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DC174743 DOI: 10.

2118/174743-PA Date: 6-January-17 Stage: Page: 1 Total Pages: 12

Completion Optimization Provides Step


Changes in Horizontal Well Performance
in the Oooguruk Field, Alaska
Andy Bond, Rami Jasser, Vern Johnson, and Mike Morgan, Caelus Energy Alaska; Mike Martin, Northern Solutions;
Terry Palisch, Carbo Ceramics; and Brock Williams, Resman

Summary Introduction
The Oooguruk Unit is on a man-made gravel island in the Beau- The Oooguruk Unit (Fig. 1) has been under development since
fort Sea, five miles offshore the Alaskan North Slope (ANS) in initial production began in June 2008. The field produces from a
Harrison Bay. The field produces from the Kuparuk, Torok, and man-made gravel island—the Oooguruk Drill Site (ODS)—
Nuiqsut reservoirs. The focus of this paper is the Nuiqsut sand- approximately 5 miles offshore, and is tied back to the production
stone, which is currently undergoing water and lean-gas injection infrastructure—the Oooguruk Tie-in Pad—by means of a subsea
for secondary recovery. The wells are completed as 6,000- to flowline bundle (Fig. 2). Initial development focused on a thin,
7,000-ft horizontal laterals aligned parallel with the preferred high-productivity Kuparuk C Sand interval that required short
fracture orientation in a line-drive waterflood pattern. Recent opti- horizontal laterals and no stimulation. Development then shifted
mizations in mechanical-diversion fracturing in these laterals to the Nuiqsut sandstone, which contains the bulk of the reserves.
have provided significant improvements in production rates, The Nuiqsut formation (Fig. 3) is one of several Jurassic oil-bear-
including several recent wells with initial production of more than ing sandstones that have been encountered in the Colville Delta
7,000 BOPD. This paper will document the completion and frac- area. These are, from oldest to youngest, the Nechelik, Nuiqsut,
turing-design evolution over several vintages of wells, as well as and Alpine sandstones. The Nechelik and Alpine sands are cur-
the use of preinstalled tracer systems to verify production uni- rently under development in the nearby Colville River Unit. All
formity and diversion success. three Upper Jurassic sandstones share similar depositional and
The reservoir ranges in thickness from 60 to 120 ft and is di- lithological characteristics. They are very-fine to fine-grained
vided into several producing sand and shale intervals. The initial quartz arenites that were deposited on an inner shelf, likely as ma-
phase (I) of completions planned for this reservoir was to use rine bars, and contain up to 15% siderite and glauconite in some
8,000-ft-long undulating openhole horizontal laterals. However, intervals. After deposition, the interval was cropped by the re-
these were quickly abandoned after the first well collapsed in a gional Lower Cretaceous Unconformity (LCU). The structure
shale section. The second phase (II) used undulating wellbores for (Figs. 4 and 5) of the Nuiqsut reservoir is controlled by a broad
producing wells, but were completed with preperforated pups southeast dip, with the subcrop against the LCU to the northwest.
spaced evenly throughout the uncemented liner in the horizontal Well productivity is a key concern for this development. The
section. These wells were also stimulated with dynamic-diversion Nuiqsut reservoir is challenged by relatively low horizontal and
fracturing treatments that used ball sealers. Because of the logisti- vertical permeabilities as well as relatively high oil viscosity,
cal difficulties and expense in fracturing operations on a gravel compared with other ANS reservoirs. The typical horizontal per-
island in the Beaufort Sea, two wells were also completed during meability is less than 10 md, and the oil gravity ranges from 20 to
this phase as unfractured dual-laterals, but resulted in productivity 26 API (viscosity of 2 to 6 cp). Although the vertical permeability
similar to dynamic diversion fracturing in one well and signifi- within individual sand packages is finite, over the larger-scale for-
cantly less in the second well. During these phases of increased mation package, the vertical permeability approaches zero
well productivity, modifications were required to increase water- because of interbedded shales and silt/siderite laminations
flood well injectivity, which was accomplished by implementing throughout the section. Reservoir pressure is approximately 3,250
a system of high-pressure breakdown (HPBD) stimulations, as psia, and temperature is 170 F.
well as fully mechanical diversion-fracture treatments. These The Nuiqsut reservoir has been developed to date with 6,000-
changes in injection-well completions will also be described in to 8,000-ft horizontal wells roughly aligned parallel to the maxi-
the paper. mum-stress field, on the basis of stress-field studies and major-
Phase II wells resulted in production improvements of nearly fault orientations (Fig. 4). Waterflood and lean-gas injection for
100% over the Phase I completions. This led to the third phase of secondary recovery has been ongoing since soon after field startup
development, which used mechanical-diversion techniques, by means of offset horizontal injection wells that are approxi-
implemented in relatively flat horizontal laterals. This completion mately 1,500 ft away. The wells were aligned parallel to maxi-
type allowed mechanical-diversion fracturing treatments that mum stress so that created fractures would be roughly
placed more than three times the low-density ceramic (LDC) longitudinal and would prevent early waterflood breakthrough
proppant and generated wells with initial production of more than from a transverse-fracture scenario. The field has been injecting
7,000 BOPD (an additional 100% increase over Phase II comple- water for more than 5 years, and no waterflood breakthrough has
tions). All future producing wells are now planned to be com- occurred in the Nuiqsut reservoir.
pleted with mechanical-diversion equipment. The completion- Although the low vertical permeability appears to have effec-
optimization evolution described in this paper will be useful to tively controlled the secondary flood front, it has presented a chal-
completion and development engineers of other conventional res- lenge to ensure all net pay has been contacted, leading to the use
ervoirs, and the lessons learned are already being successfully of various completion strategies. In addition, the Nuiqsut reservoir
applied to another nearby ANS development. is susceptible to formation damage during drilling because of
the high clay content in the reservoir, and underperformance
of unstimulated wells has led to a subsequent need for hydrau-
Copyright V
C 2017 Society of Petroleum Engineers
lic fracturing.
This paper (SPE 174743) was accepted for presentation at the SPE Annual Technical The Nuiqsut reservoir has a relatively high clay content and
Conference and Exhibition, Houston, 28–30 September 2015, and revised for publication.
Original manuscript received for review 22 February 2016. Revised manuscript received for
small pore throats (approximately 1 to 10 mm in diameter). The
review 22 September 2016. Paper peer approved 6 October 2016. clays consist mainly of kaolinite and illite. Quartz overgrowths

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Fairbanks

Anchorage
Alaska
N

Oooguruk
Beaufort Sea
Unit

Colvile River
Unit

Kuparuk Prudhoe
River Unit Bay Unit 1002 Area
National Petroleum Reserve - Alaska

Artic National Wildlife Refuge

0 20 40 80
Miles

Beaufort Sea
Nikaitchuq
Harrison Bay Unit
Oooguruk Milne Point
Qugurk Unit Unit
Unit
Pikka
Colville River Unit
Unit

Kuparuk River Unit


NPR-A

Greater
Mooses Tooth
Unit

0 5 10 20
Miles

Fig. 1—North Slope and Oooguruk Field locator maps.

and some pyrite are also present. The formation is susceptible to ductivity of the unstimulated wells, the initial dynamic-diversion
damage from water-filtrate invasion as well as drilling/weighting- hydraulic-fracture stimulations were evaluated.
agent-solids invasion into the pore throats, as evidenced from spe- Dynamic-diversion techniques were chosen first, to evaluate
cial core analysis. Although the damage seen in these analyses the potential benefits in existing wells that were completed with
was not deep (several inches), it significantly reduced near-well- preperforated liners. After a benefit could be proved, more-suita-
bore permeability. Both water- and oil-based mud systems have ble diversion techniques would be evaluated. Initial results of
been used with little difference in productivity of unstimulated these first dynamic-diversion fracturing treatments resulted in a
wells. Core thin sections demonstrate the large amount of clays doubling of nonstimulated production. As the shale-fracturing
present in the formation (Figs. 6a and 6b), and scanning electron revolution began to ramp up in the lower 48 states, the use of ball-
microscope (SEM) photos of the core show the presence of kao- drop mechanical-diversion fracturing was viewed as a potential
linite and illite clays in the pore throats (Figs. 7a and 7b). Several method to increase well productivity at Oooguruk. Although
pressure-buildup tests were performed in the unstimulated wells; implementation of this technique required changes to the existing
however, production profiles could not be obtained because of undulating-wellbore design, it has provided a step-change
severe well undulations, despite the attempted use of wireline improvement in productivity with another doubling of production
tractors and coiled tubing. Skin determinations are therefore non- beyond the results of the dynamic-diversion fracturing. In addi-
unique. Consequently, a range of skin factors vs. percentage of tion, oil tracers placed in the laterals indicated significant
the lateral flowing was generated, and was quite large, spanning improvement of mechanical-diversion treatments over dynamic-
þ3 to þ 10 skin. As a result of these high skin values and low pro- diversion treatments. The remainder of this paper will discuss the

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DC174743 DOI: 10.2118/174743-PA Date: 6-January-17 Stage: Page: 3 Total Pages: 12

Caelus production
Oooguruk Field facilities and tie-in
Development to Kuparuk river
unit DS-3H flowline

Oooguruk

Harrison Bay Power/communications


cable
Gas flowline
N Arctic heating
fuel flowline
Nabors 19E ~ 5 miles offshore
drill rig Produced-fluids
flowline

Oooguruk Dock Water-injection


drill site and flowline
production Production
facilities modules

Barge ramp

Camp area

Fig. 2—Oooguruk development schematic.

step changes in completion methods, the productivity improve- months. Wells are completed with a 41=2-in. production liner and
ments gained by these technology improvements, and the logisti- either 31=2- or 41=2-in. fracturing work strings. The 41=2-in. upper
cal hurdles overcome to implement them. completions or fracturing strings are used in wells scheduled for
hydraulic fracturing to allow treating rates of up to 40 bbl/min.
Well-Construction Process The mud or brine in the liner is displaced out the end of the lateral
before starting fracturing operations.
A single drilling rig is present on the ODS location. The rig is
used to drill new wells and to perform workovers on existing
wells. Nuiqsut wells require approximately 50 to 80 days to drill, Oooguruk-Fracturing Logistical Challenges
depending on well/lateral length and the complexity of the well The location of the Oooguruk Field development is extremely
geometry (wells are drilled from a central pad on the island). The challenging logistically for fracturing operations. Although many
reservoir section is typically drilled with a 61=8-in. bit through the of the challenges are not unique to Oooguruk, the combined con-
7-in. production casing. The wells are typically left with fresh straints of operating in a remote location on an offshore island in
mud, base oil, or brine in the lateral section of the reservoir. An the middle of the Arctic during the coldest months of the year
unstimulated well can be flowed back in a matter of days after the make preplanning, contingency planning, and flexibility crucial to
drilling operations are complete. Wells scheduled for stimulation success. Moreover, these logistical hurdles can also limit opera-
may wait for up to 9 months before hydraulic-fracture stimulation tional and design changes on-site, leading to a more-rigid plan
because fracturing operations can only occur during the winter than experienced in more-standard oilfield operations.

Nuiqsut Fm
TM_VCLC ILD_SMT
0 0 10 Nuiqsut (Upper Jurassic)

60–120 ft thick, average permeability <10 md

Very fine-grained sandstone to sandy siltstone


Nuiq 1
6400

Zones 2 and 4 are shaley and siderite rich


Nuiq 2
Nuiq 3
Nuiq 4 Oil quality ranges from 20° to 26°API

Nuiq 5
Initial reservoir pressure is ~3,250 psia
6450

Initial reservoir temperature is ~170°F

Fig. 3—Nuiqsut sand type log and reservoir description [depths are in feet total vertical depth subsea (TVD-SS)]. Type log shows
calculated shale volume (TM_VCLC) in left track and deep resistivity (ILD_SMT in ohms) in right track.

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0
30
–6300 –6
N02
N04

00

0
40
–61
ed

62

–6
at

–62

00
00
nc

00

–65
ru
103i

00

50
N01 N26i

1
rT

–6
N28

–6
i

0
vo
N27
N19i

620

er
es

N29
–6400


R

N18 ext
–6
N15 ext 10

–63 –6300
0
N32i
N16 ext N34i N37

00

0
50
0
N18

–6
30
VIK

–6200 N36

–6
N16L1

0
–62

50
–6
N16

–6400
–6 PS2
00

–6 20 PS3

00 0 PS4

–6400
00
–6

0
– 62

50
Drilling
20

–6
–6
0

10 Island 0
40
0
61

–6

–64
0

NATCHD

00
142B
1A

0
40
A Nuiqsut Top-Structure

–6
Map–Subsea TVD
00

IS14
–62

0 0 0 Producer
62
0
– 63
0

Injector
30


–6

One Mile
0
20

–6
–6

20 N
0 –6500

Fig. 4—Nuiqsut sand top structure (TVD-SS) and development map.

The limited footprint of the ODS was originally envisioned to porting loads up to 350,000 lbm. An ice pad is also constructed to
support the drilling of 48 wells with a single drilling rig (Fig. 8). accommodate a seasonal fracturing camp and the fracturing-equip-
Drilling was expected to take 3 to 4 years, and there were no plans ment spread (Fig. 9). Typical ice-road season is from early January
for fracturing operations, with only limited wireline or coil-tubing through late April. During the summer months, when there is open
intervention expected during the drilling and completion phase of water in the Beaufort Sea, ODS access is accomplished with per-
the project. sonnel-crew boats and barge/tugboat for trailers and heavy loads.
Island access follows a seasonal pattern dictated by the weather Open-water season typically runs from mid-July to early October.
on the ANS. Winter access is by means of an annually constructed During the spring and fall seasons, when there is no ice road or
ice road from ANS infrastructure to ODS, and is capable of sup- open water, transport is provided by helicopter.

A A´
–6000
–6000

Lateral
Wellbores
–6100
–6100
Depth (ft TVD-SS)

Depth (ft TVD-SS)

1
ut
iqs
–6200
–6200

Nu
t5
iq su
Nu
–6300
–6300

–6400
–6400

1 Mile
–6500
–6500

6 Miles

Fig. 5—Nuiqsut sand cross section.

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Plate 14A Plate 14A

0.1
1 mmmm
100.0 µm
(a)
(a)
Plate 14B
Plate 14B
DMc

qo

Pi
kao

py
qo
0.1 mm
0.1 mm
10.0 µm
(b)
(b)
Fig. 6—(a) and (b): Core thin sections showing the large
Fig. 7—(a) and (b): Nuiqsut SEM photos showing the presence
amount of clays present in the formation. (qo 5 quartz over-
of kaolinite and illite clays. (DMc 5 detrital matrix clay,
growths, Pi 5 intergranular porosity, and py 5 pyrite.)
kao 5 kaolinite clay, and qo 5 quartz overgrowths.)

Because of the restricted access during the spring and fall sea- consecutive days, shutting down operations for a lengthy period
sons, fracturing is limited to summer and winter operations. In of time. The cold temperature not only shuts down work, but also
2009, dynamic-diversion treatments were completed during the shuts down equipment, which leads to the need to thaw out sur-
summer months, and the treatments were relatively small in com- face lines and tanks. Fracturing tanks must be insulated and the
parison to current operations because of space, design, and logisti- fluids periodically heated to keep fracturing fluids in an accepta-
cal considerations. The summer stimulation program was ble temperature range. Water-supply lines, treating lines, and
successful, but strained the available camp and pad space on the other equipment must also be heated with portable diesel-fired
island. Large barges could be staged at the edge of the island to al- heaters to prevent freezing. As many as 30 heaters may be needed
leviate the space limitations, but analysis indicated that it would at the start of the season. Darkness in the winter months must also
be more expensive and risky than winter fracturing operations. It be addressed. Daylight during the fracturing season is short, last-
was decided that to continue fracturing wells at Oooguruk—and, ing only an hour near the start of the season. Portable light plants
in particular, with larger treatments—the work would need to be are used to mitigate the long arctic darkness, with typically 15–20
performed during the winter ice-road season. mobile light plants in use during the fracturing season.
A typical hydraulic-fracturing winter season is approximately As the well-completion strategy evolved and the need to stim-
70 days—from mid-February through late April. Weather delays ulate Nuiqsut wells became apparent, equipment, people, and
account for roughly 4 to 7 days of lost activity during a season but resources needed to be added to accommodate the work scope.
could be as high as 2 weeks in a more-severe winter. The Arctic The footprint and camp that was planned to support a drilling
winter also presents unique challenges, including winter storms operation now needed to support drilling, completions, stimula-
with winds up to 70 miles/hr. Even early in the season, it is com- tion, a hot-oil unit, additional trucking, a temporary flowback fa-
mon for winds to exceed 30 miles/hr, requiring the shutdown of cility, slickline, electric line, perforating, and coil tubing. The
all crane, slickline, electric line, and coil-tubing operations that ODS camp capacity was increased from 75 to 104 and was sup-
support fracturing operations. Blowing snow can also shut down plemented seasonally with an additional 54-person camp staged
operations for several days after the wind event so that snow can on an ice pad during the fracturing season.
be cleared from the roads and around equipment and supplies. Management of simultaneous operations is critical to the suc-
Extreme cold weather can also delay operations, when tempera- cess in any operation, and it becomes more important as the level
tures fall below the minimum-operating temperature for equip- of operational complexity increases. The logistical constraints,
ment (–40 F). These extreme temperatures can last for several weather, limited space, and limited resources—while

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Fig. 8—Oooguruk Island summertime view.

simultaneously drilling, supporting production operations, sup- tics, as well as key contractors and home-office support. Addi-
porting a large and complex fracturing operation, and supporting tional daily-management meetings are held to manage operational
a variety of well-intervention activities (wireline, coil tubing, priorities as circumstances change.
pumping, and others)—require close coordination between all
interested parties. The complexity of the winter fracturing season Nuiqsut-Completion History—Production Wells
at the Oooguruk Unit requires significant resources to manage si- The initial phase of completion designs envisioned for the Ooo-
multaneous operations. Formal simultaneous operations meetings guruk Field used undulating horizontal wells with openhole com-
are held daily with field supervisors from drilling; health, safety, pletions (Bond et al. 2006, 2007). These were based on the early
and environmental; fracturing; well work; production; and logis- success at the nearby Alpine and Fiord Fields in the Colville River

Fig. 9—Oooguruk Island winter fracturing operations showing ice pad in foreground and left side of island.

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2008 Original Undulating Well Design

–6100
–6100
Nuiq 1
No liner, no frac
155_NUOSUT
Nuiq 5 8,000-ft lateral, 8 full segments

–6200
–6200

–6300
–6300

Undulating Openhole-Well Schematic

Fig. 10—Undulating-openhole-well schematic.

Unit. In 2008, one well was drilled as an eight-“segment” undulat- These treatments were completed during summertime when all
ing lateral, covering the Nuiqsut Zones 1 through 5 (Fig. 10). A equipment had to be placed on the small 6-acre Oooguruk produc-
“segment” is one sinusoidal cycle. The well was completed with a tion island. The logistical challenge was significant, and any larger
standard electrical submersible pump in the upper-completion treatments in the future had to be completed during the winter
string only. At the time, the decision was made not to run a liner when an ice pad could be built next to the production island. The
in the 7,300-ft openhole lateral and not to fracture stimulate the future injection wells were stimulated with “high-pressure break-
well. The completion drivers were to mitigate poor vertical/hori- downs” (Palisch et al. 1996), which consisted of multiple stages
zontal permeability ratio by contacting the entire reservoir with (eight or more) of slickwater and small scour stages of 1 to 2 ppa.
undulations, low cost, and completions similar in style to those in These treatments significantly improved water injectivity initially,
analog fields. This well demonstrated very-low productivity (less but experienced high decline rates. Attempts were made in the
than 100 BOPD), and it was concluded that the wellbore had injection wells to obtain injection logs to evaluate waterflood con-
likely collapsed at one of the shaley Zone 2 or Zone 4 intervals. formance along the laterals. Unfortunately, it was impossible to
The wellbore collapse was assumed on the basis of low well pro- reach deep into the laterals with conventional wireline logging
ductivity. Although wellbore intervention was not performed to tools and tractors resulting from the high dogleg severity (greater
confirm, two wellbores were also found to be collapsed at the ana- than 10 /100 ft) caused by the undulations.
log field in the same time period. It was therefore assumed to be a Because of the logistical challenges and costs associated with
similar problem. the fracturing operations, two wells were drilled in 2010 as dual-
Phase II of completion designs still consisted of undulating lat- lateral completions. One lateral was a 6,000-ft undulating well-
erals, but uncemented liners were used to provide for openhole bore covering Nuiqsut Zones 1 through 5, whereas the second
access. From 2009 to 2011, nine wells (five preproduced injectors lateral was a 7,000-ft flat lateral drilled in Nuiqsut Zone 1 only
and four producers) were drilled as five-segment undulating later- (Fig. 12). The first lateral used an uncemented liner with preperfo-
als, covering Nuiqsut Zone 1 through Zone 5 (Fig. 11). Both pre- rated pups with a hollow aluminum billet at the junction to allow
produced injectors and producers were drilled with 7,000- to the second lateral to be drilled and lined back to the original well-
8,000-ft openhole laterals, and were completed with a liner bore. A sliding sleeve was run in the second lateral to allow flow
that consisted of multiple preperforated subs (eight drilled holes from the first lateral. Neither lateral was stimulated. Because the
of 1=2-in. diameter each) spaced 200 to 400 ft apart. The liners concept was designed to test whether two laterals could deliver
were also designed to allow the implementation of dynamic-diver- more-cost-effective production than the dynamic-diversion frac-
sion fracturing treatments, largely on the basis of the success of turing, the wells were not designed for fracture stimulations or
this technique at a nearby field (Schneider et al. 2007). During future access to the original lateral. The production results (300 to
this time period, drilling operations were very difficult in the last 1,000 BOPD) were comparable to a single dynamic-diversion
1,000 ft of the laterals, so the future typical laterals were short- well, but after mechanical-diversion fracturing was tested, this
ened to 6,000 ft. completion type was also abandoned.
After numerous wells were produced without any stimulation After witnessing industry successes in the Lower-48 unconven-
treatment and yielded disappointing results, (approximately 300- tional plays (as well as in the nearby Alpine Field) by use of ball-
to 500-BOPD stabilized rates), future producing wells were stimu- drop and plug-and-perforate mechanical-diversion fracturing, a
lated with dynamic-diversion fracturing. Dynamic-diversion treat- well was drilled in early 2012 as a flat horizontal lateral (i.e., no
ments consisted of multiple stages (six or more) of crosslinked undulations) to test the concept of mechanical-diversion fracturing
borate fluid pad and proppant slurry up to 8 lbm of proppant added (Fig. 13). The hope was that by use of mechanical diversion in
per gallon (ppa), separated by “bio-ball sealers” to divert the next multiple stages, the entire vertical section could be accessed with a
fracturing stage to a new location in the wellbore. The bio-ball durable fracture stimulation. The well was drilled in the middle of
sealers are 7/8-in. balls that dissolve with temperature increases the Nuiqsut reservoir at the base of Zone 1. The flat lateral was
and water. Typically, these treatments consisted of a total of necessary to reduce the difficulty of drilling as well as to allow the
600,000 lbm of 20/40-mesh LDC proppant. Significant production placement of multiple isolation oil-swellable packers and ball-
improvements were realized with a 100% improvement in initial drop sliding sleeves (Fig. 14). The first well was drilled with an
production rate over unstimulated wells (more than 1,000 BOPD). approximately 6,000-ft lateral and completed with an uncemented

2009 Dynamic Diversion Frac

Added liner and Dynamic


Diversion
Nuiq 1 8,000-ft lateral, 5 full segments
Nuiq 5

Undulating Well with Liner for Dynamic-Diversion Fracturing Schematic

Fig. 11—Schematic of undulating well with liner for dynamic-diversion fracturing.

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2010 Dual-Lateral

Liners, but no frac


6,000 to 7,000-ft lateral, 4 segments
Nuiq 1

Nuiq 5

Completion Schematic

Fig. 12—Dual-lateral-completion schematic.

2012+ Mechanical Diversion Frac

Liner, ball-drop staged frac


6,000 to 7,000-ft lateral, smooth
Nuiq 1 wellbore

Nuiq 5

Mechanical-Diversion Fracturing Schematic

Fig. 13—Schematic of full-mechanical-diversion fracturing.

liner. Eight preperforated pups were used for the bottom 2,000 ft key to economically unlocking the Nuiqsut-reservoir develop-
of the lateral, and eight sliding-sleeve stages were placed in the ment. Wells from 2013 to the present have been drilled and com-
upper 4,000 ft of the lateral. The well was not completed with pleted with flat, 100%-mechanical-diversion completions, and
100% sliding sleeves because of concerns with coiled-tubing reach production results continue to exceed expectations. The risk of
should a screenout occur. In addition, individual water and oil screenout in the sections of the wellbore where coiled tubing can-
tracer subs were placed in each fracturing segment to allow quali- not reach has been minimized by limiting the maximum proppant
tative and potentially quantitative measurements of flow from concentration to 8 ppa. To date, deep screenouts have not been a
each segment of the well. The well was fracture-stimulated in win- major problem (only one well has experienced a deep screenout
ter of 2012 in 10 stages using 16/20-mesh LDC proppant; the bot- beyond the reach of coiled tubing), validating the decision to pro-
tom 2,000 ft of the well was fracture-stimulated with two ceed with 100%-sliding-sleeve completions.
dynamic-diversion stages consisting of a total of 350,000 lbm of The 2014 winter fracturing campaign built on these successes
proppant, and the remaining 4,000 ft was treated in eight mechani- with the completion of four wells, placing approximately 2.5 mil-
cal diversion stages consisting of a total of 1,800,000 lbm of prop- lion lbm of 16/20-mesh LDC proppant in 11 to 12 stages per well.
pant. Maximum proppant concentration in the dynamic stages was Typical maximum proppant concentrations ranged from 8 ppa at
8 ppa, whereas the maximum of the sliding-sleeve stages was 10 the toe to 12 ppa at the heel of the wellbore. High-conductivity-
ppa. The 5,000-BOPD initial production exceeded expectations. and-durable proppant was warranted for several reasons, includ-
The initial results from the tracers installed in the lateral indi- ing the need to maintain long-term vertical connectivity across
cated that approximately 90% of the flow was from the mechani- the shaley layers, thereby linking the entire Nuiqsut reservoir.
cal-diversion section of the well even though the reservoir quality High-conductivity proppant is also critical to any fractures that
appeared to be better in the dynamic-diversion (toe) section of the grow transversely, and, in particular, in the presence of high liquid
wellbore. The combination of drilling flat laterals and performing and gas rates (Pearson et al. 1992; Pospisil et al. 1992). This
mechanical-diversion fracturing stimulation appeared to be the necessitates the use of 16/20-mesh LDC proppant. The continued

Swell packer Sliding sleeve

Fig. 14—Schematic of example ball-drop sliding-sleeve/swell-packer completion.

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Average Cumulative Production by Completion Type ODS Nuiqsut Completion Styles


600 100-day Cumulative Oil
~540 MBO 400,000
Unstimulated Mechanical-Diversion Fracs

Cumulative Oil Production at 100 Days (BO)


Dynamic diversion Average = 253 MBO
350,000
450 Dual-lateral
Barrels of Oil (MBO)
Mechanical diversion 300,000
Dynamic
250,000 Diversion Fracs
300 ~270 MBO
Average = 124 MBO
Dual-
200,000 Laterals
~135 MBO Average
150
150,000

Unstimulated
100,000
Average = 51 MBO
0
0 50 100 150 200 250 300 350 50,000
Days of Production

Production-Rate Comparison of Various Completion Types 0


Individual Wells
Fig. 15—Production-rate comparison of various completion
types. Fig. 16—Production rates during first 100 days.

improvement in completions and fracture design has led to initial Production Results From Various Completion
production rates for three of the wells of more than 7,000 BOPD Types
(the fourth well had an initial rate of more than 5,000 BOPD). Production gains from improved completion designs have been
significant (Fig. 15). Phase II (placing hydraulic-fracture treat-
Nuiqsut-Completion History—Injection Wells ments with dynamic diversion) provided, on average, an incre-
Over this same time period, injection wells continued to be drilled mental 135 thousand bbl of oil (MBO) after 1 year, or a 100%
as undulating wellbores. However, with the successful increase in increase over initial Phase I completions. This performance was
production from the new completion methodology in producing found to be comparable to drilling a dual-lateral. Phase III (dril-
wells, injectivity of these wells was unable to keep up with off- ling and completing flat, mechanically isolated hydraulically frac-
take. The Oooguruk Field was initially developed with HPBDs on tured completions) has resulted in an average 1-year production
undulating injection wells to stimulate or maintain injectivity. improvement of an additional 270 MBO over Phase II. The major
Generally, the HPBDs were completed after the wells had been components to the improved production rates include pumping
placed on injection for some period of time. The HPBDs consist larger amounts of proppant per stage with mechanical diversion,
of low-proppant concentrations for scouring and stages (Palisch concentration of fracturing energy at each ball seat which creates
et al. 1996) separated by bio-balls for diversion. However, these greater fracture height through the vertical-permeability-chal-
maintenance treatments have only been successful in improving lenged reservoir, and higher proppant concentrations providing
injectivity on a short-term basis (3 to 6 months). One earlier injec- higher fracture conductivity.
tion well was fracture-stimulated with a dynamic-diversion frac- The production results for all wells of each completion type
ture stimulation and 600,000 lbm of 20/40-mesh LDC proppant. are presented in Fig. 16. Note that, when viewed in this manner, it
This fracture treatment supplied significant initial injection becomes apparent that Phase III mechanically diverted hydraulic-
increases as new zones were opened up to injection. However, the fracture treatments have been critical to production improvement.
increased injectivity was lost after several months of injection af- The continued use of the original Phase I completion plan of
ter a water-injection system shut down. Because water is injected unstimulated horizontal wells in this thick formation would
at pressures above the fracture gradient during normal injection, it require significantly more wells and capital to effectively drain
was speculated that the proppant near the wellbore was being dis- the reservoir.
placed over time on fractured injection wells, leading to a loss in The success of changing from dynamic to mechanical diver-
the connection between the wellbore and fracture. sions can be attributed to two benefits. The most critical is the
After seeing the improvements in the production wells, the ability to definitively stimulate the entire lateral without risking
mechanical-diversion completion concept was applied to the two overflush on previous treatments, and knowing the individual
injection wells drilled and completed during the 2015 winter sea- zones are being treated. In addition, mechanical diversion allows
son. Both wells are now on injection after preproduction. The first for increased proppant volume to be placed in the lateral. In this
well was fractured with regular 16/20-mesh LDC proppant, and case, three to four times more proppant was placed in mechanical-
has been placed on injection. It was purposely choked to maintain diversion wells than with dynamic diversion. All other major
surface injection pressure below fracturing pressure. To date, design factors have been kept the same, thus indicating that the
injectivity has been consistent with no loss of injectivity being increased productivity can be attributed to the diversion technique
experienced after shutdowns. The plan for the well is to obtain a and associated benefits.
baseline injection profile and then begin increasing injection pres- The production improvements have yielded very-robust eco-
sure above fracturing pressure to increase injection rates. This nomic value. Dynamic-diversion Phase II treatments increased
well supports two offset, mechanically fractured wells, and under- completion costs by approximately 20%, and Phase III mechani-
choked injection currently cannot keep up with offtake from those cal-diversion treatments added an additional 20%. However, the
two wells. The well will be monitored for changes in injectivity production-rate increases yielded by these designs significantly
and logged as needed to determine any changes. The second well reduced the payout time of the wells. The uplift yielded by Phase
used curable resin-coated 16/20-mesh LDC proppant in an II provided a 50% reduction in payout, whereas that of the Phase
attempt to keep the proppant in place while injecting above frac- III reduced payout time by an additional 33%. The increase in
ture gradient. This well has had extremely high injectivity and is production rate also improves the overall recovery by accelerating
able to keep up with offset injection. This area of the reservoir has oil into the economic field life, thereby adding reserves.
more than twice the permeability than most of the Nuiqsut reser-
voir. The plan is to obtain a baseline injection profile with tractors
and injection logging tools and continue to monitor injectivity. Tracer Results Indicate Productivity
On the basis of the early success, this technique (mechanical Improvement
diversion with resin-coated 16/20-mesh LDC proppant) is planned Tracer Technology. Chemical-tracer technology (Andresen
for future injection wells. et al. 2012) was used to measure the effectiveness of the

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Slotted outer sleeve

Tracer material

Fig. 17—Tracer carrier during assembly.

stimulation treatments. Unique chemical tracers were installed in


each stage such that the chemical tracer would only respond to
flow occurring in the uncemented annulus of the zone that was Fig. 18—Tracer carrier on either side of fracturing sleeve (41=2-
in. equipment).
stimulated. Fig. 17 is a photo of the carrier being assembled. The
tracer material extends the length of the carrier between an outer
slotted sleeve and the inner base pipe. Flow past the slots picks up
a small quantity of the tracer material and carries it to the surface. tively as post-shutdown flowbacks. The tracer samples must be
Both oil and water tracers were installed in each segment of the shipped to an off-site laboratory for analysis (off the North Slope),
completion, although the water tracers will not become useful typically requiring approximately 1 month to complete.
until waterflood breakthrough occurs in the future.
Fig. 18 illustrates how the carriers were positioned in the well- Tracer-Inflow Survey Results. Fig. 20 shows the results of the
bore on either side of the fracturing sleeve. In the actual wellbore, inflow-distribution tracer surveys in the 2012 well that used
the distance between the swell packers was hundreds of feet, and dynamic diversion in the bottom four tracer segments (containing
the carriers were approximately 10 ft long. eight preperforated pup joints), whereas the last eight segments
During a shut-in period, the tracer material generates a small used mechanical diversion. The tracer results confirmed very little
volume of high tracer concentration in the oil inside the carrier. inflow from the dynamic-diversion stages, with approximately
When the well is restarted, flow from the reservoir flushes out the 90% of the flow coming from the stages using sliding sleeves. In
oil containing the high concentration. This generates a tracer-con- fact, the dynamic-diversion stages were in what was found to be
centration vs. cumulative-production profile in the samples that better-quality reservoir sands as determined from openhole log-
are taken at the surface. This profile is proportional to the flow rate ging, so clearly this portion of the well was understimulated.
going past the carrier. A numerical model is then used to interpret A similar tracer program was deployed on a subsequent well
these profiles. One example (Fig. 19) determined that one stage with all mechanical diversion. The results of this test showed that,
(green data points) was flowing 50% more than the other (red data by using the ball-drop sliding-sleeve system, a more-consistent
points). By modeling the flush-out response for every stage seg- inflow distribution was observed over the entire length of the lat-
ment, a percentage of total inflow can be assigned to each zone. In eral (Fig. 21). The results of these two wells confirmed the com-
this example, the green data points show a higher amount of tracer plete adoption of mechanical-diversion techniques in place of
arriving initially in the samples. This, along with the well flow dynamic diversion.
rates and well geometry, determines the inflow from each zone. This tracer technology may also be used for qualitative moni-
The tracer data are typically obtained around planned produc- toring of inflow distribution while the well is producing in a
tion-shutdown events. When it is known that wells will be shut in steady-state mode. Tracer concentrations during normal produc-
for several days, plans are made to collect tracer samples during tion should remain relatively constant, illustrated by the samples
the restart of the well. Because of the production-system configu- toward the end of sampling in Fig. 19. If a tracer signal is lost
ration, only one test header is available to collect samples at a from a given segment, it may be an indication that an obstruction
time, so well restarts must be staggered if tracer sampling is has developed in the annulus of that segment or flow from the
desired on multiple wells. The samples are typically only col- segment has stopped. Alternatively, if a tracer signal is from
lected for the first 24 hours after the well is brought back on pro- stages downhole of a specific stage, it is likely that an obstruction
duction, so there is minimal delay in returning the wells to inside the wellbore has developed, and a cleanout may be war-
production. Tracer data can also be collected at any point while ranted. Produced-oil samples from these wells are being periodi-
the well is flowing to identify whether tracer is still present in the cally analyzed to complement normal-production surveillance
production stream, although these data are not viewed as quantita- and operations.

Conclusions
- Each point is the measured tracer concentration
from samples of the produced oil taken at surface.
The use of horizontal wells and largely longitudinal fracture
Tracer Concentration
(linear scale) (ppb)

- The tracer material in each zone contains uniquely designs has proved to be the key to developing the Nuiqsut reser-
identifiable chemical signatures. voir and the Oooguruk Field. The Nuiqsut reservoir has been suc-
- Green and red points are from the tracer material cessfully waterflooded for more than 5 years without breakthrough,
from two different zones. confirming the longitudinal nature of the created fractures.
Mechanical-diversion fracturing by means of a ball-drop, slid-
ing-sleeve system has provided significant production benefits
in the moderate-permeability Nuiqsut reservoir. Production in-
creases of more than 400% have been realized compared with the
original nonstimulated completions. Significant efforts were
0 500 1,000 1,500 2,000 2,500 3,000 required over time to modify the completion designs to obtain
Cumulative Production Since Restart (bbl) more-optimal production results. In addition, the logistical chal-
lenges of fracturing on a man-made island in the Beaufort Sea
Fig. 19—Example tracer-concentration profile. are considerable.

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Mechanical- and Dynamic-Diversion Fractured Inflow

17,500-ft MD
11,500-ft MD
s ut
Top Nuiq

Tracer carrier
Dynamic perf pup
sut
Base Nuiq Frac sleeve
Swell packer
19% 17%
14%
7% 7% 8% 10% 7% 6%
4%
1% <1%

Mechanical-Diversion Dynamic-Diversion
(89%) (11%)

Fig. 20—Tracer results from partial mechanical-diversion and partial dynamic-diversion fracturing. Dynamic perf represents pre-
perforated pup joints for dynamic-diversion fracturing.

Mechanical-Diversion Fractured Inflow

19,000-ft MD
13,00-ft MD

Top Nuiqsut

sut Tracer carrier


Base Nuiq Frac sleeve
Swell packer

11% 14% 14%


10% 9% 9% 10% 7%
6% 7%
3%

Mechanical-Diversion

Fig. 21—Tracer results from complete mechanical-diversion fracturing.

Coupled with the mechanical diversion, high-quality proppant References


is used to obtain the oil-flow rates necessary to justify development Andresen, C. Williams, B., Morgan, M. et al. 2012. Interventionless Sur-
in this challenging reservoir. Durable fracture conductivity across veillance in a Multi-lateral Horizontal Well. Presented at the IADC/
shale layers is critical to effectively drain the thick interval, as well SPE Drilling Conference and Exhibition, San Diego, California, USA,
as maximum conductivity at the wellbore where reservoir fluids 6–8 March. SPE-151241-MS. http://dx.doi.org/10.2118/151241-MS.
converge. The 16/20-mesh LDC proppant has been consistently Bond, A., Zhu, D., and Kamkom, R. 2006. The Effect of Well Trajectory
and successfully placed to meet these requirements, consistent on Horizontal Well Performance. Presented at the SPE International
with other high-performing wells on the North Slope of Alaska. Oil and Gas Conference and Exhibition, Beijing, 5–7 December. SPE-
Tracer technology was used to confirm that mechanical-diver- 104183-MS. http://dx.doi.org/10.2118/104183-MS.
sion fracturing provided superior production results compared Bond, A., Zhu, D., and Kamkom, R. 2007. Predicting Undulating Well
with dynamic diversion. Individual oil and water tracers were in- Performance. Presented at the SPE Annual Technical Conference and
stalled in each stage of two wells and provided insights into flow Exhibition, Anaheim, California, USA, 11–17 November. SPE-
contributions along the wellbore, both qualitatively and quantita- 109761-MS. http:/dx.doi.org/10.2118/109761-MS.
tively. They continue to be used for troubleshooting. Palisch, T. T, Griffin, L. G., and Weng, X. 1996. Proppantless Fracture
Future improvements include full-mechanical-diversion frac- Stimulations in Injection Wells—A Case History. Presented at the SPE
turing on an injection well, the use of scale-inhibitor-infused Western Regional Meeting, Anchorage, 29–31 January. SPE-35697-
proppant on producers to mitigate scale deposition upon water- MS. http://dx.doi.org/10.2118/35697-MS.
flood breakthrough and use of resin-coated proppant in both injec- Pearson, C. M., Bond, A. J., Eck, M. E. et al. 1992. Optimal Fracture Stim-
tors and producers. The results of these tests will be the subject of ulation of a Moderate Permeability Reservoir, Kuparuk River Unit.
a future paper. Presented at the SPE Annual Technical Conference and Exhibition,
New Orleans, 23–26 September. SPE-20707-MS. http://dx.doi.org/
Acknowledgments 10.2118/20707-MS.
The authors thank Caelus Natural Resources Alaska and Eni Pe- Pospisil, G., Lynch, K. W., Pearson, C. M. et al. 1992. Results of a Large-
troleum US, their working interest partner, for permission to pub- Scale Refracture Stimulation Program, Kuparuk River Unit, Alaska.
lish this paper. Presented at the SPE Annual Technical Conference and Exhibition,

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DC174743 DOI: 10.2118/174743-PA Date: 6-January-17 Stage: Page: 12 Total Pages: 12

Washington, DC, USA, 4–7 October. SPE-24857-MS. http:// mathematics from Dalhousie University and a BS degree in
dx.doi.org/10.2118/24857-MS. mechanical engineering from the Technical University of Nova
Schneider, T. S., Uldrich, D., Hodge, R. et al. 2007. Horizontal Fracture Scotia.
Stimulation Success in the Alpine Formation, North Slope, Alaska. Mike Morgan is a technical adviser at Caelus Energy Alaska.
Presented at the SPE Hydraulic Fracturing Technology Conference, Previously, he worked for Pioneer Natural Resources, Conoco-
College Station, Texas, USA, 29–31 January. SPE-106050-MS. http:// Phillips Alaska, and Arco. Morgan holds a BS degree in petro-
dx.doi.org/10.2118/106050-MS. leum engineering from the Colorado School of Mines.
Mike Martin is a stimulation specialist with Northern Solutions.
Previously, he worked 31 years for Schlumberger as a senior
Andrew Bond is a Senior Subsurface Manager for Caelus technical engineer. Martin holds a BS degree in geology from
Energy Alaska. He leads the subsurface team in developing Michigan Technological University.
the Oooguruk and Nuna fields on the North Slope. Bond has
more than 30 years of experience in the Alaska oil and gas Terry Palisch is the Global Engineering Director for Carbo
industry with Arco, Phillips, ConocoPhillips, Pioneer, and, now, Ceramics. He has been with the company for more than 10
Caelus. He is a 30-year SPE member, serves on SPE the Well years, having previously worked for Arco. Palisch leads a team
Completions subcommittee, has coauthored more than 15 of product champions and technical experts who support the
technical papers, and holds two patents. development and marketing of new and existing products
and technologies. He is a 35-year SPE member, has coau-
Rami J. Jasser is a Senior Staff Completions Engineer at Caelus thored more than 30 SPE papers, serves on the Board of Direc-
Energy Alaska. Previously, he worked for Pioneer Natural tors of the SPE Dallas Section, and is the Technical Program
Resources and ConocoPhillips Alaska as a completions engi- Chair of the 2017 SPE Annual Technical Conference and Exhi-
neer. Jasser holds a BS degree in mechanical engineering bition in San Antonio, Texas, USA.
from the Oklahoma State University.
Brock Williams is the general manager for Resman’s North
Vernon Johnson is a Senior Drilling and Completions Manager American operations. He joined Resman in 2010. Before Res-
with Caelus Energy Alaska. He has more than 16 years of expe- man, Williams spent 28 years working for BP in a variety of posi-
rience in Alaska, leading extended-reach and multilateral dril- tions in Lafayette, Louisiana; Aberdeen; Anchorage; and
ling and completions projects. Johnson holds a BS degree in Houston.

12 2017 SPE Drilling & Completion

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