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TAD CUT Ey UA ecco A Parc Ps) ‘Wherever concrete is produced and moved is where you will find SCHWING - Stetter machinery. With plants in Germany, Austria, USA, Brazil, Russia, China, and India, as well as with more than 100 sales and service facilities, the group of companies isalvays close to the customer. Our wide range of products with something for every application is what makes. SCHWING- Stetterthe No.1 system supplier for concrete machinery worldwide. r = [ ed ‘en CONCRETE NIIXING PLANTS TRUCK MIXERS: TRUCK-MOUNTED CONCRETE PUMPS STATIONARY CONCRETE PUMPS SEPARATE PLACING BOOMS CONCRETE RECYCLING PLANTS. TOP SHOT RUNNERS SELF LOADING MIXER TOWER CRANES Mobile Plants from Stetter Quality Concrete on site Wherever larger quantities of high-quality concrete have to be supplied for any length of time to the construction sites, ‘mobile mixing plants from Stetter are ideal. ft does not matter whether they are used forthe construction of traffic routes, dams, lancfils or airports, the M series plants have been designed to handle the task. They can be quickly moved, transported on low-bed semictailers and quickly set up again, thanks to the fully installed, pre-assembled compact units. The current development status ofthe Mobile plant benetits trom our vast experience worldwide. Mt isequipped with Pan mixer and achieves a productive capacity of approx. 56cum compacted concrete per hour. This is also available wth twin shaft mixer M1. M 1.25/2.25/2.5 are featured withTwin shaft mixer. The output of compacted concreteis approximately upto 112 m” per our based on models, thus making itcomparable wth medium sized stationary plants, Mixers from Stetter. Technology for the Precise Production of Concrete PAN MIXER FOR M1 an mixers allow you to produce quality concrete ofall consistencies within a short mixing time and with low energy input, as they mix intensively with short mixing paths both horizontally and vertically ‘The spring mounted mixing arms are protected against \wear by means of polyurethane sleeves. Instead of the standard mixing paddles made of special chilled casting you can also use, if you want, our mixers with paddles made of a synthetic material that have an exceptionally longer The mixing trough is lined with a replaceable inner wall, ‘outer wall and floor wearing plates. You can lay out the ‘mixer floor with regular wearing plates made of special steel or special chilled casttiles. The cover of the mixer can be opened up to 80% during cleaning and maintenance work. The mixer can be emptied simply va he side or trapdoor. TWIN SHAFT MIXER Excellent mixing with short mixing and discharging times, a wide range ot applications as well as low wear: these are the characteristics of Stetter's twin shaft mixersina compact design. The high performance twin shaft mixers from Stetter achieve an intensive agitation of the mixture, and thus you get a fast homogeneity of the mixture, The mixing aims, made of high-quality cast steel, have a helical mangement. This design features a large overlapping of tools anda low fil factor which has a positive effect on the mixing, Wear-resistant materials having a high degree of hardness and toughness are used for the trough lining Nomatter which plan you opttor: these are the advantages ‘you receive, thanks to the modular system of the Stetter ‘mobile mixing plant. "= Fastassemblyand cisassembly = Easily accessible = Compact and stilleasy tomaintain = Economical, reliable © Optional mountingofanice weigher Optional mountingofa powder weigher Optionally available with housing ADDITIVE WEIGHER On request, we will equip our mixers with a two-chamber additive weigher. The additives are discharged via discharge pumps that are automatically rinsed. The additivesare distributed over the entire mixture via a set of nazales, ICE WEIGHER The ice weigher is used for the weighing of flake ice. Atthe bottom, the side walls are slightly sloped outwards wich ‘ensures the complete discharge ofthe container. WATER WEIGHER The dosing of the mixing water is achieved automatically by means of a patented weighing, pump and nozzle system. The water system is designed so that you can use fresh water, reoyclad water or hot water without cifficuty. After weighing, a special pressure water pump delivers the mixing water into the mie. rsaliie applicat Stetter Mobile Plants. \) m fit to be u Stetter mobile plants allows you to mix anything whether it is dry concrete, ready mix concrete of all consistencies, hydraulically bound bases, recycled material, mortar or sel-ievelling floor screed Stetter mixing plants can be used anywhere in the world. Whether itis inthe arctic cold, tropical humility or extreme heat, the Stetter mobile plants can be perfectly equipped for every climate zone, and have been proven reliable everywhere. Thanks to steam injections and the addition of hot water, the winter design permits the production of concrete at ‘temperatures upto-30°C, M1 Batching plant with Compartment ans with 3 year old MI Batching plant working at LAT Project site loader feeding option ‘tt Batching plant with Compartment bins with Conveyor feeding option Two options for aggregate storage silo are available. z In-tine silo Version : The in-line silo is used for large quantities or if more than four kinds of aggregates are used. The ‘weighing takes place on a weighing belt which forwards the aggrecates tothe eeder skp. Compartment version : Compartment versions compact and is suitable for four types of aggregates. The aggregate can be ‘ed either through amp and loader arrangement or through the Agaregate Feed ing Conveyor. Stetter Mobile Plants Easy Assembly for Better Efficiency. ‘The plant is delivered to the construction site on a semi- trailer. Only a mobile crane is required forthe erection. Due to the fully installed, pre-assembled compact units, only eight days are usually required until being put into operation. The following applies to the disassembly and reassembly: the plant can be used again after one week it appropriate preparatory work has been performed. The plant is assembled as fast as it is shipped. After surveying, the plants placed andaligned, wit the help of a crane, on a leveled compacted flat ground without foundations, The plant components with hinged joints are set up with a crane, positioned and mounted without requiring any welding. The pivoted upper part is then brought into the final position. The support of the upper part is firmly attached to te foundation platformwith locking bolts. ‘The lateral ramp walls for the ramp drive together with the compartment batcher now make up one unit. They only ‘need to the filed with sand and gravel and compacted to complete the crive up ramp. The winter-proof housing (optional) canbe assembled ina single day. QUALITY FROM OWN DEVELOPMENT AND PRODUCTION. MAIN FEATURES OF MCI360 CONTROL SYSTEM 1. Schedule based batching - Not usable in case of generic interface enabling. 2. Maintenance schedule. 3. Cement batching silo can be changed in between in case of silo empty- Not usable in case of generic intertace enabling. 4. Automatic calibration and manual calibration available, 5. Alkinds of statistical reports are available. 6. Slump measurement (optional). 7. PID control based batching (addition to the material in air control). 8. Automatic batching after power recovery. Centralized connection of load cell with PLC. 10. Common software for all Stetter plants ranging fromM1 to H6. 11. Introduction of touch panel 12. Introduction of membrane keypad instead of contral desk 13. Connectivity to USB camera (optional). 14. Customer credit locking system (optional)- Not usable in case of generic interface enabling. 15. Provision for slurry water batching. 16. Introduction of authority based password contral 17. Facility to divert the concrete from one customer to another (delivery docket) - Not usable in case of generic interface enabling. 18, Possibility for networking the plants (optional) 19. Option to integrate with Schwing 996 weigh bridge system. FLEXIBILITY AND INVESTMENT SECURITY, Thearchitecture of our software produced with the ‘most modern methods of development in our own Works guarantees the highest flexibility: thanks to their possibilities in configuration, software and system offer simple adaptation to your operating schedule-evenif itchanges ina few months. Also, preparation of wiring diagrams and ‘manufacture of switch cabinets is done in our own works. So we can optimally suit the control systems to our concrete mixing plants. Upon request, we integrate our control system also in external installations. MCI 550 Control System The MCI550 is the improved version of MCI360 which was launched 9 years back. The MCI550 control system is known for its robustness. The ‘main advantage in the system is that it doesn’t depend upon any third party tool or editors to execute. This system is also known for its speed and accuracy. wie mize nazi ms a ay ws © 101 72 lt Onc ah _(ab aera a 1 at conitagvae 48 48 18 48 ooh (7) Connie 367 24 36 35 (nies 35 34 38 38 esmiees Be (9) Cosine 181787 168 wea 4 “Tans imensione (7) tneesto saan a 1 1a? Geagiegt ose (=) Consume 990 wo ito 20 (ins 1207 Fa wea 708 Lent co 2070 308 301 wo Cartolint pe waa weisso are oso oi carat sonar sone sini Atte fi 150 na Twas Ndi pover @ 6 75 ai a. ‘Dompacted fresh concrete (in"| 1 125, 2.25 25 anima a ri 1878 306 a8 icra (= 8 e e e Bue ce cs ws a = Feeder Mesinsset os 5 a8 05 as Sis ia) 1a 71 0s 0 nba winged es 4 4 ‘ ‘ Tie otconpesar 7 Treaty Rees Raa Cotipcian = Sateen Te * é @ ° vwuiestnesunvea tH) ‘azo 2 1 2 cmaruegiagerom Marvenehy Ca 1 70 1850 0 Vek wii ls (a 3 5 3 3 ‘Water Weighing System "ahng capacity (a) ae Es oe 60 Vet wii s(n a 5 3 3 ‘cs (i) Gato 2 76 0 ogopte Mowe urbe 4 ‘ ‘ 4 compatten chr Bia ls 1 4 “ 2 sung o 103556 188 3 8 fea nok prone (0) 2 38 30 a3 ‘py (ot) ras ‘a 19 180 169 No. ofetamoos . 50 ‘520, a0 a0 anna ot (it 0 in « 10 Fang eal daiTocigconeper walter Aggregate Inline Silo Fung magn my 63/65 51 Ba Sa inea woh poate) a8 38 28 a a tt rm a a8 1 1 iru enon ey (my « a0 Ey 00 veornseety (6) 20 ates sate 0 ps elbows rar Se eee) Ltr ened eat Seca ur) SCHWING STETTER (INDIA) PVT LTD. 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