
322-0750 .................5-9, 5-21 323-4796........................ 6-22 324-8742 ........................ 11-4 326-1804 ........................ 4-13
322-0751 .................5-9, 5-21 323-4797........................ 6-22 324-8743 ........................ 11-5 326-5101 .......................... 1-5
322-0752 .................5-9, 5-21 323-4798........................ 6-22 324-8744 ........................ 11-5 327-0051 ........................ 11-5
322-0753 .................5-9, 5-21 323-4799........................ 6-22 324-9476 ........................ 11-4 327-0052 ........................ 11-5
322-0754 .................5-9, 5-21 323-4800........................ 6-22 325-4915 ........................ 10-3 327-0053 ........................ 11-5
322-0755 .................5-9, 5-21 323-4801........................ 6-22 325-5885 ........................ 1-11 327-0054 ........................ 11-5
322-0756 .................5-9, 5-21 323-4802........................ 6-22 325-5886 ........................ 1-11 327-0055 ........................ 11-5
322-0757 .................5-9, 5-21 323-4803........................ 6-22 325-5887 ........................ 1-11 327-0056 ........................ 11-5
322-0758 .................5-9, 5-21 323-4804........................ 6-22 325-5888 ........................ 1-11 327-0057 ........................ 11-5
322-0759 .................5-9, 5-21 323-4816........................ 4-11 325-5889 ........................ 1-11 327-0761 ........................ 11-5
322-0760 .................5-9, 5-21 323-5615........................ 11-4 325-5890 ........................ 1-11 327-0762 ........................ 11-5
322-0761 .................5-9, 5-21 323-5616........................ 11-4 325-5891 ........................ 1-11 327-0763 ........................ 11-5
322-0762 .................5-9, 5-21 323-5635........................ 3-13 325-5893 ........................ 1-11 327-0771 ........................ 6-27
322-0763 .................5-9, 5-21 323-5642........................ 10-7 325-5894 ........................ 1-11 327-0773 ........................ 6-27
322-0764 .................5-9, 5-21 323-5644...................... 10-11 325-5895 ........................ 1-11 327-0774 ........................ 6-27
322-0765 .................5-9, 5-21 323-5645........................ 6-27 325-5896 ........................ 1-11 327-1769 ........................ 2-11
322-0766 .......................... 5-9 323-5646...................... 10-11 325-7701 ........................ 10-3 327-2204 ........................ 1-12
322-0767 .......................... 5-9 323-5649........................ 10-7 325-8139 ........................ 6-25 327-2205 ........................ 1-12
322-0768 .................5-9, 5-21 323-5737........................ 3-13 325-8145 ........................ 10-7 327-2206 ........................ 1-12
322-0769 .................5-9, 5-21 323-5738........................ 3-13 325-8146 ........................ 10-7 327-2213 ........................ 1-11
322-0770 .................5-9, 5-21 323-5840...................... 10-37 325-8147 .......................... 6-4 327-2215 ........................ 1-11
322-0771 ..........5-5, 5-6, 5-22 323-5841...................... 10-37 325-8254 ........................ 1-11 327-5262 .......................... 1-7
322-0772 .................5-9, 5-21 323-6120........................ 1-15 325-8255 ........................ 1-11 327-5263 .......................... 1-7
322-0773 .................5-9, 5-21 323-6144.......................... 1-5 325-8260 ........................ 2-11 327-5266 ...................... 10-35
322-0774 .................5-9, 5-21 323-6647.......................... 4-5 325-8261 ........................ 2-11 327-5529 ................. 2-9, 8-25
322-0775 .................5-9, 5-21 323-6665........................ 11-5 325-8291 ...............8-13, 8-15 327-5530 ................. 2-9, 8-25
322-0776 .................5-9, 5-21 323-6666........................ 11-5 325-8292 .......................... 8-7 327-5533 .......................... 1-4
322-0777 .................5-9, 5-21 323-6667........................ 11-4 325-8293 ........................ 8-15 327-5627 ...................... 10-13
322-0778 ........................ 5-19 323-6668........................ 11-5 325-8294 ........................ 9-35 327-5636 ........................ 8-23
322-0779 ........................ 5-21 323-6829.......................... 6-5 325-8297 ........................ 9-35 327-5639 ........................ 10-3
31200363 TH255 13-5

PART NUMBER INDEX
327-6271 ........................ 3-21 327-6324 ..........................3-9 330-3831 .......................... 4-3 331-4383........................ 4-13
327-6272 ........................ 3-21 327-6325 3-7, 3-9, 3-11, 3-15 330-3832 .......................... 4-3 331-4384........................ 4-13
327-6273 ........................ 3-15 327-6325 ..........................3-9 330-3833 .......................... 4-3 331-4386........................ 4-13
327-6274 ........................ 3-15 327-6326 .................. 3-7, 3-9 330-3837 .......................... 1-4 331-4387................. 4-3, 4-13
327-6276 ....3-3, 3-5, 3-7, 3-9, 327-6327 .............. 3-11, 3-15 330-4236 ........................ 3-19 331-4486.......................... 1-4
3-11 327-6328 3-7, 3-9, 3-11, 3-15 330-4237 ........................ 3-19 331-4488.......................... 1-4
327-6276 .......................... 3-9 327-6328 ..........................3-9 330-4240 ........................ 3-15 331-5298.......................... 4-5
327-6277 ................... 3-3, 3-7 327-6329 ... 3-3, 3-5, 3-7, 3-9, 330-4242 .......................... 3-5 331-5299.......................... 8-3
327-6278 ................. 3-7, 3-15 3-11 330-4243 .......................... 3-7 331-5300.......................... 4-5
327-6279 ................... 3-7, 3-9 327-6329 .................. 3-3, 3-9 330-4244 ........................ 3-23 331-5302.......................... 4-5
327-6281 ................... 3-7, 3-9 327-6330 ......... 3-7, 3-9, 3-11 330-4920 ........................ 11-4 331-5426.......................... 4-5
327-6282 ................... 3-7, 3-9 327-6330 ..........................3-9 330-4921 ........................ 11-4 331-6117.......................... 1-8
327-6283 ................... 3-7, 3-9 327-63313-7, 3-23, 9-13, 9-15 330-4923 ........................ 11-4 331-6125........................ 6-11
327-6284 ................... 3-7, 3-9 327-6332 ................ 3-7, 3-15 330-5803 .......................... 1-7 331-6271.......................... 6-6
327-6284 .......................... 3-9 327-6332 ..........................3-7 330-6145 ................. 1-4, 8-23 331-6272.......................... 6-6
327-6285 ..........3-7, 3-9, 3-11 327-6333 ......... 3-7, 3-9, 3-15 330-8102 .......................... 4-3 331-6273.......................... 6-6
327-6285 .......................... 3-9 327-6333 ..........................3-9 330-8103 .......................... 1-4 331-6274.......................... 6-6
327-6286 .3-7, 3-9, 3-11, 3-23 327-6334 ................ 3-7, 3-15 330-8251 ........................ 6-11 331-6275.......................... 6-6
327-6286 .......................... 3-9 327-6335 ........................3-21 330-8252 ........................ 6-11 331-6880.....5-3, 8-3, 8-7, 8-9
327-6287 ................... 3-7, 3-9 327-6765 ..........................2-9 330-8257 ........................ 6-11 331-6881........................ 8-11
327-6287 .......................... 3-9 327-6839 ..........................8-4 330-8271 ........................ 6-12 331-8020.......................... 1-4
327-6290 ........................ 3-15 327-6909 ..........................6-5 330-8272 ........................ 6-11 331-8021.......................... 1-4
327-6291 ........................ 3-15 327-6962 ..........................7-7 330-8273 ........................ 6-11 331-8024.......................... 1-4
327-6292 ........................ 3-15 327-6964 ..........................7-7 330-8274 ........................ 6-11 331-8025.......................... 1-5
327-6293 ........................ 3-15 327-6965 ..........................7-7 330-8275 ........................ 6-11 331-8026........................ 1-11
327-6294 ........................ 3-15 327-6966 ..........................7-7 330-8276 ........................ 6-11 331-8028........................ 1-11
327-6295 ........................ 3-15 327-6967 ..........................7-7 330-8277 ........................ 6-11 331-8029.......................... 1-4
327-6296 ........................ 3-15 327-6968 ..........................7-7 330-8278 ........................ 6-11 331-8030.......................... 1-4
327-6297 ........................ 9-13 327-6969 ..........................7-7 330-8279 ........................ 6-11 331-9917............... 8-25, 8-27
327-6298 ........................ 3-15 327-6971 ..........................7-7 330-8280 ........................ 6-11 331-9919........................ 8-27
327-6299 ........................ 3-15 327-6973 ..........................7-7 330-8281 ........................ 6-11 331-9920........................ 8-27
327-6300 ........................ 3-15 328-3203 ........................10-7 330-8282 ........................ 6-11 331-9921........................ 8-27
327-6301 ........................ 3-15 328-3324 ..........................6-5 330-8283 ........................ 6-12 331-9981........................ 8-27
327-6302 ........................ 3-15 328-3716 ..........................6-5 330-8284 ........................ 6-11 331-9982...................... 10-13
327-6303 ........................ 3-15 328-3717 ........................6-22 330-8325 ........................ 8-27 331-9983........................ 8-27
327-6304 ........................ 3-15 328-7285 ......................10-17 330-9056 ........................ 6-15 332-0024........................ 8-27
327-6305 ........................ 3-15 328-8835 ........................1-11 330-9057 ........................ 6-11 332-1989.......................... 4-9
327-6306 ........................ 3-15 328-8836 ........................1-11 330-9058 ................. 6-9, 6-11 333-0705........................ 3-23
327-6307 ............... 9-13, 9-15 328-8837 ........................1-11 330-9059 ........................ 6-11 333-0706........................ 3-23
327-6308 ............... 9-13, 9-15 328-8838 ........................1-11 330-9060 ........................ 6-11 333-0707........................ 3-23
327-6309 ........................ 9-13 328-8839 ........................1-11 330-9062 ........................ 6-15 333-0708........................ 3-23
327-6310 ............... 9-13, 9-15 328-8840 ........................1-11 330-9063 ........................ 6-15 333-0709........................ 3-23
327-6311 ............... 9-13, 9-15 328-8841 ........................1-11 330-9064 ........................ 6-15 333-0710........................ 3-23
327-6312 ............... 9-13, 9-15 328-8842 ........................1-11 330-9065 ........................ 6-15 333-0711........................ 3-23
327-6313 ............... 9-13, 9-15 328-9554 ..........................8-9 330-9066 ........................ 6-15 333-0712........................ 3-23
327-6314 ............... 9-13, 9-15 329-0046 ..........................1-8 330-9068 ........................ 6-15 333-0713........................ 3-23
327-6315 ........................ 9-13 329-0290 ..........................4-7 330-9069 ........................ 6-15 333-0714........................ 3-23
327-6316 ........................ 9-13 329-1284 ..........................4-3 330-9070 ........................ 6-15 333-0715........................ 3-23
327-6317 ........................ 3-21 329-2454 ..........................8-3 330-9716 ........................ 6-12 333-0736.......................... 7-9
327-6318 ........................ 3-21 329-2455 ..........................8-4 330-9834 .......................... 7-5 333-0737...................... 10-15
327-6319 ........................ 9-13 329-3624 ..........................1-8 331-0099 .......................... 6-9 333-0738.......................... 7-9
327-6320 ....3-3, 3-5, 3-7, 3-9, 329-3635 ........................11-4 331-0100 ........................ 6-11 333-1270........................ 6-25
3-11 329-3667 ........................11-4 331-3251 .......................... 3-9 333-1271........................ 6-25
327-6320 .......................... 3-9 329-7311 ........................8-11 331-3252 ........................ 3-11 333-9864........................ 3-17
327-6321 .....3-3, 3-5, 3-7, 3-9 329-9750 ........................9-17 331-3771 ........................ 6-25 334-0269........................ 6-22
327-6321 .......................... 3-9 329-9752 ........................9-17 331-3772 ........................ 6-25 334-0270........................ 6-22
327-6322 ................. 3-7, 3-15 329-9753 ........................9-17 331-3773 ......4-9, 6-25, 10-11 334-0274............... 9-13, 9-15
327-6323 ................... 3-7, 3-9 330-1792 .......... 10-15, 10-17 331-3887 .......................... 1-7 334-0276........................ 9-13
327-6324 ................... 3-7, 3-9 330-3808 ........................10-3 331-3888 .......................... 1-7 334-0284........................ 9-17
13-6 TH255 31200363

PART NUMBER INDEX
334-0703 ........................ 8-29 334-5137.......................... 1-8 337-3094 ........................ 11-5 343-2939 ........................ 6-15
334-0704 ........................ 8-15 334-5138.......................... 1-8 337-3095 ........................ 11-5 343-2947 ........................ 6-15
334-0705 ........................ 8-15 334-5140........................ 5-29 337-3971 ........................ 4-13 343-3807 .......................... 1-4
334-1314 ........................ 9-37 334-5141........................ 8-25 337-8069 ........................ 10-7 344-0940 .......................... 4-5
334-1315 ........................ 8-29 334-5142.......................... 1-5 337-9647 ........................ 9-35 344-2082 ........................ 10-7
334-1316 ........................ 8-29 334-5143...................... 10-27 338-3286 ........................ 10-7 344-2094 ........................ 8-17
334-1317 ........................ 8-29 334-5144.......................... 1-5 339-6361 ........................ 10-3 344-2095 ........................ 8-17
334-1318 ........................ 8-29 334-5145.......................... 4-3 339-6362 ........................ 10-3 344-2096 ........................ 8-17
334-1319 ........................ 8-21 334-5864...................... 10-17 339-6363 ........................ 10-3 344-2098 ........................ 8-17
334-1320 ........................ 8-21 334-5865...................... 10-17 339-8037 .................3-9, 3-11 344-2104 ........................ 8-17
334-2325 .......................... 7-9 334-586610-17, 10-19, 10-21, 339-8038 .................3-9, 3-11 344-3258 ........................ 8-25
334-2326 .......................... 7-9 10-23, 10-25, 339-8039 .................3-9, 3-11 344-3261 ........................ 8-25
334-2327 .......................... 7-9 10-29, 10-33 339-8040 .................3-9, 3-11 344-3277 .......................... 5-5
334-2328 .......................... 7-9 334-5867...................... 10-21 339-8041 ......... 3-5, 3-9, 3-11 344-3278 ................. 5-5, 5-13
334-2329 .......................... 7-9 334-5868...................... 10-17 339-8043 .......................... 3-9 344-3304 ........................ 6-27
334-2330 .......................... 7-9 334-5869...................... 10-21 339-8044 ........................ 3-11 344-3305 .......................... 6-6
334-2331 .......................... 7-9 334-5870........... 10-17, 10-21 339-8046 ........................ 3-11 344-7185 ........................ 1-17
334-2332 .......................... 7-9 334-5871 10-17, 10-19, 10-21 339-8047 ........................ 3-11 344-7188 ................. 2-9, 8-25
334-2333 ........................ 9-33 334-5872........... 10-19, 10-21 339-8048 ........................ 9-15 344-7189 ........................ 2-11
334-2334 .......................... 7-9 334-5873...................... 10-25 339-8049 ........................ 9-15 344-7190 ........................ 2-11
334-4037 ........................ 8-13 334-5874........... 10-17, 10-21 339-8050 ........................ 3-11 345-1792 ........................ 8-25
334-4038 ........................ 8-17 334-5875...................... 10-23 339-8051 ........................ 3-11 345-1793 ........................ 8-25
334-4039 .......................... 8-7 334-5876...................... 10-27 339-8052 ........................ 3-11 345-6962 ................. 5-5, 5-19
334-4040 .......................... 8-3 334-5877............... 1-17, 1-19 339-8053 ........................ 3-11 345-6963 ................. 5-5, 5-19
334-4041 .......................... 8-3 334-5878...................... 10-23 339-9567 ........................ 6-19 345-6964 ........................ 5-13
334-4042 .......................... 8-3 334-5879...................... 10-17 339-9582 ........................ 1-11 345-6965 ........................ 5-13
334-4043 .......................... 8-3 334-5880...................... 10-21 339-9583 ........................ 1-11 346-4847 ........................ 1-21
334-4044 .......................... 8-9 334-5882...................... 10-17 339-9584 ........................ 1-11 346-8311 ........................ 1-21
334-4045 .......................... 8-9 334-5883........... 10-17, 10-19 339-9585 ........................ 1-11 346-8331 ........................ 1-17
334-4046 .......................... 8-7 334-5884.......................... 1-5 340-5277 ...................... 10-37 346-8332 ........................ 8-29
334-4047 ........................ 8-21 334-5961........... 10-25, 10-33 340-7564 ........................ 6-22 346-8333 ........................ 10-7
334-4048 ...............8-13, 8-15 334-5962...................... 10-23 340-7565 ........................ 6-22 349-8255 ........................ 9-37
334-4049 .......................... 8-7 335-7014........................ 11-5 340-7566 ........................ 6-15 349-8256 ........................ 9-37
334-4050 .......................... 8-7 335-7015........................ 11-5 341-1722 ........................ 1-21 349-8257 ........................ 9-37
334-4051 .......................... 8-3 335-7016........................ 11-5 341-1723 ........................ 1-21 349-8258 ........................ 9-37
334-4052 .......................... 8-3 335-7017........................ 11-5 341-1724 ...............1-21, 1-23 349-8582 ........................ 1-23
334-4053 ........................ 8-11 335-7584.......................... 1-7 342-1948 .......................... 1-4 349-8583 ........................ 1-23
334-4054 .......................... 8-9 336-3523.......................... 3-3 342-4204 ........................ 8-25 349-8584 ........................ 1-23
334-4055 ........................ 3-13 336-5430........................ 9-21 342-4205 ........................ 8-25 349-8588 ........................ 1-23
334-4056 .......................... 8-9 336-5431........................ 9-21 342-6728 ........................ 1-19 349-8589 ........................ 8-17
334-4057 ...............8-13, 8-15 336-7167........................ 6-19 342-6729 ........................ 1-19 350-0501 .......................... 3-3
334-4058 .......................... 8-3 336-7168........................ 6-19 342-6730 ...................... 10-33 350-0505 ........................ 3-19
334-4059 .......................... 8-3 336-7169........................ 6-19 342-6732 ...................... 10-33 350-0508 ........................ 3-19
334-4060 .......................... 8-7 336-7170........................ 6-19 342-6734 ...................... 10-33 350-0509 ........................ 3-17
334-4061 ...............8-13, 8-15 336-7171........................ 6-19 342-6735 .......................... 1-7 350-3696 ............... 1-11, 1-12
334-4062 .......................... 8-7 336-8828........................ 1-11 342-6736 .......................... 1-7 350-3723 ............... 5-15, 5-25
334-4063 .......................... 8-7 336-8832........................ 1-11 342-6737 .......................... 1-7 350-9099 .......................... 3-5
334-4064 .......................... 8-3 336-8834.......................... 4-5 342-6739 ........................ 11-5 353-3503 ........................ 6-22
334-4066 ...............8-13, 8-15 336-8835.......................... 4-5 342-6740 .......................... 1-7 353-5850 .......................... 4-5
334-4067 ...............8-25, 8-27 336-9881............... 1-17, 1-19 342-6741 .......................... 1-7 355-2221 ........................ 11-6
334-4068 .......................... 8-3 337-3086........................ 11-5 342-6742 ........................ 1-19 355-2222 .......................... 1-8
334-4102 ...........10-19, 10-21 337-3087........................ 11-5 343-2929 ........................ 6-19 355-2223 ........................ 11-6
334-4106 ...................... 10-19 337-3088........................ 11-5 343-2930 ........................ 6-22 355-2224 ........................ 11-6
334-4111 ...................... 10-21 337-3089........................ 11-5 343-2931 ........................ 6-27 355-2225 ........................ 11-6
334-4127 ...................... 10-29 337-3090........................ 11-5 343-2932 ........................ 6-27 355-2226 ........................ 11-6
334-4128 ...........10-27, 10-33 337-3091........................ 11-5 343-2933 ........................ 6-15 355-2227 ........................ 11-6
334-4129 ...................... 10-31 337-3091........................ 11-5 343-2936 ........................ 6-19 355-2228 ........................ 11-6
334-5135 .......................... 1-5 337-3092........................ 11-5 343-2937 ........................ 6-15 355-2229 ........................ 11-6
334-5136 .......................... 1-8 337-3093........................ 11-5 343-2938 ...............1-23, 6-15 355-2230 ........................ 11-6
31200363 TH255 13-7

PART NUMBER INDEX
355-2231 .......................... 1-8 368-5402 ..........................1-8
355-4060 ........................ 5-29 368-9616 10-21, 10-23, 10-25
356-6564 .......................... 1-4 3B-4503 ............................1-8
356-6568 ........................ 1-25 3B-6753 .................. 1-7, 1-19
356-6569 ........................ 1-25 3B-8489 ..........................2-11
356-6570 ........................ 1-25 3K-6197 ....... 8-23, 8-25, 8-27
356-6573 ........................ 1-25 4520658CP.....................5-29
356-6574 ........................ 1-25 4520659CP.....................5-29
356-6575 ........................ 1-25 4B-5270 ............................1-4
356-6576 ........................ 1-25 4B-5276 ..........................2-11
362-3752 ........................ 3-17 5C-8290..........................10-3
362-3753 ........................ 3-17 5L-4126 ......... 1-4, 1-23, 6-15
362-3754 ........................ 3-17 5P-2675 ............................7-9
362-3755 ........................ 3-17 5P-8500 ............................6-5
362-3756 ........................ 3-17 5W-4957 .......................10-21
362-3757 ........................ 3-17 5W-5038 ................. 6-5, 10-7
362-3758 ........................ 3-17 6I-4012 .............................4-3
362-3759 ........................ 3-17 6K-8178 ............................4-3
362-3760 ........................ 3-17 6K-9632 ..........................6-19
362-3761 ........................ 3-17 6V-0413 .................. 4-9, 6-25
362-3762 ........................ 3-17 6V-7744 ..........................2-11
362-3763 ........................ 3-17 6V-8225 ........................10-11
362-3764 ........................ 3-17 7W-2326 ...........................4-7
362-3765 ........................ 3-17 7X-0265 ................ 8-13, 8-15
362-3766 ........................ 3-17 7X-0290 ............................2-3
362-3768 ........................ 3-17 7X-0332 ............................2-7
362-3769 ........................ 3-17 7X-0370 ............................6-5
362-3770 ........................ 3-17 7X-0449 ............................6-6
362-3771 ........................ 3-17 7X-2538 .................... 3-3, 3-5
362-3772 ........................ 3-17 7X-3178 ..........................8-15
362-3773 ........................ 3-17 7X-7729 ..........................2-11
362-3774 ........................ 3-17 8C-8988............................5-3
362-3775 ........................ 3-17 8T-0328 ............................1-8
362-3776 ........................ 3-17 8T-4121 . 2-5, 4-3, 4-11, 6-25,
362-3777 ........................ 3-17 10-3, 10-35
362-3778 ........................ 3-17 8T-4123 ..........................2-11
362-3779 ........................ 3-17 8T-4133 ............................4-3
362-4916 ...................... 10-17 8T-4137 ........... 2-5, 4-3, 6-25
362-4917 ...................... 10-19 8T-4138 ............................4-5
362-4931 ...................... 10-19 8T-4182 ............................4-5
362-4932 ...................... 10-19 8T-4185 ............................2-5
362-4935 ...................... 10-17 8T-4186 ..........................10-3
362-5397 ...................... 10-17 8T-4190 ..........................3-13
362-6351 ...................... 10-23 8T-4195 ............................2-5
362-6352 ...................... 10-23 8T-4196 ..........................4-11
362-6354 ...................... 10-23 8T-4198 ..........................2-11
362-6355 ........... 10-25, 10-29 8T-4199 .................. 1-8, 1-17
362-6359 ...................... 10-17 8T-4200 ..........................10-3
362-6740 ...................... 10-19 8T-4205 ............................1-5
362-6741 ...................... 10-21 8T-4223 ........... 4-3, 6-6, 6-25
362-6744 ........................ 10-7 8T-4224 ......... 1-8, 10-3, 10-7
362-6745 ............. 10-7, 10-21 8T-4244 ............................6-6
362-8011 ...................... 10-21 8T-4908 ..........................4-11
362-8012 ...................... 10-21 8T-4956 ............................4-3
362-8013 ...................... 10-21 8T-9368 .................... 4-3, 8-3
362-8014 ...................... 10-21 8T-9394 ..........................6-27
362-8016 ...................... 10-21 9L-0895 ............................4-7
367-9249 ........................ 5-29 9X-2480 ..........................4-13
368-5401 .......................... 1-8
13-8 TH255 31200363

Manual Repuestos TH 255

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Parts Manual

February 22, 2008 - A - Original Issue Of Manual

-ii TH255 31200363

FIGURE NO. TITLE PAGE NO.

31200363 TH255 iii

FIGURE NO. TITLE PAGE NO.

5-3 Front Hub Reduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8

FIGURE NO. TITLE PAGE NO.

FIGURE NO. TITLE PAGE NO.

SECTION 13 – PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-1

1350 ENGINE COOLING SYSTEM 3000 TRANSMISSION & DRIVE LINE

3100 TORQUE CONVERTER, TORQUE DIVIDER,

5800 OTHER CONTROLS

7600 MACHINE ELECTRONIC CONTROLS & DATA

Figure 1-1 Frame Shrouding & Attaching Parts, Right Side

1-2 TH255 31200363

718 709 705

31200363 TH255 1-3

Figure 1-1 Frame Shrouding & Attaching Parts, Right Side

1-4 TH255 31200363

331-8025 Ref FRONT ENGINE COVER, (CE & AUS),

31200363 TH255 1-5

Figure 1-2 Frame Shrouding & Attaching Parts, Left Side

VIEW OF REAR PLATE

1-6 TH255 31200363

Figure 1-2 Frame Shrouding & Attaching Parts, Left Side

323-6958 Ref COUNTERWEIGHT INSTALLATION, (ANSI), A

31200363 TH255 1-7

312-3302 Ref FUEL CAP INSTALLATION, A

Ref WHEEL CHOCK INSTALLATION, (if equipped), (Germany), C

501 Ref CAB ASSY, (see Figure 6-1 for details)

Ref BOOM PROP INSTALLATION, (CE & AUS) B

331-6117 Ref REAR CONVEX MIRROR INSTALL, A

1-8 TH255 31200363

31200363 TH255 1-9

Figure 1-3 Engine Pod Insulation

1-10 TH255 31200363

Figure 1-3 Engine Pod Insulation

326-0095 Ref DOOR PANEL INSULATION INSTALLATION, H

331-8026 Ref REAR COVER INSULATION INSTALLATION, C

325-5885 Ref HOOD INSULATION INSTALLATION, H

31200363 TH255 1-11

Figure 1-3 Engine Pod Insulation (Continued)

327-2204 Ref FRONT COVER INSULATION INSTALLATION, D

1-12 TH255 31200363

Figure 1-3 Engine Pod Insulation (Continued)

31200363 TH255 1-13

Figure 1-4 Axle & Fender Installation

1-14 TH255 31200363

Figure 1-4 Axle & Fender Installation

317-3317 1 FRONT FENDER INSTALLATION, (ANSI - if equipped), A

31200363 TH255 1-15

Figure 1-5 Hitches

1-16 TH255 31200363

Figure 1-5 Hitches

31200363 TH255 1-17

Figure 1-5 Hitches

1-18 TH255 31200363

Figure 1-5 Hitches

1 TRAILER PLUG KIT, (includes items 301 thru 306

31200363 TH255 1-19

Figure 1-6 License Plate Holder Install

1-20 TH255 31200363

Figure 1-6 License Plate Holder Install