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SmartPlant

®
Solution

Enterprise
FOR owner Operators
Leveraging the Engineering Design
Basis Across the Plant Life Cycle
BUSINESS
CASE
Owner operators currently face unprecedented demands to:
• Deliver multiple new plants and major expansions of existing
facilities more rapidly while utilizing finite resources
• Maintain adequate safety levels
• Deliver projects on schedule and within rigid budget constraints
• Manage time to market and deliver a high-quality product in a
competitive environment
• Create facilities flexible enough to meet market demands in
production and product offerings
• Avoid adversely impacting the functionality and production of the
existing plant while undertaking complex plant modifications
• Maintain safe, predictable production levels from existing plants, at
the lowest sustainable cost
• Demonstrate to regulatory authorities the integrity of plant-
maintained information
• Provide assurance that the owner operator’s “virtual plant,” in-plant
documentation, and IT systems are consistent with the current
physical state of the plant in operation
• Demonstrate that a controlled management of change (MOC) pro-
cess with auditable traceability is enforced within plant operations
• Retain plant knowledge and experience in the face of increasing
rates of workforce retirement

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One barrier owner operators face in meeting all of Key Features
these challenges is interoperability. Interoperability • Rapid, low-risk implementation ensured by
can be defined as the ability to manage and leveraging industry-leading, proven Intergraph
communicate electronic product and project Smart Technology tools and out-of-the-box
data between collaborating firms and within preconfigured, best-practice solutions for key
an individual company’s design, construction, owner operator work processes
maintenance, and business process systems. • Flexibility to rapidly incorporate customer-
specific requirements within predefined
The National Institute of Standards and work processes
Technology (NIST) report , which examined the
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• Synchronization of information in maintenance,
cost of inadequate interoperability in the U.S. reliability, and other operations’ systems to reflect
capital facilities industry alone, estimated the changes to the dynamic plant design basis
cost of poor interoperability across the complete • Reduced training needs, discovery time, and
design, build, and operate supply chain to be better decision-making supported through the
US$15.8 billion annually for a total capital expendi- universal, user-friendly, role-based Web portal
ture of US$374 billion, or a loss of 4.2 percent providing seamless access to data across
of the installed cost. operations’ systems
• Flexible platform for third-party and legacy
Two-thirds of this loss is estimated to be borne tool integration using leading service-
by owner operators and represents a 2.8 percent oriented architectures
ongoing loss on Return on Capital Invested (ROCI). • Integration and interoperability provided through
For a large refinery, this represents a loss of mil- adoption of leading integration technologies
lions of dollars each year. • Simple access to data through filtered queries
and 2D/3D graphical user interface
Owner operators must find a way to address • Traceability and auditability for key owner
these interoperability issues, while focusing on operator work processes such as management
their core businesses of exploration and produc- of change
tion. Intergraph SmartPlant Enterprise for
® ®
• Secure, controlled management of data han-
Owner Operators has been designed to help dover from projects and brownfield data take-on
owner operators address the issue of interoper- using a staging area for the validation, transfor-
ability by providing prepackaged solutions that mation, and loading of operations’ systems
can be rapidly rolled out, incorporating customer- • Management of key project execution work
specific requirements at low risk. processes, such as MOC for projects, interface
management, non-conformity/waiver manage-
ment, and technical query management

1. Cost Analysis of Inadequate Interoperability in the


U.S. Capital Facilties Industry, National Institute of
Standards and Technology, NIST GCR-04-867.

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your solution
for managing
the engineering
design basis
Throughout the years, many leading owner opera-
tors have chosen Intergraph’s industry-leading
SmartPlant Enterprise integrated suite of tools to
manage their dynamic engineering design basis.
Building on this success, Intergraph provides
SmartPlant Enterprise for Owner Operators,
offering preconfigured work processes covering
the complete plant life cycle, interoperability with
maintenance and other operations’ systems, and a
common Web portal designed for owner operators.

Powered by Leading
Integration Technologies
SmartPlant Enterprise for Owner Operators uses
leading integration technologies such as SAP®
NetWeaver® and Microsoft® SharePoint®. These
technologies power the synchronization of data
between the engineering design basis and other
operations’ systems, including legacy systems,
and provide the role-based Web portal.

Managing Change to Ensure Consistency


with ERP and Other Operations’ Systems
SmartPlant Enterprise for Owner Operators offers
interoperability between SmartPlant Enterprise and
other operations’ enterprise systems. This ensures
that information in enterprise resource planning
(ERP), reliability, process safety, digital control
systems, and more is maintained to reflect change
in the dynamic engineering design basis.

Information from Intergraph’s SmartPlant


Enterprise and other operations’ systems will be
seamlessly presented to the user via a common,
role-based Web portal. This portal will filter and
structure search results based upon user role and Common Plant-Centric Data Model
privileges, reducing discovery time and leading to for low Risk, Rapid implementation
better, faster decision-making. SmartPlant Enterprise for Owner Operators is
built on Intergraph’s proven, industry-leading,
Supporting Engineering multi-discipline toolset.
and Managing Project Execution
During the plant design, construction, and The SmartPlant Enterprise for Owner Operators
completion/startup phase of greenfield or brown- Core Solution includes a site license for SmartPlant
field projects, SmartPlant Enterprise for Owner Foundation, SmartPlant Reference Data,
Operators provides preconfigured processes to SmartPlant Isometrics, and SmartSketch®.
support engineering and project execution work Other integrated SmartPlant Enterprise
processes. These include document and data tools such as SmartPlant 3D, SmartPlant
interdisciplinary review, management of project Instrumentation, SmartPlant Electrical, and
change, interface management, non-conformities/ SmartPlant P&ID are licensed separately and can
waiver management, technical queries, and more. be included as required. These tools are integrated
These processes are suitable for both CAPEX around a common, plant-centric data model and
projects and turnaround projects. integration hub, ensuring data consistency between
tools and facilitating low risk, rapid implementation.
These processes provide for complete auditable
traceability and provide a management overview Project Data Handover
of the status of these processes on projects, and Brownfield Data take-on
enabling CAPEX cost reductions and compress- The Validation, Transformation, and Loading (VTL)
ing project schedules. solution manages:
• Handover and verification of data submitted
A secure Web portal will promote simple access from contractors and suppliers on projects
to the “single source of truth,” where information • Verification of information from legacy systems
and documentation from across the project is or from scanning document files as part of
assembled in a common, globally accessible brownfield data take-on
repository, eliminating the need for traditional
document and data distribution. Data is imported into a staging area where it
is held in quarantine prior to validation. Many
different types of validation rules may be easily
Common Web Portal
configured in the solution to verify a number of
Dynamic Engineering Design Basis conditions, such as:
tPla
nt
Smar entatio
Inst
rum
n
Smar
Elec tPlant
tric
al
• Naming rules have been followed
ERP
• Values are within pre-defined ranges
ID nt

(SAP, Maximo, Passport)


P& Pla
t
ar
Sm

Project Execution DCS/

• Units of measure are valid


Reliability
SmartPlant
Materials

Automation
SPE Integration
Content
Safety
Management

• Mandatory data is present


Re
Sm ren

et nt
fe

m la
s
ar ce D

ric
Iso artP
tP
lan ata

Sm
t

Smar
Foun tPlant
dati
on
Smar
tPla
3D
nt
• Relationships exist and are valid

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You can also define more complex business
Powered
rules and compare data in the staging area with by SAP
Netweaver,
data already loaded into the target SmartPlant
Foundation system as part of validation routines.
Validation rules may be run on data submitted and
a complete history of which checks have been per-
Certified
formed by whom, when, and the results are held by SAP
in the system. You can selectively export and load
data from the staging area into target systems. SmartPlant Enterprise for Owner Operators
These can be Intergraph or third-party systems. supports SAP NetWeaver and integration with
SAP Service and Asset Management. The
The VTL solution enables improved manage- SmartPlant Enterprise for Owner Operators
ment of the take-on of data from projects and integration with SAP has been awarded
brownfield facilities, reduces the time and effort “Powered by SAP NetWeaver” certification
needed for verification, and ensures a higher status by SAP AG. SmartPlant Enterprise for
level of data quality. Owner Operators exploits the power of the
SAP NetWeaver platform to help ensure data
Solutions support synchronization and interoperability between
the complete Intergraph’s industry-leading plant engineering
owner operator automation suite and the enterprise asset
life cycle management capabilities of the SAP Service
Each SmartPlant Enterprise for Owner Operators and Asset Management solution. SmartPlant
solution will include business packages that offer Enterprise used with SAP Service and Asset
preconfigured owner operator work processes. Management (through integration with SAP
These business packages will be released ERP) helps ensure synchronization between
in phases and are expected to offer a 60- to the plant engineering and plant maintenance
80-percent fit for most owner operators. We can environments, employing best-practice work
easily and rapidly adjust the work processes to processes for plant management of change.
meet your specific needs.
The SAP Integration and Certification Center
has certified that SmartPlant Enterprise for
Owner Operators properly integrates with
the SAP NetWeaver Exchange Infrastructure
(SAP NetWeaver XI) component of the SAP
NetWeaver platform. It exchanges critical
data with instances of the SAP Business
Suite family of solutions, and is integrated
successfully with business functions
exposed through the SAP NetWeaver Portal.

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SmartPlant Enterprise for Owner Operators
Solution Business packages and work processes included
SmartPlant Enterprise for • Plant breakdown structure and work breakdown structure management
Owner Operators Core • Document management
• Transmittals
• Tag management
• Plant data loading
• Engineering data browsing
• On-plant engineering design
• Conceptual engineering

SmartPlant Enterprise • Management of change Future business packages planned include:


for Owner Operators for operations • Lock-out/tag-out
Operating Plant • Synchronization of changes in the • Permit to work
dynamic design basis with the plant • Process safety integration
maintenance system • Brownfield data capture
• Engineering assistant for maintenance
• Engineering assistant for reliability
• Engineering assistant for safety
• DCS change management
• Intelligent manuals
• Plant optimization assistant

SmartPlant Enterprise for • Management of project change Future business packages planned include:
Owner Operators Project • Non-conformity (waiver) management • Risk and uncertainty management
Execution • Technical query and site queries • Supervision (audit) management
• Interface management

SmartPlant Enterprise • Import of data submissions to staging area


for Owner Operators • Definition of validation rules
Validation, Transformation, • Execution of validation jobs
and Loading • Reporting validation results
• Filtering, export, and loading data to target systems

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Proj
ect
Ex
re e
Co

cu
nt Sc h
Pla cs

t
em

io
rt etri a

n
Is o a
m
Sm

tic
s

oad ormation,
SmartPlant
Enterprise
Refere

un lant

Integration
Smar nce D

on
Operat

dati

ing
Fo artP

d L ansf
tPl a

Sm
an t a
in g

an n, Tr
Pla

io

Integration
at
nt

with lid
Va
third-party
applications and
international standards

“ smartplant enterprise for


Owner Operators is designed
to enable asset owners to fully
exploit this engineering design
data to manage asset perfor-
mance and give them a means
to ensure proper maintenance

of information integrity across
the owner operator system
landscape.
Sid Snitkin, Ph.D.
Vice President and General Manager
Enterprise Advisory Services
ARC Advisory Group

7
About
interGRAPH
Intergraph is the leading global provider of engineering and geospatial
software that enables customers to visualize complex data. Businesses
and governments in more than 60 countries rely on Intergraph’s industry-
specific software to organize vast amounts of data into understandable
visual representations and actionable intelligence. Intergraph’s software
and services empower customers to build and operate more efficient
plants and ships, create intelligent maps, and protect critical infrastruc-
ture and millions of people around the world.

Intergraph operates through two divisions: Process, Power & Marine


(PP&M) and Security, Government & Infrastructure (SG&I). Intergraph
PP&M provides enterprise engineering software for the design, constru-
ction, and operation of plants, ships, and offshore facilities. Intergraph
SG&I provides geospatially powered solutions to the defense and
intelligence, public safety and security, government, transportation,
photogrammetry, utilities, and communications industries.

For more information, visit www.intergraph.com.

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www.inter gra ph. c o m

Intergraph, the Intergraph logo, SmartPlant,


and SmartSketch are registered trademarks of
Intergraph Corporation. Microsoft and SharePoint
are registered trademarks of Microsoft Corporation.
SAP and SAP NetWeaver are registered trademarks
of SAP AG. Other brands and product names
are trademarks of their respective owners.

©2009 Intergraph Corporation.


12/09 PPM-US-0023B-ENG

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