KD-1027 Service Manual

SERVICE MANUAL
PAPER FEED PEDESTAL
KD-1027
File No. SME11003500

R110821K3500
Ver00_2011_09
Trademarks
• Molykote is a registered trademark of Dow Corning Corporation.
• Other company names and product names in this manual are the trademarks of their respective
companies.
© 2011 OKI DATA CORPORATION All rights reserved

Under the copyright laws, this manual cannot be reproduced in any form without prior written permission
of OKI DATA CORPORATION.
GENERAL PRECAUTIONS FOR INSTALLATION/SERVICING/
MAINTENANCE
1) When installing the Paper Feed Pedestal KD-1027 to the equipment, be sure to follow the instruc-
tions described in the “Unpacking/Set-Up Procedure for the KD-1027” booklet which comes with
each unit of the KD-1027.
2) The KD-1027 should be installed by an authorized/qualified person.
3) When transporting/installing KD-1027, employ two persons and be sure to use the positions as indi-
cated below. KD-1027 is fairly heavy and weight approximately 22 kg (48.5 lb.), therefore pay full
attention when handling it.
4) Before starting installation, servicing or maintenance work, be sure to turn OFF and unplug the
equipment first.
5) Be sure to fix and plug in the power cable securely after the installation so that no one trips over it.
6) The equipment shall be installed near the socket outlet and shall be accessible.
7) Unplug the power cable and clean the area around the prongs of the plug and socket outlet once a
year or more. A fire may occur when dust lies on this area.
8) The KD-1027 is supplied with power from the equipment, requiring no additional power source.
9) The KD-1027 should be grounded to the specified positions on the machine frame.
10)When servicing or maintaining the KD-1027, be careful about the rotating or operating sections such
as gears, pulleys, sprockets, cams, belts, etc.
11)When servicing the machines with the power turned ON, be sure not to touch live sections and rotat-
ing / operating sections.
12)When parts are disassembled, reassembly is basically the reverse of disassembly unless otherwise
noted in this manual or other related documents. Be careful not to reassemble small parts such as
screws, washers, pins, E-rings, toothed washers to the wrong places.
13)Basically, the machine should not be operated with any parts removed or disassembled.
14)Delicate parts for preventing safety hazard problems (such as thermofuses, door switches sensors,
etc. if any) should be handled/installed/adjusted correctly.
15)During servicing or maintenance work, be sure to check the nameplate and other cautionary labels
(if any) to see if they are clean and firmly stuck. If not, take appropriate actions.
16)Use suitable measuring instruments and tools.
17)The PC board must be stored in an anti-electrostatic bag and handled carefully using a wristband,
because the ICs on it may be damaged due to static electricity.
Caution: Before using the wrist band, pull out the power cord plug of the equipment and
make sure that there is no uninsulated objects in the vicinity.
18)For the recovery and disposal of used the paper feed pedestal, consumable parts, packing materi-
als, follow the relevant local regulations/rules.
19)Return the equipment to the original state and check the operation when the service is finished.
CONTENTS
KD-1027
1. SPECIFICATIONS......................................................................................................... 1-1
2. OVERVIEW ................................................................................................................... 2-1
2.1 Front Sectional View............................................................................................................ 2-1
2.2 Layout of Electrical Parts ..................................................................................................... 2-2
2.3 Electrical Parts..................................................................................................................... 2-3
3. GENERAL OPERATION............................................................................................... 3-1
3.1 Driving System and Feeding Operation............................................................................... 3-1
3.2 Description of Operations .................................................................................................... 3-2
3.3 Error Detection..................................................................................................................... 3-4
3.4 Flow Chart ........................................................................................................................... 3-5
4. DISASSEMBLY AND REPLACEMENT........................................................................ 4-1
4.1 Installation and Removal of Drawers and Covers................................................................ 4-1
4.2 PC Board (PWB).................................................................................................................. 4-4
4.3 Upper/Lower Transport Rollers (Plastic Rollers) ................................................................. 4-5
4.4 Motors.................................................................................................................................. 4-6
4.5 Feed/Separation/Pickup Roller ............................................................................................ 4-8
4.6 Switches and Sensors ....................................................................................................... 4-12
5. ELECTRIC CIRCUIT ..................................................................................................... 5-1
5.1 Harness Diagram................................................................................................................. 5-1
5.2 Circuit Diagram .................................................................................................................... 5-2
5.3 PC Board ............................................................................................................................. 5-5
6. PERIODIC MAINTENANCE .......................................................................................... 6-1
© 2011 OKI DATA CORPORATION All rights reserved KD-1027

CONTENTS
1
KD-1027 © 2011 OKI DATA CORPORATION All rights reserved
CONTENTS
2
1. SPECIFICATIONS
1
Item Contents
Appearance
Feeding method Automatic feeding: 1 drawer installed from the front

Paper Size: A3, B4, A4, A4-R, B5, B5-R, A5-R, LD, LG, LT, LT-R, ST-R, COMP, FOLIO, 8K, 16K,
16K-R
Thickness: 64 - 256 g/m2
(17 Ib. Bond - 94.5 lb. Cover)
Capacity of drawer Stack height: 60.5 mm
(Approx. 550 sheets: 80 g/m2 (22 lb. Bond))
Dimensions 530 (W) × 560.6 (D) × 282 (H) mm
(Height - Floor to top of front cover)
20.87 (W) × 22.14 (D) × 11.10 (H) inch
(Height - Floor to top of front cover)
623 (W) × 642.3 (D) × 320 (H) mm

(Including the stabilizer cover and the protrusion)
24.53 (W) × 25.29 (D) × 12.60 (H) inch
(Including the stabilizer cover and the protrusion)
Weight Approx. 22 kg (48.5 Ib.)
Power supply 5 V, 24 V (supplied from the equipment)
Accessory Unpacking Instructions (1)
Connecting plates (4)
Screws for connecting plates (6)
Fixing screw for ground wire (1)
Connector cover (1)
Screw for connector cover (1)
Paper size indicator sheets (2)
Stabilizer brackets (4)
Right side stabilizer cover (1)
Rear side stabilizer cover (1)
Screws for stabilizer (4)
Rubber caps (2)
Option Drawer module: MY-1035
(With this option, 2 drawers become available for feeding).
Note:
This manual explains on the premise that 2 drawers are installed.

SPECIFICATIONS
1-1
SPECIFICATIONS
1-2
2. OVERVIEW
2.1 Front Sectional View

16 10 17 2 15 1 6 5
4
3 2
8 7
12
13
14
9 11
20
21
22
27
24 25 19 23 18 26 28
Fig. 2-1
No. Name No. Name
1 Upper drawer tray-up sensor (S4) 15 Upper drawer pickup roller
2 Upper drawer empty sensor (S6) 16 Upper drawer tray
3 Upper drawer feed sensor (S2) 17 Upper drawer elevator
4 Upper transport roller 18 Lower drawer tray-up sensor (S5)
5 Upper drawer feed clutch (CLT2) 19 Lower drawer empty sensor (S7)
6 Upper drawer feed roller 20 Lower drawer feed clutch (CLT3)
7 Upper drawer separation roller 21 Lower drawer feed roller
8 Upper drawer 22 Lower drawer separation roller
9 Lower drawer 23 Lower drawer pickup roller
10 Upper drawer tray-up motor (M2) 24 Lower drawer tray
11 Lower drawer feed sensor (S3) 25 Lower drawer tray-up motor (M3)
12 Upper drawer elevator coupling 26 Lower drawer elevator
13 Lower transport roller 27 Lower drawer elevator coupling
14 Transport clutch (CLT1) 28 Adjuster

OVERVIEW
2-1
2.2 Layout of Electrical Parts
S10
CLT2
Front side
S6 S8
S4
S2
S7
PWB
S5
S3 M1
S1 Rear side
M2
S11
CLT3 M3
CLT1 S9
Fig. 2-2
No. Name No. Name
M1 PFP motor S4 Upper drawer tray-up sensor
M2 Upper drawer tray-up motor S5 Lower drawer tray-up sensor
M3 Lower drawer tray-up motor S6 Upper drawer empty sensor
CLT1 Transport clutch S7 Lower drawer empty sensor
CLT2 Upper drawer feed clutch S8 Upper drawer detection switch
CLT3 Lower drawer feed clutch S9 Lower drawer detection switch
S1 Side cover opening/closing switch S10 Upper drawer paper stock sensor
S2 Upper drawer feed sensor S11 Lower drawer paper stock sensor
S3 Lower drawer feed sensor PWB PC board

OVERVIEW
2-2
2.3 Electrical Parts
1) Motor
Symbol Name Function Remarks
M1 PFP-MTR Drives feeding and transport Brushless motor

PFP motor
M2 T-UP-U-MTR Lifts up the upper drawer tray Brush motor

Upper drawer tray-up motor 2
M3 T-UP-L-MTR Lifts up the lower drawer tray Brush motor
Lower drawer tray-up motor
2) Electromagnetic clutch
CLT1 TR-CLT Drives transport

Transport clutch
CLT2 FED-U-CLT Drives roller to pick up paper

Upper drawer feed clutch from the upper drawer
CLT3 FED-L-CLT Drives roller to pick up paper

Lower drawer feed clutch from the lower drawer
3) Switches and Sensors

S1 SIDE-COV-SW Side cover opening/closing Push switch

Side cover opening/closing switch detection
S2 FED-U-SNR Detects paper from the upper Photo interrupter

Upper drawer feed sensor drawer
S3 FED-L-SNR Detects paper from the lower Photo interrupter

Lower drawer feed sensor drawer
S4 TOP-U-SNR Detects if the upper drawer Photo interrupter

Upper drawer tray-up sensor has lifted up
S5 TOP-L-SNR Detects if the lower drawer Photo interrupter

Lower drawer tray-up sensor has lifted up
S6 EMP-U-SNR Detects presence/absence of Photo interrupter

Upper drawer empty sensor paper in the upper drawer
S7 EMP-L-SNR Detects presence/absence of Photo interrupter

Lower drawer empty sensor paper in the lower drawer
S8 CST-U-SW Detects the presence/ Push switch

Upper drawer detection switch absence of the lower drawer
S9 CST-L-CST Detects the presence/ Push switch

Lower drawer detection switch absence of the lower drawer
S10 PST-U-SNR Detects that the paper stock is Photo interrupter

Upper drawer paper stock sensor insufficient in the upper
drawer
S11 PST-L-SNR Detects that the paper stock is Photo interrupter

Lower drawer paper stock sensor insufficient in the lower
drawer

OVERVIEW
2-3
4) PC board
PWB PWB-F-646S Control of PFP devices

PC board

OVERVIEW
2-4
3. GENERAL OPERATION
3.1 Driving System and Feeding Operation

The Paper Feed Pedestal (PFP) mainly consists of the drawer, pickup roller, feed roller, separation
roller, transport roller and drive systems for these components.
• Feeding/Transport system
The PFP motor drives the pickup roller, feed roller and transport roller which are located in the feed-
ing area.
• Drawer tray system

This system raises and lowers the tray.
3
Upper/Lower drawer pickup roller
Upper/Lower drawer feed roller
Upper/Lower drawer
tray-up motor
Upper transport roller
Upper drawer
feed clutch
Lower transport roller
PFP motor
Transport clutch
Lower drawer feed clutch
Fig. 3-1

GENERAL OPERATION
3-1
3.2 Description of Operations
[A] From power ON to ready
(1) When the equipment is turned ON, the power is also supplied to the feeder unit. And when the
power is supplied, the feed unit detects and judges the clock frequency output from the LGC
board on the equipment to control transport speed of the unit.
(2) After that, the tray-up motor (M2)/ (M3) is turned ON to raise the corresponding tray. When the
tray-up sensor (S4)/ (S5) is turned ON correspondingly, the tray-up motor (M2)/ (M3) is turned
OFF to stop the tray. If the empty sensor (S6)/ (S7) is OFF (H) at this time, it is judged that there
is no paper in the drawer. If the empty sensor is ON (L), it is assumed that there is paper in the
drawer, and the tray stays in the raised position until the drawer is pulled out.
(3) If the power is turned ON when the drawer has been pulled out, the tray-up motor for that drawer
is not turned ON. The tray is raised as soon as the drawer is installed, and it detects if there is
paper in the drawer.
(4) If either of the drawer feed sensors (S2), (S3) is ON (there is paper in the transport path) when
the power is turned ON, that means paper jam has occurred and operation is disabled until the
paper is removed.
[B] Ready status
(1) Trays detect the paper as described above, and the equipment goes into ready status.
(2) The tray goes down automatically when the drawer is removed and it is raised as soon as the
drawer is installed again and checks if there is paper in the drawer.

GENERAL OPERATION
3-2
[C] From the start to the end of copying
(1) When the [START] button is pressed, the feed/ transport and exit motors of the equipment and
the PFP motor (M1) are turned ON at the same time.
(2) When the equipment judges that PFP is ready for feeding paper, it turns ON the feed clutch
(CLT2)/(CLT3) of the selected drawer. This clutch drives the pickup roller and feed roller to feed
paper from the tray.
(3) A fixed time after the feed clutch (CLT2)/ (CLT3) comes ON, the transport clutch (CLT1) is turned
ON to drive the PFP transport roller.
(4) A fixed time after the drawer feed sensor (S2)/(S3) comes ON, the feed clutch (CLT2)/(CLT3) is
turned OFF and feeding from the drawer is completed. 3
(5) The paper is transported to the equipment by the PFP transport roller. If the trailing edge of the
previously sent sheet still remains at the copier feed sensor when the leading edge of the paper
reaches the drawer feed sensor (S2)/(S3), the transport clutch (CLT1) is turned OFF to stop the
transport of the paper.
(6) The trailing edge of the paper turns the drawer feed sensor (S2)/(S3) OFF. These are located
right next to the exit side of the selected drawer. PFP then becomes ready for feeding the next
sheet of paper, and the procedures (1) to (5) are repeated.
(7) When the copying operation is completed, the feed/ transport motor, exit motor, PFP motor (M1)
and transport clutch(CLT1) are turned OFF and the transport roller is stopped.

GENERAL OPERATION
3-3
3.3 Error Detection
[A] Jam detection
(1) Paper jams (E150), (E160) and (E300 to E360) occur in the following cases.
• Feed sensor (S2)/(S3) is not turned ON within a specified period of time after the feeding is
started.
• The leading edge of the paper does not pass the feed sensor (S2)/(S3) in the transport path
within a specified period of time.
(2) Open the side cover of the paper feed pedestal and remove all the paper remaining on the trans-
port path and close the side cover to clear the paper jam. If either of the drawer feed sensors
(S2)/(S3) is still ON when the side cover is closed, it is determined that there is still paper on the
transport path and the paper jam status is not cleared.
(3) When a paper jam occurs in the paper feed pedestal during continuous copying, the paper that
was fed before the jam is copied normally.
[B] Call for Service
(1) The tray is raised when the power is turned ON or the drawer is inserted or pulled out.
If the tray-up sensor (S4)/(S5) is not turned ON within a specified period of time after the tray has
started to raise, a message that the selected drawer cannot be used is displayed on the control
panel.
(2) The state (1) is cleared by tuning the power OFF and solving the problems.

GENERAL OPERATION
3-4
3.4 Flow Chart
(Upper drawer feeding)
Press [START]
Transport system control
Feed/transport motor ON
Exit motor ON
PFP motor ON
PFP motor NO
rotating normally?
YES
Call for Service
"C040"
Upper drawer feed clutch ON
PFP transport clutch ON
PFP
NO
Upper drawer feed
sensor ON?
YES Paper jam

"E150"
Upper drawer feed clutch OFF
Copier’s 2nd drawer feed clutch ON
Copier’s NO
2nd drawer feed sensor
ON?
YES
Paper jam
"E320"
B A
Fig. 3-2

GENERAL OPERATION
3-5
B A
Copier’s NO
1st drawer feed sensor
ON?
YES Paper jam

"E310"
Copier’s 1st drawer feed clutch ON
Copier’s registration NO
sensor ON?
YES Paper jam

"E300"
Copier’s registration motor ON
Counter ON/OFF
Copier’s 2nd drawer feed clutch OFF

Copier’s 1st drawer feed clutch OFF
PFP transport clutch OFF
Copier’s registration motor OFF
Copier’s NO
exit sensor Paper jam
ON?
"E010"
YES
Copier’s NO
exit sensor Paper jam
OFF?
"E020"
YES
NO
Remaining number of
copies = 0?
YES
Feed/transport motor OFF

Exit motor OFF
PFP motor OFF
Ready
Fig. 3-3

GENERAL OPERATION
3-6
4. DISASSEMBLY AND REPLACEMENT
4.1 Installation and Removal of Drawers and Covers

[A] Drawers
(1) Pull out the drawer fully and remove it while

lifting it up.
Note:
The drawer front cover is different in appear-
ance.
Fig. 4-1
[B] Slot cover
(1) Pull out the drawer.

P. 4-1 "[A] Drawers"
(2) Remove 2 screws and take off the slot cover.
Note:
The slot cover is different in appearance.
Slot cover
Fig. 4-2

DISASSEMBLY AND REPLACEMENT
4-1
[C] Stabilizer cover
(1) Remove 2 screws and take off the feeding

side stabilizer cover.
(2) Remove 2 screws and take off the rear side
stabilizer cover.
Feeding side Rear side

stabilizer cover stabilizer cover
Fig. 4-3
[D] Rear cover
(1) Take off the rear side stabilizer cover.

P. 4-2 "[C] Stabilizer cover"
(2) Remove the 5 screws fixing the rear cover.
(3) Take off the rear cover while lifting it up.
Rear cover
Fig. 4-4

4-2
[E] Feeding side front cover / Feeding side rear cover
(1) Take off the feeding side stabilizer cover.

P. 4-2 "[C] Stabilizer cover"
side front cover.
side rear cover.
Feeding side front cover Feeding side rear cover
Fig. 4-5
4
[F] Side cover
(1) Open the side cover. Loosen the belt and

remove while lifting it up. Connector
(2) Disconnect 1 connector.
Belt
Fig. 4-6
(3) Take off the side cover.
Side cover
Fig. 4-7

4-3
4.2 PC Board (PWB)
(1) Take off the rear cover.

P. 4-2 "[D] Rear cover" PFP PC board
(2) Disconnect 6 connectors and release 4 lock
supports to take off the PC board.
Locking supports
Fig. 4-8

4-4
4.3 Upper/Lower Transport Rollers (Plastic Rollers)
(1) Take off the side cover and the feeding side
Spring Transport
front cover. rollers
Spring
P. 4-3 "[E] Feeding side front cover /
Feeding side rear cover"
P. 4-3 "[F] Side cover"
Note:
When the upper transport roller is taken off,
take off the feeding side front cover of the
equipment as well.
(2) Remove the springs and bushings from the

front and rear sides and remove the rollers.
Fig. 4-9

4-5
4.4 Motors
[A] Tray-up motor unit

P. 4-2 "[D] Rear cover"
(2) Remove the harness from the 2 harness
clamps.
(3) Disconnect 3 connectors.
(4) Remove 5 screws and take off the tray-up
Connector
motor unit.
Note: Connector
Tray-up motor unit is connected with the
equipment with other harnesses. Do not dis-
connect them and place the unit nearby the
equipment. Tray-up
Clamp
motor unit Connector
Fig. 4-10
[B] PFP motor unit
(1) Take off the tray-up motor unit.

P. 4-6 "[A] Tray-up motor unit" Lever shaft bracket (5) (5)
(3) Remove 2 screws. Take off the PFP motor.
(4) Remove 1 screw and take off the lever shaft
(4)(3)
bracket.
(5) Remove 4 screws and take off the PFP
(3)
motor unit bracket.
Note: Connector
The PFP motor is different in appearance.
(5) (5)
Fig. 4-11

4-6
(6) Remove 2 urethan washers and take off the
bracket. Bracket
Note:
The appearance in KD-1027 differs from that
in the figure on the right-hand side.
Urethan
washer
Fig. 4-12
(7) Take off the shift lever bracket. Remove the

gears and belt from the PFP motor unit Shift lever bracket
bracket. 4
Note: Clip
The appearance in KD-1027 differs from that
in the figure on the right-hand side.
Gear Gear
Lever shaft Belt
Fig. 4-13
Note:
Be sure to install the lever and the bracket as
shown in the figure on the right (Fig. 4-14). Lever
Bracket
Fig. 4-14

4-7
4.5 Feed/Separation/Pickup Roller
[A] Drawer feeding unit

(2) Remove 1 screw and take out the drawer Drawer feeding unit
feeding unit toward the front side.
Fig. 4-15
[B] Separation roller
(1) Take off the drawer feeding unit.

P. 4-8 "[A] Drawer feeding unit"
(2) Remove 1 screw and take off the separation
roller holder.
Separation roller holder
Fig. 4-16

4-8
(3) Detach the lever from the holder and take off
the separation roller with the shaft.
Lever
Separation roller
Holder
Fig. 4-17
(4) Detach the cover, the arbor and the clutch

spring from the shaft, and then takeoff the
separation roller. Arbor 4
Cover
Separation roller
Shaft
Arbor
Clutch spring
Fig. 4-18
[C] Feed roller
(1) Take off the separation roller holder.

P. 4-8 "[B] Separation roller"
(2) Remove the clip and take off the feed roller. Feed roller
Clip
Fig. 4-19

4-9
[D] Pickup roller

P. 4-8 "[A] Drawer feeding unit" Pickup roller assembly
(2) Remove the pickup roller assembly from the
pickup arms and take off the belt.
Belt
Fig. 4-20
(3) Remove 3 E-rings, pulley, one-way clutch

and take off the pickup roller.
E-ring
One-way clutch
Pickup roller E-ring
Pulley
Fig. 4-21
[E] Drawer feed clutch (CLT2/CLT3)

(2) Disconnect the connector and release the
harness from the harness clamp.
Connector
Fig. 4-22

4 - 10
(3) Remove 2 screws and take off the clutch with
the bracket.
Note:
Match the protruding portion of clutch with
the position shown in the figure for assem-
bling
Bushing
Clutch bracket
Fig. 4-23

4 - 11
4.6 Switches and Sensors
[A] Tray-up sensor (S4/S5) / Paper empty sensor (S6/S7)

(2) Disconnect the connector and release the Empty sensor Tray-up sensor
latch to take off the tray-up sensor.
latch to take off the empty sensor.
Fig. 4-24
[B] Paper stock sensor (S10/S11)

Paper stock sensor
(2) Pull up the paper stock sensor arm.
latch to take off the paper stock sensor.
Sensor arm
Fig. 4-25

4 - 12
[C] Upper/Lower drawer feed sensor (S2/S3)

P. 4-3 "[F] Side cover" Sensor cover
(2) Release the latches and take off the sensor
cover.
(4) Release the latches and take off the sensor.
Note:
Upper and lower sensors can be removed in
the same procedure.
Feed sensor Latches
Fig. 4-26
4
[D] Upper/Lower drawer detection switches (S8/S9)

P. 4-2 "[D] Rear cover"
(3) Take off the tray-up motor unit and PFP
motor unit. Connector
P. 4-6 "[A] Tray-up motor unit" switches
P. 4-6 "[B] PFP motor unit"
(4) Disconnect the connectors connected to the
drawer detection switch.
(5) Release the latches and remove the switch
from the front side.
Fig. 4-27

4 - 13
[E] Side cover opening/closing switch (S1)

P. 4-3 "[F] Side cover" Latch Switch cover
(2) Release the latches and take off the switch
cover.
(4) Release the latches and take off the switch. Latch
Side cover opening/

closing switch
Latches
Fig. 4-28

4 - 14
5
KD-1027
ELECTRIC CIRCUIT
A19 A19 A1 A19 A1 A1 +24V NC 1 1
A18 A18 A2 A18 A2 A2 +24V +24V 2 2 11
A17 A17 A3 A17 A3 A3 +24V +24V 3 3 10
A16 A16 A4 A16 A4 A4 +24V DG 4 4 9
A15 A15 A5 A15 A5 A5 GND DG 5 5 8
CN246
CN246
PFP-MTR
A14 A14 A6 A14 A6 A6 CLK MOTGA 6 6 7
CN503
A13 A13 A7 A13 A7 A7 GND PLL-OK 7 7 6
A12 A12 A8 A12 A8 A8 VDD MOTCW 8 8 5
A11 A11 A9 A11 A9 A9 PFPRST MOTCLK 9 9 4
A10 A10 A10 A10 A10 A10 DRV0 MOTOFF 10 10 3
A9 A9 A11 A9 A11 A11 DRV1 GND 11 11 2
A8 A8 A12 A8 A12 A12 DRV2 VDD 12 12 1
A7 A7 A13 A7 A13 A13 DRV3
A6 A6 A14 A6 A14 A14 DRV4
A5 A5 A15 A5 A15 A15 DRV5 (7) (1)
A4 A4 A16 A4 A16 A16 DRV6 GND 1 1 6 2 3
J586
3
CN516A
A3 A3 A17 A3 A17 A17 DRV7 PEMPU 2 2 5 2 EMP-U-SNR
J538
A2 A2 A18 A2 A18 A18 PIFCKB VDD 3 3 4 4 1
MFP
CN349
CN349
CN241
CN241
A1 A1 A19 A1 A19 A19 PIFCKA GND 4 4 3 5 3

J521
J521
J587
B19 B19 B1 B19 B1 B1 NC TUPH 5 5 2 6 2 TOP-U-SNR
B18 B18 B2 B18 B2 B2 SCSWB VDD 6 6 1 7 1
CN247
CN247
B17 B17 B3 B17 B3 B3 SCSWA PCLTU 7 7 5 2 2
J584
FED-U-CLT
B16 B16 B4 B16 B4 B4 RETS7 +24V 8 8 4 3 1
CN516B
B15 B15 B5 B15 B5 B5 RETS6 GND 9 9 3 4 3
J539
J585
Fig. 5-1
B14 B14 B6 B14 B6 B6 RETS5 PHU1 10 10 2 5 2 PST-U-SNR
5-1
B13 B13 B7 B13 B7 B7 RETS4 VDD 11 11 1 6 1
PFP PC Board
B12 B12 B8 B12 B8 B8 RETS3 CSTUSW 12 12 2 (6) (1)
CN335
CST-U-SW
B11 B11 B9 B11 B9 B9 RETS2 GND 13 13 1 Drawer module
B10 B10 B10 B10 B10 B10 RETS1 NC 14 14
B9 B9 B11 B9 B11 B11 RETS0
B8 B8 B12 B8 B12 B12 SIZE3
B7 B7 B13 B7 B13 B13 SIZE2
(7) (1)
B6 B6 B14 B6 B14 B14 SIZE1
GND 1 1 6 2 3
B5 B5 B15 B5 B15 B15 SIZE0
J586
CN517A
PEMPL 2 2 5 3 2 EMP-L-SNR
B4 B4 B16 B4 B16 B16 GND
J538
VDD 3 3 4 4 1
B3 B3 B17 B3 B17 B17 GND
GND 4 4 3 5 3
B2 B2 B18 B2 B18 B18 GND
© 2011 OKI DATA CORPORATION All rights reserved

J587
ELECTRIC CIRCUIT
TUPL 5 5 2 6 2 TOP-L-SNR
B1 B1 B19 B1 B19 B19 GND
VDD 6 6 1 7 1
CN248
CN248
Harness Diagram
PCLTL 7 7 5 2 2
J584
FED-L-CLT
+24V 8 8 4 3 1
CN517B
GND 9 9 3 4 3
J539
J585
3 1 8 1 1 GND PHL1 10 10 2 5 2 PST-L-SNR
CN511
FED-U-SNR 2 2 7 2 2 FEDU VDD 11 11 1 6 1
1 3 6 3 3 VDD CSTLSW 12 12 2 (6) (1)
CN336
CN520
CN520
CN243
CN243
3 4 5 4 4 GND CST-U-SW
CN510 GND 13 13 1
FED-L-SNR 2 5 4 5 5 FEDL
1 6 3 6 6 VDD
2 7 2 7 7 GND
CN509
SIDE-COV-SW
1 8 1 8 8 COV-SW
1 1 1 TRMU-B
CN505
T-UP-U-MTR
2 2 2 TRMU-A
1 3 3 TRML-B
CN507
T-UP-L-MTR
CN244
CN244
2 4 4 TRML-A
1 5 5 +24V
CN508
TR-CLT
2 6 6 FEDCLT
7 7 NC
8 8 NC
5.1
5.
5.2 Circuit Diagram
Fig. 5-2

ELECTRIC CIRCUIT
5-2
5
Fig. 5-3

ELECTRIC CIRCUIT
5-3
Fig. 5-4

ELECTRIC CIRCUIT
5-4
5.3 PC Board
Fig. 5-5

ELECTRIC CIRCUIT
5-5
ELECTRIC CIRCUIT
5-6
6. PERIODIC MAINTENANCE
1 2
Symbols used in the checklist

Cleaning Lubrication/Coating Replacement Operation check
A: Clean with W1: White grease Value: Replacement cycle O: After cleaning or replacement,
alcohol (Molykote EM-30L) R: Replace if deformed or confirm there is no problem.
W2: White grease damaged
(Molykote HP-300)
AV: Alvania No.2
6
Preventive Maintenance Checklistt
Note:
Page-Item (P-I) is described in the column of the Parts list.
Lubrication/ Replacement Operation Parts list

Items to check Cleaning Remarks
Coating (x 1,000 sheets) check <P-I>
1 Pickup roller
A 80 5-29
(upper/ lower)
2 Feed roller
A 80 5-26
(upper/ lower)
3 Separation roller
A AV, W2 80 5-112
(upper/ lower)
4 Drive gear
W1
(tooth face)

PERIODIC MAINTENANCE
6-1
Note:
Apply the appropriate amount of the grease as specified in the right figure.
Separation roller
Apply the grease on the
inside entirely
Fig. 6-1

PERIODIC MAINTENANCE
6-2

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SERVICE MANUAL

PAPER FEED PEDESTAL

File No. SME11003500

© 2011 OKI DATA CORPORATION All rights reserved

2) The KD-1027 should be installed by an authorized/qualified person.

© 2011 OKI DATA CORPORATION All rights reserved KD-1027

Feeding method Automatic feeding: 1 drawer installed from the front

623 (W) × 642.3 (D) × 320 (H) mm

© 2011 OKI DATA CORPORATION All rights reserved KD-1027

2.1 Front Sectional View

No. Name No. Name

1 Upper drawer tray-up sensor (S4) 15 Upper drawer pickup roller

2 Upper drawer empty sensor (S6) 16 Upper drawer tray

3 Upper drawer feed sensor (S2) 17 Upper drawer elevator

4 Upper transport roller 18 Lower drawer tray-up sensor (S5)

6 Upper drawer feed roller 20 Lower drawer feed clutch (CLT3)

7 Upper drawer separation roller 21 Lower drawer feed roller

8 Upper drawer 22 Lower drawer separation roller

9 Lower drawer 23 Lower drawer pickup roller

10 Upper drawer tray-up motor (M2) 24 Lower drawer tray

12 Upper drawer elevator coupling 26 Lower drawer elevator

13 Lower transport roller 27 Lower drawer elevator coupling

14 Transport clutch (CLT1) 28 Adjuster

© 2011 OKI DATA CORPORATION All rights reserved KD-1027

No. Name No. Name

M1 PFP motor S4 Upper drawer tray-up sensor

M2 Upper drawer tray-up motor S5 Lower drawer tray-up sensor

M3 Lower drawer tray-up motor S6 Upper drawer empty sensor

CLT1 Transport clutch S7 Lower drawer empty sensor

CLT2 Upper drawer feed clutch S8 Upper drawer detection switch

CLT3 Lower drawer feed clutch S9 Lower drawer detection switch

S3 Lower drawer feed sensor PWB PC board

KD-1027 © 2011 OKI DATA CORPORATION All rights reserved

M1 PFP-MTR Drives feeding and transport Brushless motor

M2 T-UP-U-MTR Lifts up the upper drawer tray Brush motor

CLT1 TR-CLT Drives transport

CLT2 FED-U-CLT Drives roller to pick up paper

CLT3 FED-L-CLT Drives roller to pick up paper

3) Switches and Sensors

S1 SIDE-COV-SW Side cover opening/closing Push switch

S2 FED-U-SNR Detects paper from the upper Photo interrupter

S3 FED-L-SNR Detects paper from the lower Photo interrupter

S4 TOP-U-SNR Detects if the upper drawer Photo interrupter

S5 TOP-L-SNR Detects if the lower drawer Photo interrupter

S6 EMP-U-SNR Detects presence/absence of Photo interrupter

S7 EMP-L-SNR Detects presence/absence of Photo interrupter

S8 CST-U-SW Detects the presence/ Push switch

S9 CST-L-CST Detects the presence/ Push switch

S10 PST-U-SNR Detects that the paper stock is Photo interrupter

S11 PST-L-SNR Detects that the paper stock is Photo interrupter

© 2011 OKI DATA CORPORATION All rights reserved KD-1027

PWB PWB-F-646S Control of PFP devices

KD-1027 © 2011 OKI DATA CORPORATION All rights reserved

3.1 Driving System and Feeding Operation

• Drawer tray system

Upper/Lower drawer feed roller

Lower transport roller

Lower drawer feed clutch

© 2011 OKI DATA CORPORATION All rights reserved KD-1027

[B] Ready status

KD-1027 © 2011 OKI DATA CORPORATION All rights reserved

© 2011 OKI DATA CORPORATION All rights reserved KD-1027

[B] Call for Service

KD-1027 © 2011 OKI DATA CORPORATION All rights reserved