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AN AMERICAN NATIONAL STANDARD

SAFETY STANDARD FOR CABLEWAYS, CRANES, DERRICKS,


HOISTS, HOOKS, JACKS, AND SLINGS

ASME B30.6~-2001

ADDENDA
to

ASME B30.6-I995
DERRICKS

THE AMERICAN SOCIETY OF MECHANICAL ENGINEERS


Three Park Avenue 0 New York, NY 10016

COPYRIGHT American Society of Mechanical Engineers


Licensed by Information Handling Services
Date of Issuance: April 9, 2001

ASME is the registered trademark of The American Society of Mechanical Engineers.

This code or standard was developed under procedures accredited as meeting the criteria for
American National Standards. The Standards Committee that approved the code or standard
was balanced to assure that individuals from competent and concerned interests have had an
opportunity to participate. The proposed code or standard was made available for public review
and comment that providesan opportunity for additional publicinput fromindustry, academia,
regulatory agencies, and the public-at-large.
ASME does not "approve," "rate," or "endorse" any item, construction, proprietary device,
or activity.
ASME does not take any position with respect to the validity of any patent rights asserted in
connection with any items mentionedin this document, and does not undertake to insure anyone
utilizing astandard againstliabilityfor infringement of any applicable letters patent, nor assume
any such liability. Users of a code or standard are expressly advised that determination of the
validity of any such patent rights, and the risk of infringement of such rights, is entirely their
own responsibility.
Participation by federal agency representative(s) or person(s)affiliated with industry is not to
be interpreted as government or industry endorsement of this code or standard.
ASME accepts responsibility for only those interpretations of this document issued in
accordance with the established ASME procedures and policies, which precludes the issuance
of interpretations by individuals.

No part of this document may be reproduced in any form,


in an electronic retrieval system or otherwise,
without the prior written permission of the publisher.

The American Society of Mechanical Engineers


Three Park Avenue, New York, NY 10016-5990

Copyright (D 2001 by
THE AMERICAN SOCIETY OF MECHANICAL ENGINEERS
All Rights Reserved
Printed in U.S.A.

COPYRIGHT American Society of Mechanical Engineers


Licensed by Information Handling Services
ASME B30.6~-2000

Following approval by the ASME B30 Committee and ASME, and after public review, ASME B30.6~-2000
was approved by the American National Standards Institute on February 22, 2001.

Addenda to the 1995 edition of ASME B30.6 are issued in the form of replacement pages. Revisions,
additions, and deletions are incorporated directly into the affected pages. It is advisable, however, that this
page, the Addenda title and copyright pages, and all replaced pages be retained for reference.

SUMMARY OF CHANGES
This is the third addenda to be published to ASME B30.6-1995. Previous Addenda were published in 1997
and 1998.

Replace or insert the pages listed. Changes given below are identified on the pages by a margin note, (c),
placed next to the affected area. Previous Addenda changes are indicated by (a) and (a). The pages not
listed are the reverse sides of the listed pages and contain no changes.
Page Change
5 l.1
Section 6-0. Revised
12 6-1.3.2(b) Revised and note added
6-1.3.5(a) Revised

SPECIAL NOTE:
The interpretations toASMEB30.6areincludedinthisAddenda as a separate section for the user’s
convenience. This section, however, is not part of the Addenda or the edition.

COPYRIGHT American Society of Mechanical Engineers


Licensed by Information Handling Services
S T D - A S M E B I O - b C - E N G L 2 0 0 1 W 0 7 5 7 b 7 0 0b2225LI O7LI

DERRICKS ASME 630.6~-2001

DERRICKS

Chapter 6-0
Scope, Definitions, and References

(c) Section6-0.1 - Scopeof 630.6 derrick, breast: aderrickwithoutaboom. The mast


consists of 2 side members spread farther apart at the
6-0.1.1 Volume B30.6 includesprovisions which basethanatthetop,andtiedtogetheratthetopand
apply to the construction, installation, operation, inspec- bottom by rigid members. The mast is prevented from
tion,testing,andmaintenance of guy,stiffleg,basket, tipping forward by guys connected to its top. The load
breast, gin pole, Chicago boom, shearleg, and A-frame isliftedandlowered by ropesthroughasheave or
derricks. These derricks, poweredby hoists through sys- block secured to the top of the crosspiece (see Fig. 3).
tems of wire rope reeving,are used for lifting, lowering, derrick, Chicago boom: aboomwhich is attachedto
and horizontal movement of freely suspended unguided astructure,anoutsideuprightmember of thehost
loads. Derricks are usually stationary mounted and may structureserving as themast,andtheboombeing
be temporarily or permanently installed. The provisions mounted in a pivoting seat secured to the upright. The
included in this volume also apply to any variations of derrick is complete with load, boom, and boom point
these typesof derricks with the same fundamental charac- swinglinefalls(seeFig. 4).
teristics, except those specified for floating derricks in derrick, gin pole: aboomwithoutamastwhichhas
ASME B30.8, Floating Cranes and Floating Derricks. guys arranged from its top to permit leaning the mast
in one or more directions.The load is liftedand lowered
Section6-0.2 - Definitions by ropesreevedthroughsheaves
of the mast and the lower block (see Fig.
or blocksatthetop
5).
6-0.2.1 Types of Equipment derrick, guy:fixed
derrick
consisting
a mast
of a
capable of being rotated 360 deg., but not continuous
derrick: an apparatusconsisting of
a mastor
equiva- rotation, supported in a vertical by guys and
lent member at the end by guys Or with boom,
a the bottom end of which is hinged or
pivoted
orwithoutaboom,forusewithahoistingmechanismtomove in a planewith a reeved rope between
head
operating
the
and
ropes of the mast-and
lifting
harness
boom
for the
andloweringtheboom,andareevedropefromthe
derrick, A-frame: a derrickin which the boom is hinged
boom point for lifting and lowering the load (see Fig.6 )
fromacrossmemberorDedestalbetweenthebottom
ends of 2 upright members spread apart at the lower ends derrick,shearleg: aboomwithorwithoutamast,
andjoinedatthetop,theboompointsecuredtothe notcapableofswinging,hingedatthebottomand
junction of the side members, and the side members are raisedandlowered by aboomhoistmechanismora
braced or guyed from this junction point (see Fig. 1) hydrauliccylinder(seeFig. 7).
derrick,sri@eg: aderricksimilartoa guy derrick,
derrick,basket: aderrickwithoutaboom,similarto
except that the mast is supported or held in place by
aginpole,withitsbasesupportedbyropesattached
tocornerpostsorotherparts of thestructure.The 2 or more stiff
members, calledstifflegs,
which are
capable of resisting either tensile or compressive forces.
base is atalowerelevationthanitssupports.The
Sills are generally provided to connect the lower ends
location of the base of a basket derrick can be changed
by varyingthelength of theropesupports.Thetop
of thestifflegstothefoot of themast(seeFig. 8).
of the pole is secured withmultiple reeved guys to 6-0.2.2 General
position the top of the pole to the desired location by
varyingthelengthoftheupperguylines.Theloadis abnormal operatingconditions: environmentalcondi-
liftedandlowered by ropesthroughasheaveorblocktionsthatareunfavorable,harmful,ordetrimentalto
securedtothetop of thepole(seeFig. 2). orfortheoperation of a derrick,suchasexcessivelyhigh

COPYRIGHT American Society of Mechanical Engineers


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ASME B30.6~-2001 DERRICKS

“--m

FIG. 1 A-FRAMEDERRICK

FIG. 3 BREASTDERRICK

II
FIG. 2 BASKETDERRICK

FIG. 4 CHICAGO BOOM DERRICK

COPYRIGHT American Society of Mechanical Engineers


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DERRICKS ASME B30.6~-2001

Chapter 6-1
Construction and Installation

Section 6-1.1 - Load


Ratings Variationsfrom
these
requirements
are acceptable pro-
vided original ratedload or rerated loadis calculated
6-1.1-1 Basis. LoadratingsaredePendent O n such by a qualifiedpersonor derrick manufacturertocompen-
factorsasanchorage,structuralcompetence,rope sate for these variations.
strength, hoist rating, supports, andguylengths.
( b ) For published ratings, - the manufacturershall
furnishcompleteguyinformationrecommending:
6-1.1.2 Rated Load (Working Load) Marking
( I ) thenumber;
(u) Forpermanentlyinstalled derricks withfixed
(2) thespacingaroundthemast;
lengths of boom, guy, and mast, a substantial, durable,
(3) themaximumvertical slope;
and clearly legible rating chart shall be provided with
each derrick and affixed where it is visible to personnel (4) the size, grade, and construction of rope to
beusedin each;
responsible for the operation of theequipment.The
chart shall include, butnotnecessarilybelimitedto, (5) initial sag or tension;
thefollowing data: (6) tensioninguy line rope at anchor.
(1) manufacturer’s approved load ratings at corres- ( c ) Themastbaseshallpermit free rotationofthe
pondingrangesofboom angle or operating radii; mast with allowance for slight tilting of the mast caused
(2) specificlengthsofcomponentsonwhichthe byguy slack.
load ratings are based; (d) Themastcap shall:
(3) required parts for hoist reeving. Size and con- ( I ) permit free rotation of the mast;
struction of ropemay be shown either ontherating (2) withstand tilting and cramping action imposed
chart or in the operating manual. bytheguy loads;
(b) For nonpermanent installations, the manufacturer (3) besecuredtothemasttopreventdisen-
shall provide information from which rated load charts gagementduring erection;
can be prepared by a qualified person for the particular (4) be provided with means for attachment of guy
installation. The rated load charts shall be located either ropes.
at the derrick or at the job site office.
6-1.2.3 Stiffleg Derricks
Section 6-1.2 - Construction (u) The mast shall besupported inthevertical
positionbyat least 2 stifflegs, oneendofeachbeing
6-1.2.1General connected to the top ofthemastandtheotherend
(u) Derricks shall be constructed to meet all stresses securely anchored. Thestifflegs shall be capable of
imposedonmembersandcomponentsundernormal withstanding the loads imposed at any point of operation
operating conditions when properly installedandhan- withinthe rated load chart range.
dling loads notexceedingmanufacturer’sloadratings (b) Themastbase shall:
withrecommended reeving, ( I ) permit free rotation of the mast, whenrequired;
(6) Weldingofload sustaining membersshallcon- (2) permit deflection of the mast without binding;
form to recommended practices of the American Weld- (3) provide means to prevent the mast from lifting
ing Society as outlined in ANSUAWS D14.3 or ANSU outof its socket whenthemast is in tension.
AWS D1.l (c) Thestifflegconnectingmember at the topof
themast shall:
6-1.2.2GuyDerricks ( I ) permit free rotation of the mast, when required;
(a) The recommended minimum number of guysis (2) withstand the loads imposed by the action of
6 . Preferably, guy length and spacing should be equal. the stifflegs;

11

COPYRIGHT American Society of Mechanical Engineers


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ASME B30.6~-2001 DERRICKS

(3) be so secured as tooppose separating forces ily loaded rope in a system shall not be less than 31/2
at all times. timestheload applied to thatrope.
(d) Rotation resistant ropes shall notbeused for
6-1.2.4GinPoleDerricks
boom hoist reeving.
(u) Guy lines shouldbe sized andspaced so as to
make the gin pole stable inbothboomedandvertical 6-1.3.4LoadHoistRopes
positions.
(u) Loadhoistropes shall beofasize, grade, and
(6) Thebase oftheginpole shall:
construction to withstand the maximum load imposed.
(1) permit movement of the pole, when required;
(b) Ropesintheload hoisting systems shall beof
(2) provide means to anchor the pole against hori- alength for the entire rangeofmovementspecified
zontal forces, when required. for the application with at least 2 fullwrapsofrope
remainingonthe hoist drum.
6-1.2.5Chicago Boom Derricks
(c) The nominal breaking strength of the most heav-
(a) The fittings for stepping the boom and for attach-
ily loaded rope in a system shall not be less than 3 %
mentofthetopping lift shallbearranged to:
times the load applied to that rope, except as specified
( I ) permit the derrick to swing at allpermitted inpara. 6-1.3.4(d),
operatingradiiandmounting heights betweenfittings;
(2) accommodate attachment to the upright mem- NOTE: The rope design factors, as given inparas. 6-1.3.2, 6-1.3.3,
berofthehost structure; and 6-1.3.4 above, shall be determined on the basis of rope loads
(3) withstandthe forces applied duringnormal resulting fromrated loads, specified reeving, and published nominal
operation with rated loads at permitted operating con- breakingstrength of new rope. Consideration shall be givento
figurations; frictional losses where appropriate.
Ropes of material other than steel may be used only in accordance
(4) preventtheboomortopping lift from lifting withthemanufacturer’s, or a qualified person’s, recommendation.
out under tensile forces.
(d) Rotation resistant ropes shall have a design factor
of 5 or greater. [The design factor of 5 or greater for
Section 6-1.3 - Ropes and Reeving rotation resistant ropes may be modified by the derrick
Accessories user by complyingwiththeprovisions of para.
6-3.3.1(~)].
6-1.3.1 General. Wherever exposed to temperatures
in excess of 180°F (82OC), rope having an independent (e) Rotation resistant ropes shall begivenspecial
wire rope core, wire strand core, or other temperature care in installation as they are more susceptible to
damage-resistant coreshallbeused. damagethan other types of rape.

6-1.3.2 Guy Ropes Accessories


Reeving
6-1.3.5 (a)
(u) Guy ropes shall be of a size, grade, and construc- (a) Poured,swaged,compressed, or wedgesocket (C)
tiontowithstandthemaximumloadimposed. fittings shall be applied as recommended by the rope,
(c) (b) The
minimum breaking
strength of eachrope derrick, or fitting manufacturer. Any new poured socket
shall notbe less than 3 timesthe static load applied or swaged socket assembly used as a boom pendantshall
to the rope. be proofrested to the crane or fittingmanufacturer’s
recommendation,butinnocase greater than 50% of
(c) Guy attachments such as turnbucklesshallhave
the component wire ropes, structural strands, or fittings
provisiontopreventlooseningduringusage. nominal strength.
NOTE: minimum breaking strength formerlyreferred to as nominal (b) Ropeend shall beanchored to the drum.
breaking strength (c) Eyes shall bemadeinarecommendedmanner
andropethimblesshouldbeusedinthe eye.
6-1.3.3 Boom Hoist Ropes (d) Rope clips attached with U-bolts shall have the
(u) Boom hoist ropes shall beofa size, grade, and U-boltonthedead or short endoftherope.Spacing
construction to withstand the maximum load imposed. and number of all types of clips shall be in accordance
with the clip manufacturer’s recommendations. Nuts on
(b) The live rope reeving system in a boom suspen-
clip bolts shall betightened evenly to the manufacturer’s
sion shall withstandthemaximumloadimposedand recommendedtorque.After the initial load is applied
beof alength to permitlowering the boompointto to newly installed rope and the rope is under tension,
horizontalpositionwith at least 2 full wrapsofrope thenutsonthe clip boltsshould be tightenedagain
remainingon the hoistdrum. to the required torque in order to compensate for any
(c) The nominal breaking strength of the most heav- decrease in rope diameter caused by the load.

12

COPYRIGHT American Society of Mechanical Engineers


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AN AMERICAN NATIONAL STANDARD

SAFETY STANDARD FOR CABLEWAYS, CRANES, DERRICKS,


HOISTS, HOOKS, JACKS, AND SLINGS

ASME B30.6bœ1999

ADDENDA
to

ASME B30.6-1995
DERRICKS

THE AMERICAN SOCIETY OF MECHANICAL ENGINEERS


Three ParkAvenue New York, NY 10016

COPYRIGHT American Society of Mechanical Engineers


Licensed by Information Handling Services
STD-ASME B30.bB-ENGL L999 D 0759b70 ObLbOOlr 468 m

Date of Issuance: March 24, 2000

ASME is the registered trademark of The American Society of Mechanical Engineers.

This code or standard was developed under procedures accredited as meeting the criteria for
American National Standards. The Standards Committee that approved the code or standard
was balanced to assure that individuals from competent and concerned interests have had an
opportunity to participate. The proposed code or standard wasmade available for public review
and comment that provides an opportunity for additional public input from industry, academia,
regulatory agencies, and the public-at-large.
ASME does not "approve," "rate," or *endorse" any item, construction, proprietary device,
or activity.
ASME does not take any position with respect to the validity of any patent rights asserted in
connection with any items mentioned in document,this and does not undertake to insure anyone
utilizing a standard against liability for infringement any
of applicable letterspatent, nor assume
any such liability. Users of a code or standard are expressly advised that determinationof the
validity of any such patent rights, and the risk of infringement of such rights, is entirely their
own responsibility.
Participation by federal agency representative(s1or person(s) affiliated with industry is not to
be interpreted as government or industry endorsement of this codeor standard.
ASME accepts responsibility for only those interpretations of this document issued in
accordance with the established ASME procedures and policies, which precludes theissuance
of interpretations by individuals.

No part of this document may be reproduced in any form,


in an electronic retrieval systemor otherwise,
without the prior written permissionof the publisher.

The American Society of Mechanical Engineers


Three Park Avenue, New York, NY 10016-5990

Copyright (6 2000 by
THE AMERICANSOCIETY OF MECHANICALENGINEERS
All Rights Reserved
Printed in U.S.A.

COPYRIGHT American Society of Mechanical Engineers


Licensed by Information Handling Services
STD ASME B 3 0 bB-ENGL L999

ASME B30.6b-1999

Following approval by the ASME B30 Committee and ASME, and after public review, ASME B30.6b-
1999 was approved by the American National Standards Institute on November 18, 1999.

Addenda to the 1995 edition of ASME B30.6 are issued in theformofreplacementpages.Revisions,


additions, and deletions are incorporated directly into the affected pages. It is advisable, however, that this
page, the Addenda title and copyright pages, and all replaced pages be retained for reference.

SUMMARY OF CHANGES
This is the second Addenda to be published to ASME B30.6-1995. A previous Addenda was published
in1998.

Replace or insert the pages listed. Changes given beloware identified on the pages by a margin note, (b),
placednext to the affected area. Changes made inASME€330.6-1995 are indicated by (95). Previous
Addenda changes are indicated by (a). The pages not listed are the reverse sides of the listed pages and
contain no changes.
Page Location Change
General (1) Footnote 1 reference deleted from B30.23
and B30.25
(2) Footnote 1 revised
(3) In ninth paragraph, ASME address
updated
Section III In first paragraph, ASME address updated
9 6-0.2.2 Definition of qualijìed person revised
10 Section 6-0.3 Revised
13 Fig. 9 Revised

COPYRIGHT American Society of Mechanical Engineers


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ASME 630.6b-1999

SAFETY STANDARD FOR CABLEWAYS, CRANES,


DERRICKS, HOISTS, HOOKS, JACKS, AND SLINGS
INTRODUCTION

(95) General B30.22Articulating Boom Cranes


B30.23
PersonnelLifting
Systems
(a) ThisStandard is one of a series of safetystandards
B30.24
Container Cranes'
(b) on varioussubjectswhichhave been formulatedunder B30.25ScrapandMaterialHandlers
the general auspicesof the American National Standards
Institute.OnepurposeoftheStandard is toserveas If adopted for governmentaluse,thereferences to
a guide to governmental authorities having jurisdiction other national codes and standards in the specific vol-
oversubjectswithinthescope ofthe Standard.It is umesmay be changedtorefertothecorresponding
expected, however, that the Standard will find a major regulations of the governmental authorities.
application in industry, serving asa guide to manufactur- The use of cableways, cranes, derricks, hoists, hooks,
ers, purchasers,andusersoftheequipment. jacks, and slings is subjecttocertainhazardsthat
Fortheconvenience of the user, theStandardhas cannot bemetby mechanicalmeansbutonly by the
been dividedintoseparatevolumes: exercise of intelligence, care, and common sense. It is
thereforeessentialtohavepersonnelinvolved in the
B30.1 Jacks useandoperationofequipmentwhoarecompetent,
B30.2 OverheadandGantryCranes(TopRunning
careful,physicallyandmentallyqualified,andtrained
Bridge,Single or MultipleGirder,Top
in the safe operation of the equipment and the handling
RunningTrolleyHoist) of the loads. Serious hazards are overloading, dropping
B30.3 Construction Tower Cranes or slipping of theloadcaused by improperhitching
B30.4 Portal,Tower,andPedestalCranes
or slinging,obstructingthe free passageoftheload,
B30.5 MobileandLocomotiveCranes andusingequipmentfor a purpose for whichitwas
B30.6 Demcks
not intended or designed.
B30.7 BaseMountedDrumHoists TheStandardsCommittee fully realizestheimpor-
B30.8 FloatingCranesandFloating Demcks tance of proper design factors, minimum or maximum
B30.9 Slings sizes,and other limitingdimensions of wire rope or
B30.10 Hooks chainandtheirfastenings,sheaves,sprockets,drums,
B30.11 MonorailsandUnderhungCranes
and similar equipment covered by the Standard, all of
B30.12 HandlingLoadsSuspendedFromRotorcraft
which are closely connectedwith safety. Sizes, strengths,
B30.13 StoragelRetrieval (Sm) Machinesand andsimilar criteria are dependent onmany different
AssociatedEquipment factors,oftenvarying with theinstallationanduses. .
B30.14 Side Boom Tractors
These factors depend on the conditionof the equipment
B30.15 MobileHydraulicCranes
or material; on the loads; on the acceleration or speed
Note:B30.15-1973hasbeenwithdrawn.
ofthe ropes, chains, sheaves, sprockets, or drums; on
TherevisionofB30.15isincludedinthe thetype of attachments; onthenumber,size,and
latest edition of B30.5.
arrangement of sheaves or other parts; on environmental
B30.16 OverheadHoists(Underhung)
conditionscausingcorrosion or wear;andonmany
B30. I7 OverheadandGantryCranes(TopRunning variable factors that mustbe considered in each individ-
Bridge,SingleGirder,UnderhungHoist)
ual case.Therulesgiven in theStandardmustbe
B30.18 Stacker Cranes (Top or UnderRunning interpreted accordingly, and judgment usedin determin-
Bridge,MultipleGirderWithTop or ing their application.
UnderRunningTrolleyHoist)
B30.19 Cableways
B30.20 Below-the-HookLiftingDevices
B30.21 ManuallyLeverOperatedHoists ' B30.24 is in the developmental stage.
I

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ASME B30.6b-1999 DERRICKS

SomeoftheprovisionsofthisStandardrequire ment, or equipmentcomingwithinthescopeofthe


compliance with information found in manuals or other followingCommittees: Alo, A17,A90,A92,A120,
documents with the equipment suppliedby the manufac- B20, B56, and B77.
turer.Theinformationincludesrecommendations, re-
quirements,andinstructions(e.g.,“thereevingshall
be checked for compliance with the recommendations
Section II - Purpose
of the manufacturer”). This Standard is designed to:
Compliance with the provisions should not preclude (u) guardagainstandminimizeinjury to workers,
thepossibility of consulting a qualifiedperson.This and otherwise provide for the protection of life, limb,
is trueparticularlywhen:theequipment has been andproperty by prescribingsafetyrequirements;
altered, repaired,or modified; the manualsor documents (6) provide direction to owners, employers, supervi-
supplied by the manufacturer are no longer available; sors, and others concerned with, or responsible for, its
or themanufacturer or a successor is nolongerin application;and
businessandthemanualsarenolongeravailable. (c) guidegovernmentsandotherregulatorybodies
However, the purpose of consulting a qualified person in the development., promulgation, and enforcement of
shallnot be to avoid contacting the manufacturer and appropriatesafetydirectives.
usingtheinformationsupplied by themanufacturer.
TheStandardsCommittee will be gladtoreceive
criticisms of this Standard’s requirements and sugges- Section 111 - Interpretations (b)
tions for itsimprovement,especiallythosebased on Uponrequest,the B30 Committeewillrender an
actual experience in application of the rules. interpretation of any requirement of the Standard. Inter-
Suggestions for changestotheStandardshould be pretations can only be rendered in response to a written
submitted to theSecretaryofthe B30 Committee, request sent to theSecretaryofthe B30 Committee,
ASME,ThreeParkAvenue, NewYork, NY 10016- ASME,ThreeParkAvenue,NewYork, NY 10016-
5990, and should bein accordance with the following 5990.
format: Therequestforinterpretationshould be clear and
(u) cite thespecificparagraphdesignation of the unambiguous. It isfurther recommended that the inquirer
pertinentvolume; submithisrequestutilizingthefollowingformat.
(6) indicate the suggested change (addition, deletion,
revision,etc.); Subject: Cite the
applicable
paragraph
number(s)
(c) briefly state thereason andor evidenceforthe and provide a concise description.
suggestedchange;
(d) submit suggested changes to more than one para- Edition:Citetheapplicableedition of theperti-
graph in theorderthattheparagraphsappear in the nentvolume for whichtheinterpretation
volume. isbeingrequested.
The B30 Committeewillconsidereachsuggested Question:Phrasethequestion as a request for an
change in a timelymanner in accordancewith its interpretation of a specificrequirement
procedures. suitable for generalunderstandingand
use,notas a request for approval of a
proprietary design or situation. The in-
quirer may also include any plans or
Section I - Scope drawingswhich are necessarytoexplain
thequestion;however,theyshouldnot
This Standard applies to the construction, installation,
containanyproprietarynames or infor-
operation, inspection, and maintenanceof jacks; power-
mation.
operated cranes, monorails, and crane runways; power-
operatedandmanuallyoperatedderricksandhoists; Requests that are not in this format will be rewritten
liftingdevices,hooks,andslings;andcableways. in this formatby the Committee priorto being answered,
This Standard does not applyto track and automotive which could change the intent of the original request.
jacks, railway or automobile wrecking cranes, shipboard ASME procedures provide for reconsideration of any
cranes,shipboardcargo-handlingequipment, well- interpretation when or if additional information which
drilling demcks, skip hoists,minehoists,truckbody mightaffect an interpretationisavailable.Further,
hoists, car or barge pullers, conveyors, excavating equip- personsaggrieved by aninterpretation may appealto

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DERRICKS ASME B30.6b-1999

or low ambient temperatures, exposure to adverse director - designatedpersonincharge of derrick


weather, corrosive fumes, dust-laden or moisture-laden operation
atmospheres, and hazardous locations
eye - a loop formed at the end of a rope by securing
administrative or regulatory authori~- governmental thedeadendtotheliveend at thebase of the loop
agency, or the employer in the absence of governmental
jurisdiction. jddle block - a block consisting of sheaves held in
place by the same cheek plates; at least 2 sheaves are
appointed - assignedspecificresponsibilities by the notonthesameshaft
employer or the employer’s representative.
flange point - a point of contactbetweenropeand
authorized - appointed by a duly constituted adminis-
drumflangewherethe rope changeslayers
trative or regulatoryauthority
boom - a timber or metal section or strut, pivoted or foot bearing or block (still block) - the lower support
hingedattheheel(lower end) at a locationfixed in onwhichthemastrotates
heighton a frame, mast, or vertical member, with its gudgeonpin - a pin connecting the mast cap to the
point (upper end) supported by chains, ropes, or rods to mastallowingrotationofthemast
the upper end of the frame, mast, or vertical member. A
guy - a rope used to steady or secure the mast, boom,
rope for lifting and lowering the load is reeved through
or othermemberinthedesiredposition
the sheaves or a block at the boom point and the load
block.Thelengthoftheboomshallbetaken as the hairpinanchor - a hairpin-shaped,guy-supporting
straight line distance between the axis of the foot pin anchor that is placedin footings or walls before concrete
andtheaxisoftheboompointsheavepin, or where is pouredand is heldinplacebythecured concrete
used, the axis of the upper load block attachment pin. latch. hook - a device used to bridge the throat opening
boom angle - the angle above or below horizontal of of a hook
thelongitudinalaxis oftheboombasesection load, rated - the maximum allowable working load in
boom angle indicator - an accessory device that mea- pounds (kilograms) established by the manufacturer in
sures the angle of the boom base section center line to accordance with Section 6- I . 1
the horizontal
load, working - the external load in pounds (kilograms)
boom harness - the block and sheave arrangement on applied to thederrick,includingtheweightofload
the boom point to which the topping lift cable is reeved attaching equipment such as hoisting ropes, lower load
for changing the boom angle block,shackles,andslings
boompoint - theoutwardendofthetopsectionof
loud block, lower - the assembly of shackle, swivel,
theboom
sheaves, pins, and frame suspendedby the hoisting rope
crossover points - in multiple layer spooling of rope
on a drum, those points of rope contact where the rope loud block,upper - theassemblyofsheaves,pins,
crossestheprecedingropelayer and framesuspendedfromtheboom
derrick bullwheel - a horizontal ring or wheel fastened mast - theuprightmember of the derrick
to the mast baseof a derrick for the purpose of swinging mast cap (spider) - the fitting at the top of the mast
the derrick by means of ropes leading from this wheel towhichtheguysareconnected
to a powereddrum
qualified person - a personwho, by possessionof a (a)
derrickservice: recognized degree an
in applicable
field,
certificate (b)
(a) normal - that service which involves operating ofprofessionalstanding, or by extensiveknowledge,
at lessthan 85% ratedcapacityandnotmorethan 10 training, and experience, has successfully demonstrated
lift cycles per hourexcept for isolatedinstances the ability to solve or resolve problems relating to the
(b) heavy - that service which involves operating at subjectmatterand work
85% to 100% of rated capacity, or in excess of 10 lift
cycles per hour as a regular specified procedure reeving - a ropesystem inwhichtheropetravels
arounddrumsandsheaves
(c) severe - that service which involves normal or
heavyservicewithabnormaloperatingconditions repetitive pickup point- when operating on a repetitive
(95) designated person - a person selected or assigned by cycle operation, that part oftheropewhichisleaving
the employer or the employer’s representative as being thedrumwhentheloadisfirstappliedtothe rope
competent toperformspecificduties rock anchor - an anchoring device inserted in a hole

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ASME B30.6b-1999 DERRICKS

drilled into rock or concrete.Thedeviceis secured in


the hole to withstand a predeterminedload.
rope - referstowireropeunlessotherwisespecified
rotation resistant rope - a wire rope consisting of an
inner layer of strand laid in one direction covered by a

9. I

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W 0759670 OblbOLO 7bl m

ASME B30.6b-1999 DERRICKS

layer of strand laid in the opposite direction. This has ANSYAWS D14.3-82, Specification for Welding Earth-
the effect of counteracting toque by reducingthe movingandConstructionEquipment'
tendencyofthefinished rope to rotate. ANSUAWS DI. 1-88, Structural Welding Code Steel' -
si& loading - a loadapplied at anangletothe Publisher: American Welding Society (AWS), 550 NW
verticalplane oftheboom . LeJeune Road, Miami, FL 33 135
-
sill a member connecting the foot block and stiffleg, ASMEB30.7-1994,BaseMountedDrumHoists'
or a memberconnectingthelower ends of a double ASME B30.8-1993, Floating Cranes and Floating Der-
membermast ricks'
standby derrick - a derricknot in regularservice ASME B30. I O- 1993, Hooks'
which is used occasionally or intermittently as required. Publisher: The American Society of Mechanical Engi-
stifpeg - a rigid member supporting the mast at the head neers (ASME International). Three Park Avenue, New
swing - rotation of the mast or boom for movements York, NY 10016-5990; ASME Order Department, 22
of loads in a horizontaldirectionabouttheaxisof LAW Drive,Box2300,Fairíìeld, NJ 07007-2300
rotation ANSIA1264.1-1989,SafetyRequirements for Work-
two-blocking - the condition in which the lower load placeFloorandWallOpenings,Stairs,andRailing
block or hookassemblycomes in contactwiththe Systems
upper loadblock or boompointsheaveassembly Publisher:AmericanNationalStandardsInstitute,Inc.
(ANSI), 11 West 42nd Street, New York, NY 10036
(bl Section 6-0.3 - Reference to Other Codes
and Standards
Withinthetext,referenceismadetothefollowing
publications,copies ofwhichmay be obtainedfrom ' May also be obtained fromAmerican National Standards Institute.,
thepublishersindicated. Inc.. I I West 42nd Street. New York, NY 10036.

10

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DERRICKS ASME B30.6b-1999

Loop Back Method Extra Piece of Same Size Rope


ir Clipped to Main Rope

(b) FIG. 9 DEAD ENDING ROPE IN A SOCKET

(e) Where a halfwedge socket is used, it shall be less than I8 times the nominal diameter ofthe rope used.
of apositivelockingtype. (g) Boompointsheavesshould be providedwith
o) Wire rope clips used in conjunction with wedge guides to limit the offleadangle of the ropewhen
sockets shall be attached to the unloaded dead end of entering the groovesfrom either side.
the ropeonly (see Fig. 9). (h) Boomhoistsheaves shall havepitchdiameters
(g) If a load is supported by more than one part of not less than 15 timesthenominaldiameter of the
rope,thetensionintheparts shall be equalized. rope used.

6-1.3.6Sheaves
Ia) (u) Sheavegroovesshall be smoothand free from Section 6-1.4 - Anchoringand Guying
surface conditions thatcouldcause rope damage or 6-1.4.1GuyDerricks
accelerated rope wear. The cross-sectional radius at the (u) The mastbaseshallbeanchored.Maximum
bottomof the grooveshould be such as to forma horizontalandvertical forces encounteredwhenhan-
close-fitting saddle for the size rope used, and the sides dling ratedloadswiththeparticularguy slope and
ofthegrooveshould be taperedoutwardto facilitate spacing stipulated for theapplication are amongthe
entrance of the rope into the groove.Flangecomers design factors for whichprovisionshall be made.
should be rounded, and the rims should run true about (b) The guys shall be secured to the ground or other
the axis of rotation. firm anchorage. Maximum horizontal and vertical forces
(b) Sheaves carrying ropes that can be momentarily encountered while handling rated loads with theparticu-
unloaded shall be provided with close-fitting guards or lar guy slope and spacing stipulated for the application
other devicestoguidetheropebackintothegroove areamongthe factors for whichprovision shall be
whentheload is applied again. made.
(c) Thesheaves in the lowerloadblockshould be
equipped with close-fitting guards that will reduce the 6-1.4.2 Stiffleg Derricks
possibility of ropesbecoming fouled whentheblock (u) Themastbaseshall be anchored. Maximum
is lyingonthegroundwith the ropesloose. horizontalandvertical forces encounteredwhilehan-
(d) Meansshould be provided,ifnecessary, to pre- dling rated loads stipulated for the application with the
ventchafingofthe ropes. particular stifflegspacingand slope areamongthe
(e) All running sheaves shall be equipped with means design factors for whichprovisionshall be made.
for lubrication or withpermanentlylubricated, sealed, (b) The stifflegs shall be anchored. Maximumhori-
or shielded bearings. zontalandvertical forces encounteredwhilehandling
cfl Hoistingsheavesshallhavepitchdiameters not rated loads with the particular stiffleg arrangement stip-

13

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STD-ASME B30.bB-ENGL 1999

ASME B30.6b-1999 DERRICKS

ulated for theapplication are among the factors for reciprocating components, that constitute a hazard under
whichprovisionshall be made. normal operating conditions, shall be guarded.
(6) Guardsshall be fastened in place.
6-1.4.3LoadAnchoring Data. Forpermanent ( c ) Each guard shall be capable of supporting, with-
fixed installations, the owner shall provide load anchor- out permanentdistortion, the weightofa 200 lb (90
ing data referred to in paras. 6- I .4.1 and 6-1.4.2 for kg) person, unless the guard is located where it isnot
the conditions stipulated for the application. For nonper- probablethata person will step on it.
manent installations, such data shall be determined by
aqualifiedperson.

6-1.6.2 Lubrication. Lubricating pointsshould be


accessible withoutremovingguards or other parts.
Section 6-1.5 - Hoists and Swingers
(a) The boom, load hoists, and swinger mechanisms
shall be suitable for the derrickworkintendedand
shall be anchored to preventdisplacementfrom the 6-1.6.3Hooks
imposed loads. Caution should be qxercised in the use ( a ) Hooks shall meet the manufacturer’s recommen-
of hoists having excessive line pull or braking capacity dations andshallnot be overloaded. If hooks are of
for the application. the swiveling type, theyshould rotate freely. Refer to
( b ) Base mounted drum hoist requirements of ASME ASME B30. IO.
B30.7shallapply. (6) Hookswithlatchesshouldbeusedwherever
possible.

Section 6-1.6 - General Requirements


6-1.6.4 Boom Angle Indicator. Boom angle indi-
6-1.6.1Guards cator should be provided and be readable by the operator
( a ) Exposedmovingparts,such as gears,ropes,set or the signal person, unless the derrick has one rating
screws, projectingkeys, chains, chain sprockets, and for allboomangles.

14

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AN AMERICAN NATIONAL STANDARD

SAFETY STANDARD FOR CABLEWAYS, CRANES, DERRICKS,


HOISTS, HOOKS, JACKS, AND SLINGS

ASME B30.6a-1998

ADDENDA
to

ASME B30.6-1995
DERRICKS

THE AMERICAN SOCIETY OF MECHANICAL ENGINEERS


345 East47thStreet New York. NY 10017

COPYRIGHT American Society of Mechanical Engineers


Licensed by Information Handling Services
Date of Issuance: April 30, 1998

ASME is the registered trademark of The American Society of Mechanical Engineers.

This code or standard wasdeveloped under proceduresaccredited as meeting the criteria for
American National Standards. The Consensus Committee that approved thecode or standard
was balanced to assure that individuals from competentand concerned interests have had an
opportunity toparticipate. The proposed codeor standard was made available for public review
and comment which provides an opportunity for additional public input industry,
from academia,
regulatory agencies, and the public-at-large.
ASME does not "approve," "rate," or "endorse" any item, construction, proprietary device,
or activity.
ASME does not take any position with respect to the validity ofany patent rightsasserted in
connection with any items mentioned in this document, and doesnot undertake to insure anyone
utilizing a standard against liability for infringement any of applicable Letters Patent, nor assume
any such liability. Users of a code or standard are expressly advised that determinationof the
validity of any such patent rights, and the risk of infringement of such rights, is entirely their
own responsibility.
Participation by federal agency representative(s1or person(s) affiliated with industryis not to
be interpreted as government or industry endorsement of this code or standard.
ASME acceptsresponsibilityfor onlythose interpretations issued accordance
in with governing
ASME procedures and policies which preclude the issuance of interpretations by individual
volunteers.

No part of this document may be reproduced in any form,


in an electronic retrieval system or otherwise,
without the prior writtenpermission of the publisher.

The American Society ofMechanical Engineers


345 East 47th Street, New York, NY 10017

Copyright Q 1998 by
THEAMERICANSOCIETY OF MECHANICALENGINEERS
All Rights Reserved
Printed in U.S.A.

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ASME B30.6a-1998

Following approval by the ASME B30 Committee and ASME, and after public review, ASME B30.6a-
1998 was approved by the American National Standards Institute on March 3, 1998.

Addenda to the 1995 edition of ASME B30.6 are issued in the form of replacement pages. Revisions,
additions, and deletions are incorporated directly into the affected pages. It is advisable, however, that this
page, the Addenda title and copyright pages, and all replaced pages be retained for reference.

SUMMARY OF CHANGES
This is the first Addenda to be published to ASME B30.6a-1998.

Replace or insert the pages listed. Changes given below are identified on the pages by a margin note, (a),
placed next to the affected area. Changes madein ASME B30.6-1995 are indicated by (95). The pages not
listed are the reverse sides of the listed pages and contain no changes.
Page Location Change
vii Contents Revised to reflect Addenda changes
1-2.1 General (1) B30 volume listing updated
(2) New sixth and seventh paragraphs added
(3) Footnote 1 added
9, 9.1 6-0.2.2 Definition of quali$ed person revised
12, 13 6-1.3.5(a) Revised
2-1.3.6(a) Revised
-2.2.1 16.1 16, Revised in its entirety
6-2.2.2 Added
21 Revised

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...
Foreword ....................................................................... 111

Committee Roster ............................................................... V


Summary of Changes ............................................................ ix

Introduction
General ..... .................................................................. 1
Section I scope ........................................................... 2
Section II Purpose ......................................................... 2
Section III Interpretations ................................................... 2
Section IV New andExistingInstallations ................................... 2.1
Section V MandatoryandAdvisoryRules ................................... 3
Section VI MetricConversions .............................................. 3

Chapter 6-0 Scope. Definitions. and References


Section 6-0.1 Scope of B30.2 ................................................. 5
Section 6-0.2 Definitions ...................................................... 5
Section 6-0.3 Referenceto Other Codes and Standards ......................... 10

Chapter 6-1 General Construction and Installation


Section 6- 1 .1 LoadRatings .................................................... 11
Section 6-1.2 Construction ..................................................... 11
Section 6-1.3 RopesandReevingAccessories .................................. 12
Section 6-1.4 AnchoringandGuying ........................................... 13
Section 6- 1.5 Hoists and Swingers ............i ................................ 14
Section 6-1.6 GeneralRequirements ............................................ 14

Chapter 6-2 Inspection. Testing. and Maintenance


Section 6-2.1 Inspection ....................................................... 15
Section 6-2.2 Testing ......................................................... 16
Section 6-2.3 Maintenance ..................................................... 16
Section 6-2.4 RopeInspection.Replacement.andMaintenance ................... 17

Chapter 6-3 Operation


Section 6-3.1 Qualifications for andConduct of Director and Operating
Practices ...................................................... 19
Section 6-3.2 OperatorQualificationsandOperatingPractices ................... 19
Section 6-3.3 HandlingtheLoad ............................................... 20
Section 6-3.4 Signals ......................................................... 22
Section 6-3.5 Miscellaneous ................................................... 22

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Figures
1 A-FrameDerrick ................................................................ 6
2 Basket Demck ................................................................... 6
3 Breast
Derrick ................................................................... 6
4 Chicago Boom Demck .......................................................... 6
5 Gin
Pole
Derrick ................................................................ 7
6 Guy Demck ..................................................................... 7
7 Shearleg Demck ................................................................. 8
8 Derrick ..................................................................
Stiffleg 8
9 DeadEndingRopein a Socket .................................................. 13
10 StandardHand Signals forControllingDerricks ................................. 23
11 Danger Zone for Derricks and Lifted Loads Operating Near Electrical
TransmissionLines ............................................................ 26

Table
1 RequiredClearancefor Normal VoltageinOperationNearHighVoltage
PowerLines ................................................................... 25

...
v111

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ASME 030.6a-1998

SAFETY STANDARD FOR CABLEWAYS, CRANES,


DERRICKS, HOISTS, HOOKS, JACKS, AND SLINGS
INTRODUCTION

(95) General B30.22Articulating Boom Cranes


B30.23
PersonnelLifting Systems'
This Standard is one of a series of safety standards
B30.24
ContainerCranes'
on various subjects which have been formulated under
B30.25 Scrap andMaterialHandlers'
the general auspicesof the American National Standards
Institute. One p u p s e of theStandard is toserve as If adopted for governmentaluse, the references to
a guide to governmental authorities having jurisdiction other national codes and standards in the specific vol-
oversubjectswithinthescope oftheStandard.It is umesmay be changedtoreferto the corresponding
expected, however, that the Standard will find a major regulations of the governmentalauthorities.
application in industry, serving asa guide to manufactur- The use of cableways, cranes, derricks, hoists, hooks,
ers, purchasers,andusers of theequipment. jacks, and slings is subjecttocertain hazards that
For theconvenience oftheuser,theStandardhas cannot be met by mechanicalmeansbutonly by the
beendividedinto separate volumes: exercise of intelligence, care, and common sense. It is
therefore essential tohavepersonnelinvolved in the
B30.1 Jacks
useandoperation of equipmentwho are competent,
B30.2 OverheadandGantryCranes(TopRunning
careful, physically and mentally qualified, and trained
Bridge, Single orMultipleGirder,Top
in the safe operation of the equipment and the handling
RunningTrolleyHoist)
of the loads. Serious hazards are overloading, dropping
B30.3 Construction Tower Cranes
or slipping oftheloadcausedby improperhitching
B30.4 Portal,Tower,andPedestalCranes
or slinging, obstructingthefreepassage oftheload,
B30.5 MobileandLocomotiveCranes
andusingequipment for a p u p s e for whichitwas
B30.6 Derricks
not intended or designed.
B30.7 BaseMountedDrumHoists
TheStandardsCommitteefullyrealizestheimpor-
B30.8 Floating Cranes and Floating Demcks
tance of proper design factors, minimum or maximum
B30.9 Slings
sizes,and other limitingdimensions ofwirerope or
B30.10 Hooks
chain and their fastenings, sheaves,sprockets,drums,
B30.11 MonorailsandUnderhungCranes
and similar equipment covered by the Standard, all of
B30.12 HandlingLoadsSuspendedFromRotorcraft
which are closely connected with safety.Sizes, strengths,
B30.13 StorageRetrieval ( S R ) Machinesand
and similar criteria are dependent on manydifferent
AssociatedEquipment
factors, often varyingwiththe installation anduses.
B30.14 SideBoomTractors
These factors depend on the condition of the equipment
B30.15 MobileHydraulicCranes
or material; on the loads; on the acceleration or speed
Note:B30.15-1973hasbeenwithdrawn.
oftheropes, chains, sheaves, sprockets, or drums; on
Therevision of B30.15 is included in the
thetype of attachments; on the number,size,and
latest edition of B 3 0 5
arrangement of sheaves or other parts; on environmental
B30.16 OverheadHoists(Underhung)
conditions causingcorrosion or wear;and onmany
B30.17 OverheadandGantryCranes(TopRunning
variable factors that must be consideredin each individ-
Bridge, Single Girder,UnderhungHoist)
ualcase.Therulesgiven in theStandardmustbe
B30.18 Stacker Cranes (Top or UnderRunning
interpreted accordingly, and judgment used in determin-
Bridge, Multiple Girder With Top or
ing their application.
UnderRunningTrolleyHoist)
B30.19 Cableways
B30.20 Below-the-HookLiftingDevices
B30.21 ManuallyLeverOperatedHoists ' B30.23, B30.24, and B3025 are in the developmental stage. (a)

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STD-ASME B3O.bA-ENGL L778 0 7 5 9 b 7 0 0570008 TOb m

ASME B30.6a-1998 DERRICKS

Some ofthe provisions of thisStandardrequire ment, or equipmentcomingwithinthescope of the


compliance with information found in manuals or other followingCommittees: AIO, A17,A90,A92,A120,
documents with theequipment supplied by the manufac- B20, B56, and B77.
turer.Theinformationincludesrecommendations,re-
quirements, and instructions(e.g., “the reevingshall
be checked for compliancewith the recommendations
Section II - Purpose
ofthemanufacturer”). ThisStandard is designedto:
Compliance with the provisions should not preclude (a) guard against and minimizeinjurytoworkers,
thepossibility of consulting a qualifiedperson.This and otherwise provide for the protection of life, limb,
is trueparticularlywhen:theequipmenthasbeen andproperty by prescribingsafetyrequirements;
altered, repaired,or modified; the manualsor documents (b) provide direction to owners, employers, supervi-
supplied by the manufacturer are no longer available; sors, and others concerned with, or responsible for, its
or themanufacturer or a successor is no longer in application;and
businessandthemanualsare no longer available. (c) guidegovernmentsand other regulatorybodies
However, the purpose of consulting a qualified person in the development, promulgation, and enforcement of
shall not be to avoid contacting the manufacturer and appropriatesafetydirectives.
usingtheinformationsupplied by the manufacturer.
TheStandardsCommitteewill be glad to receive
criticisms of this Standard’s requirements and sugges- Section 111 - Interpretations
tionsforitsimprovement,especiallythosebased on Upon request,the B30 Committeewillrenderan
actualexperienceinapplication of therules. interpretation of any requirement of the Standard. Inter-
Suggestions for changes totheStandardshould be pretations can only be rendered in response to a written
submitted tothe Secretary ofthe B30 Committee, requestsent to theSecretaryof the B30 Committee,
ASME,345East47th Street, New York, NY 10017, ASME,345East47thStreet,NewYork, NY 10017.
and should be in accordance with the following format: Therequest for interpretationshould be clear and
(a) cite thespecificparagraphdesignation of the unambiguous. Itis further recommended that the inquirer
pertinent volume; submithisrequestutilizing the followingformat.
(b) indicate the suggested change (addition, deletion,
revision, etc.); Subject: Cite theapplicableparagraphnumber(s)
and provide a concise description.
(c) brieflystate the reasonand/orevidence for the
suggested change; Edition: Cite the applicableedition of theperti-
nentvolume for which the interpretation
(d) submit suggested changes to more than one para- isbeingrequested.
graph in theorder that theparagraphsappear in the
volume. Question: Phrase the question as a request for an
The B30 Committeewill consider eachsuggested interpretation of a specific requirement
change in a timelymannerin accordance with its suitable for general understanding and
procedures. use,notas a request for approval of a
proprietarydesign or situation. The in-
quirer may also include any plans or
Section I - Scope drawingswhich are necessary to explain
thequestion;however,theyshouldnot
This Standard applies to the construction, installation,
contain any proprietarynames or infor-
operation, inspection, and maintenance ofjacks; power-
mation.
operated cranes, monorails, and crane runways; power-
operatedandmanuallyoperated derricks and hoists; Requests that are not in this format will be rewritten
liftingdevices,hooks,and slings; andcableways. in this formatby the Committee prior to being answered,
This Standard does not apply to track and automotive which could change the intent of the original request.
jacks, railway or automobile wrecking cranes, shipboard ASME procedures provide for reconsideration of any
cranes,shipboardcargo-handlingequipment,well- interpretation when or if additional information which
drilling derricks, skip hoists,minehoists,truckbody mightaffectaninterpretation is available.Further,
hoists, caror barge pullers, conveyors, excavating equip- personsaggrieved byan interpretation may appeal to

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DERRICKS ASME B30.6a-1998

the cognizant ASME Committee or Subcommittee.


ASME doesnot “approve,” “certify,”“rate,” Or “en-
dorse”anyitem, construction, proprietarydevice, or
activity.

Section IV - New andExistingInstallations


(a)ESfecrive Dare. The effective date of this volume
for the purpose of defining new and existing installations
shall be 1 year after its date of issuance.
( 6 ) New Instullurions. Construction,installation, in-
spection, testing, maintenance, and operation of equip-
mentmanufacturedand facilities constructed after the
effective date of this volume shall conform with the
mandatory requirements of this volume.

2.1

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DERRICKS ASME B30.6a-1998

or low ambient temperatures, exposure to adverse director - designatedperson in chargeof demck


weather, corrosive fumes, dust-laden or moisture-laden operation
atmospheres, and hazardous locations eye - a loop formed at the end of a rope by securing
administrative or regulatory authority - governmental thedeadend to theliveend at thebaseoftheloop
agency, or the employer in the absence of governmental
fiddre block - a blockconsistingofsheavesheld in
jurisdiction.
place by the same cheek plates; at least 2 sheaves are
appointed - assignedspecificresponsibilities by the notonthe same shaft
employer or the employer’s representative.
authorized - appointed by a duly constituted adminis- .flange point - a point of contactbetweenropeand
trative or regulatoryauthority drumflangewheretheropechangeslayers
boom - a timber or metal section or strut, pivoted or foot bearing or block (still block) - the lower support
hingedattheheel(lower end) at a locationfixed in onwhich the mastrotates
heighton a frame, mast, or vertical member, with its gudgeon pin - a pinconnectingthemast cap to the
point (upper end) supported by chains, ropes, or rods to
~~
mast allowing rotation of the mast
theupperendof t h e - f m e , mast, Of verticalmember. A guy - a usedtosteady or securethemast,boom,
rope for lifting and
lowering the
load is reeved
through Or other in the
desired position
the sheaves or a block at the boom point and the load
block.Thelengthoftheboomshall be taken as the hairpinanchor - a hairpin-shaped,guy-supporting
straight line distance between the axis of the foot pin anchor thatis placed in footings or walls before concrete
andthe axis of theboom mint sheave Din. or where is pouredand is heldin place by thecuredconcrete
latch, hook - a device used to bridge the throat opening
L .

used, the axis of the upper load block attachment pin.


boom angle - the angle above or below horizontal of of a hook
the longitudinal axis oftheboombasesection loud, rated - the maximum allowable working load in
boom angle indicator - an accessory device that mea- pounds (kilograms) established by the manufacturer in
sures the angle of the boom base section center line to accordance with Section 6-1.1
the horizontal load, working - the external loadin pounds (kilograms)
boom harness - the block and sheave arrangement on applied to the derrick,includingtheweight of load
the boom point to which the topping lift cable is reeved attaching equipment such as hoisting ropes, lower load
for changing the boom angle block,shackles,and slings
boom point - the outward end of the top section of load block, lower - the assembly of shackle, swivel,
theboom sheaves, pins, and frame suspended by the hoisting rope
crossover points - in multiple layer spooling of rope
loadblock, upper - theassembly of sheaves,pins,
on a drum, those points of rope contact where the rope
andframesuspendedfrom the boom
crossestheprecedingropelayer
derrick bullwheel - a horizontal ring or wheel fastened mast - the upright member of the demck
to the mast base of a derrick for the purposeof swinging mast cap (spider) - the fitting at the top of the mast
the derrick by means of ropes leading from this wheel to whichthe guys are connected
to a powereddrum qualijedperson - a personwho,bypossessionof a (a)
derrick service: recognized degree, certificate of professionalstanding
(a) normal - that service which involves operating in anapplicablefield, or by extensiveknowledge,
at less than 85% rated capacity and not more than 10 training, and experience, has successfully demonstrated
lift cycles per hour except for isolated instances the ability to solve or resolve problems relating to the
(b) heavy - that service which involves operating at subject matter and work
85% to 100% of rated capacity, or in excess of 10 lift
reeving - a rope system inwhichtherope travels
cycles per hour as a regular specified procedure
arounddrumsandsheaves
(c) severe - that service which involves normal or
heavy service withabnormaloperatingconditions repetitive pickup point - when operating ona repetitive
(95) designated person - a person selected or assigned by cycle operation, that part of the rope which is leaving
the employer or the employer’s representative as being thedrumwhentheloadis first applied to therope
competenttoperformspecific duties rock anchor - an anchoring device inserted in a hole

COPYRIGHT American Society of Mechanical Engineers


Licensed by Information Handling Services
ASME B30.6a-1998 DERRICKS

drilledintorock or concrete.Thedevice is secured in


thehole to withstand a predeterminedload.
rope - referstowireropeunlessotherwisespecified
rotation resistant rope - a wire rope consisting of an
inner layer of strand laid in one direction covered by a

9.1

COPYRIGHT American Society of Mechanical Engineers


Licensed by Information Handling Services
S T D - A S M E B 3 0 - b A - E N G L L798 0 7 5 7 b 7 0 0570032 437 D

ASME B30.6a-1998 DERRICKS

layer of strand laid in the opposite direction. This has ANSI/AWS Dl.1-88, Structural WeldingCode - Steel'
the effect of counteracting torque by reducing the ten-
dency of the finished rope to rotate. Publisher: American Welding Society
side loading - a load applied at an angle to the vertical 550 N.W. LeJeune Road
plane of the boom Miami, Fl 33135
sill- a member connecting thefoot block and stiffleg,
ASME B30.7-1994, Base Mounted Drum Hoists'
or a memberconnectingthelower ends of a double
member mast
ASME B30.8-1993,
Floating
Cranes
andFloating
standby derrick - a demck not in regular service which Derricks'
is used occasionally or intermittently as required
stifleg - a rigidmembersupporting the mast at the ASME B30.10-1993, Hooks'
head
Publisher: The American Society of Mechanical
swing - rotation of the mast or boom for movements
Engineers
of loads in a horizontaldirectionabout the axis of
345 East 47th Street
rotation
New York, NY 10017
íwo-blocking - the condition in which the lower load
block or hook assembly comes incontact with the upper ASME Order Department
load block or boom point sheave assembly 22 Law Drive
P.O. Box 2350
Fairfield, NJ 07007-9979
Section 60.3 - Reference to Other Codes and
Standards ANSIA1264.1-1989,SafetyRequirements for Work-
W~ttiir!the text, reference is made to the following placeFloorandWallOpenings, Stairs, andRailing
publications, copies of which may be obtained from the systems
publishers indicated.
Publisher: American National Standards Institute, Inc.
ANSVAWS D14.3-82, Specification for Welding Earth- 11 West 42nd Street
moving and Construction Equipment' New York, NY 10036

'May also be obtained from American National Standards Institute,


Inc., 11 West 42nd S e t , New York, NY 10036.

10

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DERRICKS ASME B30.6a-1998

Chapter 6-1
Construction and Installation

Section 6-1.1 - Load Ratings Variations from these requirements are acceptable pro-
6-1.1.1 Basis. Load ratings are dependent on such vided original rated load or rerated load is calculated by
factors as anchorage, structural
competence,
rope a qualified personor derrick manufacturerto compensate
strength, hoist rating, supports, and guy lengths. for these variations.
(b) For published ratings, the manufacturer shall fur-
6-1.1.2 Rated Load (Working Loa4 Marking nish complete guy information recommending:
(u) Forpermanentlyinstalledderrickswithfixed (1) thenumber;
lengths of boom, guy, and mast, a substantial, durable, (2) the spacing around the mast;
and clearly legible rating chart shall be provided with (3) the maximum vertical slope;
each demck and affixed where it is visible to personnel ( 4 ) the size, grade, and construction of rope to be
responsible for the operation of the equipment. The chart used in each;
shall include, but not necessarily be limited to, the fol- (5) initial sag or tension;
lowing data: (6)tension in guy line rope at anchor.
(1) manufacturer’s approved load ratings at corre- (c) The mastbaseshall permit free rotationofthe
sponding ranges of boom angle or operating radii; mast with allowance for slight tilting of the mast caused
(2) specific lengths of componentsonwhich the by guy slack.
load ratings are based; ( d ) The mast cap shall:
(3) required parts for hoist reeving. Size and con- (I) permit free rotation of the mast;
struction of rope may be shown either on the rating chart (2) withstand tilting and cramping action imposed
or in the operating manual. by the guy loads;
(b) For nonpermanent installations, the manufacturer (3) be secured to the mast to prevent disengage-
shall provide information from which rated load charts ment during erection;
can be prepared by a qualified person for the particular (4) be provided with means for attachment of guy
installation. The rated load charts shallbe located either ropes.
at the demck or at the job site office.
6-1.2.3 Stiffleg Derricks
(u) The mast shall be supported in the vertical posi-
Section 6-1.2 - Construction tion by at least 2 stifflegs, one end of each being con-
6-1.2.1 General nected to the top of the mast and the other end securely
(u) Derricks shall be constructed to meet all stresses anchored. The stifflegs shall be capable of withstanding
imposed on members and components under normal op the loads imposed at any point of operation within the
erating conditions when properly installed and handling rated load chart range.
loadsnotexceedingmanufacturer’sloadratingswith (b) The mast base shall:
recommended reeving. (I) permit free rotation ofthe mast, when required,
(b) Weldingofloadsustainingmembersshallcon- (2) permit deflection of the mast without binding;
form to recommended practices of the American Weld- (3) provide means to prevent the mast from lifting
ing Society as outlined in ANSIIAWS D14.3 or ANSI/ out of its socket when the mast is in tension.
AWS D1.l. (c) The stiffleg connecting member at the top of the
mast shall:
6-1.2.2 Guy Derricks (I) permit free rotation ofthe mast, when required,
(u) The recommended minimum number of guys is (2) withstand the loads imposed by the action of
6. Preferably, guy length and spacing should be equal. the stifflegs;
11

COPYRIGHT American Society of Mechanical Engineers


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ASME B30.6a-1998 DERRICKS

(3) be so securedas to opposeseparating forces (d) Rotationresistantropesshallnot beused for


at alitimes. boom hoist reeving.
6-1.2.4 Gin PoleDerricks 6-1.3.4Load Hoist Ropes
(a) Guy linesshould be sizedandspaced so as to (u) Loadhoistropesshallbe of a size, grade, and
make the gin pole stable in both boomed and vertical construction to withstand the maximum load imposed.
positions. (6) Ropes in theloadhoistingsystemsshallbeof
(b) Thebaseoftheginpoleshall: a length for the entire range of movementspecified
( I ) permit movement of the pole, when required; for theapplicationwithatleast 2 full wraps of rope
(2) provide means to anchor the pole against hori- remaining on thehoistdrum.
zontalforces,whenrequired. (c) The nominal breaking strength of the most heav-
ily loaded rope in a system shall not be less than 31/2
6-1.2.5ChicagoBoomDerricks
times the load applied to that rope, except as specified
(a) The fittings for stepping the boom and for attach-
in para.6-1.3.4(d).
mentofthe topping lift shall be arrangedto:
( I ) permit the derricktoswing at allpermitted NOTE: The rope. design factors, as given in paras. 6-1.3.2. 6-1.3.3,
operating radii and mounting heights between fittings; and 6-1.3.4 above,shall be determined on the basis of rope loads
resulting fromrated loads, specified reeving, and published nominal
(2) accommodate attachment to the upright mem- breaking strength of new rope. Consideration shall be given to
berofthehost structure; frictional losses where appropriate.
(3) withstandtheforcesappliedduringnormal Ropes of material other than steel may be used only in accordance
operationwithratedloadsatpermittedoperatingcon- with themanufacturer’s, or a qualified person’s, recommendation.
figurations; (d) Rotation resistant ropes shall havea design factor
(4) prevent the boom or topping lift from lifting of 5 or greater. [The design factor of 5 or greater for
outundertensileforces. rotation resistant ropes may be modified by the derrick
user by complyingwiththeprovisionsofpara.
Section 6-1.3 - Ropes and Reeving 6-3.3.1(~)].
Accessories (e) Rotationresistantropesshall be givenspecial
6-1.3.1 General. Wherever exposed to temperatures care in installationastheyaremore susceptible to
in excess of 180°F (82”C), rope having an independent damagethan other types of rope.
wire rope core, wire strand core, or other temperature 6-1.3.5ReevingAccessories
damage-resistant core shall be used. (a) Poured,swaged,compressed, or wedgesocket (al
6-1.3.2 Guy Ropes fittings shall be applied as recommendedbytherope,
(a) Guy ropes shall be of a size, grade, and construc- demck, or fitting manufacturer. Any new poured socket
tiontowithstandthemaximumloadimposed. or swaged socket assembly usedas a boom pendant shall
(b) The nominal breaking strength of each rope shall be prooftestedtothe crane or fittingmanufacturer’s
not be lessthan 3 timesthestaticload applied to recommendation,butinno case greater than 50% of
therope. the component wire rope’sor structural strand’s nominal
(c) Guy attachments such as turnbuckles shall have
strength.
provision to preventlooseningduringusage. (b) Ropeendshall be anchored to thedrum.
(c) Eyesshallbemade in a recommendedmanner
6-1.3.3 Boom Hoist Ropes andropethimblesshould be usedin theeye.
(a) Boom hoist ropes shall be of a size, grade, and (d) Rope clips attached with U-bolts shall have the
construction to withstand the maximum load imposed. U-bolt on the dead or short end of the rope. Spacing
(6) The live rope reeving system in a boom suspen- and number of all types of clips shall be in accordance
sionshallwithstandthemaximumloadimposedand with the clip manufacturer’s recommendations. Nuts on
beof a length to permitloweringtheboompointto clip b o l t s shall be tightened evenlyto the manufacturer’s
horizontalpositionwith at least 2 full wrapsofrope recommendedtorque.Aftertheinitialload is applied
remaining on thehoist drum. to newly installed rope and the rope is under tension,
(c) The nominal breaking strength of the most heav- thenuts onthe clip b o l t s should be tightenedagain
ily loaded rape in a system shall not be less than 3 ‘/2 to the required torque in order to compensate for any
timestheloadappliedtothatrope. decrease inropediametercaused by the load.

12

COPYRIGHT American Society of Mechanical Engineers


Licensed by Information Handling Services
~~

STD.ASME B 3 0 . b A - E N G L 1778 m 0757b70 0570025 L 4 b

DERRICKS ASME B30.6a-1998

LOOP back method Extra piece of same Size rope


is clipped to main rope

FIG.9 DEAD ENDING ROPE IN A SOCKET

(e) Where a halfwedgesocket is used, it shall be less than 18 times the nominal diameterof the rope used.
of a positive locking type. (g) Boompointsheavesshouldbeprovidedwith
(flWire rope clips used in conjunction with wedge guides tolimittheofflead angle of theropewhen
sockets shall be attached to the unloaded dead end of enteringthegroovesfromeitherside.
theropeonly(seeFig. 9). (h) Boom hoistsheavesshallhavepitchdiameters
(g) If a load is supported by more than one part of notlessthan 15 timesthenominaldiameterofthe
rope,thetensioninthepartsshall be equalized. ropeused.

la)
6-1.3.6 Sheaves
(a) Sheave groovesshall be smoothand free from
Section 6-1.4 - Anchoring and Guying
surfaceconditionsthatcouldcauseropedamage or 6-1.4.1 Guy Derricks
accelerated rope wear. The cross-sectional radius at the (a) Themastbaseshallbeanchored.Maximum
bottomofthegrooveshouldbesuch as to form a horizontalandvertical forces encountered when han-
close,fitting saddle for the size rope used, and the sides dling ratedloadswiththeparticularguy slope and
of thegrooveshould betapered outward to facilitate spacing stipulated for theapplication are among the
entrance of the rope into thegroove.Flange comers design factors for whichprovisionshall be made.
should be rounded, and the rims should run true about (b) The guys shall be secured to the ground or other
the axis of rotation. firm anchorage. Maximum horizontal and verticalforces
(b) Sheaves carrying ropes that can be momentarily encountered while handling rated loads with the particu-
unloaded shall be provided with close-fitting guards or lar guy slope and spacing stipulated for the application
other devices to guidetheropeback into thegroove are amongthefactors for whichprovisionshall be
when theload is appliedagain. made.
(c) The sheaves in thelowerload block should be
equipped with close-fitting guards that will reduce the 6-1-4.2 Stiffleg Derricks
possibility ofropesbecomingfouledwhentheblock (a) Themastbase shall be anchored.Maximum
is lying on the ground with the ropes loose. horizontalandvertical forces encounteredwhilehan-
( d ) Means should be provided, if necessary, to pre- dling rated loads stipulated for the application with the
vent chafing of the ropes. particularstifflegspacingandslope are amongthe
( e ) All running sheaves shall be equippedwith means designfactors for whichprovisionshallbemade.
for lubrication or withpermanently lubricated, sealed, (b) The stifflegs shall be anchored.Maximumhori-
or shieldedbearings. zontalandverticalforcesencounteredwhilehandling
cfl Hoistingsheavesshallhavepitchdiameters not rated loads with the particular stiffleg arrangement stip-

13

COPYRIGHT American Society of Mechanical Engineers


Licensed by Information Handling Services
ASME 830.6a-1998 DERRICKS

ulatedfor the application are amongthefactorsfor cipmcating components. that constitute a hazard under
which provision shall be made. normal operating conditions, shallbe guarded.
(b) Guards shall be fastened in place.
6-1.4.3LoadAnchoring Data. Forpermanent (c) Eachguardshall be capableofsupporting,with-
fixed installations, the owner shall provide load anchor- out permanent distortion, the weight of a 200 lb (90kg)
ing data referred to in paras. 6-1.4.1 and 6-1.4.2 for the person, unless the guard is located where it is not prob-
conditionsstipulated for theapplication.Fornonper-ablethat a personwillsteponit.
manent installations, such data shall be determined by a
qualified person.
6-1.6.2 Lubrication. Lubricatingpointsshould be
accessible without removing guardsor other parts.
Section 6-1.5 - Hoists and Swingers
(a) The boom, load hoists, and swinger mechanisms
shallbe suitable forthe derrickworkintendedandshall 6-1.6.3Hooks
be anchored to preventdisplacement from theimposed (a) Hooks shallmeetthemanufacturer’srecommen-
loads. Caution should be exercised in the US of hoists dations and shall not be overloaded. If hooks are of the
having excessive line pull or braking capacity for theswivelingtype,theyshouldrotatefreely.Refer to ASME
application. B30.10.
(6) Basemounteddrumhoistrequirements of ASME (b) Hooks withlatchesshould be used wherever
apply. B30.7 shall

Section 6-1.6 - General Requirements 6-1.6.4 Boom Angle Indicator. Boom angle indi-
6-1.6.1
Guards cator should be provided
and be readable by the operator
(a) Exposedmovingparts,such as gears,ropes, set or the signalperson,unlessthe demck hasonerating
screws, pjecting keys,chains,chainsprockets,andre-forall boom angles.

14

COPYRIGHT American Society of Mechanical Engineers


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DERRICKS ASME B30.6a-1998

Chapter 6-2
Inspection, Testing, and Maintenance

Section 6-2.1 - Inspection servation during operationfor any deficiencies anddam-


agewhichmightappearbetweenregularinspections.
6-2.1.1 Inspection Classification
Any deficiencies, such as those listed, shall be carefully
(u) InitialInspection. Prior to initial use, all new,
examined,and a determination shall bemade as to
reinstalled, altered, or modified derricks shall be in-
whether they constitute a hazard:
spectedby a designatedperson to verifycompliance
(I) all control mechanisms - inspect daily for ad-
with the provisions of this volume.
justment, wear, and lubrication
(6) InspectionProcedure. Inspection procedure for
derricks in regular service is. divided into two general
(2) all chords and lacing- inspect daily, visually
(3) tension in guys- inspect daily,by observation
classifications based upon the intervals at which the in-
spection should be performed. The intervals in turn are
( 4 ) plumb of the mast - inspect visually
( 5 ) external indication of deterioration or leakage
dependent upon the nature of the critical components of
in air or hydraulic systems - inspect daily, visually
the demck andthedegreeoftheirexposuretowear,
(6) demck hooks for deformation or cracks - for
deterioration, or malfunction. The two general classifi-
hooks with cracks or having more than 15% in excess
cations are herein designated as frequent and periodic,
of normal thmat opening or morethan 10 deg.twist
with respective intervals between inspections as defined
from the plane oftheunbent hook, refer to para. 6-
below.
2.3.3(c)( 1)
( I ) Frequent Inspection. Visualexaminations by
(7) rope reeving - visual inspection for noncom-
the operator or other designated personnel with records
pliance with demck manufacturer’s recommendations
not required.
(8) hoist brakes, clutches, and operating levers -
(u) normal service - monthly
checkdaily for properfunctioningbeforebeginning
(b) heavy service - weekly to monthly
operations
(c) severe service - daily to weekly
(9) electricalapparatus - for malfunctioning,
( d ) special or infrequent service - asrecom-
signs of excessivedeterioration, dirt andmoisture
mended by a qualified individual before and after each
accumulation
Occurrence
(2) PeriodicInspection. Visual inspection by an 6-2.1.3 Periodic Inspection
appointed person making records of apparent external (u) Complete inspections of the demck shall be per- (95)
conditions to
provide the basis for a continuing formedatintervals, as definedinpara.6-2.1.1@)(2).
evaluation. Any deficiencies, suchas those listed, shall be examined,
(u) normal service - equipment in place: and a determination made by a designated person as to
Yearly whether they constitutea hazard. These inspections shall
(b) heavy service - equipment in place: yearly include the requirements of para. 6-2.1.2 and, in addi-
(c) severe service - as in (b); quarterly
tion, items such as the following:
( d ) special or infrequent service- as author- ( I ) structuralmembers for deformation, cracks,
ized by a qualified person: before the first such occur- and corrosion;
rence and as directed by the qualified person for any (2) bolts and rivets for tightness;
subsequent Occurrences (3) partssuchaspins,bearings,shafts, gears,
sheaves, drums, rollers, locking and clamping devices,
6-2.1.2 Frequent Inspection for wear, cracks, and distortion;
(95) (u) Items such as the following shall beinspectedfor ( 4 ) gudgeon pin for cracks, wear, and distortion;
deficiencies and damage at intervals as defined in para. ( 5 ) power plants for performance and compliance
6-2.1.1(b)( l), or as specifically indicated, including ob- with applicable safety requirements.
15

COPYRIGHT American Society of Mechanical Engineers


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ASME B30.6a-1998 DERRICKS

(b) Foundation or supports shall be inspectedfor 6-2.2.2 Load Test Ia)


continuedability to sustaintheimposedloads. (a) New or Reinstalled Derrick
( I ) Prior to initial use all new or reinstalled der-
6-2.1.4Derricks Not in RegularUse ricksshallbeinspectedandloadtested by or under
(a) A demck whichhasbeenidlefor 1 month or thedirectionof a designatedperson. A writtentest
more,butlessthan 6 months,shall be given an report shall be prepared by the designated person and
inspection conforming with the requirements of paras. placedon file. Test loads shall not be less than 100%
6-2.1.2and6-2.4.1(a)beforebeingplaced in service. or more than 110% of the rated load, unless otherwise
(6) A derrick which has been idle for morethan 6 recommended by the manufacturer or a qualified person.
months shall be givena complete inspection conforming (2) The loadtestshallconsist of thefollowing
withtherequirements of paras.6-2.1.2,6-2.1.3,and operationsas a minimumrequirement:
6-2.4.l(d). (u) hoistthetestload a fewinchesandhold
(c) Standbyderricks,beforebeingused,shall be to verify that the load is supported by the demck and
inspectedinaccordancewithparas.6-2.1.4(a) or (b), held by the hoist brake(s);
depending upon the interval since they were last used. (b) swingthederrick, if applicable, the full
range of its swing, at the maximum allowable working
6-2.1.5 InspectionRecords (for PeriodicIn- radius for the test load.
spections). Datedinspectionreports or comparable (c) boomthe demck upand down withinthe
records shall be made on critical items, such as hoisting allowableworkingradius for the test load;
machinery,sheaves,hooks,chains,ropes,andother (d) lower the test load, stop and holdtheload
lifting devices.Datedrecordsshould be keptwhere withthebrake(s).
readilyavailable to appointedpersonnel. (b) Repaired, Altered, or Modified Derrick. The
need for loadtesting a repaired, altered, or modified
Section 6-2.2 - Testing demck shall be determined by a qualified person. When
a loadtest is required,testingshallbeinaccordance
(a)
62.2.1 Operational Tests with para. 6-2.2.2(a)( 1).
(a) New or ReinstaIIed Derricks. Prior to initial use,
all new or reinstalled derricks shall be testedwithno Section 6-2.3 - Maintenance
hook load, under the direction of a designated person
62.3.1 Preventive Maintenance
toverifycompliancewiththisvolume,including,but
notlimitedto,thefollowing: (a) A preventivemaintenanceprogramshould be
established and based upon the derrick manufacturer’s
( I ) lift andlower the hook(s)through full range or a qualified person’s recommendation. Dated records
of hook travel; shouldbekeptwherereadily available to appointed
(2) raisingandloweringtheboomthrough full personnel.
range ofboom travel; (b) Replacement parts shall be at least equal to the
(3) swingeach direction full range of swing; originalparts.
(4) operate hoist clutches andbrakes;
62.3.2 Maintenance Procedure
(5) operate over-hoist limitdevices(whenpro-
(a) Beforeadjustmentsandrepairs are started,the
vided). The actuatingmechanismofthelimitdevice followingprecautionsshallbetaken:
shall be located so itwill uip thedeviceunderall
( I ) the demck toberepaired shall bearranged
conditions in sufficienttimetopreventtwo-blocking.
tocause the leastinterferencewith other equipment
(6) operate locking,limiting,andindicatingde- andoperations in thearea;
vices, when provided. (2) allhoistdrumdogsshall be engaged;
(6) Anchorages. All anchoragesshall beapproved (3) if electric hoist is used, the main or emergency
by a qualifiedperson.Rockandhairpinanchorages switchshallbelocked in theopen position;
may requirespecialtesting. (4) warning or out-of-order signs shall be placed
(c) Repaired Altered, or Modified Derricks. Prior onthe demck andhoist;
to use, a repaired, altered, or modifiedderrickshall (5) the repairs of booms of derricks shall be made
betested.Testingmay be limitedtothefunction(s) eitherwhen the boomsareloweredandsupported or
affected by the repair. tied off;

16

COPYRIGHT American Society of Mechanical Engineers


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DERRICKS ASME B30.6a-1998

(6) a communicationsystemshall be set up be- (2) tie-downs or anchorages


tweenthehoistoperatorandtheappointedperson in ( 3 ) signaisystem
charge of demck operationsbefore anyworkon the (4) brakes andclutches
equipmentisstarted; (5) powerplants
(7)weldingrepairsshall be approved by an ap- (6)guys
pointed person. (7) limitdevices, if provided
(b) Afteradjustmentsandrepairshave been made, (c) Repairs or replacements shall be made as needed.
the demck shallnot be returned to serviceuntilall The following areexamples.
guards have been reinstalled, safety devices reactivated,
( I ) Hooksshowingdefectsdescribed in para.
andmaintenanceequipmentremoved.
6-2.1.2(a)(6) shall be discarded. Repairs by welding or
6-2.3.3 Adjustments and Repairs reshaping are notrecommended.
(u) Any hazardousconditionsdisclosed by thein- (2) All critical parts that are cracked, broken, bent,
spectionandrequirements of Section 6-2.1 shallbe or excessivelyworn.
correctedbeforeoperationof the demck is resumed. (3) Pitted or burned electrical contacts should be
Adjustmentsandrepairsshallbedoneonly by desig- correctedonly by replacementand in sets. Controller
nated personnel. parts should be lubricatedonly as recommended by
(b) Adjustments shall be maintained to assure correct themanufacturer.
functioning ofcomponentssuch as the following: (d) All replacement and repaired parts shall have at
( I ) all functioningoperatingmechanisms least the originaldesignfactor.

16. I

COPYRIGHT American Society of Mechanical Engineers


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DERRICKS ASME B30.6a-1998

(4) if there is a slackropecondition, it should (4) The lift shall be made under controlled condi-
bedeterminedthattheropeisproperlyseatedonthe tionsandunderthedirectionof an appointedsignal
drumandinthesheaves. person.
(c) During lifting, care shall be takenthat: (5) A meetingattendedbythe demck operator,
(1) there is no sudden acceleration or deceleration signalperson,person(s)to be lifted,andtheperson
of the moving load; responsible for the task to be performed shall be held
(2) theloaddoesnotcontactanyobstructions. to plan and review procedures to be followed, including
(d) A derrickshallnotbeused for sideloading procedures for entering and leaving the manlift platform
except when specifically authorizedby a qualified person and thepointsatwhichpersonswillenterand leave
who has determined that the various structural compo- the platform.
nentswillnotbeoverstressed. (6) The operator and signal person shall conduct
(e) The operator shouldavoidcarryingloadsover a test lift with an empty manlift platform.
people. (7) Communication between the demck operator,
Theoperatorshalltestthebrakeseachtime a signal person, and person(s) being lifted shall be main-
loadapproaching the ratedload is handled by lifting tained.
it a few inchesandapplyingthebrakes. (8) Warning or limiting devices shall be installed
(g) Neithertheloadnorboom shall be lowered to prevent two-blocking, unless audible communication
belowthepointwherelessthan 2 full wrapsofrope has been provided and one of the persons being lifted
remainon their respective drums. hasbeen specifically assigned the task of warning of
(h) When rotating a derrick, sudden starts and stops the approach of a two-block condition.
shall be avoided.Rotationalspeedshall be suchthat (9) The demck shall be operated so that downward
the load does not swing out beyond the radius at which motion will be power controlled lowering (no freefall).
it can be controlled. A tag or restraint line should also (10) Whenwelding is done by an employeeon
be used. the platform,theelectrodeholdersshall be protected
(i) Boom andhoistingrope systems shallnot be from contactwithmetalcomponentsoftheplatform.
twisted. (11) Persons on the platform shall wear safety belts
(j) The operator shallnothoist, lower, or swing with lanyardsattached,preferablyabovethehook or
whileanyone is ontheload or hook. shackle.
6-3.3.4 Personnel Lifting. This Standard recog- ( 1 2 ) The operator shall remain at the controls when
nizes that derricks are designed and intended for han- the platform is suspended.
(13) When lifting or lowering platforms, the opera-
dlingmaterials.They do notmeetpersonnel lift or
tor shall control the speed, and it shall not exceed 100
elevatorrequirements.Therefore,noderrickfunction
ft/min (0.51 &S).
shall be performedwhile a person is onthehook, (14) Derricksshall nottravelwhilepersonnel are
load, manlift platform, boom, or other personnel lifting on the platform.
device attached to the derrick load line or boom unless (15) Theemployeesbeinglifted,moved, or posi-
each of the specific, specialrequirementswhichfol- tioned shall remainin continuous sightor in communica-
lowaremet. tionwith the operator or signal person.
(u) The following specialproceduresshall be fol- (16) The total weight of the lifted load (including
lowedwhenpersonnelaretobe lifted. personnel) shall not exceed 50% of the demck rating.
( I ) The person on the job site specifically responsi- ( b ) A platformwhichisdesignedandconstructed
ble for the overall work function to be performed shall in accordancewith the followingshallbeused.
determinethatthereisnopractical alternate wayto (1) The platform shall be designed by a qualified
perform the needed work and authorize its usage. person.
(2) For eachinstance ofsuch lifting, the person (2) Theplatformshall be limited to a capacity
responsible for the task shall attest to the need for the of 6 persons.
operation by issuing a statement (describing the opera- (3) The platform and attaching devices shall have
tionand its time frame) itemizing that each ofthe a minimum design factor of 5.
following requirements have been met. The statement, (4) The platform shall have a plate specifying the
after being approved by the authorizer, shall be retained weight of the emptyplatform,themaximumnumber
at the job site. of persons,andtheweight for whichtheplatform
(3) Before use for lifting people, the demck shall is rated.
be inspectedinaccordancewith the requirements of (5) The platformshallhavestandardrailingas (a)
paras.6-2.1.2and6-2.4.1(a). definedin ANSI A1264.1.

21

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(6) The sidesoftheplatformshall be enclosed (c) lifted to a vertical position andsecured to the mast
from floor to midrail. for guy derricks;
(7) If access doorsare installed, they shall open ( d ) secured against stiffleg for stiffleg demck.
only to the interior of the platform. Access doors shall
be equipped with a device to restrain the door from in-
advertently opening. Section 6-3.4 - Signals
(8) Theplatform shall haveoverheadprotection
6-3.4.1 Standard Signals. Standard signals to the
when there is an overhead hazard.
operator shall be in accordance with the standard pre-
(9) The platformshall be easilyidentifiable by
scribed in paras. 6-3.4.2 and 6-3.4.3, unless voice com-
high-visibility color or marking.
munication equipment (telephone, radio, or equivalent)
(10) The platform shall be attachedby means such
is utilized. Signals shall be discernible or audible at all
as, butnotlimitedto, a shackle, hook(latched or
times. No response shall be madeunless signals are
moused), or wedge and socket attachment.A wedge and
clearly understood.
socket attachment shall have a clip on the free end of
the load line (seeFig. 9).
6-3.4.2 Hand Signals. Hand signals shall be in ac-
( I I ) The suspension system shall minimize incli-
cordance with Fig.10 and shall be posted conspicuously.
nation of the platform dueto the movement of personnel
on the platform.
6-3.4.3 Bell or Light Signals. Bells of different
tones shall be used for boom, load, runner (whip), and
6-3.3.5 Holding the Load
swinger. Where electrically activated, both bell andlight
(a) The operator shall not leavethe controls while the
signal systemsshall have safety lights of a different color
load is suspended unless the precautions in the excep
lit toindicatethat the signal system is effective. The
tions as listed in paras. 6-3.33b) through (d) have been
signals shall be as follows.
taken.
(a) When operating, 1 bell or light means stop.
(h) People should not be permitted to stand or pass
(b) When stopped, 1 bell or light means 113; 2 bells
under a load on the hook.
or lights means lowel:
(c) If the load must remain suspended for any con-
siderable length of time, a dog, a pawl and ratchet, or (c) When temporarily stopped, 3 or 4 bells or lights
alternately on the boom and load mean dog it og or
other equivalent means, rather than the brake alone, shall
stopping for some time.
be used to hold the load.
( d ) When dogged o$; before starting, ring 3 or 4 bells
( d ) Asan exception to para.6-3.3.5(a),undersuch
circumstances where a load is to be held suspended for or light 3 or 4 lights alternately on the boom and load,
meaning get ready to start work again.
a period of time exceeding normallifting operations, the
operator may leave his position at &c controls, provided,
prior to that time, the appointed individual and operator 6-3.4.4 Special Signals. Some special operations
have established the requirements for dogging the hoist may require additions to, or modifications of, the basic
signals standardized herein. In all such cases, these spe-
and providing notices, barricades,or whatever other pre-
cautions may be necessary. cial signals should be agreed upon, thoroughly under-
stood by the director, signal person, and the operator,
6-3.3.6 U s e of Winch Heads
and should not be in.conflict with the standard signals.
(a) Ropes shall not be handled ona winch head with-
out the knowledge of the operator. 6-3.4.5 Instructions. If it is desired to give instruc-
(b) While a winch head is being used, the operator tions to the operator other than those providedfor in the
shall be within reach of the power unit control lever. standard signalsystem, the derrick motionsshall be
stopped.
6-3.3.7 Securing Boom. Dogs, pawls, or other pos-
itive holding mechanismson the hoist shall be engaged.
When not in use, the derrick boom shall be either:
Section 6-3.5 - Miscellaneous
(a) laiddown; 63.5.1 Fire Extinguishers
(b) secured to a stationary member, as nearly under (a) A portable fire extinguisher, with a basicmini-
the head as possible, by attachment ofa sling to the load mum extinguisher rating of 10 BC, shall be installed in
block the cab or at the machinery housing.

22

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The American Society of
Mechanical Engineers

1 AN AMERICAN NATIONAL STANDARD

I1 ASME B30.6-1995
(Revision of ASME B30.6-1990)
II
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Mechanical Engineers

A N
A M E R I C A N A T I O N A S
L T A N D A R D

DERRICKS
ASME B30.6-1NU5
(Revision 01 ASME b3O.6-1990)

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ASME 830.6 95 0759670 0570785 03T m

Date of Issuance: January 31, 1996

The 1995 Edition of this Standard is being issued with an automatic addenda
subscription service. The use of an addenda allows revisions made in re-
sponse to public review comments or committee actions to be published on
a regular yearly basis; revisions published in addendawill become effective
1 year after the Date of Issuance of the addenda. The next edition of this
Standard is scheduled for publication in 2000.

ASME issues written replies to inquiries concerning interpretationsof tech-


nical aspects of this Standard. The interpretations will be included with the
above addenda service. Interpretations are not part of the addenda to the
Standard.

ASME is the registered trademark of the American Society of Mechanical Engineers.

This code or standard was developed under procedures accreditedas meeting thecriteria for
American National Standards. The Consensus Committee that approved the code or standard
was balanced to assure that individuals from competent and concerned interests have had an
opportunity to participate. The proposed codeor standard was made availablefor public review
and comment which provides an opportunity for additional public input from industry, acade-
mia, regulatory agencies, and the public-at-large.
ASME does not "approve," "rate," or "endorse" any item, construction, proprietary device,
or activity.
ASME does not take any position with respect to the validity of any patent rights asserted in
connection with any items mentioned in this document, and does not undertake to insure any-
one utilizing a standard against liability for infringement of any applicable Letters Patent, nor
assume any such liability. Users of a code or standard are expressly advised that the determi-
nation of the validity of any such patent rights, and the risk of infringement of such rights, is
entirely their own responsibility.
Participation by federal agency representative(s1or person(s1affiliated with industry is notto
be interpreted as government or industry endorsement of this code or standard.
ASME accepts responsibility for onlythose interpretations issued in accordance with govern-
ing ASME procedures and policies which preclude the issuance of interpretations by individual
volunteers.

No part of this document may be reproduced in any form,


in an electronic retrieval system or otherwise,
without the prior written permission of the publisher.

Copyright O 1996 by
THE AMERICAN SOCIETY OF MECHANICAL ENGINEERS
All Rights Reserved
Printed in U.S.A.

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ASME 830.6 95 0759670 0570786 T76 m

FOREWORD

(This Foreword is not part of ASME 830.6-1995.)

This American National Standard, Safety Standard for Cableways, Cranes, Derricks, Hoists,
Hooks, Jacks, and Slings, hasbeen developed under the procedures accreditedby the American
National Standards Institute (formerly the United States of America Standards Institute). This
Standard had its beginning in December 1916 when an eight-page Code of Safety Standards
for Cranes, prepared by an ASME Committee on the Protection of Industrial Workers, was
presented to the annual meeting of the ASME.
Meetings and discussions regarding safety on cranes, derricks, and hoists were held from
1920 to 1925, involving the ASME Safety Code Correlating Committee, the Association of
Iron and Steel Electrical Engineers, the American Museum of Safety, the American Engineering
Standards Committee (later changed to American Standards Association and subsequently to
the USA Standards Institute), Department of Labor - State ofNew Jersey, Department of
Labor and Industry - State of Pennsylvania, and the Locomotive Crane Manufacturers As-
sociation. On June I l , 1925,theAmericanEngineeringStandardsCommitteeapprovedthe
ASME Safety Code Correlating Committee’s recommendation and authorized the project with
the U.S. Department of the Navy, Bureau of Yards and Docks, and ASME as sponsors.
In March 1926, invitations were issued to 50 organizations to appoint representatives to a
Sectional Committee. The call for organization of this Sectional Committee was sent out Oc-
tober 2, 1926, and the committee organized November4, 1926, with 57 members representing
29 national organizations. The Safety Code for Cranes, Derricks, and Hoists, ASA B30.2-1943,
was created from the eight-page document referred to in the first paragraph. This document
was reaffirmed in 1952 and widely accepted as a safety standard.
Duetochanges in design,advancement in techniques, and generalinterest of laborand
industry in safety, the Sectional Committee, under the joint sponsorship ofASMEandthe
Naval Facilities Engineering Command, U.S. Department of the Navy, was reorganized as an
American National Standards Committee on January 3 1, 1962, with 39 members representing
27 national organizations.
The format of the previous code was changed so that separate volumes (each complete as
toconstructionandinstallation;inspection,testing, and maintenance;andoperation)would
cover the different types of equipment included in the scope of B30.
In 1982, the Committee was reorganized as an Accredited Organization Committee, oper-
ating under procedures developed by ASME and accredited by the American National Stan-
dards Institute.
This Standard presents a coordinated set of rules that may serve as a guide to government
and other regulatory bodies and municipal authorities responsible for the guarding and inspec-
tion of the equipment falling within its scope. The suggestions leading to accident prevention
aregivenboth as mandatoryandadvisoryprovisions;compliancewithbothtypesmaybe
required by employers of their employees.
In case of practical difficulties, new developments, or unnecessary hardship, the administra-
tive or regulatory authority may grant variances from the literal requirements or permit the use
of other devices or methods, but only when it is clearly evident that an equivalent degree of
protection is thereby secured.To secure uniform application and interpretationof this Standard,
...
111

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ASME 830.6 75 m 0 7 5 9 b 7 0 0570787 902

administrative or regulatory authorities are urged to consult theB30 Committee, in accordance


with the format described in Section III, before rendering decisions on disputed points.
This volume of the Standard, which was approved by the B30 Committee and by ASME,
was approved by ANSI and designated as an American National Standard on October 27, 1995.
Safetycodesandstandardsareintendedtoenhancepublicsafety.Revisionsresultfrom
Committee consideration of factors such as technological advances, new data, and changing
environmentalandindustryneeds.Revisions do notimplythatpreviouseditionswere
inadequate.

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A S I E 830.6 95 m 0759670 0570788 849 m

ASME B30 COMMllTEE


Safety Standards for Cableways, Cranes, Derricks,
Hoists, Hooks, Jacks, and Slings

(The following is the roster of the Committee at the time of approval of this Standard.)

OFFICERS
P. S.Zorich, Chair
B. D. Closson, Vice Chair
J. Pang, Secretary

COMMllTEE PERSONNEL*
ALLIANCE OF AMERICAN INSURERS
T. A. Christensen, Liberty Mutual Insurance Co.

ASSOCIATED GENERAL CONTRACTORS OF AMERICA


C. L. Huneycutt, J. A. Jones Construction

ASSOCIATED WIRE ROPE FABRICATORS


D. Sayenga, Associated Wire Rope Fabricators
D. J. Bishop, Alternate, Bishop Lifting Products, Inc.

ASSOCIATION OF CONSTRUCTION EQUIPMENT MANAGERS


H. E. Livermore, Bechtel Leasing Services, Inc.
J. C. Ryan, Akernate, Boh Bros. Construction Co.

ASSOCIATION OF IRON AND STEEL ENGINEERS


J. W. Rowland, Bethlehem Steel Corp.
C. A. Totten, Alternate, Bethlehem Steel Corp.

EQUIPMENT MANUFACTURERS INSTITUTE


D. N. Wolff, National Crane Corp.
J. H. Crowley, Alternate, Equipment Manufacturers Institute

FORGING INDUSTRY ASSOCIATION


G. F. Hoffa, Columbus McKinnon Corp.
E. K. Marburg, Alternate, Columbus McKinnon Corp.
INTERNATIONAL UNION OF OPERATING ENGINEERS
W. J. Smith, Jr. International Union of Operating Engineers
S.C. Buck, International Union of Operating Engineers, Local 150

MOTOR VEHICLE MANUFACTURERS ASSOCIATION


R. W. Parry, General Motors Corp.

*The members listed, except for those listed under the heading for individual members, were
nominated by their respective organizations.

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ASME B 3 0 - b 95 W 0759b70 0570789 7 8 5 H

NATIONAL CONSTRUCTORS ASSOCIATION


M. F. Ernhart, Leonard Construction Co.

NATIONAL ERECTORS ASSOCIATION


B. E. Weir, Jr., Norris Brothers Co., Inc.
J. A. Conant, Conant Crane Rental Co.

POWER, CRANE, AND SHOVEL ASSOCIATION BUREAU OF THE CONSTRUCTION INDUSTRY


MANUFACTURERS ASSOCIATION (CIMA)
N. C. Hargreaves, Terex Corp.
D. G. Quinn, Alternate, FMC Construction Equipment Corp.

SPECIALIZED CARRIERS AND RIGGING ASSOCIATION


H. 1. Shapiro, Howard I. Shapiro & Associates
B. DeBenedictis, Alternate, Bob DeBenedictis, Inc.

STEEL PLATE FABRICATORS ASSOCIATION


D.W. Langlinais, CBI Na-Con, Inc.
W. Romsos. Alternate, Brown-Minneapolis Tank

U.S. DEPARTMENT OF THE ARMY


E. E. Rudy, Department of Defense, U.S. Army

U.S. DEPARTMENT OFTHE NAVY


P. L. Malone, Naval Facilities Engineering Command
J. E. Richardson, Alternate, Naval Facilities Engineering Command

WIRE ROPE TECHNICAL BOARD


L. D. Means, Wire Rope Corp. of America, Inc.
D. A. Henninger, Alternate, Pauken Wire Rope Corp.

INDIVIDUAL MEMBERS
R. J. Bolen. E. I. du Pont de Nemours 81 Co.
8. D. Closson, North American Crane Bureau West
T. L. Blanton, Alternate, North American Crane Bureau
K. J. Chlad, Material Handling Crane Systems, Inc.
J. W. Downs, Jr., Alternate, Downs Crane & Hoist Co., Inc.
D. W. Eckstine, Grove Worldwide
J. L. Franks, South Carolina State Port Authority
J. J. Headley, Crane Institute of America, Inc.
W. C. Dickinson, Alternate, Crane Institute of America, Inc.
J. D. Heppner, Liftex, Inc.
R. A. Hoff, 3M Co.
G. H. OGary, Alternate, 3M Co.
C. W. Ireland, Amclyde Engineered Products
L. S. Johnson, American Equipment Co., Inc.
J. M. Kilbert, Lift-All Co., Inc.
H. G. Leidich, Ingersoll-Rand Co.
T. S. McKosky, Consultant
R. R. Reisinger, FKI Industries, Inc.
R. F. Sauger, U.S. Department of Labor - OSHA
P. L. Rossi, Alternate, US. Department of Labor - OSHA
A. R. Toth, Harnischfeger Industries, Inc.
D. B. Gamble, Alternate, Harnischfeger Industries, Inc.
R. C. Wild, U.S. Army Corps of Engineers
R. E. Scott, Alternate, US. Army Corps of Engineers
F! S. Zorich, RZP International Limited

vi

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~~ ~

ASME 830.6 95 0757670 0570790 4 T 7 W

CONTENTS

Foreword ................................................................................
...
111
Standards Committee Roster ............................................................ V
Summary of Changes ................................................................... ix

Introduction
General ...................................................................... 1
Section I Scope .............................................................. 2
Section II Purpose ............................................................ 2
Section III Interpretations ...................................................... 2
Section IV New and Existing Installations ..................................... 2
Section V Mandatory and Advisory Rules .................................... 3
Section VI Metric Conversions ................................................. 3
Chapter 6-0 Scope. Definitions. and References
Section 6-0.1 Scope of B30.6 .................................................... 5
..
Definitions .........................................................
Section 6-0.2 5
Section 6-0.3 Reference to Other Codes and Standards ........................... 10
Chapter 6-1 Construction and Installation
Section 6- 1 . 1 Load Ratings ....................................................... 11
Section 6-1.2 Construction ....................................................... Il
Section 6-1.3 Ropes and Reeving Accessories .................................... 12
Section 6-1.4 Anchoring and Guying ............................................. 13
Section 6-1.5 Hoists and Swingers ............................................... 14
Section 6-1.6 General Requirements .............................................. 14
Chapter 6-2 Inspection, Testing, and Maintenance
Section 6.2 . I Inspection .......................................................... 15
Section 6-2.2 Testing ............................................................. 16
Section 6-2.3 Maintenance ....................................................... 16
Section 6-2.4 Rope Inspection. Replacement. and Maintenance ................... 17
Chapter 6-3 Operation
Section 6-3.1 Qualifications for and Conduct of Director and
Operating Practices .............................................. 19
Section 6-3.2 Operator Qualifications and Operating Practices.................... 19
Section 6-3.3 Handling the Load ................................................. 20
Section 6-3.4 Signals ............................................................. 22
Section 6-3.5 Miscellaneous ...................................................... 22

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A S I E 830.6 95 m 0 7 5 9 6 7 0 0570793333 W

Figures
1 A-FrameDerrick ................................................................ 6
2 BasketDerrick ................................................................... 6
3 Breast
Derrick ................................................................... 6
4 ChicagoBoom Derrick .......................................................... 6
5 Gin
Pole
Derrick ................................................................ 7
6 Guy Derrick ..................................................................... 7
7 Derrick .................................................................
Shearleg 8
8 Stiffleg
Derrick .................................................................. 8
9 Dead EndingRope in a Socket .................................................. 13
10 Standard Hand SignalsforControllingDerricks ................................. 23
Il DangerZoneforDerricksandLiftedLoadsOperatingNearElectrical
Transmission Lines ............................................................ 26

Table
1 RequiredClearance for NormalVoltage in OperationNearHighVoltage
Power Lines ................................................................... 25

...
Vlll

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ASME 830.6 95
O759670
0570792
27T m

ASME B30.6-1995
SUMMARY OF CHANGES

The1995Edition of ASME B30.6containseditorialchanges,revisions, and correctionsintroduced in


B30.6a- 199I , B30.6b- 1992, B30.6~-1993, and B30.6d- 1994, as well as the following changes, identified
by (95):
Page Location Change
1 General Listing of B30 volumes revised
9 6-0.2.2 Definition of designated revised
as designated person
15 6-2.1.2(a) Revised
6-2.1.3(a) Revised
17 6-2.4.1(~) Revised
19 6-3.2.2(~) Editorially revised

ix

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ASME 630.6-1995

SAFETY STANDARD FOR CABLEWAYS, CRANES, DERRICKS,


HOISTS, HOOKS, JACKS, AND SLINGS

INTRODUCTION

General B30.19
Cableways
B30.20 Below-the-HookLiftingDevices
This Standard is one of a series of safety standards
B30.21ManuallyLeverOperatedHoists
on various subjects which have been formulated under
B30.22Articulating Boom Cranes
the general auspicesof the American National Standards
B30.23
Personnel
Lifting
Systems
(under
devel-
Institute. One purpose of the Standard is to serve as a
opment)
guide to governmentalauthoritieshavingjurisdiction
B30.24ContainerCranes(underdevelopment)
over subjects within the scope of the Standard. It is ex-
B30.25ScrapandMaterialHandlers(underdevel-
pected, however, that the Standard will find a major ap-
opment)
plication in industry, serving as a guide to manufactur-
ers, purchasers, and users of the equipment.
For the convenienceof the user, the Standard has been If adoptedforgovernmentaluse,thereferences to
divided into separate volumes: othernationalcodesandstandards in thespecificvol-
umes may be changed to refer to the corresponding reg-
B30.1 Jacks ulations of the governmental authorities.
B30.2 Overhead and Gantry Cranes (Top Running The use of cableways, cranes, derricks, hoists, hooks,
Bridge, Single or Multiple Girder,
Top Run- jacks, and slings is subject to certain hazards that cannot
ning Trolley Hoist) be met by mechanical means but onlyby the exercise of
B30.3 Hammerhead Tower Cranes intelligence, care, and common sense. It is therefore es-
B30.4 Portal, Tower, and Pillar Cranes sential to have personnel involved in the use and oper-
B30.5 Mobile and Locomotive Cranes ation of equipment who are competent, careful, physi-
B30.6 Derricks callyandmentallyqualified,andtrained in thesafe
B30.7 Base Mounted Drum Hoists operation of the equipment and the handling of the loads.
B303 Floating Cranes and Floating Demcks Serious hazards are overloading, dropping or slippingof
B30.9 Slings theloadcaused by improperhitchingorslinging,ob-
B30.10 Hooks structing the free passage of the load, and using equip-
B30.1 I Monorails and Underhung Cranes ment for a purposeforwhich it wasnot intendedor
B30.12 Handling Loads Suspended From Rotorcraft designed.
B30.13 Storage/Retrieval (S/R) Machines and As- TheStandardsCommittee fully realizestheimpor-
sociated Equipment tance of proper design factors, minimum or maximum
B30.14 Side Boom Tractors sizes,andotherlimitingdimensions of wireropeor
B30.15 Mobile Hydraulic Cranes chain and theirfastenings,sheaves,sprockets,drums,
Note:B30.15-1973hasbeenwithdrawn. and similar equipment covered by the Standard, all of
TherevisionofB30.15isincluded in the which are closely connected with safety. Sizes, strengths,
latest edition of B30.5. and similar criteria are dependenton many different fac-
B30.16 Overhead Hoists (Underhung) tors, often varying with the installation and uses. These
B30.17 Overhead and Gantry Cranes (Top Running factors depend on the condition of the equipment orma-
Bridge, Single Girder, Underhung Hoist) terial; on the loads; on the acceleration or speed of the
B30. I8 StackerCranes(ToporUnderRunning ropes, chains, sheaves, sprockets, or drums; on the type
Bridge, Multiple Girder With Top or Under of attachments; on the number, size, and arrangement of
Running Trolley Hoist) sheavesorotherparts;onenvironmentalconditions
1

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causing corrosion or wear; and on many variable factors (c) guide governments and other regulatory bodies in
thatmustbeconsideredineachindividualcase.The the development, promulgation, and enforcement of ap-
rules given in the Standard must be interpreted accord- propriate safety directives.
ingly,
and
judgmentused in determining their
application.
The Standards Committee will be glad to receive crit- Section 111 - Interpretations
icisms of this Standard’s requirements and suggestions
Upon request, the B30 Committee will render an in-
foritsimprovement,especiallythosebasedonactual
terpretation ofanyrequirementoftheStandard.Inter-
experience in application of the rules.
SuggestionsforchangestotheStandardshould be pretations can only be rendered in response to a written
requestsenttotheSecretaryoftheB30Committee,
submittedtotheSecretary of theB30Committee,
ASME, 345 East 47th Street,New York, NY 10017, and ASME, 345 East 47th Street, New York, NY 10017.
The request for interpretation should be clear and un-
should be in accordance with the following format:
ambiguous. It is further recommended that the inquirer
( u ) cite the specific paragraph designation of the per-
tinent volume; submit his request utilizing the following format.
( b ) indicate the suggested change (addition, deletion, Subject:Citetheapplicableparagraphnumber(s)and
revision, etc.); provide a concise description.
(c) brieflystatethereason and/or evidenceforthe Edition:Citetheapplicableeditionofthepertinent
suggested change; volume for which the interpretation is being
( d ) submit suggested changes to more than one par-
requested.
agraphintheorderthattheparagraphsappear in the
volume. Question:Phrasethequestionas a requestforan in-
TheB30Committeewillconsidereachsuggested terpretation of a specific requirement suita-
change in a timelymanner in accordancewithits ble for general understanding and use, not
procedures. as a request for approval of a proprietary
design or situation. The inquirer may also
includeanyplans or drawings which are
Section I - Scope necessary to explain the question; however,
theyshouldnotcontainanyproprietary
This Standard applies to the construction, installation, names or information.
operation, inspection, and maintenance of jacks; power-
operated cranes, monorails, and crane runways; power- Requests that are not in this format will be rewritten
operated and manually operated derricks and hoists; lift- in this formatby the Committee priorto being answered,
ing devices, hooks, and slings; and cableways. which could change the intent of the original request.
This Standard does not apply to track and automotive ASME procedures provide for reconsideration of any
jacks, railway or automobile wrecking cranes, shipboard interpretation when or if additionalinformationwhich
cranes,
shipboard
cargo-handlingequipment,
well- might affect an interpretation is available. Further, per-
drillingderricks,skiphoists,minehoists,truckbody sonsaggrieved byan interpretation may appealtothe
hoists, car or barge pullers, conveyors, excavating equip- cognizant ASME Committee or Subcommittee. ASME
.ment, or equipment coming within the scope of the fol- does not “approve,” “certify,” “rate,” or “endorse” any
lowing Committees: Alo, A17, A90, A92, A120, B20, item, construction, proprietary device, or activity.
B56, and B77.

Section IV - New and Existing Installations


Section II - Purpose (u) Effective Dure. The effective date of this volume
This Standard is designed to: for the purposeof defining new and existing installations
(u) guardagainstandminimizeinjurytoworkers, shall be 1 year after its date of issuance.
and otherwise provide for the protection of life, limb, (6) New Insfuffutions.Construction,installation,in-
and property by prescribing safety requirements; spection, testing, maintenance, and operation of equip-
(b) provide direction to owners, employers, supervi- mentmanufacturedandfacilitiesconstructedafterthe
sors, and others concerned with, or responsible for, its effectivedate of thisvolumeshallconformwiththe
application; and mandatory requirements of this volume.

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(c) Existing Znsrullutions. Inspection,testing,main- Section V - Mandatory and Advisory Rules


tenance, and operation of equipment manufactured and
facilities constructed prior to the effective date of this Mandatory rules of this volume are characterized by
volume shall be done, as applicable, in accordance with use of the word shall. If a provision is of an advisory
the requirements of this volume. nature, it is indicated by use of the word should and is
It is not the intent of this volume to require retrofitting a recommendation to be considered, the advisability of
of existing equipment. However, when an item is being which depends on the facts in each situation.
modified, its performance requirement shall be reviewed
relative to the current volume. If the performance differs
substantially,theneed to meetthecurrentrequirement Section VI - Metric Conversions
shall be evaluated by a qualified person selected by the
owner (user). Recommended changes shall be made by The values stated in U.S. Customary units are to be
the owner (user) within 1 year. regarded as the standard.

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ASME B30.b 95 m 0759670 0570796 91.5 m

DERRICKS ASME 830.6-1995

DERRICKS

Chapter 6-0
Scope, Definitions, and References

Section 6-0.1 - Scope of B30.6 derrick, breast - a derrick without a boom. The mast
consists of 2 side members spread farther apart at the
6-0.1.1 Within the general scope defined in Section
basethanatthetop,andtiedtogetheratthetopand
I, B30.6 applies to guy, stiffleg, basket, breast, gin pole,
bottom by rigid members. The mast is prevented from
Chicagoboom,shearleg,andA-frame demcks of the
tipping forward by guys connected to its top. The load
stationarytype,capable of handlingloadsatvariable
is lifted and lowered by ropes through a sheave or block
reaches and powered by hoists through systems of rope
secured to the top of the crosspiece (see Fig. 3).
reeving used to perform lifting hook work. Derricks may
be permanently installed or installed for temporary use derrick, Chicago boom - a boom which is attached to
as in construction work. The requirementsof B30.6 also a structure, an outside upright member of the host struc-
applyto anymodificationofthesetypeswhichretain ture serving as the mast, and the boom being mounted
their fundamental features, except as specified for float- in a pivoting seat secured to the upright. The demck is
ing derricks in ASME B30.8, Floating Cranes and Float- complete with load, boom, and boom point swing line
ing Derricks. falls (see Fig. 4).
derrick, gin pole - a boom without a mast which has
guys arranged from its top to permit leaning the mast in
one or more directions. The load is lifted and lowered
Section 6-0.2 - Definitions by ropes reeved through sheaves or blocks at the top of
the mast and the lower block (see Fig. 5).
6-0.2.1 Types of Equipment
derrick, guy - a fixed derrick consisting of a mast ca-
derrick - an apparatus consisting of a mast or equiva- pable of being rotated 360 deg., but not continuous ro-
lent member held at the end by guys or braces, with or tation,supported in a verticalposition by guys and a
without a boom, for use with a hoisting mechanism and boom, the bottom end of which is hinged or pivoted to
operating ropes move in a vertical plane with a reeved rope between the
derrick,A-frume - a derrick in whichtheboomis head of the mast and the boom harness for lifting and
hingedfrom a crossmemberorpedestalbetweenthe lowering the boom, and a reeved rope from the boom
bottom ends of 2 upright members spread apart at the point for lifting and lowering the load (see Fig. 6)
lower ends and joined at the top, the boom point secured derrick, shearleg - a boom with or without a mast, not
to the junction of the side members, and the side mem- capable of swinging,hingedatthebottomandraised
bers are braced or guyed from this junction point (see and lowered by a boom hoist mechanism or a hydraulic
Fig. 1 ) cylinder (see Fig. 7)
derrick, basket - a derrick without a boom, similar to derrick, stifleg - a demck similarto a guy demck,
a gin pole, with its base supported by ropes attached to except that the mast is supported or held in place by 2
comer posts or other parts of the structure. The base is or more stiff members, called stifflegs, which are capable
at a lowerelevationthanitssupports.Thelocationof of resisting either tensileor compressive forces. Sills are
the base of a basket derrick can be changed by varying generally provided to connect the lower ends of the stiff-
the length of the rope supports. The top of the pole is legs to the foot of the mast (see Fig. 8).
secured with multiple reeved guys to position the top of
the pole to the desired location by varying the length of 6-0.2.2 General
the upper guy lines. The load is lifted and lowered by abnormaloperatingconditions - environmentalcon-
ropes through a sheave or block secured to the top of ditions that are unfavorable, harmful, or detrimental to
the pole (see Fig. 2 ) . or for the operationof a derrick, such as excessively high
5

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ASME B 3 0 . b 95 m 0759670 0570797 851 W

ASME 830.6-1995 DERRICKS

FIG. 1 A-FRAME
DERRICK

FIG. 3 BREASTDERRICK

FIG. 2 BASKETDERRICK

FIG.4 CHICAGO BOOM DERRICK

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A S I E 830.6 95 0759670 0570798 7 9 8

DERRICKS ASME 830.6-7995

T(!%

FIG. 5 GIN POLE DERRICK

FIG. 6 GUY DERRICK


7

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ASME 830.6 95 m 0 7 5 9 b 7 0 0570799b24

ASME 830.6-1995 DERRICKS

Holst

FIG. 7 SHEARLEGDERRICK

FIG. 8 STIFFLEG DERRICK


8

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DERRICKS ASME B30.6-1995

or low ambient temperatures,


exposure to
adverse director - designatedpersonincharge of derrick
weather, corrosive fumes, dust-laden or moisture-laden operation
atmospheres, and hazardous locations eye - a loop formed at the end of a rope by securing
administrative or regulatory authoriv - governmental the dead end to the live end at the base of the loop
agency, or the employer in the absence of governmental fiddle block - a blockconsisting of sheavesheld in
jurisdiction place by the same cheek plates; at least 2 sheaves are
appointed - assignedspecificresponsibilities by the not on the same shaft
employer or the employer’s representative junge point - a pointofcontactbetweenropeand
authorized - appointed by a duly constituted adminis- drum flange where the rope changes layers
trative or regulatory authority foot bearing or block (sill block) - the lower support
boom - a timber or metal section or strut, pivoted or on which the mast rotates
hinged at theheel(lowerend)at a locationfixed in gudgeon pin - a pinconnectingthemastcaptothe
heighton a frame,mast,orverticalmember, with its mast allowing rotation of the mast
point (upper end) supported by chains, ropes, or rods to guy - a rope used to steady or secure the mast, boom,
the upper end of the frame, mast, or vertical member. A or other member in the desired position
rope for lifting and lowering the load is reeved through hairpin anchor - a hairpin-shaped, guy-supporting an-
the sheaves or a block at the boom point and the load chor that is placed in footings or walls before concrete
block.Thelength of theboomshall be takenasthe is poured and is held in place by the cured concrete
straight line distance between the axis ofthefootpin latch, hook - a device used to bridge the throat opening
andtheaxisoftheboompointsheavepin, or where of a hook
used, the axis of the upper load block attachment pin. load, rated - the maximum allowable working load in
boom angle - the angle above or below horizontal of pounds (kilograms) established by the manufacturer in
the longitudinal axis of the boom base section accordance with Section 6-1.1
boom angle indicator - an accessory device that mea- load, working - the external loadin pounds (kilograms)
sures the angle of the boom base section center line to applied to the derrick, including the weight of load at-
the horizontal tachingequipmentsuchashoistingropes,lowerload
boom harness - the block and sheave arrangement on block, shackles, and slings
the boom point to which the topping lift cable is reeved load block, lower - the assembly of shackle, swivel,
for changing the boom angle sheaves, pins, and frame suspended by the hoisting rope
boom point - the outward end of the top section of the load block, upper - the assembly of sheaves, pins, and
boom frame suspended from the boom
crossover points - in multiple layer spooling of rope mast - the upright member of the derrick
on a drum, those points of rope contact where the rope mast cap (spider) - the fitting at the top of the mast to
crosses the preceding rope layer which the guys are connected
derrick bullwheel - a horizontal ring or wheel fastened qualijird person - a person who, by possession of a
to the mast baseof a derrick for the purposeof swinging recognizeddegree,certificate of professionalstanding,
the derrick by means of ropes leading from this wheel or by extensive knowledge, training, and experience, has
to a powered drum successfully demonstrated the ability to solve or resolve
derrick service problems relating to the subject matter and work
( a ) normal - that service which involves operating reeving - a ropesystem in whichtheropetravels
atlessthan 85% rated capacity and not more than 10 around drums and sheaves
lift cycles per hour except for isolated instances repetitive pickup point - when operatingon a repetitive
( b ) heavy - that service which involves operating at cycle operation, that part of the rope which is leaving
85% to 100% of rated capacity, or in excess of 10 lift the drum when the load is first applied to the rope
cycles per hour as a regular specified procedure rock anchor - an anchoring device inserted in a hole
(c) severe - that service which involves normal or drilledintorock or concrete. The device is secured in
heavy service with abnormal operating conditions the hole to withstand a predetermined load.
designated person - a person selected or assigned by rope - refers to wire rope unless otherwise specified
the employer or the employer’s representative as being rotation resistant rope - a wire rope consisting of an
competent to perform specific duties inner layer of strand laid in one direction covered by a
9

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ASME 830.6-1995 DERRICKS

layer of strand laid in the opposite direction. This has ANSUAWS Dl.1-88, Structural Welding Code - Steel'
the effect of counteracting torque by reducing the ten-
dency of the finished rope to rotate. Publisher: American Welding Society
550 N.W. LeJeune Road
side Loading - a load applied at an angle to the vertical
Miami, F1 33I35
plane of the boom
sill - a member connecting the foot block and stiffleg,
or a memberconnectingthelowerendsof a double ASME B30.7-1994, Base Mounted Drum Hoists]
member mast ASME B30.8-1993,
Floating
Cranes
and
Floating
standby derrick - a derrick not in regular service which Derricks'
is used occasionally or intermittently as required
stifleg - a rigidmembersupportingthemastatthe ASME B30.1O- 1993, Hooks'
head
Publisher: The American Society of Mechanical
swing - rotation of the mast or boom for movements
Engineers
of loadsin a horizontaldirectionabouttheaxis of 345 East 47th Street
rotation NewYork,NY10017
two-blocking - the condition in which the lower load
block or hook assembly comes in contact with the upper ASME Order Department
load block or boom point sheave assembly 22 Law Drive
P.O. Box 2350
Fairfield. NJ 07007-9979
Section 6-0.3 - Reference to Other Codes and
Standards ANSI A 1264.1- 1989, Safety Requirements for Work-
WithiE thetext,referenceismadetothefollowing placeFloorandWallOpenings,Stairs,andRailing
publications, copies of which may be obtained from the Systems
publishers indicated.
Publisher: American National Standards Institute, Inc.
ANSUAWS D14.3-82, Specification for Welding Earth- 11 West 42nd Street
moving and Construction Equipment' NewYork,NY 10036

'May also be obtained from American NationalStandardsInstitute,


inc., 1 I West 42nd Street, New York, NY 10036.

IO

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OERRICKS ASME 830.6-7995

Chapter 6-1
Construction and Installation

Section 6-1.1 - Load


Ratings Variations
from
these
requirements
acceptable
are pro-
vided original rated load or rerated load is calculatedby
6-1.1.1 Basis. Loadratingsaredependent on such
a qualified personor derrick manufacturer to compensate
factors
anchorage,
as structural
competence,
rope
for these variations.
strength, hoist rating, supports, and guy lengths.
( b ) For published ratings, the manufacturer shall fur-
6-1.1.2 Rated Load (Working Load) Marking nish complete guy information recommending:
( u ) For permanentlyinstalledderrickswithfixed
( I ) thenumber;
lengths of boom, guy, and mast, a substantial, durable, ( 2 ) the spacing around the mast;
and clearly legible rating chart shall beprovidedwith (3) themaximumverticalslope;
each derrick and affixed where it is visible to personnel ( 4 ) the size, grade, and construction of rope to be
responsible for the operationof the equipment. The chart used in each;
shall include, but not necessarily be limited to, the fol- (5) initial sag or tension;
lowing data: ( 6 ) tension in guy line rope at anchor.
( I ) manufacturer’s approved load ratings at corre- (c) The mastbaseshallpermitfreerotationofthe
sponding ranges of boom angle or operating radii; mast with allowance for slight tilting of the mast caused
( 2 ) specificlengthsofcomponents on whichthe byguy slack.
load ratings are based; ( d ) The mast cap shall:
(3) required parts for hoist reeving. Size and con- ( I ) permit free rotation of the mast;
struction of rope may be shown either on the rating chart ( 2 ) withstand tilting and cramping action imposed
or in the operating manual. by the guy loads;
( b ) For nonpermanent installations, the manufacturer (3) besecuredtothemast to preventdisengage-
shall provide information from which rated load charts ment during erection;
can be prepared by a qualified person for the particular (4) be provided with means for attachment of guy
installation. The rated load charts shall be located either ropes.
at the derrick or at the job site office.
6-1.2.3 Stiffleg Derricks
( u ) The mast shall be supported in the vertical posi-
Section 6-1.2 - Construction tion by at least 2 stifflegs, one end of each being con-
6-1.2.1 General nected to the top of the mast and the other end securely
( u ) Derricks shall be constructed to meet all stresses anchored. The stifflegs shall be capable of withstanding
imposed on members and components under normal op- the loads imposed at any point of operation within the
erating conditions when properly installed and handling rated load chart range.
loadsnotexceedingmanufacturer’sloadratingswith (b) The mast base shall:
recommended reeving. ( I ) permit free rotation of the mast, when required;
( b ) Weldingofloadsustainingmembersshallcon- ( 2 ) permit deflection of the mast without binding;
form to recommended practices of the American Weld- (3) provide means to prevent the mast from lifting
ing Society as outlined in ANSI/AWS D14.3 or ANSI/ out of its socket when the mast is in tension.
AWS D1.l. (c) The stiffleg connecting member at the top of the
mast shall:
6-1.2.2 Guy Derricks ( I ) permit free rotation of the mast, when required;
( u ) The recommendedminimumnumber of guys is (2) withstandtheloadsimposed by theaction of
6. Preferably, guy length and spacing should be equal. the stifflegs;
11

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(3) be so secured as to oppose separating forces at (c) The nominal breaking strength of the most heav-
all times. ily loaded rope in a system shall not be less than 3%
times the load applied to that rope.
6-1.2.4 Gin Pole Derricks ( d ) Rotationresistantropesshallnotbe used for
(u) Guylinesshouldbesizedandspaced so asto boom hoist reeving.
maketheginpolestable in bothboomedandvertical
positions. 6-1.3.4 Load Hoist Ropes
(b) The base of the gin pole shall: (u) Loadhoistropesshallbeofasize,grade,and
( I ) permit movement of the pole, when required; construction to withstand the maximum load imposed.
( 2 ) provide means to anchor the pole against hor- (b) Ropes in the load hoisting systems shall be of a
izontal forces, when required. length for the entire rangeof movement specified for the
application with at least 2 full wraps of rope remaining
6-1.2.5 Chicago Boom Derricks on the hoist drum.
( c ) The nominal breaking strength of the most heav-
(u) The fittings for stepping the boom and for attach-
ment of the topping lift shall be arranged to: ilyloadedrope in asystemshallnotbelessthan 3%
( I ) permit the derrick to swing at all permitted op- times the load applied to that rope, except as specified
erating radii and mounting heights between fittings; in para. 6-1.3.4(d).
(2) accommodate attachment to the upright mem- NOTE: The rope design factors, asgiven inparas. 6-1.3.2, 6-1.3.3,
ber of the host structure; and 6-1.3.4 above, shall be determined on the basis of rope loads
resulting fromrated loads, specified reeving, and published nominal
(3) withstand the forces applied during normal op- breakingstrength of new rope. Consideration shall be given to fric-
eration with rated loads at permitted operating configu- tional losses where appropriate.
rations; Ropes of material other than steel may be used only in accordance
with the manufacturer’s, or a qualified person’s, recommendation.
( 4 ) preventthe b00r11 or topping lift from lifting
out under tensile forces. (d) Rotation resistant ropes shall have a design factor
of 5 or greater. [The design factor of 5 or greater for
rotation resistant ropes may be modified by the derrick
Section 6-1.3 - Ropes and Reeving userby complyingwiththeprovisionsofpara. 6-
Accessories 3.3.l(c)].
( e ) Rotation resistant ropes shall be given special care
6-1.3.1 General. Wherever exposed to temperatures in installation as they are more susceptible to damage
in excess of 180°F (82°C). rope having an independent than other types of rope.
wireropecore,wirestrandcore, or other temperature
damage-resistant core shall be used.
6-1.3.5 Reeving Accessories
(u) Poured, swaged, compressed,or wedge socket fit-
6-1.3.2 Guy Ropes tings shall be applied as recommendedby the rope, der-
(a) Guy ropes shall be of a size, grade, and construc- rick, or fitting manufacturer.
tion to withstand the maximum load imposed. (b) Rope end shall be anchored to the drum.
(b) The nominal breaking strength of each rope shall (c) Eyesshallbemadeinarecommendedmanner
notbelessthan3timesthestaticloadappliedtothe and rope thimbles should be used in the eye.
rope. ( d ) RopeclipsattachedwithU-boltsshallhavethe
( c ) Guyattachmentssuchasturnbucklesshallhave U-bolt on the deador short end of the rope. Spacing and
provision to prevent loosening during usage. number of all types of clips shall be in accordance with
the clip manufacturer’s recommendations. Nuts on clip
6-1.3.3 Boom Hoist Ropes bolts shall be tightened evenly to the manufacturer’s rec-
(u) Boom hoist ropes shall be of a size, grade, and ommendedtorque.Aftertheinitialloadisappliedto
construction to withstand the maximum load imposed. newly installed rope and the rope is under tension, the
(b) The live rope reeving system in a boom suspen- nuts on the clip bolts should be tightened again to the
sion shall withstand the maximum load imposed and be required torque in order to compensate for any decrease
of a length to permit lowering the boom point to hori- in rope diameter caused by the load.
zontalpositionwithatleast 2 fullwrapsofrope re- (e) Where a half wedge socket is used, it shall be of
maining on the hoist drum. a positive locking type.

12

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DERRKKS ASME 830.6-1995

Loop
back
method
Extra plece of same slze rope
I S cllpped to mam rope

FIG. 9 DEADENDING ROPE IN ASOCKET

(f) Wireropeclipsusedinconjunctionwithwedge (g) Boompointsheavesshould be providedwith


socketsshallbeattached to theunloadeddeadendof guides to limit the offlead angle of the rope when en-
the rope only (see Fig. 9). tering the grooves from either side.
(g) Ifaloadissupportedbymorethanonepart of ( h ) Boom hoist sheaves shall have pitch diameters not
ropc, the iension in the parts shall be equalized. less than 15 times the nominal diameter of the rope used.

6-1.3.6 Sheaves
( a ) Sheavegroovesshallbesmoothandfreefrom Section 6-1.4 - Anchoring and Guying
surfaceconditionsthatcouldcauseropedamage.The
6-1.4.1 Guy Derricks
cross-sectional radius at the bottom of the groove should
(o) The mast base shall be anchored. Maximum hor-
be such as to form a close-fitting saddle for the size rope
izontalandverticalforcesencounteredwhenhandling
used, and the sides of the groove should be tapered out-
ratedloadswiththeparticularguyslopeandspacing
ward to fxilitate entrance of the rope into the groove.
stipulated for the application are among the design fac-
Flange corners should be rounded, and the rims should
tors for which provision shall be made.
run true about the axis of rotation.
( b ) The guys shall be secured to the ground or other
( h ) Sheavescarryingropesthatcanbemomentarily
firm anchorage. Maximum horizontal and vertical forces
unloadedshallbeprovidedwith close fitting guards or
otherdevicestoguidetheropeback into thegroove
encountered while handling rated loads with the partic-
when the load is applied again. ular guy slope and spacing stipulated for the application
(c) Thesheavesinthelower load blockshouldbe are among the factorsfor which provision shall be made.
equippedwithclosefittingguardsthatwillreducethe
possibility of ropes becoming fouled when the block is 6-1.4.2 Stiffleg Derricks
lying on the ground with the ropes loose. (o) The mast base shall be anchored. Maximum hor-
( d ) Meansshouldbeprovided, if necessary, to pre- izontalandverticalforcesencounteredwhilehandling
vent chafing of the ropes. rated loads stipulated for the application with the partic-
( e ) All running sheaves shall be equipped with means ular stiftleg spacing and slope are among the design fac-
for lubrication or with permanently lubricated, sealed, or tors for which provision shall be made.
shielded bearings. ( b ) Thestifflegsshallbeanchored.Maximumhori-
cf) Hoistingsheavesshallhavepitchdiameters not zontalandverticalfarcesencounteredwhilehandling
less than 18 times the nominal diameterof the rope used. rated loads with the particular stiffleg arrangement stip-

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ASME 630.6-1995 DERRICKS

ulatedfortheapplicationareamongthefactorsfor ciprocating components, that constitute a hazard under


which provision shall be made. normal operating conditions, shall be guarded.
(6) Guards shall be fastened in place.
6-1.4.3LoadAnchoringData. For permanent ( c ) Each guard shall be capable of supporting, with-
fixed installations, the owner shall provide load anchor- out permanent distortion, the weightof a 200 lb (90 kg)
ing data referred to in paras. 6- 1.4.1 and 6- 1.4.2 for the person, unless the guard is located where it is not prob-
conditionsstipulatedfortheapplication.Fornonper- able that a person will step on it.
manent installations, such data shall be determined by a
qualified person.
6-1.6.2 Lubrication. Lubricatingpointsshould be
accessible without removing guards or other parts.
Section 6-1.5 - Hoists and Swingers
(u) The boom, load hoists, and swinger mechanisms
shall be suitable for the derrick work intended and shall 6-1.6.3 Hooks
be anchored to prevent displacement from the imposed (a) Hooks shall meet the manufacturer’s recommen-
loads. Caution should be exercised in the use of hoists dations and shall not be overloaded. If hooks are of the
havingexcessivelinepull or brakingcapacityforthe to ASME
swiveling type, they should rotate freely. Refer
application. B30.10.
(b) Base mounted drum hoist requirements of ASME (b) Hooks withlatchesshould beusedwherever
B30.7 shall apply. possible.

Section 6-1.6 - General Requirements 6-1.6.4 Boom Angle Indicator. Boom angle indi-
6-1.6.1 Guards cator shouldbe provided and be readable by the operator
(u) Exposedmovingparts,suchasgears,ropes,set or the signal person, unless the demck hasonerating
screws, prDjecting keys, chains, chain sprockets, and re- for all boom angles.

14

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DERRICKS ASME 830.6-1995

Chapter 6-2
Inspection, Testing, and Maintenance

Section 6-2.1 - Inspection servation during operation for any deficiencies anddam-
agewhichmightappearbetweenregularinspections.
6-2.1.1 Inspection Classification
Any deficiencies, such as those listed, shall be carefully
( a ) Inifid 1n.Tpection. Prior to initialuse, all new,
examined,and a determinationshall be made as to
reinstalled,altered, or modifiedderricksshallbein-
whether they constitute a hazard:
spected by adesignatedpersontoverifycompliance
( I ) all control mechanisms - inspect daily for ad-
with the provisions of this volume.
justment, wear, and lubrication
( b ) Inspectinlz Procedure. Inspectionprocedure for
( 2 ) all chords and lacing - inspect daily, visually
derricksinregularserviceisdividedintotwogeneral
(3) tension in guys - inspect daily, by observation
classifications based upon the intervals at which the in-
( 4 ) plumb of the mast - inspect visually
spection should be performed. The intervals in turn are
(5) externalindication of deterioration or leakage
dependent upon the nature of the critical components of
in air or hydraulic systems - inspect daily, visually
thederrickandthedegree of theirexposure to wear,
( 6 ) derrick hooks for deformation or cracks - for
deterioration, or malrunction. The twogeneralclassifi-
hookswithcracks or havingmorethan 15% inexcess
cations are herein designated as frequent and periodic,
of normal throatopening or morethan 10 deg.twist
with respective intervals between inspections as defined
fromtheplane of theunbenthook,refer to para. 6-
below.
2.3.3(c)( I )
(I) Frequent Inspec-ticm. Visualexaminationsby
(7) rope reeving - visual inspection for noncom-
the operator or other designated personnel with records
pliance with derrick manufacturer’s recommendations
not required.
(8) hoist brakes, clutches, and operating levers -
( u ) normalservice - monthly
checkdailyforproperfunctioningbeforebeginning
( b ) heavyservice - weekly to monthly
operations
(c) severe service - daily to weekly
(9) electrical apparatus - for malfunctioning,
( d ) special or infrequentservice - asrecom-
signs
of
excessive deterioration,
dirt
and
moisture
mendedby a qualified individual before and after each
accumulation
occurrence
(2) PeriodicInpxtiorz. Visualinspectionbyan
6-2.1.3 Periodic Inspection
appointedpersonmakingrecords of apparentexternal
( u ) Complete inspections of the derrick shall be per- (95)
conditions to
provide
the
basis
for a continuing formedatintervals, as definedinpara. 6-2.1.l(b)(2).
evaluation.
Any deficiencies, such as those listed, shall be examined,
( a ) normal
service - equipment in place:
and a determination made by a designated person as to
yearly whether they constitute a hazard. These inspections shall
( b ) heavy service - equipment in place:yearly
includetherequirementsofpara.6-2.1.2and, in addi-
(c) severe service - as in (b); quarterly tion, items such as the following:
( d ) special or infrequentservice - as author- ( I ) structuralmembersfordeformation,cracks,
izedby a qualifiedperson:beforethefirstsuchoccur- and corrosion;
renceand as directed by thequalifiedpersonforany (2) bolts and rivets for tightness;
subsequent occurrences ( 3 ) partssuch as pins,bearings,shafts,gears,
sheaves,drums,rollers,lockingandclampingdevices,
6-2.1.2 Frequent Inspection for wear, cracks, and distortion;
(95) ( N ) Itemssuch as thefollowingshallbeinspectedfor ( 4 ) gudgeonpin for cracks, wear, and distortion;
I deficiencies and
damage intervals
at as defined in para. (5) power plants for performance and compliance
6-2. I . 1 (h)( I ) , or as specifically indicated, including ob- with applicable safety requirements.
15

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ASME B30.b 95 m 0759670 0570807 520 m

ASME B30.6-1995 DERRICKS

(b) Foundation or supports shallbe inspected for con- ( I ) the derrick to be repaired shall be arranged to
tinued ability to sustain the imposed loads. causetheleastinterferencewithotherequipmentand
operations in the area;
6-2.1.4 Derricks Not in Regular Use (2) all hoist drum dogs shall be engaged;
(a) A derrickwhichhasbeenidlefor 1 monthor ( 3 ) if electric hoist is used, the main or emergency
more, but less than 6 months, shall be given an inspec- switch shall be locked in the open position;
tion conforming with the requirements of paras. 6-2.1.2 ( 4 ) warning or out-of-order signs shall be placed
and 6-2.4.1(a) before being placed in service. on the derrick and hoist;
(6) A derrick which has been idle for more than 6 ( 5 ) the repairs of booms of derricks shall be made
months shall be givena complete inspection conforming either when the booms are lowered and supported or tied
with the requirements of paras. 6-2.1.2, 6-2.1.3, and 6- off;
2.4.1 (d).
( 6 ) a communicationsystemshallbesetupbe-
(c) Standby derricks, before being used, shall be in-
tweenthehoistoperatorandtheappointedpersonin
spected in accordance with paras. 6-2.1.4(a) or (b), de-
charge of derrickoperationsbeforeany work onthe
pending upon the interval since they were last used.
equipment is started;
6-2.1.5Inspection Records (for Periodic In- (7) weldingrepairsshallbeapproved byan ap-
spections). Dated inspection reportsor comparable re- pointed person.
cords shall be made on critical items, such as hoisting (b) Afteradjustmentsandrepairshavebeenmade,
machinery, sheaves, hooks, chains, ropes, and other lift- thederrickshallnotbereturnedtoserviceuntilall
ing devices. Dated records should be kept where readily guards have been reinstalled, safety devices reactivated,
available to appointed personnel. and maintenance equipment removed.

6-2.3.3 Adjustments and Repairs


Section 6-2.2 - Testing ( a ) Any hazardousconditionsdisclosed by thein-
6-2.2.1 Operational Tests spection and requirements of Section 6-2.1 shall be cor-
(a) Prior to initial use, all newand altered derricks rected before operation of the derrick is resumed. Ad-
shall be tested to ensure compliance with this Standard, justments and repairs shall be done only by designated
including functions such as the following: personnel.
( I ) load lifting and lowering (6) Adjustments shall be maintained to assure correct
(2) boom up and down functioning of components such as the following:
(3) swing ( I ) all functioning operating mechanisms
( 4 ) operation of clutches and brakes of hoist (2) tie-downs or anchorages
( 5 ) limit devices, if provided
( 3 ) signalsystem
(b) Allanchoragesshallbeapproved by theap-
( 4 ) brakes and clutches
pointedperson.Rockandhairpinanchoragesmayre-
( 5 ) powerplants
quire special testing.
( 6 ) guys
(7) limit devices, if provided
Section 6-2.3 - Maintenance (c) Repairs or replacements shall be made as needed.
The following are examples.
6-2.3.1 Preventive Maintenance ( I ) Hooksshowingdefectsdescribed in para.6-
(a) A preventive maintenance program should be es-
2.1.2(a)(6) shall be discarded. Repairs by welding or re-
tablished and based upon the derrick manufacturer’s or
shaping are not recommended.
a qualifiedperson’srecommendation.Datedrecords
(2) All critical parts that are cracked, broken, bent,
should be keptwherereadilyavailabletoappointed
personnel. or excessively worn.
(b) Replacement parts shall be at least equal to the (3) Pitted or burnedelectricalcontactsshouldbe
original parts. correctedonly by replacement andin sets.Controller
parts should be lubricated only as recommended by the
6-2.3.2 Maintenance Procedure manufacturer.
(u) Beforeadjustmentsandrepairsarestarted,the ( d ) All replacement and repaired parts shall have at
following precautions shall be taken: least the original design factor.

16

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Licensed by Information Handling Services
ASME B30.b
95
0759670 0570808 467

DERRLCKS ASME 830.6-1995

6-2.3.4 Lubrication ( 2 ) Periodic inspections shall be performed byan


(u) Allmovingpartsofthe demck andhoistfor appointed or authorizedperson.Thisinspectionshall
which lubrication is specified, including rope and chain, cover the entire length of rope. The individual wires in
should be regularly
lubricated.
Lubricatingsystems thestrands oftheropeshallbevisibletothisperson
should be checked for proper delivery of lubricant. Care during the inspection. Any deterioration resulting in ap-
should be taken to follow manufacturer’s recommenda- preciable loss of original strength, such as described be-
tions as to points and frequency of lubrication, mainte- low, shall be noted, and a determination shall be made
nance of lubricant levels, and types oflubricanttobe as to whether further use of the rope would constitute a
used. hazard:
(b) Machinery shall be stationary while lubricants are ( a ) points listed in para. 6-2.4.1(a);
beingappliedandprotectionprovidedascalledfor in ( b ) reductionofropediameterbelownominal
paras. 6-2.3.2(a)(l) through (a)(3), unless equipped for diameter due to loss of core support, internal or external
automatic or remote lubrication. corrosion, or wear of outside wires;
( c ) severelycorroded or brokenwiresatend
connections;
Section 6-2.4 - Rope Inspection, ( d ) severelycorroded,cracked,bent,worn, or
Replacement, and improperly applied end connections.
Maintenance ( 3 ) Care shall be taken when inspecting sections of
rapid deterioration such as the following:
6-2.4.1 Inspection
(u) sectionsincontactwithsaddles,equalizer
( u ) FrequentInspection
sheaves, or other sheaves where rope travel is limited:
(I) All running ropes in continuous service should
(b) sections of the rope at or near terminal ends
be visually inspected once each working day. A visual
where corroded or broken wires may protrude.
inspection shall consist ofobservationof all ropethat
Replacement(c) Rope (95)
can be expected to be in use during the day’s operations.
These visgal observations should be concerned with dis- ( I ) No precise rules can be given for determination
covering damage such as listedbelowthatmaybean of the exact time for rope replacement, since many vari-
immediate hazard: able factors are involved. Once a rope reaches any one
(a) distortion of the rope such as kinking, crush- of the specified removal criteria, it may be allowed to
ing, unstranding, birdcaging, main strand displacement, operate to the end of the work shift, based on the judg-
or core protrusion; mentof a qualified perqon. The rope shall be replaced
(b) generalcorrosion; after that work shift, at the endof the day, or at the latest
(c) broken or cut strands; time ptior to the equipment beingused by the next work
( d ) number, distribution,and type of visible bro- shift.
kenwires [seepara. 6-2.4.1(c) forfurtherguidance]. ( 2 ) Removal criteria for rope replacement shall be
When such damage is discovered, the rope shall be ei- as follows:
ther removed from service or given an inspection as de- ( a ) in running ropes other than rotation resistant
tailed in para. 6-2.4.1(b). ropes, 6 randomly distributed broken wires in 1 lay or
( 2 ) Care shall be taken when inspecting sections of 3 broken wires in 1 strand in 1 lay - consultrope
rapiddeteriorationsuch as flange
points,
crossover manufacturer for broken wire criteria for rotation resis-
points, and repetitive pickup points on drums, tant rope;
( b ) Periodic Inspection ( h ) 1 outer wire broken at the contact point with
(I) Theinspectionfrequencyshallbedetermined the core of the rope which has worked its way out of
by a qualified person and shall be based on such factors the rope structure and protrudes or loops out from the
as expected rope life, as determined by experience on rope structure;
the particular installation or similar installations; severity (c) wear of one-third the original diameterof the
of environment; percentage of capacity lifts; frequency outside individual wires;
rates of operation; and exposure to shock loads, Inspec- ( d ) kinking,crushing,birdcaging, or any other
tions need not be at equal calendar intervals and should damage resulting in distortion of the rope structure;
be more frequent as the rope approaches the end of its (e) evidence of heat damage from any cause;
usefullife.Thisinspection
shall
bemadeat
least reductionsfromnominaldiametergreater
annually. than those shown below:

17

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ASME 830.6 95 0759670 0570809 3T3

ASME 830.6-1995 DERRICKS

Max.Allowable cf) A long-rangeinspectionprogramshould be es-


Reduction From tablished and include records on examination of ropes
Rope Diameter Nom. Diam.
removed from service so that a relationship can be es-
Up to %6 in. (8 mm) [Note (I)] 1/64 in. (0.4 mm) tablished between visual observation and actual condi-
3/s in. (9.5 mm) to ‘h in. (13 mm) %2 in. (0.8 mm) tion of the internal structure.
9/16 in. (14.5 mm) to y4 in. (19 mm) 9- in. (1.2 mm)
7 8 in. (22 mm) to 1% in. (29 mm) Y16 in. (1.6 mm)

1% in. (32 mm) to 1% in. (28 mm) %2 in. (2.4 mm) 6-2.4.2 Rope Maintenance
NOTE: ( a ) Ropeshallbestoredtopreventdamage or
(1) Denotes, throughout. the nominal metric size equivalent to the deterioration.
nominal customary size shown.
( b ) Unreeling or uncoiling of rope shall be performed
( 8 ) in standing ropes, more than 2 broken wires asrecommendedbytheropemanufacturer,withcare
in 1 lay in sectionsbeyondendconnections, or more taken to avoid kinking or inducing a twist.
than 1 broken wire at an end connection. ( c ) Before cutting a rope, seizings shall be placed on
(3) Broken wire removal criteria cited in this vol- each side of the location where the rope is to be cut to
ume apply to wire rope operating on steel sheaves and prevent unlaying of the strands. On preformed rope, 1
drums. The user shall contact the sheave, drum, or der- seizing on each side of the cut is required. On nonpre-
rick manufacturer, or a qualified person, for broken wire formed ropes of % in. (22 mm) diameter or smaller, 2
removal criteria for wire ropes operatingon sheaves and seizings on each side of the cut are required; for non-
drums made of material other than steel. preformed rope of 1 in. (25 mm) diameter and larger, 3
( 4 ) Replacement rope shall have a strength rating seizings on each side of the cut are required.
at least as great as the original rope furnished by the ( d ) Duringinstallation,careshall be exercisedto
demck manufacturer.Anydeviationfromtheoriginal avoid dragging the rope in dirt or around objects that
size, grade, or construction shall be specified by a rope will scrape, nick, crush, or induce sharp bends in it.
manufacturer,thederrickmanufacturer, or aqualified ( e ) Ropeshouldbemaintainedinawell-lubricated
person. condition. It is important that lubricant applied as part
( d ) Ropes Note in Regular Use. All rope which has of a maintenance program shall be compatible with the
been idle for a period of 1 month or more due to shut- original lubricant, and to this end the rope manufacturer
down or storage of the demck on which it is installed should be consulted; lubricant applied shall be the type
shall be given an inspection in accordance with para 6- which does not hinder visual inspection. Those sections
2.4.l(b) beforeitisplacedinservice.Thisinspection of rope which are located over sheaves or otherwise hid-
shall be for all types of deterioration and shall be per- den during inspection and maintenance procedures re-
formed by an appointed or authorized person whose ap- quire special attention when lubricating rope. The object
proval shall be required for further use of the rope. of rope lubrication is to reduce internal friction and to
(e) InspectionRecords preventcorrosion.Periodicfieldlubricationisparticu-
(1) Frequent inspection - no records required. larly important for rotation resistant rope.
(2) Periodic inspection- in order to establish data cf, Whenan operatingropeshowsgreaterwearat
as a basis for judging the proper time for replacement, well-defined localized areas than on the remainder of the
a dated reportof rope condition at each periodic inspec- rope, rope life canbe extended, in cases where a reduced
tion shall be kept on file. This report shall cover points rope length is adequate, by cutting off a section at one
of deterioration listed in para. 6-2.4.1(b)(2). end, thus shifting the wear to different areas of the rope.

18

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Licensed by Information Handling Services
DERRICKS ASME B30.6-1995

Chapter 6-3
Operation

Section 6-3.1 - Qualifications for and Conduct equipmentissecuredinaccordancewithpara. “6-


of Director and Operating 3.2.3(e).
Practices (f) If powerfailsduringoperations,theperson in
charge of derrickoperationshallinvestigateandtake
6-3.1.1 Operation of Derricks. Derrick operations
necessary action before operation is resumed.
shall be supervised by a designated person.

6-3.1.2 Qualifications for Directors Section 6-3.2 - Operator Qualifications and


(u) The director shall be required by the employer to Operating Practices
pass a written or oral examination and a practical oper-
ating examination, unless able to furnish satisfactory ev- 6-3.2.1 Operators.Derricks and derrick hoists shall
idence of qualifications and experience. Qualifications be operated only by the following qualified personnel:
( u ) designated persons;
shall belimitedtothespecifictypeofoperationsfor
which the director was examined. (b) trainees under the direct supervision of a desig-
(b) Thedirectorshall meetthefollowingphysical nated person;
(c) maintenanceandtestpersonnel,when it isnec-
qualifications:
( I ) vision of at least 20/30 Snellen in one eye and
essary in the performance of their duties.
20/50 in the other, with or without corrective lenses;
(2) abilitytodistinguishcolor,regardless ofthe 6-3.2.2 Qualifications for Operators
position of colors, if color differentiation is required for (a) Operatorsshall be required by theemployerto
operation; pass a written or oral examination and a practical oper-
( 3 ) adequate hearing, with or without hearing aid, ating examination, unless able to furnish satisfactory ev-
for the specific operation. idence of qualificationsandexperience.Qualifications
shall be limitedtothespecifictype of equipmentfor
which the operator is examined.
6-3.1.3 Practices of Designated Individuals (b) Operators and operator trainees shallmeet the fol-
Directing Operations lowing physical qualifications:
( u ) The designated individual shall not engage in any (I) vision o€ at least 20/30 Snellen in one eye and
practice whichwilldiverthisattentionwhileactually 20/50 in the other, with or without corrective lenses;
engaged in directing derrick operations. (2) abilitytodistinguishcolor,regardlessofthe
(6) When physically Dr mentally unfit, the designated position of colors, if color differentiation is required for
individual shall not direct operations but shall ask to be operation;
relieved. (3) adequate hearing, with or without hearing aid,
( c ) The designated individual shall give signals only for the specific operation;
tothederrickhoistoperator, or an appointedsignal ( 4 ) sufficientstrength,endurance,agility,coordi-
person. nation, and speed of reaction to meetthedemands of
( d ) The designated individual shall direct the opera- equipment operation.
tion of equipment. Whenever there is any doubt as to ( c ) Evidence of physical limitations or emotional in- (95)
safety, he shall refuse to authorize operations until safety stability which could be a hazard to the operator or oth-
has been assured. ers, or which in the opinion of the examiner could in-
( e ) Beforepermittingequipmentto be leftunat- terferewiththeoperator’ssafeperformance,maybe
tended,theindividualinchargeofderrickoperations cause for disqualification.In such cases, specialized clin-
shall direct dispositionof all loads and make certain that ical or medical judgements and tests may be required.
19

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ASME 830.6-1995 DERRICKS

( d ) Evidencethatanoperator is subject to seizures u> All controls shall be tested by the operator before
or loss of physical control shall be reason for disquali- beginning a new shift. If anycontrols do notoperate
fication.Specializedmedicaltests mayberequiredto properly, they shall be adjusted or repaired before op-
determine these conditions. erations begin.
(e) Operators and operator trainees should have nor-
mal depth perception, fieldof vision, reaction time, man-
ual dexterity, coordination, and no tendencies to dizzi- Section 6-3.3 - Handling the Load
ness or similar undesirable characteristics.
6-3.3.1 Size of Load
( a ) No derrick shall be loaded beyond the rated load
6-3.2.3 Conduct of Operators
for the particular derrick configuration.
(a) Theoperatorshall not engage in any practice
(b) When loads approach the maximum rating of the
which will divert his attention while actually engaged in
derrick, the person responsible for the job shall ascertain
operating the demck hoist.
that the weight of the load has been determined within
(b) Whenphysically or mentally unfit, an operator
2 10% before it is lifted.
shall not engage in the operation of the derrick hoist.
(c) Whenrotationresistant ropes are usedwithan
(c) The operator shall respond to signals only from
operating design factor less than 5 , but in no case less
the person who is directing the lift, or an appointed sig-
than 3.5, the special provisions that follow shall apply.
nal person. However, the operator shall obey a stop sig-
( I ) For each such lifting assignment:
nal at all times, no matter who gives it.
( a ) an appointed person shall direct each lift;
( d ) Each operator shall be responsible for those op-
(b) a qualifiedpersonshallascertainthatthe
erationsundertheoperator’sdirectcontrol.Whenever
rope
is in satisfactory
condition
[see
paras. 6-
there is any doubt as to safety, the operator shall consult
2.4.l(a)(l)(a) through (a)(l)(d)] bothbeforeandafter
with the director before handling a load.
lifting; but more than 1 broken wire in any one lay shall
( e ) The operator shall not leave the equipment unat-
be reason to consider not using the rope for such lifts;
tended until notified by the director that it is safe to do
(c) operations shall be conducted in such a man-
so. Before leaving, the operator should:
ner and at such speeds as to reduce dynamic effects.
( I ) land any attached load;
( 2 ) Eachliftundertheseprovisionsshall bere-
( 2 ) disengageclutches;
corded in the derrick inspection record, and such prior
(3) put the handles of controlsin the OFF position;
uses shall be considered before permitting another such
( 4 ) open main switch or stop the engine;
lift.
( 5 ) engage manual locking devices in the absence
(3) Theseprovisionsarenotintendedtopermit
of automatic holding equipment.
duty cycle or repetitive lifts to be made with operating
(f, If there is a warning sign on the switch or engine
design factors less than 5.
startingcontrols,thederrickhoistoperatorshallnot
closetheswitch or startoperationsuntilthesign has
been removed by an appointed person. 6-3.3.2 Attaching the Load
(g) Before closing the switchor starting the hoist en- ( a ) The hoist rope shall not be wrapped around the
gine, the derrick hoist operator shall see to it thatall load.
controls are in the OFF position and all personnel arein (b) The load shall be attached to the hook by means
the clear. of slings or other devices of sufficient capacities.
(h) If power fails during operations, the derrick hoist
operator shall: 6-3.3.3 Moving the Load
( I ) lower load to ground, if possible; ( a ) The person directing the lift shall see that the load
( 2 ) set all brakes or locking devices; is wellsecuredandproperlybalanced in thesling or
(3) move all clutch or other power controls to the lifting device before it is lifted more than a few inches.
OFF position; (b) Beforestartingthelift,notethefollowingcon-
( 4 ) communicate with the director. ditions:
( i ) The operator shall be familiar with the equipment ( 1 ) hoist rope shall not be kinked;
and its proper care. If adjustments or repairs are neces- ( 2 ) multiple part lines shall not be twisted around
sary, or any defects are known, the operator shall report each other;
them to the director and also notify the next operator of (3) the hook shall be brought over the load in such
the defects when changing shifts. a manner as to prevent swinging;
20

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ASME 830.6 95 0759670 0570812 998

DERRlCKS ASME 630.6-1995

( 4 ) if there is a slack rope condition, it should be ( 4 ) Theliftshallbemadeundercontrolledcon-


determined that the rope is properly seated on the drum ditions and under the direction ofan appointed signal
and in the sheaves. person.
(c) During lifting, care shall be taken that: ( 5 ) A meetingattended by thederrickoperator,
(1) there is no sudden acceleration or deceleration signal person, person(s) to be lifted, and the person re-
of the moving load; sponsible for the task to be performed shall be held to
( 2 ) the load does not contact any obstructions. planandreviewprocedurestobefollowed,including
( d ) A derrick shall notbeused for side loading ex- procedures for entering and leaving the manlift platform
cept when specifically authorized by a qualified person and the points at which persons will enter and leave the
who has determined that the various structural compo- platform.
nents will not be overstressed. (6) The operator and signal person shall conduct a
( e ) Theoperatorshouldavoidcarryingloadsover test lift with an empty manlift platform.
people. (7) Communicationbetweenthederrickoperator,
v) The operator shall test the brakes each time a load signalperson, and
person(s)
being
lifted
shall
be
approaching the rated load is handled by lifting it a few maintained.
inches and applying the brakes. (8) Warning or limiting devices shall be installed
(g) Neither the loadnor boom shall be lowered below to prevent two-blocking, unless audible communication
the point where less than 2 full wraps of rope remain on has been provided and one of the persons being lifted
their respective drums. has been specifically assigned the task of warning of the
( h ) When rotating a derrick, sudden starts and stops approach of a two-block condition.
shall be avoided. Rotational speed shall be such that the (9) The derrick shall be operatedso that downward
load does not swing out beyond the radius at which it motion will be power controlled lowering (no freefall).
can be controlled. A tag or restraint line should also be (10) When welding is done by an employee on the
used. platform, the electrode holders shall be protected from
( i ) Boomandhoistingropesystemsshallnotbe contact with metal components of the platform.
twisted. (I I)Persons on the platform shall wear safety belts
(j) The operator shallnot hoist, lower, or swing while withlanyardsattached,preferablyabovethehook or
anyone is on the load or hook. shackle.
(12) Theoperatorshallremainatthecontrols
6-3.3.4 PersonnelLifting. ThisStandardrecog- when the platform is suspended.
nizesthatderricksaredesignedandintendedforhan- (13) When lifting or loweringplatforms,theop-
dling materials. They do not meet personnel lift or ele- eratorshallcontrolthespeed,and it shallnotexceed
vator requirements. Therefore, no derrick function shall 100 ft/min (0.51 m/s).
be performed while a person is on the hook, load, man- (14) Derricks shall not travel while personnel are
lift platform, boom, or other personnel lifting device at- on the platform.
tached to the derrick load line or boom unless each of ( 1 5 ) The employees being lifted, moved, or posi-
the specific, special following requirements are met. tioned shall remain in continuous sight or in communi-
( u ) Thefollowingspecialproceduresshall be fol- cation with the operator or signal person.
lowed when personnel are to be lifted. (16) The total weight of the lifted load (including
(1) The person on the job site specifically respon- personnel) shall not exceed 50% of the derrick rating.
sible for the overall work function to be performed shall (6) A platform which is designed and constructed in
determine that there is no practical alternate way to per- accordance with the following shall be used.
form the needed work and authorize its usage. (I) The platform shall be designed by a qualified
(2) For eachinstance of suchlifting,theperson person.
responsible for the task shall attest to the need for the (2) The platform shall be limited to a capacity of
operation by issuing a statement (describing the opera- 6 persons.
tion and its time frame) itemizing that each of the fol- (3) The platform and attaching devices shall have
lowing requirements have been met. The statement, after a minimum design factor of 5 .
being approved by the authorizer, shallbe retained at the ( 4 ) The platform shall have a plate specifying the
job site. weight of the empty platform, the maximum number of
(3) Before use for lifting people, the derrick shall persons, and the weight for which the platform is rated.
beinspected in accordancewiththerequirements of ( 5 ) The platform shall have standard railing as de-
paras. 6-2.1.2 and 6-2.4. I (a). fined in ANSI A I 2 . l.
21

COPYRIGHT American Society of Mechanical Engineers


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ASME 830.6 95 m 0759670 0570833 824 m

ASME 030.6-1995 DERRICKS

( 6 ) The sides of theplatformshall be enclosed (c) lifted to a vertical position and secured to the mast
o floor from
(7) If accessdoorsareinstalled,theyshallopen ( d ) secured against stiffleg for stiffleg derrick.
only to the interior of the platform. Access doors shall
be equipped with a device to restrain the door from in-
opening.
advertently 6-3.4 Section - Signals
(8) Theplatformshallhaveoverheadprotection
6-3.4.1 Standard Signals. Standard signals to the
when there is an overhead hazard. operator shall bein accordancewiththestandardpre-
(9) The platformshall be easilyidentifiable by
scribed in paras. 6-3.4.2 and 6-3.4.3, unless voice com-
high-visibility color or marking. munication equipment (telephone, radio, or equivalent)
(10) The platform shall be attached by means such
is utilized. Signals shall be discernible or audible at all
as, butnotlimitedto,ashackle,hook(latched or
times. No responseshallbemadeunlesssignalsare
moused), or wedge and socket attachment. A wedge and
clearly understood.
socket attachment shall have a clip on the free end of
the load line (see Fig. 9). 6-3.4.2 Hand Signals.Hand signals shall be in ac-
( I I ) The suspensionsystemshallminimizeincli-
cordance with Fig.10 and shall be posted conspicuously.
nation of the platform due to the movement of personnel
on the platform. 6-3.4.3 Bell or Light Signals. Bells of different
tones shall be used for boom, load, runner (whip), and
6-3.3.5 Holding the Load
swinger. Where electrically activated, both bell and light
(a) The operator shall not leave the controls while the
signal systems shall have safety lights of a different color
load is suspended unless the precautions in the excep-
littoindicatethatthesignalsystemiseffective.The
tions as listed in paras. 6-3.3.5(b) through(d) have been
signals shall be as follows.
taken.
(a) Whenoperating, 1 bell or light means stop.
(h) People should not be permitted to stand or pass
(6) Whenstopped, 1 bellorlightmeans fijt; 2 bells
under a load on the hook.
or lights means lower.
(c) If the load must remain suspended for any con-
(c) Whentemporarily stopped, 3 or 4 bells or lights
siderable length of time, a dog, a pawl and ratchet, or
alternatelyontheboom and load mean dog ir of or
other equivalent means, rather than the brake alone, shall
stopping for some time.
be used to hold the load.
( d ) When dogged ofi before starting, ring 3or 4 bells
( d ) Asanexceptiontopara.6-3.3.5(a),undersuch
or light 3 or 4 lights alternately on the boom and load,
circumstances where a load is to be held suspended for
meaning get ready to start work again.
a period of time exceeding normal lifting -~ operations, the
operator may leave his position at t k . controls, provided,
6-3.4.4 Special Signals. Somespecialoperations
priortothattime,theappointedindividualandoperator may require additions to, or modifications of, the basic
have established the requirements for dogging the hoist
signals standardized herein. In all such cases, these spe-
and providing notices, barricades,or whatever other pre-
cialsignalsshould be agreedupon,thoroughlyunder-
cautions may be necessary.
stood by thedirector,signalperson,andtheoperator,
and should not be in conflict with the standard signals.
6-3.3.6 Use of Winch Heads
(a) Ropes shall not be handled on a winch head with-
6-3.4.5 Instructions. If it is desired to give instruc-
out the knowledge of the operator.
tions to the operator other than those provided for in the
(b) While a winch head is being used, the operator
standardsignalsystem,thederrickmotionsshallbe
shall be within reach of the power unit control lever.
stopped.
6-3.3.7 SecuringBoom. Dogs, pawls, or other pos-
itiveholdingmechanismsonthehoistshallbeengaged. Section 6-3.5 -
Miscellaneous
When not in use, the derrick boom shall be either:
down; (a) laid Extinguishers
6-3.5.1 Fire
(b) secured to a stationary member, as nearly under (a) A portablefireextinguisher,withabasicmini-
the head as possible, by attachment of a sling to the load mum extinguisher rating of 10 BC, shall be installed in
block; the cab or at the machinery housing.

22

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~~

ASME 830.6 95 0759670 0570BL4 760

DERRICKS ASME 830.6-1995

t HOIST
LOW E R
Wlth arm extended downward,
Wlth forearm verttcal, fore
foreflnger polntlng down, move
flnger polnttng up, move hand
hand In small horlzontal clrcles
tn small horlzontal clrcle

RAISE BOOM
LOWER BOOM
A r m extended, flngers closed,
A r m extended, fingers closed,
thumb polntlng upward
thumbpolnttngdownward

MOVE SLOWLY
Use onehandtoglveany RAISE THE BOOM A N D
motoon slgnal and place other LOWER THE LOAD
hand'mottonless tn f r o n t o f Wltharmextended,thumb
hand gwng the motlon stgnal polntlng up, flex fingers In
(Holst slowly shown as andout as long as load
example ) movement I S deslred

FIG. 10 STANDARD HAND SIGNALS FOR CONTROLLING DERRICKS

23

COPYRIGHT American Society of Mechanical Engineers


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ASME 830.6 95 m 0759670 0570835 bT7

ASME 830.6-1995 DERRICKS

LOWER THE BOOM AND


SWING
RAISE THE LOAD
Armextended,polntwith
Wltharmextended,thumb
flnger In directaon of swlng
pointing down, flex ftngers
of boom
In and out as long as load
movement IS deslred.

STOP EMERGENCY STOP


Both armsextended,palms
Arm extended, palm down,
down. move arms back and
move arm back < I d forrh
forth

DOG EVERYTHING
Clasp hands In front o f body

FIG. 10 STANDARD HAND SIGNALS FORCONTROLLINGDERRICKS (CONT'D)


24

COPYRIGHT American Society of Mechanical Engineers


Licensed by Information Handling Services
ASME 830.6 95 m 0759670 O570836 533

DERRICKS ASME 630.6-1995

(b) Operating and maintenance personnel shallbe fa- TABLE 1 REQUIREDCLEARANCE FOR
miliarwiththeuseandcareofthefireextinguishers NORMAL VOLTAGE IN OPERATION NEAR
provided. HIGH VOLTAGE POWER LINES

Minimum Required
6-3.5.2 Refueling Clearance
( a ) When refueling with a portable container, it shall Normal Voltage, kV
(Phase to Phasel ft (m)
be of a safety-type can equipped withan automatic clos-
ing cap and flame arrester.
(b) The machine shallnot be refueled with the engine When Operating Near High Voltage PowerLines
running. to 50 (3.05) 10
Over 50 to 200 (4.57) 15
(c) Smoking or open flames shall be prohibited in the Over 200 to 350 20 (6.10)
refueling area. Over 350 to 500 (7.62) 25
Over 500 to 750 (10.67) 35
(13.72)
Over 750
45 to 1000
6-3.5.3 Operating Near Electric Power Lines
( a ) Demcks shall be operated so that no part of the While in Transit With No Lead and Boom or Mast Lowered
to 0.75 22)4 (1
derrick or load enters into the danger zone shown in Fig. Over 0.75 to 50 6 (1.83)
11. Over 50 to 345 10 (3.05)
(4.88)Over16
345 to 750
EXCEPTIONS: (6.1 750
Over 20to 1000 O)
(1) The danger zone may be entered if the electrical distribution and
transmission lines have been deenergized and visibly grounded at
the point of work, or (c) Beforethecommencement of operationsnear
(2) The danger zone may be entered if insulating barriers (not a part
of or an attachment to the derrick) have
electrical lines, the person responsible for the job shall
been erected to prevent
physical contact with the lines. notify the owners of the lines or their authorized repre-
sentatives, providing them with all pertinent information
( I ) For lines rated 50 kV or below, minimum clear- and requesting their cooperation.
ance between the lines and any part of the derrick or ( d ) Any overhead wire shall be considered to be an
load shall be 10 ft (3.0 m). energized line unless and until the person owning such
(2) For lines rated over 50 kv, minimum clearance line or the electrical utility authorities verify that it is
betweenthelinesandanypartofthederrick or load not an energized line.
shall be 10 ft (3.0 m) plus 0.4 in. (10.2 mm) for each 1 ( e ) Exceptions to this procedure, if approved by the
kV over 50 kv, or use twice the length of the line in- owner of the electrical lines, may be granted by the ad-
sulator, but never less than 10 ft (3.0 m) (see Table I ) . ministrative or regulatory authority if the alternate pro-
(3) Caution shall be exercised when working near cedure provides protection and is set forth in writing.
overheadlinesbecausetheycanmovehorizontallyor v) Durable signs shall be installed at the operator’s
vertically due to wind, moving the danger zone to new station and on the outside of the derrick, warning that
positions. electrocution or serious bodily injury may occur unless
( 4 ) In transit with no load and boom lowered, the a minimum clearance of 10 ft (3.0 m) is maintained be-
clearance shall be a minimum of 4 ft (1.2 m) (see Table tween the derrick or the load being handled and ener-
gizedpowerlines.Greaterclearancesarerequiredbe-
1h
( 5 ) A qualified signal person shall be assigned to cause of higher voltage as stated in para. 6-3.5.3(a)(2).
These signs shall be revised but not removed when local
observe the clearance and give warning before approach-
jurisdiction requires greater clearances.
ing the above limits.
( h ) If cage-typeboomguards,insulatinglinks, or 6-3.5.4 Cab or Operating Enclosure
proximitywarningdevicesareusedonderricks,such (u) Necessary clothing and personal belongings shall
devices shall not be considered a substitute for the re- be stored in such a manner as not to interfere with access
quirements of para. 6-3.5.3(a), even if such devices are or operation.
required bylaw or regulation. Limitations of such de- (b) Tools, oil cans, waste, extra fuses, and other nec-
vices shall be understood by the operating personnel and essary articles shall be stored in the tool box and shall
tested in the manner prescribed by the manufacturer of not be permitted to lie loose in or about the cab oper-
the device. ating enclosure.

25

COPYRIGHT American Society of Mechanical Engineers


Licensed by Information Handling Services
ASME 030.6-1995 DERRICKS

A
l
Thls area should be avolded
t
I

( 1 ) For minimum radial distance of danger zone, see para. 6-3.5.3.

FIG. 11 DANGER ZONE FOR DERRICKS AND LIFTED LOADS OPERATING NEAR ELECTRICAL
TRANSMISSION LINES

26

COPYRIGHT American Society of Mechanical Engineers


Licensed by Information Handling Services
COPYRIGHT American Society of Mechanical Engineers
Licensed by Information Handling Services

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